JP4291104B2 - Friction stir welding joint structure - Google Patents

Friction stir welding joint structure Download PDF

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JP4291104B2
JP4291104B2 JP2003357266A JP2003357266A JP4291104B2 JP 4291104 B2 JP4291104 B2 JP 4291104B2 JP 2003357266 A JP2003357266 A JP 2003357266A JP 2003357266 A JP2003357266 A JP 2003357266A JP 4291104 B2 JP4291104 B2 JP 4291104B2
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friction stir
stir welding
joint structure
protrusion
joint
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JP2005118829A (en
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英之 中村
一成 福寄
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Hitachi Ltd
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Hitachi Ltd
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Priority to JP2003357266A priority Critical patent/JP4291104B2/en
Application filed by Hitachi Ltd filed Critical Hitachi Ltd
Priority to DE602004028087T priority patent/DE602004028087D1/en
Priority to CNB2004100903404A priority patent/CN1317153C/en
Priority to EP04256366A priority patent/EP1524064B1/en
Priority to US10/964,692 priority patent/US20050115456A1/en
Priority to AT04256366T priority patent/ATE473831T1/en
Priority to KR1020040082457A priority patent/KR100643254B1/en
Publication of JP2005118829A publication Critical patent/JP2005118829A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T30/00Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance

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Description

本発明は、摩擦攪拌接合に係り、特に鉄道車両の構体に適した摩擦攪拌接合用継手構造に関する。   The present invention relates to friction stir welding, and more particularly to a joint structure for friction stir welding suitable for a railway vehicle structure.

摩擦攪拌接合を利用して、鉄道車両用の構体を製造する技術は、例えば、下記の特許文献1に記載されている。
図4は、従来の摩擦攪拌接合用継手構造を示す説明図である。
摩擦攪拌接合される2つの部材10,20は、その端面が突合わされて、継手部の接合面30を形成する。
A technique for manufacturing a structure for a railway vehicle using friction stir welding is described in Patent Document 1 below, for example.
FIG. 4 is an explanatory view showing a conventional joint structure for friction stir welding.
The two members 10 and 20 to be friction stir welded face each other to form a joint surface 30 of the joint portion.

第1の部材10は、摩擦攪拌接合用の工具50が挿入される側に部材10の上面から突出する突部12を有する。
突部12の上面14は平坦面に形成され、突部12の側面13は、部材10の上面11に対して小さな円弧Rで結ばれている。
The first member 10 has a protrusion 12 protruding from the upper surface of the member 10 on the side where the friction stir welding tool 50 is inserted.
The upper surface 14 of the protrusion 12 is formed as a flat surface, and the side surface 13 of the protrusion 12 is connected to the upper surface 11 of the member 10 by a small arc R 1 .

同様に、第2の部材20も、上面21から突出する突部22を有する。突部22の上面24は平坦面に形成され、突部22の側面23は、部材20の上面21に対して小さな円弧Rを有する連結部で結ばれている。 Similarly, the second member 20 also has a protrusion 22 protruding from the upper surface 21. The upper surface 24 of the protrusion 22 is formed as a flat surface, and the side surface 23 of the protrusion 22 is connected to the upper surface 21 of the member 20 by a connecting portion having a small arc R 1 .

摩擦攪拌接合用工具50は、先端に小径部52を有し、小径部52の中心を接合面30に合わせて摩擦攪拌接合する(b)。
接合された部材10,20の継手部は、上面が平坦面40を形成し、その両端部にバリBが残される。このバリBを切削して除去し、継手部が完成する(c)。
The friction stir welding tool 50 has a small diameter portion 52 at the tip, and friction stir welding is performed with the center of the small diameter portion 52 aligned with the joining surface 30 (b).
Joint of the joined members 10 and 20, the upper surface forms a flat surface 40, the burr B 1 is left in its ends. The burr B 1 is cut to remove the joint portion is completed (c).

