JP3988181B2 - Tube fitting - Google Patents

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Publication number
JP3988181B2
JP3988181B2 JP2002071803A JP2002071803A JP3988181B2 JP 3988181 B2 JP3988181 B2 JP 3988181B2 JP 2002071803 A JP2002071803 A JP 2002071803A JP 2002071803 A JP2002071803 A JP 2002071803A JP 3988181 B2 JP3988181 B2 JP 3988181B2
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Japan
Prior art keywords
tube
axial direction
peripheral surface
axial
hole
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JP2002071803A
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Japanese (ja)
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JP2003269677A (en
Inventor
俊博 熊谷
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Sumitomo Riko Co Ltd
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Sumitomo Riko Co Ltd
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  • Quick-Acting Or Multi-Walled Pipe Joints (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、例えば自動車のエアブレーキの配管に用いられる、挿入された樹脂製のチューブの引き戻し操作によってチューブを接続することができる事前組立式のチューブ継手に関する。
【0002】
【従来の技術】
挿入された樹脂製のチューブの引き戻し操作によってチューブを接続することができる事前組立式のチューブ継手としては、特開2001−4084号公報に記載されたものが知られている。このチューブ継手を図9を参照して説明すると、チューブ継手Aは,軸方向一方側端から軸方向他方側に向かって順次段階的に小径になる内径を持つ、第1の穴B、第2の穴C及び第3の穴Dを備えた軸穴を有する筒状の本体部Eを具備し、第3の穴DはチューブFの軸方向他方側端部Gを密着状態で押嵌可能なように形成され、第2の穴Cには環状の弾性シール部材Hが嵌め付けられている。第1の穴Bには筒状のホルダーIが固着されていて、このホルダーIの内周面の軸方向一方側は、軸と平行にストレートに延びる案内内周面Jとして形成され、ホルダーIの内周面の案内内周面Jよりも軸方向他方側には、この案内内周面Jと隣接して軸方向他方側に向かうにつれ、漸次大径となる規制凹テーパ内周面Kが形成されている。ホルダーI内には筒状の締付け部材Lが配置されていて、この締付け部材Lは、軸方向一方側に、チューブFを挿入できるように、かつ、ホルダーIの案内内周面Jと摺動できるように形成された筒状の基部Mを備え、基部Mの軸方向他方側に、周方向に間隔を隔てて切欠きNを設けることにより形成された複数の弾性変形可能なアーム部Oを有していて、各アーム部Oの自由端には締付け部Pが一体的に形成されている。締付け部Pは、径方向外方に突出して規制凹テーパ内周面Kに当接するように形成された頭部Qと、求心方向内方あるいは径方向内方に突出してチューブFよりも小径の先端内径を有する爪部Rとを備えている。
【0003】
このように構成されたチューブ継手AにチューブFを接続するには、まず、チューブFの軸方向他方側端部Gを締付け部材L及び弾性シール部材Hに挿通して本体部Eの第3の穴D内に押し嵌める。そしてチューブFを軸方向一方側に少し引き戻すと、締付け部材LがチューブFとともに軸方向一方側に移動し、締付け部材Lの頭部Qが規制凹テーパ内周面Kに当接してこの規制凹テーパ内周面K上を摺動することにより求心方向に変位し、図10に示すように爪部RがチューブFの外周面に噛み込む。このようにしてチューブFがチューブ継手Aに接続されることとなる。
【0004】
そして、チューブFをチューブ継手Aから引き抜いて取り外すには、チューブFをチューブ継手Aに再び押し込んでから基部Mを軸方向他方側に押圧することにより締付け部材Lを軸方向他方側に押し込む。締付け部材Lが軸方向他方側に押し込まれると、締付け部材Lの頭部Qがリリース部としての環状のリブSに案内されて径方向外方に変位し、爪部RのチューブF外周面への抜け止め接触が解除されて、チューブFをチューブ継手Aから引き抜くことができる。
【0005】
【発明が解決しようとする課題】
ところで、チューブFをチューブ継手Aに接続したときでも、ホルダーIの案内内周面Jと締付け部材Lの基部Mとの間、および締付け部材Lの基部M内周面とチューブFの外周面との間にはクリアランスが存在している。したがって、チューブ継手A内に水分が浸入する可能性があるが、浸入した水分が締付け部Pに付着すると、締付け部Pが腐食して爪部Rの十分な突起性が消失し、あるいは、外気温の低下時に水分が凍結して体積を増やし、締付け部Pを径方向外側に変位させてしまい、チューブFの抜け止め機能が低下するおそれがある。特に、流体圧が作用していない時に加えられた振動等により、締付け部材Lが軸方向他方側にずれて、頭部Qと規制凹テーパ内周面Kとの係合が解除されてしまった場合に水分が凍結すると、抜け止め機能の消失の可能性が比較的高い。そこで、筒状部と、チューブ挿通孔を有する環状部とから構成されたキャップを用いてホルダーIとチューブFとの間を覆っておくことが好ましい。しかしながら、図9に示すような構造を有する型のチューブ継手では、締付け部材の基部の軸方向一方側がホルダーから突出しているので、ホルダーの軸方向一方側端から軸方向一方側に筒状部が突出して延びるようにキャップを構成する必要があり、例えば全体が弾性材製のキャップを用いる場合には、キャップが変形しやすいものとなってしまう。したがって、チューブの外径よりも小径に形成されているチューブ挿通孔にチューブをスムーズに挿通させて本体部内に押し込むことができなかったり、チューブ挿入時にキャップに無理な変形が生じてチューブに対する密封機能が低下するおそれがある。
【0006】
また、このようなチューブ継手は締付け部材の軸方向一方側端に衝撃力が加わりやすい構造となっている。そして、例えば、キャップが取り付けられていないチューブ継手を落とすなどにより締付け部材の軸方向一方側端に衝撃力が加わって、締付け部材の頭部側が、軸方向他方側に位置するリリース部に衝撃的に当接すると、爪部が破損したり、リリース部を傷付けたりして継手機能が損なわれるおそれがある。
【0007】
そこで本発明は、不注意な取り扱い等により簡単に継手機能が損なわれるといったことがなく、しかもチューブの接続が容易で、かつ密封性に優れたチューブ継手の提供を目的とする。
【0008】
【課題を解決するための手段】
この目的を達成するための本発明のチューブ継手は、挿入された樹脂製のチューブの引き戻し操作によって前記チューブを接続することができる事前組立式のチューブ継手であって、軸方向一方側端から軸方向他方側に向かって順次段階的に小径になる内径を持つ、軸方向に延びる第1の穴、第2の穴及び第3の穴を備えた軸穴を有し、前記第3の穴が前記チューブの軸方向他方側端部を密着状態で押嵌可能であるように形成された筒状の本体部と;この本体部の前記第2の穴内に押嵌された環状の弾性シール部材と;内周面と外周面とを有し、前記内周面は、軸方向一方側に軸と平行にストレートに延びる案内内周面を備え、前記案内内周面より軸方向他方側にこの案内内周面と隣接して軸方向他方側に向かうにつれて漸次大径となる規制凹テーパ内周面を備えていて、前記規制凹テーパ内周面の軸方向他方側に環状凹部が形成されるように、少なくとも前記外周面の軸方向他方側端部を前記本体部の前記第1の穴内に固着させた筒状のホルダーと;前記ホルダーの前記案内内周面と摺動可能になした外周面をもつ、前記案内内周面の内径よりやや小さい外径を有する軸方向一方側の筒状の基部と、この基部から軸方向他方側に向かって延びる、周方向に間隔を隔てた切欠きを設けることにより形成された複数の弾性変形可能なアーム部と、それぞれの前記アーム部の自由端に一体に設けられて環状に配置された、径方向外方に突出して前記ホルダーの前記規制凹テーパ内周面に当接する頭部、及びこの頭部から求心方向内方に突出した、挿入される前記チューブの外径より小径の先端内径を有する爪部を備えた締付け部と、を設けてなり、前記締付け部が前記環状凹部内に軸方向に移動可能に収容される筒状の締付け部材と;を備え、前記チューブの軸方向他方側端部を、前記締付け部材及び前記弾性シール部材よりも軸方向他方側へ挿通させて前記本体部の前記第3の穴内に挿嵌したときに、前記チューブの軸方向他方側の外周面と前記第2の穴の内周面間が前記弾性シール部材でシールされ;前記チューブが軸方向一方側に少し引き戻されたときに、前記締付け部材が前記チューブと一緒に軸方向一方側に移動させられ、前記締付け部材の前記頭部が前記ホルダーの前記規制凹テーパ内周面に当接するとともに前記頭部が前記規制凹テーパ内周面に沿って求心方向に移動し、前記爪部が前記チューブの軸方向他方側の外周面に噛み込んで前記チューブを接続し;かつ、前記基部の軸方向一方側端部が軸方向他方側に押されると、前記頭部が、前記締付け部の軸方向他方側に配置されているリリース部に押し付けられて径方向外方に案内され、前記爪部が前記チューブの外周面と非接触状態となって前記チューブの引き抜きが可能となる;ように構成されていて、前記締付け部材の前記基部は、前記ホルダーの軸方向一方側端から突出しないように、あるいは、軸方向一方側端が、前記ホルダーの軸方向一方側端から軸方向他方側に位置するように形成され、前記ホルダーには、前記ホルダーと前記チューブとの間を覆うキャップが取り外し可能に取り付けられている、といったことを基本的構成要件としている。
【0009】
本発明では、締付け部材の基部が、ホルダーの軸方向一方側端から突出しないように、あるいは、締付け部材の基部の軸方向一方側端が、前記ホルダーの軸方向一方側端から軸方向他方側に位置するように形成されている。したがって、例えば、キャップが取り付けられていないチューブ継手をチューブ挿入側から床に落下させても、締付け部材が直接床と衝突して本体部内に押し込まれ、リリース部と衝撃的に当接するといったことがない。
【0010】
本発明ではまた、ホルダーに取り外し可能にキャップを取り付けておき、チューブが接続されたときに、ホルダーとチューブとの間がこのキャップによって覆われて密封されるように構成しているが、締付け部材の基部はホルダーの軸方向一方側端から突出していないので、キャップがホルダーによって安定して支持された構造を採用することができ、その結果、十分な密封性とともに本体部へのスムーズなチューブ挿入性を確保しておくことが可能となる。
【0011】
より具体的には、キャップを、ホルダーの軸方向一方側の外周面に密封的に嵌め付けられた筒状部と、ホルダーの軸方向一方側端面と接触して又はホルダーの軸方向一方側端面との間にほとんど隙間が生じない状態で径方向内方に延び、あるいは広がり、中央部にチューブ挿通孔が形成された、筒状部の軸方向一方側端部に一体的に設けられている環状部と、を備えるものとしておき、チューブの軸方向他方側端部をキャップのチューブ挿通孔から通過させて本体部の第3の穴内に挿嵌したときに、チューブの外周面にチューブ挿通孔が密封的に押し付けられて接触しているように構成する。このようなキャップ取付構造では、チューブをチューブ挿通孔に挿通したとき、環状部がホルダーの軸方向他方側端面に支持されて大きく変形しないので、チューブの本体部内への挿入に支障が生じるといったことがなく、また、チューブに対する密封状態が不十分となってしまうことが防止される。
【0012】
本発明では、筒状部及び環状部全体を弾性材料で形成することができるが、このようなキャップ構造の採用によりキャップを比較的安価に製造することができる。しかしながら、キャップのホルダーへの取り付け及び取り外しの容易性、及びチューブ挿通孔にチューブを挿通するときの環状部の無理な変形をより効果的に防止するためには、筒状部を、硬質の本体基部と、この本体基部に設けられ、ホルダーの軸方向他方側の外周面に密封的に押し付けられて接触している軟質の弾性取付部と、を備えたものとし、環状部を、本体基部の軸方向一方側端部に一体的に設けられた硬質の本体環状部と、この本体環状部の内周部に設けられ、チューブ挿通孔を構成する軟質の弾性シール部と、を備えたものとして構成する。このようなキャップ構造では、密封部分のみが軟質の弾性材で形成されているので、取り扱い性及び非変形性に優れ、しかも密着密封機能が低下するといったものでもない。
【0013】
