JP3857974B2 - Vacuum cleaner - Google Patents

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Publication number
JP3857974B2
JP3857974B2 JP2002317921A JP2002317921A JP3857974B2 JP 3857974 B2 JP3857974 B2 JP 3857974B2 JP 2002317921 A JP2002317921 A JP 2002317921A JP 2002317921 A JP2002317921 A JP 2002317921A JP 3857974 B2 JP3857974 B2 JP 3857974B2
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Japan
Prior art keywords
dust
filter
separation
air
filter element
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JP2002317921A
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Japanese (ja)
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JP2004147953A (en
Inventor
善弘 土屋
律雄 竹本
正俊 田中
広 横山
仁 鈴木
あい 田中
靖 中戸川
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Toshiba TEC Corp
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Toshiba TEC Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、吸引した含塵空気中の塵を分離する第1塵分離部の下流側に、この第1塵分離部を通過した塵を分離する第2塵分離部を設けた電気掃除機に関する。
【0002】
【従来の技術】
従来から電気掃除機ではその電動送風機が塵を吸込むことを抑制するために、第1塵分離部の下流側に第2塵分離部を設けている(例えば特許文献1参照。)。
【0003】
前記特許文献1の電気掃除機は、円筒状の集塵機胴の内部を水平状の仕切板で下部集塵室と上部集塵室とに区画するとともに、これら両室を仕切板の中央部の排気筒により連通させ、かつ、上部集塵室の上端開口に排気ファン(電動送風機)を取付けている。下部集塵室の上部に接線方向の吸引口を設けて、この吸引口と下部集塵室とでサイクロン式の第1塵分離部を形成している。排気ファンの吸気側を覆うフィルタを上部集塵室に設けて、このフィルタと上部集塵室とで第2塵分離部を形成している。
【0004】
この電気掃除機では、排気ファンの運転により吸引口から吸引された含塵空気中の塵が、第1塵分離部で遠心分離されて下部集塵室の下端に取付けられたゴミ回収容器を兼ねる底蓋内に溜められるとともに、第1塵分離部内の空気は排気筒から第2塵分離部の上部集塵室に流入し、フィルタを通過して排気ファンに吸込まれた後、外部に排出される。この場合、フィルタは空気中に含まれる粉塵を濾過する。
【0005】
このように第1塵分離部を通った塵を捕捉するフィルタの上流側に第1塵分離部を設けた構成は、以下の点で好ましい。つまり、第1塵分離部がない構成では、第1塵分離部で除去すべき大きな塵がフィルタに付着するので、この大きな塵を原因としてフィルタが目詰まりしたと等価の状態になってしまう。しかし、第1塵分離部を備えることにより、この分離部で事前に大きな塵を除去できるので、フィルタの見掛け上の目詰まりを防止することが可能である。
【0006】
【特許文献1】
実願昭60−157686号(実開昭62−66755号)のマイクロフィルム(第3−5頁、第1図)
【0007】
【発明が解決しようとする課題】
特許文献1のサイクロン式の第1塵分離部とここで分離された塵を溜める底蓋とは、分かれることなく作られているが、上下方向には並んでおり、この並び方向に、この方向と直交する姿勢で第2塵分離部としてのフィルタが配置されている。この構成では、第1塵分離部、底蓋、及びフィルタの径は、いずれも円筒状の集塵機胴の径によって制限されていて、ほぼ同じ大きさとなっている。
【0008】
このように特許文献1の電気掃除機では、第1塵分離部を通過した塵を濾過するフィルタは、円筒状の集塵機胴、ひいては掃除機本体を大形にしない限り、大きくできないため、比較的早期にフィルタの目詰まりが起こり易い。これにより、フィルタを水洗いして再生したり、或いは新たなフィルタに交換する等、使用者に求められるメンテナンスの間隔が短く、その改善が求められている。更に、特許文献1のように慣性分離の一種であるサイクロン式分離を行う電気掃除機では、フィルタの目詰まりを原因とする風路抵抗の増大により、下部集塵室の吸引口に含塵空気を吸込む力が低下するに伴って塵を分離する作用が低下してしまい、したがって、掃除性能が低下し易い。
【0009】
本発明が解決しようとする課題は、第1塵分離部での慣性分離作用に基づく掃除性能の低下を抑制しつつ、第2塵分離部での濾過分離を行うフィルタ要素のメンテナンス性を改善できる電気掃除機を得ることにある。
【0010】
【課題を解決するための手段】
前記課題を解決するために、本発明は、掃除機本体の吸込み口から電動送風機の吸気口に至る風路中に、この風路を流れる空気と塵とを慣性分離作用で分離する第1塵分離部を内部に設けた負圧室部と、この負圧室部に対し前記掃除機本体の上下方向又は左右方向或いは斜め方向に並設されかつ前記第1塵分離部で分離された塵を溜める塵溜め部と、この塵溜め部と前記負圧室部とを区画しかつ接続穴を有するとともにフィルタで覆われて前記負圧室部と塵溜め部を連通する通気開口を有した壁と、マット状のフィルタ要素を備えて前記第1塵分離部の下流側に配置されてこの第1塵分離部を通過した塵を分離する第2塵分離部とを夫々設けるとともに、前記第2塵分離部が、前記第1塵分離部と前記塵溜め部との並び方向に延びていて、前記塵溜め部の後方への投影領域の少なくとも一部と前記第1塵分離部の後方への投影領域内とにわたって配設され、前記第1塵分離部を通過しかつ前記塵溜め部を通らずに前記掃除機本体の後方に向けて流れる気流と前記接続穴を介して前記塵溜め部を通り前記通気開口から前記負圧室部に吸引された気流とを、前記フィルタ要素にその前側から通過させて、このフィルタ要素で細塵を捕捉することを特徴としている。
【0011】
本発明で、第1塵分離部は、濾材を用いないで慣性分離作用により空気と塵とを分離できるものであればよいが、この分離後に濾過分離をする濾材を第1塵分離部に補助的に付設することは妨げるものではない。ここに慣性分離作用をなす塵分離部には、空気と塵との運動エネルギーが異なることに基づく慣性力の差を利用して分離を行う直進流式の慣性分離装置、又は、前記慣性力の差を利用して遠心分離を行うサイクロン式の慣性分離装置等を挙げることができる。そして、後者のサイクロン式の慣性分離装置には、旋回流の進行方向に気流を流出させる直進流サイクロン式のものが含まれる。更に、本発明で、マット状のフィルタ要素には、紙、綿、布、グラスウール、不織布、発泡合成樹等の濾材を、単層又は複数種積層して、平板状フィルタ又は拡張型のプリーツフィルタとしたもの等を好適に使用できるとともに、このフィルタ要素の少なくとも上流側表面に、この表面への塵の付着を抑制する低摩擦係数の表面加工層を設けることも妨げない。又、本発明で、第1塵分離部と塵溜め部との並び方向は、掃除機本体の上下(縦)方向、左右(幅)方向、或いは斜め方向のいずれであっても差し支えない。しかも、本発明で、第1塵分離部の投影領域内とは、投影領域全体の場合も、一部の場合も包含するものである。なお、本発明で、第2塵分離部のフィルタ要素に対する塵落とし手段を設けることは妨げない。
