JP3947709B2 - Vehicle cowl structure - Google Patents

Vehicle cowl structure Download PDF

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Publication number
JP3947709B2
JP3947709B2 JP2003009077A JP2003009077A JP3947709B2 JP 3947709 B2 JP3947709 B2 JP 3947709B2 JP 2003009077 A JP2003009077 A JP 2003009077A JP 2003009077 A JP2003009077 A JP 2003009077A JP 3947709 B2 JP3947709 B2 JP 3947709B2
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Japan
Prior art keywords
wall portion
cowl
vehicle
shock absorbing
cowl structure
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Expired - Fee Related
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JP2003009077A
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Japanese (ja)
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JP2004217144A (en
Inventor
健司 河野
智博 木村
亘 岩瀬
一正 渡辺
裕介 松本
潤仁 足立
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Industries Corp
Toyota Auto Body Co Ltd
Toyota Motor Corp
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Toyota Industries Corp
Toyota Auto Body Co Ltd
Toyota Motor Corp
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Priority to JP2003009077A priority Critical patent/JP3947709B2/en
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Publication of JP3947709B2 publication Critical patent/JP3947709B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は車両のカウル構造、特に外物が上から当たったときに潰れ変形して衝撃を吸収するカウル構造に関する。
【0002】
【従来の技術】
近時、車両のカウルとして、外物が上から当たったときに潰れ変形して衝撃を吸収するように開断面構造としたものがある。図11(A),(B)はこの種のカウル構造の従来の代表例を示し、エンジンルームと車室とを仕切るダッシュパネル3の上縁に沿って車幅方向に延び、左右のフロントピラー60とエプロンアッパメンバ61との結合部間に架設されたカウル1Eは、ダッシュパネル3の上縁からエンジンルーム側へ棚状に張り出す底壁部11と、底壁部11の後縁からダッシュパネル3を上方へ延長するように立設した縦壁部12と、縦壁部12の上縁からエンジンルーム側へ棚状に張り出してフロントガラス70の下縁を接着支持せしめる上壁部13とで構成され、底壁部11の前縁と上壁部13の前縁との間が開口する開断面構造としている。縦壁部12の上下中間には上下方向に潰れ変形容易な易変形部14が形成されている。
【0003】
カウル1は、図11(B)に示すように、衝突事故で万一歩行者等の外物がフロントガラス70の下端に上方から当り、フロントガラス70を介してカウル1Eに衝突荷重F(白矢印)が作用すると、縦壁部12が易変形部14を中心に潰れて(図において破線で示す)衝撃を吸収するようにしている。
【0004】
また、潰れ変形して衝撃を吸収する従来の他のカウル構造として、図12(A),(B)に示すように、ダッシュパネル3の上縁に沿って設けられた閉断面のカウル1Gに、前斜め上方へ突出する断面略く字形の屈曲部91と、屈曲部91の先端に形成した閉断面構造のボックス部92とからなり、フロントガラス70の下縁を支持せしめたガラスサポート部9を設けたものがある。(例えば、特許文献1参照。)。これによれば、外物がフロントガラス70の下端に当たって衝突荷重F(白矢印)が作用すると、ガラスサポート部9の屈曲部91が変形してボックス部92が下方へ変位し(図12(B))、その間に衝撃を吸収するようにしている。図の98はエンジンフード、99はカウルルーバを示す。
【0005】
【特許文献1】
特開平11−321709号公報
【0006】
【発明が解決しようとする課題】
しかしながら、従来の開断面のカウル構造では、縦壁部12のみで衝撃を吸収させるようにしているので、衝突荷重に対する抗力が低く、衝突荷重が作用したときの変形ストロークが大きくなり、衝突荷重が大きいと底づきしてしまうおそれがある。また、ガラスサポート部9を設けた従来の他のカウル構造でも衝突荷重が大きいとガラスサポート部9のボックス部92がカウル1Gに底づきしてしまうおそれがあるうえ、部品点数が多く構造が複雑となる問題点があった。そこで、本発明は構造簡素でかつ衝撃吸収性能を充分に発揮できる車両のカウル構造を実現することを課題としてなされたものである。
【0007】
【課題を解決するための手段】
本発明は、車両のエンジンルームと車室とを仕切る縦壁状のダッシュパネルの上縁に沿って車幅方向に延び、車室側からエンジンルーム側へ棚状に延びる底壁部と、該底壁部から立設しかつ上下方向中間位置に上方から作用する荷重によって上下に潰れ変形容易な易変形部を有する縦壁部と、該縦壁部の上縁から棚状に張り出しフロントガラスの前縁を支持する上壁部とからなる車両のカウル構造において、上記上壁部と上記底壁部との間に、上壁部と底壁部とを上下方向に架けわたすパネル材からなる柱状の衝撃吸収部材の複数を、該衝撃吸収部材の幅よりも車幅方向に広い間隔を置いて設置し、上記各衝撃吸収部材には左右両側縁に補強フランジを形成し、上下方向中間部では上記補強フランジを非形成として易変形部を設け、カウルの上方から衝突荷重が作用したときに上記易変形部で上下に潰れ変形して衝撃を吸収するようになす(請求項1)。
【0008】
上壁部と底壁部との間に複数の衝撃吸収部材を設けたので、これらの衝撃吸収部材と縦壁部の衝突荷重に対するカウルの抗力により、衝突荷重が作用したとき、作用当初は外物にダメージを与えない程度に衝撃吸収部材と縦壁部が突っ張ることとなる。その後、縦壁部と衝撃吸収部材とがそれぞれの易変形部で潰れ変形して、衝撃を吸収する。この場合、カウルは変形ストロークが小さく底づきしない。
【0009】
上記縦壁部を、上記底壁部の後縁位置から上記ダッシュパネルを上方へ延長するように立設するとともに、上記上壁部を縦壁部の上縁からエンジンルーム側へ棚状に突設し、上記衝撃吸収部材を、上記上壁部の前縁と上記底壁部の前縁との間に架けわたす(請求項2)。構造が簡素にできる。
【0010】
上記縦壁部を、上記底壁部の後縁位置から上記ダッシュパネルを上方へ延長するように立設するとともに、上記縦壁部の上端部をエンジンルーム側へ屈折させて上記上壁部を形成し、上記衝撃吸収部材を、上記上壁部の前縁と上記底壁部の後縁寄りの位置で上記ダッシュパネルの上縁付近との間に架けわたす(請求項3)。上壁部とダッシュパネルとの間で衝撃吸収部材と縦壁部とを確実に潰れ変形させることができる。
【0011】
上記縦壁部を、上記底壁部の前後中間位置から立設するとともに、上記縦壁部の上端部を車室側へ屈折させて上記上壁部を形成し、上記衝撃吸収部材を、上記上壁部のフロントガラス接着部と上記底壁部の後縁の上記ダッシュパネルの直上位置との間に架けわたす(請求項4)。上述の請求項3のカウル構造と同様な作用効果が得られる。
【0012】
上記複数の衝撃吸収部材は、それらの上端間、および下端間を車幅方向に帯状に連結せしめる(請求項5)。
【0013】
上記複数の衝撃吸収部材の上端間を連結する連結部に、上記上方から衝突荷重が作用したときに潰れ変形容易な易変形部を形成する(請求項6)。
【0014】
上記縦壁部、上記上壁部、および上記衝撃吸収部材を一体に成形する(請求項7)。
【0015】
上記ダッシュパネルには、車幅方向の中央位置に、車室側の壁面に沿ってダッシュパネルを補強するダッシュリインフォースメントを設け、上記カウルには、車幅方向の中央位置に、上記縦壁部と上記ダッシュリインフォースメントの上端とを連結する第1の補強部材と、上記カウルの内部に設けられ上記上壁部と上記縦壁部および上記底壁部とを連結する第2の補強部材、および上記ダッシュパネルから上記底壁部の下面に沿って上記エンジンルーム側へ突出する第3の補強部材を設ける(請求項8)。第1および第3の補強部材によりフロントガラスの下縁の振動を防止できる。
【0016】
【発明の実施の形態】
図1に基づいて本発明を適用したカウル構造の第1の実施形態を説明する。図1(A)に示すように、カウル1は車体のエンジンルームと車室とを仕切る縦壁状のダッシュパネル3の上縁に沿って車幅方向に延設してある。そして、カウル1の左右の両端末は、エンジンルームの左右の側壁の上縁に沿って前後方向に延びる左右のエプロンアッパメンバ61の後端と、ダッシュパネル3の左右の側縁に沿って立ち上がるフロントピラー60の中間部との結合部に結合してある。図において、62はエンジンルームの左右の側壁に設けたサスペンションタワー、63はエンジンルームの側壁下縁に沿って前後方向に延びるフロントサイドメンバを示す。
【0017】
