JP4071763B2 - Cloth supply method and apparatus - Google Patents

Cloth supply method and apparatus Download PDF

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JP4071763B2
JP4071763B2 JP2004341275A JP2004341275A JP4071763B2 JP 4071763 B2 JP4071763 B2 JP 4071763B2 JP 2004341275 A JP2004341275 A JP 2004341275A JP 2004341275 A JP2004341275 A JP 2004341275A JP 4071763 B2 JP4071763 B2 JP 4071763B2
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cloth
sensor
sensor group
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folding
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JP2006151532A (en
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誠 矢野
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Purex Corp
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Description

本発明は、タオルのような長方形状の布類(以下、単に「布類」という)を自動的に複数折りするための布類折畳み機に布類を供給する方法および装置に関し、詳しくは折畳み部に供給する布類の移送位置、および、投入姿勢を修正できるようにした布類供給方法および装置に関するものでる。   The present invention relates to a method and apparatus for supplying cloth to a cloth folding machine for automatically folding a plurality of rectangular cloths (hereinafter simply referred to as “clothes”) such as towels, and more particularly to folding. The present invention relates to a cloth supply method and apparatus capable of correcting a transfer position and a feeding posture of cloth supplied to a section.

ランドリー工場では、タオルのような布類は、大量に洗濯・脱水・乾燥した後に、布類を展張させた状態からその長手方向を4つ折り程度に折畳み、その折畳み布類を適数枚ずつ積層させて積層体とした状態で出荷される。   At laundry factories, towels such as towels are washed, dewatered and dried in large quantities, then folded in the longitudinal direction from the stretched state to about four folds, and an appropriate number of the folded cloths are stacked. The product is shipped in a laminated state.

ところで、タオルのような布類を自動的に折畳むための布類折畳み機としては、布類を展張状態で搬送する搬送コンベヤと、該搬送コンベヤの終端部において布類を4つ折りにする折り装置と、4つ折りにされた折畳み布類を定位置において順次下方に落下させるための落下装置と、所定枚数の折畳み布類が積層された積層体を順次1ピッチずつ移動させる搬出コンベヤとを備えたものが知られている。   By the way, as a cloth folding machine for automatically folding cloths such as towels, a conveying conveyor that conveys the cloths in a stretched state, and a folding device that folds the cloths in four at the terminal end of the conveying conveyor And a dropping device for sequentially dropping the folded cloths folded in four at a fixed position, and a carry-out conveyor for sequentially moving the laminated body in which the predetermined number of folded cloths are stacked one pitch at a time. Things are known.

しかし、上記従来の布類折畳み機では、布類を搬送コンベヤ始端部上に載せる際に、作業者が、布類の前縁部を走行中の搬送コンベ上に直接載置しなければならないために、種々の問題があったので、搬送コンベヤの始端部上面に近接させた位置で布類搬送方向に進退可能に設置され且つ布類の前縁部を着脱自在に保持できる布類保持部と、該布類保持部を搬送コンベヤの搬送方向に進退させる進退駆動装置とを備えた布類供給装置が提供されている(特許文献1)。   However, in the conventional cloth folding machine, when the cloth is placed on the transport conveyor start end, the operator must place the front edge of the cloth directly on the traveling conveyor. In addition, since there were various problems, a cloth holding portion that is installed so as to be able to advance and retreat in the cloth conveying direction at a position close to the upper surface of the starting end of the conveyor, and that can detachably hold the leading edge of the cloth, There is provided a cloth supply device provided with an advance / retreat driving device for moving the cloth holding portion forward and backward in the transfer direction of the transfer conveyor (Patent Document 1).

しかし、上記新たに提供した布類供給装置では、積み重ね時の品質を上げるため、端の位置を決め、それに合せて投入していたため作業者は非常に気を使い、余程なれないと処理スピードが上がらない。また処理スピードを上げると投入がラフになり積み重ねの品質が悪くなるという問題があった。
特開平9−255137号公報
However, in the newly provided cloth supply device, the position of the end is determined to increase the quality at the time of stacking. Does not go up. In addition, when the processing speed is increased, the input becomes rough and the quality of the stack deteriorates.
JP-A-9-255137

そこで、発明者は、布類折り畳み装置に対して布類の搬送方向に進退動可能な支持枠と、該支持枠を進退動させる進退駆動装置と、前記支持枠に横方向動可能に支持された布類の布類保持部と、該布類保持部を布類の搬送方向と直交する方向に移動させる横方向動駆動装置とからなる布類供給装置において、布類供給側前方に複数のセンサーを並設し、この複数のセンサーによる布類の検出結果に基づき、前記横方向動駆動装置を作動させると共に、布類の大小を判断する装置を開発した(特願2003−368847)。   Therefore, the inventor is supported by the cloth folding device so as to be able to move back and forth in the cloth conveying direction, an advancing / retreating drive device for moving the support frame back and forth, and the support frame so as to be movable in the lateral direction. A cloth supply device comprising a cloth holding portion for a cloth and a lateral movement drive device for moving the cloth holding portion in a direction orthogonal to the direction in which the cloth is conveyed. A sensor is provided in parallel, and a device for operating the lateral movement driving device and determining the size of the fabric based on the detection results of the fabric by the plurality of sensors has been developed (Japanese Patent Application No. 2003-368847).

しかし、上記開発した装置は、位置修正を布類の上半部を搬送方向と直交する方向に移動させて行っているので、下半部が上半部の移動に追従できない場合あり、その場合、布類は、傾斜した状態で後続のコンベヤに供給されそのままの状態で折り畳み装置に供給されることになるので、四隅部が合わず折り畳みの終了した製品は角部が不揃いで見栄えが悪いという問題があることが判明した。   However, the developed device performs position correction by moving the upper half of the fabric in the direction perpendicular to the conveyance direction, so the lower half may not follow the movement of the upper half. The cloth is supplied to the subsequent conveyor in an inclined state and supplied to the folding device as it is, so that the corners are not aligned and the finished product is not good because the corners are not aligned. It turns out that there is a problem.

そこで、本発明は、布類の上半部のみならず下半部の左右位置を修正して、布類の四隅を搬送方向に一致させて折り畳み装置に供給できる布類供給方法および装置を提供することを目的とする。   Therefore, the present invention provides a cloth supply method and apparatus capable of correcting the right and left positions of not only the upper half of the cloth but also the lower half of the cloth and supplying the folding apparatus with the four corners of the cloth aligned with the conveying direction. The purpose is to do.

上記課題を解決するために、発明者は、布類の上半部を位置修正すると共に下半部の左右位置を修正することで、布類の辺を搬送方向に一致させて折り畳み装置に供給することを可能とした。   In order to solve the above problem, the inventor corrects the position of the upper half of the fabric and corrects the left and right positions of the lower half, so that the sides of the fabric are aligned with the transport direction and supplied to the folding device. Made it possible to do.

