JP4071260B2 - Tunnel excavator - Google Patents

Tunnel excavator Download PDF

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JP4071260B2
JP4071260B2 JP2006080737A JP2006080737A JP4071260B2 JP 4071260 B2 JP4071260 B2 JP 4071260B2 JP 2006080737 A JP2006080737 A JP 2006080737A JP 2006080737 A JP2006080737 A JP 2006080737A JP 4071260 B2 JP4071260 B2 JP 4071260B2
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partition wall
valve
pipe
earth
skin plate
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JP2006207370A (en
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啓能 稲葉
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Okumura Corp
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Okumura Corp
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Description

本発明は地中に小口径管体を埋設するためのトンネルを掘削するトンネル掘削機に関するものである。   The present invention relates to a tunnel excavator for excavating a tunnel for burying a small-diameter pipe body in the ground.

従来から、小口径下水管等の管体を地中に埋設するには、トンネル掘削機に一定長さを有する管体を順次、後続させてトンネル掘削機の掘進に従って地中に推進、埋設していくことが行われている。このトンネル掘削機において、掘削土砂を排土管を通じてトンネル後方に排出するように構成している場合には、その排土管の先端部にピンチバルブを設けて掘削停止時に該ピンチバルブを閉止することにより、カッタヘッドの背面側における土砂室を所定の泥土圧に維持して切羽の安定を図ると共に排土管の点検や目詰まりの処理を可能にし、さらに、該ピンチバルブの開度を調整することにより排土量や泥土圧、泥水圧等の調整を行っている。   Conventionally, in order to embed pipes such as small-diameter sewage pipes in the ground, pipes having a certain length are sequentially followed by tunnel excavators and propelled and buried in the ground according to the excavation of the tunnel excavator. Is going on. In this tunnel excavator, when excavated sediment is configured to be discharged to the rear of the tunnel through the discharge pipe, a pinch valve is provided at the tip of the discharge pipe, and the pinch valve is closed when excavation is stopped. By maintaining the earth and sand chamber on the back side of the cutter head at a predetermined mud pressure, the face can be stabilized, the drainage pipe can be inspected and clogged, and the pinch valve opening is adjusted. It adjusts the amount of soil discharged, mud pressure, mud pressure, etc.

上記ピンチバルブは通常、トンネル掘削機のスキンプレート内に設けられているが、特に、泥土圧シールドにおいては該ピンチバルブをスキンプレートの前部における隔離の後方近傍部に配設している。その理由は、カッタヘッドによって掘削された土砂を該カッタヘッドと上記隔壁との間に形成している土砂室に取り込み、該土砂室内の泥土圧を利用して土砂を後方に送り出す時に、泥土は泥水よりも粘度が大きくて流動性に乏しいため、その泥土圧により泥土を後方に圧送可能な長さが短くなり、その長さよりも後方にピンチバルブを配設すると、このピンチバルブよりも前方の切羽側で土砂の閉塞が発生するからである。
実公平6−20942号公報
The pinch valve is usually provided in the skin plate of the tunnel excavator. In particular, in the mud pressure shield, the pinch valve is disposed in the vicinity of the rear of the isolation at the front part of the skin plate. The reason is that when the earth and sand excavated by the cutter head is taken into the earth and sand chamber formed between the cutter head and the partition wall, and the mud is sent back using the mud pressure in the earth and sand chamber, Since the viscosity of the mud is larger and the fluidity is poorer than the mud water, the length of the mud pressure that can be pumped backward is shortened by the mud pressure, and if a pinch valve is arranged behind the length, the front of the pinch valve is placed. This is because sediment blockage occurs on the face side.
Japanese Utility Model Publication No. 6-20942

しかしながら、ピンチバルブを設置する隔離の後方近傍部におけるスキンプレート内には、各種の機器類や多数の部品が設けられてあり、特に、直径が30〜60cm程度の小径のトンネル掘削機においては、これらの機器類や部品が密集状態に配設されているため作業空間が著しく制限され、ピンチバルブの保守、点検やピンチバルブが故障した時の補修が困難であるという問題点がある。   However, in the skin plate in the vicinity of the rear part of the isolation where the pinch valve is installed, various devices and a large number of parts are provided, particularly in a tunnel excavator with a diameter of about 30 to 60 cm, Since these devices and parts are arranged in a dense state, the working space is remarkably limited, and there is a problem that maintenance and inspection of the pinch valve and repair when the pinch valve fails are difficult.

本発明はこのような問題点に鑑みてなされたもので、その目的とするところは、バルブの交換等が容易に行えるようにしたトンネル掘削機を提供するにある。   The present invention has been made in view of such problems, and an object of the present invention is to provide a tunnel excavator in which valves can be easily replaced.

上記目的を達成するために本発明のトンネル掘削機は、請求項1に記載したように、筒状のスキンプレートと、このスキンプレートの前部に配設された隔壁と、該隔壁前方のスキンプレート前端開口部に配設された回転掘削部と、この回転掘削部と隔壁間に形成された土砂室と、隔壁に設けられた排土口を通じて送り出される上記土砂室内の土砂を後方に排出する排土管とを備えたトンネル掘削機であって、隔壁の後方に設けられた仕切壁と、上記排土口と同一中心線上に対向する仕切壁部分に設けられて上記排土管の前端部を連通させている貫通孔と、隔壁に設けている上記排土口と仕切壁に設けている上記貫通孔との間に配設されたバルブとを備え、このバルブは、上記スキンプレートの一部を切除することによって形成された開口部を通じてスキンプレート外に臨んであり、この開口部に閉止板を着脱可能に装着していることを特徴とする。   In order to achieve the above object, a tunnel excavator according to the present invention includes a cylindrical skin plate, a partition wall disposed in front of the skin plate, and a skin in front of the partition wall. The rotary excavation part disposed in the front opening of the plate, the earth and sand chamber formed between the rotary excavation part and the partition, and the earth and sand in the earth and sand chamber sent out through the discharge port provided in the partition are discharged backward. A tunnel excavator provided with a soil discharge pipe, which is provided on a partition wall provided behind the partition wall and on a partition wall portion facing the same center line as the soil discharge port, and communicates with a front end portion of the soil discharge pipe And a valve disposed between the discharge port provided in the partition wall and the through hole provided in the partition wall, and the valve includes a part of the skin plate. The opening formed by excision Flip Yes faces the outside skin plate, characterized in that it is detachably attached closure plate in the opening.