図1(A),(C)に示すように、カウル1は、底壁部をなすカウルロア11と、カウルロア11の後縁から起立して縦壁部をなすカウルインナ12、およびカウルインナ12の上端から張り出す上壁部をなすカウルアウタ13とからなる三つのパネル部材で構成して、カウルロア11前縁とカウルアウタ13の前縁との間が前方へ向かって開口する開断面構造としてある。尚、カウル1の左右の両端は、パネル材からなるカウルサイドパネル19で塞いであり、これらカウルサイドパネル19を介してエプロンアッパメンバ61とフロントピラー60との結合部に結合してある。カウルロア11はダッシュパネル3の上縁のエンジンルーム側へ屈折した上縁フランジ31からエンジンルーム側へ棚状に張り出すように設けてあり、カウルロア11の後縁フランジとダッシュパネル3の上縁フランジ31とが重合溶接してある。
【0018】
カウルインナ12は、その車室側へ屈折した下縁フランジが、カウルロア11の後縁フランジとダッシュパネル3の上縁フランジ31との結合部と一体に重合溶接してあり、カウルインナ12はダッシュパネル3よりもエンジンルーム側へオフセットした位置でダッシュパネル3を上方へ延長するように立設してある。カウルインナ12には、その上下中間位置に車幅方向全幅にわたって、上方から作用する衝突荷重F(白矢印)により潰れ変形容易な易変形部14が形成してある。易変形部14は、カウルインナ12の板面に下側より一旦エンジンルーム側へ向かって斜め上方に屈折する傾斜部を形成するとともに、該傾斜部の上端から鉛直方向上方へ屈折する断面ほぼZ字形に形成してある。
【0019】
カウルアウタ13はカウルインナ12の上縁からエンジンルーム側へ向かって棚状に張り出すように設けてあり、後縁フランジがカウルインナ12の車室側へ屈折した上縁フランジに重合溶接してある。そして、カウルアウタ13は、その上面前端に設けた接着部130に、車体のフロントウィンドウに嵌め込まれるフロントガラス70の下縁が接着してあり、フロントガラス70の下縁を支持するようにしてある。
【0020】
図1(A),(B)に示すように、カウルロア11の前縁とカウルアウタ13の前縁との間には、車幅方向に所定の間隔をおいて、カウルロア11およびカウルアウタ13の前端間を上下方向に架けわたすパネル材からなる複数の柱状部材2が設けてある。これら柱状部材2は、上記衝突荷重Fの作用により潰れ変形可能で、潰れ変形することにより衝突荷重が作用したときの衝撃を吸収する衝撃吸収部材である(以下、柱状部材を衝撃吸収部材という)。各衝撃吸収部材2は、カウルアウタ13と一体に形成され、カウルアウタ13の前端縁から下方へ屈折せしめてある。また、各衝撃吸収部材2には左右両側縁に、側縁をカウル内側へ断面ほぼL字形に屈折した補強フランジ21が形成してある。尚、各衝撃吸収部材2間に位置するカウルアウタ13の前端縁にも上記補強フランジ21と同一断面形状の補強フランジ(図1(C))が形成してある。各衝撃吸収部材2は、下端をエンジンルーム側へ屈折した下縁フランジ22をカウルロア11の前縁フランジに重合溶接してある。
【0021】
衝突事故により万一歩行者の頭部や肩等の外物が上方からフロントガラス70の下端部に当たると、カウル1には、フロントガラス70の下端部を介して衝突荷重Fが作用することとなる。この場合、カウル1はカウルロア11とカウルアウタ13の前縁間にこれを架けわたした複数の衝撃吸収部材2を設けたので、衝突荷重Fに対するカウル1の抗力が従来の開断面のカウル構造に比べて向上している。従って、上記外物が衝突した当初には上記抗力が発揮され、外物にダメージを与えない程度に衝撃吸収部材2と縦壁部12とが突っ張ることとなり、外物の衝突による衝突荷重Fの一部が打ち消される。その後、打ち消されなかった荷重の作用により衝撃吸収部材とカウルインナ12が潰れ変形して(図1(B),(C)の鎖線で示す)衝突の衝撃を吸収する。このとき、カウル1の変形ストロークは小さなストロークに抑えられるので底づきが起こることはない。
【0022】
また、カウル1はカウルロア11とカウルアウタ13の前縁間に複数の衝撃吸収部材2を架けわたすようにしたので従来のガラスサポート部を備えたカウル構造に比べて構造が簡素である。各衝撃吸収部材2はパネル材からなる柱状の別部材をカウルロア11とカウルアウタ13の前縁間に架けわたす構造としてもよい。本実施形態のように、衝撃吸収部材2をカウルアウタ13と一体成形することにより、衝撃吸収部材2はカウルアウタ13を成形する際に容易に成形でき、生産性および組付け性が良好である。
【0023】
カウル1の衝突荷重Fに対する抗力は、カウルを設計する段階において、衝撃吸収部材2の設置数や設置間隔および各衝撃吸収部材2の横幅や形状を変更することにより、容易に外物にダメージを与えない程度の抗力に設定することができる。
【0024】
次に、図2に基づいて、本発明の第2の実施形態を、第1の実施形態との相違点を中心に説明する。図において第1の実施形態と同一部材は同一符号で表し、それらの説明を省略する。図2(A),(B),(C)に示すように、カウル1Aは、底壁部をなすカウルロア11と、縦壁部をなすカウルインナ12と、上壁部をなすカウルアウタ13とで構成してある。カウルロア11の前縁とカウルアウタ13の前縁との間には、これらを上下方向に架けわたす複数の衝撃吸収部材2aが車幅方向に所定の間隔をおいて設けてある。
【0025】
各衝撃吸収部材2aはカウルアウタ13と一体成形してある。カウルアウタ13には車幅方向全幅にわたって、上壁部の前縁から下方に屈折して上記上壁部の前縁とカウルロア11の前縁との間を上下方向に架けわたす縦板20を設けるとともに、縦板20に車幅方向に沿って複数の矩形開口23を形成し、隣りあう矩形開口23の間の仕切りにより柱状の衝撃吸収部材2aが形成してある。矩形開口23は、その上下寸法を縦板20の高さ寸法の3分の2程度として縦板20の上下位置に余白部を残すようにしてある。矩形開口23の横幅は少なくとも衝撃吸収部材2aの横幅よりも広くしてある。衝撃吸収部材2aの側縁には、第1の実施形態におけると同様の補強フランジ21が形成してあり、矩形開口23の上縁および下縁には補強フランジ21と同一断面形状の補強フランジが設けてある。
【0026】
縦板20により一体に成形した各衝撃吸収部材2aは、縦板20の下縁をエンジンルーム側へ屈折した下縁フランジ22aをカウルロア11の前縁フランジに重合溶接してある。
【0027】
本実施形態によれば、上方より外物がフロントガラス70の下端部に当たってカウル1Aに衝突荷重Fが作用した場合、第1の実施形態と同様な作用効果が得られる。また、縦板20により一体に成形した各衝撃吸収部材2aは、下縁フランジ22aが車幅方向に一連につながっているので、衝撃吸収部材2aとカウルロア11とを結合する際、下縁フランジ22aをカウルロア11の前縁フランジに車幅方向に一連に溶接できるので、第1の実施形態よりも組付け作業がよい。尚、本実施形態では、衝撃吸収部材2aを構成する縦板20をカウルアウタ13と一体成形したが、縦板を別部材としてもよく、これによればカウルアウタ13に対して衝撃吸収部材2aの板厚を変更することができ、カウルの衝突荷重に対する抗力を設定する際に、衝撃吸収部材2aの設置数や設置間隔および各衝撃吸収部材2aの横幅や形状に加えて板厚も変更できるので上記抗力の設定に都合がよい。
【0028】
第2の実施形態のように複数の衝撃吸収部材2aを縦板により一体成形すると、各衝撃吸収部材2aの上端間および下端間が矩形開口23の上下位置に残された車幅方向に延びる帯状の余白部によりつながっており、各衝撃吸収部材2aの上下方向の潰れ変形に対する強度が必要以上に高くなる場合がある。そこで、図3に示すように、各衝撃吸収部材2aの両側縁の補強フランジ21は上下中間部では形成せず、衝撃吸収部材2aの横幅方向の全幅にわたって平板状とし、フランジ非形成部により易変形部24を設けることが望ましい。これによれば衝撃吸収部材2aの強度が必要以上に高くならず、衝突荷重Fにより衝撃吸収部材2aが容易に潰れ変形する。尚、易変形部24はこれに限らず、例えば衝撃吸収部材2aの幅方向に全幅に断面ほぼく字形の溝を設けてもよい。
【0029】
また、縦板20により複数の衝撃吸収部材2aを一体成形した場合、図4に示すように、隣りあう衝撃吸収部材2aに位置する矩形開口23の上縁をなす余白部25に略山形状の切欠き26を設けることが望ましい。これによれば隣りあう衝撃吸収部材2aの上端間をつないだ余白部25が、上方から作用する衝突荷重Fにより下方へ撓み変形し易くなる。
【0030】
例えば歩行者の頭部や肩等の外物が当たった場合、カウル1Aにはその車幅方向の一部分の狭い範囲に衝突荷重Fが作用することとなる。図5(A)に示すように、衝突荷重Fが、隣りあう衝撃吸収部材2aの間の余白部25直上位置に作用すると、切欠き26が開き変形しつつ余白部25が下方へ撓み変形するとともに、両側の衝撃吸収部材2aにも衝突荷重Fが作用して、これら2aが下方へ潰れ変形する。この場合、余白部25の撓み変形によりカウルの上壁部も部分的に撓み変形する。このように衝撃吸収部材2aの潰れ変形による衝撃吸収効果に加えて、上記上壁部および余白部25の撓み変形により衝撃を吸収させることができる。
【0031】
また、図5(B)に示すように、衝突荷重Fが衝撃吸収部材2aの直上位置に作用した場合、該衝撃吸収部材2aの両側位置の切欠き26が開き変形しつつ衝撃吸収部材2aの直上の余白部25および上壁部が撓み変形するとともに、衝撃吸収部材2aが潰れ変形し、衝撃吸収部材2aの潰れ変形による衝撃吸収効果に加えて、上壁部および余白部25の撓み変形による衝撃吸収効果が得られる。
【0032】
また、カウル1Aはカウルアウタ12の上面前端にフロントガラス70の下縁を接着してこれを支持している。この支持力が低いとフロントガラス70の下縁が振動し、異音を発するおそれがある。特にフロントガラス70の下縁は車幅方向の中央部が振動し易い。そこでカウル1Aの車幅方向の中央部の支持力を強化する必要があり、その支持力強化構造を図6に示す。ダッシュパネル3にはその車幅方向の中央部の車室側のパネル面に沿って、該パネル面とで閉断面を構成する断面ほぼハット形のリインフォースメント30が、ダッシュパネル3の下縁から上縁にかけて縦方向に設置してある。
【0033】
図6および図7(A)に示すように、カウル1Aの車幅方向中央部には車室側の背面位置に、上記リインフォースメント30の上端とカウルインナ12の上下中間部とを傾斜状に架けわたす細幅の金属板からなる第1の補強部材51を付設して、カウルインナ12の背面とリインフォースメント30の上端とを連結してある。