締付け部材の締付け部の軸方向他方側には、チューブを引き抜き可能とするために、締付け部材を軸方向他方側に押圧して押し込んだときに、締付け部の頭部を径方向外方に案内して変位させ、爪部をチューブの外周面と接触しない状態にするリリース部を構成しておく必要がある。そして、このリリース部を例えば環状のリブを設けることにより構成すると、部品点数が多くなってチューブ継手の製造コストが増加する。したがって、環状の弾性シール部材をリリース部として利用し、締付け部材が軸方向他方側に押し込まれたときに、締付け部材の頭部が弾性シール部材に当接して径方向外方に案内され移動するように構成することが好ましい。ところで、締付け部材の頭部に、径方向に又はほぼ径方向に延びる軸方向他方側端面と、この軸方向他方側端面の径方向内端から軸方向一方側に向かって径方向内方に延びる押し広げ内面と、を形成しておき、基部の軸方向一方側端部が押されて締付け部材が軸方向他方側に押し込まれたとき、頭部の軸方向他方側端面が弾性シール部材に当接して弾性シール部材を押し広げ内面の径方向内方に入り込むように変形させるといったように構成すれば、締付け部材の頭部を径方向外方に移動させて変位させることが可能となる。しかしながらこの場合に、弾性シール部材の径方向外側部分が軸方向一方側に膨らむように変形できる十分なスペースが設けられていたり、頭部の径方向内方に弾性シール部材が入り込みにくかったりすると、頭部を径方向外方に少なくともスムーズには移動させることができない。そこで、基部の軸方向一方側端部が押されると、頭部の軸方向他方側端面の径方向外端が第2の穴の内周面に接近した状態で、軸方向他方側端面の径方向内端部が弾性シール部材の径方向中央部に当接し、弾性シール部材を押し広げ内面の径方向内方に入り込んで変形させるといったように構成しておくのが得策である。頭部の軸方向一方側端面が弾性シール部材の径方向外側半分をほぼ全体的に覆うように位置するので弾性シール部材は押し広げ内面の径方向内方に入り込むように変形する。弾性シール部材は通常、断面円形に形成される。
【0014】
【発明の実施の形態】
以下、本発明の実施の形態を図面を参照して説明する。
【0015】
図1は本発明に係るチューブ継手の断面図、図2は本発明に係るチューブ継手に用いる締付け部材の半断面図、図3は本発明に係るチューブ継手のキャップ部分の詳細を示す断面図である。
【0016】
チューブ継手1は、自動車のエアブレーキの配管接続に使用されるものであり、筒状の金属製本体部3と、この本体部3の軸方向一方側端部に固着された筒状の金属製ホルダー5と、本体部3内に配置されたゴム製Oリング7(弾性シール部材)と、本体部3内の軸方向他方側に固定された金属製挿入筒部材9と、ホルダー5内に軸方向へ摺動可能に配置された筒状の金属製締付け部材11と、ホルダー5の軸方向一方側に取り付けられた環状のキャップ13と、から構成されている。
【0017】
黄銅、ステンレス等の金属材料製である本体部3の軸方向他方側端部の外周面には、例えばホースの先端部に固定された接続具がねじ付けされる雄ねじ部15が形成され、また、本体部3の内周側の軸穴は、軸方向一方側端部に形成された、軸と平行に短く延びる大径の第1の穴17と、第1の穴17の軸方向他方側にこの第1の穴17と隣接して形成された、第1の穴17よりも小径の、軸と平行に延びる第2の穴19と、第2の穴19の軸方向他方側にこの第2の穴19と隣接して形成された、第2の穴19よりも小径の、軸と平行に延びる第3の穴21と、第3の穴21の軸方向他方側にこの第3の穴21と隣接して形成された、すなわち、本体部3の軸方向他方側端部に形成された、第3の穴21よりも小径の、軸と平行に延びる第4の穴23と、から構成されている。第2の穴19及び第3の穴21の軸方向長さはほぼ同一に形成され、かつ、第1の穴17よりも長く形成されていて、第4の穴23の軸方向長さは第2の穴19及び第3の穴21よりも長く形成されているが、第4の穴23の軸方向一方側は多少大径の嵌付け部25として構成されている。また、第3の穴21は第2の穴19よりも十分小径に形成されている。なお、本体部3には耐熱性の樹脂、例えばガラス繊維強化ナイロン等の強化プラスチックを用いることもできる。
【0018】
本体部3に形成された第4の穴23の嵌付け部25内には、薄肉円筒形に形成された挿入筒部材9の軸方向他方側端部が、嵌付け部25の軸方向他方側端の段差面に軸方向他方側端面が当接するようにきつく嵌め付けられて固定されていて、この筒状部材9は、ホルダー5の軸方向一方側端よりも多少軸方向他方側の位置まで延びている。嵌付け部25に固定された筒状部材9の軸方向他方側端部は、外周面を多少大径に形成した厚肉の基端部27として構成されていて、この基端部27の軸方向長さは嵌付け部25の軸方向長さとほぼ同一に形成され、第3の穴21と筒状部材9との間には、第3の穴21の軸方向他方側端の段差面及び基端部27の軸方向一方側端の段差面を軸方向他方側端の平面状の環状当接面29とする環状の嵌込み部31が構成されている。筒状部材9の基端部27の厚さは、嵌付け部25の軸方向他方側端の段差面の幅とほぼ同一に形成されているので、本体部3内には、筒状部材9の内周面と第4の穴23の軸方向他方側とにより、段差のないほぼ円筒内面状の連続したエア通路が構成されている。
【0019】
本体部3に形成された第2の穴19内には、内周側が第3の穴21よりも径方向内方に突出するように、Oリング7が押し込まれて嵌め付けられている。Oリング7は例えばNBR又はEPDMで形成することができる。
【0020】
本体部3に固着された、黄銅、ステンレス等の金属材料製のホルダー5の外周面は、軸方向他方側端部に形成された、軸と平行に延びる大径部33と、大径部33の軸方向一方側にこの大径部33と隣接して形成された、すなわち軸方向中間部に形成された、軸方向一方側に向かって縮径するテーパ状部35と、テーパ状部35の軸方向一方側にこのテーパ状部35と隣接して形成された、すなわち軸方向一方側端部に形成された、概略、軸と平行に延びる小径部37と、から構成されていて、小径部37の軸方向一方側は多少大径の係合部39として形成されている。なお、ホルダー5には耐熱性の樹脂、例えばガラス繊維強化ナイロン等の強化プラスチックを用いることもできる。
【0021】
ホルダー5の内周面は、軸方向一方側に形成された、軸と平行にストレートに延びる案内内周面41と、案内内周面41の軸方向他方側に、この案内内周面41と短い連絡面を介して隣接して形成された、軸方向他方側に向かうにつれて漸次緩やかに大径となって拡径する規制凹テーパ内周面43と、から構成されていて、規制凹テーパ内周面43とOリング7との間には環状凹部45が構成されている。
【0022】
ホルダー5は、環状の軸方向他方側端面が第1の穴17の軸方向他方側端の環状段差面に当接するように、軸方向他方側端部を第1の穴17内に嵌め付け、外周面の大径部33をこの第1の穴17内に固着することによって本体部3に取り付けられているが、ホルダー5を強固に本体部3に取り付けるために、本体部3の軸方向一方側端部がホルダー3の外周面のテーパ状部35に沿うように径方向内側にかしめられている。ホルダー5の環状の軸方向他方側端面の幅は、第1の穴17の軸方向他方側端の環状段差面の幅とほぼ等しいように形成されているので、ホルダー5の規制凹テーパ内周面43の軸方向他方側端は、第2の穴19の内周面の軸方向一方側端と接続されている。
【0023】
ホルダー5内に摺動可能に配置された締付け部材11は、軸と平行に延びる筒状本体47を有し、この筒状本体47の軸方向一方側端部は、外周面が多少大径に、しかしホルダー5の案内内周面41の内径よりやや小さい外径を有するように形成されて、この外周面49がホルダー5の案内内周面41と摺動する筒状の基部51として構成されている。筒状本体47の基部51よりも軸方向他方側には、軸方向他方側端から基部51近傍まで、軸方向に延びる切欠き53が周方向に等間隔で複数本設けられていて、筒状本体47の基部51よりも軸方向他方側は、この切欠き53の形成により、共通の根元部55を有し、基部51から軸方向他方側に延びる、周方向に分離された弾性変形可能な複数のアーム部57として構成されている。アーム部57は、外周面又は外面が基部51の外周面49よりも小径に形成されて基部51から軸方向他方側に長く延びる薄肉部59と、外面が軸方向他方側に向かって緩やかに径方向外方に延びるように形成された軸方向他方側端部の隣接延部61と、から構成されていて、隣接延部61のテーパ状の外面の軸方向他方側端は、基部51の外周面49よりも若干径方向外方に位置している。締付け部材11には銅合金等が用いられている。
【0024】
それぞれのアーム部57の軸方向他方側の自由端、あるいは隣接延部61の軸方向他方側端には締付け部63が一体的に設けられていて、この締付け部63は、径方向外方に突出する頭部65と、この頭部65の径方向内側の軸方向一方側位置から求心方向内方に、あるいは径方向内方に突出した爪部67とから構成されている。頭部65は、隣接延部61の外面の軸方向他方側端から径方向外方に延びる段差端面69を軸方向一方側端に有し、この段差端面69の径方向外端から軸方向他方側に向かって緩やかに、すなわちホルダー5の規制凹テーパ内周面43とほぼ同一のテーパ角度で径方向外方に延びる当接面71と、この当接面71の軸方向他方側端から軸と平行に軸方向他方側に短く延びる軸方向面73とから形成された外面を備えていて、軸方向面73の軸方向他方側端から径方向内方に比較的長く延びる軸方向他方側端面75を有している。軸方向面73、あるいは軸方向他方側端面75の径方向外端は、第2の穴19の内周面と僅かな隙間が形成されるように位置していて、軸方向他方側端面75の径方向内端の径方向位置は、Oリング7(つぶれていないOリング7)の径方向中央部と一致している。頭部65はまた、軸方向他方側端面75の径方向内端から軸方向一方側に向かって、径方向内方に緩やかに傾斜して延びる押し広げ内面77を備えているが、この押し広げ内面77は、当接面71とほぼ同一のテーパ角度を有している。
【0025】
爪部67は、アーム部57の内面の軸方向他方側端から軸方向他方側に向かって求心方向内方に僅かに傾斜して延びる軸方向一方側面79と、この軸方向一方側面79の軸方向他方側端から径方向外方に向かって僅かに軸方向他方側に傾斜して延び、径方向外端が押し広げ面77の軸方向一方側端と接続される軸方向他方側面81とから形成された内面を有していて、環状に配置された締付け部63の爪部67の先端内径、すなわち軸方向一方側面79と軸方向他方側面81との接続部内径が本体部3の第3の穴21よりも小径となるように構成されている。
【0026】
締付け部材11の基部51から薄肉部59までの軸方向長さは、ホルダー5の案内内周面41の軸方向長さよりも若干短いように形成されている。締付け部材11が最も軸方向一方側に移動したときには、隣接延部61が案内内周面41内に嵌り込むが(隣接延部61全部が嵌り込むわけではない)、ここでも基部51はホルダー5から軸方向一方側に、すなわち、ホルダー5の軸方向一方側端面83から軸方向一方側に突出しないように構成されている。
【0027】
ホルダー5の軸方向一方側に取り付けられた環状のキャップ13は、全体がゴム等の弾性材料で形成されているが、このキャップ13は、筒状部85と、中央部にチューブ挿通孔87を有し、筒状部85の軸方向一方側端部に一体的に設けられた環状部89とから構成され、筒状部85の内周面の軸方向他方側端部には、径方向内方に多少突出する環状突部91を一体的に備えていて、この環状突部91が、ホルダー5の外周面のテーパ状部35と係合部39との間に押し付けられ、係合部39と係合して抜け止め状態となるように、筒状部85がホルダー5の小径部37に密着して密封的に嵌め付けられ、環状部89の外周側がホルダー5の軸方向一方側端面83と接触するように、ホルダー5に取り付けられている。環状部89のチューブ挿通孔87の軸方向一方側端部は、締付け部材11の筒状本体47の内径とほぼ同一のあるいは若干小さい内径を有して軸と平行に多少延びる導入内周面93として形成され、チューブ挿通孔87の軸方向中間部は、軸方向他方側に向かって径方向内側に延びる案内テーパ面95として形成されていて、チューブ挿通孔87の軸方向他方側は、締付け部材11の筒状本体47の内径よりも小径の内径を有して軸と平行に延びるシール内周面97として形成されている。
【0028】
図4及び図5はチューブ継手1にチューブを挿入して接続する過程を説明する図であり、図4はチューブ継手1にチューブを挿入した状態を示す断面図、図5は挿入したチューブを引き戻してチューブ継手1にチューブを接続した状態を示す断面図である。
【0029】
チューブ継手1に接続されるチューブ99は、ナイロン11、ナイロン12等の樹脂材料により形成されていて、このチューブ99をチューブ継手1に接続するには、チューブ99の軸方向他方側端部101をキャップ13のチューブ挿通孔87に挿通し、締付け部材11と筒状部材9との間に挿入する。チューブ99の軸方向他方側端部101は、チューブ挿通孔87の少なくとも案内テーパ面95及びシール内周面97を押し広げてキャップ13のチューブ挿通孔87を通過するが、キャップ13の環状部89の外周側がホルダー5の軸方向一方側端面83に当接して支持されるので、チューブ99の挿入作業をそれほど慎重に行わなくても、チューブ挿通孔87にめくれなどの無理な変形は生じない。
【0030】