すなわち、本発明は以下の(1)〜(5)の方法を要旨としている。
(1)布類の上端部を保持し、搬送方向に直行する方向に移動することで布類の上半部の偏りを修正する第1の工程、布類の垂れ下がり部を保持し、第1の工程と同時同方向に平行移動することで布類の下半部の偏りを修正する第2の工程を有する布類供給方法。
(2)前記第2の工程は、搬送方向と同方向に吸引力を働かせることで布類の垂れ下がり部を保持することを特徴とする(1)の布類供給方法。
(3)前記第2の工程は、第2センサー群からの信号に基づき布類下半部の偏りを修正することを特徴とする(1)又は(2)の布類供給方法。
(4)前記第1の工程は、布類の上半部の偏りを修正するとともに、第1センサー群からの信号に基づき布類の大小を判別することを特徴とする(1)ないし(3)のいずれかの布類供給方法。
(5)(4)の布類供給方法により供給された布類を折り畳み、前記第1センサー群からの信号に基づき大きさ別に積み重ねる布類折り畳み方法。
That is, the gist of the present invention is the following methods (1) to (5).
(1) The first step of holding the upper end of the cloth and moving the cloth in the direction perpendicular to the conveying direction to correct the bias of the upper half of the cloth, holding the hanging part of the cloth, The cloth supply method which has the 2nd process of correcting the bias | inclination of the lower half part of cloth by parallel-translating to the same direction simultaneously with the process of this.
(2) The cloth supply method according to (1), wherein the second step holds the hanging portion of the cloth by applying a suction force in the same direction as the conveying direction.
(3) The cloth supply method according to (1) or (2), wherein in the second step, the bias of the lower half of the cloth is corrected based on a signal from the second sensor group.
(4) The first step is characterized by correcting the bias of the upper half of the fabric and determining the size of the fabric based on a signal from the first sensor group. ) Any of the cloth supply methods.
(5) A cloth folding method in which the cloth supplied by the cloth supply method of (4) is folded and stacked according to size based on a signal from the first sensor group.

また、本発明は以下の(6)〜(10)の装置を要旨としている。
(6)展張した布類の四隅方向を揃えて布類折り畳み装置に供給するための布類供給装置であって、布類の上端部を保持し、搬送方向および搬送方向に直交する方向に移動可能な布類保持部と、該布類保持部の下方に配置され、該布類保持部に保持された布類の上半部の偏りを検知する第1センサー群と、該第1センサー群からの信号に基づき布類保持部を搬送方向に直行する方向に移動させる左右駆動装置と、該第1センサー群の下方に配置され、布類の垂れ下がり部を保持し、布類保持部と平行移動する姿勢修正装置と、該姿勢修正装置に配置され、布類の垂れ下がり部の移動を検知し、該姿勢修正装置の移動停止信号を発する第2センサー群とを有する布類供給装置。
(7)前記姿勢修正装置は、搬送方向に直行する方向に配置された平行な2本のバキュームベルト有し、該バキュームベルトに吸引力を働かせながら、該バキュームベルトを正又は逆回転することを特徴とする(6)の布類供給装置。
(8)前記第1センサー群は、前記搬送部と概ね同一幅で配置された左右一対の外側センサーと、該外側センサーより内側に配置された左右一対の内側センサーからなることを特徴とする請求項(6)または(7)の布類供給装置。
(9)前記第1センサー群は、前記外側センサーからの信号と前記内側センサーからの信号に基づき布類の大小を判別するための信号を発することを特徴とする(8)の布類供給装置。
(10)(9)の布類供給装置と同一筐体に構成され、該布類供給装置から送られてきた布類を折り畳み、前記第1センサー群からの信号に基づいて大きさ別に積み重ねる布類折り畳み装置。
The gist of the present invention is the following devices (6) to (10).
(6) A cloth supply device for aligning the four corner directions of the spread cloth and supplying it to the cloth folding apparatus, holding the upper end of the cloth and moving it in the transport direction and the direction perpendicular to the transport direction A possible cloth holding part, a first sensor group which is arranged below the cloth holding part and detects the bias of the upper half of the cloth held by the cloth holding part, and the first sensor group A left and right drive device for moving the cloth holding portion in a direction perpendicular to the conveying direction based on a signal from the signal and a first sensor group, which holds the hanging portion of the cloth and is parallel to the cloth holding portion A cloth supply apparatus comprising: a posture correcting device that moves; and a second sensor group that is disposed in the posture correcting device, detects a movement of a hanging portion of the cloth, and issues a movement stop signal of the posture correcting device.
(7) The posture correcting device has two parallel vacuum belts arranged in a direction perpendicular to the transport direction, and rotates the vacuum belt forward or backward while applying a suction force to the vacuum belt. (6) The cloth supply apparatus characterized by the above-mentioned.
(8) The first sensor group includes a pair of left and right outer sensors arranged substantially in the same width as the transport unit, and a pair of left and right inner sensors arranged inside the outer sensor. Item (6) or the cloth supply apparatus of (7).
(9) The cloth supply device according to (8), wherein the first sensor group emits a signal for determining the size of the cloth based on the signal from the outer sensor and the signal from the inner sensor. .
(10) A cloth configured in the same housing as the cloth supply device of (9), wherein the cloth sent from the cloth supply device is folded and stacked according to the signal from the first sensor group. Similar folding device.

本願発明の布類供給装置では、次のような効果がある。
(1)布類を正しい姿勢で折り畳み装置に供給できるので、四隅が揃った製品を得ることができる。
(2)布類の位置合わせを自動的に行うので、作業者はおおよその見当を付けて布類を投入すればよいので、布類投入の高速化が図れる。
(3)布類を折畳み機の正確な位置(幅方向)に投入できるので、布類の正確な折畳におよび積み重ねが行える。
(4)布類の大小を判別できるので、大小の布類が混在した状態でも使用できる。
(5)さらに、本発明の布類折り畳み装置では、布類の投入の高速化および布類の大小の自動判別ができるので、布類の大きさ別の積み重ねができる。
The cloth supply device of the present invention has the following effects.
(1) Since the cloth can be supplied to the folding device in a correct posture, a product having four corners can be obtained.
(2) Since the alignment of the cloth is automatically performed, the operator only needs to put the cloth with an approximate register, so that the cloth can be input at high speed.
(3) Since cloth can be thrown into the exact position (width direction) of a folder, cloth can be folded and stacked accurately.
(4) Since the size of the cloth can be discriminated, it can be used even when the large and small cloths are mixed.
(5) Furthermore, in the cloth folding device of the present invention, since the cloth can be input at high speed and the cloth size can be automatically discriminated, the cloth can be stacked according to the size of the cloth.

布類の搬送方向に直交して配設された第1のセンサー群によって、布類保持部に保持された布類の偏り状態を検出し、検出結果に基づき布類保持部を横移動させると同時に、布類の垂れ下がり部も横移動させ、第2のセンサー群によって布類の下半部の移動位置を検出して、布類の垂れ下がり部の横移動を停止させて姿勢を修正するために、布類の搬送方向に沿って進退動する支持枠と、該支持枠上を布類の搬送方向に直交する方向に移動可能な布類保持部と、該布類保持部に保持された布片の偏りを検知する第1センサーと、該第1センサーの検知結果に基づき布類を把持した布類保持部を基準点に移動させる駆動部と、布類の垂れ下がり部を横移動させる横移動装置と、横移動装置による布類の移動を検知し、横移動装置の移動を停止するための第2センサー群とからなる布類供給装置を構成する。
以下では、本発明の詳細を実施例で説明するが、本発明はこれらの実施例に限定されるものではない。
When the first sensor group disposed orthogonal to the cloth conveyance direction detects the biased state of the cloth held by the cloth holding section and moves the cloth holding section laterally based on the detection result. At the same time, to move the hanging part of the cloth laterally, detect the movement position of the lower half of the cloth by the second sensor group, and stop the lateral movement of the hanging part of the cloth to correct the posture. A support frame that moves forward and backward along the cloth conveying direction, a cloth holding portion that is movable on the support frame in a direction perpendicular to the cloth conveying direction, and a cloth held by the cloth holding portion. A first sensor that detects the bias of the piece, a drive unit that moves the cloth holding unit that holds the cloth based on the detection result of the first sensor to a reference point, and a lateral movement that moves the hanging part of the cloth laterally Detects the movement of the cloth by the device and the lateral movement device, and stops the movement of the lateral movement device Constituting the cloth feed device and a second sensor group for.
Hereinafter, details of the present invention will be described with reference to examples, but the present invention is not limited to these examples.