この継手部の上面42は、接合された2つの部材10,20の上面11,21よりも突出し、段付部を形成する。
この段付部は、ノッチ41を形成する。
特開平11−314173号公報
The upper surface 42 of the joint portion protrudes from the upper surfaces 11 and 21 of the two joined members 10 and 20 to form a stepped portion.
This stepped portion forms a notch 41.
JP 11-314173 A

この継手部に残存する突起のノッチ41は、部材10,20に曲げ応力等が加えられたときに、応力集中が発生する。この応力集中を避けるためには、継手部の上面42を部材10,20の上面11,21と一体の平面を形成する必要がある。
この加工には、工数を要する等の問題がある。
本発明の目的は、上述した問題を解決する摩擦攪拌接合用継手構造を提供するものである。
In the notch 41 of the protrusion remaining in the joint portion, stress concentration occurs when bending stress or the like is applied to the members 10 and 20. In order to avoid this stress concentration, it is necessary to form an upper surface 42 of the joint portion and a flat surface integral with the upper surfaces 11 and 21 of the members 10 and 20.
This processing has problems such as requiring man-hours.
An object of the present invention is to provide a joint structure for friction stir welding that solves the above-described problems.

上記目的を達成するために、本発明の摩擦攪拌接合用継手構造は、基本的な手段として、突き合わせ面となる端面と、部材の上面から摩擦攪拌接合用工具が挿入される側に突出する端面とは反対側の側面に形成される連結部を有する突部を備え、該連結部は半径の中心位置が部材の外側にあって、部材の上面に接続される大きな半径寸法を有する第1の円弧と、第1の円弧と突部の側面に接続される小さな半径寸法を有する第2の円弧で形成されるものである。 To achieve the above object, a friction stir welding joint structure of the present invention, an end face which protrudes as a basic unit, and an end face of the abutting surface, the side where the friction stir welding tool is inserted from the upper surface of the member And a first projection having a large radial dimension connected to the upper surface of the member. It is formed by an arc and a second arc having a small radial dimension connected to the first arc and the side surface of the protrusion .

本発明の摩擦攪拌接合用継手構造は、以上の構成を備えるので、摩擦攪拌接合時に発生するバリを切削した接合面と部材の上面との間の段差が大きな曲率をもつ円弧で結ばれる。したがって、段差に対する応力の集中は回避できる。   Since the joint structure for friction stir welding according to the present invention has the above-described configuration, the step between the joint surface obtained by cutting burrs generated during friction stir welding and the upper surface of the member is connected by an arc having a large curvature. Therefore, concentration of stress on the step can be avoided.

以下、本発明の実施例を説明する。   Examples of the present invention will be described below.

図1は、本発明の実施例1を示す説明図である。
摩擦攪拌接合される2つの部材100,120は、その端面が突合わされて継手部の接合面140を形成する。
FIG. 1 is an explanatory view showing Embodiment 1 of the present invention.
The end faces of the two members 100 and 120 to be friction stir welded are abutted to form a joint surface 140 of the joint portion.

第1の部材100は、摩擦攪拌接合用の工具50が挿入される側に部材100の上面から突出する突部110を有する。
突部110の上面114は平坦面に形成され、突部110の側面112は、部材100の上面102に対して、第1の円弧Rと第2の円弧Rを有する連結部で結ばれている。第1の円弧Rは小さな曲率を有し、第2の円弧Rは大きな曲率を有する。
The first member 100 has a protrusion 110 protruding from the upper surface of the member 100 on the side where the friction stir welding tool 50 is inserted.
The upper surface 114 of the protrusion 110 is formed as a flat surface, and the side surface 112 of the protrusion 110 is connected to the upper surface 102 of the member 100 by a connecting portion having a first arc R 2 and a second arc R 3. ing. The first arc R 2 has a small curvature, and the second arc R 3 has a large curvature.