締付け部材11の筒状本体47の内径はチューブ99の外径とほぼ同一に形成されているが、爪部67の先端内径はチューブ99の外径よりも小さく形成され、爪部67の先端はチューブ99の挿入路内に突出しているので、爪部67は挿入されたチューブ99の軸方向他方側端と接触する。したがって、締付け部材11は爪部67の接触によりチューブ99に押されて、又は引きずられて軸方向他方側に移動する。しかしながら、爪部67の軸方向他方側面79は緩やかなテーパ面に形成されているので、締付け部材11の頭部65が環状凹部45内を軸方向他方側に移動し、軸方向他方側端面75がOリング7に当接して締付け部材11の軸方向他方側への移動が阻止されると、軸方向他方側に押されて進行しているチューブ99の軸方向他方側端は、爪部67、したがって頭部65を径方向外方に押しやって変位させ、この爪部67、そしてOリング7を通過して、環状当接面29と当接するまで進行し、チューブ99の軸方向他方側端部101は環状の嵌込み部31内に嵌り込む。この状態では、爪部67はアーム部57の弾性復帰力によりチューブ99の外周面に弱く押し付けられている。締付け部材11のアーム部57の薄肉部59とホルダー5の案内内周面41との間には適当な隙間が形成されているので、頭部65の径方向外方への変位はスムーズに行われる。
【0031】
次に、チューブ99を軸方向一方側に多少引き戻す。爪部67はチューブ99の外周面に弱く接触している程度であるが、爪部67の軸方向他方側面81はほぼ径方向に又は径方向に接近して延びているので、爪部67がチューブ99の外周面に係合して、締付け部材11はチューブ99に引きずられ、チューブ99とともに確実に軸方向一方側に移動する。そして、締付け部材11の頭部65の当接面71がホルダー5の規制凹テーパ内周面43に当接すると、頭部65、したがって爪部67は規制凹テーパ内周面43に沿って求心方向に、あるいは軸方向一方側に向かい径方向内方に移動するので、爪部67はチューブ99の外周面に噛み込み、チューブ99が抜け止め状態でチューブ継手1に接続されることとなる。ここでは、アーム部57の隣接延部61の軸方向一方側端部が、案内内周面41とチューブ99の外周面と間に多少きつく嵌り込んでいる。その後、使用時において、チューブ継手1に空気圧が作用すると、チューブ99は軸方向一方側に大きな力で引っ張られ、チューブ99は軸方向一方側に変位するが、頭部65も規制凹テーパ内周面43に沿って径方向内方に移動し、爪部67がチューブ99に強く噛み込む。また、アーム部57の隣接延部61が案内内周面41とチューブ99の外周面と間に圧入され、くさび作用を行うので、チューブ99は一層強固に抜け止めされ、チューブ99が引き抜かれるといったことはない。
【0032】
アーム部57の隣接延部61の、案内内周面41とチューブ99外周面との間への圧入はまた、爪部67のみがチューブ99に強く押し付けられてチューブ99が食いちぎられるといったことを防止している。さらに、使用時にチューブ99に曲げ力が作用しても、隣接延部61が頭部65の根元に生じるこじりを抑制するので、爪部67全体でチューブ99を周方向に均一に止着でき、チューブ99が外れるのを効果的に防止できる。そして、自動車のエンジンルームの温度が変化してチューブ99が拡径したり元に戻ったりするチューブ99に作用する温度変化に対する劣化に対しても、常にチューブ99を周方向に均一に強固に止着することができ、効果的な抜け止めを長期にわたって期待できる。
【0033】
図6はチューブ継手1に接続したチューブ99を引き抜く場合を説明する図、図7はリリースツールを示す斜視図である。
【0034】
チューブ継手1に接続したチューブ99を引き抜くには、爪部67をチューブ99と非接触状態に、あるいはチューブ99に対して実質的な引き抜き阻止力を作用させない状態にする必要がある。したがって、まず、チューブ99を、軸方向他方側端部101の軸方向他方側端面が環状当接面29と当接するまでチューブ継手1内に押し込む。そうすると、爪部67のチューブ99への噛み込みは解除され、爪部67はアーム部57の弾性復帰力によりチューブ99の外周面に弱く押し付けられた状態となる。ここでは、頭部65の軸方向他方側端面75の径方向内端部がOリング7(押しつぶされているOリング7)の径方向中央部に当接する状態となっていて、頭部65の軸方向面73、あるいは軸方向他方側端面75の径方向外端は、第2の穴19の内周面と、極めて僅かな隙間が形成されるように位置している。したがって、締付け部材11をさらに軸方向他方側に押圧し、頭部65の軸方向他方側端面75をOリング7に強く押し付ければ、Oリング7の径方向外側部分は、締付け部材11の軸方向他方側端面75に遮られて軸方向一方側に大きく膨らむように変形できないので、Oリング7は頭部65の押し広げ内面77の内側にもぐりこむように変形する。締付け部材11の頭部65は押し広げ内面77の内側にもぐりこんだOリング7部分によって押されることもあり、径方向外方にスムーズに移動して変移し、その結果、爪部65はチューブ99から離れた状態となる。
【0035】
ここで、締付け部材11をOリング7に押し付けた状態を維持してチューブ99を軸方向一方側に引っ張れば、チューブ継手1からチューブ99をスムーズに引き抜くことができる。締付け部材11のOリング7への押し付けには、リリースツール103を使用する。図7に示されたリリースツール103は断面ほぼ半円形のほぼ半円筒体に形成され、断面180度を越える円弧状の外周面又は外面105と、断面半円状の内周面又は内面107とを有していて、内面107の径はチューブ99の外径よりも若干大きく形成されている。リリースツール103の軸方向他方側端部には、外面105と内面107との間にほぼ半円状の溝109が設けられていて、径方向外側で軸方向他方側に突出する、断面180度を越えた円弧状の外壁部111が形成され、径方向内側で軸方向他方側に突出する、断面半円状の内壁部113が形成されている。溝109の外壁面又は外壁部111の内面(内周面)の径はホルダー5の係合部39の径又は外径よりも若干大きく形成され、溝109の内壁面又は内壁部113の外面(外周面)の径はホルダー5の軸方向一方側端部の内径よりも若干小さく形成されているので、溝109の幅はホルダー5の軸方向一方側端部の厚さよりも若干大きく形成されている。また、内壁部113の厚さはチューブ99の外周面とホルダー5の軸方向一方側端部の案内内周面41との隙間よりも若干小さく形成されている。外壁部111は内壁部113よりも長く軸方向他方側に突出し、また、リリースツール103の開口部115はチューブ99の外径よりも広く構成されている。
【0036】
リリースツール103を用いるには、まず、キャップ13をホルダー5から取り外し、チューブ99の軸方向他方側に移動させる。次ぎに、リリースツール103を開口部115からチューブ99の外周面に嵌め付け、チューブ99の外周面上をスライドさせてホルダー5側に移動させる。そして、外壁部111がホルダー5の係合部39に嵌り、内壁部113がホルダー5の軸方向一方側端部の案内内周面41とチューブ99との間に入り込んで、この内壁部113の軸方向他方側端が締付け部材11の軸方向一方側端を押圧し、締付け部材11がOリング7に押し付けられるように、リリースツール103をホルダー5側に押し付ける。リリースツール103の外壁部111は断面180度を越える円弧状に形成されているので、外壁部111がホルダー5から径方向に外れるといったことはなく、チューブ引き抜き作業中にリリースツール103が簡単に外れてしまうといったことが防止される。内壁部113の突出長さは、溝109の底面117がホルダー5の軸方向一方側端面83に当接するまでリリースツール103をホルダー5側に押し付けたときに、締付け部材11を押し込みすぎてOリング7を傷付けてしまうといったことがないように設定される。
【0037】
図8は別の構成のキャップを用いたチューブ継手の断面図である。
【0038】
チューブ継手119は、チューブ継手1のキャップの構成を変更したものであるので、チューブ継手1と同一の構成部分は説明を省略する。キャップ121は、筒状部123と、中央部にチューブ挿通孔125が形成され、筒状部123の軸方向一方側端部に一体的に設けられた環状部127とから構成されている。筒状部123は、硬質のプラスチック製本体基部129と、この本体基部129の軸方向他方側端面の内周に形成された環状の凹部131内に径方向外周側が一体的に固定され、径方向内周側が本体基部129の内周面133よりも径方向内側に突出したゴム製の弾性取付部135と、から構成され、環状部127は、本体基部129の軸方向一方側端部に、この本体基部129と同一の硬質プラスチック材料で一体的に形成された環状基部137と、この環状基部137の内周面139に外周面が固定されたゴム製の弾性シール部141とから構成されている。弾性シール部141の内周面はチューブ挿通孔125を構成する。環状基部137の内周面139は、軸方向一方側に面する環状段差面143が形成されるように、軸方向一方側の大径部と軸方向他方側の小径部とから構成されているので、この内周面139に固定された弾性シール部141は、軸方向他方側への押圧に対して大きな取付け強度を有している。本体基部129及び環状基部137はPP又はPEで形成することができ、弾性取付部135及び弾性シール部141は、本体基部129及び環状基部137と2色一体成形するので、PP又はPEとの接着性に優れた熱可塑性ゴムを用いることが好ましい。
【0039】
キャップ121は、弾性取付部135が、ホルダー5の外周面のテーパ状部35と係合部39との間に押し付けられ、係合部39と係合して抜け止め状態となるように、筒状部123がホルダー5の小径部37に嵌め付けられ、環状基部137がホルダー5の軸方向一方側端面83と接触するように、ホルダー5に取り付けられている。弾性シール部141のチューブ挿通孔125の軸方向一方側端部は、締付け部材11の筒状本体47の内径とほぼ同一のあるいは筒状本体47の内径より若干小径の内径を有して軸と平行に延びる導入内周面145として形成され、チューブ挿通孔125の軸方向中間部は、軸方向他方側に向かって径方向内側に延びる案内テーパ面147として形成されていて、チューブ挿通孔125の軸方向他方側端部は、締付け部材11の筒状本体47の内径よりも小径の内径を有して軸と平行に延びるシール内周面149として形成されている。
【0040】
【発明の効果】
以上説明したように、本発明のチューブ継手では、チューブの挿入性を損なうことなく継手内部への水分の浸入を効果的に防止でき、かつ、不注意等により継手機能が簡単に損傷してしまうといったこともない。
【図面の簡単な説明】
【図1】本発明に係るチューブ継手の断面図である。
【図2】本発明に係るチューブ継手に用いる締付け部材の半断面図である。
【図3】本発明に係るチューブ継手のキャップ部分の詳細を示す断面図である。
【図4】チューブ継手にチューブを挿入して接続する過程を説明する図であり、チューブ継手にチューブを挿入した状態を示す断面図である。
【図5】チューブ継手にチューブを挿入して接続する過程を説明する図であり、挿入したチューブを引き戻してチューブ継手にチューブを接続した状態を示す断面図である。
【図6】チューブ継手に接続したチューブを引き抜く場合を説明する図である。
【図7】リリースツールを示す斜視図である。
【図8】別の構成のキャップを用いたチューブ継手の断面図である
【図9】従来のチューブ継手の構成を示す断面図である。
【図10】従来のチューブ継手にチューブを接続した状態を示す断面図である。
【符号の説明】
1、119 チューブ継手
3 本体部
5 ホルダー
7 Oリング(弾性シール部材)
11 締付け部材
13、121 キャップ
17 第1の穴
19 第2の穴
21 第3の穴
41 案内内周面
43 規制凹テーパ内周面
45 環状凹部
49 基部の外周面
51 基部
53 切欠き
57 アーム部
63 締付け部
65 頭部
67 爪部
83 ホルダーの軸方向一方側端面
99 チューブ
101 チューブの軸方向他方側端部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a pre-assembled tube joint that can be connected to a tube by pulling back an inserted resin tube, which is used, for example, for piping of an air brake of an automobile.
[0002]
[Prior art]
