JP3911730B2 - Pump and manufacturing method thereof - Google Patents

Description

BACKGROUND OF THE INVENTION
[0001]
  The present invention relates to a pump.Used for boiler feedwater with high dissolved oxygen concentration treated by the combined water treatment methodThe present invention relates to a water supply pump used in a power plant and a method for manufacturing the same.
[Prior art]
[0002]
  Since hard chrome plating has good wear resistance and excellent slidability, it is frequently used for sliding parts of various pumps. For example, hard chrome plating is applied to the shaft, sleeve, and impeller of a boiler feed pump used in a power plant for the following reasons. Since a rotating load (hereinafter simply referred to as a shaft) of a boiler feed pump is subjected to repeated loads due to high-speed rotation over a long period of time, 13% Cr steel having excellent fatigue strength is used. Further, since the impeller is fixed to the shaft by shrink fitting, the slidability with respect to the shaft of the impeller during assembly and disassembly greatly affects the workability during maintenance. Since the impeller is also required to have a strength that can withstand centrifugal force generated by high-speed rotation, 13% Cr cast steel is also used. Generally, since the slidability between 13% Cr steel materials is not good, the impeller fixed to the shaft by shrink fitting is likely to be engaged with the shaft during assembly and disassembly. The engagement between the impeller and the shaft hinders workability when the impeller is extracted from the shaft during maintenance. Therefore, the shaft is coated with hard chrome plating to prevent biting when the impeller is pulled out of the shaft during maintenance.
[0003]
  Further, since the impeller partially slides with the diffuser or the pump casing, wear resistance is required, and the sliding portion is coated with hard chrome plating.
[0004]
  The boiler feed pump boosts the condensate and feeds it as feed water to a boiler that generates steam that drives the main turbine. Therefore, the condensate sucked by the boiler feed pump has been circulated through the boiler and the turbine, and the condensate includes a scale generated in the thermal power plant. The scale mixed with the condensate and sucked into the boiler feed pump is accelerated by the impeller, and a part of the scale adheres to the impeller. There is an example where the scale attached to the impeller blocks the flow path and becomes a resistance against water flow, causing a decrease in the performance of the boiler feed pump and an increase in vibration. Although the detailed mechanism of scale adhesion to the impeller is not clear, it is thought to be mechanical adhesion due to high-speed impact. Therefore, it is considered that by increasing the surface hardness of the impeller, the adhesion force due to high-speed impact of the scale can be reduced, and attempts have been made to coat the impeller with hard chrome plating.
[0005]
  A sleeve is attached to the shaft end, and a shaft seal is formed by sliding in a ring made of hardened steel and handling water. Since the sleeve is required to have wear resistance, it is usually coated with hard chrome plating.
[0006]
  A technique for coating hard chrome plating on the shaft surface of a boiler feed pump is disclosed in pages 85 to 93 of “Thermal Power Generation”, Vol. 38, No. 12 (1987, vol 38, No. 12).
[Problems to be solved by the invention]
[0007]
  Hard chrome plating is formed by electroplating, and is widely used as a method of forming a hard coating relatively easily, and has a track record in coating boiler shafts and impellers. However, in recent years, changes in water treatment methods for thermal power plants have been studied for the following reasons.
[0008]
  In the conventional water treatment of a thermal power plant, a volatile substance treatment (hereinafter abbreviated as “AVT: All Volatile Treatment”) in which dissolved oxygen in water is made as zero as possible by adding highly volatile ammonia or the like is performed. However, recently there has been an opinion that this volatile material treatment is not always effective against the corrosion of the entire boiler piping. Furthermore, contrary to the conventional method, there is a report that water that has been subjected to oxygen treatment that increases the dissolved oxygen concentration by injecting an appropriate amount of oxygen into the feed water forms a stable oxide film on the inner surface of the pipe and suppresses scale generation from the inner surface of the pipe. Has been. In addition, the neutral water treatment method (henceforth abbreviated as NWT: Neutral Water Treatment) which carries out pH at neutrality for oxygen treatment, and the compound water treatment method (henceforth CWT: Combined Water Treatment) which carries out at pH 8-9. The effect of CWT has been confirmed in a demonstration test using an actual plant.
[0009]
  The following problems are expected for hard chrome plating in response to changes in the water treatment method as described above. In general, hard chrome plating has many fine vertical cracks that reach the interface with the base material from the surface, and the corrosion resistance is never sufficient. However, as mentioned above, in the water supply of thermal power plants, AVT is applied to make dissolved oxygen in water as zero as possible, so even if there are many fine vertical lines in hard chrome plating, its corrosion resistance is a problem. There wasn't.
[0010]
  However, as described above, when the CWT increases in dissolved oxygen concentration in the feed water, electrocorrosion occurs between the hard chrome plating and the underlying 13% Cr steel at the fine vertical portions of the hard chrome plating, and the plating The occurrence of peeling is expected. Therefore, when the treatment method for thermal power plant feed water is changed from AVT to CWT (or NWT), surface treatment instead of hard chrome plating must be applied or its corrosion resistance must be improved.
[0011]
  The above-mentioned method of applying hard chrome plating to the shaft surface or impeller surface does not take into account that the treatment method of thermal power plant water supply changes from AVT to CWT, and the shaft surface in the water supply with increased dissolved oxygen concentration There was a problem of corrosion on the impeller surface.
[0012]
  Further, in the case of a pump that handles water containing a large amount of solid suspended matter, there is a problem that the life of the pump is shortened due to wear of the impeller due to the solid suspended matter.
[0013]
  The purpose of the present invention is toTreated with the composite water treatment method (CWT)High dissolved oxygen concentrationThe waterEven when handlingTo provide a pump excellent in the corrosion resistance and wear resistance of a shaft and an impeller formed of a steel material containing Cr, and a manufacturing method thereofIt is in.
[Means for Solving the Problems]
[0014]
  In order to achieve the above object, in the pump of the present invention, the shaft and the impeller are formed of a steel material containing Cr, and are fixed to each other by shrink fitting, and a part or the entire surface of at least one member of the shaft and the impeller is It is characterized by being coated with a hard chromium plating film and impregnated with resin or glass. Where the treeAs the fat, it is desirable to use a fluororesin or a silicon resin that is relatively excellent in heat resistance. In the case of using glass, SiOx that can be formed by heating after impregnating a solvent containing silicon (Si) is preferable because of its excellent heat resistance.
[0015]
  The thickness of the hard chrome plating film is 0.3 mm or more when the product is completed due to wear resistance and corrosion resistance in the case of shafts, and at least 0.1 mm after final polishing due to wear resistance and corrosion resistance in the case of impellers. mm Preferably 0.3 mm It is desirable to have the above.
[0016]
  Moreover, the manufacturing method of the pump of the present invention includes:After machining the shaft or impeller into a predetermined shape, electroplatingHard chrome platingThe shaft or impeller is covered with a film, and then processed into a predetermined dimension. afterwards,Hard chrome platingImpregnating the film with resin. After resin impregnation, remove unnecessary resin on the coating surfaceThe shaft and impeller are fixed by shrink fitting. MaAs a resin impregnation method,Hard chrome platingIt is desirable to use a vacuum impregnation method in order to infiltrate the resin into the fine cracks of the film. What is vacuum impregnation?Hard chrome platingThe shaft and impeller coated with the film are placed in a vacuum vessel, and after evacuation, molten resin is injected into the vessel andHard chrome platingThis is an impregnation method in which the resin penetrates into the fine cracks in the film.