【0012】
本発明では、第1塵分離部に対して塵溜め部が並べられていることに着目し、この並び方向に第2塵分離部を延ばして、この第2塵分離部を、第1塵分離部の投影領域内だけではなく塵溜め部の投影領域の少なくとも一部にも配設した構成であるので、第1塵分離部を通過した塵を濾過するマット状のフィルタ要素を備えている第2塵分離部を大きくできる。
【0013】
【発明の実施の形態】
以下、図1ないし図6を参照して本発明の一実施形態を説明する。
【0014】
図1中符号10で示す電気掃除機が備える掃除機本体20には、可撓性の吸塵ホース21の一端部が着脱可能に接続され、このホース21は他端部に手元操作部22を備えている。手元操作部22には伸縮可能な延長管23が着脱可能に接続され、延長管23の先端部には吸込み口体24が着脱可能に接続される。手元操作部22はハンドル22Aを有し、このハンドル22Aには遠隔操作用の操作スイッチ22Bが設けられている。
【0015】
図1ないし図3に示すように掃除機本体20は、本体ケース30と、本体ケース30に着脱自在に取付けられる集塵容器(ダストカップ)50と、蓋体40とを備えている。蓋体40はその後部が本体ケース30の前部にヒンジ結合されて上下方向に開閉可能に設けられている。
【0016】
本体ケース30は、後側の電動部34と前側の載置部35とを備えている。図2に示すように電動部34には電動送風機33が内蔵されていて、この電動送風機33の吸気口33Aはその大方が電動部34の上部側に寄っている。載置部35は、電動部34の下部から前方へ一体に突出されていて、上方に開放する凹状をなす皿状に形成されている。この載置部35には集塵容器50が着脱自在に載置される。蓋体40が閉じられることによって、蓋体40と載置部35とが集塵容器50を挟持して固定するようになっている。
【0017】
図3(B)に示すように電動部34の前面は開口され、この開口34Aは電動送風機33の吸気口33Aに対向するとともに連通している。開口34Aには後述するフィルタ80をその下流側から押えるためのリブを放射状に有したフィルタ押え34Bが設けられている。
【0018】
本体ケース30の幅方向両側壁には、本体ケース30の前側上部から後側下部にわたる斜状の膨出部36(一方のみ図示)が夫々一体に形成され、これら膨出部36の下端部に後輪37が回転自在に取付けられている。両膨出部36と本体ケース30の両側壁の前側部分には複数の排気孔からなる排気部38が設けられている。これらの排気部38は図示しない排気風路を介して電動送風機33の排気口33B(図2参照)と連通している。電動送風機33の排気口33Bから排気される空気は排気風路を介して排気部38から外に排気される。
【0019】
本体ケース30の電動部34には電動送風機33の下側に位置して図示しないバッテリー39が内蔵されている。バッテリー39の電力は電動送風機33等に供給される。なお、図示のバッテリーに代えて同部分にコードリールを配置して、このリールを介して商用交流電源の電力を電動送風機33等に供給することも可能である。
【0020】
蓋体40は、平面視がほぼ楕円形に形成された天板41と、この天板41の周囲に一体に形成された周壁42とを有している。周壁42の前部には吸塵ホース21を着脱可能に接続する吸込み口43を有した接続パイプ44(図2参照)が設けられている。接続パイプ44は、前後方向に延びており、その一端開口(前端)は吸込み口43をなし、他端(後端)45は開口している。
【0021】
図4ないし図6に示すように集塵容器50は、一面例えば図4において右側に位置する後面の略全体を開放してなる開口51を有している。更に、集塵容器50は、開口51と対向する例えば前面の壁50aに吸気入口52を有する容器ケース体53と、この容器ケース体53に設けられた把手部54とを有している。把手部54は例えば吸気入口52の下方に位置して壁50aに一体形成されている。
【0022】
容器ケース体53は、このケース体53の下部で形成した塵溜め部(集塵部)55と、この塵溜め部55の主として上方に並ぶように形成された負圧室部(負圧空間)56と、この負圧室部56内に設けられた第1塵分離部61と、この塵分離部61で分離された塵埃を塵溜め部55へ導く案内部63とを有している。第1塵分離部61と塵溜め部55とは上下に並設されている。
【0023】
塵溜め部55の底面は開放されている。塵溜め部55の底部には、底板57が軸J回りに開閉可能に取付けられており、この底板57を開けることにより塵溜め部55内に蓄積された塵埃を捨てることができる。底板57の閉じ状態は、把手部54に設けた操作釦の押し込みに連動する図示しない機構を介して解除されるようになっている。図4中符号74は底板57の内面に固定された環状のシール材を示し、これにより底板57を閉じた状態での塵溜め部55の下端部の気密が図られている。
【0024】
塵溜め部55と負圧室部56とは、開口51に寄った起立壁60とこの壁60の上端から折れ曲がって壁50aに連続する天井壁58とで区画されている。起立壁60及びこの上方の負圧室部56は、いずれも開口51に臨んでいる。塵溜め部55の天井壁58には塵溜め部55と負圧室部56とを連通する通気開口59が形成されている。通気開口59は塵溜め部55の略中央部に対向して設けられている。この通気開口59には図6に示すように例えばネットで作られたフィルタF1が取付けられている。
【0025】
天井壁58の起立壁60側には接続穴58A(図5参照)が形成されている。この接続穴58Aの下方には塵溜め部55内で旋回流を発生させるためのガイド壁55G(図4参照)が設けられている。
【0026】
第1塵分離部61は、慣性分離作用で空気と塵とを分離する直進流式の慣性分離装置をなすものであって、分離風路62aを形成する筒状の風路形成体62と、案内部63とを有している。
【0027】
図5及び図6に示すように風路形成体62は、一端及び他端をともに開口した中空円錐台状であって、その全周にわたって複数の分離開口64を等間隔に有しているとともに、これらの分離開口64を塞ぐフィルタF2(図2及び図4参照)を有している。詳しくは、風路形成体62は、大小一対の円形枠部W1、W2と、これら枠部W1、W2を連結した複数のリブW3とで構成されたフレームを備えている。各分離開口64は両枠部W1、W2及びリブW3によって囲まれた空間で作られている。フィルタF2は、例えばネットで作られていて、前記フレームの内周面に沿って筒状に取付けられている。したがって、風路形成体62はあたかもざるの軸方向両端を開口した構造をなしていて、この形成体62によって囲まれた分離風路62aが形成されている。
【0028】
この分離風路62aは掃除機本体20の軸方向(本実施形態では前後方向)に直線状に延びている。分離風路62aは、風路形成体62の分離開口64、容器ケース体53の負圧室部56、及び本体ケース30の電動部34の開口34Aを、順次介して電動送風機33の吸気口33Aに連通している。
【0029】
図4に示すように風路形成体62の大径な一端開口62Aの径は容器ケース体53の吸気入口52の径より大きく形成されている。風路形成体62はその一端開口62Aの内側に吸気入口52が位置するように容器ケース体53に接続されている。風路形成体62の小径な他端開口62Bの径は吸気入口52の径とほぼ同一に形成されている。これにより、風路形成体62の径は一端から他端に行くにしたがって直線的に漸減している。なお、風路形成体62の他端開口62Bの径は吸気入口52の径より小さくてもよい。
【0030】
風路形成体62の軸線と、蓋体40の接続パイプ44の軸線とはほぼ一直線状に連続し、これらの軸線延長線上に電動送風機33の吸気口33Aが向き合うように設けられている。蓋体40の接続パイプ44と、容器ケース体53の吸気入口52と、風路形成体62と、容器ケース体55の開口51と、電動送風機33の吸気口33Aとは、ほぼ同一高さ位置において掃除機本体20の軸方向(本実施形態では前後方向)に沿って順次配設されている。