As a pre-assembled tube joint capable of connecting a tube by pulling back an inserted resin tube, one described in Japanese Patent Application Laid-Open No. 2001-4084 is known. The tube joint A will be described with reference to FIG. 9. The tube joint A has first and second holes B and 2 having inner diameters that gradually become smaller in diameter from one axial end toward the other axial end. A cylindrical body portion E having a shaft hole with a third hole D and a third hole D, and the third hole D can be fitted into the axially other side end G of the tube F in a close contact state. An annular elastic seal member H is fitted in the second hole C. A cylindrical holder I is fixed to the first hole B, and one side in the axial direction of the inner peripheral surface of the holder I is formed as a guide inner peripheral surface J extending straight in parallel with the axis. On the other side in the axial direction of the inner peripheral surface of the guide inner peripheral surface J, there is a regulation concave tapered inner peripheral surface K that gradually becomes larger in diameter as it is adjacent to the guide inner peripheral surface J toward the other side in the axial direction. Is formed. A cylindrical tightening member L is arranged in the holder I, and this tightening member L slides on the guide inner peripheral surface J of the holder I so that the tube F can be inserted on one side in the axial direction. A plurality of elastically deformable arm portions O formed by providing a cylindrical base portion M formed so as to be able to be provided, and providing notches N at intervals in the circumferential direction on the other axial side of the base portion M. The fastening portion P is integrally formed at the free end of each arm portion O. The tightening portion P has a head Q formed so as to protrude radially outward and abut against the inner surface K of the concave concave taper, and protrudes inward in the centripetal direction or radially inward and has a smaller diameter than the tube F. And a claw portion R having a tip inner diameter.
[0003]
In order to connect the tube F to the tube joint A configured as described above, first, the axially other side end portion G of the tube F is inserted into the tightening member L and the elastic seal member H, and the third portion of the main body portion E is inserted. Press fit into hole D. When the tube F is pulled back slightly to the one side in the axial direction, the tightening member L moves to the one side in the axial direction together with the tube F, and the head Q of the tightening member L comes into contact with the inner circumferential surface K of the restriction concave taper. By sliding on the taper inner peripheral surface K, it is displaced in the centripetal direction, and the claw portion R bites into the outer peripheral surface of the tube F as shown in FIG. In this way, the tube F is connected to the tube joint A.
[0004]
Then, in order to pull out the tube F from the tube joint A and remove it, the tube F is pushed into the tube joint A again, and then the base M is pressed to the other side in the axial direction to push the fastening member L into the other side in the axial direction. When the tightening member L is pushed to the other side in the axial direction, the head Q of the tightening member L is guided by the annular rib S as the release portion and displaced radially outward, and the outer surface of the claw portion R toward the tube F outer peripheral surface. , And the tube F can be pulled out from the tube joint A.
[0005]
[Problems to be solved by the invention]
By the way, even when the tube F is connected to the tube joint A, between the guide inner peripheral surface J of the holder I and the base M of the tightening member L, the base M inner peripheral surface of the tightening member L, and the outer peripheral surface of the tube F. There is a clearance between them. Accordingly, there is a possibility that moisture may enter the tube joint A. However, if the infiltrated moisture adheres to the tightening portion P, the tightening portion P corrodes and the sufficient projecting property of the claw portion R disappears, or the outer When the temperature drops, the water freezes to increase the volume, displace the tightening portion P radially outward, and the function of preventing the tube F from dropping may be lowered. In particular, due to vibrations applied when no fluid pressure is applied, the fastening member L is displaced to the other side in the axial direction, and the engagement between the head Q and the inner surface K of the concave concave taper is released. In this case, if the water freezes, the possibility of loss of the retaining function is relatively high. Therefore, it is preferable to cover the space between the holder I and the tube F using a cap formed of a cylindrical portion and an annular portion having a tube insertion hole. However, in the tube joint of the type having the structure as shown in FIG. 9, since the one axial side of the base of the tightening member protrudes from the holder, the cylindrical portion extends from the one axial end of the holder to the one axial side. The cap needs to be configured to protrude and extend. For example, when a cap made entirely of an elastic material is used, the cap is likely to be deformed. Therefore, the tube cannot be smoothly inserted into the tube insertion hole that is smaller than the outer diameter of the tube and pushed into the main body, or the cap is deformed unreasonably when the tube is inserted, thus sealing the tube. May decrease.
[0006]
Further, such a tube joint has a structure in which an impact force is easily applied to one end in the axial direction of the fastening member. Then, for example, an impact force is applied to one end in the axial direction of the tightening member by dropping a tube joint to which a cap is not attached, and the head side of the tightening member is shocked to the release portion located on the other side in the axial direction. If it comes into contact, the claw part may be damaged or the release part may be damaged, and the joint function may be impaired.
[0007]
SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a tube joint that does not easily impair the joint function due to careless handling or the like, is easy to connect tubes, and has excellent sealing performance.