本実施例の布類供給装置は、例えばタオルのような比較的小面積の長方形状布類を4つ折り状態で折畳み、その折畳み布類を適数枚積層させた状態で順次自動で取出せるようにした布類折畳み装置や、さらに、サイズの異なる2種類のタオル(例えばフェイスタオルとバスタオル)を自動的に選別しながらそれぞれを別位置に積層する布類折畳み機に適したものである。   The cloth supply apparatus according to the present embodiment can fold a relatively small rectangular cloth such as a towel in a folded state, and can automatically and sequentially take out a suitable number of the folded cloths. The present invention is suitable for a cloth folding apparatus and a cloth folding machine that automatically selects two types of towels (for example, face towel and bath towel) of different sizes and stacks them in different positions.

布類供給装置は、図1〜3に示すように、支持枠2と、支持枠2に移動自在に支持され、布類の前縁部を着脱自在に保持し得る布類保持部6と、布類の上辺部の左右偏り量を検知する第1センサー群と、該布類保持部6を支持枠2上で左右方向に移動させる左右動駆動装置11と、左右動駆動装置11による上辺部の移動後の布類の下辺部の左右偏り量を検知する第2センサー群と、第1センサー群の検知結果と第2センサー群の検知結果とを対比することによって作動する姿勢修正装置30と、前記支持枠2を搬送方向に進退操作する進退駆動装置15とで構成されている。   As shown in FIGS. 1 to 3, the cloth supply device includes a support frame 2, a cloth holding section 6 that is movably supported by the support frame 2 and can detachably hold the front edge of the cloth, A first sensor group that detects the amount of lateral deviation of the upper side portion of the cloth, a left-right motion drive device 11 that moves the cloth holding portion 6 in the left-right direction on the support frame 2, and an upper side portion by the left-right motion drive device 11 A second sensor group that detects the amount of lateral deviation of the lower side of the cloth after the movement of the cloth, and a posture correction device 30 that operates by comparing the detection result of the first sensor group with the detection result of the second sensor group, And an advancing / retreating drive device 15 for advancing and retracting the support frame 2 in the transport direction.

《支持枠》
支持枠2は、適用対象機器(例えば、布類折畳み装置)の機枠41に取り付けるレール1に沿って前後動可能な側枠3と、側枠3、3間に張り渡せ、布類保持部6を左右動可能に支持するレール4とで構成されている。
《Support frame》
The support frame 2 is stretched between the side frame 3 that can be moved back and forth along the rail 1 that is attached to the machine frame 41 of the application target device (for example, a cloth folding device), and the side frames 3 and 3. 6 and a rail 4 that supports the left and right movements.

《布類保持部》
布類保持部6は、適用対象機器の搬送コンベヤ42の幅方向に長い長方形状で内部を空洞とした比較的薄型箱状の載置部7と、該載置部7内の空気を外部に排出する吸引ファン8とを有している。載置部7の前半部はその後半部の厚さよりかなり薄くなっている。載置部7の前半部の上面板9は、手前側に向けて下り傾斜させており、該載置部7の前半部の先端を例えば15mm程度の薄さにしている。この載置部7の前半部の上面板9には、多数の小孔からなる吸気孔10が設けられており、載置部7の前半部の上面は布類の前縁部を吸着・保持することができる。
《Cloth holding part》
The cloth holding unit 6 is a relatively thin box-shaped mounting unit 7 having a rectangular shape that is long in the width direction of the transfer conveyor 42 of the application target device and having a hollow inside, and air inside the mounting unit 7 to the outside. And a suction fan 8 for discharging. The front half of the mounting portion 7 is considerably thinner than the thickness of the latter half. The upper surface plate 9 in the front half of the mounting portion 7 is inclined downward toward the front side, and the tip of the front half of the mounting portion 7 is made thin, for example, about 15 mm. The upper surface plate 9 in the front half of the placement portion 7 is provided with intake holes 10 made up of a number of small holes, and the upper surface of the front half of the placement portion 7 attracts and holds the front edge of the cloth. can do.

また、載置部7の後半部には、2つの吸引ファン8、8が所定間隔をもって取付けられている。そして、この布類保持部6では、各吸引ファン8、8を作動させると、載置部内の空気が排除されることにより、多数の吸気孔10から載置部7内に吸気されるようになっている。この布類保持部6による布類吸着力は、布類を吊下げ保持でき、且つ後述するように布類垂下部が搬送コンベヤ42始端部上に接触したときに発生するテンション力で布類前縁部が布類保持部の吸気面から容易に剥離される程度に設定されている。   In addition, two suction fans 8 and 8 are attached to the rear half of the mounting portion 7 at a predetermined interval. In the cloth holding portion 6, when each suction fan 8, 8 is operated, air in the placement portion is removed so that air is sucked into the placement portion 7 from a large number of intake holes 10. It has become. The cloth adsorbing force by the cloth holding unit 6 can hold and hold the cloth, and the tension force generated when the cloth hanging part comes into contact with the start end of the conveyor 42 as will be described later. It is set to such an extent that the edge part is easily peeled off from the air intake surface of the cloth holding part.

《左右動駆動装置》
左右駆動装置11は、支持枠2を構成する一対のレール4、4に沿って移動可能に支持された布類保持部6を搬送コンベヤ42の前縁と平行に左右動させるものであり、布類保持部6に配置したモータ12および支持枠に取り付けられたラック13とモータ軸に取り付けられたピニオン14によって構成される。
布類保持部6は、搬送コンベヤ42の始端部の上面から例えば5〜10mm程度だけ離間した位置を該搬送コンベヤ42の始端部付近の走行面に対して平行に進退し得るようになっている。なお、布類保持部6の下面と搬送コンベヤ42の上面間の間隔は、展張状態の布類を通過させ得る程度で、可及的に小さくすることが好ましい。
《Left-and-right drive unit》
The left-right drive device 11 moves the cloth holding part 6 supported so as to be movable along a pair of rails 4, 4 constituting the support frame 2 in parallel to the front edge of the transport conveyor 42. The motor holding part 6 is configured by a motor 12, a rack 13 attached to the support frame, and a pinion 14 attached to the motor shaft.
The cloth holding unit 6 can move back and forth in parallel with a traveling surface near the start end of the transport conveyor 42 at a position separated by, for example, about 5 to 10 mm from the upper surface of the start end of the transport conveyor 42. . In addition, it is preferable to make the space | interval between the lower surface of the cloth holding | maintenance part 6 and the upper surface of the conveyance conveyor 42 as small as possible to such an extent that the stretched cloth can be passed.

また、フェイスタオルとバスタオルを処理対象とした本実施例では、布類保持部6の幅は、作業性および製品の寸法を考慮して730mm程度とし、また布類保持部の左右動のストロークを85mmに設定した。
なお、本実施例では、布類保持部6全体を左右動させているが、保持部を固定状態にし、載置部上面に沿って、有孔の板またはコンベヤベルトを左右動させるようにしてもよい。
Further, in this embodiment for treating face towels and bath towels, the width of the cloth holding portion 6 is set to about 730 mm in consideration of workability and product dimensions, and the stroke of the left and right movement of the cloth holding portion. Was set to 85 mm.
In this embodiment, the entire cloth holding part 6 is moved left and right, but the holding part is fixed and the perforated plate or the conveyor belt is moved left and right along the upper surface of the placing part. Also good.