上記トンネル掘削機において、請求項2に係る発明は、上記バルブの前後開口端に接続短管を一体に連結していると共に、前側の接続短管と後側の接続短管とを上記排土口と排土管にそれぞれ連通させてあり、さらに、上記バルブの後側接続短管を仕切壁に設けている貫通孔に、バルブの前側接続短管を隔壁に設けている排土口にそれぞれ挿嵌し且つ一方の接続短管を他方の接続短管よりも長く形成してバルブを管軸方向に移動可能に構成している。また、請求項3に係る発明は、上記バルブの後側接続短管を仕切壁に設けている貫通孔に、前側接続短管を隔壁に設けている排土口にそれぞれ回転自在に挿嵌していることを特徴とする。 In the tunnel excavator, the invention according to claim 2 is characterized in that a connecting short pipe is integrally connected to front and rear opening ends of the valve, and a front connecting short pipe and a rear connecting short pipe are connected to the earth excavator. The rear connecting short pipe of the valve is inserted into the through hole provided in the partition wall, and the front connecting short pipe of the valve is inserted into the soil outlet provided in the partition wall. fitting Shi and one of the short connection tube to form longer than the other short connection tube is configured to move the valve into the tube axis direction. According to a third aspect of the present invention, the rear connection short pipe of the valve is rotatably inserted into a through hole provided in the partition wall, and the front connection short pipe is rotatably inserted into a discharge port provided in the partition wall. It is characterized by.

請求項1に係る発明によれば、筒状のスキンプレートと、このスキンプレートの前部に配設された隔壁と、該隔壁前方のスキンプレート前端開口部に配設された回転掘削部と、この回転掘削部と隔壁間に形成された土砂室と、隔壁に設けられた排土口を通じて送り出される上記土砂室内の土砂を後方に排出する排土管とを備えたトンネル掘削機であって、隔壁の後方に設けられた仕切壁と、上記排土口と同一中心線上に対向する仕切壁部分に設けられて上記排土管の前端部を連通させている貫通孔と、隔壁に設けている上記排土口と仕切壁に設けている上記貫通孔との間に配設されたバルブとを備えた構造を有しているので、隔壁に設けている排土口にバルブを直接的に連通させた構造となって、土砂室内の泥土圧により排土口を通じて泥土をバルブ内にまで確実に送り出すことができると共にその泥土圧によって切羽を抑えて切羽の安定を図ることができる。   According to the invention according to claim 1, a cylindrical skin plate, a partition wall disposed in the front portion of the skin plate, a rotary excavation portion disposed in the skin plate front end opening in front of the partition wall, A tunnel excavator comprising a earth and sand chamber formed between the rotary excavation part and the partition, and a soil discharge pipe for discharging the earth and sand in the earth and sand chamber sent out through a discharge port provided in the partition to the rear, A partition wall provided in the rear of the earth, a through hole provided in a partition wall portion facing the same center line as the earth discharge port, and communicating with a front end portion of the earth discharge pipe, and the drain provided in the partition wall. Since it has a structure with a valve disposed between the earth opening and the through hole provided in the partition wall, the valve was directly communicated with the earth opening provided in the partition wall. The structure is mud through the drainage port due to the mud pressure in the sediment chamber. It is possible to stabilize the cutting face to suppress the working face by the mud pressure it is possible to feed surely up in the valve.

さらに、上記バルブを、上記スキンプレートの一部を切除することによって形成された開口部を通じてスキンプレート外に臨ませてあり、この開口部に閉止板を着脱可能に装着しているので、バルブの補修や取り替えの必要が生じた時には、トンネル掘削機を発進立坑内に引き出したのち、スキンプレート内に配設している機器類に関係なく、スキンプレートの外側から上記開口部を通じてバルブのみを容易に外部に取り出すことができ、その補修や取り替え作業が簡単に行えるものである。   Further, since the valve is exposed to the outside of the skin plate through an opening formed by cutting off a part of the skin plate, and a closing plate is detachably attached to the opening, When it is necessary to repair or replace, after pulling the tunnel excavator into the start shaft, only the valve can be easily opened from the outside of the skin plate through the opening, regardless of the equipment installed in the skin plate. It can be taken out to the outside and can be easily repaired or replaced.

また、請求項2及び請求項3に係る発明によれば、バルブの後側接続短管を仕切壁に設けている貫通孔に、バルブの前側接続短管を隔壁に設けている排土口にそれぞれ回転自在に挿嵌し且つ一方の接続短管を他方の接続短管よりも長く形成してバルブを管軸方向に移動可能に構成しているので、スキンプレートの外部からのバルブの取付け、取り外し作業が簡単且つ確実に行えると共にバルブ本体と前後接続短管とを締結しているボルトの除去作業やボルトによる締結作業も能率よく行えて作業性が著しく向上するものである。 Further, according to the inventions according to claim 2 and claim 3, the rear connection short pipe of the valve is provided in the through hole provided in the partition wall, and the discharge outlet provided in the partition is provided with the front connection short pipe of the valve. Since each valve is rotatably inserted and one connecting short tube is formed longer than the other connecting short tube so that the valve can be moved in the tube axis direction, the valve is attached from the outside of the skin plate, The removal work can be performed easily and reliably, and the work for removing the bolt that fastens the valve main body and the front and rear connection short pipes and the work for fastening with the bolt can be performed efficiently, and the workability is remarkably improved.