【0031】
図4ないし図6に示すように案内部63は風路形成体62の他端開口62Bに連続して設けられている。詳しくは、案内部63は、風路形成体62の他端開口62Bの上部から斜め下方に向かって延びた傾斜壁部63Aと、この傾斜壁部63Aの一端から湾曲して下方に延びるとともに風路形成体62の他端開口62Bに対向する風当て壁部63Bと、傾斜壁部63A及び風当て壁部63Bの両側に形成された側壁部63Cとを有している。この案内部63は、風路形成体62の他端開口62Bに接合された開口63Dを有している。
【0032】
この案内部63の下部は、筒状をなして例えば上下方向に延びているとともに、接続穴58Aを覆って天井壁部58と起立壁60とにわたって接続されている。この接続により、案内部63は分離風路62aと塵溜め部55とを連通している。
【0033】
前記起立壁60は容器ケース体53の開口51より少し内側(前側)に設けられて、開口51に所定の深さH(図4参照)を与えている。この深さHを利用して開口51内に第2塵分離部をなすフィルタ80が着脱可能に装着されるようになっている。
【0034】
図4ないし図6に示すようにフィルタ80は、フィルタ枠81と、この枠81の内側全体を塞いで装着されるフィルタ要素82とを備えている。フィルタ要素82は濾材をマット状にしたものであり、特に本実施形態では濾過面積を拡張するためにプリーツ加工を施したプリーツ形のフィルタ要素を用いている。このフィルタ要素82のメッシュは、前段のフィルタF1、F2のメッシュより細かい。
【0035】
フィルタ80は容器ケース体53の開口51にちょうど嵌入可能な大きさに作られている。したがって、フィルタ80は、第1塵分離部61が内蔵された負圧室部56とこの下側に並んだ塵溜め部55との並び方向に延びているとともに、開口51への嵌め込みによる取付けによって、第1塵分離部61が内蔵された負圧室部56の後方への投影領域全体と、塵溜め部55の後方への投影領域の大部分とにわたって配設されている。言い換えれば、容器ケース体53に取付けられたフィルタ80の上部は、負圧室部56及びこの中の第1塵分離部61と対向し、かつ、同フィルタ80の下部は、起立壁60の大部分と近接し対向している。更に、図5及び図6に示すようにフィルタ80は、そのプリーツ形フィルタ要素82の折り目が上下方向に延びる姿勢で開口51内に配置されている。
【0036】
このフィルタ80の容器ケース体53の開口51内への嵌め込み深さは、容器ケース体53に設けた規制手段、例えば図4に示すように容器ケース体53の天井部に形成した段部53A及び起立壁60の根元53Bで規制され、この規制によりフィルタ80は、立てて、より好ましくは傾斜して例えば垂直に近い角度で前傾して装着される。ここに、前傾とは、フィルタ80全体若しくは後述のフィルタ要素82の上端が下端より、このフィルタ80を通過する気流を基準に上流側にせり出すように傾斜された状態を指している。前記嵌め込みの規制により、フィルタ80の下部と起立壁60の間には、上方の負圧室部56に比較して遥かに狭くしかも風路断面積が小さい空隙Gが形成される。
【0037】
次に、上記のように構成された電気掃除機10の動作を説明する。
【0038】
図3(A)に示すように集塵容器50を本体ケース30の載置部35に載置した後、図2に示すように蓋板40を閉じてから、図1に示すように吸塵ホース21を蓋体40の吸込み口43に接続する。この吸塵ホース21には、既に延長管23を介して吸込み口体21が接続されている。
【0039】
この状態で、手元操作部22Aの操作スイッチ22Bを操作して、電動送風機33を駆動させると、本体ケース30の開口34Aを通じて容器ケース体53の負圧室部56が負圧となる。この負圧は、風路形成体62の分離開口64、風路形成体62の分離風路62a、容器ケース体53の吸気入口52、蓋体40の接続パイプ44、吸塵ホース21、延長管23、及び吸込み口体21に順次作用するので、吸込み口体21から空気とともに塵埃が吸引される。
【0040】
吸引された塵埃及び空気は延長管23及び吸塵ホース21を介して蓋体40の吸込み口43へ吸引される。吸込み口43へ吸引された塵埃及び空気は、集塵容器50の吸気入口52を通って第1塵分離部61の風路形成体62の分離風路62aに吸引される。
【0041】
分離風路62aに吸引された空気の一部は、風路形成体62の分離開口64の第1フィルタF2を通って容器ケース体53の負圧室部56に吸引され、更に容器ケース体53の開口51に装着したフィルタ80を通って電動送風機33の吸気口33Aに吸引される。
【0042】
以上の空気の吸引において、掃除機本体20の前後方向に直線状に延びている分離風路62aに吸引された所定以上の質量のある塵は、その慣性により急激に方向を転換して分離開口64を通過することはできない。このため、前記質量のある塵は、分離開口64を通る空気と分離されて分離風路62aを直進し、案内部63の風当て壁部63Bに衝突するとともに案内部63に沿って塵溜め部55内へ導入される。
【0043】
これとともに、空気の一部は、前記質量のある塵と同様に案内部63を介して塵溜め部55内へ導入される。こうして導入された空気は、ガイド壁55Gによって塵溜め部55の内周面に沿って回転する下向きの旋回流となる。このため、塵溜め部55内へ導入された塵は前記旋回流により塵溜め部55の下部内周面に沿って圧縮されながら蓄積される。そして、塵溜め部55内に導入されて旋回流となった空気は、塵溜め部55内の中央部で上昇反転して、塵溜め部55の天井壁58の通気開口59を通って容器ケース体53の負圧室部56に吸引される。
【0044】
一方、重さの軽い塵は、第1塵分離部61の風路形成体62内の分離風路62aを直進することなく、電動送風機33の吸気負圧によって分離開口64のフィルタF2を通る空気に乗って流れていくので、フィルタF2の内周面に付着される。こうした軽い塵の付着によりフィルタF2の目詰まりが大きくなると、フィルタF2を通る風量は減少する。しかし、この減少分だけ負圧室部56の負圧が大きくなリ、天井壁58の通気開口59を通じて塵溜め部55内の負圧も大きくなる。このため、分離風路62aを直進する空気の風速及び風量が増加する。
【0045】
このように分離風路62aを直進する風速が大きくなると、その直進する空気がフィルタF2に付着した塵を剥がし易くなる。この際、筒状の風路形成体62の径が上流側の開口62Aから下流側の開口62Bに行くにしたがって漸減していることにより、分離風路62aを直進する風は、フィルタF2の全面に一様に当たって分離風路62aの中央部に寄せられながら流動する。このため、フィルタF2の内面に付着した塵をより剥し易くできる。これにより剥された塵は、質量の大きい塵と同様に案内部63を通って塵溜め部55内へ導入され、この塵溜め部55内で空気から遠心分離されて蓄積される。
【0046】
既述のようにフィルタF2を通る風量が目詰まりにより減少しても、分離風路62aを直進する風量が増加するので、電動送風機33が吸引する風量は略一定に保たれる。このため、フィルタF2の目詰まりに拘りなく、常に所定の吸引力で塵埃を吸引することが可能である。
【0047】
更に、第1塵分離部61では、含塵空気を旋回させるとともにこの旋回流の進行方向を反転させながら塵と空気とを遠心分離させるものではなく、粗塵などの質量が大きい塵が直進しようとする慣性力を利用して、この塵を空気から分離するので、第1塵分離部61での風路損は小さなものとなる。しかも、吸気入口52と分離風路62aと容器ケース体53の開口51と電動送風機33の吸気口33Aとが、ほぼ同じ高さ位置にあって前後方向に順次並んで配置されていることにより、空気が分離風路62aからフィルタF2を通って容器ケース体53の負圧室部56に吸引されていく際、その空気の主な流れは、図2中矢印Qで代表して示すように大きく変わることがなく、ほぼ同じ高さ位置を略直線的に流れて、電動送風機33に吸引される。
【0048】