《第1センサー群》
機枠41の前板には、投入された布類の大小の判断および投入位置の検出を行うために、機枠の中心線に対して左右対称にセンサーS2、S3およびセンサーS4、S5が設けられている。本実施例では、両端のセンサーS2とセンサーS5との間隔を620mm程度に、中間のセンサーS3とセンサーS4の間隔を300mm程度に設定してある。
なお、本実施例では、センサー取付部5を機枠41の前板に形成したが、センサーを取り付けたセンサー取付板を機枠41の前板に取り付けるようにしてもよい。
<< First sensor group >>
Sensors S2 and S3 and sensors S4 and S5 are provided on the front plate of the machine frame 41 symmetrically with respect to the center line of the machine frame in order to determine the size of the thrown-in cloth and to detect the loading position. It has been. In this embodiment, the distance between the sensors S2 and S5 at both ends is set to about 620 mm, and the distance between the middle sensor S3 and sensor S4 is set to about 300 mm.
In the present embodiment, the sensor mounting portion 5 is formed on the front plate of the machine casing 41. However, a sensor mounting plate on which the sensor is mounted may be mounted on the front plate of the machine casing 41.

図中S1は、布類保持部6に設けられ、載置部7に布類が供給されたことを感知し、布類保持部6の左右位置合せのための左右動駆動装置および進退駆動装置を能動化するセンサーであり、また、本実施例では、布類保持部6には、布類保持部6の横移動左右限界位置を検知するためのセンサーS6、S8および、支持枠2に設けたミラーMを感知して、布類供給部6の支持枠2に対するセンター位置出しのためのセンサーS7が設けられている。   In the figure, S1 is provided in the cloth holding section 6, senses that the cloth is supplied to the placement section 7, and moves to the left and right for driving the cloth holding section 6 in the left-right direction and the forward / backward drive apparatus. In the present embodiment, the cloth holding unit 6 is provided with sensors S6 and S8 for detecting the lateral movement left and right limit positions of the cloth holding unit 6 and the support frame 2. A sensor S7 for detecting the center of the cloth supply unit 6 relative to the support frame 2 by detecting the mirror M is provided.

上記第1センサー群は、布類の大小を判断することができ、後続の折畳み操作、判別および積み重ね操作の制御を行うことができるものであり、上記配列のセンサー群の内、センサーS3またはS4のみが布類を感知した場合、センサーS3とセンサーS4が布類を感知した場合、センサーS2とセンサーS3が布類を感知した場合、およびセンサーS4とセンサーS5が布類を感知した場合は小布類と判断し、センサーS2とセンサーS3とセンサーS4が布類を感知した場合、センサーS3とセンサーS4とセンサーS5が布類を感知した場合、およびセンサーS2とセンサーS3とセンサーS4とセンサーS5が布類を感知した場合は大布類と判断する(表1参照)。   The first sensor group can determine the size of the cloth and can control the subsequent folding operation, discrimination, and stacking operation. Among the sensor groups in the arrangement, the sensor S3 or S4 Small when only fabric senses, sensor S3 and sensor S4 sense fabric, sensor S2 and sensor S3 sense fabric, and sensor S4 and sensor S5 sense fabric Judging cloth, when sensor S2, sensor S3 and sensor S4 sense cloth, sensor S3, sensor S4 and sensor S5 sense cloth, and sensor S2, sensor S3, sensor S4 and sensor S5 If it detects a cloth, it is determined to be a large cloth (see Table 1).

Figure 0004071763
Figure 0004071763

センサーS2〜S5でタオルの幅が大・小のどちらかを判断し、判断されたタオルが小の場合には、モータを正転または逆転させて布類の一辺をセンサーS4が感知するところまで(表1のケース1、4の場合)或いは感知しなくなるまで(表1のケース2、3、5の場合)、布類保持部6をレール1に沿って横移動させ、判断されたタオルが大の場合には、布類の一辺をセンサーS5が感知するところまで(表1のケース6の場合)或いは感知しなくなるまで(表1のケース7、8の場合)布類保持部6をレール1に沿って横移動させ、布類の左右位置を定位置に移動させる。   Determine whether the towel width is large or small with sensors S2 to S5, and if the towel is small, rotate the motor forward or backward until sensor S4 senses one side of the cloth (In the case of cases 1 and 4 in Table 1) or until it is no longer detected (in cases 2 and 3 in Table 1), the cloth holder 6 is moved along the rail 1 and the determined towel is In the case of large, the cloth holding part 6 is moved to the rail until the sensor S5 senses one side of the cloth (case 6 in Table 1) or until it is not detected (cases 7 and 8 in Table 1). 1 is moved horizontally along the left and right positions of the cloth to a fixed position.

《展張装置》
搬送コンベヤ42の始端部の直下には、布類保持部6の載置部7の前半部上に保持させた布類の垂下部を上下及び左右に展張させるための展張装置20が設けられている。この展張装置20は、搬送コンベヤ42の始端部の直下に開口部を有する縦向きの展張用吸引ボックス21と、該展張用吸引ボックス21内の空気を下方に吸引する吸引ファン22とを備えている。展張用吸引ボックス21の開口部は、搬送コンベヤ42の始端部から例えば300mm程度だけ下方に離間した位置にある。
《Expanding device》
Immediately below the starting end of the transport conveyor 42, there is provided a stretching device 20 for stretching the hanging portion of the cloth held on the front half of the placing section 7 of the cloth holding section 6 vertically and horizontally. Yes. The expansion device 20 includes a vertical expansion suction box 21 having an opening immediately below the starting end of the transport conveyor 42, and a suction fan 22 that sucks the air in the expansion suction box 21 downward. Yes. The opening of the expansion suction box 21 is at a position spaced downward from the starting end of the transport conveyor 42 by, for example, about 300 mm.

この展張装置20は、次のように作用する。即ち、この展張装置20は、シリンダー23によりダンパー24が解放され展張用吸引部内に吸引力が発生し、又布類前縁部を保持した布類保持部6が後退する時点では送込みロール25が高速回転しており、布類保持部6が後退操作されて布類垂下部が送込みロール25に接触すると、布類保持部6の後退速度より送込みロール25の周速度が数倍速いので、布類垂下部と送込みロール25との間の摩擦力によって該布類垂下部が展張用吸引ボックス21内に送込まれ、展張用吸引ボックス21内に送込まれた布類垂下部は前後にはためかされて、上下及び左右に展張される。従って、このような展張装置を使用すると、布類を搬送コンベヤ42の始端部上に供給する際に、布類垂下部を手作業で展張させる作業が不要となる。   The expansion device 20 operates as follows. That is, in the stretcher 20, the damper 24 is released by the cylinder 23 and a suction force is generated in the stretch suction portion, and the cloth holding portion 6 holding the cloth leading edge is retracted. Is rotating at a high speed, and when the cloth holding portion 6 is moved backward and the cloth hanging portion comes into contact with the feeding roll 25, the peripheral speed of the feeding roll 25 is several times faster than the retreating speed of the cloth holding portion 6. Therefore, the cloth hanging part is fed into the stretching suction box 21 by the frictional force between the cloth hanging part and the feeding roll 25, and the cloth hanging part fed into the stretching suction box 21. Is flipped back and forth and stretched up and down and left and right. Therefore, when such a stretching apparatus is used, when the fabric is supplied onto the starting end portion of the transport conveyor 42, an operation of manually stretching the fabric hanging portion is not required.

