JP3984407B2 - Glass products - Google Patents

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Publication number
JP3984407B2
JP3984407B2 JP2000123453A JP2000123453A JP3984407B2 JP 3984407 B2 JP3984407 B2 JP 3984407B2 JP 2000123453 A JP2000123453 A JP 2000123453A JP 2000123453 A JP2000123453 A JP 2000123453A JP 3984407 B2 JP3984407 B2 JP 3984407B2
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Prior art keywords
glass
polyethylene
glass product
coating
comparative example
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Expired - Fee Related
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JP2000123453A
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JP2001302284A (en
Inventor
恭義 川崎
浩一 永田
靖弘 五郡
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Toyo Glass Co Ltd
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Toyo Glass Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/001General methods for coating; Devices therefor
    • C03C17/003General methods for coating; Devices therefor for hollow ware, e.g. containers
    • C03C17/005Coating the outside
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/006Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character
    • C03C17/007Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character containing a dispersed phase, e.g. particles, fibres or flakes, in a continuous phase
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/28Surface treatment of glass, not in the form of fibres or filaments, by coating with organic material
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/40Coatings comprising at least one inhomogeneous layer
    • C03C2217/43Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase
    • C03C2217/46Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase
    • C03C2217/47Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase consisting of a specific material

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Dispersion Chemistry (AREA)
  • Composite Materials (AREA)
  • Surface Treatment Of Glass (AREA)
  • Lubricants (AREA)

