JP4338531B2 - Packaging equipment - Google Patents

Packaging equipment Download PDF

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JP4338531B2
JP4338531B2 JP2004000747A JP2004000747A JP4338531B2 JP 4338531 B2 JP4338531 B2 JP 4338531B2 JP 2004000747 A JP2004000747 A JP 2004000747A JP 2004000747 A JP2004000747 A JP 2004000747A JP 4338531 B2 JP4338531 B2 JP 4338531B2
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Prior art keywords
packaging
flap
length
box body
packaging box
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JP2005193931A (en
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正 鶴田
真典 茶木
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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Description

本発明は、家電機器やガス器具などの包装対象物を梱包する包装装置の改良に関するものである。特に、包装対象物として底部に対し天部の幅が狭く、直方体形状の包装箱本体に大きな空間が存在する場合における稜線部分の補強を図ることを目的とする。
The present invention relates to an improvement of a packaging device for packaging a packaging object such as a home appliance or a gas appliance. In particular, the object of the present invention is to reinforce the ridge line portion when the width of the top portion is narrower than the bottom portion as a packaging object and a large space exists in a rectangular parallelepiped packaging box body.

例えば、電気機器などの製品を輸送・保管する場合においては、機器本体に傷が付いたり、落下した場合の損傷を防止するため、各種緩衝材を機器と共に段ボール箱に収納して梱包されている。一般的に、重量のある機器は、梱包及び開梱が容易に行えるように、緩衝材を備えた底部材に載置し、上から段ボール箱を被せると共に、上部に緩衝材を設けて梱包する形態が採られている。
特開平7−257679号
For example, when transporting or storing products such as electrical equipment, various cushioning materials are stored in a cardboard box together with the equipment to prevent damage when the equipment body is scratched or dropped. . Generally, heavy equipment is placed on a bottom member with a cushioning material so that it can be easily packed and unpacked, covered with a cardboard box from above, and packed with a cushioning material on the top. The form is taken.
JP-A-7-257679

ところが、近時では省スペースを目的とする場合やデザイン上の観点から前面がテーパー状に形成された機器が多くなっている。このため、一般的に使用される段ボール製梱包材が直方体状であることから、梱包材の内部上方に大きな空間が生じる結果となり、この部分の梱包材が凹んだり損傷しやすく保護材としての機能が低下する問題を有していた。   In recent years, however, there are an increasing number of devices having a tapered front surface from the viewpoint of space saving or design. For this reason, since the generally used corrugated packaging material is a rectangular parallelepiped shape, a large space is generated above the interior of the packaging material, and this portion of the packaging material is easily damaged and functions as a protective material. Had the problem of lowering.

梱包材の目的は、収納する機器を保護することが主たる目的であるものの、梱包材自体が変形したり損傷すると、収納した機器に問題がなくても商品価値が著しく低下する。しかも、保管時や輸送時における安定性が低下し、他の商品に傷を付けるなど悪影響を及ぼすことにもなる。
Although the purpose of the packaging material is mainly to protect the equipment to be stored, if the packaging material itself is deformed or damaged, the value of the product is significantly reduced even if the stored equipment has no problem. In addition, stability during storage and transportation is reduced, and other products may be adversely affected.

そこで本発明者は上記問題に鑑み鋭意研究の結果、本発明を成し得たものでありその特徴とするところは、家電機器等の包装対象物を梱包する梱包材において、該包装対象物を収容するもので上部開口端の四辺に長さ面フラップ及び幅面フラップをそれぞれ延設した包装箱本体と、該包装箱本体の両幅面側に配し該包装対象物の角部を保護する緩衝部材とによって構成したものであって、一対の該幅面フラップは、辺と平行な折れ線によって先端が基部に達する二つ折りにした少なくとも一方の該長さ面フラップを、押さえ込むことにある。   Therefore, the present inventor has achieved the present invention as a result of intensive studies in view of the above problems, and the feature of the present invention is that in the packaging material for packaging the packaging object such as home appliances, the packaging object is A packaging box main body that is to be accommodated and has a length side flap and a width side flap extended on each of the four sides of the upper opening end, and a cushioning member disposed on both width side sides of the packaging box main body to protect the corners of the packaging object The pair of the width surface flaps is formed by pressing at least one of the length surface flaps folded in half so that the tip reaches the base by a fold line parallel to the side.