同様に、第2の部材120は、摩擦攪拌接合用の工具50が挿入される側に部材120の上面から突出する突部130を有する。
突部130の上面134は平坦面に形成され、突部130の側面132は、部材120の上面122に対して、第1の円弧Rと第2の円弧Rを有する連結部で結ばれている。第1の円弧Rは小さな曲率を有し、第2の円弧Rは大きな曲率を有する。
Similarly, the 2nd member 120 has the protrusion 130 which protrudes from the upper surface of the member 120 in the side in which the tool 50 for friction stir welding is inserted.
The upper surface 134 of the protrusion 130 is formed as a flat surface, and the side surface 132 of the protrusion 130 is connected to the upper surface 122 of the member 120 by a connecting portion having a first arc R 2 and a second arc R 3. ing. The first arc R 2 has a small curvature, and the second arc R 3 has a large curvature.

摩擦攪拌用工具50は、先端部に小径部52を有し、小径部52の中心を接合面140に合わせて摩擦攪拌接合する(b)。
接合された部材100,120の継手部は、上面が平坦面150を形成し、その両端部にバリBが残される。このバリBを切削して除去し、継手部が完成する(c)。
The friction stir tool 50 has a small-diameter portion 52 at the tip, and friction stir welding is performed with the center of the small-diameter portion 52 aligned with the joining surface 140 (b).
Joint of the joined members 100, 120, the upper surface forms a flat surface 150, the burr B 1 is left in its ends. The burr B 1 is cut to remove the joint portion is completed (c).

この継手部の上面152は、接合された2つの部材100,120の上面102,122よりも突出するが、その連結部は大きな曲率をもつ円弧Rで結ばれ、応力集中は発生しない。 Upper surface 152 of the joint portion is projected from the upper surface 102 and 122 of the two members 100 and 120 which are joined, the connecting portion is connected by an arc R 3 having a large curvature, stress concentration does not occur.

図2は、本発明の実施例2を示す説明図である。
摩擦攪拌接合される2つの部材200,220は、その端面が突合わされて継手部の接合面240を形成する。
FIG. 2 is an explanatory view showing Embodiment 2 of the present invention.
The end faces of the two members 200 and 220 to be friction stir welded face each other to form a joint surface 240 of the joint portion.

第1の部材200は、摩擦攪拌接合用の工具50が挿入される側に部材200の上面から突出する突部210を有する。
突部210の上面214は平坦面に形成され、突部210の側面212は、部材200の上面202に対して、楕円の一部Dを有する連結部で結ばれている。
The first member 200 has a protrusion 210 protruding from the upper surface of the member 200 on the side where the friction stir welding tool 50 is inserted.
Upper surface 214 of the protrusion 210 is formed on the flat surface, the side surface 212 of the protrusion 210, the upper surface 202 of member 200, are connected by connecting portions having a portion D 1 of the ellipse.

同様に、第2の部材220は、摩擦攪拌接合用の工具50が挿入される側に部材220の上面から突出する突部230を有する。
突部230の上面234は平坦面に形成され、突部230の側面232は、部材220の上面222に対して、楕円の一部Dを有する連結部で結ばれている。
Similarly, the 2nd member 220 has the protrusion 230 which protrudes from the upper surface of the member 220 in the side in which the tool 50 for friction stir welding is inserted.
Upper surface 234 of the protrusion 230 is formed on the flat surface, the side surface 232 of the protrusion 230, the upper surface 222 of member 220, are connected by connecting portions having a portion D 1 of the ellipse.

摩擦攪拌用工具50は、先端部に小径部52を有し、小径部52の中心を接合面140に合わせて摩擦攪拌接合する(b)。
接合された部材200,220の継手部は、上面が平坦面250を形成し、その両端部にバリBが残される。このバリBを切削して除去し、継手部が完成する(c)。
The friction stir tool 50 has a small-diameter portion 52 at the tip, and friction stir welding is performed with the center of the small-diameter portion 52 aligned with the joining surface 140 (b).
Joint of the joined member 200, 220 has an upper surface forms a flat surface 250, the burr B 1 is left in its ends. The burr B 1 is cut to remove the joint portion is completed (c).