[0008]
[Means for Solving the Problems]
In order to achieve this object, the tube joint of the present invention is a pre-assembled tube joint capable of connecting the tube by a pulling back operation of the inserted resin tube, and is connected to the shaft from one end in the axial direction. A shaft hole provided with a first hole extending in the axial direction, a second hole, and a third hole, having an inner diameter that gradually decreases in diameter toward the other side in the direction, the third hole being A tubular main body formed to be able to press-fit the other axial end of the tube in a close contact state; an annular elastic seal member press-fitted into the second hole of the main body; An inner peripheral surface and an outer peripheral surface, the inner peripheral surface including a guide inner peripheral surface extending straight in parallel with the shaft on one side in the axial direction, and the guide on the other side in the axial direction from the guide inner peripheral surface. Regulation that gradually increases in diameter toward the other side in the axial direction adjacent to the inner peripheral surface A taper inner peripheral surface is provided, and at least the other axial end of the outer peripheral surface in the axial direction on the other side in the axial direction is formed on the other side in the axial direction of the regulating concave taper inner peripheral surface. A cylindrical holder fixed in the hole; and an axially one side having an outer diameter slightly smaller than the inner diameter of the guide inner peripheral surface, the outer peripheral surface being slidable with the guide inner peripheral surface of the holder A plurality of elastically deformable arm portions formed by providing circumferentially spaced notches extending from the base portion toward the other side in the axial direction, and each of the arm portions. A head that is integrally provided at the free end of the holder and that is annularly disposed and protrudes radially outward to abut against the inner surface of the restriction concave taper of the holder, and protrudes inward in the centripetal direction from the head. Smaller diameter than the outer diameter of the tube to be inserted A fastening portion provided with a claw portion having a tip inner diameter, and a tubular fastening member in which the fastening portion is accommodated in the annular recess so as to be movable in the axial direction. When the other end portion in the direction is inserted into the third hole of the main body portion through the other side in the axial direction than the fastening member and the elastic seal member, the outer periphery on the other side in the axial direction of the tube Between the surface and the inner peripheral surface of the second hole is sealed by the elastic sealing member; when the tube is pulled back slightly to the one axial side, the clamping member is moved to the one axial side together with the tube. And the head of the tightening member abuts against the inner surface of the restriction concave taper of the holder and the head moves in the centripetal direction along the inner surface of the restriction concave taper. The other axial side of the tube The tube is connected to the outer peripheral surface of the base portion, and when the one axial end of the base is pushed to the other axial side, the head is disposed on the other axial side of the tightening portion. It is configured such that the tube is pulled out by being pressed against the release portion being guided radially outward and the pawl portion is in non-contact with the outer peripheral surface of the tube; The base of the member isIt is formed so as not to protrude from one end in the axial direction of the holder, or one end in the axial direction is located on the other side in the axial direction from one end in the axial direction of the holder,A cap that covers between the holder and the tube is detachably attached to the holder.Is a basic component requirement.
[0009]
In the present invention, the base of the tightening member should not protrude from one end of the holder in the axial direction.Alternatively, the one axial end of the base of the tightening member is positioned on the other axial side from the one axial end of the holder.Is formed. Therefore, for example, even when a tube joint without a cap attached is dropped onto the floor from the tube insertion side, the tightening member directly collides with the floor and is pushed into the main body, so that it comes into contact with the release portion impactively. Absent.
[0010]
In the present invention, a cap is detachably attached to the holder, and when the tube is connected, the space between the holder and the tube is covered and sealed by the cap. Since the base of the holder does not protrude from one end in the axial direction of the holder, it is possible to adopt a structure in which the cap is stably supported by the holder, and as a result, smooth tube insertion into the main body with sufficient sealing performance It becomes possible to ensure the property.
[0011]
More specifically, the cap is hermetically fitted to the outer peripheral surface of the holder on one side in the axial direction, and is in contact with the one end surface in the axial direction of the holder or the one end surface in the axial direction of the holder. And extending inward in the radial direction with almost no gap between them, and a tube insertion hole is formed in the center, and is provided integrally at one axial end of the cylindrical portion An annular portion, and the tube insertion hole on the outer peripheral surface of the tube when the other axial end of the tube is passed through the tube insertion hole of the cap and inserted into the third hole of the main body. Are configured to be pressed and contacted hermetically. In such a cap mounting structure, when the tube is inserted into the tube insertion hole, the annular portion is supported by the other end surface in the axial direction of the holder and is not greatly deformed, so that the insertion into the main body portion of the tube is hindered. In addition, the sealed state of the tube is prevented from becoming insufficient.
[0012]
In the present invention, the entire cylindrical portion and the annular portion can be formed of an elastic material, but the cap can be manufactured relatively inexpensively by employing such a cap structure. However, in order to more effectively prevent the cap from being attached to and detached from the holder and to prevent the annular portion from being excessively deformed when the tube is inserted into the tube insertion hole, the cylindrical portion is made of a rigid main body. A base, and a soft elastic mounting portion that is provided on the base of the main body and is hermetically pressed against and contacted with the outer peripheral surface on the other side in the axial direction of the holder. A rigid main body annular portion integrally provided at one end in the axial direction, and a soft elastic seal portion provided on the inner peripheral portion of the main body annular portion and constituting a tube insertion hole. Constitute. In such a cap structure, since only the sealing portion is formed of a soft elastic material, the handling property and the non-deformability are excellent, and the tight sealing function is not deteriorated.
[0013]
In order to enable the tube to be pulled out on the other side in the axial direction of the tightening part of the tightening member, the head of the tightening part is guided radially outward when the tightening member is pressed and pushed into the other side in the axial direction. Therefore, it is necessary to configure a release portion that is displaced so that the claw portion is not in contact with the outer peripheral surface of the tube. And if this release part is comprised by providing an annular rib, for example, the number of parts will increase and the manufacturing cost of a tube joint will increase. Therefore, when the annular elastic seal member is used as the release portion and the tightening member is pushed in the other axial direction, the head of the tightening member abuts the elastic seal member and is guided radially outward to move. It is preferable to configure as described above. By the way, on the head of the tightening member, the other end surface in the radial direction extending in the radial direction or substantially in the radial direction, and extending radially inward from the radial inner end of the other axial end surface toward the one axial side. The inner surface of the head is formed, and when the end on one side in the axial direction of the base is pushed and the tightening member is pushed in on the other side in the axial direction, the end on the other side in the axial direction of the head contacts the elastic seal member. If the elastic seal member is expanded so as to be in contact and deformed so as to enter radially inward of the inner surface, the head of the tightening member can be displaced by moving radially outward. However, in this case, if a sufficient space that can be deformed so that the radially outer portion of the elastic seal member swells in one axial direction is provided, or if the elastic seal member is difficult to enter radially inward of the head, The head cannot be moved radially outwards at least smoothly. Therefore, when the axial one side end of the base is pushed, the diameter of the axial other side end surface with the radial outer end of the axial other side end surface of the head approaching the inner peripheral surface of the second hole. It is a good idea that the inner end in the direction abuts against the central portion in the radial direction of the elastic seal member so that the elastic seal member is spread and enters inward in the radial direction of the inner surface to be deformed. Since the end surface on one side in the axial direction of the head is positioned so as to almost entirely cover the radially outer half of the elastic seal member, the elastic seal member is expanded and deformed so as to enter the radially inner side of the inner surface. The elastic seal member is usually formed in a circular cross section.
[0014]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
[0015]
FIG. 1 is a sectional view of a tube joint according to the present invention, FIG. 2 is a half sectional view of a fastening member used in the tube joint according to the present invention, and FIG. 3 is a sectional view showing details of a cap portion of the tube joint according to the present invention. is there.
[0016]
The tube joint 1 is used for pipe connection of an air brake of an automobile, and has a cylindrical metal main body 3 and a cylindrical metal fixed to one end of the main body 3 in the axial direction. A holder 5, a rubber O-ring 7 (elastic seal member) disposed in the main body 3, a metal insertion tube member 9 fixed on the other axial side in the main body 3, and a shaft in the holder 5 It is comprised from the cylindrical metal fastening member 11 arrange | positioned so that sliding to a direction is possible, and the cyclic | annular cap 13 attached to the axial direction one side of the holder 5. As shown in FIG.
[0017]
On the outer peripheral surface of the other end portion in the axial direction of the main body portion 3 made of a metal material such as brass or stainless steel, a male screw portion 15 to which a connector fixed to the tip portion of the hose is screwed, for example, is formed. The shaft hole on the inner peripheral side of the main body portion 3 is formed at one end portion in the axial direction, and has a first hole 17 having a large diameter that extends short in parallel with the shaft, and the other axial direction side of the first hole 17. The second hole 19 formed adjacent to the first hole 17 and having a smaller diameter than the first hole 17 and extending in parallel with the axis, and the second hole 19 on the other side in the axial direction. The third hole 21 formed adjacent to the second hole 19 and having a smaller diameter than the second hole 19 and extending in parallel with the axis, and the third hole 21 on the other axial side of the third hole 21. Formed adjacent to 21, that is, formed at the other axial end of the main body 3 and having a smaller diameter than the third hole 21 and extending parallel to the axis. And the holes 23, and a. The second hole 19 and the third hole 21 have substantially the same axial length, and are longer than the first hole 17, and the fourth hole 23 has the axial length of the first hole 17. Although it is formed longer than the second hole 19 and the third hole 21, one side in the axial direction of the fourth hole 23 is configured as a fitting portion 25 having a slightly larger diameter. Further, the third hole 21 is formed with a sufficiently smaller diameter than the second hole 19. The main body 3 may be made of heat-resistant resin, for example, reinforced plastic such as glass fiber reinforced nylon.
[0018]
In the fitting part 25 of the fourth hole 23 formed in the main body part 3, the other axial end of the insertion tube member 9 formed in a thin cylindrical shape is the other axial side of the fitting part 25. The cylindrical member 9 is fixed so that the end surface on the other side in the axial direction comes into contact with the stepped surface of the end, and the cylindrical member 9 is located somewhat to the position on the other side in the axial direction from the one end in the axial direction of the holder 5. It extends. The other end portion in the axial direction of the cylindrical member 9 fixed to the fitting portion 25 is configured as a thick base end portion 27 having a slightly larger outer peripheral surface, and the shaft of the base end portion 27 is formed. The length in the direction is formed substantially the same as the length in the axial direction of the fitting portion 25, and a step surface at the other end in the axial direction of the third hole 21 and the third hole 21 and the cylindrical member 9 An annular fitting portion 31 is formed in which the stepped surface at one end in the axial direction of the base end portion 27 is a planar annular contact surface 29 at the other end in the axial direction. Since the thickness of the base end portion 27 of the cylindrical member 9 is formed substantially the same as the width of the stepped surface at the other end in the axial direction of the fitting portion 25, the cylindrical member 9 is included in the main body portion 3. The inner peripheral surface and the other axial side of the fourth hole 23 form a continuous air passage having a substantially cylindrical inner surface without a step.
[0019]
The O-ring 7 is pushed into and fitted in the second hole 19 formed in the main body 3 so that the inner peripheral side protrudes inward in the radial direction from the third hole 21. The O-ring 7 can be formed of NBR or EPDM, for example.
