JP3894549B2 - Transflective polarizing plate, reflective polarizing plate, and liquid crystal display device using them - Google Patents

Transflective polarizing plate, reflective polarizing plate, and liquid crystal display device using them Download PDF

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JP3894549B2
JP3894549B2 JP2002131517A JP2002131517A JP3894549B2 JP 3894549 B2 JP3894549 B2 JP 3894549B2 JP 2002131517 A JP2002131517 A JP 2002131517A JP 2002131517 A JP2002131517 A JP 2002131517A JP 3894549 B2 JP3894549 B2 JP 3894549B2
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polarizing plate
layer
transflective
reflective
light
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JP2003172809A (en
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和孝 原
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Nitto Denko Corp
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Priority to CNB021434484A priority patent/CN1281978C/en
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133528Polarisers
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/30Polarising elements
    • G02B5/3025Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
    • G02B5/3033Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state in the form of a thin sheet or foil, e.g. Polaroid
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133553Reflecting elements
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1335Structural association of cells with optical devices, e.g. polarisers or reflectors
    • G02F1/133553Reflecting elements
    • G02F1/133555Transflectors
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2202/00Materials and properties
    • G02F2202/22Antistatic materials or arrangements

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Polarising Elements (AREA)
  • Liquid Crystal (AREA)
  • Optical Elements Other Than Lenses (AREA)
  • Laminated Bodies (AREA)
  • Surface Treatment Of Optical Elements (AREA)

Description

【0001】
【発明が属する技術分野】
本発明は、液晶表示装置(以下、「LCD」と略称することがある。)に使用される半透過型偏光板、反射型偏光板及びそれを用いた液晶表示装置に関する。
【0002】
【従来の技術】
LCDは、卓上電子計算機、電子時計、パーソナルコンピューター、ワードプロセッサ等に使用され、近年急激にその需要が増加しており、携帯電話や個人携帯情報端末などの半透過反射ディスプレイの伸びが著しい。
【0003】
従来、LCDの表示特性を向上させるために、偏光板に半透過反射板を積層してなる半透過型偏光板を、通常液晶セルの裏側に設け、液晶表示装置を比較的明るい雰囲気で使用する場合には、視認側(表示側)からの入射光を反射させて画像を表示し、比較的暗い雰囲気で使用する場合には、半透過型偏光板のバックサイドに内蔵されているバックライト等の内蔵光源を使用して画像を表示する方法が採用されている。即ち、半透過型偏光板は、明るい雰囲気下ではバックライト等の光源使用のエネルギーを節約でき、比較的暗い雰囲気下では内蔵光源を用いて使用できるため、液晶表示装置の形成に有用である。
【0004】
【発明が解決しようとする課題】
しかしながら、反射板は、樹脂基材に貼り合わせるか又は蒸着・スパッタリングにて成膜され、偏光板等の光学フィルムと貼り合わせて用いられていた。図2は、従来の半透過反射板あるいは反射板の構成例を示す模式断面図である。PETなどの樹脂(絶縁体)からなる光透過性高分子基材11上に、金属薄膜からなる半透過反射層あるいは反射層(導電体)13が形成され、その層の上に粘着剤層(絶縁体)14が形成され、半透過反射板あるいは反射板15を構成している。そのため、絶縁体でサンドイッチされた構造は静電気を保持しやすく、静電気による火災や電気障害を招くおそれがあった。また、製品の性質上、背面側基材には傷防止のために「再剥離性粘着剤付保護シート」(以下、「SPV」と略称する)が貼り合わされる場合が多く、基材に界面活性剤を塗布しただけでは、SPVの貼り合わせ・剥離時に界面活性剤が取れてしまう問題があった。
【0005】
そこで、本発明は、前記従来の問題を解決するため、SPVの貼り合わせ・剥離時に取れ難く、そのため静電気が保持され難く電気障害の発生を防止できる半透過型偏光板、反射型偏光板及びそれらを用いた液晶表示装置を提供することを目的とする。
【0006】
【課題を解決するための手段】
前記の目的を達成するため本発明の半透過型偏光板は、偏光板と、粘着剤層と、光透過性を有する金属蒸着膜又は金属薄膜からなる半透過反射層と、光透過性高分子基材と、表面抵抗値が10×10 10 Ω以下である静電防止層とをこの順番で積層したことを特徴とする
【0007】
本発明の半透過型偏光板においては、前記静電防止層が、導電性ポリマーから形成されていることが好ましい。
【0008】
また、本発明の半透過型偏光板においては、前記静電防止層が、導電性フィラーを添加した樹脂バインダーから形成されていることが好ましい。
【0009】
また、本発明の半透過型偏光板においては、前記静電防止層の剥離強度が、0.5N/25mm以上であることが好ましい。
【0010】
また、本発明の半透過型偏光板においては、前記静電防止層の光透過率が、70%以上であることが好ましい。
【0011】
また、本発明の半透過型偏光板においては、前記光透過性高分子基材は、ポリエチレンテレフタレートから形成されるのが好ましい。
【0012】
次に、本発明の反射型偏光板は、偏光板と、粘着剤層と、金属蒸着膜又は金属薄膜からなる反射層と、光透過性高分子基材と、表面抵抗値が10×10 10 Ω以下である静電防止層とをこの順番で積層したことを特徴とする。
【0013】
本発明の反射型偏光板においては、前記静電防止層が、導電性ポリマーから形成されていることが好ましい。
【0014】
また、本発明の反射型偏光板においては、前記静電防止層が、導電性フィラーを添加した樹脂バインダーから形成されていることが好ましい。
【0015】
また、本発明の反射型偏光板においては、前記静電防止層の剥離強度が、0.5N/25mm以上であることが好ましい。
【0016】