この継手部の上面152は、接合された2つの部材200,220の上面202,222よりも突出するが、その連結部は大きな曲率をもつ楕円Dを有する連結部で結ばれ、応力集中は発生しない。 Upper surface 152 of the joint portion is projected from the upper surface 202, 222 of the two members 200, 220 joined, the connecting portion is connected by a connecting portion having an elliptical D 1 having a large curvature, stress concentration Does not occur.

図3−1,3−2は、本発明の実施例3を示す。
本実施例は、車両の側構体をアルミ合金の中空押出形材で製作する例を示す。
継手部を構成する第1の部材400は中空形材であって、平行する2枚の平板410,420がトラス460で連結された構造を有する。
3A and 3B show the third embodiment of the present invention.
The present embodiment shows an example in which a side structure of a vehicle is manufactured with a hollow extruded shape of an aluminum alloy.
The first member 400 constituting the joint portion is a hollow material, and has a structure in which two parallel flat plates 410 and 420 are connected by a truss 460.

第2の部材500も中空形材であって、平行する2枚の平板510,520がトラス560で連結された構造を有する。   The second member 500 is also a hollow shape and has a structure in which two parallel flat plates 510 and 520 are connected by a truss 560.

第1の部材400の第1の平板410は、車両の車内側Sに配設され、突部430を有する。この突部430と第1の平板410の連結部は、実施例1で説明した小さな曲率を有する円弧Rと、大きな曲率を有する円弧Rで結ばれる。 The first flat plate 410 of the first member 400 is disposed on the vehicle interior side S 1 of the vehicle and has a protrusion 430. The connecting portion between the protrusion 430 and the first flat plate 410 is connected by the arc R 2 having a small curvature described in the first embodiment and the arc R 3 having a large curvature.

同様に第2の部材500の第1の平板510は、車両の車内側Sに配設され、突部530を有する。この突部530と第1の平板510の連結部は、実施例1で説明した小さな曲率を有する円弧Rと大きな曲率を有する円弧Rで結ばれる。 First flat plate 510 of the second member 500 similarly is disposed in the interior side S 1 of a vehicle, having a projection 530. The connecting portion between the protrusion 530 and the first flat plate 510 is connected by the arc R 2 having a small curvature and the arc R 3 having a large curvature described in the first embodiment.

第1の中空部材400の第2の平板420は、車両の車外側Sに配設され、突部440を有する。突部440と平板420は、コーナー部Cで結ばれる。 The second flat plate 420 of the first hollow member 400 is disposed on the vehicle exterior side S < b > 2 of the vehicle and has a protrusion 440. Projection 440 and the flat plate 420 are connected by the corner portion C 1.

第2の中空部材500の第2の平板520も、車両の車外側Sに配設され、突部540を有する。突部540と平板520は、コーナー部Cで結ばれる。 The second flat plate 520 of the second hollow member 500 is also disposed on the vehicle exterior side S < b > 2 of the vehicle and has a protrusion 540. Projection 540 and the flat plate 520 are connected by the corner portion C 2.

第1の中空部材400と第2の中空部材500の端部は、テーパー面T,Tで嵌合される。
そこで、第1の中空部材400と第2の中空部材500の突合わせ部には、間隙G,Gが形成される。
End portions of the first hollow member 400 and the second hollow member 500 are fitted with tapered surfaces T 1 and T 2 .
Therefore, gaps G 1 and G 2 are formed at the abutting portion between the first hollow member 400 and the second hollow member 500.

摩擦攪拌接合は、摩擦攪拌接合用工具50の小径部52の中心を、大略この間隙G,Gの中央に合わせて行われる。
この際に、摩擦攪拌接合用工具が発生する押圧力は、主として、第2の中空形材の剛性の高いトラス560で受けられる。
Friction stir welding is performed with the center of the small diameter portion 52 of the friction stir welding tool 50 approximately aligned with the centers of the gaps G 1 and G 2 .
At this time, the pressing force generated by the friction stir welding tool is mainly received by the truss 560 having high rigidity of the second hollow member.