[0017]
  Also,Another manufacturing method of the pump of the present invention is as follows:After machining the shaft and impeller into a predetermined shape, electroplatingHard chrome platingThe shaft or impeller is covered with a film, and then processed into a predetermined dimension. Thereafter, a solvent containing silicon (Si) is removed from the shaft or impeller.Hard chrome platingThe film is impregnated, and then the film is heated to convert silicon in the solvent impregnated into the film into SiO x. Then remove excess SiOx and residue on the coating surface.And fix the shaft and impeller by shrink fittingThe As a method of impregnating a solvent containing silicon (Si), a method of immersing a shaft and an impeller in the solvent is desirable. At this time, if vibration is applied by ultrasonic waves, the impregnation of the solvent becomes more reliable. When the shaft and impeller are large and difficult to immerse, a method of applying a solvent and then heating may be used. However, in this case, it is desirable to repeatedly apply the solvent and heat.
[0018]
  According to the present invention,Cover part or all of the surface of the shaft or impellerHard chrome platingThe film has microcracks in the film, but since there is resin or glass impregnated in the microcracks, there is no defect (space) reaching the interface with the base material (underlying material) from the film surface. Therefore, even when handling water with high dissolved oxygen concentrationHard chrome platingThere is no electrocorrosion between the coating and the base material,Hard chrome platingNo peeling or destruction of film. Also,Hard chrome platingResin or glass impregnating the film does not reduce the hardness of the film,WhenSufficient biting resistance when fitting the impeller. Also, resin and glass simply penetrate into fine cracks and plug them.Hard chrome platingSince the hardness of the entire film is not lowered, the adhesion force of the scale due to the impact on the impeller is reduced, and the adhesion amount of the scale is reduced. Resin is superior to glass in terms of permeability and sealing properties, and glass is superior to resin in terms of heat resistance.
[0019]
  Furthermore, in the shaft or impeller of the above structure, fine cracks were sealed with resin or oxide.Hard chrome platingIt is effective to coat a film containing Ni on the lower layer of the film. At this time, the film thickness of the Ni-containing film is desirably at least 10 nm from the viewpoint of corrosion resistance, and the Ni-containing film desirably includes at least 80 wt% Ni.
DETAILED DESCRIPTION OF THE INVENTION
[0020]
  FIG. 1 is a longitudinal sectional view of a barrel type boiler feed pump according to an embodiment of the present invention. However, in this figure, in order to avoid complication, the cross section hatching for each part is not strictly distinguished, and the cross section is not displayed for the axis.
[0021]
  The boiler feed pump shown in FIG. 1 includes a casing 1 having a suction port 2 and a discharge port 7, a shaft 3 that is housed in the casing 1 and rotates, an impeller 4 that is fitted and fixed to the shaft 3, and rotates together. A diffuser 5 provided on the outer periphery and a stage 6 provided on the outer periphery of the diffuser 5 are configured.
[0022]
  In the boiler feed pump configured as described above, water sucked from the suction port 2 of the casing 1 is pressurized by the impeller 4 fixed to the shaft 3 and rotating together, and discharged to the diffuser 5 provided on the outer periphery of the impeller 4. The water discharged to the diffuser 5 flows into the stage 6 provided on the outer periphery of the diffuser 5, the outward flow is changed inward by the stage 6, and is guided to the impeller 4 at the next stage. In this way, the pressure increasing process by the impeller 4 is repeated and pressurized, and the structure is discharged from the discharge port 7.
[0023]
  FIG. 2 shows a detailed cross section of the shaft 3 of the boiler feed pump according to the first embodiment of the present invention. In FIG. 2, the shaft 3 made of 13% Cr + several% Mo steel is covered with a hard Cr plating film 8 formed by electroplating. The hard Cr plating film 8 has a large number of microcracks 110 that reach from the surface of the film 8 to the interface with the shaft 3 and the vicinity thereof. In the boiler feed pump shaft of this embodiment, the fine crack 110 is impregnated with a fluororesin 111. Since the microcracks 110 are filled with the fluororesin 111, oxygen does not reach the surface of the shaft 3 even in water having a high dissolved oxygen concentration, and the hard Cr plating film 8 and the shaft 3 There is no electrocorrosion at the interface. Further, since the hard Cr plating film 8 has a Vickers hardness of about 800 to 1000, the resistance to biting during assembly and disassembly of the impeller is increased.
[0024]
  In this embodiment, the final film thickness of the hard Cr plating is about 0.5 mm. In consideration of corrosion resistance and biting resistance, the final film thickness of the hard Cr plating is about 0.1 mm or more, preferably about 0.3 mm or more.
[0025]
  FIG. 3 is a process diagram showing the manufacturing procedure of the shaft of the boiler feed pump shown in FIG. The shaft material subjected to the predetermined heat treatment is processed into a predetermined shape by cutting (procedure 31). At this time, the thickness of the film formed in the subsequent process is processed into a shape dimension that allows for the thickness. Then, after pre-processing (cleaning and degreasing) of the shaft 3 (procedure 32), a hard Cr plating coating is performed by an electroplating method (procedure 33). In this example, the film thickness of the hard Cr plating at this stage is 0.8 to 1 mm. A predetermined shaft diameter is processed with a predetermined accuracy by polishing after plating (procedure 34). The final film thickness of the hard Cr plating after processing to a predetermined shaft diameter is about 0.5 mm.
[0026]
  Next, the fluororesin is impregnated into the hard Cr plating film (more precisely, the fine crack of the plating film) by the vacuum impregnation method (procedure 35). First, the shaft 3 is arranged in a vacuum vessel, and after evacuation, a molten fluororesin 111 is injected into the vessel. Next, the resin is pressurized by atmospheric pressure, and the fluororesin 111 is infiltrated into the inside of the fine crack of the Cr plating film. After maintaining this state for a predetermined time, it is taken out into the atmosphere and cooled. After cooling, unnecessary resin on the surface of the plating film is removed, the shaft dimensions are measured, final correction is performed (procedure 36), and the assembly is provided.
[0027]
  In this embodiment, the fluororesin 111 is used as the impregnation resin. However, the resin may be a silicon resin and is not limited to the fluororesin.
[0028]
  In this embodiment, the fluororesin 111 is impregnated by the vacuum impregnation method, but the vacuum impregnation method is difficult to apply to a large member. In this case, a method of dipping in a container filled with a molten resin may be used, and the method is not limited to the vacuum impregnation method.
[0029]
  FIG. 4 shows a detailed cross section of the shaft 3 of the boiler feed pump according to the second embodiment of the present invention. In FIG. 4, the shaft 3 made of 13% Cr + several% Mo steel is covered with a hard Cr plating film 8 formed by electroplating. The hard Cr plating film 8 has many fine cracks 210 reaching from the surface of the film 8 to the interface with the shaft 3 and the vicinity thereof. In the shaft of the boiler feed pump of the present embodiment, since the inside of the fine crack 210 is filled with SiOx 211, even in water with a high dissolved oxygen concentration, electric corrosion occurs at the interface between the hard Cr plating film 8 and the shaft 3. Will not occur. Further, since the hard Cr plating film 8 has a Vickers hardness of about 800 to 1000, the resistance to biting during assembly and disassembly of the impeller is increased.