また、本発明の反射型偏光板においては、前記光透過性高分子基材は、ポリエチレンテレフタレートから形成されるのが好ましい。
【0017】
また、本発明の液晶表示装置は、前記半透過型偏光板又は反射型偏光板を、液晶セルの少なくとも片面に配置したことを特徴とする。この液晶表示装置においては、前記半透過型偏光板又は反射型偏光板は、該半透過型偏光板又は反射型偏光板に形成された静電防止層が、液晶表示装置の表示背面側となるように配置されていることが好ましい。
【0018】
また、本発明は、本発明の半透過型偏光板の製造方法であって、
前記製造方法は、光透過性を有する金属蒸着膜又は金属薄膜からなる半透過反射層と、光透過性高分子基材との積層体を準備し、
前記積層体の前記光透過性高分子基材上に、表面抵抗値が10×10 10 Ω以下である導電性ポリマーまたは導電性フィラーを含有する導電性塗料を塗布して静電防止層を形成し、
前記積層体の前記半透過反射層上に粘着剤を塗布して粘着剤層を形成し、
前記粘着剤層上に偏光板を積層して半透過型偏光板を得る工程を含むことを特徴とする。
【0019】
また、本発明は、本発明の反射型偏光板の製造方法であって、
前記製造方法は、金属蒸着膜又は金属薄膜からなる反射層と、光透過性高分子基材との積層体を準備し、
前記積層体の前記光透過性高分子基材上に、表面抵抗値が10×10 10 Ω以下である導電性ポリマーまたは導電性フィラーを含有する導電性塗料を塗布して静電防止層を形成し、
前記積層体の前記反射層上に粘着剤を塗布して粘着剤層を形成し、
前記粘着剤層上に偏光板を積層して反射型偏光板を得る工程を含むことを特徴とする。
【0020】
【発明の実施の形態】
本発明の半透過型偏光板又は反射型偏光板は、偏光板と、粘着剤層と、光透過性を有する金属蒸着膜又は金属薄膜からなる半透過反射層と、光透過性高分子基材と、表面抵抗値が10×10 10 Ω以下である静電防止層とをこの順番で積層したもの、または、偏光板と、粘着剤層と、金属蒸着膜又は金属薄膜からなる反射層と、光透過性高分子基材と、表面抵抗値が10×10 10 Ω以下である静電防止層とをこの順番で積層したものである。表面抵抗値が10×1010Ωより大きい場合は、反射板に静電気が蓄積され易く、静電気による火災や電気障害を招くおそれがあり好ましくないからである。表面抵抗値は、好ましくは10×108Ω以下、より好ましくは10×107Ω以下である。
【0021】
前記光透過性高分子基材としては、ポリエチレンテルフタレート(PET)、ポリカーボネート(PC)、ポリエーテルスルホン(PES)、ポリビニルアルコール(PVA)、トリアセチルセルロース(TAC)等の樹脂が使用できる。その厚さは、特に限定されないが、通常6〜100μmである。
【0022】
半透過反射層又は反射層は、金属蒸着膜又は金属薄膜から形成されてなる。前記金属蒸着膜や金属薄膜に使用できる金属としては、アルミニウム、銀、銀−パラジウム合金、クロム等が挙げられる。
【0023】
また、前記静電防止層は、前記の特性を満足するものであれば特に限定されないが、SPV貼り合わせ又は剥離時の脱落を防止するため、導電性ポリマーや、導電性フィラーを添加した樹脂バインダーからなる導電層が形成されていることが好ましい。半透過反射板においては、静電防止層は、光透過率70%以上であることが好ましく、さらに好ましくは80%以上である。静電防止層の厚さは、特に限定されないが、通常0.1〜50μmである。
【0024】
前記導電性ポリマーとしては、特に限定されず、ポリアニリン、ポリアセチレン、及びこれらのポリマーへイオンドープを行った各種ドーピング材等、従来公知の導電性ポリマーを全て使用できる。また、前記導電性フィラーとしては、酸化インジウム、酸化錫、酸化亜鉛、ATO(酸化錫アンチモン)等が挙げられる。
【0025】
静電防止層の形成方法としては、特に限定されず、例えば、導電性ポリマーや導電性フィラーを含有する導電性塗料を、光透過性高分子基材に塗工し、乾燥することにより形成することができる。なお、市販品の導電性塗料を用いることも可能である。
【0026】
また、静電防止層は、背面側にELバックライトや拡散部材、プリズムシートを直接貼り付け使用する場合に備えて、光透過性高分子基材への密着力を剥離強度として表したときに、その値が0.5N/25mm以上、好ましくは2N/25mm以上、さらに好ましくは5N/25mm以上であることが好ましい。
【0027】
図1に、本発明の半透過型偏光板に含まれる半透過反射板(又は反射板)の構成例を示す。光透過性高分子基材1上に半透過反射層(又は反射層)3が形成され、その上に粘着剤層4が形成され、光透過性高分子基材1の背面には静電防止層2が形成され、半透過反射板(又は反射板)5を構成している。これを表示装置に実装する場合は、帯電した際に電荷がアース箇所にスムーズに移動でき、静電気の除去が容易に行えるように、半透過反射板(又は反射板)5の静電防止層が表示背面側となるように配置する。
【0028】
また、本発明の半透過型偏光板は、前記半透過反射板と偏光板を貼り合わせたものであり、反射型偏光板は、前記反射板と偏光板を貼り合わせたものである。なお、貼り合わせには、粘着剤等の適宜な接着手段を用いることができる。
【0029】
本発明で用いる偏光板は特に限定されないが、その基本的な構成は、二色性物質含有のポリビニルアルコール系偏光フィルム等からなる偏光子の片側又は両側に、適宜の接着層、例えばビニルアルコール系ポリマー等からなる接着層を介して、保護層となる透明保護フィルムを接着したものからなる。
【0030】
偏光子(偏光フィルム)としては、例えばポリビニルアルコールや部分ホルマール化ポリビニルアルコールなどのビニルアルコール系ポリマーよりなるフィルムに、ヨウ素や二色性染料等よりなる二色性物質による染色処理や延伸処理や架橋処理等の適宜な処理を適宜な順序や方式で施してなり、自然光を入射させると直線偏光を透過する適宜なものを用いることができる。特に、光透過率や偏光度に優れるものが好ましい。
【0031】
偏光子(偏光フィルム)の片側又は両側に設ける透明保護層となる保護フィルム素材としては、適宜な透明フィルムを用いることができる。そのポリマーの例としてトリアセチルセルロースの如きアセテート系樹脂が一般的に用いられるが、これに限定されるものではない。
【0032】
半透過型偏光板は、通常液晶セルの裏側に設けられ、液晶表示装置などを比較的明るい雰囲気で使用する場合には、視認側(表示側)からの入射光を反射させて画像を表示し、比較的暗い雰囲気においては、半透過型偏光板のバックサイドに内蔵されているバックライト等の内蔵光源を使用して画像を表示するタイプの液晶表示装置などを形成できる。すなわち、半透過型偏光板は、明るい雰囲気下では、バックライト等の光源使用のエネルギーを節約でき、比較的暗い雰囲気下においても内蔵光源を用いて使用できるタイプの液晶表示装置などの形成に有用である。
【0033】
また、反射型偏光板は、通常液晶セルの裏側に配置され、視認側(表示側)からの入射光を反射させて表示するタイプの液晶表示装置(反射型液晶表示装置)などを形成できる。すなわち、反射型偏光板は、バックライト等の光源の内蔵を省略でき、液晶表示装置の薄型化を図りやすいなどの利点を有する。
【0034】
本発明の半透過型偏光板や反射型偏光板には、液晶セル等の部材と接着するための粘着層を設けることもできる。粘着層の形成に用いる粘着剤は、特に限定はなく、例えば、アクリル系、シリコーン系、ポリエステル系、ポリウレタン系、ポリエーテル系、ゴム系等の適宜なものを用いることができる。粘着層は必要に応じて必要な面に設ければよい。粘着層の厚さについても、特に限定はなく、通常10〜30μmである。
【0035】
なお、表面に露出する場合には、その粘着層を実用に供するまでの間、汚染防止等を目的に、セパレータ(離型フィルム)にてカバーすることが好ましい。セパレータは、適宜な薄葉体に、必要に応じシリコーン系、長鎖アルキル系、フッ素系、硫化モリブデン等の剥離剤をコートする方式などにより形成することができる。
【0036】
また、本発明の液晶表示装置は、前記半透過型偏光板又は前記反射型偏光板を液晶セルの少なくとも片面に配置したものである。
【0037】
この液晶表示装置は、偏光板を液晶セルの片側又は両側に配置してなる従来に準じた適宜な構造を有するものとして形成することができる。したがって、液晶表示装置を形成する液晶セルは任意であり、例えば薄膜トランジスタ型に代表されるアクティブマトリクス駆動型のもの、ツイストネマチック型やスーパーツイストネマチック型に代表される単純マトリクス駆動型のものなどの適宜なタイプの液晶セルを用いたものであってよい。