次に本発明の具体的な実施の形態を図面について説明すると、1は直径が30〜60cmの小径トンネル掘削機Aの胴体部を形成している筒状のスキンプレートで、その前端開口部にカッターヘッドからなる回転掘削部2を配設していると共に、この回転掘削部2の後方近傍部におけるスキンプレート1の前部に該回転掘削部2側と機内の後方側とを区画した隔壁3を配設して回転掘削部2の後面と隔壁3の前面間の空間部を土砂室4に形成してあり、さらに、上記隔壁3の下部にこの隔壁3の後面側から上記土砂室4内に連通した排土口5を設けて該排土口5をバルブ設置室6内に設置したエアピンチバルブ7を通じて排土管8に連通させている。   Next, a specific embodiment of the present invention will be described with reference to the drawings. Reference numeral 1 denotes a cylindrical skin plate which forms a body portion of a small diameter tunnel excavator A having a diameter of 30 to 60 cm, and has a front end opening. A partition 3 is provided with a rotary excavation part 2 composed of a cutter head, and partitions the rotary excavation part 2 side and the rear side in the machine at the front part of the skin plate 1 in the vicinity of the rear of the rotary excavation part 2. A space between the rear surface of the rotary excavation unit 2 and the front surface of the partition wall 3 is formed in the earth and sand chamber 4, and the lower part of the partition wall 3 is formed in the earth and sand chamber 4 from the rear surface side of the partition wall 3. The earth discharge port 5 communicated with the earth discharge pipe 5 is provided, and the earth discharge port 5 communicates with the earth discharge pipe 8 through the air pinch valve 7 installed in the valve installation chamber 6.

上記スキンプレート1は前後のスキンプレート部1A、1Bに二分割されてあり、前側のスキンプレート部1Aに上記隔壁3の外周部を一体に固着していると共に該前側スキンプレート部1Aの後端部に仕切壁9を固着して隔壁3とこの仕切壁9との間の空間部を機器類配設室10に形成し、この機器類配設室10の下部内に上記バルブ設置室6が設けられている。また、仕切壁9の下部には、上記隔壁3の下部に設けている排土口5の後方に対向させて該排土口5と同一中心線上に前後面間に貫通した貫通孔11を設けてあり、この貫通孔11の後部内に上記排土管8の前端部を挿嵌させてエアピンチバルブ7の後端に連通させている。   The skin plate 1 is divided into two front and rear skin plate portions 1A and 1B. The outer peripheral portion of the partition wall 3 is integrally fixed to the front skin plate portion 1A and the rear end of the front skin plate portion 1A. A partition wall 9 is fixed to the part, and a space between the partition wall 3 and the partition wall 9 is formed in the equipment installation chamber 10, and the valve installation room 6 is located in the lower part of the equipment installation chamber 10. Is provided. In addition, a through hole 11 is provided in the lower part of the partition wall 9 so as to face the rear of the earth discharge port 5 provided in the lower part of the partition wall 3 and penetrates between the front and rear surfaces on the same center line as the earth discharge port 5. The front end portion of the soil discharge pipe 8 is inserted into the rear portion of the through hole 11 and communicated with the rear end of the air pinch valve 7.

また、上記バルブ設置室6は、その上周壁部を機器類配設室10の下部に配設したドーム状に湾曲した防水カバー12によって形成していると共に、該防水カバー12の前後端面を上記前壁としての隔壁3と後壁としての仕切壁9との対向面下部に水密に接合、固着して隔壁3と仕切壁9及び防水カバー12によって囲まれた空間部により形成されてあり、従って、バルブ設置室6は防水カバー12によって該防水カバー12外の機器類配設室10と区画され、遮断されている。さらに、バルブ設置室6の下端は上記防水カバー12の下端によって囲まれている前側スキンプレート部1Aの下周部を切除することによって開口し、該開口部13を通じてスキンプレート外に臨んであり、この開口部13に閉止板14をボルトによって着脱可能に装着している。   In addition, the valve installation chamber 6 is formed by a waterproof cover 12 whose upper peripheral wall portion is curved in a dome shape disposed in the lower part of the equipment installation chamber 10, and the front and rear end surfaces of the waterproof cover 12 are the front and rear surfaces. It is formed by a space surrounded by the partition wall 3, the partition wall 9, and the waterproof cover 12 by being watertightly joined and fixed to the lower part of the opposing surface of the partition wall 3 as the wall and the partition wall 9 as the rear wall. The valve installation chamber 6 is separated from the equipment installation chamber 10 outside the waterproof cover 12 by a waterproof cover 12, and is shut off. Furthermore, the lower end of the valve installation chamber 6 is opened by cutting the lower peripheral portion of the front skin plate portion 1A surrounded by the lower end of the waterproof cover 12, and faces the outside of the skin plate through the opening portion 13. A closing plate 14 is detachably attached to the opening 13 with a bolt.

バルブ設置室6内に配設された上記エアピンチバルブ7は、図3に示すように両端にフランジ部7a、7aを有する円筒形状のケーシング7Aの内周面に接して両端部をケーシング7Aのフランジ部7a、7aに円環状挟持板7C、7Cによって挟着され且つボルト15によって固着された円筒形状のゴム製弁体7Bを配設し、このゴム製弁体7Bとケーシング7Aとの間にケーシング7Aの長さ方向に中央部適所に穿設したエアポート7Dを通じて外部から該エアポート7Dに連結、連通したホース7Eに圧力空気を供給することにより、弁体7B対向面を二点鎖線で示すように偏平状に変形、圧接させて閉弁させるように構成している。   As shown in FIG. 3, the air pinch valve 7 disposed in the valve installation chamber 6 is in contact with the inner peripheral surface of a cylindrical casing 7A having flange portions 7a, 7a at both ends, and both ends are connected to the casing 7A. A cylindrical rubber valve body 7B is disposed between the rubber valve body 7B and the casing 7A. The cylindrical rubber valve body 7B is disposed between the rubber valve body 7B and the casing 7A. By connecting pressurized air to the hose 7E that is connected to the air port 7D from the outside through an air port 7D that is drilled at an appropriate position in the center of the casing 7A in the longitudinal direction, the opposed surface of the valve element 7B is indicated by a two-dot chain line. It is configured so that the valve is closed by being deformed and pressed into a flat shape.

また、上記エアピンチバルブ7の前後開口端には上記隔壁3の下部に設けている排土口5と仕切壁9の下部に設けている貫通孔11にそれぞれ環状パッキン材18、19を介して回転自在に挿嵌した接続短管16、17が一体に取付けられている。これらの接続短管16、17において、前側の接続短管16にはその後端部に上記前側の円環状挟持板7Cの前面に当接してこの円環状挟持板7Cに上記ボルト15によって一体に固着されたフランジ部16a を設けてあり、後側の接続短管17にはその前端部に上記後側の円環状挟持板7Cの後面に当接してこの円環状挟持板7Cに上記ボルト15によって一体に固着されたフランジ部17a を設けている。   Further, at the front and rear opening ends of the air pinch valve 7, the earth discharge port 5 provided at the lower part of the partition wall 3 and the through-hole 11 provided at the lower part of the partition wall 9 are respectively connected via annular packing materials 18 and 19. Connection short pipes 16 and 17 that are rotatably inserted are integrally attached. In these connection short tubes 16, 17, the front connection short tube 16 is in contact with the front surface of the front annular sandwiching plate 7C at the rear end thereof, and is integrally fixed to the annular sandwiching plate 7C by the bolt 15 A flange 16a is provided, and the rear connecting short tube 17 is in contact with the rear surface of the rear annular sandwiching plate 7C at the front end thereof, and is integrated with the annular sandwiching plate 7C by the bolt 15. A flange portion 17a fixed to is provided.