[0030]
  In this embodiment, the final film thickness of the hard Cr plating is about 0.5 mm. In consideration of corrosion resistance and biting resistance, the final film thickness of the hard Cr plating is about 0.1 mm or more, preferably about 0.3 mm or more.
[0031]
  FIG. 5 is a process diagram showing the manufacturing procedure of the shaft of the boiler feed pump of the embodiment shown in FIG. The shaft material that has been subjected to a predetermined heat treatment is processed into a shape dimension that allows for the thickness of the film by cutting (procedure 51), and then pretreatment such as cleaning and degreasing is performed (procedure 52). After pretreatment, hard Cr plating is performed by electroplating (procedure 53). In this embodiment, the thickness of the hard Cr plating at this stage is about 0.8 to 1 mm. The shaft diameter is processed to a predetermined dimension with a predetermined accuracy by polishing after plating (procedure 54). The final film thickness of the hard Cr plating is about 0.5 mm. Next, it is immersed in a solvent in which ethyl silicate is dissolved (procedure 55). The solvent for dissolving ethyl silicate may be alcohol. Ethyl alcohol is easy to handle. In order to promote the penetration of the solvent in which the ethyl silicate is dissolved into the fine crack 210 of the hard Cr plating, vibration is applied by an ultrasonic vibrator. After immersion for a predetermined time, the shaft is heated and dried in the atmosphere (procedure 56). In this step, silicon in the solvent that has permeated the microcracks 210 is converted to SiO x. In this example, heating was performed at about 200 ° C. for about 1 hour. After cooling, the steps of immersion in a solvent and heat drying are performed again. In order to ensure the corrosion resistance of the film containing Cr, it is necessary to repeat the above process at least twice, preferably at least three times. After the above steps are completed, the unnecessary solvent is removed, the shaft dimensions are measured, the final correction is performed (step 57), and the assembly is provided.
[0032]
  FIG. 6 shows the appearance of the impeller 4 of the boiler feed pump according to the third embodiment of the present invention. FIG. 7 shows a detailed cross section of the impeller 4 shown in FIG. In FIG. 7, an impeller 4 made of 13% Cr cast steel is covered with a hard Cr plating film 8 formed by electroplating. The hard Cr plating film 8 has a large number of fine cracks 310 reaching the interface with the impeller 4 and the vicinity thereof from the surface of the film 8. In the boiler feed pump impeller 4 of this embodiment, the fine crack 310 is impregnated with a fluororesin 311. Since the fine crack 310 is filled with the fluororesin 311, electrocorrosion does not occur at the interface between the hard Cr plating film 8 and the impeller 4 even in water having a high dissolved oxygen concentration. Further, since the hard Cr plating film 8 has a hardness of about 800 to 1000 in terms of Vickers hardness, the adhesion force when a scale contained in water collides decreases.
[0033]
  In this embodiment, the final film thickness of the hard Cr plating is about 0.3 mm. It is not necessary to increase the film thickness of the hard Cr plating for the impact adhesion of the scale. However, if the thickness is too thin, the corrosion resistance is greatly reduced, and considering the corrosion resistance, the final film thickness of the hard Cr plating is about 0.1 mm or more, preferably about 0.3 mm or more.
[0034]
  FIG. 8 is a process diagram showing an example of a manufacturing procedure of the impeller 4 of the boiler feed pump of the embodiment shown in FIG. First, the impeller manufactured by casting (procedure 81) is subjected to a predetermined heat treatment to perform shape correction (procedure 82). Thereafter, pretreatment (procedure 83) and hard Cr plating are applied by electroplating (procedure 84). In this embodiment, the thickness of the hard Cr plating at this stage is about 0.3 mm. Next, it is processed into a predetermined dimension by polishing (procedure 85). At this time, the portion to be polished is only a portion where the electric hard Cr plating film thickness becomes extremely thick due to electric field concentration, and if the film thickness is reduced or the plating conditions are optimized, shape correction by polishing is not necessary. . Next, the fluororesin 311 is impregnated by a vacuum impregnation method (procedure 86). First, an impeller is disposed in a vacuum container, and after evacuation, a molten fluororesin 311 is injected into the container. Next, the fluororesin 311 is pressurized by atmospheric pressure, and the fluororesin 311 is permeated into the inside of the fine crack of the Cr film. After maintaining this state for a predetermined time, it is taken out into the atmosphere and cooled. After cooling, remove unnecessary resin. Finally, the inner diameter that fits the shaft is processed to a predetermined size (procedure 87), and then provided for assembly.
[0035]
  In this embodiment, the fluororesin 311 is used as the impregnating resin. However, the resin may be a silicon resin and is not limited to the fluororesin.
[0036]
  In this embodiment, the fluororesin 311 is impregnated by a vacuum impregnation method, but the vacuum impregnation method is difficult to apply to a large member. In this case, a method of dipping in a container filled with a molten resin may be used, and the method is not limited to the vacuum impregnation method.
[0037]
  FIG. 9 shows a detailed cross section of the impeller 4 of the boiler feed pump according to the fourth embodiment of the present invention. In FIG. 9, an impeller 4 made of 13% Cr cast steel is covered with a hard Cr plating film 8 formed by electroplating. The hard Cr plating film 8 has a large number of fine cracks 410 reaching the interface with the impeller 4. In the impeller for a boiler feed pump of the present invention, since the fine crack 410 is impregnated with SiO x 411, even in water having a high dissolved oxygen concentration, electric corrosion occurs at the interface between the hard Cr plating film 8 and the impeller 4. Will not occur. Further, since the hard Cr plating film 8 has a Vickers hardness of about 800 to 1000, the adhesion force when the scale contained in the water collides with the impeller 4 is reduced.
[0038]
  In this embodiment, the final film thickness of the hard Cr plating is about 0.3 mm. It is not necessary to increase the film thickness of the hard Cr plating for the impact adhesion of the scale. However, if the thickness is too thin, the corrosion resistance is greatly reduced, and considering the corrosion resistance, the final film thickness of the hard Cr plating is about 0.1 mm or more, preferably about 0.3 mm or more.
[0039]
  FIG. 10 is a process diagram showing the manufacturing procedure of the impeller of the boiler feed pump shown in FIG. First, the impeller manufactured by casting (procedure 101) is subjected to a predetermined heat treatment to perform shape correction processing (procedure 102). Thereafter, pretreatment (procedure 103) such as cleaning and degreasing is performed, and a hard Cr plating film 8 is formed by electroplating (procedure 104). In this embodiment, the thickness of the hard Cr plating at this stage is about 0.3 mm. Next, it is processed into a predetermined dimension by polishing (procedure 105). At this time, the only part to be polished is the part where the electric hard Cr plating film thickness becomes extremely thick due to the electric field concentration. If the film thickness is reduced or the plating conditions are optimized, the shape correction by polishing is necessary. Absent. Next, the impeller 4 covered with the hard Cr plating film 8 is immersed in a solvent containing ethyl silicate (procedure 106). In order to promote the penetration of the solvent into the fine cracks of the hard Cr plating, vibration is applied by an ultrasonic vibrator. After immersion for a predetermined time, the shaft is heated and dried in the atmosphere (procedure 107). In this example, heating was performed at about 200 ° C. for about 1 hour. After cooling, the steps of immersion in a solvent and heat drying are performed again. In order to ensure the corrosion resistance of the Cr film, it is necessary to repeat the above process at least twice, preferably at least three times. After the above process is completed, the unnecessary solvent is removed. Finally, the inner diameter that fits with the shaft is processed to a predetermined dimension (procedure 108), and then provided for assembly.