【0034】
また、図6および図7(B)に示すように、カウル1A内部の車幅方向中央部には、カウルアウタ13のガラス接着部130の下面と、カウルインナ12の内面の上下中間部、およびカウルロア11の上面の前後中間部とを連結する第2の補強部材52が設けてある。第2の補強部材52は上下方向に延びる断面ほぼハット形をなす細幅状の金属体で、上下中間部から上部がその開放側を前方とする前斜め上方へく字形に屈折してある。第2の補強部材52は下端をカウルロア11の上面の前後中間部に結合してほぼ鉛直方向に立設するとともに、上記屈折部の背面をカウルインナ12の内面の上下中間部に結合し、該結合部から前斜め上方へ延び上端をカウルアウタ13のガラス接着部130の下面に結合してある。
【0035】
更に、カウル1Aの車幅方向中央部の下面には、図6および図7(C)に示すように、ダッシュパネル3のエンジンルーム側のパネル面上端からカウルロア11の下面に沿って、前方へ延びる浅い断面ほぼ逆ハット形の第2の補強部材53を設けてカウルロア11を下方から支えるようにしてある。
【0036】
カウル1Aは、その車幅方向中央部の車室側の背面と下面とを第1および第3の補強部材51,53により、リインフォースメント30で補強されたダッシュパネル3の高剛性部に連結して、該ダッシュパネル3の高剛性部によって支えられるうえ、上記ガラス接着部130は、第2の補強部材52を介して第3の補強部材53で補強されたカウルロア11によって下方から支えられているので、フロントガラス70の下縁の振動が抑えられる。
【0037】
尚、カウル1Aの補強部は、カウル1Aの車幅方向の全長に対して中央部の狭い範囲を補強することで充分に振動を抑えることができるうえ、補強する範囲が狭い分、歩行者等の外物が上記補強部の直上位置に当たる可能性が少なくなる。万一、補強部の直上位置に当たっても、第2の補強部材52がその中間の屈曲部を中心に上部が前下方へ折れ変形し、ガラス接着部130が下がるので衝撃吸収部材2aも潰れ変形する(図6に鎖線で示す)。従って、第2の補強部材52と衝撃吸収部材2aの潰れ変形により衝撃を吸収するので、外物のダメージも少なくすむ。
【0038】
図8は本発明の第3の実施形態を示す。図8(A),(B)に示すように、本実施形態のカウル1Bはカウルアッパ10とカウルロア11の二つのパネルにより形成してある。カウルアッパ10は、カウルロア11の後縁フランジとダッシュパネル3の上縁フランジ31との結合部から立ち上がり、上下中間に易変形部14を有する縦壁部12aと、該縦壁部12aの上縁から屈折してエンジンルーム側へ張り出す上壁部13a、および上壁部13aの前縁とカウルロア11の前端部とを上下に架けわたす複数の衝撃吸収部材2aが一体に形成してある。
【0039】
衝撃吸収部材2aは、上壁部13aの前縁から屈折して下方へ延出する縦板に車幅方向に沿って複数の矩形開口23を形成し、隣りあう矩形開口23の間に形成してある。
【0040】
本実施形態によれば、上方より外物がフロントガラス70の下端部に当たってカウル1Bに衝突荷重Fが作用した場合、第1の実施形態と同様な作用効果が得られる。また、縦壁部12aと上壁部13aおよび衝撃吸収部材2aを一体に成形したので、溶接個所が少なくてすみカウル1Bの生産性が良好である。
【0041】
図9は本発明の第4の実施形態を示す。図9(A),(B)に示すように、本実施形態のカウル1Cは、カウルロア11の上部に、カウルロア11の後縁フランジとダッシュパネル3の上縁フランジ31との結合部から立ち上がる縦壁部12aと、該縦壁部12aの上縁から屈折してエンジンルーム側へ張り出す上壁部13aとを備えたカウルアッパ10aを設置し、カウルアッパ10aの上壁部13aの前縁とカウルロア11の後端部との間に上下方向に延びる複数の衝撃吸収部材2bを架けわたしてある。
【0042】
複数の衝撃吸収部材2bは、別部材からなる縦板20aに、車幅方向に沿って複数の矩形開口23を形成し、隣りあう矩形開口23の間にそれぞれ形成してある。衝撃吸収部材2bは、上縁フランジ27をカウルアッパ10aの上壁部13aの前縁フランジの下面に重合溶接するとともに、下縁フランジ22bをカウルロア11の後縁フランジのダッシュパネル3およびカウルアッパ10a下端との結合部の前側位置に重合溶接してある。
【0043】
本実施形態によれば、上方より外物がフロントガラス70の下端部に当たってカウル1Cに衝突荷重Fが作用した場合、第1の実施形態と同様な作用効果が得られるうえ、衝撃吸収部材2bの下端をダッシュパネル3の上縁に近い位置に結合してあるので、上記衝突荷重Fに対する抗力が高く、変形ストロークをより小さく抑えることができる。
【0044】
図10は本発明の第5の実施形態を示す。図10(A),(B)に示すように、本実施形態のカウル1Dは、第4の実施形態に記載したカウル構造の縦壁部と衝撃吸収部材の設置位置を前後に入れ替えたものであり、カウルロア11の上部には、カウルロア11の後縁フランジとダッシュパネル3との結合部の前側位置から立ち上がる縦壁部12bと、該縦壁部12bの上縁から屈折して車室側へ張り出す上壁部13bとを備えたカウルアッパ10bを設置するとともに、複数の衝撃吸収部材2cをカウルアッパ10bの上壁部13bとカウルロア11の上記ダッシュパネル3結合部との間に上下方向に架けわたしてある。
【0045】
複数の衝撃吸収部材2cは、別部材からなる縦板20bに、車幅方向に沿って複数の矩形開口23を形成し、隣りあう矩形開口23の間にそれぞれ形成してある。衝撃吸収部材2cは、上縁フランジ27aをカウルアッパ10bのガラス接着部130の下面に重合溶接するとともに、下縁フランジ22cをカウルロア11の後縁フランジのダッシュパネル3との結合部と一体に重合溶接してある。
【0046】
本実施形態によれば、第4の実施形態と同様な作用効果が得られる。尚、第3ないし第5の実施形態において、カウル1B,1C,1Dのフロントガラス70の下縁を支持する支持力を強化するために、カウル1B,1C,1Dのの車幅方向中央に上述の第1、第2および第3の補強部材51,52,53(図6および図7)等による補強構造を施すことが望ましい。
【0047】
【発明の効果】
本発明によれば、カウルの上壁部と底壁部との間に、縦壁部と対向して上下方向に延びる衝撃吸収部材を架けわたした簡素な構造で、歩行者等の外物が衝突した場合に作用する衝突荷重に対するカウルの適度な抗力と、カウルの潰れ変形による衝撃吸収性能とをバランスよく発揮させることができ、衝突事故が発生したとき、カウルを底づきさせることなく潰れ変形させ、外物に及ぼす衝撃を確実に吸収することができる。
【図面の簡単な説明】
【図1】本発明の第1の実施形態を示すもので、図1(A)はカウルの全体斜視図、図1(B)は図1(A)のIB−IB線に沿う断面図、図1(C)は図1(A)のIC−IC線に沿う断面図である。
【図2】本発明の第2の実施形態を示すもので、図2(A)はカウルの全体斜視図、図2(B)は図2(A)のIIB−IIB線に沿う断面図、図2(C)は図2(A)のIIC−IIC線に沿う断面図である。
【図3】上記第2の実施形態の変形例を示す要部斜視図である。
【図4】上記第2の実施形態の他の変形例を示す要部斜視図である。
【図5】図5(A),(B)は上記他の変形例の衝突荷重による変形状態を示す概略図である。
【図6】上記第2の実施形態の更に他の変形例を示す要部斜視図である。
【図7】上記更に他の変形例に用いる補強部材を示すもので、図7(A)は第1の補強部材の斜視図、図7(B)は第2の補強部材の斜視図、図7(C)は第3の補強部材の斜視図である。
【図8】本発明の第3の実施形態を示すもので、図8(A)は図2(B)に対応する断面図、図8(B)は図2(C)に対応する断面図である。
【図9】本発明の第4の実施形態を示すもので、図9(A)は図2(B)に対応する断面図、図9(B)は図2(C)に対応する断面図である。
【図10】本発明の第5の実施形態を示すもので、図10(A)は図2(B)に対応する断面図、図10(B)は図2(C)に対応する断面図である。
【図11】図11(A)は従来の開断面構造を有するカウルの斜視図、図11(B)は図11(A)のXIB−XIB線に沿う断面図である。
【図12】従来のガラスサポート部を備えたカウル構造を示すもので、図12(A)はその縦断面図、図12(B)は衝突荷重により変形した状態の縦断面図である。
【符号の説明】
1,1A,1B,1C,1D カウル
11 底壁部
12,12a,12b,12c 縦壁部
13,13a,13b,13c 上壁部
130 ガラス接着部
14 縦壁部の易変形部
2,2a,2b,2c 衝撃吸収部材
21 補強フランジ
24 易変形部
25 連結部(余白部)
26 連結部の易変形部
3 ダッシュパネル
30 ダッシュリインフォースメント
51 第1の補強部材
52 第2の補強部材
53 第3の補強部材
F 衝突荷重
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a cowl structure of a vehicle, and more particularly to a cowl structure that is crushed and deformed to absorb an impact when an external object hits from above.
[0002]
[Prior art]