或いは、家電機器等の包装対象物を梱包する梱包材において、該包装対象物を収容するもので上部開口端の四辺に長さ面フラップ及び幅面フラップをそれぞれ延設した包装箱本体と、該包装箱本体の両幅面側に配し該包装対象物の角部を保護する緩衝部材とによって構成したものであって、L字形に折曲することにより包装箱本体の長さ面と緩衝部材との間に介在させる補強材を少なくとも一方の端部に延設した補強部材を、長さ面フラップと幅面フラップのいずれかの下方に設けることにある。   Alternatively, in a packing material for packing a packaging target object such as a home appliance, a packaging box main body that accommodates the packaging target object and has a length side flap and a width side flap extended on four sides of the upper opening end, and the packaging A cushioning member that is disposed on both width sides of the box body and protects the corners of the packaging object, and is formed by bending the length surface of the packaging box body and the cushioning member by bending it into an L shape. A reinforcing member in which a reinforcing material interposed therebetween is extended to at least one end is provided below either the length surface flap or the width surface flap.

ここで、本明細書中でいう「包装箱本体」とは、家電機器等の包装対象物を収容して梱包する段ボール製部材であり、相対向して設けた長さ面と幅面により周囲の4面を形成し、上部開口端の四辺に延設した長さ面フラップと幅面フラップで天面を覆う構造のものをいう。底面については、別体の段ボール製トレーに包装対象物を載置するのが一般的であるが、下部開口端の四辺に長さ面フラップと幅面フラップを延設して形成してもよい。   Here, the “packaging box body” in the present specification is a cardboard member that accommodates and packs a packaging object such as a home appliance, and is surrounded by a length surface and a width surface provided opposite to each other. It has a structure in which four surfaces are formed and the top surface is covered with a length surface flap and a width surface flap that extend on the four sides of the upper opening end. As for the bottom surface, it is common to place an object to be packaged on a separate cardboard tray, but it may be formed by extending a length surface flap and a width surface flap on the four sides of the lower opening end.

本発明の第一発明においては、上部開口端に設けた長さ面フラップの少なくとも一方を、辺と平行な折れ線を設け先端が基部に達するように二つ折りにする。そして、これを幅面フラップで押さえ込んだ状態でテープ掛けして梱包する。これにより、天面を構成する長さ面フラップが二重構造となり、且つ端部が稜線部分に達しているため、包装箱の稜線部分内方に緩衝部材等が存在しない空間部分のスパンが長い場合でも、天面側の耐圧強度を維持することができる。   In the first invention of the present invention, at least one of the length surface flaps provided at the upper opening end is folded in two so that a fold line parallel to the side is provided and the tip reaches the base. And this is taped and packed in the state pressed down with the width | variety surface flap. Thereby, since the length surface flap which comprises a top surface becomes a double structure, and the edge part has reached the ridgeline part, the span of the space part in which the buffer member etc. do not exist in the ridgeline part inside of a packaging box is long. Even in this case, the pressure strength on the top surface side can be maintained.

例えば、緩衝部材が包装箱本体の両幅面側にのみ配され、しかも長さ面の辺方向の長さが幅面より長くなる包装形態において有用となる。特に、包装対象物の天面側の幅が狭い形状の場合、包装箱本体の上部空間が大きく緩衝部材の自由長が長くなっても、該緩衝部材の緩衝機能が損なわないように包装箱本体の保形性を高めることができる。通常、相対向する2つの長さ面フラップに折れ線を設けて二つ折りにするが、上部空間が大きい側の長さ面フラップだけ二つ折りにしてもよい。この場合には、他方の長さ面フラップを二つ折りにした長さ面フラップに重ねるようにしてもよい。   For example, it is useful in a packaging form in which the buffer member is disposed only on both width surfaces of the packaging box body and the length of the length surface in the side direction is longer than the width surface. In particular, when the width of the top surface of the packaging object is narrow, the packaging box body does not impair the cushioning function of the cushioning member even if the upper space of the packaging box body is large and the free length of the cushioning member is increased. Can improve the shape retention. Usually, the two length surface flaps facing each other are provided with a fold line and folded in half, but only the length surface flap on the side where the upper space is larger may be folded in half. In this case, you may make it overlap on the length surface flap which folded the other length surface flap into two.