[0040]
  FIG.Reference exampleThe detailed cross section of the axis | shaft of the boiler feed water pump of this is shown. In FIG. 11, a shaft 3 made of 13% Cr + several percent Mo steel is covered with a WC-NiCr sprayed film 9 formed by a high-speed flame spraying method. The WC-NiCr sprayed film 9 has a large number of voids 510 inside the film, and these voids 510 are continuous and become defects that reach the interface with the shaft 3 from the surface of the sprayed film 9. BookReference exampleIn the boiler feed pump shaft, the void 510 is impregnated with a fluororesin 511. Since the void 510 is filled with the fluororesin 511, electric corrosion does not occur at the interface between the WC-NiCr sprayed film 9 and the shaft 3 even in water having a high dissolved oxygen concentration. In addition, since the WC-NiCr sprayed film 9 is as hard as about 1000 in terms of Vickers hardness, not only the resistance to biting during assembly and disassembly of the impeller is increased, but also soil and sand that are mixed and floating in water. Good durability against wear due to wear (wear resistance). Hard Cr plating is prone to cracking as the film thickness increases, whereas WC-NiCr sprayed coating can be made thicker than hard Cr plating, and therefore corrosion resistance is also better than that of hard Cr plating. Improve.
[0041]
  BookReference exampleThen, as the WC-NiCr sprayed film 9, a 75% WC-25% NiCr composition was used. However, 7The composition is not limited to the 5% WC-25% NiCr composition, and only needs to satisfy the corrosion resistance and biting resistance, which are the purposes of the film. Accordingly, a mixture of WC having excellent wear resistance and metal NiCr having corrosion resistance may be used, and specifically, the range of 30 to 80% can be used as the WC content.
[0042]
  Further, as the hard material of the sprayed film, not only WC but also Cr3C2 can be used. The binder in this case is preferably NiCr from the viewpoint of corrosion resistance. In consideration of corrosion resistance and biting resistance, a Cr3C2 content of 30 to 80% can be used. In the case of using a Cr3C2-NiCr sprayed coating instead of the WC-NiCr sprayed coating, the hardness is hard as in the case of the WC-NiCr sprayed coating. This has the effect of improving the corrosion resistance by increasing the film thickness.
[0043]
  12 is shown in FIG.Reference exampleIt is process drawing which shows the manufacture procedure of the axis | shaft of the boiler feed water pump of this. The shaft material that has been subjected to a predetermined heat treatment is processed into a predetermined shape by cutting (procedure 121), and then a pretreatment is performed to appropriately roughen the surface by sandblasting (procedure 122), and then a WC-NiCr sprayed film is formed by high-speed flame spraying. Cover (procedure 123). BookReference exampleThen, the film thickness of the WC-NiCr sprayed film at this stage is about 0.5 mm. Then, it is processed into a predetermined shaft diameter by polishing (procedure 124). The final film thickness of the WC-NiCr sprayed film is about 0.3 mm. Next, the fluororesin 511 is impregnated by a vacuum impregnation method (procedure 125). First, a shaft is arranged in a vacuum container, and after evacuation, molten fluororesin is injected into the container. Next, the fluororesin is pressurized by atmospheric pressure, and the resin is infiltrated into the void of the WC-NiCr sprayed film. After maintaining this state for a predetermined time, it is taken out into the atmosphere and cooled. After cooling, the unnecessary resin is removed, the shaft dimensions are measured, the final correction is performed (procedure 126), and the assembly is provided for assembly.
[0044]
  BookReference exampleIn this case, a fluororesin is used as the impregnating resin, but a silicon resin may be used and is not limited to the fluororesin.
[0045]
  Also bookReference exampleThen, the fluorine resin 511 is impregnated into the void of the WC-NiCr sprayed film by the vacuum impregnation method, but the vacuum impregnation method is difficult to apply to a large member. In this case, a method of dipping in a container filled with a molten resin may be used, and the method is not limited to the vacuum impregnation method.
[0046]
  In addition, bookReference exampleIn this example, the high-speed flame spraying method is used as a method for forming the sprayed film, but the method is not limited to the high-speed flame spraying method, and explosive spraying or plasma spraying may be used.
[0047]
  Further, the impregnation into the void is not limited to the resin, but may be impregnated with SiOx as in the second and fourth embodiments. In the manufacturing method in this case, the step of resin impregnation after polishing (procedure 125) in FIG. 12 is a step of immersion in a solvent containing ethyl silicate, heating and drying.
[0048]
  FIG.Other reference examplesThe detailed cross section of the axis | shaft of the boiler feed water pump of this is shown. In FIG. 13, a shaft 3 made of 13% Cr + several% Mo steel is covered with a WC-NiCr sprayed film 9 formed by a high-speed flame spraying method. The WC-NiCr sprayed film 9 has a large number of voids 610 inside the film, and these boilers 610 are continuous, resulting in defects reaching the interface with the shaft 3 from the surface of the sprayed film 9. BookReference exampleIn the boiler feed pump shaft 3, the inside of the void 610 is impregnated with SiOx611. Since the inside of the void 610 is filled with SiOx, even in water with a high dissolved oxygen concentration, electric corrosion does not occur at the interface between the WC-NiCr sprayed film 9 and the shaft 3. Further, since the WC-NiCr sprayed film 9 is as hard as about 1000 in terms of Vickers hardness, the biting resistance at the time of assembling and disassembling the impeller is increased.
[0049]
  BookReference exampleThen, as the WC-NiCr sprayed film 9, a 75% WC-25% NiCr composition was used. However, 7The composition is not limited to the 5% WC-25% NiC composition, and only needs to satisfy the corrosion resistance and biting resistance, which are the purposes of the film. Accordingly, a mixture of WC having excellent wear resistance and metal NiCr having corrosion resistance may be used. Specifically, a range of 30 to 80% can be used as the WC content. Further, not only WC but also Cr3C2 can be used as the hard material of the sprayed film. The binder in this case is also preferably NiCr from the viewpoint of corrosion resistance. In consideration of corrosion resistance and biting resistance, a Cr3C2 content of 30 to 80% can be used.
[0050]
  FIG. 14 is a process diagram showing the manufacturing procedure of the shaft of the boiler feed pump shown in FIG. The shaft material that has been subjected to a predetermined heat treatment is processed into a predetermined size by cutting (procedure 141), followed by a pretreatment that moderately roughens the surface by sandblasting (procedure 142), and then the surface of the shaft 3 is subjected to WC by high-speed flame spraying. -The NiCr sprayed film 9 is formed (procedure 143). BookReference exampleThen, the film thickness of the WC-NiCr sprayed film 9 at this stage is about 0.5 mm. Thereafter, it is processed into a predetermined shaft diameter by polishing (procedure 144). The final film thickness of the WC-NiCr sprayed film 9 is about 0.3 mm.
[0051]
  Next, the shaft 3 covered with the WC-NiCr sprayed film 9 is immersed in a solvent containing ethyl silicate (procedure 145). In order to promote the penetration of the solvent containing ethyl silicate into the voids of the WC-NiCr sprayed film 9, vibration is applied to the solvent by an ultrasonic vibrator. After immersion for a predetermined time, the shaft 3 is heated and dried in the atmosphere (procedure 146). BookReference exampleThen, it heated at about 200 degreeC for about 1 hour. After cooling, the steps of immersion in a solvent and heat drying are performed again. In order to ensure the corrosion resistance of the WC-NiCr sprayed film 9, it is necessary to repeat the above process at least twice, preferably at least three times. After completion of the above process, the unnecessary solvent is removed. Finally, the inner diameter that fits with the shaft is processed to a predetermined dimension (procedure 147), and then provided for assembly.