【0038】
また、液晶表示装置の形成に際しては、例えばプリズムアレイシートやレンズアレイシート、光拡散板やバックライト等の適宜な部品を適宜な位置に1層又は2層以上配置することができる。
【0039】
【実施例】
以下、実施例及び比較例を用いて本発明を更に具体的に説明するが、本発明はこれらの実施例のみに制限されるものではない。
【0040】
(実施例1)
反射板(東洋アルミ製、商品名「アルペット50」;アルミ箔厚さ15μm、PET基材厚さ50μm)の上に、導電性ポリマー系の静電防止剤(バイエル製、導電塗料「デトロン」)を塗布し、膜厚0.2μmの静電防止層を形成した。この静電防止層の表面抵抗値は6×105Ωであった。これに、厚み25μmの粘着剤を介して偏光板(日東電工(株)製、商品名「F1205」)を貼り合わせ、反射型偏光板を得た。また、偏光板に設けた粘着剤層を実用に供するまでの間、離型フィルムにてカバーした。この反射型偏光板の断面構成を図3に模式的に示したが、この構成では、アルミ箔は粘着剤とPET基材に挟まれて絶縁された状態である。
【0041】
上記の反射型偏光板について、静電防止層のPET基材への密着力(剥離強度)を、万能引張試験機・テンシロンを用いて剥離速度0.3m/minで180度ピール試験を行い測定したところ、2.4N/25mmであった。
【0042】
次いで、本実施例のロール品を金属ロールを介して巻きだしたところ、帯電量は500Vに止まった。
【0043】
(実施例2)
銀蒸着半透過反射板(透過率10%、反射率70%、PET基材の厚み50μm)に、導電性フィラー(SnO2)分散型導電塗料(触媒化成(株)製、商品名「P3001」)を塗布し、膜厚1μm、光透過率80%の静電防止層を形成した。この静電防止層の表面抵抗値は10×106Ωであった。これに、厚み25μmの粘着剤を介して偏光板(日東電工(株)製、商品名「F1205」)を貼り合わせ、半透過型偏光板を得た。なお、この構成では、銀蒸着膜は粘着剤とPET基材に挟まれて絶縁された状態である。
【0044】
上記静電防止層について、実施例1と同様にして、180度ピール試験により基材への密着力(剥離強度)を測定したところ、2N/25mm以上であった。
【0045】
次いで、本実施例のロール品を金属ロールを介して巻きだしたところ、帯電量は500Vに止まった。
【0046】
また、上記で得た半透過型偏光板に、再剥離性粘着剤付保護シート(日東電工(株)製、「SPV−PPF100T」)を貼り合わせ、オートクレーブ処理(50℃、5×105Pa、20分)した後に剥離したところ、静電防止層の脱落は発生しなかった。
【0047】
(実施例3)
銀蒸着半透過反射板(透過率10%、反射率70%、PET基材の厚み50μm)に、導電性フィラー分散型導電塗料(神東塗料(株)製、商品名「シントロン D600」)を塗布し、膜厚20μm、光透過率70%の静電防止層を形成した。この静電防止層の表面抵抗値は10×1010Ωであった。これに、厚み25μmの粘着剤を介して偏光板(日東電工(株)製、商品名「F1205」)を貼り合わせ、半透過型偏光板を得た。なお、この構成では、銀蒸着膜は粘着剤とPET基材に挟まれて絶縁された状態である。
【0048】
上記静電防止層について、実施例1と同様にして、180度ピール試験により基材への密着力(剥離強度)を測定したところ、2N/25mm以上であった。
【0049】
次いで、本実施例のロール品を金属ロールを介して巻きだしたところ、帯電量は500Vに止まった。
【0050】
上記で得た半透過型偏光板に、再剥離性粘着剤付保護シート(日東電工(株)製、「SPV−PPF100T」)を貼り合わせ、オートクレーブ処理(50℃、5×105Pa、20分)した後に剥離したところ、静電防止層の脱落は発生しなかった。
【0051】
(実施例4)
銀蒸着半透過反射板(透過率10%、反射率70%、PET基材の厚み50μm)に、ケン化による易接着処理を行った。これにポリアニリン(導電性ポリマー、バインダー樹脂10wt%含有)を塗布し、膜厚0.1μm、光透過率80%の静電防止層を形成した。この表面抵抗値は10×1010Ωであった。これに、厚み25μmの粘着剤を介して偏光板(日東電工(株)製、商品名「F1205」)を貼り合わせ、半透過型偏光板を得た。なお、この構成では、銀蒸着膜は粘着剤とPET基材に挟まれて絶縁された状態である。
【0052】
上記静電防止層について、実施例1と同様にして、180度ピール試験により基材への密着力(剥離強度)を測定したところ、2N/25mm以上であった。
【0053】
次いで、本実施例のロール品を金属ロールを介して巻きだしたところ、帯電量は500Vに止まった。
【0054】
上記で得た半透過型偏光板に、再剥離性粘着剤付保護シート(日東電工(株)製、「SPV−PPF100T」)を貼り合わせ、オートクレーブ処理(50℃、5×105Pa、20分)した後に剥離したところ、静電防止層の脱落は発生しなかった。
【0055】
実施例1〜実施例4に示す本発明品においては、図3に示すように、アルミ箔又は銀蒸着膜3は、粘着剤4とPET基材1に挟まれて絶縁された状態であるにもかかわらず、帯電量が少ないことがわかる。これは、基材が帯電した場合でも表面のアースされた箇所へ電荷が移動し、静電気を除去できるためと考えられる。また、徐々に電荷が逃げ出すので火花が飛びにくい。
【0056】
(比較例1)
反射板(東洋アルミ製、商品名「アルペット50」;アルミ箔厚さ15μm、PET基材厚さ50μm)の上に、厚み25μmの粘着剤を介して偏光板(日東電工(株)製、商品名「F1205」)を貼り合わせ、反射型偏光板を得た。また、偏光板に設けた粘着剤層を実用に供するまでの間、離型フィルムにてカバーした。この反射型偏光板の断面構成を図4に模式的に示したが、この構成では、アルミ箔は粘着剤とPET基材に挟まれて絶縁された状態である。
【0057】
次いで、本実施例のロール品を金属ロールを介して巻きだしたところ、帯電量は1000V以上に達した。
【0058】
(比較例2)
反射板(東洋アルミ製、商品名「アルペット50」;アルミ箔厚さ15μm、PET基材厚さ50μm)の上に、厚み25μmの粘着剤を介して偏光板(日東電工(株)製、商品名「F1205」)を貼り合わせた。このPET基材の背面に、界面活性剤系静電防止剤(住友化学(株)製、「SB−8」)をスプレーした。処理後の表面の電気抵抗は10×1010Ω程度で、十分な静電気防止効果を有していたが、背面傷防止目的として、再剥離性粘着剤付保護シート(日東電工(株)製、「SPV−PPF100T」)を貼り合わせ、剥離したところ、静電防止剤がSPV粘着剤によって剥落し、静電気防止効果が失われた。
【0059】
比較例1〜比較例2に示す反射型偏光板においては、図4に示すように、アルミ箔13は、粘着剤14とPET基材11に挟まれて絶縁された状態であり、基材が帯電した場合、PETフィルムとアルミ箔の間でコンデンサとなるため、静電気が基材表面を移動し難く逃げ出し難いと考えられる。また、アースした場合でも、アースした箇所だけ静電気を除去できるに留まり、それ以外の箇所には静電気が残る。さらに、アルミ箔をアースすると静電気は除去できるものの、電荷移動が早すぎるため一気に大電流が流れて火花が飛ぶ現象が起きる。
【0060】
【発明の効果】
以上説明したとおり、本発明によれば、半透過型反射層又は反射層を積層した光透過性高分子基材の背面に静電防止層を形成したため、静電気が蓄積されず、静電気による火災や電気障害のおそれのない半透過型偏光板又は反射型偏光板を提供することができる。また、SPVが貼り合わされ、剥離された場合でも、静電防止層が脱落しないので、液晶表示装置に実装する場合等に有効である。
【図面の簡単な説明】
【図1】本発明の半透過型偏光板に含まれる半透過反射板(反射板)の構成例を示す模式断面図である。
【図2】従来の半透過反射板の構成例を示す模式断面図である。
【図3】本発明の反射型偏光板(半透過型偏光板)の構成例を示す模式断面図である。
【図4】比較例の反射型偏光板の構成例を示す模式断面図である。
【符号の説明】
1 光透過性高分子基材
2 静電防止層(導電層)
3 半透過反射層(反射層)
4 粘着剤層
5 半透過反射板(反射板)
6 偏光板
7 離型フィルム
8 半透過型偏光板(反射型偏光板)
9 アース
11 光透過性高分子基材
13 半透過反射層
14 粘着剤層
15 半透過反射板
16 偏光板
17 離型フィルム
18 反射型偏光板
19 アース
[0001]
[Technical field to which the invention belongs]
