JP3866998B2 - Steel / concrete composite floor slab - Google Patents

Steel / concrete composite floor slab Download PDF

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Publication number
JP3866998B2
JP3866998B2 JP2002084946A JP2002084946A JP3866998B2 JP 3866998 B2 JP3866998 B2 JP 3866998B2 JP 2002084946 A JP2002084946 A JP 2002084946A JP 2002084946 A JP2002084946 A JP 2002084946A JP 3866998 B2 JP3866998 B2 JP 3866998B2
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Japan
Prior art keywords
steel
concrete
floor slab
concrete composite
bottom plate
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Expired - Fee Related
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JP2002084946A
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Japanese (ja)
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JP2003278112A (en
Inventor
堅 藤井
清 鈴木
宏靖 神垣
哲男 澤本
寛 津々
英樹 大中
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株式会社ダイクレ
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Description

【0001】
【発明が属する技術分野】
本発明は、橋梁その他コンクリート構造物に用いられる鋼・コンクリート合成床版に関する。
【0002】
【従来技術】
橋梁等の床版として、H形鋼やI形鋼に鉄筋を配筋した構造部材にコンクリートを打設した鋼コンクリート合成床版(以下、単に「合成床版」という)が知られる。図1は、こうした合成床版の代表的なタイプを示すもので、鋼板からなる埋殺し型枠(底板)1上にI形鋼やH形鋼よりなる形鋼2を定間隔で並べ、各形鋼2に開設した孔3に鉄筋4を配筋した構造部材5にコンクリート6を打設したものよりなっている。
【0003】
合成床版としてはこのほか、構造部材の形鋼や鉄筋或いはケーブルにプレストレスを与えてコンクリートのひび割れの発生を防ぐようにしたものが知られ、軽量化を図るため鉄粉等を混入した膨張コンクリートを使用したものも知られる。
【0004】
【発明が解決しようとする課題】
本発明は、形鋼や鉄筋の構造部材にプレストレスを与えるのではなく、製造に伴ってコンクリートにプレストレスが与えられ、これによりコンクリートのひび割れを防ぎ、かつ強度を向上させた合成床版を提供することを目的とする。
【0005】
【課題の解決手段】
請求項1に係わる発明の合成床版は、鋼板からなる床版上に鋼板、形鋼等よりなる鋼製の部材を縦横に組合せて格子状に固定してなる構造部材と、該構造部材に打設後、硬化に伴って膨張する膨張コンクリートとよりなる鋼・コンクリート合成床版において、縦及び横方向の部材のうち、少なくとも一方の部材は、H型鋼又はI型鋼のウェブを凹部と凸部の鋸歯状に切断加工して2分割することにより形成され、凸部が他方の部材間に嵌合し、コンクリート打設時にコンクリートが凹部を通して流動することを特徴とする。
【0006】
本発明の合成床版によると、鋼製の部材が縦横に用いられることにより、縦及び横方向の剛性が増し、強度が向上する。そのため床版の厚みを薄くし、軽量化を図ることができる。また構造部材の矩形の升目を形成する部材が、硬化に伴って膨張しようとするコンクリートの膨張を抑制するため、コンクリートにプレストレスが与えられる。
【0007】
本発明で用いる構造部材には通常、鉄筋が配筋されるが、場合によっては、鉄筋を省くこともできる。また膨張コンクリートとしては、硬化に伴って膨張するコンクリートであればよく、その種類を問わない。こうしたものとしては例えば、鉄粉等を混入したコンクリートが挙げられる。
【0008】
請求項に係わる発明は、請求項に係わる発明において、鋸歯のピッチが一定の部材を用い、各部材を底板上に鋸歯のピッチが平行する隣の部材と適当量ずれるようにして固着することを特徴とする。
本発明によるとウェブと底板との溶接箇所が底板の斜め方向に点在してずれるため、溶接時に発生する熱歪を抑えることができる。
【0009】