二つ折りにする長さ面フラップには、さらに包装箱本体の長さ面と緩衝部材との間に挿通する補強材を延設してもよい。この補強材は、長さ面フラップの基部から折れ曲がってL字形に存在するため、稜線部分の強度をより高くすることができる。   A reinforcing material that is inserted between the length surface of the packaging box body and the buffer member may be further extended to the long surface flap that is folded in half. Since this reinforcing material is bent from the base portion of the length surface flap and exists in an L shape, the strength of the ridge line portion can be further increased.

「緩衝部材」とは、機器に接当させることでその機器を保護するための緩衝機能を有するものをいう。緩衝部材の構造、材質、形状は特に限定するものではなく、発泡プラスチックやパルプモールドなどの成型品を利用したり、段ボールで形成してもよい。通常、緩衝部材は包装対象物の天面と底面の相対向する2つの稜線部分に設けられる。別体のトレーに包装対象物を載置して梱包する形態の場合は、トレー本体から延設した段ボールを折り曲げて形成することも可能である。   The “buffer member” refers to a member having a buffer function for protecting the device by contacting the device. The structure, material, and shape of the buffer member are not particularly limited, and a molded product such as foamed plastic or pulp mold may be used, or may be formed of corrugated cardboard. Usually, a buffer member is provided in the two ridgeline parts which the top | upper surface and bottom face of a packaging target object mutually oppose. In the case of packing the object to be packaged on a separate tray, the cardboard extending from the tray body can be bent and formed.

「補強部材」とは、本発明の第二発明において包装箱本体の天面側ほぼ全域に渡って設ける段ボール部材であり、L字形に折曲して該包装箱本体の長さ面と緩衝部材との間に介在させる補強材を少なくとも一方の端部に設けたものをいう。この補強部材により、本発明の第一発明とほぼ同様に天面から補強材を設けた稜線部分にかけて強度を高めることが可能となる。この補強部材は、通常幅面フラップと長さ面フラップとの間に挟み込むように設けるが、緩衝部材上に直接載置してもよい。また、端部に設けた補強材からさらにL字形部分を二重にする部材を延設してもよい。
The “reinforcing member” is a cardboard member provided over almost the entire top surface side of the packaging box main body in the second invention of the present invention, and is bent into an L shape and the length surface of the packaging box main body and the buffer member The reinforcing material interposed between the two is provided at at least one end. With this reinforcing member, it is possible to increase the strength from the top surface to the ridge line portion where the reinforcing material is provided, as in the first invention of the present invention. The reinforcing member is usually provided so as to be sandwiched between the width surface flap and the length surface flap, but may be placed directly on the buffer member. Moreover, you may extend the member which makes a L-shaped part double from the reinforcing material provided in the edge part.

本発明に係る包装装置は、長さ面フラップを辺と平行な折れ線によって先端が基部に達するように二つ折りにしたこと。或いは、少なくとも一方の端部にL字形に折曲して包装箱本体の長さ面と緩衝部材との間に介在させる補強材を有する補強部材を該包装箱本体の天面側に設けたことにより、天面側稜線部分における緩衝部材等が存在しない部分の強度を高めることができる。   In the packaging device according to the present invention, the length surface flap is folded in half so that the tip reaches the base by a fold line parallel to the side. Alternatively, a reinforcing member having a reinforcing material which is bent in an L shape at at least one end portion and interposed between the length surface of the packaging box body and the buffer member is provided on the top surface side of the packaging box body. Thereby, the intensity | strength of the part in which the buffer member etc. in a top surface side ridgeline part does not exist can be raised.

特に、包装箱本体の天面側に大きな空間ができてしまう包装対象物を包装する場合において、構造的に空間部分に緩衝部材を設けられない場合や、コストや後処理などの関係から大きな緩衝部材を設けることができない場合に極めて有益な効果を奏する。
In particular, when packaging a packaging object that creates a large space on the top side of the packaging box body, a large cushioning is required due to structural reasons, such as when the cushioning member cannot be provided in the space, or due to costs or post-processing. When a member cannot be provided, an extremely beneficial effect is obtained.

包装箱本体の天面から緩衝部材等が存在しない天面側稜線部分にかけての強度を高めることにより、コスト高となる緩衝部材に依存することなく、少ない部品点数で所定の強度を確保した。
By increasing the strength from the top surface of the packaging box body to the ridge line on the top surface where no buffer member or the like is present, a predetermined strength is ensured with a small number of parts without depending on the costly buffer member.