さらに、前側の接続短管16の長さを後側の接続短管17の長さよりも長く形成していると共に、これらの前後接続短管16、17を取付けているエアピンチバルブ7の全長、即ち、前後接続短管16、17の開口端間の長さを上記排土口5と貫通孔11の対向開口端間の寸法よりも長く且つ前側接続短管16が排土口5にその長さの中程まで挿嵌した時に、後側接続短管17が貫通孔11の前端開口部から離脱し得る長さに形成している。   Further, the length of the front connection short pipe 16 is made longer than the length of the rear connection short pipe 17, and the entire length of the air pinch valve 7 to which these front and rear connection short pipes 16, 17 are attached, That is, the length between the opening ends of the front and rear connection short pipes 16 and 17 is longer than the dimension between the discharge opening 5 and the opposed opening end of the through hole 11, and the front connection short pipe 16 is extended to the discharge opening 5. The rear connection short tube 17 is formed in such a length that it can be detached from the front end opening of the through-hole 11 when inserted to the middle.

また、これらの前後接続短管16、17を排土口5と貫通孔11に挿嵌させてエアピンチバルブ7をバルブ設置室10内に配設した状態において、前側接続短管16が必要以上に排土口5内に移動することによってエアピンチバルブ7が前進して後側接続短管17が貫通孔11から離脱するのを防止するために、後側接続短管17のフランジ部17a を貫通孔11の開口前端面に当接させた状態で前側接続短管16のフランジ部16a と排土口5の開口後端面との間にストッパー部材20を介在させ、エアピンチバルブ7の前後方向の移動を阻止して所定位置に配設するように構成している。このストッパ部材20はバルブ設置室6の開口部13を閉止した閉止板14の内面に一体に固着されてあり、バルブ設置室6内へのエアピンチバルブ7の配置後、開口部13を閉止板14によって閉止すると同時に前側接続短管16のフランジ部16a と排土口5の開口後端面との間にストッパー部材20を介在させてエアピンチバルブ7の前後妄動を阻止するようにしている。   In addition, when the front and rear connection short tubes 16 and 17 are inserted into the discharge port 5 and the through hole 11 and the air pinch valve 7 is disposed in the valve installation chamber 10, the front connection short tube 16 is more than necessary. In order to prevent the air pinch valve 7 from moving forward by moving into the discharge port 5 and detaching the rear connection short tube 17 from the through hole 11, the flange portion 17a of the rear connection short tube 17 is provided. A stopper member 20 is interposed between the flange portion 16a of the front connection short pipe 16 and the opening rear end surface of the earth discharge port 5 in the state of being in contact with the front end surface of the through-hole 11, so that the air pinch valve 7 is moved in the front-rear direction. Is configured to be disposed at a predetermined position. The stopper member 20 is integrally fixed to the inner surface of a closing plate 14 that closes the opening 13 of the valve installation chamber 6. After the air pinch valve 7 is disposed in the valve installation chamber 6, the opening 13 is closed. At the same time as closing by 14, a stopper member 20 is interposed between the flange portion 16 a of the front connection short pipe 16 and the opening rear end surface of the earth discharging port 5 to prevent the air pinch valve 7 from moving back and forth.

なお、後側接続短管17の長さを前側接続短管16の長さよりも長く形成しておいてもよく、要するにいずれか一方の接続短管を他方の接続短管よりも長く形成しておけばよい。   The length of the rear connection short tube 17 may be formed longer than the length of the front connection short tube 16, in short, either one of the connection short tubes is formed longer than the other connection short tube. Just keep it.

上記カッタヘッドからなる回転掘削部2は、その回転シャフト2aの前後端部を上記隔壁3の中心部と仕切壁9の中心部に回転自在に支持されていると共に仕切壁9の後面に配設した駆動モータ21によって回転駆動させられると共に上記土砂室4内に突出した回転シャフト2aの前端部外周面に前端に向かって徐々に小径に形成されているインナコーン2bを固着し、このインナコーン2bに対向させて前側スキンプレート部1Aの前端部内周面に前端に向かって徐々に拡径させたアウタコーン2cを固着している。さらに、回転シャフト2aと一体に回転する上記インナコーン2bの後端面外周部には土砂室4内の泥土を攪拌する土砂掻き寄せ板2dを突設している。   The rotary excavation part 2 composed of the cutter head is rotatably supported at the center part of the partition wall 3 and the center part of the partition wall 9 at the front and rear ends of the rotary shaft 2a and disposed on the rear surface of the partition wall 9. The inner cone 2b that is gradually reduced in diameter toward the front end is fixed to the outer peripheral surface of the front end portion of the rotary shaft 2a that is driven to rotate by the drive motor 21 and protrudes into the earth and sand chamber 4. The outer cone 2c having a diameter gradually increased toward the front end is fixed to the inner peripheral surface of the front end portion of the front skin plate portion 1A. Further, an earth and sand scraping plate 2d for agitating the mud in the earth and sand chamber 4 protrudes from the outer peripheral portion of the rear end face of the inner cone 2b that rotates integrally with the rotary shaft 2a.

また、上記回転シャフト2aは剛性材料からなる円筒形状の保護カバー22によって被覆されてあり、この保護カバー22の前後両端面を隔壁3と仕切壁9との対向面中央部に固着して回転シャフト2aを保護していると共に後側スキンプレート部1Bからの推進力の一部を前側スキンプレート部1Aに伝達する役目も兼ね備えている。なお、上記ドーム形状の防水カバー12の上端部はこの保護カバー22の下周部に溶接等によって接合、固定している。   The rotary shaft 2a is covered with a cylindrical protective cover 22 made of a rigid material, and both front and rear end surfaces of the protective cover 22 are fixed to the center of the opposing surface between the partition wall 3 and the partition wall 9 to rotate the rotary shaft. While protecting 2a, it also has a role of transmitting a part of the propulsive force from the rear skin plate portion 1B to the front skin plate portion 1A. The upper end of the dome-shaped waterproof cover 12 is joined and fixed to the lower peripheral portion of the protective cover 22 by welding or the like.