図の(b)は、室内側Sの継手面600と室外側Sの継手面650が摩擦攪拌接合された状態を示す。
両継手面600,650の両側部には、バリBが残される。
(B) in the figure shows a state where the joint surface 650 of the joint surface 600 of the interior side S 1 outdoor side S 2 is friction stir welding.
On both sides of both joint surfaces 600, 650, burr B 1 it is left.

図の(c)は、室内側Sの継手面600に加工を施してバリを除去し、継手面610を完成した状態を示す。
この継手面610は、第1の中空形材の平板410と第2の中空形材の平板510から突出した面を形成するが、この連結部は大きな曲率を有する円弧Rで結ばれ、応力集中は発生しない。車内側Sの側構体には、内装が施されるので、継手面610を突出された状態でも不都合はない。
(C) in FIG removes burrs giving the process the joint surface 600 of the interior side S 1, showing a state in which to complete a joint surface 610.
The joint surface 610 is formed a first flat plate 410 of the hollow profile surface which protrudes from the second flat plate 510 of the hollow shape member, the connecting portion is connected by an arc R 3 having a large curvature, stress Concentration does not occur. The side structure of the vehicle interior side S 1, since the interior is subjected, not inconvenience in the state of being protruded joint surface 610.

図の(d)は、車外側Sの継手面660を加工して、第1の中空形材の平板420と第2の中空形材の平板520と同一面を形成する継手面670を完成した状態を示す。
車外側Sは、同一平面を形成するので、応力集中は発生せず、また、美観の高い側構体を得ることができる。
なお、車内側Sの継手面の突部に実施例2で説明した楕円形状を適用することも当然に可能である。
(D) in the figure, by processing the joint surface 660 of the exterior S 2, completing the joint surface 670 to form a flat plate 420 of the first hollow profile and flush with the flat plate 520 of the second hollow profile Shows the state.
Exterior side S 2, so to form the same plane, stress concentration does not occur, also, it is possible to obtain a highly aesthetic side structure.
Incidentally, it is of course possible to apply the elliptical described protrusion of the joint surface of the interior side S 1 in Example 2.

本発明の実施例1の説明図。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 本発明の実施例2の説明図。Explanatory drawing of Example 2 of this invention. 本発明の実施例3の説明図。Explanatory drawing of Example 3 of this invention. 本発明の実施例3の説明図。Explanatory drawing of Example 3 of this invention. 従来の継手構造の説明図。Explanatory drawing of the conventional joint structure.

符号の説明Explanation of symbols

50 摩擦攪拌接合用工具
52 摩擦攪拌接合用工具の小径部
100 第1の部材
102 第1の部材の上面
110 第1の部材の突部
120 第2の部材
122 第2の部材の上面
130 第2の部材の突部
140 接合面
150 接合された平坦面
152 バリを切削した平坦面
DESCRIPTION OF SYMBOLS 50 Friction stir welding tool 52 Small diameter part of friction stir welding tool 100 1st member 102 Upper surface of 1st member 110 Projection part of 1st member 120 2nd member 122 Upper surface of 2nd member 130 2nd Projecting part of the member 140 Joining surface 150 Joined flat surface 152 Flat surface obtained by cutting burrs

Claims (5)