[0052]
  the aboveReference exampleIs an example in which the shaft 3 of the pump is coated with the WC-NiCr sprayed film 9, but similarly, the impeller 4 of the pump is coated with the WC-NiCr sprayed film 9 or the Cr3C2-NiCr sprayed film and sprayed. The same effect can be obtained by filling the voids of the film with fluorine resin, silicon resin, or SiOx.
[0053]
  In each of the above embodiments, the present invention is applied to a barrel-type boiler feed pump. However, the present invention is not limited to a barrel-type boiler feed pump, such as a vertical pump as shown in FIG. The same effect is applied to shafts and impellers. FIG. 15 is a schematic vertical cross-sectional view of the vertical axis pump, and the cross-sectional hatching is omitted in order to avoid complexity. The illustrated pump is configured such that water sucked from a suction port 2 of a casing 1 is pulled up by an impeller 4 rotated by a shaft 3 and discharged from a discharge port 7, which is used for cooling seawater in a thermal power plant. Used in circulating water pumps and drainage stations that drain rainwater and river water. The water or seawater to be handled by such a pump is often mixed with fine sand, and impeller wear becomes a problem. By applying the present invention, impeller wear is suppressed, and the pump It is effective in extending the life of
[0054]
  FIG. 16 illustrates the present invention.Other reference examples1 is a longitudinal sectional view of a barrel type boiler feed pump used in a thermal power plant or the like. However, in this figure, in order to avoid complication, the cross section hatching for each part is not strictly distinguished, and the cross section is not displayed for the axis. As shown in FIG.Reference exampleThe boiler feed pump includes a casing 1 having a suction port 2 and a discharge port 7, a shaft 3 housed in the casing 1 and supported at both ends by a bearing 11, and fitted and fixed to the shaft 3 together with the shaft 3. A rotating impeller 4, a sleeve 10 fitted and fixed to shaft seal portions on both sides of the impeller 4 of the shaft 3, a diffuser 5 provided on the outer periphery of the impeller 4, and an inner periphery of the casing 1 on the outer periphery of the diffuser 5 The stage 6 provided is comprised.
[0055]
  The water sucked from the suction port 2 of the casing 1 is pressurized by the impeller 4 fixed to the shaft 3 and rotating together, and discharged to the diffuser 5 provided on the outer periphery of the impeller 4. The water discharged to the diffuser 5 flows into the stage 6 provided on the outer periphery of the diffuser 5, the outward flow is changed inward by the stage 6, introduced into the next stage impeller 4, and further pressurized. . Thus, the water sucked from the suction port 2 is pressurized by repeating the pressurization process, and is discharged from the discharge port 7. The shaft 3 is supported at both ends by a bearing 11, and a sleeve 10 is mounted on the inside thereof to constitute a shaft seal.
[0056]
  BookReference exampleThe shaft 3 is made of 13% Cr steel, and the impeller 4 is made of 13% Cr cast steel. Since the shaft 3 is always subjected to rotational bending during operation due to high-speed rotation and fluid force, if a crack occurs on the surface, it may cause fatigue failure of the shaft. BookReference exampleThen, although both the shaft 3 and the impeller 4 are made of an iron alloy containing 13 wt% of Cr, at least one material of the shaft 3 and the impeller 4 is preferably made of an iron alloy containing 11 to 15% of Cr. . Further, since the impeller 4 is always in contact with the high-speed fluid, there is a possibility that erosion (erosion) occurs when a crack occurs on the surface. Since the shaft 3 and the impeller 4 are extremely important parts in the boiler feed pump, breakage and erosion must be avoided. In particular, in the case of a boiler feed pump that is used continuously in a thermal power plant or the like, the improvement of its reliability must be given top priority. As described above, the shaft 3 is coated with hard Cr plating to prevent biting during assembly / disassembly and the impeller 4 to prevent wear of the sliding portion with the diffuser or casing.
[0057]
  On the other hand, Cr plating may cause corrosion in a CWT environment. Therefore, in the case of a boiler feed pump that is used continuously in a thermal power plant or the like, priority should be given to the improvement of reliability caused by not covering the shaft and impeller more than the disadvantage caused by not covering Cr plating. Thought, bookReference exampleThen, no surface treatment is applied. That is, the surface of the shaft 3 and the impeller 4 is substantially the same as the material composition.
[0058]
  However, when the sleeve 10 is worn in the sliding portion, the sleeve 10 causes water leakage without achieving the shaft seal which is the original function. Therefore, the sleeve 10 is prioritized to improve the wear resistance, and the coating of hard Cr plating is indispensable. In this example, the following configuration was adopted to improve the corrosion resistance of the Cr plating coated on the sleeve 10.
[0059]
  FIG. 17 shows the appearance of the sleeve 10. The sleeve 10 is made of 13% Cr steel. The sliding cylindrical surface is coated with a hard Cr plating film 8 having a thickness of about 0.2 mm. FIG. 18 is a schematic view of the structure of the hard Cr plating film 8 coated on the cylindrical surface of the sleeve 10. The hard Cr-plated film 8 has microcracks called microcracks 8a, and in some cases, microcracks (fine vertical cracks) reaching the interface with the 13% Cr steel. BookReference exampleIn this case, the microcrack 8a is impregnated with an oxide 8d containing CrO2 and SiO2. FIG. 19 shows a cross section taken along line I-I in FIG. In FIG. 19, the material 10a of the sleeve 10 is 13% Cr steel. The Ni plating 12 having a thickness of about 20 nm is coated on the lower layer of the hard Cr plating film 8 having a thickness of about 0.2 mm, which is coated on the cylindrical surface of the material 10a of the sleeve 10. The Ni plating 12 has a composition of approximately Ni 100%, the hard Cr plating film 8 has a composition of approximately Cr 100%, and no additive is intentionally added. Further, as described above, the microcrack 8a is impregnated with the oxide 8d containing CrO2 and SiO2, and all the cracks from the surface layer to the base (material 10a) are sealed, and the moisture is 13% Cr steel material 10a and hard. It does not reach the interface of the Cr plating film 8. Therefore, even when handling water with increased dissolved oxygen concentration,Reference exampleThis sleeve 10 does not cause corrosion and peeling of the Cr plating. At this time, the oxide 8d exists in a network shape or a dot shape along the Cr plating grain boundary depending on the amount of impregnation. In any form, the microcracks 8a are sufficiently sealed, and the required characteristics can be exhibited.