The present invention relates to a transflective polarizing plate, a reflective polarizing plate, and a liquid crystal display device using the same used in a liquid crystal display device (hereinafter sometimes abbreviated as “LCD”).
[0002]
[Prior art]
LCDs are used in desktop electronic calculators, electronic watches, personal computers, word processors, and the like, and their demand is rapidly increasing in recent years, and transflective displays such as mobile phones and personal portable information terminals are growing rapidly.
[0003]
Conventionally, in order to improve the display characteristics of an LCD, a transflective polarizing plate in which a transflective plate is laminated on a polarizing plate is usually provided on the back side of a liquid crystal cell, and the liquid crystal display device is used in a relatively bright atmosphere. In some cases, incident light from the viewing side (display side) is reflected to display an image. When used in a relatively dark atmosphere, a backlight built in the back side of the transflective polarizing plate, etc. A method of displaying an image using a built-in light source is employed. That is, the transflective polarizing plate is useful for forming a liquid crystal display device because it can save energy for using a light source such as a backlight in a bright atmosphere and can be used with a built-in light source in a relatively dark atmosphere.
[0004]
[Problems to be solved by the invention]
However, the reflecting plate is bonded to a resin substrate or formed by vapor deposition / sputtering, and is used by bonding to an optical film such as a polarizing plate. FIG. 2 is a schematic cross-sectional view showing a configuration example of a conventional transflective reflector or reflector. On the light transmitting polymer substrate 11 made of resin (insulating material) such as PET, it has in the semi-transmissive reflective layer of metal thin film is formed reflective layer (conductor) 13, an adhesive over the layer A layer (insulator) 14 is formed to constitute a transflective plate or reflector 15. For this reason, the structure sandwiched with the insulators easily holds static electricity, and there is a risk of causing a fire or an electrical failure due to static electricity. In addition, due to the nature of the product, a “removable protective sheet with adhesive” (hereinafter abbreviated as “SPV”) is often attached to the back side substrate to prevent scratches. If only the activator is applied, there is a problem that the surfactant can be removed when the SPV is bonded and peeled off.
[0005]
Accordingly, the present invention, the order to solve the conventional problems, hardly taken during bonding and peeling of the SPV, a transflective type polarizing plate occurrence of that for static electricity is maintained difficult electrical failure can be prevented, the reflective polarizer and their An object of the present invention is to provide a liquid crystal display device using the.
[0006]
[Means for Solving the Problems]
In order to achieve the above object, a transflective polarizing plate of the present invention comprises a polarizing plate, an adhesive layer, a translucent reflective layer comprising a light-transmitting metal vapor-deposited film or metal thin film, and a light-transmitting polymer. A base material and an antistatic layer having a surface resistance value of 10 × 10 10 Ω or less are laminated in this order .
[0007]
In the transflective polarizing plate of the present invention, the antistatic layer is preferably formed of a conductive polymer.
[0008]
In the transflective polarizing plate of the present invention, the antistatic layer is preferably formed from a resin binder to which a conductive filler is added.