  Recently, a cowl of a vehicle has an open cross-sectional structure so as to be crushed and deformed to absorb an impact when an external object hits from above. 11A and 11B show a typical example of a conventional cowl structure of this type, which extends in the vehicle width direction along the upper edge of the dash panel 3 that partitions the engine room and the passenger compartment, and has left and right front pillars. 60 and apron upper member61The cowl 1E erected between the joints with the bottom wall 11 extends in a shelf shape from the upper edge of the dash panel 3 to the engine room side, and the dash panel 3 extends upward from the rear edge of the bottom wall 11 A vertical wall portion 12 standing upright and an upper wall portion 13 projecting in a shelf shape from the upper edge of the vertical wall portion 12 to the engine room side and adhering and supporting the lower edge of the windshield 70. An open cross-sectional structure is formed in which a gap is formed between the front edge of the portion 11 and the front edge of the upper wall portion 13. An easily deformable portion 14 that is easily crushed and deformed in the vertical direction is formed at the middle of the vertical wall portion 12.
[0003]
As shown in FIG. 11 (B), the cowl 1 has an impact such as a pedestrian or the like hitting the lower end of the windshield 70 from above in the event of a collision, and the collision load F (white) is applied to the cowl 1E via the windshield 70. When the arrow) acts, the vertical wall portion 12 is crushed around the easily deformable portion 14 (indicated by a broken line in the figure) to absorb the impact.
[0004]
Further, as another conventional cowl structure that is crushed and absorbs shock, as shown in FIGS. 12A and 12B, a closed cowl 1G provided along the upper edge of the dash panel 3 is provided. The glass support portion 9 is composed of a bent portion 91 having a substantially rectangular cross-section projecting obliquely upward and a box portion 92 having a closed cross-sectional structure formed at the tip of the bent portion 91 and supporting the lower edge of the windshield 70. There is something that provided. (For example, refer to Patent Document 1). According to this, when an external object hits the lower end of the windshield 70 and a collision load F (white arrow) is applied, the bent portion 91 of the glass support portion 9 is deformed and the box portion 92 is displaced downward (FIG. 12B )), Absorbing shocks during that time. In the figure, 98 indicates an engine hood and 99 indicates a cowl louver.
[0005]
[Patent Document 1]
JP-A-11-321709
[0006]
[Problems to be solved by the invention]
However, in the conventional cowl structure with an open cross section, since the impact is absorbed only by the vertical wall portion 12, the resistance against the collision load is low, the deformation stroke when the collision load is applied increases, and the collision load is reduced. If it is large, it may run out. Further, even in the other conventional cowl structure provided with the glass support part 9, if the collision load is large, the box part 92 of the glass support part 9 may be bottomed out to the cowl 1G, and the number of parts is large and the structure is complicated. There was a problem. Therefore, the present invention has been made with the object of realizing a cowl structure for a vehicle that has a simple structure and can sufficiently exhibit shock absorbing performance.
[0007]
[Means for Solving the Problems]
  The present invention includes a bottom wall portion that extends in a vehicle width direction along an upper edge of a vertical wall-shaped dash panel that partitions an engine room and a vehicle compartment of a vehicle, and extends in a shelf shape from the vehicle compartment side to the engine room side, A vertical wall portion having an easily deformable portion which is erected from the bottom wall portion and is easily crushed up and down by a load acting from above at an intermediate position in the vertical direction, and extends from the upper edge of the vertical wall portion in a shelf shape In the cowl structure of the vehicle comprising the upper wall portion that supports the front edge, between the upper wall portion and the bottom wall portion,A plurality of columnar shock absorbing members made of a panel material that vertically ties the upper wall portion and the bottom wall portion are installed at a wider interval in the vehicle width direction than the width of the shock absorbing member. Reinforcing flanges are formed on the left and right edges of the absorbent member, and an easily deformable portion is provided in the middle portion in the vertical direction without the reinforcing flange being formed. When a collision load is applied from above the cowl, the easily deformable portion is Crush and deform to absorb impact(Claim 1).