請求項に係わる発明は、請求項1又は2に係わる発明において、前記他方の部材に透孔を形成したことを特徴とする。
本発明によると、コンクリート打設時にコンクリートが透孔を通して流れることにより、構造部材全体に万遍なくコンクリートを打設することができる。
【0010】
【発明の実施の形態】
図2に示す構造部材Aは、本発明に係わる合成床版を構成するもので、底板11上に縦方向に並設される主部材12と、該主部材12と直交して並設される部材13を格子状に固着してなるものである。
【0011】
主部材12は、断面がT形で、H形鋼のウェブを鋸歯状の凹凸に切断加工して二分割し、図3に示すように凸部12aと凹部12bがそれぞれ同じ台形で一定ピッチで形成されている。この凸部12a及び凹部12bは共に、左右対称形の台形をなしているが、左右非対称の台形であってもよいし、他の形状、例えば三角形や四角形をなしていてもよい。いずれにしても凸部先端は、鋼板からなる底板11に隅肉溶接、好ましくは図4に示すように、テーパ状に開先加工して、底板11に開先加工した片側から突合せ溶接される。溶接を凸部先端の片側から行うのみで十分な強度を得ることができ、また溶接を片側からのみ行うことにより作業性がよく、生産性を上げることができる。図中、14は溶接ビードを示す。
【0012】
部材13は、細巾の鋼板に透孔15を多数形成したもので、底板11に同じく隅肉溶接、好ましくは先端が開先加工されて底板11に片側から突合せ溶接されて固着される。主部材12と部材13の底板11への組付けは、次のようにして行われる。先ず底板11上に部材13を横向きにして底板11の縦方向に凸部12aのピッチと同じピッチで固着する。次に主部材12を縦向きにして凸部12aが部材13間に嵌合するようにして横方向に一定ピッチで床版11上に固着する。
【0013】
部材13は、図示する例では凹部12bの中央に取付けられ、凹部天井とは隙間を存しているが、凹部12bの片側に寄っていてもよいし、凹部天井と接触するようになっていてもよい。主部材12を固着後、主部材12上に鉄筋15が主部材12と直交して配筋される。
【0014】
以上のようにして底板11上に主部材12と部材13を縦横に組付け、更に鉄筋18を配筋して得られる構造部材Aに鉄粉を混入したコンクリートを打設する。打設されたコンクリートは主部材の凸部間における台形の凹部及び部材13の透孔15を通して構造部材Aの隅々まで流動し、コンクリートの縁切りも解消される。
【0015】
コンクリートは硬化に伴い、鉄粉の腐食により膨張しようとするが、前後左右を主部材12と部材13で抑えられ、また図4に示すように下側から底板11により、上側が一部、主部材12のフランジ12cで抑えられるため、膨張が抑制され、プレストレスが与えられる。図中、16はコンクリートを示す。
【0016】
上記実施形態では、部材13にのみ透孔15が設けられているが、別の実施形態では主部材12の凸部12aにも透孔が形成される。これによりコンクリートの流動性がより向上し、またコンクリートの縁切りも解消されて強度もより向上する。図5に示す構造部材Bは、図2に示す構造部材Aにおいて、主部材12のフランジ12bに透孔17を形成したものである。
【0017】
【発明の効果】
請求項1に係わる発明の合成床版によると、底板が型枠代わりになること、鋼板、形鋼等よりなる部材が縦横に配置され、格子状をなすことにより縦及び横方向の剛性が増し、強度が向上すること、そしてそのために同じ強度で薄く、かつ軽量化した合成床版を得ることができること、コンクリートの硬化時に膨張が周りの部材や底板等で抑えられるため、プレストレスが与えられ、コンクリートのひび割れを防ぎ、床版の寿命を大幅に延ばすことができること、既存の形鋼のウェブを切断加工して二分割することによりウェブが類似形状の一方の部材を一つの形鋼より同時に二個、生産性よく低コストで得ることができること、等の効果を奏する。
【0018】
請求項に係わる発明によると、底板への溶接箇所を斜めにずらすことができるため、溶接時の熱歪みを抑えることができる。
請求項に係わる発明においては、コンクリート打設時のコンクリートの充填性を高めると共に、コンクリートを鋼板の孔内に充填することで、そのコンクリートが剪断力に抵抗でき、鋼とコンクリートの一体化が図れるので、床版の強度が向上する。
【図面の簡単な説明】
【図1】桁上に取付けた従来の合成床版の一部を切り欠いた斜視図。
【図2】本発明に係わる合成床版の構造部材の斜視図。
【図3】構造部材の断面図。
【図4】合成床版の断面図。
【図5】構造部材の別の態様の断面図。
【符号の説明】
11・・底板
12・・主部材
12a・・凸部
12b・・凹部
12c・・フランジ
13・・部材
14・・溶接ビード
15、17・・透孔
16・・コンクリート
[0001]
[Technical field to which the invention belongs]
The present invention relates to a steel / concrete composite slab used for a bridge or other concrete structure.