さらに、上記機器類配設室10には、土砂室4内の泥土圧を計測する土圧計23や地上の受信器に発信して位置を計測する磁力線発生装置(ゾンテ)24、トンネル掘削機Aのローリングとピッチングを計測するための二軸傾斜計25等の機器類が配設されてあり、さらに、この機器類配設室10の天井壁を形成している前側スキンプレート部1Aの上周部に点検窓26を設けている。   Further, in the above-mentioned equipment disposition room 10, a earth pressure gauge 23 for measuring the mud pressure in the earth and sand room 4, a magnetic line generator (Zonte) 24 for transmitting the position to a receiver on the ground and measuring the position, a tunnel excavator A Equipment such as a biaxial inclinometer 25 for measuring the rolling and pitching of the front side skin plate portion 1A forming the ceiling wall of the equipment placement chamber 10 is further provided. An inspection window 26 is provided in the section.

前側スキンプレート部1Aの後端部と後側スキンプレート部1Bの前端部とは互いに屈折自在に接合、連結してあり、後側スキンプレート部1Bの内周面に、周方向に所定間隔毎に複数本の方向修正ジャッキ27を装着し、これらの方向修正ジャッキ27のロッド先端を前側スキンプレート部1Aの上記仕切壁9の後面が外周部に連結している。   The rear end portion of the front skin plate portion 1A and the front end portion of the rear skin plate portion 1B are joined and connected to each other so as to be able to be bent, and are arranged at predetermined intervals in the circumferential direction on the inner peripheral surface of the rear skin plate portion 1B. A plurality of direction correcting jacks 27 are attached to the front ends of the partition walls 9 of the front skin plate portion 1A and the rod ends of the direction correcting jacks 27 are connected to the outer peripheral portion.

上記排土管8はスキンプレート1における後側スキンプレート1Bの内底部上に配設され、その後端開口部を該後側スキンプレート1Bの後端に固着したリング状連結板28の下部に貫設している取付孔29に連通状態で支持させている。この連結板28は、埋設すべき最前部の小口径管体Bの前端開口部に一体に設けているリング状連結板30をボルト31によって連結させて該小口径管体Bをトンネル掘削機Aに後続させるように構成してあり、小口径管体Bはその後端開口部にもリング状連結板(図示せず)を一体に設けていて複数の小口径管体Bを順次、直列状に連結するように構成している。   The earth removal pipe 8 is disposed on the inner bottom portion of the rear skin plate 1B in the skin plate 1, and the rear end opening portion is provided under the ring-shaped connecting plate 28 fixed to the rear end of the rear skin plate 1B. The mounting holes 29 are supported in communication. The connecting plate 28 is formed by connecting a ring-shaped connecting plate 30 integrally provided at the front end opening of the foremost small-diameter pipe body B to be embedded with a bolt 31 to connect the small-diameter pipe body B to the tunnel excavator A. The small-bore tube body B is integrally provided with a ring-shaped connecting plate (not shown) at the rear end opening portion, and a plurality of small-bore tube bodies B are sequentially arranged in series. It is configured to be connected.

さらに、各小口径管体Bの上記前後連結板30の下部には上記排土管8と同一中心線上で連通する土砂排出管(図示せず)の前後開口端部を挿嵌、支持した連通孔32が設けられていて、排土管8から土砂排出管を通じて発進立坑C側に掘削土砂を排出するように構成してなる。なお、掘削土砂は土砂排出管の後端側に連結、連通させている真空ポンプ(図示せず)の吸引力によって行われ、排土管8の前端部には真空ポンプの吸引の補助する空気取込口8aが設けられている。   Further, a communication hole in which a front and rear opening end portion of a sediment discharge pipe (not shown) communicating with the soil discharge pipe 8 on the same center line is inserted and supported below the front and rear connection plate 30 of each small-diameter pipe body B. 32 is provided, and is configured to discharge excavated earth and sand from the earth discharging pipe 8 to the start shaft C side through the earth and sand discharge pipe. The excavated sediment is carried out by the suction force of a vacuum pump (not shown) connected to and communicated with the rear end side of the sediment discharge pipe, and the front end of the soil discharge pipe 8 has an air intake assisting the suction of the vacuum pump. A slot 8a is provided.

このように構成したトンネル掘削機Aは、図4に示すように、発進立坑Cから到達立坑Dに向かって掘進させる。その掘進は回転掘削部2を回転させながらスキンプレート1の後端面に発進立坑C内に設置した前後移動台Fの当板fを当接させ、該移動台Fを発進立坑Cの後端部内に設置した複数本の推進ジャッキEのピストンロッドを伸長させて前進させることにより行われる。トンネル掘削機Aが一定長、地中に掘進すると、推進ジャッキEのピストンロッドを収縮させると共に移動台Fを後退させたのち、このトンネル掘削機Aのスキンプレート1の後端にスキンプレート1と略同径の小口径管体Bを連結し、該小口径管体Bの後端を推進ジャッキEにより上記同様に押し進めることによりこの小口径管体Bをトンネル掘削機Aによって掘削されたトンネル内に推進させる。以下、同様にしてトンネル掘削機Aが一定長、掘進する毎に小口径管体Bを接続する。   As shown in FIG. 4, the tunnel excavator A configured as described above excavates from the starting shaft C toward the reaching shaft D. In the excavation, while rotating the rotary excavation part 2, the abutment plate f of the front / rear moving base F installed in the start shaft C is brought into contact with the rear end surface of the skin plate 1, and the mobile base F is placed in the rear end portion of the start shaft C. This is done by extending the piston rods of the plurality of propulsion jacks E installed in the forward direction. When the tunnel excavator A excavates into the ground for a certain length, the piston rod of the propulsion jack E is contracted and the moving base F is retracted, and then the skin plate 1 and the rear end of the skin plate 1 of the tunnel excavator A are A small diameter tubular body B having substantially the same diameter is connected, and the rear end of the small diameter tubular body B is pushed forward by a propulsion jack E in the same manner as described above, whereby the small diameter tubular body B is excavated by the tunnel excavator A. To promote. In the same manner, each time the tunnel excavator A is excavated for a certain length, the small-diameter tubular body B is connected.