《第2センサー群》
上記第2センサー群を構成するセンサーS11〜S14は吸引ボックス21の後板に、布類の下半部の移動位置を検出すべく、機枠の中心線に対して左右対称にセンサーS9、S10およびセンサーS11、S12が、センサーS2、S3およびセンサーS4、S5の下方に位置するように設けられている。本実施例では、両端のセンサーS9とセンサーS12との間隔を620mm程度に、中間のセンサーS10とセンサーS11の間隔を300mm程度に設定してある。
<< 2nd sensor group >>
The sensors S11 to S14 constituting the second sensor group are arranged symmetrically with respect to the center line of the machine frame in order to detect the movement position of the lower half of the cloth on the rear plate of the suction box 21. The sensors S11 and S12 are provided below the sensors S2 and S3 and the sensors S4 and S5. In this embodiment, the distance between the sensors S9 and S12 at both ends is set to about 620 mm, and the distance between the middle sensor S10 and the sensor S11 is set to about 300 mm.

そして、作業者によって布類の上辺部が布類保持部6に供給されるので、布類の下半部は垂れ下がるので、布類の下半部が吸引ボックス21に吸引されたときには、センサーS2〜S5に対応するセンサーS11〜S14によって下半部の左右位置を感知することになる。   Since the upper side of the cloth is supplied to the cloth holding unit 6 by the operator, the lower half of the cloth hangs down. Therefore, when the lower half of the cloth is sucked into the suction box 21, the sensor S2 The left and right positions of the lower half are sensed by the sensors S11 to S14 corresponding to .about.S5.

《姿勢修正装置》
姿勢修正装置30は、展張用吸引ボックス21の後板に配設した上下の正逆転可能な複数の小孔を有するバキュームベルト31、31と、吸引力を発生させるための吸引ファン32と、上下のバキュームベルト31、31間に配置した第2センサー群S11〜S14とで構成されている。
《Attitude correction device》
The posture correcting device 30 includes vacuum belts 31 and 31 having a plurality of upper and lower small holes arranged on the rear plate of the expansion suction box 21, a suction fan 32 for generating a suction force, The second sensor group S11 to S14 disposed between the vacuum belts 31 and 31.

左右駆動装置11による左右位置の修正と同時に布類保持部6の移動方向と同方向にバキュームベルト31、31を駆動させると、布類はバキュームベルト31、31に吸引されているので、バキュームベルト31、31の回動にしたがって布類の下半部も移動して姿勢を正すことができる。即ち、姿勢修正装置30は布類保持部6の移動と連動して、表2に記載のとおり制御される。   When the vacuum belts 31 and 31 are driven in the same direction as the movement direction of the cloth holding unit 6 simultaneously with the correction of the left and right positions by the left and right driving device 11, the cloths are sucked by the vacuum belts 31 and 31, so the vacuum belt The lower half of the cloth can also be moved in accordance with the rotation of 31, 31 to correct the posture. That is, the posture correcting device 30 is controlled as shown in Table 2 in conjunction with the movement of the cloth holding unit 6.

Figure 0004071763
Figure 0004071763

《進退駆動装置》
進退駆動装置15は、伸縮シリンダー16により搬送コンベヤ42上を縦移動される。進退駆動装置15は、布類保持部6を手前側の待機位置と後退位置との間(例えば600mm程度の範囲)で進退駆動せしめるようになっている。布類保持部が待機位置にあるときには、該布類保持部の前端部が搬送コンベヤ42の始端部より例えば200〜300mm程度だけ手前側に突出するようになり、他方、布類保持部6が後退位置にあるときには、該布類保持部6の前端部が搬送コンベヤ42の始端部より例えば400〜300mm程度だけ後方に位置するようになる。
《Advance and retreat drive device》
The advancing / retreating drive device 15 is moved vertically on the transport conveyor 42 by the telescopic cylinder 16. The advancing / retreating drive device 15 is configured to advance and retract the cloth holding unit 6 between a standby position on the near side and a retreating position (for example, in a range of about 600 mm). When the cloth holding portion is in the standby position, the front end portion of the cloth holding portion protrudes to the front side by, for example, about 200 to 300 mm from the starting end portion of the transport conveyor 42, while the cloth holding portion 6 is When in the retracted position, the front end portion of the cloth holding portion 6 is positioned behind the start end portion of the transport conveyor 42 by, for example, about 400 to 300 mm.

進退駆動装置15は、この実施例では、布類保持部6を搬送コンベヤ42の搬送速度の2倍程度(毎分60m程度)の速さで進退させるようになっている。又、この進退駆動装置15は、布類保持部6を待機位置に位置させた状態で、布類の前縁部を載置部7の前半部の上面に載せると、それを検出するセンサーS1からの信号で縮小操作され、布類保持部を中間後退位置を経て後退位置まで後退させた後、その後退位置を検出するセンサー(例えば図示しないリミットスイッチ)からの信号で直ちに伸長操作されて、布類保持部を元の待機位置まで前進させるように作動する。
なお、この実施例では、進退駆動装置の縮小側スタートは、布類前縁部を載置部前半部上に載せたときに、それを検出するセンサーからの信号で行われるようになっているが、作業員による足踏みスイッチで縮小側にスタートさせるようにしてもよい。
In this embodiment, the advancing / retreating drive device 15 advances and retracts the cloth holding unit 6 at a speed that is about twice the conveying speed of the conveying conveyor 42 (about 60 m / min). The advancing / retreating drive device 15 is a sensor S1 that detects when the front edge of the cloth is placed on the upper surface of the front half of the placing section 7 with the cloth holding section 6 positioned at the standby position. Is reduced by the signal from, and after the cloth holding part has been retracted to the retracted position through the intermediate retracted position, it is immediately expanded by a signal from a sensor (for example, a limit switch (not shown)) that detects the retracted position, It operates to advance the cloth holding part to the original standby position.
In this embodiment, the reduction-side start of the advancing / retreating drive device is performed by a signal from a sensor that detects when the cloth front edge is placed on the front half of the placement portion. However, you may make it start to the reduction side by the foot switch by an operator.

《布類供給装置の作動》
本実施例の布類供給装置は、次のように作用する。運転開始時には、布類保持部6が手前側の待機位置で待機しており、又搬送コンベヤ42は連続走行しており、さらに布類保持部6の吸引ファン8は連続作動している。この状態から、布類の前縁部を布類保持部6の載置部7の前半部上に載せると、吸気孔10から吸気されていることにより該布類前縁部が載置部7の前半部上に吸着される。そのとき、布類前縁部が載置部上に載ったことをセンサーS1で検出する。
<Operation of cloth supply device>
The cloth supply device of this embodiment operates as follows. At the start of operation, the cloth holding unit 6 stands by at the standby position on the front side, the conveyor 42 is continuously running, and the suction fan 8 of the cloth holding unit 6 is continuously operated. From this state, when the front edge of the cloth is placed on the front half of the placement section 7 of the cloth holding section 6, the front edge of the cloth is placed on the placement section 7 by being sucked from the intake holes 10. It is adsorbed on the first half. At that time, the sensor S1 detects that the cloth leading edge has been placed on the placing portion.