部材を摩擦攪拌接合するために部材の端部に設けられる摩擦攪拌接合用継手構造であって、
突き合わせ面となる端面と、部材の上面から摩擦攪拌接合用工具が挿入される側に突出する端面とは反対側の側面に形成される連結部を有する突部を備え、
該連結部は半径の中心位置が部材の外側にあって、部材の上面に接続される大きな半径寸法を有する第1の円弧と、第1の円弧と突部の側面に接続される小さな半径寸法を有する第2の円弧で形成される摩擦攪拌接合用継手構造。
A friction stir welding joint structure provided at an end of a member for friction stir welding of the member,
An end surface serving as a butting surface, and a protrusion having a connecting portion formed on the side surface opposite to the end surface protruding from the upper surface of the member to the side where the friction stir welding tool is inserted,
The connecting portion has a first circular arc having a large radial dimension that is connected to the upper surface of the member, and a small radial dimension that is connected to the first circular arc and the side surface of the protrusion. A joint structure for friction stir welding formed by a second arc having:
部材を摩擦攪拌接合するために部材の端部に設けられる摩擦攪拌接合用継手構造であって、
突き合わせ面となる端面と、部材の上面から摩擦攪拌接合用工具が挿入される側に突出する端面とは反対側の側面に形成される連結部を有する突部を備え、
該連結部は中心が部材の外側にあって、長軸を前記部材の上面にほぼ平行に配置された楕円で形成され、前記部材側が凹となる前記楕円の長軸と短軸で区切られる略4分の1の楕円弧で構成される摩擦攪拌接合用継手構造。
A friction stir welding joint structure provided at an end of a member for friction stir welding of the member,
An end surface serving as a butting surface, and a protrusion having a connecting portion formed on the side surface opposite to the end surface protruding from the upper surface of the member to the side where the friction stir welding tool is inserted,
The connecting portion is formed by an ellipse whose center is outside the member and whose major axis is arranged substantially parallel to the upper surface of the member, and is delimited by the major axis and the minor axis of the ellipse where the member side is concave. friction stir welding joint structure substantially Ru consists of 1 elliptical arc quarters.
部材は平板である請求項1又は2記載の摩擦攪拌接合用継手構造。   The joint structure for friction stir welding according to claim 1 or 2, wherein the member is a flat plate. 部材は2枚の平板がトラスで連結された構造を有する中空形材である請求項1または2記載の摩擦攪拌接合用継手構造。   The joint structure for friction stir welding according to claim 1 or 2, wherein the member is a hollow member having a structure in which two flat plates are connected by a truss. 部材は、2枚の平板がトラスで連結された構造を有する車両の構造体の中空形材であって、少なくとも車両の車内側の摩擦攪拌接合用継手構造は、請求項1又は2記載の連結部を備える摩擦攪拌接合用継手構造。   The member is a hollow member of a vehicle structure having a structure in which two flat plates are connected by a truss, and at least the joint structure for friction stir welding inside the vehicle is connected according to claim 1 or 2. A joint structure for friction stir welding comprising a portion.
JP2003357266A 2003-10-17 2003-10-17 Friction stir welding joint structure Expired - Lifetime JP4291104B2 (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
JP2003357266A JP4291104B2 (en) 2003-10-17 2003-10-17 Friction stir welding joint structure
CNB2004100903404A CN1317153C (en) 2003-10-17 2004-10-15 Structural body of railway car and joint structure for friction stir welding
EP04256366A EP1524064B1 (en) 2003-10-17 2004-10-15 Structural body of railway car and joint structure for friction stir welding
US10/964,692 US20050115456A1 (en) 2003-10-17 2004-10-15 Structural body of railway car and joint structure for friction stir welding
DE602004028087T DE602004028087D1 (en) 2003-10-17 2004-10-15 Car body structure of a rail vehicle and connection structure for friction welding
AT04256366T ATE473831T1 (en) 2003-10-17 2004-10-15 CAR BODY STRUCTURE OF A RAIL VEHICLE AND CONNECTION STRUCTURE FOR FRICTION WELDING
KR1020040082457A KR100643254B1 (en) 2003-10-17 2004-10-15 Railway vehicle body structure and joint structure for friction stir welding

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JP4610907B2 (en) * 2004-02-23 2011-01-12 株式会社日立製作所 Railway vehicle structure
WO2009104432A1 (en) * 2008-02-18 2009-08-27 日本軽金属株式会社 Jointing method
JP5494692B2 (en) * 2012-02-13 2014-05-21 日本軽金属株式会社 Joining method

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