トンネル掘削機Aの回転掘削部2によって掘削された土砂は土砂室4内に取り込まれる。この際、、大塊土の場合にはインナコーン2bとアウタコーン2cにより細かく破砕して土砂室4内に取り込み、泥土化させる。なお、掘削土砂が泥土状でない場合には、土砂室4に適量の泥水を注入して土砂室4内の土砂を均一な泥土に調製する。   The earth and sand excavated by the rotary excavation unit 2 of the tunnel excavator A is taken into the earth and sand chamber 4. At this time, in the case of a large block soil, it is finely crushed by the inner cone 2b and the outer cone 2c and taken into the earth and sand chamber 4 to be mud. If the excavated sediment is not mud, an appropriate amount of mud water is injected into the sediment chamber 4 to prepare the sediment in the sediment chamber 4 to be uniform mud.

掘削された土砂が土砂室4に充満してその圧力により切羽を抑えて該切羽地盤の崩壊を防止しながら回転掘削部2により掘削する。この土砂室4内の泥土圧は該土砂室4の後端排土口5に直接連通状態で接続しているエアピンチバルブ7の開度を調整することにより行われると共にその泥土圧によって排土口5からエアピンチバルブ7側に泥土を送り出す。この時、土砂室4からエアピンチバルブ7までの泥土押し出し通路である排土口5と前側接続短管16との長さは極めて短いために、土砂室4内の泥土圧によって確実且つ円滑に所定量の掘削土砂(泥土)をエアピンチバルブ7内に送り出すことができる。なお、エアピンチバルブ7の開度の調整は、ホース7Eを通じて圧縮空気を供給することによって弁体7Bの対向面間の幅を縮小させ、該圧縮空気を排除することによってその幅を拡大することによって行われる。   The excavated earth and sand are filled in the earth and sand chamber 4 and the face is suppressed by the pressure and excavated by the rotary excavation unit 2 while preventing the face ground from collapsing. The mud pressure in the earth and sand chamber 4 is adjusted by adjusting the opening degree of the air pinch valve 7 connected in direct communication with the rear end discharge port 5 of the earth and sand chamber 4 and the mud pressure causes the earth to be discharged. Mud is sent out from the port 5 to the air pinch valve 7 side. At this time, since the length of the soil discharge port 5 which is a mud push-out passage from the earth and sand chamber 4 to the air pinch valve 7 and the front connection short pipe 16 is extremely short, the mud pressure in the earth and sand chamber 4 is surely and smoothly. A predetermined amount of excavated soil (mud) can be sent into the air pinch valve 7. The opening degree of the air pinch valve 7 is adjusted by reducing the width between the opposing surfaces of the valve body 7B by supplying compressed air through the hose 7E and expanding the width by eliminating the compressed air. Is done by.

排土口5からエアピンチバルブ7の前側接続短管16内を通じて該エアピンチバルブ7内にまで送り出された掘削土砂は、このエアピンチバルブ7の後側接続短管17内からこの後側接続短管17を回転自在に挿嵌させている貫通孔11を通じて該貫通孔11に前端部を挿嵌させている排土管8に送り出され、排土管8からこの排土管8に直列状に連通している小口径管体B内の土砂排出管を通じて発進立坑C側に排出される。この土砂の排出は発進立坑C側に設置した真空ポンプを作動させることにより土砂排出管を通じて排土管8内に吸引力を発生させ、その吸引力によりエアピンチバルブ7内に達した上記掘削土砂を排土管8内に取り込むことによって行われる。   The excavated earth and sand sent from the discharge port 5 into the air pinch valve 7 through the front connection short pipe 16 of the air pinch valve 7 is connected to the rear side connection short pipe 17 of the air pinch valve 7. The short pipe 17 is fed through the through hole 11 into which the short pipe 17 is rotatably inserted, and is sent out to the earth discharging pipe 8 having the front end portion inserted into the through hole 11, and communicated in series with the earth discharging pipe 8 from the earth discharging pipe 8. It is discharged to the start shaft C side through the earth and sand discharge pipe in the small-diameter pipe body B. This earth and sand is discharged by operating a vacuum pump installed on the start shaft C side to generate a suction force in the earth discharge pipe 8 through the earth and sand discharge pipe, and the above-mentioned excavated earth and sand reaching the air pinch valve 7 by the suction force. This is done by taking it into the earth discharge pipe 8.

このように、土砂室4内の掘削土砂を排土口5からエアピンチバルブ7、排土管8を通じて後方に送り出してながらトンネル掘削機Aによって前方地盤を掘進するものであるが、その掘進中に、掘削土砂の詰まりや土砂室4側の泥土圧の急激な上昇、或いは、エアピンチバルブ7の破損によって掘削土砂である泥土が接続短管部分から噴発する事態が発生する場合がある。しかしながら、前後接続短管16、17を含めてエアピンチバルブ7は防水カバー12と隔壁3及び仕切壁9とで囲まれたバルブ設置室6内に配設されているため、噴発した泥土はこのバルブ設置室6内に滞留して防水カバー12外の機器類配設室10内へは飛び散ることはなく、機器類配設室10内に配設している機器類23〜25や各種部品等を汚損する虞れはない。   In this way, the excavated soil in the earth and sand chamber 4 is excavated in the front ground by the tunnel excavator A while being sent rearward from the discharge port 5 through the air pinch valve 7 and the exhaust pipe 8. In some cases, mud mud that is excavated soil may erupt from the connecting short pipe portion due to clogging of excavated soil, a sudden increase in mud pressure on the sediment chamber 4 side, or damage to the air pinch valve 7. However, since the air pinch valve 7 including the front and rear connecting short pipes 16 and 17 is disposed in the valve installation chamber 6 surrounded by the waterproof cover 12, the partition wall 3 and the partition wall 9, It stays in the valve installation chamber 6 and does not scatter into the device installation chamber 10 outside the waterproof cover 12, but the devices 23 to 25 and various parts arranged in the device installation chamber 10 There is no risk of fouling.