これにより風路損は更に小さくなリ、電動送風機33の機能を十分に発揮させることが可能である。更に、蓋体40の接続パイプ44と筒状の風路形成体62とが一直線状に並んでいることにより、容器ケース体53の吸気入口52に向けて導入される空気の方向と風路形成体62の延びる方向とが略一直線状になるので、その風路損をより一層小さくできる。
【0049】
既述のように負圧室部56内の空気はフィルタ80を通過して電動送風機33に吸引されるので、フィルタF1、F2を通り抜けた微細な塵を、フィルタ80で捕捉できるとともに、これにより清浄になった空気を電動送風機33が吸引できる。
【0050】
以上の掃除動作では、濾過により塵分離をなすフィルタ80の上流側に、慣性分離作用により塵分離をなす第1塵分離部61を配置して、この第1塵分離部61で粗塵などを予め分離している。これにより、第1塵分離部61で除去すべき大きな塵がフィルタ80に付着して、この大きな塵を原因としてフィルタ80が早期に見掛け上の目詰まり状態となることを防止することが可能である。
【0051】
この場合、細塵等を濾過するフィルタ80は、第1塵分離部61を内蔵した負圧室部56とこの下に並んでいる塵溜め部55との両投影領域内にわたってこれらの並び方向に延びていて、第1塵分離部61の投影領域分だけではなく塵溜め部55の投影領域分を利用して配置されている。このため、容器ケース体53、ひいては掃除機本体20の大形化を伴うことなく、かつ、塵溜め部55の径等の大きさに制約されることなく、フィルタ80を大きくできる。
【0052】
これにより、第2塵分離部をなすフィルタ80は、その大形なフィルタ要素82全体で塵を濾過するので、フィルタ80での風路損を小さく抑制できるとともに、乱流の形成も抑制できる。したがって、フィルタ要素82が目詰まりして風路損が過大となる時期が遅くなる。言い換えれば、フィルタ要素82を水洗いして再生したり、或いは新たなフィルタ80に交換する等、使用者に求められるメンテナンスの間隔、つまり、フィルタ80の連続使用可能期間を長くできる。
【0053】
更に、以上のようにフィルタ80の大形化により風路損を小さくできるに伴い、掃除機本体20の吸込み口43に含塵空気を吸込む力が低下し難くなる。これにより、第1塵分離部61の分離風路62aを通る空気の流速の低下が抑制され、第1塵分離部61での慣性分離作用が早期に低下すること、言い換えれば、掃除性能の早期低下を抑制することが可能である。
【0054】
しかも、フィルタ80を傾斜させているので、そのフィルタ要素82の例えば上部(一端部)に吹き当たった主流Q(図2参照)の一部を、この主流Qの流れ方向を逆行させることなく、フィルタ要素82の下部、つまり、主流Qの流れ方向下流側に位置するフィルタ82の他端部側にフィルタ要素82の傾斜に沿って導くことが可能である。
【0055】
この場合に、フィルタ要素82は、プリーツ形であって、その折り目が上下方向に延びる姿勢で使用されているので、フィルタ要素82の前側(塵受け部55及び負圧室部56がある側)に開放して上下方向に延びる多数の溝(図6中符号82a参照)をガイドとして、フィルタ要素82の下部側に風を容易に行き渡らせることが可能である。
【0056】
以上のようにフィルタ要素82の一端側を通ろうとする主流Qの一部をフィルタ要素82の他端側に円滑に導いて、フィルタ要素82全体に風を行き渡らせ易いので、前記主流Qを維持しつつもフィルタ要素82の略全体を用いて細かい塵等を濾過できる点で好ましい。
【0057】
なお、電動送風機33の運転が停止された場合には、立てて前傾して使用されているフィルタ80の上流側表面に付着している塵の多くを、フィルタ80の前傾を利用して容易に自重で落下させることが可能である。こうして落下した塵は、フィルタ枠81の下端部及び前記空隙G内に溜められる。
【0058】
本発明は前記一実施形態には制約されない。例えば、プリーツ形のフィルタ要素82を用いた構成では、フィルタ要素82の下部(片端部)の上流側表面は、起立壁60に接触させてもよい。この場合には、前記各溝82aにより前記空隙Gを実質的に確保することが可能である。更に、前記一実施形態のフィルタF1、F2は省略できるとともに、塵溜め部55では旋回流を作るガイド壁55Gを省略することも可能である。又、第2塵分離部をなすフィルタ80の下方に、行き溜まり構造で、かつ、空隙Gと連通する他の塵溜め部を設けることは妨げない。この場合、他の塵溜め部は塵溜め部55の下端部に並べて容器ケース体53に形成し、その下端開口を底板57で塵溜め部55の下端開口と共に閉じることにより、行き止まり構造とすることが可能である。しかも、本発明では、第2塵分離部をなすフィルタ80は、前記一実施形態の本体ケース30に取外し可能に支持し、本体ケース30に集塵容器50を取付けるに伴って、この容器50の容器ケース体53が有する開口51に嵌り込むようにすることも可能である。
【0059】
【発明の効果】
以上説明したように本発明によれば、濾過分離を行うフィルタ要素が大形となり第2塵分離部でその風路損が小さくなるので、前段の第1塵分離部での慣性分離作用による掃除性能の低下を抑制できるとともに、フィルタ要素のメンテナンス性を改善できる電気掃除機を提供可能である。
【図面の簡単な説明】
【図1】本発明の一実施形態に係る電気掃除機を示す斜視図。
【図2】図1の電気掃除機の掃除機本体を一部断面して示す側面図。
【図3】(A)は蓋体を開けた状態で図2の掃除機本体を示す側面図。
(B)は蓋体を開けるとともに集塵容器を取外した状態で図2の掃除機本体を示す斜視図。
【図4】図1の電気掃除機が備える集塵容器にフィルタを取付けた状態を示す縦断面図。
【図5】図4の集塵容器とこれに取付けられるフィルタとを分離して後側から見て示す斜視図。
【図6】図4の集塵容器にフィルタを取付けた状態を示す横断平面図。
【符号の説明】
10…電気掃除機
20…掃除機本体
33…電動送風機
33A…吸気口
43…吸込み口
50…集塵容器(ダストカップ)
50…集塵容器の開口
55…塵溜め部
56…負圧室部(負圧空間)
57…底板
58…天井壁
59…通気開口
F1…フィルタ
60…起立壁
61…第1塵分離部
62…風路形成体
62a…分離風路
63…案内部
63B…風当て壁部
64…分離開口
80…フィルタ(第2塵分離部)
81…フィルタ枠
82…フィルタ要素
G…空隙
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a vacuum cleaner in which a second dust separation unit for separating dust that has passed through the first dust separation unit is provided on the downstream side of the first dust separation unit for separating dust in the sucked dust-containing air. .
[0002]
[Prior art]
Conventionally, in a vacuum cleaner, in order to prevent the electric blower from sucking dust, a second dust separator is provided on the downstream side of the first dust separator (see, for example, Patent Document 1).
[0003]