[0060]
  A method for manufacturing the sleeve 10 will be described below. First, the required shape is made of 13% Cr steel. Next, pretreatment such as alkali washing and water washing is performed to clean and activate the surface of the plating coating surface. Next, the inner diameter surface of the sleeve fitted with the shaft 3 is coated so as not to cover the plating, and then Ni strike is performed, and then the Ni film is coated on the cylindrical surface by electroplating. Next, the plated surface is polished into a predetermined shape, and then pretreatment for Cr plating is performed. After the pretreatment, the hard Cr plating is again coated by electroplating. Thereafter, the inner diameter coating is removed, and the cylindrical surface is polished to a predetermined dimension based on the inner diameter. Further, the inner diameter surface is cut into a predetermined shape with the cylindrical surface as a reference. Thereafter, a solvent containing silicic acid and chromic acid is applied to the cylindrical surface while heating the sleeve. Solvent application and heating are repeated to impregnate fine cracks present in the Cr plating with a solvent containing silicic acid and chromic acid, and further, silicic acid and chromic acid in the solvent are oxidized by heating. After the application and heating of the solvent are completed, the predetermined dimension is measured, and if necessary, the predetermined dimension is obtained by polishing. To produce Ni plating 12 and hard Cr plating film 8 continuously by electroplatingThereforeThe adhesion between platings can be increased, and the film can be prevented from peeling off. When the Ni plating is manufactured by electroless plating, it is difficult to coat the shaft to fit the inner surface, and the adhesion with the hard Cr plating is lowered, so that peeling of the film due to high-speed flowing water tends to occur. In order to impregnate the fine cracks with a solvent containing silicic acid or chromic acid, the sleeve 10 may be immersed in the solvent instead of applying the solvent.
[0061]
  BookReference exampleIn this case, pure Ni and pure Cr were used for the Ni plating 12 and the hard Cr plating film 8, respectively, but it is not necessary to be 100% Ni and Cr as long as they have the necessary corrosion resistance and wear resistance. Each alloy may be an alloy, and according to the examination results of various compositions, the required corrosion resistance can be ensured if it is an alloy film containing Ni by 80% by weight in the case of Ni plating. In the case of Cr plating, the required wear resistance can be ensured if the alloy film contains 90% by weight of Cr.
[0062]
  Also bookReference exampleThen, an oxide containing CrO2 and SiO2 was used for the oxide 8d. This is because each of them has excellent corrosion resistance and stability, can be easily formed from silicic acid and chromic acid by heating, and has excellent permeability. Therefore, there is no specific limitation on the composition, and any oxide that can be formed from a solvent containing silicic acid or chromic acid may be used.
[0063]
  FIG. 20 illustrates the present invention.5thThe external appearance of the impeller 41 of the water supply pump which is an Example of this is shown. The impeller 41 is manufactured by using 13% Cr cast steel as a raw material 41e, and is fitted and fixed to a shaft 31 made of 13% Cr + several% Mo steel material. A circumferential surface 41f shown in FIG. 20 is coated with a Ni plating 41a having a thickness of about 20 nm, and a hard Cr plating 41b having a thickness of about 0.2 mm is coated thereon. FIG. 21 is a plan view showing the surface texture of the hard Cr plating 41b of the impeller 41. FIG. The hard Cr plating 41b has microcracks 41c. In this embodiment, the Cr plating grain boundaries of the microcracks 41c are impregnated with a resin in the form of dots. FIG. 22 is a longitudinal sectional view of a portion of the impeller 41 covered with the hard Cr plating 41b and the Ni plating 41a. As shown in the figure, the resin 41d is impregnated in the micro crack 41c of the hard Cr plating 41b. In this embodiment, the fluororesin is impregnated. Since the microcracks 41c of the hard Cr plating 41b are sealed with a fluororesin, the 13% Cr cast steel constituting the material of the sleeve 10 does not corrode even in water having a high dissolved oxygen concentration.
[0064]
  FIG. 23 shows an enlarged cross-sectional view of the shaft 31 of the feed water pump of this embodiment. In this embodiment, the material 31e of the shaft 31 is made of 13% Cr + several% Mo steel as described above. In this embodiment, the corrosion resistance of the shaft already coated with the hard Cr plating 31b is improved. In the case of a shaft that has already been coated with the hard Cr plating 31b, in order to perform Ni / Cr two-layer plating, the Cr plating layer must be removed, and this operation is not easy with a long shaft. However, according to the present invention, the corrosion resistance of the shaft can be improved without removing the Cr plating. FIG. 23 shows a state in which an oxide 31d containing CrO2 and SiO2 is impregnated in the microcrack 31c of the hard Cr plating 31b. Since the microcrack 31c is sealed by the oxide 31d, the material 31e does not corrode even in water with a high dissolved oxygen concentration. The material of the shaft 31 is preferably an iron alloy containing 11 to 15% of Cr.
[0065]
  Hereinafter, a method for manufacturing the impeller 41 will be described. The impeller is formed by a casting method. Next, Ni plating and Cr plating are coated.Reference example explained in FIG.This is the same as the sleeve 10. Next, the fluororesin is impregnated by a vacuum impregnation method. First, the impeller 41 is disposed in a vacuum container, and after evacuation, a molten resin is poured into the container. Next, the resin is pressurized by atmospheric pressure, and the resin is infiltrated into the inside of the fine crack of the Cr film. After maintaining this state for a predetermined time, it is taken out into the atmosphere and cooled. After cooling, unnecessary resin is removed from the surface of the impeller 41, and after the dimension measurement, the final correction is made and the assembly is provided. In this embodiment, a fluororesin is used as the impregnating resin, but a silicon resin may be used, and is not limited to the fluororesin.
[0066]
  Hereinafter, a method for manufacturing the shaft 31 will be described. In the case of this example, the shaft in which only the Cr plating is already coated is processed. Since the shaft is long, vacuum impregnation like impeller is difficult,The reference example described in FIG.A method of applying a treated silicic acid and a solvent containing chromic acid to the sleeve 10 on the cylindrical surface was used. Solvent application and heating are repeated to impregnate fine cracks present in the Cr plating with a solvent containing silicic acid and chromic acid, and further, silicic acid and chromic acid in the solvent are oxidized by heating. After the solvent application and heating were completed, the outer diameter was measured, and if necessary, the outer diameter was adjusted to a predetermined dimension by polishing. In order to impregnate fine cracks with a solvent containing silicic acid or chromic acid, the shaft 31 may be immersed in the solvent instead of applying the solvent.
[0067]
  In this example, the Ni plating film thickness of the impeller 41 was about 20 nm, and the hard Cr plating film thickness was about 0.2 mm. Ni plating has a film thickness range necessary for increasing the corrosion resistance, and as a result of various studies, a minimum of 10 nm is required. However, since the effect is saturated at 30 nm or more, the range of 10 nm to 30 nm is appropriate for labor saving and resource saving. Hard Cr plating has the necessary film thickness in terms of wear resistance, and as a result of various studies, it needs to be at least 0.1 mm. If it is 0.5 mm or more, the residual stress of the film becomes remarkable, which is not preferable. Therefore, the appropriate film thickness range is 0.1 mm to 0.5 mm.
[0068]
  FIG.Reference example2 is a longitudinal sectional view of a booster pump 9. FIG. The illustrated pump includes a shaft 93, an impeller 94 that is fixed to the shaft 93 and rotates together, a casing 92 that includes the impeller 94 and a portion of the shaft 93 to which the impeller 94 is fixed, and a shaft 92 outside the casing 92. Bearings 97 that support both ends, and the handling fluid taken into the casing 92 is sucked from the suction port 94a of the impeller 94, and is pressurized by rotation to be discharged from the discharge port 94b. It is a mechanism that discharges from the road.