また、エアピンチバルブ7の補修や取り替えを行う場合には、バルブ設置室6の開口部13を閉止している閉止板14を取り外したのち、エアピンチバルブ7の前後接続短管16、17のフランジ部16a 、17a をエアピンチバルブ7のケーシング7Aの前後フランジ部7a、7aからこれらのフランジ部同士を連結、固定している複数本のボルト15を取り外すことにより分離させ、エアピンチバルブ7のケーシング7Aと前後接続短管16、17とを別々にしてバルブ設置室6から取り出し、エアピンチバルブ7の補修、或いは、新たなエアピンチバルブとの取り替えを行うものである。   Further, when repairing or replacing the air pinch valve 7, after removing the closing plate 14 that closes the opening 13 of the valve installation chamber 6, the front and rear connecting short pipes 16, 17 of the air pinch valve 7 are removed. The flange portions 16a and 17a are separated from the front and rear flange portions 7a and 7a of the casing 7A of the air pinch valve 7 by removing a plurality of bolts 15 connecting and fixing the flange portions to each other. The casing 7A and the front and rear connecting short pipes 16 and 17 are separately taken out from the valve installation chamber 6, and the air pinch valve 7 is repaired or replaced with a new air pinch valve.

このエアピンチバルブ7の撤去時において、前後接続短管16、17は隔壁3に設けている排土口5と仕切壁9に設けている貫通孔11に対してそれぞれ回動自在に挿嵌しているので、エアピンチバルブ7の前後フランジ部7a、7aと前後接続短管16、17のフランジ部16a 、17a との円周方向の複数箇所を連結している複数本のボルト15を、前後接続短管16、17を回動させて順次、手前側、即ち、バルブ設置室6の開口部13側に移動させて確実且つ円滑にボルト取り外し作業を行うことができる。なお、エアピンチバルブ7のケーシング7Aから前後接続短管16、17を取り外すことなく、いずれか一方を取り外せば、バルブ設置室6からエアピンチバルブ7を取り出すことができる。   When the air pinch valve 7 is removed, the front and rear connection short pipes 16 and 17 are rotatably inserted into the earth discharge port 5 provided in the partition wall 3 and the through-hole 11 provided in the partition wall 9 respectively. The front and rear flanges 7a and 7a of the air pinch valve 7 and the flanges 16a and 17a of the front and rear connecting short pipes 16 and 17 are connected to a plurality of bolts 15 that connect a plurality of circumferential positions. The connecting short tubes 16 and 17 are rotated and sequentially moved to the front side, that is, the opening 13 side of the valve installation chamber 6 to perform the bolt removing operation reliably and smoothly. The air pinch valve 7 can be taken out of the valve installation chamber 6 by removing either one of the casings 7 </ b> A of the air pinch valve 7 without removing the front and rear connecting short tubes 16 and 17.

こうして補修したエアピンチバルブ7、或いは新たなエアピンチバルブ7をバルブ設置室6内に配設するには、まず、前側の接続短管16を排土口5に挿嵌させた状態にしてエアピンチバルブ7をバルブ設置室6内に挿入して該エアピンチバルブ7の前側フランジ部7aをこの接続短管16のフランジ部16a にボルト15によって連結し、次いで、前側接続短管16を排土口5に大きく挿嵌させた状態にしてエアピンチバルブ7の後端と貫通孔11の前端面との隙間を広くし、この隙間に後側接続短管17を挿入してそのフランジ部17a をエアピンチバルブ7の後側フランジ部7aにボルト15により連結し、しかるのち、前側接続短管16を後退させながら後側接続短管17を貫通孔11に挿嵌させることにより行う。この場合も、エアピンチバルブ7を回動させて連結すべきフランジ部同士のボルト連結孔を手前側に順次移動させることによってボルト15による連結作業が簡単且つ能率よく行えるものである。なお、エアピンチバルブ7の取り付けは、エアピンチバルブ7に予め後側接続短管17をボルト15により連結しておいたものを前側接続短管16が挿嵌されたバルブ設置室内に配設するようにしてもよい。   In order to arrange the air pinch valve 7 thus repaired or a new air pinch valve 7 in the valve installation chamber 6, first, the front short connecting pipe 16 is inserted into the earth discharge port 5 and the air is inserted. The pinch valve 7 is inserted into the valve installation chamber 6 and the front flange portion 7a of the air pinch valve 7 is connected to the flange portion 16a of the connecting short tube 16 with a bolt 15, and then the front connecting short tube 16 is discharged. The gap between the rear end of the air pinch valve 7 and the front end face of the through-hole 11 is widened with the opening 5 being inserted into the opening 5, and the rear connecting short pipe 17 is inserted into this gap so that the flange portion 17 a is inserted. It is connected to the rear flange portion 7a of the air pinch valve 7 with a bolt 15, and then the rear connection short tube 17 is inserted into the through hole 11 while the front connection short tube 16 is retracted. Also in this case, the operation of connecting with the bolts 15 can be performed easily and efficiently by rotating the air pinch valve 7 and sequentially moving the bolt connecting holes of the flange portions to be connected to the front side. The air pinch valve 7 is attached to the air pinch valve 7 previously connected to the rear connection short pipe 17 with a bolt 15 in the valve installation chamber in which the front connection short pipe 16 is inserted. You may do it.

上記エアピンチバルブ7の補修作業や取替作業は、トンネルを掘削する前やトンネルを掘削後において立坑内等で行うことができるが、トンネルの掘削中においてエアピンチバルブ7が故障した場合には、一旦、トンネル掘削機Aを発進立坑C側に引き戻して発進立坑C内で行う。なお、トンネル掘削機Aは上述したように直径が30〜60cmの小径掘削機であって、バルブ設置室6の空間、即ち、スキンプレート1から回転シャフト2aに達する防水カバー12の凹部の深さが大きくとれなく、そのため、エアピンチバルブ7や接続短管16、17のフランジ部をバルブ設置室6内に収納し切れなくなるので、図2に示すように、これらのフランジ部の上下部を水平状に切除33している。この場合、前後接続短管16、17がエアピンチバルブ7と一体に排土口5と貫通孔11に対して回動自在に構成しているので、上記フランジ部に形成している上下切除部33を確実に狭い空間部の回転シャフト2a側とスキンプレート側とに向けた状態に位置させることができる。   The air pinch valve 7 can be repaired or replaced before excavating the tunnel or in the shaft after excavating the tunnel. If the air pinch valve 7 breaks down during tunnel excavation, Once the tunnel excavator A is pulled back to the start shaft C side, it is performed in the start shaft C. The tunnel excavator A is a small-diameter excavator having a diameter of 30 to 60 cm as described above, and the depth of the recessed portion of the waterproof cover 12 reaching the rotary shaft 2a from the space of the valve installation chamber 6, that is, the skin plate 1. Therefore, the flanges of the air pinch valve 7 and the connecting short pipes 16 and 17 cannot be fully accommodated in the valve installation chamber 6, so that the upper and lower parts of these flanges are horizontally placed as shown in FIG. 33 has been excised. In this case, the front and rear connecting short pipes 16 and 17 are configured integrally with the air pinch valve 7 so as to be rotatable with respect to the soil discharge port 5 and the through hole 11, so that the upper and lower cut portions formed in the flange portion are formed. 33 can be surely positioned in a state where the narrow space is directed to the rotating shaft 2a side and the skin plate side.