The vacuum cleaner of Patent Document 1 divides the inside of a cylindrical dust collector body into a lower dust collection chamber and an upper dust collection chamber by a horizontal partition plate, and these two chambers are exhausted at the central portion of the partition plate. An exhaust fan (electric blower) is attached to the upper end opening of the upper dust collection chamber. A tangential suction port is provided at the upper part of the lower dust collection chamber, and the suction port and the lower dust collection chamber form a cyclone type first dust separation portion. A filter that covers the intake side of the exhaust fan is provided in the upper dust collection chamber, and the second dust separation portion is formed by this filter and the upper dust collection chamber.
[0004]
In this vacuum cleaner, the dust in the dust-containing air sucked from the suction port by the operation of the exhaust fan is also centrifuged at the first dust separator and serves also as a dust collection container attached to the lower end of the lower dust collecting chamber. While being stored in the bottom cover, the air in the first dust separation part flows into the upper dust collection chamber of the second dust separation part from the exhaust pipe, passes through the filter and is sucked into the exhaust fan, and then discharged to the outside. The In this case, the filter filters dust contained in the air.
[0005]
Thus, the structure which provided the 1st dust separation part in the upstream of the filter which capture | acquires the dust which passed the 1st dust separation part is preferable at the following points. In other words, in the configuration without the first dust separation part, large dust to be removed by the first dust separation part adheres to the filter, so that it becomes an equivalent state when the filter is clogged due to this large dust. However, by providing the first dust separation unit, large dust can be removed in advance by this separation unit, so that it is possible to prevent the filter from being apparently clogged.
[0006]
[Patent Document 1]
Microfilm (No. 3-5, Fig. 1) of No. 60-157686 (No. 62-66755)
[0007]
[Problems to be solved by the invention]
The cyclone type first dust separation part of Patent Document 1 and the bottom lid for collecting the dust separated here are made without separation, but are lined up and down, and this direction is the same as this direction. A filter as the second dust separation unit is disposed in a posture orthogonal to the direction. In this configuration, the diameters of the first dust separator, the bottom cover, and the filter are all limited by the diameter of the cylindrical dust collector cylinder, and are approximately the same size.
[0008]
Thus, in the electric vacuum cleaner of Patent Document 1, the filter that filters the dust that has passed through the first dust separation portion cannot be made large unless the cylindrical dust collector body and thus the main body of the vacuum cleaner are made large. Filter clogging is likely to occur early. As a result, the maintenance interval required by the user, such as washing the filter with water and regenerating it, or replacing it with a new filter, is short, and improvements are required. Furthermore, in a vacuum cleaner that performs cyclonic separation, which is a kind of inertial separation, as in Patent Document 1, dust air is introduced into the suction port of the lower dust collection chamber due to an increase in air path resistance caused by clogging of the filter. As the force for sucking in decreases, the effect of separating dust decreases, and the cleaning performance tends to decrease.