図1は、本発明の第一発明に係る包装装置1の一例であって、前面が傾斜する形状の食器洗い乾燥機Tを梱包する状態を示す。この包装装置1は、緩衝部材2を設けた段ボール製トレー3に食器洗い乾燥機Tを載置し、上から包装箱本体4を被せて梱包する構造である。食器洗い乾燥機Tの上部角部にはさらに発泡スチロール製緩衝部材2を設け、該包装箱本体4上端の四辺から延設した長さ面フラップ41と幅面フラップ42で上部開口を閉じてテープ掛けして梱包する。   FIG. 1 is an example of a packaging apparatus 1 according to the first aspect of the present invention, and shows a state in which a dishwasher T having a shape with an inclined front surface is packed. The packaging device 1 has a structure in which a dishwasher / dryer T is placed on a cardboard tray 3 provided with a buffer member 2 and a packaging box body 4 is covered from above and packed. A cushioning member 2 made of polystyrene foam is further provided at the upper corner of the dishwasher T, and the upper opening is closed with a length surface flap 41 and a width surface flap 42 extending from the four sides of the upper end of the packaging box body 4 and taped. Pack it.

本発明においては、図示した食器洗い乾燥機Tのように前面が傾斜することにより、内部空間が大きくなる梱包材の保護を図るため、長さ面フラップ41のほぼ中央部に辺と平行に設けた折れ線43で二つ折りにしている。これにより、図2に示すように包装装置1で梱包すると、包装箱本体4の天面のみならず、二つ折りにした長さ面フラップ41の先端が基部に達するため、稜線部分の強度が高くなる。しかも必然的に自由長が長くなる緩衝部材2の保護を図ることにも繋がり、梱包材としての機能を高めることができる。   In the present invention, as shown in the illustrated dishwasher T, the front surface is inclined, so that the packaging material having a larger internal space is protected in order to protect the packing material substantially in the center of the length surface flap 41 and parallel to the side. It is folded in two at a broken line 43. Thus, as shown in FIG. 2, when packed by the packaging device 1, not only the top surface of the packaging box body 4, but also the tip of the folded-up length surface flap 41 reaches the base, so the strength of the ridge line portion is high. Become. And it leads also to aiming at the protection of the buffer member 2 whose free length becomes long inevitably, and the function as a packing material can be improved.

包装箱本体4は、図3(a)のブランクシートに示す構造であり、直方体の周面を構成する各長さ面44と各幅面45の一方の端部から、それぞれ長さ面フラップ41と幅面フラップ42を延設したものである。長さ面フラップ41のほぼ中央部に設ける折れ線は、図のように二重に設けることによって、折り曲げたときに長さ面フラップ41と直交する面を形成して、面圧強度を高めている。食器洗い乾燥機Tを載置して梱包する段ボール製トレー3としては、同図(b)に示すように内部の対向位置に発泡スチロール製の緩衝部材2を配した構造である。
The packaging box main body 4 has a structure shown in the blank sheet of FIG. 3A, and includes a length surface flap 41 and a length surface flap 41 respectively from one end of each length surface 44 and each width surface 45 constituting the peripheral surface of the rectangular parallelepiped. The width surface flap 42 is extended. The folding line provided at the substantially central portion of the length surface flap 41 is doubled as shown in the figure, thereby forming a surface orthogonal to the length surface flap 41 when bent, thereby increasing the surface pressure strength. . The cardboard tray 3 on which the dishwasher / dryer T is placed and packed has a structure in which a foamed cushioning member 2 is disposed at an opposed position inside as shown in FIG.

図4は、第一発明に係る包装装置1の他の例であって、長さ面フラップ41の先端に補強材46を延設したものである。補強材46は、包装箱本体4の長さ面44と緩衝部材2との間に介在させるもので、L字形に折曲することで稜線部分の強度をさらに高くすることができる。
FIG. 4 is another example of the packaging device 1 according to the first invention, in which a reinforcing material 46 is extended at the tip of the length surface flap 41. The reinforcing material 46 is interposed between the length surface 44 of the packaging box body 4 and the buffer member 2, and can be further increased in strength at the ridge line portion by being bent in an L shape.