[0002]
[Prior art]
As a floor slab such as a bridge, a steel-concrete composite slab (hereinafter simply referred to as “synthetic floor slab”) in which concrete is placed on a structural member in which reinforcing bars are arranged on an H-shaped steel or an I-shaped steel is known. FIG. 1 shows a typical type of such a synthetic floor slab, in which shape steels 2 made of I-shaped steel and H-shaped steel are arranged at regular intervals on an embedded formwork (bottom plate) 1 made of steel plates. It consists of a concrete member 6 placed in a structural member 5 in which a reinforcing bar 4 is arranged in a hole 3 opened in the shape steel 2.
[0003]
In addition to this, synthetic floor slabs are known that prestress structural steel, reinforcing bars, or cables to prevent the cracking of concrete. In order to reduce weight, expansion with iron powder mixed in The one using concrete is also known.
[0004]
[Problems to be solved by the invention]
The present invention does not prestress structural steel or reinforcing steel structural members, but prestresses concrete as it is manufactured, thereby preventing cracking of the concrete and improving the strength of the composite floor slab. The purpose is to provide.
[0005]
[Means for solving problems]
The composite floor slab of the invention according to claim 1 is a structural member formed by combining steel members made of steel plate, section steel, etc. in a vertical and horizontal manner on a floor slab made of steel plate, and fixing to the structural member. In a steel / concrete composite floor slab composed of expanded concrete that expands with hardening after being placed, at least one of the members in the longitudinal and transverse directions is formed by forming a web of H-shaped steel or I-shaped steel with a concave portion and a convex portion. It is formed by cutting into a sawtooth shape and dividing into two parts, and the convex part fits between the other members, and the concrete flows through the concave part when placing concrete .
[0006]
According to the composite floor slab of the present invention, since the steel members are used in the vertical and horizontal directions, the rigidity in the vertical and horizontal directions is increased, and the strength is improved. Therefore, the thickness of the floor slab can be reduced and the weight can be reduced. Moreover, since the member which forms the rectangular mesh of a structural member suppresses the expansion | swelling of the concrete which is going to expand with hardening, prestress is given to concrete.
[0007]
The structural members used in the present invention are usually provided with reinforcing bars, but in some cases, the reinforcing bars can be omitted. The expanded concrete is not particularly limited as long as it is a concrete that expands with hardening. As such a thing, the concrete which mixed iron powder etc. is mentioned, for example.
[0008]
The invention according to claim 2 is the invention according to claim 1 , wherein members having a constant sawtooth pitch are used, and each member is fixed on the bottom plate so as to deviate by an appropriate amount from an adjacent member having a sawtooth pitch in parallel. It is characterized by that.
According to the present invention, since the welded portions of the web and the bottom plate are scattered in the diagonal direction of the bottom plate, thermal strain generated during welding can be suppressed.
[0009]
The invention according to claim 3 is the invention according to claim 1 or 2 , wherein a through hole is formed in the other member.
According to the present invention, when concrete is placed, the concrete flows through the through holes, so that the concrete can be placed uniformly over the entire structural member.
[0010]
DETAILED DESCRIPTION OF THE INVENTION
A structural member A shown in FIG. 2 constitutes a composite floor slab according to the present invention, and a main member 12 arranged in a vertical direction on a bottom plate 11 and a main member 12 arranged in parallel to the main member 12. The member 13 is fixed in a lattice shape.