[0069]
  FIG. 25 shows the appearance of the impeller 94. BookReference exampleThe impeller 94 is made of 13% Cr cast steel. In addition, the annular surface portion covered with the mesh in the figure is a portion where the WC—NiCr sprayed film 94c is coated by a thermal spraying method. Since the annular surface portion covered with the mesh slides with the casing 92, wear resistance is required. Therefore, a sprayed coating that is hard and can be thickened is coated. FIG. 26 shows a longitudinal sectional view of the impeller 94. As shown in FIG. 26, a void 94e exists inside the WC-NiCr sprayed film 94c, and the void 94e is impregnated and filled with an oxide 94f containing CrO2 and SiO2. Since the void 94e is sealed by the oxide 94f, the material 94d of the impeller 94 does not corrode even in water with a high dissolved oxygen concentration.
[0070]
  The bookReference exampleA method for manufacturing the impeller 94 will be described. The material 94d of the impeller 94 that has been subjected to the predetermined heat treatment is processed into a required shape by cutting, and then the surface is appropriately roughened by sandblasting. Next, the WC-NiCr sprayed film 94c is coated by high-speed flame spraying. BookReference exampleAt this stage, the thickness of the WC-NiCr sprayed film 94c is about 0.5 mm. Next, a process of applying a solvent containing silicic acid and chromic acid to the WC-NiCr sprayed film 94c and heating is repeated. Solvent application and heating are repeated, and the void 94e present in the WC-NiCr sprayed film 94c is impregnated with a solvent containing silicic acid and chromic acid, and the silicic acid and chromic acid in the solvent are oxidized by heating. After the application and heating of the solvent were completed, the shape dimension of the sprayed film forming part was measured, and if necessary, it was set to a predetermined dimension by polishing. In order to impregnate the fine cracks with a solvent containing silicic acid or chromic acid, the impeller 94 may be immersed in the solvent instead of applying the solvent.
[0071]
  BookReference exampleThen, a 75% WC-25% NiCr composition was used as the WC-NiCr sprayed film 94c. However, 7The composition is not limited to the 5% WC-25% NiCr composition, but only needs to satisfy the wear resistance and biting resistance, which are the purposes of the coating. Therefore, a mixture of WC excellent in wear resistance and metal NiCr having corrosion resistance may be used. Specifically, the WC content may be at least 70%. Further, not only WC but also Cr3C2 can be used as the hard material for the sprayed film. The binder in this case is preferably NiCr from the viewpoint of corrosion resistance. In view of corrosion resistance and biting resistance, the Cr3C2 content is preferably at least 70%.
[0072]
  FIG.Other reference examplesThe cross section of the impeller 94 of the booster pump is shown. As shown in FIG.Reference exampleThen, a Ni alloy film 94g is coated under the WC-NiCr sprayed film 94c. The Ni alloy film 94g is coated on the material 94d of the impeller 94 by a thermal spraying method, and its composition is Ni-10% P. BookReference exampleThen, since the void 94e existing in the WC-NiCr sprayed film 94c is sealed by the oxide 94f containing CrO2 and SiO2 and the Ni alloy film 94g is coated on the lower layer of the WC-NiCr sprayed film 94c, it has excellent corrosion resistance. And wear resistance is achieved.
[0073]
  The manufacturing method will be described below. The material 94d of the impeller 94 that has been subjected to the predetermined heat treatment is processed into a required shape by cutting, and then the surface is appropriately roughened by sandblasting. Next, a surface of the material 94d is coated with 94 g of a Ni alloy film having a composition of Ni-10% P by high-speed flame spraying. Next, the surface of the Ni alloy film 94g is moderately roughened again by sandblasting, and the WC-NiCr sprayed film is coated on the Ni alloy film 94g by high-speed flame spraying. Subsequent steps after repeating the step of applying and heating a solvent containing silicic acid and chromic acid to the WC-NiCr sprayed film 94c are the same as described above. In order to impregnate the fine cracks with a solvent containing silicic acid or chromic acid, the impeller 94 may be immersed in the solvent instead of applying the solvent.
[0074]
  FIG. 28 is a comparison of the corrosion resistance of members such as the impeller, shaft, and sleeve of the pump of the present invention and similar members that have been subjected to conventional Cr plating. Corrosion resistance was expressed as a result of immersing SUS403 with a predetermined film covering a 10 mm × 30 mm area in flowing water having a dissolved oxygen concentration of about 6 ppm and a water temperature of about 50 to 60 ° C., and measuring the weight change. This is a corrosion test with high oxygen concentration and acceleration.
[0075]
  A test piece representing the present invention of the above corrosion test was made of SUS403 as a base material, and the surface thereof was coated with Ni plating having a thickness of about 20 nm by electroplating, and further coated with hard Cr plating by electroplating. . Thereafter, the thickness of the hard Cr plating was reduced to about 0.2 mm by polishing, and then the polished hard Cr plating was impregnated with a solvent containing silicic acid and chromic acid, and the silicic acid and chromic acid in the solvent were oxidized by heating. A conventional test piece of hard Cr plating uses SUS403 as the base material, and the surface is coated with hard Cr plating by electroplating, and then the thickness of the hard Cr plating is about 0.2 mm by polishing.
[0076]
  In the conventional product, the initial weight increases due to oxidation, and then the weight decreases due to corrosion. In comparison, the test piece of the present invention hardly changes in weight and exhibits extremely excellent corrosion resistance. Since corrosion occurs at the interface between the plating and the base material, the weight reduction is almost the same as the decrease in the adhesion strength of the plating film. That is, the impeller, shaft, and sleeve of the pump of the present invention can maintain excellent corrosion resistance and strong plating film adhesion for a long period of time.
【The invention's effect】
[0077]
  ADVANTAGE OF THE INVENTION According to this invention, the axis | shaft which is excellent in corrosion resistance and the biting resistance at the time of an impeller assembly is achieved, and a reliable pump can be provided even in water with a high dissolved oxygen concentration.
[0078]
  Further, according to the present invention, since the impeller that suppresses the corrosion resistance and the impact adhesion of the scale is achieved, a highly reliable boiler feed pump can be provided even in water having a high dissolved oxygen concentration.
[0079]
  Furthermore, according to the present invention, since the surface hardness of the shaft and impeller can be increased, the wear of the surface of the shaft and impeller when the water to be handled is mixed with a large amount of soil and sand is suppressed and the life is extended. There is an effect to.
[Brief description of the drawings]
[0080]
FIG. 1 is a schematic longitudinal sectional view showing an example of a pump to which the present invention is applied.
FIG. 2 is a detailed longitudinal sectional view of a shaft surface of a boiler feed pump according to a first embodiment of the present invention.
FIG. 3 is a process diagram showing a manufacturing procedure of the boiler feed pump shaft shown in FIG. 2;
FIG. 4 is a detailed longitudinal sectional view of a shaft surface for a boiler feed pump according to a second embodiment of the present invention.
FIG. 5 is a process diagram showing a manufacturing procedure of the boiler feed pump shaft shown in FIG. 4;
FIG. 6 is a schematic perspective view of an impeller for a boiler feed pump that is a third embodiment of the present invention.
7 is a detailed longitudinal sectional view of the impeller surface for the boiler feed pump shown in FIG. 6. FIG.
FIG. 8 is a process diagram showing a manufacturing procedure of the boiler feed pump impeller shown in FIG. 6;
FIG. 9 is a detailed longitudinal sectional view of a surface of an impeller for a boiler feed pump according to a fourth embodiment of the present invention.
FIG. 10 is a process diagram showing a manufacturing procedure of the boiler feed water pump impeller shown in FIG. 9;
FIG. 11Reference exampleIt is a detailed longitudinal cross-sectional view of the shaft surface for boiler feed pumps.