センサーS2〜S4でタオルの幅が大・小のどちらかを判断し、判断されたタオルが小の場合、モータを正転または逆転させて、布類の一辺をセンサーS4が感知するところまで(表1の判断1、2、4の場合は感知しなくなるまで)、布類保持部をレールに沿って横移動させ、判断されたタオルが大の場合には、布類の一辺をセンサーS5が感知するところまで(表1の判断6、7の場合は感知しなくなるまで)布類保持部をレールに沿って横移動させる。   Sensor S2-S4 determines whether the towel width is large or small, and if the towel is small, rotate the motor forward or reverse until the sensor S4 senses one side of the cloth ( In the case of judgments 1, 2, and 4 in Table 1, the cloth holding part is moved laterally along the rail, and if the judged towel is large, the sensor S5 detects one side of the cloth. The cloth holding portion is moved laterally along the rail until it is detected (until no detection is made in the case of judgments 6 and 7 in Table 1).

同時に、姿勢修正装置のバキュームベルト31、31を表2に示すとおり作動させ
て布類の下半部を横方向に移動させて、布類全体の姿勢を修正する。
At the same time, the vacuum belts 31 and 31 of the posture correcting device are operated as shown in Table 2 to move the lower half of the fabric in the lateral direction to correct the posture of the entire fabric.

さらに、上記検出信号で進退駆動装置15を縮小動作させ、布類保持部6の前縁部が搬送コンベヤ42の始端部より後方まで後退したときに、布類の垂下部が搬送コンベヤ42の始端部上に接触する(摩擦力が発生する)が、そのとき搬送コンベヤ42の走行速度より布類保持部の後退速度が大幅に速いために、布類前縁部の吸着部分と搬送コンベヤ始端部の接触部分との間にテンションが発生するようになる。このとき、布類前縁部に対する吸着力より搬送コンベヤ42の始端部との接触による摩擦力が大きくなり、布類にかかるテンション力で布類前縁部が布類保持部6の吸着部分から自動的に剥離されるようになる。   Further, when the advance / retreat driving device 15 is contracted by the detection signal and the front edge of the cloth holding portion 6 is moved backward from the start end of the transport conveyor 42, the hanging part of the cloth is the start end of the transport conveyor 42. The upper part of the cloth holding part is in contact with the upper part (the frictional force is generated), but at this time, the retreating speed of the cloth holding part is significantly faster than the traveling speed of the conveying conveyor 42. Tension is generated between the contact portion and the contact portion. At this time, the frictional force due to contact with the leading end of the conveyor 42 is greater than the suction force on the cloth leading edge, and the cloth leading edge is separated from the suction portion of the cloth holding part 6 by the tension applied to the cloth. It will come off automatically.

そして、布類保持部6から剥離した布類前縁部は、搬送コンベヤ42の上に落ちて、布類全体が搬送コンベヤ42の上を後送される。又、進退駆動装置15は、布類保持部6を後退位置まで後退させた後、該布類保持部6を直ちに前進動作させて元の待機位置まで戻すように操作される。   Then, the cloth leading edge part peeled off from the cloth holding part 6 falls on the transport conveyor 42, and the entire cloth is fed back on the transport conveyor 42. The advancing / retreating drive device 15 is operated so that the cloth holding portion 6 is moved back to the retracted position, and then the cloth holding portion 6 is immediately moved forward to return to the original standby position.

本実施例は、実施例1の布類供給装置を布類折畳み装置に適用した例であり、例えばタオルのような比較的小面積の長方形状布類を4つ折り状態で折畳み、その折畳み布類を適数枚積層させた状態で順次自動で取出せ、加えて、サイズの異なる2種類のタオル(例えば、フェイスタオルとバスタオル)を自動的に選別しながらそれぞれを別位置において積層し得る布類折畳み機に関するものである。   The present embodiment is an example in which the cloth supply apparatus of the first embodiment is applied to a cloth folding apparatus. For example, a rectangular cloth having a relatively small area such as a towel is folded in four, and the folded cloth. Cloth that can be taken out automatically in a state where an appropriate number of sheets are stacked, and in addition, two types of towels (for example, face towels and bath towels) of different sizes can be automatically selected and stacked at different positions. It relates to a folding machine.

本実施例の布類折畳み機は、図4に示すように、内側に布類供給装置の案内手段を有する左右の側板と、センサー取付部を形成する前板を有する機枠と、各側板間に該側板と平行に走行する状態で設置した搬送コンベヤと、該搬送コンベヤの始端部に布類を供給するための布類保持部を備えた布類供給装置と、搬送コンベヤ始端部上に供給される布類の垂下部を展張させるための展張装置と、搬送コンベヤ終端部において布類を4つ折りにするための折り装置と、布類をサイズ別に積み重ねる積み重ね装置とで構成されている。   As shown in FIG. 4, the cloth folding machine of the present embodiment has left and right side plates having guide means for the cloth supply device on the inside, a machine frame having a front plate forming a sensor mounting portion, and a space between the side plates. A conveyor that is installed in a state of running parallel to the side plate, a cloth supply device that includes a cloth holding unit for supplying cloth to the start end of the transfer conveyor, and a supply on the start of the transfer conveyor A stretching device for stretching the hanging portion of the cloth, a folding device for folding the cloth into four at the end of the conveyor, and a stacking device for stacking the cloth according to size.

《搬送コンベヤ》
搬送コンベヤ42は、多数本の小幅ベルトを小間隔をもって並設したものを使用しており、本実施例では、搬送方向の長さが1600〜1700mm程度で幅が800〜900mm程度のものを採用し、モータによって例えば毎分30m程度の速度で連続走行せしめられる。
<Conveyor>
The conveyor 42 uses a plurality of narrow belts arranged in parallel at small intervals. In this embodiment, a conveyor belt having a length of about 1600 to 1700 mm and a width of about 800 to 900 mm is adopted. For example, the motor can continuously run at a speed of about 30 m / min.

《折り畳み部・積み重ね部》
折り畳み部は、搬送コンベヤ42と、搬送コンベヤ駆動用モータ43と、搬送コンベヤ42の上方に所定の間隔をもって配置されたセンサーS7、S8と、搬送コンベヤ42の終端上方に配置されたセンサーS9と、搬送コンベヤ42の下方に配置され、搬送コンベヤ42とで折り畳まれた布類を積み重ね部に送る送込みコンベヤ44と、布類を搬送コンベヤ42と送込みコンベヤ44との間に送り込む折り板45と、折り板45を前後動させるシリンダー46と、布類の先端部を保持する固定板47とで構成されている。
なお、送込みコンベヤ44は、搬送コンベヤ42の駆動用モータ43で、搬送コンベヤ42とは逆方向に回転され。
<Folding / stacking>
The folding unit includes a transport conveyor 42, a transport conveyor drive motor 43, sensors S7 and S8 disposed above the transport conveyor 42 at a predetermined interval, a sensor S9 disposed above the end of the transport conveyor 42, A feed conveyor 44 disposed below the transport conveyor 42 and fed to the stacking portion of cloth folded by the transport conveyor 42; a folding plate 45 for feeding the cloth between the transport conveyor 42 and the feed conveyor 44; The cylinder 46 is configured to move the folding plate 45 back and forth, and the fixing plate 47 that holds the front end of the cloth.
The feeding conveyor 44 is rotated by a driving motor 43 for the conveying conveyor 42 in the opposite direction to the conveying conveyor 42.