Description

【0001】
【発明の属する技術分野】
本発明はガラスびん、ガラス食器などのガラス製品に関する。
【0002】
ガラスびんなどのガラス製品には、従来から徐冷炉の出口付近(いわゆるコールドエンド)でガラス製品の表面(主に外表面)に固体滑剤(主にポリエチレン)コーティング液を塗布するコーティングがよく行われる。このようなコーティングを行うことで、ガラス製品に滑性及び耐スクラッチ性が付与され、ガラス製品の強度が向上する。
【0003】
【発明が解決しようとする課題】
ガラス製品に対してこのようなコーティングを行うと、滑性及び耐スクラッチ性が付与される一方、コーティング面が疎水性となり、汚れが付きやすくなるという問題がある。汚れの原因は、主にガラス製品を搬送するコンベアなどのガイドに付着している油性の汚れで、ガラス製品をコンベアなどで搬送する課程でその汚れがガラス製品表面に転写される。
【0004】
また、コーティングによりガラス製品表面の接着性が低下し、表面にラベルを貼付する場合、ラベルが剥がれやすくなるという問題もある。
【0005】
本発明は、コーティング処理したガラス製品の表面に汚れを付きにくくすると共に、ラベル接着性を向上することを課題としてなされたものである。
【0006】
【課題を解決するための手段】
本発明は、水中に微粒子状の固体滑剤がエマルジョン状態で存在する材料にカルボキシルメチルセルロース、ヒドロキシエチルセルロースなどのセルロース誘導体を、該セルロース誘導体と前記固体滑剤の重量比が1〜20:1となるように混合したコーティング液をガラス製品成形課程のコールドエンドにおいて塗布し、表面にコーティング膜を形成したことを特徴とするガラス製品である。
【0007】
従来のコーティングにおけるコーティング液は、セルロース誘導体が混合されておらず、ガラス製品の表面に固体滑剤(主にポリエチレン)のみのコーティング膜が形成されるが、コーティング液にセルロース誘導体を混合することで、コーティング膜にセルロース誘導体が混ざり、表面にぬれ性が付与される。
【0008】
表面にぬれ性が付与されることで、油性の汚れが付きにくくなり、仮に付いたとしても水洗工程で落ちやすくなる。また、表面が親水性に近づくことで、デンプン糊などの好ましい糊による接着性が向上する。
【0009】
固体滑剤としては、ポリエチレン、ポリエチレンワックス、変成ポリエチレンワックス、カルナウバワックスまたはこれらを混合したものを用いることができる。特に、カルナウバワックスはそれ自体が親水基を含むので、コーティング膜表面の親水性が更に向上する。
【0010】
セルロース誘導体は、カルボキシルメチルセルロース、ヒドロキシエチルセルロースなどである
【0011】
コーティング液中のセルロース誘導体と固体滑剤の重量比は、1〜20:1であることが望ましい。これよりも親水性物質の量が少ないと汚れ防止効果及び接着性向上効果が十分でなく、多すぎると強度及び滑性に悪影響を及ぼす。
【0012】
【発明の実施の形態】
亜硫酸ガスでホットコーティングした容量160 ml のガラスびんを採取し、前処理として400℃で1時間加熱し、自然冷却後130℃まで加熱したところでコーティング液をガラスびんの外面にスプレーし(60 ml /分の2回かけ)、実施例1〜4及び比較例1、2のガラスびんを作成した。また、ガラス板の表面にコーティング液をディッピング法によりコーティングし、実施例5〜7及び比較例3のガラス板を作成した。これらのコーティング液は、固体滑剤がポリエチレン、セルロース誘導体がカルボキシルメチルセルロース(以下「CMC」と略す)で、その濃度( wt %)は次の通りである(比較例はCMC無添加)。
実施例1:ポリエチレン0.2%、CMC0.1%
実施例2:ポリエチレン0.2%、CMC0.2%
実施例3:ポリエチレン0.2%、CMC0.4%
実施例4:ポリエチレン0.13%、CMC0.26%
実施例5:ポリエチレン0.1%、CMC0.04%
実施例6:ポリエチレン0.1%、CMC0.08%
実施例7:ポリエチレン0.1%、CMC0.16%
比較例1:ポリエチレン0.2%
比較例2:ポリエチレン0.13%
比較例3:ポリエチレン0.1%
【0013】
上記の実施例1〜3、及び、比較例1のガラスびん各6本について汚れ付着試験を行った。この汚れ付着試験は、ガラスびんをセットしたラインシミュレータを、ガラスびんに温水(50℃)をかけながら、所定速度(33BPM)で回転させ、ラインシミュレータのガイドに付着している汚れをガラスびんに付着させ、その外観を評価することで行った。比較例1のガラスびんは、6本全てに汚れが付着していた。実施例1のガラスびんは、6本全てに汚れが付着していたが、その付着具合は比較例1よりも少なかった。実施例2のガラスびんは、3本に汚れが付着し、3本は汚れが全く付着していなかった。実施例3のガラスびんは、1本に汚れが付着し、5本は汚れが全く付着していなかった。これにより、CMCの添加量を増やすほど汚れの付着が減少することが確認された。ポリエチレンとCMCの割合が1:2の実施例3が最も優れた汚れ付着防止効果があった。
【0014】
実施例4及び比較例2のガラスびんについて強度試験を行った。耐内圧力試験、垂直荷重試験、機械的衝撃試験及び走行衝撃試験については、外面を2分間加傷した後に行った。滑性角度試験は無加傷のガラスびんで行った。その結果を表1に示すが、実施例4と比較例2とは、ほぼ同等の強度、滑性を有していることが確認された。
【表1】
【0015】
実施例及び比較例について、接着性を評価するため材破率を測定した。材破率はびんにデンプン糊で貼り付けたラベルの所定の大きさの部分を所定の方法で剥がし、ラベルが残った部分の面積の比率で表したもので、数値が大きいほど接着性が良いことになる。その結果、比較例は0%、実施例は49%、実施例は35%、実施例は100%で、コーティング液にCMCを添加することで接着性が向上することが確認された。図1はこの結果を、横軸にCMCの混合量(wt%)、縦軸に材破率(%)をとってグラフにしたものである。
【0016】
実施例、及び、比較例のコーティング液について、ぬれ性と撥水性を調査した。実施例、及び、比較例のコーティング液をガラス板の表面に、ディッピング法によりコーティングし、サンプルを作成した。ぬれ性の調査は、サンプルの上に水滴を垂らし、その水滴の形状で評価した。比較例は水滴が大きく盛り上がった。実施例から実施例にかけてはその盛り上がり方が次第に小さくなり、広がりが大きくなった。これにより、CMCの添加量を多くするほどぬれ性が大きくなることが確認された。撥水性の試験は、サンプルを白色液(DDI)に浸した後引き上げ、垂直にしてサンプル表面の白色液の残り具合で評価した。比較例は白色液がほとんど残らなかった。実施例はサンプルのほぼ全面に白色液が残ったが、その残り具合は少なく、透明な部分の方が多かった。実施例はサンプルの全面が真っ白く、隙間なく白色液が残った。これにより、CMCの混合量を多くするほど撥水性が小さくなることが確認された。
【0017】
【発明の効果】
本発明のガラス製品は、従来のコーティングガラスびんと同等の強度、滑性を保持しながら、汚れの付着が少なく、ラベルの接着性にも優れるものである。
【図面の簡単な説明】
【図1】 実施例及び比較例の材破率の試験結果である。
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to glass products such as glass bottles and glass tableware.
[0002]
Conventionally, a glass product such as a glass bottle is often coated by applying a solid lubricant (mainly polyethylene) coating liquid on the surface (mainly the outer surface) of the glass product near the outlet of the slow cooling furnace (so-called cold end). By performing such coating, the glass product is provided with slipperiness and scratch resistance, and the strength of the glass product is improved.
[0003]
[Problems to be solved by the invention]
When such a coating is applied to a glass product, slipperiness and scratch resistance are imparted, while the coating surface becomes hydrophobic, and there is a problem that dirt is easily attached. The cause of the dirt is mainly oily dirt adhering to a guide such as a conveyor for conveying the glass product, and the dirt is transferred to the surface of the glass product in the course of conveying the glass product by the conveyor.
[0004]
In addition, the adhesiveness of the glass product surface is reduced by the coating, and there is a problem that the label is easily peeled off when the label is applied to the surface.
[0005]
An object of the present invention is to make the surface of a glass product that has been subjected to a coating treatment difficult to get dirty and to improve label adhesion.
[0006]
[Means for Solving the Problems]
In the present invention, a cellulose derivative such as carboxymethyl cellulose and hydroxyethyl cellulose is added to a material in which a fine solid lubricant is present in an emulsion state in water so that the weight ratio of the cellulose derivative to the solid lubricant is 1 to 20: 1. It is a glass product characterized in that a mixed coating liquid is applied at a cold end of a glass product molding process to form a coating film on the surface.
[0007]
The coating liquid in the conventional coating is not mixed with a cellulose derivative , and a coating film of only a solid lubricant (mainly polyethylene) is formed on the surface of the glass product, but by mixing the cellulose derivative with the coating liquid, A cellulose derivative is mixed in the coating film, and wettability is imparted to the surface.
[0008]
By imparting wettability to the surface, it becomes difficult for oily stains to be attached, and even if attached, it is easy to drop in the water washing step. Moreover, the adhesiveness by preferable pastes, such as starch paste, improves because the surface approaches hydrophilicity.
[0009]