12 is a process diagram showing a manufacturing procedure of the boiler feed pump shaft shown in FIG. 11; FIG.
FIG. 13Of other reference examplesIt is a detailed longitudinal cross-sectional view of the shaft surface for boiler feed pumps.
14 is a process diagram showing a manufacturing procedure of the boiler feed pump shaft shown in FIG. 13; FIG.
FIG. 15Reference exampleIt is sectional drawing which shows the example of a vertical axis | shaft pump.
FIG. 16Reference exampleIt is a schematic longitudinal cross-sectional view of a boiler feed water pump.
17 is a perspective view showing an appearance of a sleeve of the boiler feed pump shown in FIG. 16. FIG.
18 is a plan view showing a schematic structure of a sleeve cylindrical surface shown in FIG. 17;
19 is a longitudinal sectional view taken along the line I-I of the sleeve cylindrical surface shown in FIG. 18;
FIG. 20 shows the present invention.5thIt is an external appearance perspective view of the impeller of the boiler feed water pump which is an Example of this.
FIG. 21 is a plan view showing a schematic structure of the impeller surface shown in FIG. 20;
22 is a schematic longitudinal sectional view of a partial surface of the impeller shown in FIG. 21. FIG.
FIG. 23 is a schematic longitudinal sectional view of a partial surface of the shaft of the embodiment shown in FIG. 20;
FIG. 24Reference exampleIt is a schematic longitudinal cross-sectional view of a pressure | voltage rise pump.
25 is an external perspective view of the impeller of the booster pump shown in FIG. 24. FIG.
26 is a schematic longitudinal sectional view of a partial surface of the impeller shown in FIG. 25. FIG.
FIG. 27Of other reference examplesIt is a schematic longitudinal cross-sectional view of a partial surface of the impeller of the booster pump.
FIG. 28 is a graph showing a comparison of corrosion resistance between the impeller, shaft, and sleeve of the pump of the present invention and the impeller, shaft, and sleeve of a conventional pump.
[Explanation of symbols]
[0081]
  1 Casing 2 Suction port
  3 axis 4 impeller
  5 Diffuser 6 Stage
  7 Discharge port 8 Hard Cr plating film
  8a Microcrack 8d Oxide
  9 WC-NiCr sprayed film 10 Sleeve
  10a Sleeve material 11 Bearing
  12 Ni plating 31 axes
  31b Hard Cr plating 31c Micro crack
  31d oxide 31e shaft material
  41 impeller 41a Ni plating
  41b Hard Cr plating 41c Micro crack
  41d Resin 41e Impeller material
  41f Circumferential surface 92 Casing
  93 shaft 94 impeller
  94a Inlet 94b Outlet
  94c WC-NiCr sprayed film 94d Impeller material
  94e void 94f oxide
  94g Ni alloy coating 97 Bearing
  110 Microcracking of hard Cr plating film impregnated with fluororesin
  111 Fluororesin
  210 Microcracking of hard Cr plating film impregnated with SiOx
  211 SiOx
  310 Microcracking of hard Cr plating film impregnated with fluororesin
  311 Fluorine resin
  410 Microcracking of hard Cr plating film impregnated with SiOx
  411 SiOx
  510 WC-NiCr sprayed coating voids impregnated with fluororesin
  511 Fluorine resin
  610 Void of WC-NiCr sprayed film impregnated with SiOx
  611 SiOx

Claims (8)

This pump has a rotating shaft, a plurality of impellers attached to the shaft to form a flow path, and a casing in which these shafts are built, and is used for boiler feed water having a high dissolved oxygen concentration treated by the composite water treatment method. The shaft and the impeller are formed of a steel material containing Cr and fixed to each other by shrink fitting, and a part or the entire surface of at least one member of the shaft and the impeller is covered with a hard chromium plating film , A pump characterized in that the film is impregnated with resin or glass . In claim 1,
A pump characterized in that a Ni plating layer is formed under the hard chrome plating film . Manufacture of a pump used for boiler feed water having a rotating shaft, a plurality of impellers attached to the shaft to form a flow path, and a casing containing them, and having a high dissolved oxygen concentration treated by a composite water treatment method a method, a said shaft the impeller is formed of steel containing Cr, the shaft or the impeller is coated with a hard chromium plating film, followed by processing the shaft or impeller coated with said coating to a predetermined size, Next, after impregnated with the resin to the coating of the shaft or the impeller manufacturing method of the pump, characterized that it fixed by shrink-fitting the said shaft impeller. Manufacture of a pump used for boiler feed water having a rotating shaft, a plurality of impellers attached to the shaft to form a flow path, and a casing containing them, and having a high dissolved oxygen concentration treated by a composite water treatment method a method, said shaft and the impeller is formed of steel containing Cr, the shaft or the impeller is coated with a hard chromium plating film, followed by processing the shaft or impeller coated with said coating to a predetermined size, the following is impregnated with the solvent containing silicon into the coating by applying a solvent containing the or silicon to screw or impeller immersing the shaft or the impeller in a solvent containing silicon, after subsequent heating treatment the coating, the A method for manufacturing a pump, wherein the shaft and the impeller are fixed by shrinkage fitting . Manufacture of a pump used for boiler feed water having a rotating shaft, a plurality of impellers attached to the shaft to form a flow path, and a casing containing them, and having a high dissolved oxygen concentration treated by a composite water treatment method a method, wherein the shaft, the sleeve and the impeller attached to the shaft is formed of steel containing Cr, the shaft, the sleeve attached to the shaft, at least one member of said impeller coated with hard chromium plating film, processing the subsequent said coating coated with the member into a predetermined size, then after impregnation of resin into the film, the manufacturing method of the pump, characterized that you fixed by shrink-fitting the said shaft impeller . Manufacture of a pump used for boiler feed water having a rotating shaft, a plurality of impellers attached to the shaft to form a flow path, and a casing containing them, and having a high dissolved oxygen concentration treated by a composite water treatment method a method, wherein the shaft, the sleeve and the impeller attached to the shaft is formed of steel containing Cr, the shaft, the sleeve attached to the shaft, at least one member of said impeller coated with hard chromium plating film, Thereafter, the member coated with the film is processed into a predetermined size, and the member is then immersed in a solvent containing silicon, or the solvent is applied to the film by applying a solvent containing silicon to the member. A method for producing a pump , wherein the shaft and the impeller are fixed by shrinkage fitting after impregnation and then heat- treating the coating. Manufacture of a pump used for boiler feed water having a rotating shaft, a plurality of impellers attached to the shaft to form a flow path, and a casing containing them, and having a high dissolved oxygen concentration treated by a composite water treatment method a method, wherein the shaft, the sleeve and the impeller attached to the shaft is formed of steel containing Cr, the shaft, the sleeve attached to the shaft, at least one member of said impeller coated with hard chromium plating film, Thereafter, the member coated with the coating is processed into a predetermined size, and then the member is immersed in a solvent containing at least one of Si and Cr, or a solvent containing at least one of Si and Cr. impregnated with said solvent to said coating by applying, after subsequent heating treatment the coating, Pong, characterized by fixed by shrink-fitting the said shaft impeller The method of production. In any one of Claims 3 thru | or 7
Before coating with the said hard chromium plating film, the Ni plating layer is formed in the lower layer of this hard chromium plating film, The manufacturing method of the pump characterized by the above-mentioned .

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