また、積み重ね部は、搬送コンベヤ42の下面に対向し、コンベヤと共同して4つ折りされた布類の積み重なりを形成する位置と布類を落下させる位置との間で揺動可能な第1、第2の板48、49と、板48、49を揺動させるシリンダー50、51と、第1の板48の上方に設けられたセンサーS10と、センサーS10からの信号に基づき搬送中の4つ折り布類を第1の板48に押さえ付ける押え板52と、押え板52を作動させるシリンダー53と、4つ折りの布類の搬送路の終端に設けられたストッパー54と、第1、第2の板48、49の下方に設けられた第1の搬出コンベヤ55、第2の搬出コンベヤ56と、第1の搬出コンベヤ駆動用モータ57、第2の搬送コンベヤ56のローラ内に配置された第2の搬出コンベヤ56の駆動用モータ58とで構成されている。   In addition, the stacking unit is opposed to the lower surface of the transport conveyor 42, and is capable of swinging between a position where a stack of cloths folded in four in cooperation with the conveyor and a position where the cloths are dropped, Second plates 48 and 49, cylinders 50 and 51 for swinging the plates 48 and 49, a sensor S10 provided above the first plate 48, and a quadruple being conveyed based on a signal from the sensor S10 A presser plate 52 that presses the cloth against the first plate 48, a cylinder 53 that operates the presser plate 52, a stopper 54 provided at the end of the transport path of the four-folded cloth, and the first and second The first carry-out conveyor 55, the second carry-out conveyor 56, the first carry-out conveyor drive motor 57, and the second carry-out conveyor 56 disposed below the plates 48, 49 are disposed in the rollers. The drive mode of the carry-out conveyor 56 It is composed of a motor 58.

《折畳み部・積み重ね部の作動》
本実施例の布類供給装置によって布類折り畳み装置40に送り込まれた布類は、モータ43によって一定速度で走行する搬送コンベヤ42により、折り畳み部に向かって搬送される。その搬送の間センサーS7、S8の下を通過し、そのセンサーS7またはS8の感知している時間から、布類の全長を計測する。
さらに搬送された布類の先端部は搬送コンベヤ42の先端から垂れ下がるので、垂れ下がり開始をセンサーS9が感知し、そのセンサーS9の感知後タイミングをみて(布類の1/4の長さが垂れ下がったら)、シリンダー46で作動する折り板45が右に動き布類の先端1/4を固定板47に押さえ込む。次に布類の押さえ込まれた1/4から残りの全長2/4が垂れ下がる。それと同時に折り板45が左に動き、品物を搬送コンベヤ42と送り込みコンベヤ44との間に押し込ませ、両コンベヤによって布類は4つ折りされた状態で、積み重ね部方向に(図面左方向)に搬送させる。
<Operation of folding and stacking parts>
The cloth fed into the cloth folding apparatus 40 by the cloth supply apparatus of the present embodiment is transported toward the folding section by the transport conveyor 42 that travels at a constant speed by the motor 43. It passes under the sensors S7 and S8 during the conveyance, and the total length of the cloth is measured from the time sensed by the sensor S7 or S8.
Further, since the leading end of the conveyed fabric hangs down from the leading end of the conveyor 42, the sensor S9 detects the start of the sag and sees the timing after the detection of the sensor S9 (if the length of 1/4 of the fabric hangs down). ), The folding plate 45 operated by the cylinder 46 moves to the right and presses the front end 1/4 of the cloth into the fixed plate 47. Next, the remaining 2/4 of the total length hangs down from 1/4 of the pressed cloth. At the same time, the folding plate 45 moves to the left, pushes the article between the conveyor 42 and the feeding conveyor 44, and conveys the cloth in the folded state by both conveyors in the direction of the stack (left direction in the drawing). Let

積み重ね部に送られてきた4つ折りの布類が大である時は、センサーS10が感知し、その感知後タイミングをみてシリンダー53を作動させ押え板52を下方に回動させ、4つ折りされた布類を第1の板48に押さえ込み停止させる。それと同時にシリンダー50を作動させ第1の板48を解放し、4つ折りの布類を停止中の第1の搬出コンベヤ55上に落下させ、また、積み重ね部に送られてきた4つ折りの布類が小である時は、4つ折りされた布類はそのまま第1の板48上を通過し、ストッパー54に突き当たり停止する。それと同時に、シリンダー53を作動させ第2の板49を解放し、4つ折りされた布類を停止中の第2の搬出コンベヤ56上に落下させる。そして、連続して送られてくる4つ折りの布類を分別して搬出コンベヤ上に規定数積み重ねられると、搬出コンベヤは駆動用モータによりされ規定量移動して、後続の4つ折り布類の積み重ね場所を確保する。
なお、上記実施例では、センサーS10によって布類が大であることを感知して落下装置を作動させているが、布類供給装置に設けたセンサーS2〜S5による布類の大小判別信号にもとづいて、布類折り畳み装置40および落下装置を作動させるようにしてもよい。
When the four-folded cloth sent to the stacking portion is large, the sensor S10 senses it, and the cylinder 53 is actuated by seeing the timing after the detection, and the presser plate 52 is rotated downward to be folded in four. The cloth is pressed against the first plate 48 and stopped. At the same time, the cylinder 50 is actuated to release the first plate 48, and the four-fold cloth is dropped onto the stopped first carry-out conveyor 55, and the four-fold cloth sent to the stacking section Is small, the cloth folded in four passes on the first plate 48 as it is, hits the stopper 54 and stops. At the same time, the cylinder 53 is operated to release the second plate 49, and the cloth folded in four is dropped onto the second carry-out conveyor 56 that is stopped. Then, when the four-fold cloths that are continuously fed are separated and stacked on the carry-out conveyor by a specified number, the carry-out conveyor is moved by the drive motor by a specified amount, and the subsequent four-fold cloth is stacked. Secure.
In the above embodiment, the sensor S10 senses that the fabric is large and operates the dropping device. However, based on the fabric size determination signal by the sensors S2 to S5 provided in the fabric supply device. Then, the cloth folding device 40 and the dropping device may be operated.

実施例1に係る装置の布類保持部の平面図である。It is a top view of the cloth holding part of the device concerning Example 1. 実施例1に係る装置の前面側の側面図である。1 is a side view of a front side of an apparatus according to Embodiment 1. FIG. 実施例1に係る装置の正面図である。1 is a front view of an apparatus according to Example 1. FIG. 実施例2に係る装置の全体側面図である。6 is an overall side view of an apparatus according to Embodiment 2. FIG.

符号の説明Explanation of symbols

1 レール
2 支持枠
3 側枠
4 レール
5 センサー取付部
6 布類保持部
7 載置部
8 吸引ファン
9 上面板
10 吸気孔
11 左右動駆動装置
12 モータ
13 ラック
14 ピニオン
15 進退駆動部
16 シリンダー
17 タオル
20 展張装置
21 吸引ボックス
22 吸引ファン
23 シリンダー
24 ダンパー
25 送り込みロール
30 姿勢修正装置
31 バキュームベルト
32 吸引ファン
40 布類折り畳み装置
41 機枠
42 搬送コンベヤ
43 搬送コンベヤ駆動用モータ
44 送込みコンベヤ
45 折り板
46 折り板駆動用シリンダー
47 固定板
48 第1の板
49 第2の板
50 第1の板駆動用シリンダー
51 第2の板駆動用シリンダー
52 押え板
53 押え板駆動用シリンダー
54 ストッパー
55 第1の搬出コンベヤ
56 第2の搬出コンベヤ
57 第1の搬出コンベヤ駆動用モータ
58 第2の搬出コンベヤ駆動用モータ