As the solid lubricant, polyethylene, polyethylene wax, modified polyethylene wax, carnauba wax or a mixture thereof can be used. In particular, since carnauba wax itself contains a hydrophilic group, the hydrophilicity of the coating film surface is further improved.
[0010]
Cellulose derivatives, carboxymethyl cellulose, hydroxyethyl cellulose, and the like.
[0011]
The weight ratio of the cellulose derivative to the solid lubricant in the coating solution is desirably 1 to 20: 1. If the amount of the hydrophilic substance is less than this, the antifouling effect and the adhesion improving effect are not sufficient, and if it is too much, the strength and the slipperiness are adversely affected.
[0012]
DETAILED DESCRIPTION OF THE INVENTION
A glass bottle with a capacity of 160 ml hot-coated with sulfurous acid gas was collected, heated as a pretreatment at 400 ° C. for 1 hour, and after natural cooling to 130 ° C., the coating solution was sprayed onto the outer surface of the glass bottle (60 ml / ml ). The glass bottles of Examples 1 to 4 and Comparative Examples 1 and 2 were prepared. Moreover, the coating liquid was coated by the dipping method on the surface of the glass plate, and the glass plate of Examples 5-7 and the comparative example 3 was created. In these coating liquids, the solid lubricant is polyethylene, the cellulose derivative is carboxymethylcellulose (hereinafter abbreviated as “CMC”), and the concentration ( wt %) is as follows (the CMC is not added in the comparative example).
Example 1: Polyethylene 0.2%, CMC 0.1%
Example 2: Polyethylene 0.2%, CMC 0.2%
Example 3: Polyethylene 0.2%, CMC 0.4%
Example 4: Polyethylene 0.13%, CMC 0.26%
Example 5: Polyethylene 0.1%, CMC 0.04%
Example 6: Polyethylene 0.1%, CMC 0.08%
Example 7: Polyethylene 0.1%, CMC 0.16%
Comparative Example 1: Polyethylene 0.2%
Comparative Example 2: 0.13% polyethylene
Comparative Example 3: 0.1% polyethylene
[0013]
A soil adhesion test was performed on each of the six glass bottles of Examples 1 to 3 and Comparative Example 1. In this dirt adhesion test, a line simulator with a glass bottle set is rotated at a predetermined speed (33 BPM) while warm water (50 ° C) is applied to the glass bottle, and the dirt adhering to the guide of the line simulator is applied to the glass bottle. This was done by attaching and evaluating the appearance. In the glass bottle of Comparative Example 1, all six bottles were contaminated. In the glass bottles of Example 1, dirt was adhered to all six bottles, but the degree of adhesion was less than that of Comparative Example 1. In the glass bottle of Example 2, dirt was attached to three bottles, and no dirt was attached to the three bottles. As for the glass bottle of Example 3, dirt adhered to one, and no dirt adhered to five bottles. Thereby, it was confirmed that the adhesion of dirt decreased as the amount of CMC added increased. Example 3 in which the ratio of polyethylene to CMC was 1: 2 had the most excellent antifouling effect.
[0014]
A strength test was performed on the glass bottles of Example 4 and Comparative Example 2. The internal pressure test, vertical load test, mechanical impact test and running impact test were performed after the outer surface was scratched for 2 minutes. The lubricity angle test was performed on an undamaged glass bottle. The results are shown in Table 1, and it was confirmed that Example 4 and Comparative Example 2 had substantially the same strength and lubricity.
[Table 1]
[0015]
For Examples 5 to 7 and Comparative Example 3 , the material breakage rate was measured in order to evaluate the adhesiveness. The material breakage rate is expressed by the ratio of the area of the label where the label is affixed to the bottle with the starch paste with the specified method. The larger the value, the better the adhesion. It will be. As a result, Comparative Example 3 was 0%, Example 5 was 49%, Example 6 was 35%, and Example 7 was 100%. It was confirmed that the adhesion was improved by adding CMC to the coating solution. It was. FIG. 1 is a graph of this result, with the horizontal axis representing the amount of CMC mixed (wt%) and the vertical axis representing the material breakage rate (%).
[0016]
The coating liquids of Examples 1 to 3 and Comparative Example 1 were examined for wettability and water repellency. The coating solutions of Examples 1 to 3 and Comparative Example 1 were coated on the surface of the glass plate by the dipping method to prepare samples. In order to investigate the wettability, a water drop was dropped on the sample, and the shape of the water drop was evaluated. In Comparative Example 1 , water droplets greatly increased. From Example 1 to Example 3 , the way of rising gradually became smaller and the spread became larger. Thereby, it was confirmed that wettability became large, so that the addition amount of CMC was increased. In the water repellency test, the sample was dipped in a white liquid (DDI) and then pulled up, and the sample was vertically evaluated for the remaining amount of the white liquid on the sample surface. In Comparative Example 1, almost no white liquid remained. In Example 1 , the white liquid remained on almost the entire surface of the sample, but the remaining amount was small, and the transparent part was more. In Examples 2 and 3, the entire surface of the sample was pure white, and the white liquid remained without any gaps. Thereby, it was confirmed that water repellency became small, so that the mixing amount of CMC was increased.
[0017]
【The invention's effect】
The glass product of the present invention maintains the same strength and slipperiness as a conventional coated glass bottle, has little dirt adhesion, and has excellent label adhesion.
[Brief description of the drawings]
1 is a test result of material breakage rates of Examples 5 to 7 and Comparative Example 3. FIG.