[0020]
The outer peripheral surface of the holder 5 made of a metal material such as brass or stainless steel, which is fixed to the main body 3, is formed at the other end portion in the axial direction and has a large diameter portion 33 extending in parallel with the shaft, and a large diameter portion 33. Of the tapered portion 35 formed adjacent to the large-diameter portion 33 on one side of the shaft, that is, formed in the intermediate portion in the axial direction, and having a diameter reduced toward the one side in the axial direction. The small-diameter portion is formed of a small-diameter portion 37 that is formed adjacent to the tapered portion 35 on one side in the axial direction, that is, formed on the one-side end portion in the axial direction, roughly extending in parallel with the axis. One side in the axial direction of 37 is formed as an engagement portion 39 having a slightly larger diameter. The holder 5 may be made of heat-resistant resin, for example, reinforced plastic such as glass fiber reinforced nylon.
[0021]
The inner peripheral surface of the holder 5 is formed on one side in the axial direction, and extends on the other side in the axial direction of the guide inner peripheral surface 41. A regulation concave taper inner peripheral surface 43 formed adjacent to each other via a short connecting surface and gradually increasing in diameter toward the other side in the axial direction, and the inside of the regulation concave taper. An annular recess 45 is formed between the peripheral surface 43 and the O-ring 7.
[0022]
The holder 5 is fitted with the other end in the axial direction in the first hole 17 such that the end surface on the other axial end of the ring contacts the annular step surface on the other end in the axial direction of the first hole 17. The large-diameter portion 33 on the outer peripheral surface is fixed to the main body portion 3 by being fixed in the first hole 17. In order to firmly attach the holder 5 to the main body portion 3, The side end portion is caulked radially inward along the tapered portion 35 on the outer peripheral surface of the holder 3. Since the width of the annular axial other side end surface of the holder 5 is formed to be substantially equal to the width of the annular stepped surface of the first axial end of the first hole 17, The other end in the axial direction of the surface 43 is connected to one end in the axial direction of the inner peripheral surface of the second hole 19.
[0023]
The fastening member 11 slidably disposed in the holder 5 has a cylindrical main body 47 extending in parallel with the shaft, and the outer peripheral surface of the cylindrical main body 47 has a slightly larger outer peripheral surface. However, the outer peripheral surface 49 is formed as a cylindrical base 51 that slides on the guide inner peripheral surface 41 of the holder 5 and has an outer diameter slightly smaller than the inner diameter of the guide inner peripheral surface 41 of the holder 5. ing. A plurality of notches 53 extending in the axial direction are provided at equal intervals in the circumferential direction from the other end in the axial direction to the vicinity of the base 51 on the other side in the axial direction from the base 51 of the cylindrical main body 47. The other side in the axial direction of the base part 51 of the main body 47 has a common root part 55 due to the formation of the notch 53 and extends from the base part 51 to the other side in the axial direction and can be elastically deformed separated in the circumferential direction. A plurality of arm portions 57 are configured. The arm portion 57 has an outer peripheral surface or an outer surface having a smaller diameter than the outer peripheral surface 49 of the base portion 51 and extending from the base portion 51 to the other side in the axial direction, and a thin portion 59 whose outer surface gradually decreases in diameter toward the other side in the axial direction. And an adjacent extension 61 at the other end in the axial direction formed so as to extend outward in the direction, and the other end in the axial direction of the tapered outer surface of the adjacent extension 61 is the outer periphery of the base 51. It is located slightly outward in the radial direction from the surface 49. A copper alloy or the like is used for the tightening member 11.
[0024]
A fastening portion 63 is integrally provided at the free end on the other axial side of each arm portion 57 or the other axial end of the adjacent extending portion 61, and the fastening portion 63 is radially outward. The head 65 protrudes and a claw portion 67 protrudes inward in the centripetal direction or radially inward from the axially inner side position of the head 65 in the radial direction. The head 65 has a step end surface 69 extending radially outward from the other axial end of the outer surface of the adjacent extension 61 at the one axial end, and the other axial end from the radial outer end of the step end surface 69. A contact surface 71 that extends radially outward at a taper angle that is gentle toward the side, that is, substantially the same taper angle as the inner surface 43 of the restriction concave taper of the holder 5, and the shaft from the other end in the axial direction of the contact surface 71. And an axially facing surface 73 that extends short in the axially other side in parallel to the axially opposite side end surface in the axially extending direction from the axially other side end of the axially facing surface 73 relatively long inward in the radial direction. 75. The radially outer end of the axial surface 73 or the other axial end surface 75 is positioned so as to form a slight gap with the inner peripheral surface of the second hole 19. The radial position of the radially inner end coincides with the central portion in the radial direction of the O-ring 7 (unbroken O-ring 7). The head 65 also includes a flared inner surface 77 extending gently inward in the radial direction from the radially inner end of the other axial end surface 75 toward the one axial side. The inner surface 77 has substantially the same taper angle as the contact surface 71.
[0025]
The claw portion 67 includes an axial one side surface 79 extending slightly inward in the centripetal direction from the other axial end of the inner surface of the arm portion 57 toward the other axial side, and an axis of the one axial side surface 79. From the other side end 81 in the radial direction, extending from the other side end in the radial direction slightly inclined toward the other side in the axial direction, and the other side in the axial direction 81 connected to the one side end in the axial direction of the spreading surface 77 The inner diameter of the claw portion 67 of the tightening portion 63 that is formed in an annular shape, that is, the inner diameter of the connecting portion between the one axial side surface 79 and the other axial side surface 81 is the third inner diameter of the main body 3. It is comprised so that it may become a diameter smaller than the hole 21 of this.
[0026]
The axial length from the base 51 to the thin portion 59 of the fastening member 11 is formed to be slightly shorter than the axial length of the guide inner peripheral surface 41 of the holder 5. When the tightening member 11 moves to the one side in the most axial direction, the adjacent extending portion 61 is fitted into the guide inner peripheral surface 41 (not all the adjacent extending portions 61 are fitted). It is comprised so that it may not protrude from the axial direction one side from the axial direction one side end surface 83 of the holder 5 from the axial direction one side.
[0027]
The annular cap 13 attached to one side in the axial direction of the holder 5 is entirely formed of an elastic material such as rubber. The cap 13 has a cylindrical portion 85 and a tube insertion hole 87 in the central portion. And an annular portion 89 integrally provided at one end portion in the axial direction of the cylindrical portion 85, and the radially inner end of the inner peripheral surface of the cylindrical portion 85 is radially inward. An annular protrusion 91 that protrudes somewhat toward the side is integrally provided, and this annular protrusion 91 is pressed between the tapered portion 35 and the engaging portion 39 on the outer peripheral surface of the holder 5, and the engaging portion 39 So that the cylindrical portion 85 is tightly fitted in close contact with the small-diameter portion 37 of the holder 5 and the outer peripheral side of the annular portion 89 is the one end surface 83 in the axial direction of the holder 5. It is attached to the holder 5 so as to come into contact with. One end in the axial direction of the tube insertion hole 87 of the annular portion 89 has an inner diameter that is substantially the same as or slightly smaller than the inner diameter of the cylindrical body 47 of the fastening member 11 and extends somewhat parallel to the shaft. The axial intermediate portion of the tube insertion hole 87 is formed as a guide tapered surface 95 extending radially inward toward the other axial side, and the other axial side of the tube insertion hole 87 is a tightening member. 11 is formed as a seal inner peripheral surface 97 having an inner diameter smaller than the inner diameter of the cylindrical body 47 and extending parallel to the shaft.
[0028]
4 and 5 are diagrams illustrating a process of inserting and connecting a tube to the tube joint 1, FIG. 4 is a cross-sectional view showing a state where the tube is inserted into the tube joint 1, and FIG. 5 is a drawing back of the inserted tube. It is sectional drawing which shows the state which connected the tube to the tube coupling 1. FIG.
[0029]
The tube 99 connected to the tube joint 1 is formed of a resin material such as nylon 11 or nylon 12, and in order to connect the tube 99 to the tube joint 1, the other end 101 in the axial direction of the tube 99 is used. The tube 13 is inserted through the tube insertion hole 87 of the cap 13 and inserted between the tightening member 11 and the cylindrical member 9. The other end 101 in the axial direction of the tube 99 extends through at least the guide taper surface 95 and the seal inner peripheral surface 97 of the tube insertion hole 87 and passes through the tube insertion hole 87 of the cap 13. Since the outer peripheral side of the tube 5 is in contact with and supported by the one end face 83 in the axial direction of the holder 5, the tube insertion hole 87 is not excessively deformed without being inserted with great care.
[0030]
The inner diameter of the cylindrical body 47 of the tightening member 11 is formed to be substantially the same as the outer diameter of the tube 99, but the tip inner diameter of the claw portion 67 is formed smaller than the outer diameter of the tube 99, and the tip of the claw portion 67 is Since it protrudes into the insertion path of the tube 99, the claw portion 67 comes into contact with the other axial end of the inserted tube 99. Therefore, the tightening member 11 is pushed or pulled by the tube 99 by the contact of the claw portion 67 and moves to the other side in the axial direction. However, since the other side surface 79 in the axial direction of the claw portion 67 is formed as a gently tapered surface, the head 65 of the fastening member 11 moves to the other side in the axial direction in the annular recess 45 and the other end surface 75 in the other axial direction. Is in contact with the O-ring 7 and the movement of the tightening member 11 to the other side in the axial direction is prevented, the end on the other side in the axial direction of the tube 99 that is pushed to the other side in the axial direction is in the claw portion 67. Therefore, the head 65 is displaced by pushing it outward in the radial direction, passes through the claw 67 and the O-ring 7, and advances until it contacts the annular contact surface 29. The part 101 is fitted into the annular fitting part 31. In this state, the claw portion 67 is weakly pressed against the outer peripheral surface of the tube 99 by the elastic restoring force of the arm portion 57. Since an appropriate gap is formed between the thin portion 59 of the arm portion 57 of the tightening member 11 and the guide inner peripheral surface 41 of the holder 5, the head 65 is smoothly displaced radially outward. Is called.
[0031]
Next, the tube 99 is slightly pulled back to one side in the axial direction. The claw portion 67 is only slightly in contact with the outer peripheral surface of the tube 99, but the other side surface 81 in the axial direction of the claw portion 67 extends substantially in the radial direction or close to the radial direction. Engaging with the outer peripheral surface of the tube 99, the tightening member 11 is dragged by the tube 99 and reliably moves to the one side in the axial direction together with the tube 99. When the abutment surface 71 of the head 65 of the tightening member 11 abuts the restriction concave taper inner peripheral surface 43 of the holder 5, the head 65, and thus the claw 67, is centripetal along the restriction concave taper inner peripheral surface 43. The claw portion 67 is engaged with the outer peripheral surface of the tube 99 and is connected to the tube joint 1 in a state where the tube 99 is prevented from coming off. Here, the axially one side end portion of the adjacent extension portion 61 of the arm portion 57 is slightly fitted between the guide inner peripheral surface 41 and the outer peripheral surface of the tube 99. Thereafter, when air pressure acts on the tube joint 1 in use, the tube 99 is pulled with a large force on one side in the axial direction, and the tube 99 is displaced on the one side in the axial direction. The claw portion 67 is strongly bitten into the tube 99 by moving inward in the radial direction along the surface 43. Further, since the adjacent extension 61 of the arm portion 57 is press-fitted between the guide inner peripheral surface 41 and the outer peripheral surface of the tube 99 and performs a wedge action, the tube 99 is more securely prevented from being pulled out and the tube 99 is pulled out. There is nothing.