[0011]
The main member 12 has a T-shaped cross section, and a H-shaped steel web is cut into serrated irregularities and divided into two parts. As shown in FIG. 3, the convex parts 12a and the concave parts 12b are the same trapezoid and have a constant pitch. Is formed. Both the convex portion 12a and the concave portion 12b form a left-right symmetric trapezoid, but may be a left-right asymmetric trapezoid, or may have another shape such as a triangle or a quadrangle. In any case, the tip of the convex portion is fillet welded to the bottom plate 11 made of a steel plate, preferably butt-welded from one side grooved to the bottom plate 11 as shown in FIG. . Sufficient strength can be obtained only by performing welding from one side of the convex tip, and workability can be improved and productivity can be improved by performing welding only from one side. In the figure, 14 indicates a weld bead.
[0012]
The member 13 is formed by forming a large number of through-holes 15 in a narrow steel plate, and is similarly fixed to the bottom plate 11 by fillet welding, preferably with the tip being grooved and butt-welded to the bottom plate 11 from one side. Assembly of the main member 12 and the member 13 to the bottom plate 11 is performed as follows. First, the member 13 is placed sideways on the bottom plate 11 and fixed in the vertical direction of the bottom plate 11 at the same pitch as the pitch of the convex portions 12a. Next, the main member 12 is vertically oriented, and is fixed on the floor slab 11 at a constant pitch in the lateral direction so that the convex portions 12 a are fitted between the members 13.
[0013]
In the illustrated example, the member 13 is attached to the center of the recess 12b and has a gap with the recess ceiling, but may be close to one side of the recess 12b or be in contact with the recess ceiling. Also good. After fixing the main member 12, the reinforcing bars 15 are arranged on the main member 12 so as to be orthogonal to the main member 12.
[0014]
As described above, the main member 12 and the member 13 are assembled vertically and horizontally on the bottom plate 11, and the concrete mixed with iron powder is placed on the structural member A obtained by arranging the reinforcing bars 18. The cast concrete flows to the corners of the structural member A through the trapezoidal concave portions between the convex portions of the main member and the through holes 15 of the member 13, and the edge cutting of the concrete is also eliminated.
[0015]
As the concrete hardens, it tends to expand due to the corrosion of the iron powder. However, the front, rear, left and right are restrained by the main member 12 and the member 13, and as shown in FIG. Since it is suppressed by the flange 12c of the member 12, the expansion is suppressed and prestress is applied. In the figure, 16 indicates concrete.
[0016]
In the above embodiment, the through hole 15 is provided only in the member 13, but in another embodiment, the through hole is also formed in the convex portion 12 a of the main member 12. As a result, the fluidity of the concrete is further improved, and the edge cutting of the concrete is eliminated and the strength is further improved. A structural member B shown in FIG. 5 is obtained by forming a through hole 17 in the flange 12b of the main member 12 in the structural member A shown in FIG.
[0017]
【The invention's effect】
According to the composite floor slab of the invention according to claim 1, the bottom plate is used as a substitute for the formwork, the members made of steel plate, shape steel, etc. are arranged vertically and horizontally, and by forming a lattice shape, the rigidity in the vertical and horizontal directions is increased. It is possible to obtain a composite floor slab with the same strength, which is thin and light weight, and because the expansion is suppressed by the surrounding members and bottom plate when the concrete is hardened, prestress is given. Can prevent cracking of concrete and greatly extend the life of floor slabs. By cutting and splitting an existing shape steel web into two parts, the web can have one member with a similar shape simultaneously with one shape steel. Two effects , such as being able to be obtained with good productivity and low cost, are achieved.
[0018]
According to the invention concerning Claim 2 , since the welding location to a baseplate can be shifted diagonally, the thermal distortion at the time of welding can be suppressed.
In the invention according to the third aspect , the concrete can be filled with the concrete at the time of placing the concrete, and the concrete can be resisted to the shearing force by filling the concrete into the hole of the steel plate. As a result, the strength of the floor slab is improved.