[0009]
In the transflective polarizing plate of the present invention, the antistatic layer preferably has a peel strength of 0.5 N / 25 mm or more.
[0010]
In the transflective polarizing plate of the present invention, it is preferable that the light transmittance of the antistatic layer is 70% or more.
[0011]
In the transflective polarizing plate of the present invention, the light transmissive polymer base material is preferably formed from polyethylene terephthalate.
[0012]
Next, the reflective polarizing plate of the present invention has a polarizing plate, an adhesive layer, a reflective layer made of a metal vapor-deposited film or a metal thin film, a light-transmitting polymer substrate, and a surface resistance value of 10 × 10 10. An antistatic layer having a resistance of Ω or less is laminated in this order.
[0013]
In the reflective polarizing plate of the present invention, the antistatic layer is preferably formed of a conductive polymer.
[0014]
Moreover, in the reflective polarizing plate of this invention, it is preferable that the said antistatic layer is formed from the resin binder which added the conductive filler.
[0015]
Moreover, in the reflective polarizing plate of this invention, it is preferable that the peeling strength of the said antistatic layer is 0.5 N / 25mm or more.
[0016]
In the reflective polarizing plate of the present invention, the light-transmitting polymer base material is preferably formed from polyethylene terephthalate.
[0017]
The liquid crystal display device of the present invention is characterized in that the transflective polarizing plate or the reflective polarizing plate is disposed on at least one surface of a liquid crystal cell. In this liquid crystal display device, the transflective polarizing plate or the reflective polarizing plate has an antistatic layer formed on the transflective polarizing plate or the reflective polarizing plate on the display back side of the liquid crystal display device. It is preferable that they are arranged as described above.
[0018]
Further, the present invention is a method for producing the transflective polarizing plate of the present invention,
The manufacturing method prepares a laminate of a light-transmitting metal vapor-deposited film or a translucent reflective layer made of a metal thin film, and a light-transmitting polymer substrate,
An antistatic layer is formed by applying a conductive paint containing a conductive polymer or a conductive filler having a surface resistance value of 10 × 10 10 Ω or less on the light-transmitting polymer substrate of the laminate. And
An adhesive is applied on the transflective layer of the laminate to form an adhesive layer,
The method includes a step of laminating a polarizing plate on the pressure-sensitive adhesive layer to obtain a transflective polarizing plate.
[0019]
Further, the present invention is a method for producing the reflective polarizing plate of the present invention,
The manufacturing method prepares a laminated body of a reflective layer composed of a metal vapor-deposited film or a metal thin film and a light-transmitting polymer base material,
An antistatic layer is formed by applying a conductive paint containing a conductive polymer or a conductive filler having a surface resistance value of 10 × 10 10 Ω or less on the light-transmitting polymer substrate of the laminate. And
An adhesive is applied on the reflective layer of the laminate to form an adhesive layer,
The method includes a step of laminating a polarizing plate on the pressure-sensitive adhesive layer to obtain a reflective polarizing plate.
[0020]
DETAILED DESCRIPTION OF THE INVENTION
The transflective polarizing plate or reflective polarizing plate of the present invention includes a polarizing plate, an adhesive layer, a transflective layer comprising a light-transmitting metal vapor-deposited film or metal thin film, and a light-transmitting polymer substrate. And an antistatic layer having a surface resistance value of 10 × 10 10 Ω or less laminated in this order, or a polarizing plate, an adhesive layer, a reflective layer made of a metal vapor-deposited film or a metal thin film, A light-transmitting polymer base material and an antistatic layer having a surface resistance value of 10 × 10 10 Ω or less are laminated in this order. When the surface resistance value is larger than 10 × 10 10 Ω, static electricity is likely to be accumulated on the reflector, which may cause a fire or electrical failure due to static electricity, which is not preferable. The surface resistance value is preferably 10 × 10 8 Ω or less, more preferably 10 × 10 7 Ω or less.
[0021]
As the light-transmitting polymer substrate, resins such as polyethylene terephthalate (PET), polycarbonate (PC), polyethersulfone (PES), polyvinyl alcohol (PVA), and triacetyl cellulose (TAC) can be used. The thickness is not particularly limited, but is usually 6 to 100 μm.
[0022]
The semi-transmissive reflective layer or the reflective layer is formed from a metal vapor deposition film or a metal thin film. Examples of the metal that can be used for the metal vapor deposition film and the metal thin film include aluminum, silver, a silver-palladium alloy, and chromium.
[0023]
The antistatic layer is not particularly limited as long as the antistatic layer satisfies the above-mentioned characteristics, but in order to prevent dropping at the time of SPV laminating or peeling, a resin binder to which a conductive polymer or a conductive filler is added. It is preferable that a conductive layer made of is formed. In the transflective plate, the antistatic layer preferably has a light transmittance of 70% or more, and more preferably 80% or more. Although the thickness of an antistatic layer is not specifically limited, Usually, it is 0.1-50 micrometers.
[0024]
The conductive polymer is not particularly limited, and all conventionally known conductive polymers such as polyaniline, polyacetylene, and various doping materials obtained by ion doping these polymers can be used. Examples of the conductive filler include indium oxide, tin oxide, zinc oxide and ATO (antimony tin oxide).
[0025]
The method for forming the antistatic layer is not particularly limited. For example, the antistatic layer is formed by applying a conductive paint containing a conductive polymer or a conductive filler to a light-transmitting polymer substrate and drying it. be able to. A commercially available conductive paint can also be used.
[0026]
In addition, the antistatic layer is used when the EL backlight, the diffusing member, and the prism sheet are directly attached to the back side, and the adhesion to the light-transmitting polymer substrate is expressed as the peel strength. The value is 0.5 N / 25 mm or more, preferably 2 N / 25 mm or more, more preferably 5 N / 25 mm or more.
[0027]
FIG. 1 shows a configuration example of a transflective plate (or a reflective plate) included in the transflective polarizing plate of the present invention. A semi-transmissive reflective layer (or reflective layer) 3 is formed on the light transmissive polymer substrate 1, and an adhesive layer 4 is formed thereon. The layer 2 is formed to constitute a transflective reflector (or reflector) 5. When this is mounted on a display device, the anti-static layer of the transflective reflector (or reflector) 5 is provided so that when charged, the charges can move smoothly to the ground and the static electricity can be easily removed. Arrange it so that it is on the display back side.
[0028]
The transflective polarizing plate of the present invention is a laminate of the transflective plate and the polarizing plate, and the reflective polarizing plate is a laminate of the reflector and the polarizing plate. In addition, suitable adhesion means, such as an adhesive, can be used for bonding.