[0032]
The press-fitting of the adjacent extension portion 61 of the arm portion 57 between the guide inner peripheral surface 41 and the tube 99 outer peripheral surface also indicates that only the claw portion 67 is strongly pressed against the tube 99 and the tube 99 is bitten. It is preventing. Furthermore, even if a bending force acts on the tube 99 during use, the adjacent extension 61 suppresses the twisting generated at the base of the head 65, so that the tube 99 can be uniformly fixed in the circumferential direction with the entire claw 67, It is possible to effectively prevent the tube 99 from coming off. And even if the temperature of the engine room of the automobile changes and the tube 99 expands or returns, the tube 99 is always firmly and uniformly stopped in the circumferential direction. It can be worn and expected to be effective for a long time.
[0033]
FIG. 6 is a diagram for explaining a case where the tube 99 connected to the tube joint 1 is pulled out, and FIG. 7 is a perspective view showing a release tool.
[0034]
In order to pull out the tube 99 connected to the tube joint 1, the claw portion 67 needs to be in a non-contact state with the tube 99 or in a state in which a substantial pull-out preventing force does not act on the tube 99. Therefore, first, the tube 99 is pushed into the tube joint 1 until the axially other side end surface of the axially other side end portion 101 comes into contact with the annular contact surface 29. If it does so, the nail | claw part 67 will be bit | engaged in the tube 99, and the nail | claw part 67 will be in the state pressed against the outer peripheral surface of the tube 99 weakly by the elastic restoring force of the arm part 57. FIG. Here, the radially inner end of the axially other end surface 75 of the head 65 is in contact with the radial center of the O-ring 7 (the crushed O-ring 7). The radially outer end of the axial surface 73 or the other axial end surface 75 is positioned so as to form a very small gap with the inner peripheral surface of the second hole 19. Therefore, if the tightening member 11 is further pressed to the other side in the axial direction, and the end surface 75 on the other side in the axial direction of the head 65 is strongly pressed against the O-ring 7, the radially outer portion of the O-ring 7 becomes the axis of the tightening member 11. The O-ring 7 is deformed so as to be recessed into the inner surface 77 of the flared head portion 65 because the O-ring 7 cannot be deformed so as to be largely swelled to the one side in the axial direction. The head portion 65 of the tightening member 11 may be pushed by the O-ring 7 portion that is squeezed into the inside of the inner surface 77 and moves smoothly outward in the radial direction. As a result, the claw portion 65 is moved to the tube 99. It will be in the state away from.
[0035]
Here, if the tube 99 is pulled to one side in the axial direction while maintaining the state in which the tightening member 11 is pressed against the O-ring 7, the tube 99 can be smoothly pulled out from the tube joint 1. A release tool 103 is used to press the tightening member 11 against the O-ring 7. The release tool 103 shown in FIG. 7 is formed in a substantially semi-cylindrical body having a substantially semicircular cross section, and has an arcuate outer peripheral surface or outer surface 105 having a cross section of 180 degrees and a semicircular cross section inner peripheral surface or inner surface 107. The inner surface 107 has a diameter slightly larger than the outer diameter of the tube 99. A substantially semicircular groove 109 is provided between the outer surface 105 and the inner surface 107 at the other end portion in the axial direction of the release tool 103, and protrudes to the other axial direction side in the radial direction. An arc-shaped outer wall portion 111 is formed, and an inner wall portion 113 having a semicircular cross section that protrudes radially inward and on the other side in the axial direction is formed. The diameter of the outer wall surface of the groove 109 or the inner surface (inner peripheral surface) of the outer wall portion 111 is formed slightly larger than the diameter or outer diameter of the engaging portion 39 of the holder 5, and the inner wall surface of the groove 109 or the outer surface of the inner wall portion 113 ( Since the diameter of the outer peripheral surface is slightly smaller than the inner diameter of the one end portion in the axial direction of the holder 5, the width of the groove 109 is slightly larger than the thickness of the one end portion in the axial direction of the holder 5. Yes. Further, the thickness of the inner wall 113 is slightly smaller than the gap between the outer peripheral surface of the tube 99 and the guide inner peripheral surface 41 at one end in the axial direction of the holder 5. The outer wall portion 111 is longer than the inner wall portion 113 and protrudes to the other side in the axial direction, and the opening 115 of the release tool 103 is configured to be wider than the outer diameter of the tube 99.
[0036]
To use the release tool 103, first, the cap 13 is removed from the holder 5 and moved to the other axial side of the tube 99. Next, the release tool 103 is fitted to the outer peripheral surface of the tube 99 from the opening 115, and is moved on the outer peripheral surface of the tube 99 to the holder 5 side. Then, the outer wall portion 111 fits into the engaging portion 39 of the holder 5, and the inner wall portion 113 enters between the guide inner peripheral surface 41 and the tube 99 at one end in the axial direction of the holder 5. The release tool 103 is pressed against the holder 5 so that the other end in the axial direction presses one end in the axial direction of the tightening member 11 and the tightening member 11 is pressed against the O-ring 7. Since the outer wall portion 111 of the release tool 103 is formed in an arc shape having a cross section exceeding 180 degrees, the outer wall portion 111 does not come off from the holder 5 in the radial direction, and the release tool 103 can be easily detached during the tube drawing operation. Is prevented. The protruding length of the inner wall 113 is such that when the release tool 103 is pressed against the holder 5 until the bottom surface 117 of the groove 109 abuts against the one end face 83 in the axial direction of the holder 5, the tightening member 11 is pushed too far into the O-ring. 7 is set so that 7 is not damaged.
[0037]
FIG. 8 is a cross-sectional view of a tube joint using a cap having another configuration.
[0038]
Since the tube joint 119 is obtained by changing the configuration of the cap of the tube joint 1, the description of the same components as the tube joint 1 is omitted. The cap 121 includes a cylindrical portion 123 and an annular portion 127 in which a tube insertion hole 125 is formed in the central portion and is integrally provided at one end portion in the axial direction of the cylindrical portion 123. The cylindrical portion 123 has a radially outer peripheral side integrally fixed in a rigid plastic main body base 129 and an annular recess 131 formed on the inner periphery of the other axial end surface of the main body base 129. A rubber elastic mounting portion 135 whose inner peripheral side protrudes radially inward from the inner peripheral surface 133 of the main body base portion 129, and the annular portion 127 is formed at one end of the main body base portion 129 in the axial direction. The main body base portion 129 includes an annular base portion 137 integrally formed of the same hard plastic material, and a rubber elastic seal portion 141 having an outer peripheral surface fixed to an inner peripheral surface 139 of the annular base portion 137. . The inner peripheral surface of the elastic seal portion 141 constitutes a tube insertion hole 125. The inner peripheral surface 139 of the annular base portion 137 is composed of a large diameter portion on one side in the axial direction and a small diameter portion on the other side in the axial direction so that an annular stepped surface 143 facing one side in the axial direction is formed. Therefore, the elastic seal portion 141 fixed to the inner peripheral surface 139 has a large mounting strength against pressing toward the other side in the axial direction. The main body base portion 129 and the annular base portion 137 can be formed of PP or PE, and the elastic mounting portion 135 and the elastic seal portion 141 are integrally formed with the main body base portion 129 and the annular base portion 137 in two colors, so that they are bonded to PP or PE. It is preferable to use a thermoplastic rubber having excellent properties.
[0039]
The cap 121 is cylindrical so that the elastic mounting portion 135 is pressed between the tapered portion 35 and the engaging portion 39 on the outer peripheral surface of the holder 5 and is engaged with the engaging portion 39 to be in a retaining state. The shaped portion 123 is fitted to the small diameter portion 37 of the holder 5, and the annular base portion 137 is attached to the holder 5 so as to contact the one end surface 83 in the axial direction of the holder 5. One end in the axial direction of the tube insertion hole 125 of the elastic seal portion 141 has an inner diameter that is substantially the same as the inner diameter of the cylindrical main body 47 of the fastening member 11 or slightly smaller than the inner diameter of the cylindrical main body 47. It is formed as an introduction inner peripheral surface 145 extending in parallel, and an axial intermediate portion of the tube insertion hole 125 is formed as a guide taper surface 147 extending radially inward toward the other axial side. The other end portion in the axial direction is formed as a seal inner peripheral surface 149 having an inner diameter smaller than the inner diameter of the cylindrical main body 47 of the fastening member 11 and extending in parallel with the shaft.
[0040]
【The invention's effect】
As described above, in the tube joint of the present invention, it is possible to effectively prevent moisture from entering the joint without impairing the tube insertability, and the joint function is easily damaged due to carelessness. There is no such thing.
[Brief description of the drawings]
FIG. 1 is a cross-sectional view of a tube joint according to the present invention.
FIG. 2 is a half sectional view of a tightening member used for a tube joint according to the present invention.
FIG. 3 is a cross-sectional view showing details of a cap portion of a tube joint according to the present invention.
FIG. 4 is a diagram illustrating a process of inserting and connecting a tube to the tube joint, and is a cross-sectional view illustrating a state in which the tube is inserted into the tube joint.
FIG. 5 is a diagram illustrating a process of inserting and connecting a tube to a tube joint, and is a cross-sectional view showing a state in which the inserted tube is pulled back and the tube is connected to the tube joint.
FIG. 6 is a diagram illustrating a case where a tube connected to a tube joint is pulled out.
FIG. 7 is a perspective view showing a release tool.
FIG. 8 is a cross-sectional view of a tube joint using a cap having another configuration.
FIG. 9 is a cross-sectional view showing a configuration of a conventional tube joint.
FIG. 10 is a cross-sectional view showing a state in which a tube is connected to a conventional tube joint.