[0008]
  Since a plurality of shock absorbing members are provided between the top wall portion and the bottom wall portion, when a collision load is applied due to the resistance of the cowl against the collision load between the shock absorbing member and the vertical wall portion, the shock absorbing member acts at the beginning. The shock absorbing member and the vertical wall portion are stretched to such an extent that the object is not damaged. Thereafter, the vertical wall portion and the impact absorbing member are crushed and deformed by the respective easily deformable portions to absorb the impact. In this case, the cowl has a small deformation stroke and does not bottom out.
[0009]
  The vertical wall portion is erected so as to extend the dash panel upward from the rear edge position of the bottom wall portion, and the upper wall portion projects from the upper edge of the vertical wall portion to the engine room side like a shelf. And the shock absorbing member is bridged between the front edge of the upper wall portion and the front edge of the bottom wall portion (Claim 2). The structure can be simplified.
[0010]
  The vertical wall portion is erected so as to extend the dash panel upward from the rear edge position of the bottom wall portion, and the upper wall portion is bent by refracting the upper end portion of the vertical wall portion toward the engine room side. Forming the shock absorbing member between the front edge of the upper wall portion and the vicinity of the upper edge of the dash panel at a position near the rear edge of the bottom wall portion (Claim 3). The impact absorbing member and the vertical wall portion can be reliably crushed and deformed between the upper wall portion and the dash panel.
[0011]
  The vertical wall portion is erected from the front-rear intermediate position of the bottom wall portion, and the upper wall portion is formed by refracting the upper end portion of the vertical wall portion toward the passenger compartment side. It spans between the windshield adhesive part on the top wall and the position directly above the dash panel on the rear edge of the bottom wall (Claim 4). AboveClaim 3The same effect as the cowl structure can be obtained.
[0012]
  The plurality of shock absorbing members are connected in a belt shape in the vehicle width direction between their upper ends and lower ends (Claim 5).
[0013]
  An easily deformable portion that is easily crushed and deformed when a collision load is applied from above is formed in the connecting portion that connects the upper ends of the plurality of shock absorbing members (Claim 6).
[0014]
  The vertical wall portion, the upper wall portion, and the shock absorbing member are integrally formed (Claim 7).
[0015]
  The dash panel is provided with a dash reinforcement that reinforces the dash panel along the wall surface on the vehicle compartment side at the center position in the vehicle width direction, and the cowl has the vertical wall portion at the center position in the vehicle width direction. And a first reinforcing member that connects the upper end of the dash reinforcement, a second reinforcing member that is provided inside the cowl and connects the upper wall portion, the vertical wall portion, and the bottom wall portion, and A third reinforcing member that protrudes from the dash panel along the lower surface of the bottom wall portion toward the engine room is provided (Claim 8). The first and third reinforcing members can prevent the lower edge of the windshield from vibrating.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
  A first embodiment of a cowl structure to which the present invention is applied will be described with reference to FIG. As shown in FIG. 1A, the cowl 1 extends in the vehicle width direction along the upper edge of the vertical wall-shaped dash panel 3 that partitions the engine room and the vehicle compartment of the vehicle body. The left and right apron upper members of the cowl 1 extend in the front-rear direction along the upper edges of the left and right side walls of the engine room.61It is connected to a connecting portion between the rear end of the rear pillar and an intermediate portion of the front pillar 60 rising along the left and right side edges of the dash panel 3. In the figure,62Is a suspension tower on the left and right side walls of the engine room,63Indicates a front side member extending in the front-rear direction along the lower edge of the side wall of the engine room.
[0017]
  As shown in FIGS. 1A and 1C, the cowl 1 includes a cowl lower 11 that forms a bottom wall, a cowl inner 12 that rises from the rear edge of the cowl lower 11 and forms a vertical wall, and an upper end of the cowl inner 12. It is composed of three panel members composed of a cowl outer 13 that forms an overhanging upper wall portion, and has an open cross-sectional structure in which the space between the front edge of the cowl lower 11 and the front edge of the cowl outer 13 opens forward. The left and right ends of the cowl 1 are closed with a cowl side panel 19 made of a panel material, and the apron upper member is interposed through the cowl side panel 19.61And the front pillar 60. The cowl lower 11 is provided so as to project from the upper edge flange 31 refracted to the engine room side of the upper edge of the dash panel 3 in a shelf shape to the engine room side, and the rear edge flange of the cowl lower 11 and the upper edge flange of the dash panel 3 31 is polymerized and welded.
[0018]
  The cowl inner 12 has a lower edge flange that is refracted toward the passenger compartment, and a rear edge flange of the cowl lower 11 and an upper edge flange of the dash panel 3.31The cowl inner 12 is erected so as to extend the dash panel 3 upward at a position offset from the dash panel 3 to the engine room side. The cowl inner 12 is formed with an easily deformable portion 14 that is easily crushed and deformed by a collision load F (white arrow) acting from above over the entire width in the vehicle width direction at the upper and lower intermediate positions. The easily deformable portion 14 forms an inclined portion that refracts obliquely upward from the lower side toward the engine room side on the plate surface of the cowl inner 12, and has a substantially Z-shaped cross section that refracts vertically upward from the upper end of the inclined portion. Is formed.
[0019]
The cowl outer 13 is provided so as to protrude in a shelf shape from the upper edge of the cowl inner 12 toward the engine room side, and the rear edge flange is overlap-welded to the upper edge flange refracted toward the cabin side of the cowl inner 12. The cowl outer 13 is configured such that the lower edge of the windshield 70 to be fitted into the front window of the vehicle body is bonded to the bonding portion 130 provided at the front end of the upper surface, and the lower edge of the windshield 70 is supported.
[0020]
As shown in FIGS. 1 (A) and 1 (B), between the front edge of the cowl lower 11 and the front end of the cowl outer 13, there is a predetermined distance in the vehicle width direction between the front ends of the cowl lower 11 and the cowl outer 13. Are provided with a plurality of columnar members 2 made of a panel material that extends in the vertical direction. These columnar members 2 are impact-absorbing members that can be crushed and deformed by the action of the collision load F and absorb an impact when the collision load is applied by the crushed deformation (hereinafter, the columnar members are referred to as shock-absorbing members). . Each impact absorbing member 2 is formed integrally with the cowl outer 13 and is bent downward from the front edge of the cowl outer 13. Further, each shock absorbing member 2 is formed with reinforcing flanges 21 that are refracted in a substantially L-shaped cross section at the side edges on the left and right sides. A reinforcing flange (FIG. 1C) having the same cross-sectional shape as that of the reinforcing flange 21 is also formed on the front end edge of the cowl outer 13 positioned between the shock absorbing members 2. Each impact absorbing member 2 has a lower edge flange 22 whose lower end is refracted toward the engine room side and is welded to the front edge flange of the cowl lower 11 by superposition welding.
[0021]
  If an external object such as a pedestrian's head or shoulder hits the lower end of the windshield 70 from above due to a collision accident, a collision load F acts on the cowl 1 via the lower end of the windshield 70. Become. In this case, since the cowl 1 is provided with a plurality of shock absorbing members 2 that are mounted between the front edges of the cowl lower 11 and the cowl outer 13, the resistance of the cowl 1 to the collision load F is higher than that of a conventional cowl structure having an open cross section. Has improved. Therefore, the drag is exerted at the beginning when the external object collides, and the shock absorbing member 2 and the vertical wall portion 12 are stretched to such an extent that the external object is not damaged. Some are countered. After that, shock absorbing member due to the action of the load that was not canceled2The cowl inner 12 is crushed and deformed (indicated by the chain line in FIGS. 1B and 1C) to absorb the impact of the collision. At this time, the deformation stroke of the cowl 1 is suppressed to a small stroke, so that bottoming does not occur.
[0022]
Further, since the cowl 1 has a plurality of impact absorbing members 2 laid between the front edges of the cowl lower 11 and the cowl outer 13, the structure is simpler than a cowl structure having a conventional glass support portion. Each shock absorbing member 2 may have a structure in which another columnar member made of a panel material is bridged between the front edges of the cowl lower 11 and the cowl outer 13. By integrally molding the impact absorbing member 2 with the cowl outer 13 as in this embodiment, the impact absorbing member 2 can be easily molded when the cowl outer 13 is molded, and the productivity and assemblability are good.
[0023]
The resistance against the collision load F of the cowl 1 can easily damage an external object by changing the number and interval of the shock absorbing members 2 and the width and shape of each shock absorbing member 2 at the stage of designing the cowl. It can be set to a drag that does not give.