[0029]
The polarizing plate used in the present invention is not particularly limited, but the basic constitution thereof is an appropriate adhesive layer such as a vinyl alcohol type on one or both sides of a polarizer made of a dichroic substance-containing polyvinyl alcohol polarizing film or the like. It consists of what adhered the transparent protective film used as a protective layer through the adhesive layer which consists of polymers etc.
[0030]
As a polarizer (polarizing film), for example, a film made of a vinyl alcohol polymer such as polyvinyl alcohol or partially formalized polyvinyl alcohol, a dyeing process or a stretching process or a crosslinking with a dichroic substance such as iodine or a dichroic dye. Appropriate processing such as processing can be performed in an appropriate order and method, and an appropriate material that transmits linearly polarized light when natural light is incident can be used. In particular, those excellent in light transmittance and degree of polarization are preferable.
[0031]
An appropriate transparent film can be used as a protective film material to be a transparent protective layer provided on one side or both sides of a polarizer (polarizing film). As an example of the polymer, an acetate-based resin such as triacetyl cellulose is generally used, but is not limited thereto.
[0032]
A transflective polarizing plate is usually provided on the back side of a liquid crystal cell, and displays an image by reflecting incident light from the viewing side (display side) when a liquid crystal display device is used in a relatively bright atmosphere. In a relatively dark atmosphere, a liquid crystal display device or the like that displays an image using a built-in light source such as a backlight built in the back side of the transflective polarizing plate can be formed. In other words, the transflective polarizing plate is useful for forming a liquid crystal display device of a type that can save energy of using a light source such as a backlight in a bright atmosphere and can be used with a built-in light source even in a relatively dark atmosphere. It is.
[0033]
The reflective polarizing plate is usually disposed on the back side of the liquid crystal cell, and can form a liquid crystal display device (reflective liquid crystal display device) or the like of a type that reflects incident light from the viewing side (display side). In other words, the reflective polarizing plate has advantages such that the incorporation of a light source such as a backlight can be omitted and the liquid crystal display device can be easily thinned.
[0034]
The transflective polarizing plate and reflective polarizing plate of the present invention can be provided with an adhesive layer for adhering to a member such as a liquid crystal cell. The pressure-sensitive adhesive used for forming the pressure-sensitive adhesive layer is not particularly limited, and for example, an appropriate material such as acrylic, silicone, polyester, polyurethane, polyether, or rubber can be used. What is necessary is just to provide an adhesion layer in a required surface as needed. There is no limitation in particular also about the thickness of an adhesion layer, and it is 10-30 micrometers normally.
[0035]
In addition, when exposed on the surface, it is preferable to cover with the separator (release film) for the purpose of contamination prevention etc. until the adhesion layer is put to practical use. The separator can be formed by a method in which an appropriate thin leaf is coated with a release agent such as silicone, long-chain alkyl, fluorine, or molybdenum sulfide as necessary.
[0036]
In the liquid crystal display device of the present invention, the transflective polarizing plate or the reflective polarizing plate is disposed on at least one surface of a liquid crystal cell.
[0037]
This liquid crystal display device can be formed as having an appropriate structure according to the prior art in which polarizing plates are arranged on one side or both sides of a liquid crystal cell. Accordingly, the liquid crystal cell forming the liquid crystal display device is arbitrary. For example, an active matrix driving type typified by a thin film transistor type, a simple matrix driving type typified by a twist nematic type or a super twist nematic type, etc. Any type of liquid crystal cell may be used.
[0038]
In forming the liquid crystal display device, for example, appropriate components such as a prism array sheet, a lens array sheet, a light diffusion plate, and a backlight can be arranged in one or more layers at appropriate positions.
[0039]
【Example】
Hereinafter, the present invention will be described more specifically with reference to Examples and Comparative Examples, but the present invention is not limited to only these Examples.
[0040]
Example 1
On a reflector (product of Toyo Aluminum, trade name “Alpet 50”; aluminum foil thickness 15 μm, PET substrate thickness 50 μm), conductive polymer antistatic agent (manufactured by Bayer, conductive paint “Detron”) ) Was applied to form an antistatic layer having a thickness of 0.2 μm. The surface resistance value of this antistatic layer was 6 × 10 5 Ω. A polarizing plate (manufactured by Nitto Denko Corporation, trade name “F1205”) was bonded to this with a 25 μm thick adhesive to obtain a reflective polarizing plate. The adhesive layer provided on the polarizing plate was covered with a release film until it was practically used. FIG. 3 schematically shows a cross-sectional configuration of the reflective polarizing plate. In this configuration, the aluminum foil is insulatively sandwiched between an adhesive and a PET base material.
[0041]
About the reflection type polarizing plate, the adhesion strength (peeling strength) of the antistatic layer to the PET substrate was measured by performing a 180 degree peel test at a peeling speed of 0.3 m / min using a universal tensile tester / Tensilon. As a result, it was 2.4 N / 25 mm.
[0042]
Next, when the roll product of this example was unwound through a metal roll, the charge amount was stopped at 500V.
[0043]
(Example 2)
Conductive filler (SnO 2 ) -dispersed conductive paint (trade name “P3001”, manufactured by Catalyst Chemical Co., Ltd.) on a silver-deposited transflective reflector (transmittance 10%, reflectivity 70%, PET substrate thickness 50 μm) ) To form an antistatic layer having a thickness of 1 μm and a light transmittance of 80%. The surface resistance value of this antistatic layer was 10 × 10 6 Ω. A polarizing plate (manufactured by Nitto Denko Co., Ltd., trade name “F1205”) was bonded to this with an adhesive having a thickness of 25 μm to obtain a transflective polarizing plate. In this configuration, the silver deposited film is insulatively sandwiched between the adhesive and the PET base material.
[0044]
About the said antistatic layer, when it carried out similarly to Example 1 and measured the adhesive force (peeling strength) to a base material by a 180 degree | times peel test, it was 2 N / 25mm or more.
[0045]
Next, when the roll product of this example was unwound through a metal roll, the charge amount was stopped at 500V.
[0046]
In addition, a protective sheet with a releasable pressure-sensitive adhesive (manufactured by Nitto Denko Corporation, “SPV-PPF100T”) is bonded to the transflective polarizing plate obtained above and autoclaved (50 ° C., 5 × 10 5 Pa, 20 And the antistatic layer did not fall off.
[0047]
Example 3
Conductive filler-dispersed conductive paint (trade name “Syntron D600”, manufactured by Shinto Paint Co., Ltd.) is applied to a silver-deposited transflective reflector (transmittance 10%, reflectivity 70%, PET substrate thickness 50 μm). This was applied to form an antistatic layer having a thickness of 20 μm and a light transmittance of 70%. The surface resistance value of this antistatic layer was 10 × 10 10 Ω. A polarizing plate (manufactured by Nitto Denko Co., Ltd., trade name “F1205”) was bonded to this with an adhesive having a thickness of 25 μm to obtain a transflective polarizing plate. In this configuration, the silver deposited film is insulatively sandwiched between the adhesive and the PET base material.