[Explanation of symbols]
1, 119 Tube fitting
3 Body
5 Holder
7 O-ring (elastic seal member)
11 Tightening member
13, 121 cap
17 First hole
19 Second hole
21 3rd hole
41 Guidance inner surface
43 Restriction concave taper inner peripheral surface
45 annular recess
49 Outer peripheral surface of base
51 base
53 Notch
57 Arm
63 Tightening part
65 head
67 Claw
83 One end face in the axial direction of the holder
99 tubes
101 End of tube on the other side in the axial direction

Claims (4)

挿入された樹脂製のチューブの引き戻し操作によって前記チューブを接続することができる事前組立式のチューブ継手であって、
軸方向一方側端から軸方向他方側に向かって順次段階的に小径になる内径を持つ、軸方向に延びる第1の穴、第2の穴及び第3の穴を備えた軸穴を有し、前記第3の穴が前記チューブの軸方向他方側端部を密着状態で押嵌可能であるように形成された筒状の本体部と;
この本体部の前記第2の穴内に押嵌された環状の弾性シール部材と;
内周面と外周面とを有し、前記内周面は、軸方向一方側に軸と平行にストレートに延びる案内内周面を備え、前記案内内周面より軸方向他方側にこの案内内周面と隣接して軸方向他方側に向かうにつれて漸次大径となる規制凹テーパ内周面を備えていて、前記規制凹テーパ内周面の軸方向他方側に環状凹部が形成されるように、少なくとも前記外周面の軸方向他方側端部を前記本体部の前記第1の穴内に固着させた筒状のホルダーと;
前記ホルダーの前記案内内周面と摺動可能になした外周面をもつ、前記案内内周面の内径よりやや小さい外径を有する軸方向一方側の筒状の基部と、この基部から軸方向他方側に向かって延びる、周方向に間隔を隔てた切欠きを設けることにより形成された複数の弾性変形可能なアーム部と、それぞれの前記アーム部の自由端に一体に設けられて環状に配置された、径方向外方に突出して前記ホルダーの前記規制凹テーパ内周面に当接する頭部、及びこの頭部から求心方向内方に突出した、挿入される前記チューブの外径より小径の先端内径を有する爪部を備えた締付け部と、を設けてなり、前記締付け部が前記環状凹部内に軸方向に移動可能に収容される筒状の締付け部材と;を備え、
前記チューブの軸方向他方側端部を、前記締付け部材及び前記弾性シール部材よりも軸方向他方側へ挿通させて前記本体部の前記第3の穴内に挿嵌したときに、前記チューブの軸方向他方側の外周面と前記第2の穴の内周面間が前記弾性シール部材でシールされ;
前記チューブが軸方向一方側に少し引き戻されたときに、前記締付け部材が前記チューブと一緒に軸方向一方側に移動させられ、前記締付け部材の前記頭部が前記ホルダーの前記規制凹テーパ内周面に当接するとともに前記頭部が前記規制凹テーパ内周面に沿って求心方向に移動し、前記爪部が前記チューブの軸方向他方側の外周面に噛み込んで前記チューブを接続し;
かつ、前記基部の軸方向一方側端部が軸方向他方側に押されると、前記頭部が、前記締付け部の軸方向他方側に配置されているリリース部に押し付けられて径方向外方に案内され、前記爪部が前記チューブの外周面と非接触状態となって前記チューブの引き抜きが可能となる;ように構成され
前記締付け部材の前記基部は、軸方向一方側端が、前記ホルダーの軸方向一方側端から軸方向他方側に位置するように形成され、
前記ホルダーには、前記ホルダーと前記チューブとの間を覆うキャップが取り外し可能に取り付けられ、前記キャップは、前記ホルダーの軸方向一方側の外周面に密封的に嵌め付けられた筒状部と、前記ホルダーの軸方向一方側端面と接触して径方向内方に延び、中央部にチューブ挿通孔が形成された、前記筒状部の軸方向一方側端部に一体的に設けられている環状部と、を備えていて、
前記チューブの前記軸方向他方側端部を前記キャップの前記チューブ挿通孔から通過させて前記本体部の前記第3の穴内に挿嵌したときに、前記チューブの外周面に前記チューブ挿通孔が密封的に押し付けられて接触しているように構成されている、ことを特徴とするチューブ継手。
A pre-assembled tube joint capable of connecting the tube by a pull-back operation of the inserted resin tube,
A shaft hole having a first hole extending in the axial direction, a second hole, and a third hole having an inner diameter that gradually decreases in diameter from one end in the axial direction toward the other side in the axial direction. A cylindrical main body formed such that the third hole can be fitted into the other axial end of the tube in a close contact state;
An annular elastic seal member pressed into the second hole of the main body;
An inner peripheral surface and an outer peripheral surface, the inner peripheral surface having a guide inner peripheral surface that extends straight in parallel with the shaft on one side in the axial direction, and the guide inner surface on the other side in the axial direction from the guide inner peripheral surface. A regulation concave taper inner circumferential surface that gradually increases in diameter toward the other side in the axial direction adjacent to the circumferential surface is provided, and an annular recess is formed on the other axial side of the regulation concave taper inner circumferential surface. A cylindrical holder in which at least the other axial end of the outer peripheral surface is fixed in the first hole of the main body;
A cylindrical base portion on one axial side having an outer diameter slightly smaller than the inner diameter of the guide inner peripheral surface, having an outer peripheral surface slidable with the guide inner peripheral surface of the holder, and an axial direction from the base portion A plurality of elastically deformable arm portions formed by providing circumferentially spaced notches extending toward the other side, and annularly arranged integrally with the free ends of the respective arm portions A head that protrudes radially outward and contacts the inner circumferential surface of the restriction concave taper of the holder, and a diameter smaller than the outer diameter of the inserted tube that protrudes inward in the centripetal direction from the head. A tightening portion having a claw portion having a tip inner diameter, and a tubular tightening member that is accommodated in the annular recess so as to be movable in the axial direction.
The axial direction of the tube when the axially other side end portion of the tube is inserted into the third hole of the main body portion through the axial direction other side than the tightening member and the elastic seal member. A gap between the outer peripheral surface on the other side and the inner peripheral surface of the second hole is sealed with the elastic seal member;
When the tube is pulled back slightly to the one side in the axial direction, the fastening member is moved to the one side in the axial direction together with the tube, and the head of the fastening member is moved to the inner circumference of the restriction concave taper of the holder. And the head moves in the centripetal direction along the inner surface of the restriction concave taper, and the claw portion engages with the outer peripheral surface on the other axial side of the tube to connect the tube;
And when the one axial end of the base is pushed to the other axial side, the head is pushed radially outward by being pressed against the release part arranged on the other axial side of the tightening part. is guided, wherein the claw portion is possible withdrawal of the outer peripheral surface and the tube in a non-contact state of the tube; configured to,
The base portion of the tightening member is formed such that one end in the axial direction is located on the other side in the axial direction from one end in the axial direction of the holder ,
Said holder includes a cap that covers between said holder and said tube is attached, et al is removably, said cap, and sealingly fitted Tagged cylindrical portion on the outer peripheral surface of one axial side of the holder The cylindrical portion is integrally provided at one end portion in the axial direction of the cylindrical portion, which extends inward in the radial direction in contact with the end surface on the one axial direction of the holder and has a tube insertion hole formed in the center portion. An annular portion, and
When the other axial end of the tube is passed through the tube insertion hole of the cap and inserted into the third hole of the main body, the tube insertion hole is sealed to the outer peripheral surface of the tube. A tube joint, wherein the tube joint is configured to be pressed and contacted .
前記筒状部及び前記環状部が弾性材料で形成されている、ことを特徴とする請求項1記載のチューブ継手。The tube joint according to claim 1, wherein the cylindrical portion and the annular portion are formed of an elastic material. 前記筒状部は、硬質の本体基部と、この本体基部に設けられ、前記ホルダーの軸方向他方側の外周面に密封的に押し付けられて接触している軟質の弾性取付部と、を備え、前記環状部は、前記本体基部の軸方向一方側端部に一体的に設けられた硬質の本体環状部と、この本体環状部の内周部に設けられ、前記チューブ挿通孔を構成する軟質の弾性シール部と、を備えている、ことを特徴とする請求項1記載のチューブ継手。The cylindrical portion includes a hard main body base, and a soft elastic mounting portion that is provided on the main body base and is pressed in contact with the outer peripheral surface on the other side in the axial direction of the holder and is in contact therewith, The annular portion is a hard main body annular portion integrally provided at one end portion in the axial direction of the main body base portion, and a soft main body that is provided in an inner peripheral portion of the main body annular portion and constitutes the tube insertion hole. The tube joint according to claim 1, further comprising an elastic seal portion. 前記締付け部材の前記頭部は、径方向に又はほぼ径方向に延びる軸方向他方側端面と、この軸方向他方側端面の径方向内端から軸方向一方側に向かって径方向内方に延びる押し広げ内面と、を有し、前記リリース部は前記第2の穴内に押嵌された前記弾性シール部材によって構成されていて、前記締付け部材の前記基部の軸方向一方側端部が軸方向他方側に押されると、前記頭部の前記軸方向他方側端面の径方向外端が前記第2の穴の内周面に接近した状態で、前記軸方向他方側端面の径方向内端部が前記弾性シール部材の径方向中央部に当接し、前記軸方向他方側端面の前記弾性シール部材への当接により、前記弾性シール部材が前記押し広げ内面の径方向内方に入り込むように変形して前記頭部は径方向外方に案内され、前記爪部が前記チューブの外周面と非接触状態となるように構成されている、ことを特徴とする請求項1、2又は3記載のチューブ継手。The head portion of the tightening member extends radially inward from a radially inner end of the other axial end surface in the radial direction or substantially radially extending from a radially inner end of the axially other side end surface. An inner surface, and the release portion is configured by the elastic seal member that is press-fitted in the second hole, and one end portion in the axial direction of the base portion of the tightening member is the other in the axial direction. When pushed to the side, the radially inner end of the other end surface in the axial direction is in a state where the radially outer end of the other axial end surface of the head approaches the inner peripheral surface of the second hole. The elastic seal member is brought into contact with the central portion in the radial direction of the elastic seal member, and the elastic seal member is deformed so as to enter the inside in the radial direction of the flared inner surface by the contact of the other axial end surface with the elastic seal member. The head is guided radially outward, and the claw portion is The outer peripheral surface and is configured to be a non-contact state, claim 1, wherein the tube fitting and wherein the the cube.
JP2002071803A 2002-03-15 2002-03-15 Tube fitting Expired - Fee Related JP3988181B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
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CN102192373A (en) * 2010-03-03 2011-09-21 株式会社普利司通 Pipe joint

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ITMI20061301A1 (en) * 2006-07-05 2008-01-06 Special Coupling S R L QUICK COUPLING FOR THREADED TERMINALS
US7908730B2 (en) * 2006-07-11 2011-03-22 Haldex Brake Corporation PTC fitting cartridge
JP5581079B2 (en) * 2010-03-03 2014-08-27 株式会社ブリヂストン Pipe fitting
JP5581097B2 (en) * 2010-04-01 2014-08-27 株式会社ブリヂストン Sealing tool and joint connector
CN109000054A (en) * 2018-08-28 2018-12-14 无锡市奥凯金属制品有限公司 Pipe fitting and high-pressure gas pipelines attachment device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102192373A (en) * 2010-03-03 2011-09-21 株式会社普利司通 Pipe joint
TWI512224B (en) * 2010-03-03 2015-12-11 Bridgestone Corp Pipe fitting

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