[0024]
Next, based on FIG. 2, a second embodiment of the present invention will be described with a focus on differences from the first embodiment. In the figure, the same members as those in the first embodiment are denoted by the same reference numerals, and the description thereof is omitted. As shown in FIGS. 2A, 2B, and 2C, the cowl 1A includes a cowl lower 11 that forms a bottom wall, a cowl inner 12 that forms a vertical wall, and a cowl outer 13 that forms an upper wall. It is. Between the front edge of the cowl lower 11 and the front edge of the cowl outer 13, a plurality of shock absorbing members 2 a that extend in the vertical direction are provided at predetermined intervals in the vehicle width direction.
[0025]
  Each shock absorbing member 2 a is integrally formed with the cowl outer 13. The cowl outer 13 is provided with a vertical plate 20 that is refracted downward from the front edge of the upper wall portion and extends vertically between the front edge of the upper wall portion and the front edge of the cowl lower 11 over the entire width in the vehicle width direction. A plurality of rectangular openings 23 are formed in the vertical plate 20 along the vehicle width direction, and a columnar shock absorbing member 2a is formed by a partition between adjacent rectangular openings 23. The rectangular opening 23 has a vertical dimension that is about two-thirds of the height dimension of the vertical plate 20 and leaves a blank portion at the vertical position of the vertical plate 20. The lateral width of the rectangular opening 23 is at least wider than the lateral width of the shock absorbing member 2a.A reinforcing flange 21 similar to that in the first embodiment is formed on the side edge of the shock absorbing member 2a.The upper edge of the rectangular opening 23 andOn the lower edge is a reinforcing flange 21 andA reinforcing flange having the same cross-sectional shape is provided.
[0026]
Each impact absorbing member 2a formed integrally with the vertical plate 20 is formed by superposing and welding a lower edge flange 22a having a lower edge of the vertical plate 20 bent toward the engine room to a front edge flange of the cowl lower 11.
[0027]
According to the present embodiment, when an external object hits the lower end of the windshield 70 from above and a collision load F acts on the cowl 1A, the same effects as those of the first embodiment can be obtained. In addition, since each of the shock absorbing members 2a formed integrally with the vertical plate 20 has the lower edge flange 22a connected in series in the vehicle width direction, when the shock absorbing member 2a and the cowl lower 11 are coupled, the lower edge flange 22a. Can be welded in series to the front edge flange of the cowl lower 11 in the vehicle width direction, so that the assembling work is better than in the first embodiment. In this embodiment, the vertical plate 20 constituting the shock absorbing member 2a is integrally formed with the cowl outer 13. However, the vertical plate may be a separate member, and according to this, the plate of the shock absorbing member 2a with respect to the cowl outer 13 is used. Since the thickness can be changed and the resistance against the collision load of the cowl is set, the thickness and thickness of the impact absorbing member 2a can be changed in addition to the number and interval of the impact absorbing members 2a and the width and shape of each impact absorbing member 2a. Convenient for setting drag.
[0028]
  When a plurality of impact absorbing members 2a are integrally formed by a vertical plate as in the second embodiment, a belt-like shape extending in the vehicle width direction is left between the upper and lower ends of each impact absorbing member 2a at the vertical position of the rectangular opening 23. In some cases, the strength against the vertical deformation of each impact absorbing member 2a becomes higher than necessary. Therefore, as shown in FIG.Reinforcing flanges 21 on both side edges of each shock absorbing member 2a are not formed at the upper and lower intermediate portions, but are formed in a flat plate shape over the entire width in the width direction of the shock absorbing member 2a.It is desirable to provide the easily deformable portion 24. According to this, the strength of the shock absorbing member 2a does not become higher than necessary, and the shock absorbing member 2a is easily crushed and deformed by the collision load F. The easily deformable portion 24 is not limited to this, and for example, a groove having a substantially square cross section may be provided in the entire width direction of the shock absorbing member 2a.
[0029]
Further, when a plurality of shock absorbing members 2a are integrally formed by the vertical plate 20, as shown in FIG. 4, the blank portion 25 forming the upper edge of the rectangular opening 23 located in the adjacent shock absorbing member 2a has a substantially mountain shape. It is desirable to provide a notch 26. According to this, the blank portion 25 connecting the upper ends of the adjacent shock absorbing members 2a is easily bent downward and deformed by the collision load F acting from above.
[0030]
For example, when an external object such as the head or shoulder of a pedestrian hits, the collision load F acts on the cowl 1A in a narrow range in a part in the vehicle width direction. As shown in FIG. 5A, when the collision load F acts on a position immediately above the margin portion 25 between the adjacent shock absorbing members 2a, the margin portion 25 is bent and deformed downward while the notch 26 is opened and deformed. At the same time, a collision load F acts on the shock absorbing members 2a on both sides, and these 2a are crushed downward and deformed. In this case, the upper wall portion of the cowl is also partially bent and deformed by the bending deformation of the blank portion 25. In this way, in addition to the impact absorbing effect due to the crushing deformation of the impact absorbing member 2a, the impact can be absorbed by the bending deformation of the upper wall portion and the blank portion 25.
[0031]
Further, as shown in FIG. 5B, when the collision load F acts on the position immediately above the impact absorbing member 2a, the notches 26 on both sides of the impact absorbing member 2a are opened and deformed while the impact absorbing member 2a is deformed. The margin part 25 and the upper wall part immediately above are bent and deformed, the shock absorbing member 2a is crushed and deformed, and in addition to the shock absorbing effect by the crushed deformation of the shock absorbing member 2a, the upper wall part and the blank part 25 are bent and deformed. A shock absorbing effect is obtained.
[0032]
The cowl 1A supports the lower end of the windshield 70 by adhering it to the front end of the upper surface of the cowl outer 12. If the supporting force is low, the lower edge of the windshield 70 may vibrate and may generate abnormal noise. In particular, the lower edge of the windshield 70 tends to vibrate at the center in the vehicle width direction. Therefore, it is necessary to reinforce the support force at the center of the cowl 1A in the vehicle width direction, and the support force strengthening structure is shown in FIG. The dash panel 3 has a substantially hat-shaped reinforcement 30 that forms a closed cross-section with the panel surface along the panel surface on the vehicle compartment side in the center in the vehicle width direction, from the lower edge of the dash panel 3. It is installed in the vertical direction over the upper edge.
[0033]
As shown in FIGS. 6 and 7 (A), the upper end of the reinforcement 30 and the upper and lower intermediate portions of the cowl inner 12 are slanted in the center of the cowl 1A in the vehicle width direction at the rear position on the passenger compartment side. A first reinforcing member 51 made of a thin metal plate is provided to connect the back surface of the cowl inner 12 and the upper end of the reinforcement 30.
[0034]
Further, as shown in FIGS. 6 and 7B, at the center in the vehicle width direction inside the cowl 1A, the lower surface of the glass bonding portion 130 of the cowl outer 13, the upper and lower intermediate portions of the inner surface of the cowl inner 12, and the cowl lower 11 A second reinforcing member 52 is provided to connect the front and rear intermediate portions of the upper surface. The second reinforcing member 52 is a narrow-width metal body having a substantially hat-shaped cross section extending in the vertical direction, and the upper part from the upper and lower middle part is refracted into a front diagonally upward shape with the open side as the front. The second reinforcing member 52 has a lower end coupled to the front / rear intermediate portion of the upper surface of the cowl lower 11 and is erected in a substantially vertical direction, and a rear surface of the refracting portion is coupled to the upper / lower intermediate portion of the inner surface of the cowl inner 12. The upper end is extended obliquely from the front to the front and is coupled to the lower surface of the glass bonding portion 130 of the cowl outer 13.
[0035]
Further, on the lower surface of the center portion in the vehicle width direction of the cowl 1 </ b> A, as shown in FIGS. 6 and 7C, forward from the upper end of the dash panel 3 on the engine room side along the lower surface of the cowl lower 11. A second reinforcing member 53 having a shallow cross section and a substantially inverted hat shape is provided to support the cowl lower 11 from below.
[0036]
The cowl 1 </ b> A connects the rear and lower surfaces of the vehicle compartment side at the center in the vehicle width direction to the highly rigid portion of the dash panel 3 reinforced by the reinforcement 30 by the first and third reinforcing members 51 and 53. In addition to being supported by the highly rigid portion of the dash panel 3, the glass bonding portion 130 is supported from below by the cowl lower 11 reinforced by the third reinforcing member 53 via the second reinforcing member 52. Therefore, the vibration of the lower edge of the windshield 70 is suppressed.