上記実施の形態では、エアピンチバルブ7の補修、取り替えの際、前後接続短管16、17も一緒に取り外し、再取付けを行うよう説明したが、本発明はこれに限らず、前後接続短管16、17はトンネル掘削機に残したままでエアピンチバルブ7のみを取り出し、再取付けをするようしてもよく、この場合、前後接続短管16、17の長さを特に限定する必要はなく、少なくとも一方の接続短管が前後動可能となっておればよい。   In the above embodiment, it has been described that the front and rear connection short tubes 16 and 17 are also removed and reattached when the air pinch valve 7 is repaired or replaced. However, the present invention is not limited to this, and the front and rear connection short tubes 16 and 17 may be left in the tunnel excavator and only the air pinch valve 7 may be taken out and reattached. In this case, there is no need to particularly limit the length of the front and rear connection short pipes 16 and 17, It suffices that at least one of the connecting short tubes can be moved back and forth.

トンネル掘削機の縦断側面図、Longitudinal side view of tunnel excavator, その前側スキンプレート部の縦断正面図、A longitudinal front view of the front skin plate part, エアピンチバルブの簡略縦断側面図、Simplified vertical side view of air pinch valve, トンネル施工状態を示す簡略側面図。The simplified side view which shows a tunnel construction state.

符号の説明Explanation of symbols

1 スキンプレート
2 回転掘削部
3 隔壁
4 土砂室
5 排土口
6 バルブ設置室
7 エアピンチバルブ
8 排土管
9 仕切壁
10 機器類配設室
11 貫通孔
12 防水カバー
13 開口部
14 閉止板
16、17 接続短管
DESCRIPTION OF SYMBOLS 1 Skin plate 2 Rotating excavation part 3 Bulkhead 4 Sediment chamber 5 Soil outlet 6 Valve installation chamber 7 Air pinch valve 8 Soil pipe 9 Partition wall
10 Equipment installation room
11 Through hole
12 Waterproof cover
13 opening
14 Closing plate
16, 17 Connection short pipe

Claims (3)

筒状のスキンプレートと、このスキンプレートの前部に配設された隔壁と、該隔壁前方のスキンプレート前端開口部に配設された回転掘削部と、この回転掘削部と隔壁間に形成された土砂室と、隔壁に設けられた排土口を通じて送り出される上記土砂室内の土砂を後方に排出する排土管とを備えたトンネル掘削機であって、隔壁の後方に設けられた仕切壁と、上記排土口と同一中心線上に対向する仕切壁部分に設けられて上記排土管の前端部を連通させている貫通孔と、隔壁に設けている上記排土口と仕切壁に設けている上記貫通孔との間に配設されたバルブとを備え、このバルブは、上記スキンプレートの一部を切除することによって形成された開口部を通じてスキンプレート外に臨んであり、この開口部に閉止板を着脱可能に装着していることを特徴とするトンネル掘削機。   A cylindrical skin plate, a partition wall disposed in front of the skin plate, a rotary excavation unit disposed in a front opening of the skin plate in front of the partition wall, and formed between the rotary excavation unit and the partition wall. A tunnel excavator comprising a soil and sand chamber and a soil discharge pipe for discharging the soil and sand in the sediment chamber that is sent out through a soil discharge port provided in the partition wall, and a partition wall provided at the rear of the partition wall, A through hole provided in a partition wall portion facing on the same center line as the discharge port and communicating with a front end portion of the discharge pipe, and the discharge port provided in the partition wall and the partition wall provided in the partition wall And a valve disposed between the through-hole and facing the outside of the skin plate through an opening formed by cutting off a part of the skin plate. Is detachably attached Tunneling machine, characterized in that. バルブの前後開口端に接続短管を一体に連結していると共に、前側の接続短管と後側の接続短管とを上記排土口と排土管にそれぞれ連通させてあり、さらに、上記バルブの後側接続短管を仕切壁に設けている貫通孔に、バルブの前側接続短管を隔壁に設けている排土口にそれぞれ挿嵌し且つ一方の接続短管を他方の接続短管よりも長く形成してバルブを管軸方向に移動可能に構成していることを特徴とする請求項1に記載のトンネル掘削機。 A connecting short pipe is integrally connected to the front and rear opening ends of the valve, and a front connecting short pipe and a rear connecting short pipe are communicated with the earth discharging port and the earth discharging pipe, respectively, and the valve The rear connection short pipe is inserted into the through hole provided in the partition wall, the front connection short pipe of the valve is inserted into the earth discharge opening provided in the partition wall, and one connection short pipe is inserted from the other connection short pipe. The tunnel excavator according to claim 1, wherein the tunnel excavator is formed so as to be long and configured to be movable in the pipe axis direction. バルブの後側接続短管を仕切壁に設けている貫通孔に、バルブの前側接続短管を隔壁に設けている排土口にそれぞれ回転自在に挿嵌していることを特徴とする請求項2に記載のトンネル掘削機。   The valve rear connection short pipe is rotatably inserted into a through-hole provided in the partition wall, and the valve front connection short pipe is rotatably inserted into a discharge port provided in the partition wall. 2. The tunnel excavator according to 2.
JP2006080737A 2006-03-23 2006-03-23 Tunnel excavator Expired - Lifetime JP4071260B2 (en)

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