[0009]
The problem to be solved by the present invention is to improve the maintainability of the filter element that performs filtration and separation in the second dust separation part while suppressing the deterioration of the cleaning performance based on the inertia separation action in the first dust separation part. To get a vacuum cleaner.
[0010]
[Means for Solving the Problems]
In order to solve the above-mentioned problems, the present invention provides a first dust that separates air and dust flowing through an air passage from the suction port of the cleaner body to the intake port of the electric blower by inertia separation. A negative pressure chamber portion provided with a separation portion therein, and dust separated in the first dust separation portion and arranged in parallel with the negative pressure chamber portion in the vertical direction, the horizontal direction, or the diagonal direction of the cleaner body. A dust storage part for storing, a wall which partitions the dust storage part and the negative pressure chamber part and has a connection hole and which is covered with a filter and has a ventilation opening communicating the negative pressure chamber part and the dust storage part ; And a second dust separation part that is provided on the downstream side of the first dust separation part and that separates the dust that has passed through the first dust separation part. A separating portion extending in a direction in which the first dust separating portion and the dust storage portion are arranged; It is disposed over at least a part of the projection area behind the dust reservoir and within the projection area behind the first dust separator, and passes through the first dust separator and does not pass through the dust reservoir. The airflow flowing toward the rear of the vacuum cleaner body and the airflow sucked from the ventilation opening through the dust storage portion through the connection hole into the negative pressure chamber portion are passed from the front side to the filter element. The filter element is characterized by capturing fine dust.
[0011]
In the present invention, the first dust separator may be any one that can separate air and dust by inertia separation without using a filter medium, but assists the first dust separator with a filter medium that performs filtration separation after this separation. It is not a hindrance that it is attached. Here, the dust separation portion that performs inertia separation action is a straight-flow type inertial separation device that performs separation using a difference in inertia force based on the difference in kinetic energy between air and dust, or the inertia force Examples include a cyclone inertial separation device that performs centrifugal separation using the difference. The latter cyclone type inertial separation device includes a straight flow type cyclone type device that causes an air flow to flow in the direction of the swirl flow . Further, in the present invention, the mat-like filter element is formed by laminating a single layer or plural kinds of filter media such as paper, cotton, cloth, glass wool, non-woven fabric, and foamed synthetic tree to obtain a flat plate filter or an expansion type pleated filter. And the like, and it is not hindered to provide a surface processed layer having a low coefficient of friction that suppresses the adhesion of dust to the surface on at least the upstream surface of the filter element. In the present invention, the arrangement direction of the first dust separating portion and the dust reservoir portion may be any of the vertical (vertical) direction, the left and right (width) direction, or the oblique direction of the cleaner body. Moreover, in the present invention, the term “inside the projection area of the first dust separation unit” includes both the entire projection area and a part of the projection area. In the present invention, it is not hindered to provide a dust dropping means for the filter element of the second dust separation unit.
[0012]
In the present invention, attention is paid to the fact that the dust reservoirs are arranged with respect to the first dust separator, the second dust separator is extended in this arrangement direction, and the second dust separator is used as the first dust separator. And a mat-like filter element that filters the dust that has passed through the first dust separator, since it is disposed not only in the projection area of the part but also in at least a part of the projection area of the dust reservoir. Two dust separation parts can be enlarged.
[0013]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to FIGS.
[0014]
One end of a flexible dust suction hose 21 is detachably connected to a vacuum cleaner main body 20 provided in the electric vacuum cleaner denoted by reference numeral 10 in FIG. 1, and the hose 21 is provided with a hand operating portion 22 at the other end. ing. A telescopic extension tube 23 is detachably connected to the hand operation unit 22, and a suction port body 24 is detachably connected to a distal end portion of the extension tube 23. The hand operating unit 22 has a handle 22A, and the handle 22A is provided with an operation switch 22B for remote operation.
[0015]
As shown in FIGS. 1 to 3, the cleaner main body 20 includes a main body case 30, a dust collection container (dust cup) 50 that is detachably attached to the main body case 30, and a lid body 40. The rear portion of the lid 40 is hinged to the front portion of the main body case 30 so as to be opened and closed in the vertical direction.
[0016]
The main body case 30 includes a rear electric part 34 and a front mounting part 35. As shown in FIG. 2, the electric blower 33 has a built-in electric blower 33, and an intake port 33 </ b> A of the electric blower 33 is mostly on the upper side of the electric drive 34. The mounting portion 35 is integrally projected forward from the lower portion of the electric portion 34 and is formed in a dish shape having a concave shape that opens upward. A dust collecting container 50 is detachably mounted on the mounting portion 35. By closing the lid body 40, the lid body 40 and the mounting portion 35 sandwich and fix the dust collecting container 50.
[0017]
As shown in FIG. 3B, the front surface of the electric motor 34 is opened, and the opening 34 </ b> A is opposed to and communicates with the air inlet 33 </ b> A of the electric blower 33. The opening 34A is provided with a filter presser 34B having radial ribs for pressing a filter 80 described later from the downstream side.
[0018]
On both side walls in the width direction of the main body case 30, oblique bulging portions 36 (only one shown) extending from the front upper portion to the rear lower portion of the main body case 30 are integrally formed. A rear wheel 37 is rotatably attached. Exhaust portions 38 each having a plurality of exhaust holes are provided in front portions of both bulged portions 36 and both side walls of the main body case 30. These exhaust portions 38 communicate with an exhaust port 33B (see FIG. 2) of the electric blower 33 through an exhaust air passage (not shown). The air exhausted from the exhaust port 33B of the electric blower 33 is exhausted from the exhaust part 38 through the exhaust air passage.
[0019]
A battery 39 (not shown) is built in the electric part 34 of the main body case 30 so as to be located below the electric blower 33. The electric power of the battery 39 is supplied to the electric blower 33 and the like. It is also possible to arrange a cord reel at the same portion instead of the illustrated battery and supply electric power from a commercial AC power source to the electric blower 33 and the like through this reel.
[0020]
The lid body 40 includes a top plate 41 formed in a substantially elliptical shape in plan view, and a peripheral wall 42 formed integrally around the top plate 41. A connection pipe 44 (see FIG. 2) having a suction port 43 for detachably connecting the dust suction hose 21 is provided at the front portion of the peripheral wall 42. The connection pipe 44 extends in the front-rear direction, and one end opening (front end) forms a suction port 43 and the other end (rear end) 45 is open.