図5は、本発明の第二発明に係る包装装置11の一例であり、食器洗い乾燥機Tを梱包する状態を示す。包装装置11は、包装箱本体4の天面側のほぼ全域を覆う大きさの段ボール製の補強部材5を設ける構造であり、一方の端部に延設した補強材46をL字形に折曲して、包装箱本体4の長さ面44と緩衝部材2との間に介在させる。本例の補強部材5は、幅面フラップ42の上面に載置し、その上から長さ面フラップ41で挟み込むように設ける。端部の補強材46をL字形に折曲することにより、前述した実施例1や実施例2と同等の強度を得ることができ、部品点数が増えるものの組み立てが簡単で梱包作業を容易にする利点がある。
FIG. 5 is an example of the packaging device 11 according to the second invention of the present invention, and shows a state where the dishwasher T is packed. The packaging device 11 has a structure in which a reinforcing member 5 made of corrugated cardboard having a size covering almost the entire top surface of the packaging box body 4 is provided, and a reinforcing member 46 extending at one end is bent into an L shape. Then, it is interposed between the length surface 44 of the packaging box body 4 and the buffer member 2. The reinforcing member 5 of this example is placed on the upper surface of the width surface flap 42 and is provided so as to be sandwiched by the length surface flap 41 from above. By bending the reinforcing material 46 at the end into an L shape, the same strength as in the first and second embodiments described above can be obtained, and the number of parts increases, but the assembly is simple and the packaging work is facilitated. There are advantages.

本発明の第一発明に係る包装装置の一例を示す分解斜視図である。It is a disassembled perspective view which shows an example of the packaging apparatus which concerns on 1st invention of this invention. 第一発明の包装装置によって梱包した状態を示す部分断面図である。It is a fragmentary sectional view which shows the state packed with the packaging apparatus of 1st invention. (a)は包装箱本体のブランクシート、(b)は緩衝部材を設けたトレーの平面図である。(A) is the blank sheet | seat of a packaging box main body, (b) is a top view of the tray which provided the buffer member. 本発明の第一発明に係る包装装置の他の例を示す部分断面図である。It is a fragmentary sectional view which shows the other example of the packaging apparatus which concerns on 1st invention of this invention. 本発明の第二発明に係る包装装置の一例を示す分解斜視図である。It is a disassembled perspective view which shows an example of the packaging apparatus which concerns on 2nd invention of this invention.

符号の説明Explanation of symbols

T 食器洗い乾燥機
1 第一発明に係る包装装置装置
2 緩衝部材
3 段ボール製トレー
4 包装箱本体
41 長さ面フラップ
42 幅面フラップ
43 折れ線
44 長さ面
45 幅面
46 補強材
5 補強部材
T dishwasher 1 packaging apparatus 2 according to the first invention 2 cushioning member 3 corrugated tray 4 packaging box body
41 Long side flap
42 Width side flap
43 Line
44 Long side
45 width
46 Reinforcing material 5 Reinforcing member

Claims (1)

家電機器等の包装対象物を梱包する梱包材において、該包装対象物を収容するもので上部開口端の四辺に長さ面フラップ及び幅面フラップをそれぞれ延設した包装箱本体と、該包装箱本体の両幅面側に配し該包装対象物の角部を保護する緩衝部材とによって構成したものであって、一対の該幅面フラップによって押さえ込まれる一対の該長さ面フラップは、少なくとも一方を折れ線によって先端が基部に達する二つ折りにすると共に、二つ折りにした少なくとも一方の先端から該包装箱本体の長さ面と該緩衝部材との間に介在させる補強材を延設したことを特徴とする包装装置。 A packaging material for packaging a packaging object such as a home appliance, and a packaging box body that accommodates the packaging object and has a length surface flap and a width surface flap respectively extended on four sides of the upper opening end, and the packaging box body And a cushioning member that protects the corners of the packaging object, and a pair of the length surface flaps pressed by the pair of width surface flaps, at least one of which is a broken line The packaging is characterized in that the front end is folded in half so as to reach the base portion, and a reinforcing material is provided to extend between the length surface of the packaging box body and the buffer member from at least one of the folded ends. apparatus.
JP2004000747A 2004-01-06 2004-01-06 Packaging equipment Expired - Fee Related JP4338531B2 (en)

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JP4338531B2 true JP4338531B2 (en) 2009-10-07

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JP5917234B2 (en) * 2012-03-30 2016-05-11 積水化成品工業株式会社 Packaging equipment

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