[0037]
  The reinforcing portion of the cowl 1A can sufficiently suppress vibration by reinforcing a narrow range of the central portion with respect to the entire length of the cowl 1A in the vehicle width direction.I can do itSince the range to be reinforced is narrow, the possibility that an external object such as a pedestrian hits the position directly above the reinforcing portion is reduced. Even if the second reinforcing member 52 hits a position directly above the reinforcing portion, the upper reinforcing portion is bent and deformed centering on the middle bent portion, and the glass bonding portion 130 is lowered, so that the shock absorbing member 2a is also crushed and deformed. (Indicated by the chain line in FIG. 6). Accordingly, since the impact is absorbed by the crushing deformation of the second reinforcing member 52 and the impact absorbing member 2a, damage to external objects can be reduced.
[0038]
FIG. 8 shows a third embodiment of the present invention. As shown in FIGS. 8A and 8B, the cowl 1 </ b> B of this embodiment is formed by two panels of a cowl upper 10 and a cowl lower 11. The cowl upper 10 rises from a joint portion between the rear edge flange of the cowl lower 11 and the upper edge flange 31 of the dash panel 3, and has a vertical wall portion 12a having an easily deformable portion 14 in the middle between the upper and lower sides, and an upper edge of the vertical wall portion 12a. The upper wall portion 13a that is refracted and projects toward the engine room side, and a plurality of shock absorbing members 2a that vertically extend the front edge of the upper wall portion 13a and the front end portion of the cowl lower 11 are integrally formed.
[0039]
The shock absorbing member 2a is formed between the adjacent rectangular openings 23 by forming a plurality of rectangular openings 23 along the vehicle width direction on a vertical plate that is refracted from the front edge of the upper wall portion 13a and extends downward. It is.
[0040]
According to the present embodiment, when an external object hits the lower end portion of the windshield 70 from above and a collision load F acts on the cowl 1B, the same effects as those of the first embodiment can be obtained. Further, since the vertical wall portion 12a, the upper wall portion 13a, and the impact absorbing member 2a are integrally formed, the number of welding points is small and the productivity of the cowl 1B is good.
[0041]
FIG. 9 shows a fourth embodiment of the present invention. As shown in FIGS. 9A and 9B, the cowl 1 </ b> C according to the present embodiment is a vertical structure that rises from the joint between the rear edge flange of the cowl lower 11 and the upper edge flange 31 of the dash panel 3 at the upper part of the cowl lower 11. A cowl upper 10a having a wall portion 12a and an upper wall portion 13a that refracts from the upper edge of the vertical wall portion 12a and projects toward the engine room side is installed, and the front edge of the upper wall portion 13a of the cowl upper 10a and the cowl lower 11 A plurality of impact absorbing members 2b extending in the vertical direction are bridged between the rear end portions of the two.
[0042]
The plurality of shock absorbing members 2b are formed in a vertical plate 20a made of a different member by forming a plurality of rectangular openings 23 along the vehicle width direction, and between the adjacent rectangular openings 23, respectively. The shock absorbing member 2b is formed by superposing and welding the upper edge flange 27 to the lower surface of the front edge flange of the upper wall portion 13a of the cowl upper 10a, and the lower edge flange 22b to the dash panel 3 of the rear edge flange of the cowl lower 11 and the lower end of the cowl upper 10a. Polymerization welding is performed at the front position of the joint portion.
[0043]
According to the present embodiment, when an external object hits the lower end of the windshield 70 from above and a collision load F acts on the cowl 1C, the same operational effects as in the first embodiment are obtained, and the impact absorbing member 2b Since the lower end is coupled to a position close to the upper edge of the dash panel 3, the resistance against the collision load F is high, and the deformation stroke can be further reduced.
[0044]
FIG. 10 shows a fifth embodiment of the present invention. As shown in FIGS. 10 (A) and 10 (B), the cowl 1D of the present embodiment is obtained by replacing the vertical wall portion of the cowl structure and the shock absorbing member described in the fourth embodiment with the front and rear positions. There is a vertical wall portion 12b that rises from the front side position of the coupling portion between the rear edge flange of the cowl lower 11 and the dash panel 3 at the upper portion of the cowl lower 11, and is refracted from the upper edge of the vertical wall portion 12b to the vehicle interior side. A cowl upper 10b provided with an overhanging upper wall portion 13b is installed, and a plurality of impact absorbing members 2c are vertically mounted between the upper wall portion 13b of the cowl upper 10b and the dash panel 3 coupling portion of the cowl lower 11 It is.
[0045]
The plurality of shock absorbing members 2c are formed in a vertical plate 20b made of a separate member, with a plurality of rectangular openings 23 along the vehicle width direction, and formed between adjacent rectangular openings 23. In the impact absorbing member 2c, the upper edge flange 27a is superposed and welded to the lower surface of the glass bonding portion 130 of the cowl upper 10b, and the lower edge flange 22c is superposed and welded integrally with the joint portion of the rear edge flange of the cowl lower 11 with the dash panel 3. It is.
[0046]
According to this embodiment, the same effect as the fourth embodiment can be obtained. In the third to fifth embodiments, in order to reinforce the supporting force for supporting the lower edge of the windshield 70 of the cowl 1B, 1C, 1D, the cowl 1B, 1C, 1D is centered in the vehicle width direction. The first, second and third reinforcing members 51, 52, 53 (FIGS. 6 and 7) and the like are desirably applied.
[0047]
【The invention's effect】
According to the present invention, an external object such as a pedestrian is provided with a simple structure in which an impact absorbing member extending in the vertical direction is opposed to the vertical wall portion between the upper wall portion and the bottom wall portion of the cowl. The cowl's moderate drag against the impact load acting in the event of a collision and the shock absorption performance due to the crushing deformation of the cowl can be exerted in a well-balanced manner. When a collision accident occurs, the cowl is deformed without causing the cowl to bottom out. It is possible to absorb the impact on the external object with certainty.
[Brief description of the drawings]
1A and 1B show a first embodiment of the present invention, in which FIG. 1A is an overall perspective view of a cowl, and FIG. 1B is a cross-sectional view taken along line IB-IB in FIG. FIG. 1C is a cross-sectional view taken along line IC-IC in FIG.
2A and 2B show a second embodiment of the present invention, in which FIG. 2A is an overall perspective view of a cowl, FIG. 2B is a cross-sectional view taken along line IIB-IIB in FIG. FIG. 2C is a cross-sectional view taken along line IIC-IIC in FIG.
FIG. 3 is a perspective view of main parts showing a modification of the second embodiment.
FIG. 4 is a perspective view of relevant parts showing another modification of the second embodiment.
FIGS. 5A and 5B are schematic views showing a deformed state due to a collision load according to another modified example.
FIG. 6 is a main part perspective view showing still another modification of the second embodiment.
7A and 7B show a reinforcing member used in the above-described still another modified example. FIG. 7A is a perspective view of the first reinforcing member, and FIG. 7B is a perspective view of the second reinforcing member. FIG. 7C is a perspective view of the third reinforcing member.
8A and 8B show a third embodiment of the present invention, in which FIG. 8A is a cross-sectional view corresponding to FIG. 2B, and FIG. 8B is a cross-sectional view corresponding to FIG. It is.
9A and 9B show a fourth embodiment of the present invention, in which FIG. 9A is a cross-sectional view corresponding to FIG. 2B, and FIG. 9B is a cross-sectional view corresponding to FIG. It is.
10A and 10B show a fifth embodiment of the present invention, in which FIG. 10A is a cross-sectional view corresponding to FIG. 2B, and FIG. 10B is a cross-sectional view corresponding to FIG. It is.
11A is a perspective view of a cowl having a conventional open cross-sectional structure, and FIG. 11B is a cross-sectional view taken along line XIB-XIB in FIG. 11A.
12A and 12B show a cowl structure provided with a conventional glass support portion, in which FIG. 12A is a longitudinal sectional view thereof, and FIG. 12B is a longitudinal sectional view of a state deformed by a collision load.