[0021]
As shown in FIGS. 4 to 6, the dust collecting container 50 has an opening 51 formed by opening substantially the entire rear surface located on the right side in FIG. Further, the dust collecting container 50 includes a container case body 53 having an intake inlet 52 on the front wall 50 a facing the opening 51, and a handle portion 54 provided in the container case body 53. For example, the handle 54 is positioned below the intake inlet 52 and is integrally formed with the wall 50a.
[0022]
The container case body 53 includes a dust storage part (dust collection part) 55 formed at the lower part of the case body 53 and a negative pressure chamber part (negative pressure space) formed so as to be arranged mainly above the dust storage part 55. 56, a first dust separation portion 61 provided in the negative pressure chamber portion 56, and a guide portion 63 that guides the dust separated by the dust separation portion 61 to the dust reservoir 55. The 1st dust separation part 61 and the dust storage part 55 are arranged in parallel up and down.
[0023]
The bottom surface of the dust reservoir 55 is open. A bottom plate 57 is attached to the bottom of the dust storage portion 55 so as to be openable and closable around the axis J, and dust accumulated in the dust storage portion 55 can be discarded by opening the bottom plate 57. The closed state of the bottom plate 57 is released through a mechanism (not shown) that is interlocked with the pressing of the operation button provided on the handle portion 54. In FIG. 4, reference numeral 74 denotes an annular sealing material fixed to the inner surface of the bottom plate 57, and thereby the airtightness of the lower end portion of the dust storage portion 55 in a state where the bottom plate 57 is closed is achieved.
[0024]
The dust storage portion 55 and the negative pressure chamber portion 56 are partitioned by a standing wall 60 that is close to the opening 51 and a ceiling wall 58 that is bent from the upper end of the wall 60 and continues to the wall 50a. Both the standing wall 60 and the negative pressure chamber 56 above this face the opening 51. The ceiling wall 58 of the dust reservoir 55 is formed with a vent opening 59 that allows the dust reservoir 55 and the negative pressure chamber 56 to communicate with each other. The ventilation opening 59 is provided so as to face the substantially central portion of the dust storage portion 55. A filter F1 made of, for example, a net is attached to the ventilation opening 59 as shown in FIG.
[0025]
A connection hole 58A (see FIG. 5) is formed on the ceiling wall 58 on the upright wall 60 side. Below the connection hole 58A, a guide wall 55G (see FIG. 4) for generating a swirling flow in the dust reservoir 55 is provided.
[0026]
The first dust separation unit 61 forms a straight flow type inertial separation device that separates air and dust by an inertial separation action, and includes a cylindrical air passage forming body 62 that forms a separation air passage 62a, And a guide part 63.
[0027]
As shown in FIGS. 5 and 6, the air passage forming body 62 has a hollow frustum shape in which one end and the other end are opened, and has a plurality of separation openings 64 at equal intervals over the entire circumference thereof. The filter F2 (see FIGS. 2 and 4) that closes the separation openings 64 is provided. Specifically, the air passage formation body 62 includes a frame configured by a pair of large and small circular frame portions W1 and W2 and a plurality of ribs W3 connecting the frame portions W1 and W2. Each separation opening 64 is formed in a space surrounded by both frame portions W1, W2 and a rib W3. The filter F2 is made of, for example, a net and is attached in a cylindrical shape along the inner peripheral surface of the frame. Therefore, the air path formation body 62 has a structure in which both ends in the axial direction are opened, and a separation air path 62a surrounded by the formation body 62 is formed.
[0028]
The separation air passage 62a extends linearly in the axial direction of the cleaner body 20 (the front-rear direction in the present embodiment). The separation air passage 62a is connected to the air inlet 33A of the electric blower 33 through the separation opening 64 of the air passage formation body 62, the negative pressure chamber portion 56 of the container case body 53, and the opening 34A of the electric portion 34 of the main body case 30 sequentially. Communicating with
[0029]
As shown in FIG. 4, the diameter of the large-diameter end opening 62 </ b> A of the air passage forming body 62 is formed larger than the diameter of the intake inlet 52 of the container case body 53. The air passage forming body 62 is connected to the container case body 53 so that the intake inlet 52 is positioned inside the one end opening 62A. The diameter of the small-diameter other end opening 62 </ b> B of the air passage forming body 62 is formed substantially the same as the diameter of the intake inlet 52. As a result, the diameter of the air passage forming body 62 gradually decreases linearly from one end to the other end. The diameter of the other end opening 62 </ b> B of the air passage forming body 62 may be smaller than the diameter of the intake inlet 52.
[0030]
The axis line of the air passage forming body 62 and the axis line of the connection pipe 44 of the lid body 40 are substantially linearly arranged, and the air inlet 33A of the electric blower 33 is provided on these axis extension lines so as to face each other. The connection pipe 44 of the lid 40, the intake inlet 52 of the container case body 53, the air passage forming body 62, the opening 51 of the container case body 55, and the intake port 33 </ b> A of the electric blower 33 are substantially at the same height position. Are sequentially arranged along the axial direction of the cleaner body 20 (the front-rear direction in the present embodiment).
[0031]
As shown in FIGS. 4 to 6, the guide portion 63 is provided continuously to the other end opening 62 </ b> B of the air passage forming body 62. Specifically, the guide portion 63 is inclined from the upper part of the other end opening 62B of the air passage forming body 62 and extends obliquely downward, and is curved from one end of the inclined wall portion 63A and extends downward and wind. It has an air blowing wall portion 63B facing the other end opening 62B of the path forming body 62, and an inclined wall portion 63A and side wall portions 63C formed on both sides of the air blowing wall portion 63B. The guide portion 63 has an opening 63D joined to the other end opening 62B of the air passage forming body 62.
[0032]
The lower portion of the guide portion 63 is formed in a cylindrical shape and extends in the vertical direction, for example, and is connected to the ceiling wall portion 58 and the standing wall 60 so as to cover the connection hole 58A. By this connection, the guide portion 63 communicates the separation air passage 62a with the dust storage portion 55.
[0033]
The standing wall 60 is provided slightly inside (front side) of the opening 51 of the container case body 53 to give the opening 51 a predetermined depth H (see FIG. 4). Using this depth H, a filter 80 forming a second dust separation part is detachably mounted in the opening 51.
[0034]
As shown in FIGS. 4 to 6, the filter 80 includes a filter frame 81 and a filter element 82 that is attached by covering the entire inside of the frame 81. The filter element 82 is formed by matting the filter medium. In particular, in the present embodiment, a pleated filter element that is pleated to expand the filtration area is used. The mesh of the filter element 82 is finer than that of the filters F1 and F2 in the previous stage.