S1〜S14 センサー
M ミラー
DESCRIPTION OF SYMBOLS 1 Rail 2 Support frame 3 Side frame 4 Rail 5 Sensor attachment part 6 Cloth holding part 7 Placement part 8 Suction fan 9 Top plate 10 Intake hole 11 Left-right motion drive device 12 Motor 13 Rack 14 Pinion 15 Advance / retreat drive part 16 Cylinder 17 Towel 20 Spreading device 21 Suction box 22 Suction fan 23 Cylinder 24 Damper 25 Feed roll 30 Attitude correction device 31 Vacuum belt 32 Suction fan 40 Fabric folding device 41 Machine frame 42 Conveyor conveyor 43 Conveyor drive motor 44 Infeed conveyor 45 Fold Plate 46 Folding plate driving cylinder 47 Fixed plate 48 First plate 49 Second plate 50 First plate driving cylinder 51 Second plate driving cylinder 52 Presser plate 53 Presser plate driving cylinder 54 Stopper 55 First Unloading conveyor 56 Second unloading conveyor 57 Carry-out conveyor drive motor 58 the second carry-out conveyor drive motor for the

S1 ~ S14 sensor
M mirror

Claims (10)

搬送方向および搬送方向に直交する方向に移動可能な布類保持部により布類の上端部を保持し、布類保持部の下方に配置された第1センサー群により布類保持部に保持された布類の上半部の偏りを検知し、第1センサー群からの信号に基づき布類保持部を搬送方向に直行する方向に移動することで布類の上半部の偏りを修正する第1の工程
第1センサー群の下方に配置された姿勢修正装置により布類の垂れ下がり部を保持し、第2センサー群により布類の垂れ下がり部の移動を検知しながら姿勢修正装置により布類を搬送方向に直行する方向に移動することで布類の下半部の偏りを修正する第2の工程を有する布類供給方法。
The upper end portion of the cloth is held by the cloth holding portion movable in the conveyance direction and the direction orthogonal to the conveyance direction, and held by the cloth holding portion by the first sensor group disposed below the cloth holding portion. A first correction for detecting the bias of the upper half of the cloth and correcting the bias of the upper half of the cloth by moving the cloth holding portion in a direction perpendicular to the transport direction based on a signal from the first sensor group . And the process of
The posture correction device arranged below the first sensor group holds the hanging portion of the cloth, and the posture correction device moves the cloth directly in the transport direction while detecting the movement of the hanging portion of the cloth by the second sensor group. cloth supply method and a second step of correcting the bias of the lower half of the cloth by moving in the direction of.
前記第2の工程は、前記姿勢修正装置に吸引力を働かせることで布類の垂れ下がり部を保持することを特徴とする請求項1の布類供給方法。 The cloth supply method according to claim 1, wherein the second step holds the hanging portion of the cloth by applying a suction force to the posture correcting device . 前記姿勢修正装置は、搬送方向に直行する方向に配置されたバキュームベルト有し、
前記第2の工程は、前記姿勢修正装置のバキュームベルトに吸引力を働かせながら、該バキュームベルトを正又は逆回転することで布類を搬送方向に直行する方向に移動することを特徴とする請求項の布類供給方法。
The posture correcting device has a vacuum belt arranged in a direction perpendicular to the conveying direction;
The second step is characterized in that the fabric is moved in a direction perpendicular to the transport direction by rotating the vacuum belt forward or backward while applying a suction force to the vacuum belt of the posture correcting device. Item 2. The cloth supply method according to Item 2 .
前記第1の工程は、前記第1センサー群からの信号に基づき布類の大小を判別することを特徴とする請求項1ないし3のいずれかの布類供給方法。 The cloth supply method according to any one of claims 1 to 3 , wherein in the first step, the size of the cloth is determined based on a signal from the first sensor group. 布類を折り畳む折り畳み部と、折り畳まれた布類を積み重ねる積み重ね部とを設け、
前記第1センサー群からの信号に基づき布類を大きさ別に積み重ねる第3の工程を有することを特徴とする請求項4の布類供給方法。
A folding unit for folding the fabric and a stacking unit for stacking the folded fabric are provided,
5. The cloth supply method according to claim 4, further comprising a third step of stacking cloths according to size based on a signal from the first sensor group .
展張した布類の四隅方向を揃えて布類折り畳み工程に供給するための布類供給装置であって、
布類の上端部を保持し、搬送方向および搬送方向に直交する方向に移動可能な布類保持部と、布類保持部の下方に配置され、布類保持部に保持された布類の上半部の偏りを検知する第1センサー群と第1センサー群からの信号に基づき布類保持部を搬送方向に直行する方向に移動させる左右駆動装置と第1センサー群の下方に配置され、布類の垂れ下がり部を保持し、布類保持部と平行移動させる姿勢修正装置と布類の垂れ下がり部の移動を検知し姿勢修正装置の作動制御信号を発する第2センサー群とを有する布類供給装置。
A cloth supply device for aligning the four corner directions of the spread cloth and supplying it to the cloth folding process ,
A cloth holder that holds the upper end of the cloth and is movable in the transport direction and the direction perpendicular to the transport direction, and a cloth holder that is disposed below the cloth holder and is held by the cloth holder. a first sensor group for detecting the deviation of the halves, left and right driving device for moving in a direction perpendicular to cloth holding portion based on a signal from the first sensor group in the conveying direction, is disposed below the first sensor group , holding the dangling portion of the cloth, and the posture correction device which Ru is translating the cloth holding unit detects the movement of the dangling portion of the cloth, and a second sensor group that emits an actuation control signal of the posture correction device Having cloth supply device.
前記姿勢修正装置は、搬送方向に直行する方向に配置されバキュームベルト有し、該バキュームベルトに吸引力を働かせながら、該バキュームベルトを正又は逆回転することを特徴とする請求項6の布類供給装置。 7. The cloth according to claim 6, wherein the posture correcting device has a vacuum belt arranged in a direction orthogonal to the conveying direction, and rotates the vacuum belt forward or backward while applying a suction force to the vacuum belt. Kind supply device. 前記第1センサー群は、前記搬送部と概ね同一幅で配置され外側センサーと、該外側センサーより内側に配置され内側センサーを備えることを特徴とする請求項6または7の布類供給装置。 Wherein the first sensor group, generally an outer sensor which is arranged at the same width, cloth according to claim 6 or 7, characterized in Rukoto an inner sensor disposed from the outer sensor inside the supply to the conveying unit apparatus. 前記第1センサー群は、前記外側センサーからの信号と前記内側センサーからの信号に基づき布類の大小を判別するための信号を発することを特徴とする請求項8の布類供給装置。   9. The cloth supply device according to claim 8, wherein the first sensor group emits a signal for determining the size of the cloth based on a signal from the outer sensor and a signal from the inner sensor. 布類を折り畳む折り畳み部と、折り畳まれた布類を積み重ねる積み重ね部とを備え、前記第1センサー群からの信号に基づいて布類を大きさ別に積み重ねることを特徴とする請求項9の布類供給装置。 10. The cloth according to claim 9 , further comprising a folding section for folding the cloth and a stacking section for stacking the folded cloth, and the cloths are stacked according to a size based on a signal from the first sensor group. Feeding device.
JP2004341275A 2004-11-25 2004-11-25 Cloth supply method and apparatus Expired - Fee Related JP4071763B2 (en)

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JP5329122B2 (en) * 2008-05-19 2013-10-30 株式会社プレックス Cloth spreading and conveying method and cloth spreading and conveying machine
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