[Explanation of symbols]
  1,1A, 1B, 1C, 1D cowl
  11 Bottom wall
  12, 12a, 12b, 12c Vertical wall
  13, 13a, 13b, 13c Upper wall portion
  130 Glass bonding part
  14 Easy deformation of vertical wall
  2, 2a, 2b, 2c Shock absorbing member
  21 Reinforced flange
  24 Easy deformation part
    25 Connecting part (margin)
  26 Easily deformable part of connecting part
  3 Dash panel
  30 Dash reinforcement
  51 1st reinforcement member
  52 Second reinforcing member
  53 Third reinforcing member
  F Impact load

Claims (8)

車両のエンジンルームと車室とを仕切る縦壁状のダッシュパネル(3)の上縁に沿って車幅方向に延び、車室側からエンジンルーム側へ棚状に延びる底壁部(11)と、該底壁部(11)から立設しかつ上下方向中間位置に上方から作用する荷重によって上下に潰れ変形容易な易変形部(14)を有する縦壁部(12)と、該縦壁部(12)の上縁から棚状に張り出しフロントガラス(70)の前縁を支持する上壁部(13)とからなる車両のカウル構造において、
上記上壁部(13)と上記底壁部(11)との間に、上壁部(13)と底壁部(11)とを上下方向に架けわたすパネル材からなる柱状の衝撃吸収部材(2a)の複数を、該衝撃吸収部材(2a)の幅よりも車幅方向に広い間隔をおいて設置し、
上記各衝撃吸収部材(2a)には左右両側縁に補強フランジ ( 21 ) を形成し、上下方向中間部では上記補強フランジ ( 21 ) を非形成として易変形部(24)を設け、
カウル(1)の上方から衝突荷重が作用したときに上記易変形部(24)で上下に潰れ変形して衝撃を吸収するようになしたことを特徴とする車両のカウル構造。
A bottom wall (11) extending in the vehicle width direction along the upper edge of the vertical wall-shaped dash panel (3) separating the engine room and the vehicle compartment of the vehicle and extending in a shelf shape from the vehicle compartment side to the engine room side; A vertical wall portion (12) having an easily deformable portion (14) which is erected from the bottom wall portion (11) and is easily crushed up and down by a load acting from above at an intermediate position in the vertical direction; and the vertical wall portion (12) In a cowl structure of a vehicle, which is formed in a shelf shape from the upper edge and includes an upper wall portion (13) supporting the front edge of the windshield (70) ,
Between the upper wall portion (13) and the bottom wall (11), columnar shock absorbing member made of an upper wall portion (13) and a bottom wall portion (11) from vertically hung pass panel material ( A plurality of 2a) are installed at a wider interval in the vehicle width direction than the width of the shock absorbing member (2a),
Each of the shock absorbing members (2a) is provided with reinforcing flanges ( 21 ) on the left and right side edges, and provided with an easily deformable portion (24) without forming the reinforcing flange ( 21 ) at the middle in the vertical direction .
A cowl structure for a vehicle, wherein when a collision load is applied from above the cowl (1), the easily deformable portion (24) is crushed up and down to absorb an impact .
請求項1に記載の車両のカウル構造において、
上記縦壁部(12)を、上記底壁部(11)の後縁位置から上記ダッシュパネル(3)を上方へ延長するように立設するとともに、上記上壁部(13)を縦壁部(12)の上縁からエンジンルーム側へ棚状に突設し、上記衝撃吸収部材(2a)を、上記上壁部(13)の前縁と上記底壁部(11)の前縁との間に架けわたした車両のカウル構造。
The vehicle cowl structure according to claim 1,
The vertical wall portion (12) is erected so as to extend the dash panel (3) upward from the rear edge position of the bottom wall portion (11), and the upper wall portion (13) is (12) Projecting in a shelf shape from the upper edge to the engine room side, the shock absorbing member (2a) is connected to the front edge of the upper wall part (13) and the front edge of the bottom wall part (11). The cowl structure of the vehicle between them .
請求項1に記載の車両のカウル構造において、
上記縦壁部(12)を、上記底壁部(11)の後縁位置から上記ダッシュパネル(3)を上方へ延長するように立設するとともに、上記縦壁部(12)の上端部をエンジンルーム側へ屈折させて上記上壁部(13)を形成し、上記衝撃吸収部材(2a)を、上記上壁部(13)の前縁と上記底壁部(11)の後縁寄りの位置で上記ダッシュパネル(3)の上縁付近との間に架けわたした車両のカウル構造。
The vehicle cowl structure according to claim 1,
The vertical wall portion (12) is erected so as to extend the dash panel (3) upward from the rear edge position of the bottom wall portion (11), and the upper end portion of the vertical wall portion (12) is The upper wall portion (13) is formed by being refracted toward the engine room side, and the shock absorbing member (2a) is placed near the front edge of the upper wall portion (13) and the rear edge of the bottom wall portion (11). The cowl structure of the vehicle spanned between the upper edge of the dash panel (3) at the position .
請求項1に記載の車両のカウル構造において、
上記縦壁部(12)を、上記底壁部(11)の前後中間位置から立設するとともに、上記縦壁部(12)の上端部を車室側へ屈折させて上記上壁部(13)を形成し、上記衝撃吸収部材(2a)を、上記上壁部(13)のフロントガラス(70)接着部と上記底壁部(11)の後縁の上記ダッシュパネル(3)の直上位置との間に架けわたした車両のカウル構造。
The vehicle cowl structure according to claim 1,
The vertical wall portion (12) is erected from the front and rear intermediate positions of the bottom wall portion (11), and the upper wall portion (13) is refracted toward the passenger compartment side with respect to the vertical wall portion (12). And the shock absorbing member (2a) is positioned directly above the dash panel (3) at the rear edge of the windshield (70) and the bottom wall (11) of the upper wall (13). The cowl structure of the vehicle built between the two .
請求項1ないし請求項4のいずれかに記載の車両のカウル構造において、
上記複数の衝撃吸収部材(2a)は、それらの上端間、および下端間を車幅方向に帯状に連結せしめた車両のカウル構造。
In the cowl structure of the vehicle according to any one of claims 1 to 4 ,
The plurality of shock absorbing members (2a) are a cowl structure of a vehicle in which the upper end and the lower end are connected in a band shape in the vehicle width direction .
請求項5に記載の車両のカウル構造において、
上記複数の衝撃吸収部材(2a)の上端間を連結する連結部(25)に、上記上方から衝突荷重が作用したときに潰れ変形容易な易変形部(26)を形成した車両のカウル構造。
In the cowl structure of a vehicle according to claim 5,
A vehicle cowl structure in which an easily deformable portion (26) that is easily crushed and deformed when a collision load is applied to the connecting portion (25) connecting the upper ends of the plurality of shock absorbing members (2a) from above is formed .
請求項1ないし請求項6のいずれかに記載の車両のカウル構造において、
上記縦壁部(12)、上記上壁部(13)、および上記衝撃吸収部材(2a)を一体に成形した車両のカウル構造。
The vehicle cowl structure according to any one of claims 1 to 6 ,
A vehicle cowl structure in which the vertical wall portion (12), the upper wall portion (13), and the impact absorbing member (2a) are integrally formed .
請求項1ないし請求項6のいずれかに記載の車両のカウル構造において、
上記ダッシュパネル(3)には、車幅方向の中央位置に、車室側の壁面に沿ってダッシュパネル(3)を補強するダッシュリインフォースメント(30)を設け、上記カウル(1)には、車幅方向の中央位置に、上記縦壁部(12)と上記ダッシュリインフォースメント(30)の上端とを連結する第1の補強部材(51)と、上記カウル(1)の内部に設けられ上記上壁部(13)と上記縦壁部(12)および上記底壁部(11)とを連結 する第2の補強部材(52)、および上記ダッシュパネル(3)から上記底壁部(11)の下面に沿って上記エンジンルーム側へ突出する第3の補強部材(53)を設けた車両のカウル構造。
The vehicle cowl structure according to any one of claims 1 to 6 ,
The dash panel (3) is provided with a dash reinforcement (30) that reinforces the dash panel (3) along the wall surface on the passenger compartment side at a central position in the vehicle width direction. A first reinforcing member (51) for connecting the vertical wall portion (12) and the upper end of the dash reinforcement (30) at the center position in the vehicle width direction, and provided inside the cowl (1) A second reinforcing member (52) for connecting the upper wall (13) to the vertical wall (12) and the bottom wall (11 ), and the bottom wall (11) from the dash panel (3). A vehicle cowl structure provided with a third reinforcing member (53) protruding toward the engine room along the lower surface of the vehicle.
JP2003009077A 2003-01-17 2003-01-17 Vehicle cowl structure Expired - Fee Related JP3947709B2 (en)

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