Claims (2)

水中に微粒子状の固体滑剤がエマルジョン状態で存在する材料にカルボキシルメチルセルロース、ヒドロキシエチルセルロースなどのセルロース誘導体を、該セルロース誘導体と前記固体滑剤の重量比が1〜20:1となるように混合したコーティング液をガラス製品成形課程のコールドエンドにおいて塗布し、表面にコーティング膜を形成したことを特徴とするガラス製品Coating liquid in which a cellulose derivative such as carboxymethyl cellulose and hydroxyethyl cellulose is mixed with a material in which fine particulate solid lubricant is present in an emulsion in water so that the weight ratio of the cellulose derivative and the solid lubricant is 1 to 20: 1. A glass product characterized in that it is applied at the cold end of the glass product molding process to form a coating film on the surface. 請求項1のガラス製品において、前記固体滑剤がポリエチレン、ポリエチレンワックス、変成ポリエチレンワックス、カルナウバワックスまたはこれらを混合したものであることを特徴とするガラス製品  2. The glass product according to claim 1, wherein the solid lubricant is polyethylene, polyethylene wax, modified polyethylene wax, carnauba wax or a mixture thereof.
JP2000123453A 2000-04-25 2000-04-25 Glass products Expired - Fee Related JP3984407B2 (en)

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