[Brief description of the drawings]
FIG. 1 is a perspective view in which a part of a conventional composite floor slab mounted on a girder is cut out.
FIG. 2 is a perspective view of a structural member of a composite floor slab according to the present invention.
FIG. 3 is a cross-sectional view of a structural member.
FIG. 4 is a cross-sectional view of a synthetic floor slab.
FIG. 5 is a cross-sectional view of another embodiment of a structural member.
[Explanation of symbols]
11 .. Base plate 12. Main member 12a. Convex portion 12b. Concave portion 12c. Flange 13. Member 14. Welded beads 15, 17. Through hole 16. Concrete.

Claims (3)

鋼板からなる底板上に鋼板、形鋼等よりなる鋼製の部材を縦横に組合せて格子状に固定してなる構造部材と、該構造部材に打設後、硬化に伴って膨張する膨張コンクリートとよりなる鋼・コンクリート合成床版において、縦及び横方向の部材のうち、少なくとも一方の部材は、H型鋼又はI型鋼のウェブを凹部と凸部の鋸歯状に切断加工して2分割することにより形成され、凸部が他方の部材間に嵌合し、コンクリート打設時にコンクリートが凹部を通して流動することを特徴とする鋼・コンクリート合成床版。A structural member formed by combining steel members made of steel plates, shaped steels, etc., vertically and horizontally on a bottom plate made of a steel plate and fixed in a lattice shape, and expanded concrete that expands with hardening after being placed on the structural member In the steel / concrete composite floor slab, at least one of the longitudinal and lateral members is obtained by cutting a web of H-shaped steel or I-shaped steel into a sawtooth shape of a concave portion and a convex portion and dividing it into two. A steel / concrete composite floor slab formed, wherein a convex portion is fitted between the other members, and the concrete flows through the concave portion when the concrete is placed . 鋸歯のピッチが一定の部材を用い、各部材を底板上に鋸歯のピッチが平行する隣の部材と適当量ずれるようにして固着することを特徴とする請求項記載の鋼・コンクリート合成床版。Using certain member pitch sawtooth, steel-concrete composite slab according to claim 1 wherein the saw tooth pitch of each member on the bottom plate, characterized in that the fixed as displaced an appropriate amount and the adjacent member parallel . 前記他方の部材に透孔を形成したことを特徴とする請求項1又は2記載の鋼・コンクリート合成床版。Claim 1 or 2 steel-concrete composite slab as claimed, characterized in that the formation of the through hole on the other member.
JP2002084946A 2002-03-26 2002-03-26 Steel / concrete composite floor slab Expired - Fee Related JP3866998B2 (en)

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JP4709665B2 (en) * 2006-03-10 2011-06-22 川田工業株式会社 Replacement method for bridge concrete slab and concrete slab.
US8505599B2 (en) * 2008-01-24 2013-08-13 Consolidated Systems, Inc. Panelization system and method
JP4585614B1 (en) * 2010-02-01 2010-11-24 株式会社横河ブリッジ Method for constructing synthetic steel slab bridge, ribbed steel slab, and synthetic steel slab bridge
JP5560768B2 (en) * 2010-02-26 2014-07-30 宇部興産機械株式会社 Composite floor slab, bridge using the same, and construction method thereof
KR101092151B1 (en) 2010-05-28 2011-12-12 주식회사 스판코리아 A green arch bridge use of arch panel
CN103452218A (en) * 2013-09-16 2013-12-18 南京工业大学 Solid-web steel hidden-beam composite floor system
CN106906933A (en) * 2017-04-26 2017-06-30 上海核工程研究设计院 A kind of two-way steel plate concrete composite floor
JP6970883B2 (en) * 2017-08-31 2021-11-24 株式会社Ihi Steel-concrete synthetic structural material
CN107740344A (en) * 2017-11-13 2018-02-27 南昌大学 Steel reinforced concrete combines Continuous Box Girder Bridge hogging moment area combined bridge deck harden structure and construction method
CN114673076B (en) * 2022-05-07 2023-06-16 长安大学 Shear connector, steel-concrete composite beam containing same and construction method of steel-concrete composite beam

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