[0048]
About the said antistatic layer, when it carried out similarly to Example 1 and measured the adhesive force (peeling strength) to a base material by a 180 degree | times peel test, it was 2 N / 25mm or more.
[0049]
Next, when the roll product of this example was unwound through a metal roll, the charge amount was stopped at 500V.
[0050]
A protective sheet with a releasable pressure-sensitive adhesive (“SPV-PPF100T” manufactured by Nitto Denko Corporation) is bonded to the transflective polarizing plate obtained above and autoclaved (50 ° C., 5 × 10 5 Pa, 20 And the antistatic layer did not fall off.
[0051]
Example 4
An easy adhesion treatment by saponification was performed on a silver-deposited transflective reflector (transmittance 10%, reflectivity 70%, PET base material thickness 50 μm). Polyaniline (conducting polymer, containing 10% by weight of binder resin) was applied thereto to form an antistatic layer having a thickness of 0.1 μm and a light transmittance of 80%. The surface resistance value was 10 × 10 10 Ω. A polarizing plate (manufactured by Nitto Denko Co., Ltd., trade name “F1205”) was bonded to this with an adhesive having a thickness of 25 μm to obtain a transflective polarizing plate. In this configuration, the silver deposited film is insulatively sandwiched between the adhesive and the PET base material.
[0052]
About the said antistatic layer, when it carried out similarly to Example 1 and measured the adhesive force (peeling strength) to a base material by a 180 degree | times peel test, it was 2 N / 25mm or more.
[0053]
Next, when the roll product of this example was unwound through a metal roll, the charge amount was stopped at 500V.
[0054]
A protective sheet with a releasable pressure-sensitive adhesive (“SPV-PPF100T” manufactured by Nitto Denko Corporation) is bonded to the transflective polarizing plate obtained above and autoclaved (50 ° C., 5 × 10 5 Pa, 20 And the antistatic layer did not fall off.
[0055]
In the present invention products shown in Examples 1 to 4, as shown in FIG. 3, the aluminum foil or the silver deposited film 3 is sandwiched between the pressure-sensitive adhesive 4 and the PET substrate 1 and insulated. Nevertheless, it can be seen that the amount of charge is small. This is presumably because, even when the substrate is charged, the charge moves to the grounded portion of the surface, and the static electricity can be removed. Also, since the electric charge gradually escapes, it is difficult for the spark to fly.
[0056]
(Comparative Example 1)
A polarizing plate (manufactured by Nitto Denko Co., Ltd.) on a reflector (made by Toyo Aluminum Co., Ltd., trade name “Alpet 50”; aluminum foil thickness 15 μm, PET substrate thickness 50 μm) with a 25 μm thick adhesive. The product name “F1205”) was bonded to obtain a reflective polarizing plate. The adhesive layer provided on the polarizing plate was covered with a release film until it was practically used. FIG. 4 schematically shows a cross-sectional configuration of the reflective polarizing plate. In this configuration, the aluminum foil is insulatively sandwiched between an adhesive and a PET base material.
[0057]
Next, when the roll product of this example was unwound through a metal roll, the charge amount reached 1000 V or more.
[0058]
(Comparative Example 2)
A polarizing plate (manufactured by Nitto Denko Co., Ltd.) on a reflector (made by Toyo Aluminum Co., Ltd., trade name “Alpet 50”; aluminum foil thickness 15 μm, PET substrate thickness 50 μm) with a 25 μm thick adhesive. The product name “F1205”) was pasted. A surfactant-based antistatic agent (manufactured by Sumitomo Chemical Co., Ltd., “SB-8”) was sprayed on the back surface of the PET substrate. The surface electrical resistance after the treatment was about 10 × 10 10 Ω and had a sufficient antistatic effect, but for the purpose of preventing scratches on the back surface, a protective sheet with a releasable adhesive (manufactured by Nitto Denko Corporation, When “SPV-PPF100T”) was bonded and peeled off, the antistatic agent was peeled off by the SPV adhesive and the antistatic effect was lost.
[0059]
In the reflective polarizing plates shown in Comparative Examples 1 and 2, as shown in FIG. 4, the aluminum foil 13 is in an insulated state sandwiched between the adhesive 14 and the PET base material 11, and the base material is When charged, it becomes a capacitor between the PET film and the aluminum foil, so that it is difficult for static electricity to move on the surface of the substrate and to escape. In addition, even when grounding, static electricity can be removed only at the grounded location, and static electricity remains at other locations. In addition, grounding the aluminum foil can remove static electricity, but the charge transfer is too fast, causing a large current to flow at once and sparks to fly.
[0060]
【The invention's effect】
As described above, according to the present invention, since the antistatic layer is formed on the back surface of the translucent reflective base material or the light transmissive polymer base material on which the reflective layer is laminated, static electricity is not accumulated, It is possible to provide a transflective polarizing plate or a reflective polarizing plate that does not cause an electrical failure. Further, even when SPV is bonded and peeled off, the antistatic layer does not fall off, which is effective when mounted on a liquid crystal display device.
[Brief description of the drawings]
FIG. 1 is a schematic cross-sectional view showing a configuration example of a transflective plate (reflective plate) included in a transflective polarizing plate of the present invention.
FIG. 2 is a schematic cross-sectional view showing a configuration example of a conventional transflective plate.
FIG. 3 is a schematic cross-sectional view showing a configuration example of a reflective polarizing plate (semi-transmissive polarizing plate) of the present invention.
FIG. 4 is a schematic cross-sectional view showing a configuration example of a reflective polarizing plate of a comparative example.
[Explanation of symbols]
1 Light-transmissive polymer substrate 2 Antistatic layer (conductive layer)
3 Transflective layer (reflective layer)
4 Adhesive layer 5 Transflective reflector (reflector)
6 Polarizing plate 7 Release film 8 Transflective polarizing plate (Reflective polarizing plate)
DESCRIPTION OF SYMBOLS 9 Ground 11 Light transmissive polymer base material 13 Semi-transmissive reflective layer 14 Adhesive layer 15 Semi-transmissive reflective plate 16 Polarizing plate 17 Release film 18 Reflective polarizing plate 19 Ground

Claims (14)

偏光板と、粘着剤層と、光透過性を有する金属蒸着膜又は金属薄膜からなる半透過反射層と、光透過性高分子基材と、表面抵抗値が10×10  A polarizing plate, an adhesive layer, a translucent reflective layer made of a light-transmitting metal vapor-deposited film or metal thin film, a light-transmitting polymer substrate, and a surface resistance value of 10 × 10 10Ten Ω以下である静電防止層とをこの順番で積層したことを特徴とする半透過型偏光板。A transflective polarizing plate characterized by laminating an antistatic layer of Ω or less in this order. 前記静電防止層が、導電性ポリマーから形成されてなる請求項1に記載の半透過型偏光板The transflective polarizing plate according to claim 1, wherein the antistatic layer is formed of a conductive polymer. 前記静電防止層が、導電性フィラーを添加した樹脂バインダーから形成されてなる請求項1に記載の半透過型偏光板The transflective polarizing plate according to claim 1, wherein the antistatic layer is formed from a resin binder to which a conductive filler is added. 前記静電防止層の剥離強度が、0.5N/25mm以上である請求項1〜3のいずれかに記載の半透過型偏光板The transflective polarizing plate according to claim 1, wherein the antistatic layer has a peel strength of 0.5 N / 25 mm or more. 前記静電防止層の光透過率が、70%以上である請求項1〜4のいずれかに記載の半透過型偏光板The transflective polarizing plate according to claim 1, wherein the antistatic layer has a light transmittance of 70% or more. 前記光透過性高分子基材が、ポリエチレンテレフタレートから形成される請求項1〜5のいずれかに記載の半透過型偏光板。  The transflective polarizing plate according to any one of claims 1 to 5, wherein the light transmissive polymer substrate is formed from polyethylene terephthalate. 偏光板と、粘着剤層と、金属蒸着膜又は金属薄膜からなる反射層と、光透過性高分子基材と、表面抵抗値が10×10  A polarizing plate, an adhesive layer, a reflective layer made of a metal vapor-deposited film or a metal thin film, a light-transmitting polymer substrate, and a surface resistance value of 10 × 10 10Ten Ω以下である静電防止層とをこの順番で積層したことを特徴とする反射型偏光板。A reflection type polarizing plate characterized by laminating an antistatic layer of Ω or less in this order. 前記静電防止層が、導電性ポリマーから形成されてなる請求項7に記載の反射型偏光板The reflective polarizing plate according to claim 7, wherein the antistatic layer is formed of a conductive polymer. 前記静電防止層が、導電性フィラーを添加した樹脂バインダーから形成されてなる請求項7に記載の反射型偏光板The reflective polarizing plate according to claim 7, wherein the antistatic layer is formed from a resin binder to which a conductive filler is added. 前記静電防止層の剥離強度が、0.5N/25mm以上である請求項7〜9のいずれかに記載の反射型偏光板The reflective polarizing plate according to claim 7, wherein the antistatic layer has a peel strength of 0.5 N / 25 mm or more. 前記光透過性高分子基材が、ポリエチレンテレフタレートから形成される請求項7〜10のいずれかに記載の反射過型偏光板。  The reflective over-type polarizing plate according to any one of claims 7 to 10, wherein the light-transmitting polymer substrate is formed from polyethylene terephthalate. 請求項1〜6のいずれかに記載の半透過型偏光板又は請求項7〜11のいずれかに記載の反射型偏光板を、液晶セルの少なくとも片面に配置したことを特徴とする液晶表示装置。A liquid crystal display device comprising the transflective polarizing plate according to any one of claims 1 to 6 or the reflective polarizing plate according to any one of claims 7 to 11 arranged on at least one surface of a liquid crystal cell. . 請求項1に記載の半透過型偏光板の製造方法であって、It is a manufacturing method of the transflective polarizing plate according to claim 1,
前記製造方法が、光透過性を有する金属蒸着膜又は金属薄膜からなる半透過反射層と、光透過性高分子基材との積層体を準備し、  The manufacturing method prepares a laminate of a light-transmitting metal vapor-deposited film or a metal thin film and a light-transmitting polymer base material,
前記積層体の前記光透過性高分子基材上に、表面抵抗値が10×10  On the light-transmitting polymer base material of the laminate, the surface resistance value is 10 × 10 10Ten Ω以下である導電性ポリマーまたは導電性フィラーを含有する導電性塗料を塗布して静電防止層を形成し、Applying a conductive paint containing a conductive polymer or conductive filler that is Ω or less to form an antistatic layer,
前記積層体の前記半透過反射層上に粘着剤を塗布して粘着剤層を形成し、  An adhesive is applied on the transflective layer of the laminate to form an adhesive layer,
前記粘着剤層上に偏光板を積層して半透過型偏光板を得る工程を含む製造方法。  The manufacturing method including the process of laminating | stacking a polarizing plate on the said adhesive layer and obtaining a transflective polarizing plate.
請求項7に記載の反射型偏光板の製造方法であって、It is a manufacturing method of the reflective polarizing plate according to claim 7,
前記製造方法が、金属蒸着膜又は金属薄膜からなる反射層と、光透過性高分子基材との積層体を準備し、  The manufacturing method prepares a laminate of a reflective layer made of a metal vapor-deposited film or a metal thin film, and a light-transmitting polymer base material,
前記積層体の前記光透過性高分子基材上に、表面抵抗値が10×10  On the light-transmitting polymer base material of the laminate, the surface resistance value is 10 × 10 10Ten Ω以下である導電性ポリマーまたは導電性フィラーを含有する導電性塗料を塗布して静電防止層を形成し、An antistatic layer is formed by applying a conductive paint containing a conductive polymer or conductive filler that is Ω or less,
前記積層体の前記反射層上に粘着剤を塗布して粘着剤層を形成し、  Applying an adhesive on the reflective layer of the laminate to form an adhesive layer,
前記粘着剤層上に偏光板を積層して反射型偏光板を得る工程を含む製造方法。  A production method comprising a step of laminating a polarizing plate on the pressure-sensitive adhesive layer to obtain a reflective polarizing plate.
JP2002131517A 2001-09-26 2002-05-07 Transflective polarizing plate, reflective polarizing plate, and liquid crystal display device using them Expired - Fee Related JP3894549B2 (en)

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US10/253,436 US6965418B2 (en) 2001-09-26 2002-09-25 Semi-transmitting reflective plate, reflective plate, semi-transmitting polarizer, reflective polarizer and liquid crystal display using same
TW091122168A TW571125B (en) 2001-09-26 2002-09-26 Semi-transmitting reflective plate, reflective plate, semi-transmitting polarizer, reflective polarizer and liquid crystal display using same
CNB021434484A CN1281978C (en) 2001-09-26 2002-09-26 Semipermeable reflective plate and reflective plate and semipermeable polazied plate and reflective polazied plate and liquid crystal display
KR1020020058407A KR100841844B1 (en) 2001-09-26 2002-09-26 Semi-transmitting reflective plate, reflective plate, semi-transmitting polarizer, reflective polarizer and liquid crystal display using same

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