[0035]
The filter 80 is sized so as to be fitted into the opening 51 of the container case body 53. Therefore, the filter 80 extends in the direction in which the negative pressure chamber portion 56 in which the first dust separation portion 61 is built in and the dust reservoir portion 55 arranged below the first pressure separation portion 61, and is attached by being fitted into the opening 51. The first dust separation unit 61 is disposed over the entire projection area behind the negative pressure chamber 56 and the majority of the projection area behind the dust reservoir 55. In other words, the upper part of the filter 80 attached to the container case body 53 is opposed to the negative pressure chamber part 56 and the first dust separating part 61 therein, and the lower part of the filter 80 is a large part of the standing wall 60. Close to and opposite the part. Further, as shown in FIGS. 5 and 6, the filter 80 is disposed in the opening 51 so that the fold of the pleated filter element 82 extends in the vertical direction.
[0036]
The depth of fitting of the filter 80 into the opening 51 of the container case body 53 is defined by a restricting means provided in the container case body 53, for example, a step portion 53A formed on the ceiling portion of the container case body 53 as shown in FIG. Regulated by the root 53B of the standing wall 60, the filter 80 is mounted upright, more preferably tilted and tilted forward at an angle close to vertical, for example. Here, the forward tilt refers to a state in which the entire filter 80 or the upper end of a filter element 82 described later is tilted from the lower end so as to protrude to the upstream side based on the airflow passing through the filter 80. Due to the fitting restriction, a gap G is formed between the lower portion of the filter 80 and the upright wall 60 that is much narrower and has a smaller air passage cross-sectional area than the upper negative pressure chamber portion 56.
[0037]
Next, operation | movement of the vacuum cleaner 10 comprised as mentioned above is demonstrated.
[0038]
After the dust collecting container 50 is placed on the placing portion 35 of the main body case 30 as shown in FIG. 3A, the cover plate 40 is closed as shown in FIG. 2, and then the dust suction hose as shown in FIG. 21 is connected to the suction port 43 of the lid 40. The suction port body 21 is already connected to the dust suction hose 21 via the extension pipe 23.
[0039]
In this state, when the operation switch 22B of the hand operation unit 22A is operated to drive the electric blower 33, the negative pressure chamber 56 of the container case body 53 becomes negative pressure through the opening 34A of the main body case 30. This negative pressure is generated by the separation opening 64 of the air passage formation body 62, the separation air passage 62a of the air passage formation body 62, the intake inlet 52 of the container case body 53, the connection pipe 44 of the lid body 40, the dust suction hose 21, and the extension pipe 23. , And the suction port body 21 in order, dust is sucked together with air from the suction port body 21.
[0040]
The sucked dust and air are sucked into the suction port 43 of the lid body 40 through the extension pipe 23 and the dust suction hose 21. The dust and air sucked into the suction port 43 are sucked into the separation air passage 62 a of the air passage formation body 62 of the first dust separation portion 61 through the intake inlet 52 of the dust collecting container 50.
[0041]
Part of the air sucked into the separation air passage 62a passes through the first filter F2 of the separation opening 64 of the air passage formation body 62 and is sucked into the negative pressure chamber portion 56 of the container case body 53, and further the container case body 53. The air is sucked into the intake port 33A of the electric blower 33 through the filter 80 attached to the opening 51.
[0042]
In the air suction described above, dust having a mass larger than a predetermined value sucked into the separation air passage 62a extending linearly in the front-rear direction of the cleaner body 20 is suddenly changed in direction due to its inertia. 64 is not allowed. For this reason, the dust having the mass is separated from the air passing through the separation opening 64, travels straight through the separation air passage 62 a, collides with the air blowing wall portion 63 </ b> B of the guide portion 63, and is disposed along the guide portion 63. 55 is introduced.
[0043]
At the same time, a part of the air is introduced into the dust reservoir 55 through the guide portion 63 in the same manner as the dust having the mass. The air thus introduced becomes a downward swirling flow that rotates along the inner peripheral surface of the dust reservoir 55 by the guide wall 55G. For this reason, the dust introduced into the dust reservoir 55 is accumulated while being compressed along the lower inner peripheral surface of the dust reservoir 55 by the swirl flow. Then, the air that has been introduced into the dust reservoir 55 and turned into a swirling flow rises and reverses in the central portion of the dust reservoir 55 and passes through the ventilation opening 59 of the ceiling wall 58 of the dust reservoir 55. Sucked into the negative pressure chamber 56 of the body 53.
[0044]
On the other hand, the light dust does not travel straight through the separation air passage 62a in the air passage formation body 62 of the first dust separation portion 61, but passes through the filter F2 of the separation opening 64 by the negative suction pressure of the electric blower 33. Is attached to the inner peripheral surface of the filter F2. When clogging of the filter F2 increases due to such light dust adhesion, the air volume passing through the filter F2 decreases. However, the negative pressure in the negative pressure chamber portion 56 is increased by this decrease, and the negative pressure in the dust storage portion 55 is also increased through the vent opening 59 of the ceiling wall 58. For this reason, the wind speed and the air volume of the air traveling straight in the separation air passage 62a are increased.
[0045]
Thus, when the wind speed that goes straight through the separation air passage 62a increases, it becomes easy for the air that goes straight to remove dust attached to the filter F2. At this time, the diameter of the cylindrical air passage forming body 62 gradually decreases from the upstream opening 62A to the downstream opening 62B, so that the wind straightly traveling through the separation air passage 62a can be applied to the entire surface of the filter F2. And flow while being drawn toward the center of the separation air passage 62a. For this reason, the dust adhering to the inner surface of the filter F2 can be more easily peeled off. The dust thus peeled is introduced into the dust reservoir 55 through the guide portion 63 in the same manner as dust having a large mass, and is accumulated by being centrifuged from the air in the dust reservoir 55.
[0046]
As described above, even if the amount of air passing through the filter F2 decreases due to clogging, the amount of air that goes straight through the separation air passage 62a increases, so the amount of air sucked by the electric blower 33 is kept substantially constant. For this reason, it is possible to always suck dust with a predetermined suction force regardless of the clogging of the filter F2.
[0047]
Furthermore, the first dust separation unit 61 does not rotate the dust-containing air and rotate the direction of the swirl flow while centrifuging the dust and air. Since this dust is separated from the air using the inertial force, the air path loss in the first dust separation unit 61 is small. Moreover, the intake inlet 52, the separation air passage 62a, the opening 51 of the container case body 53, and the intake port 33A of the electric blower 33 are arranged at substantially the same height and sequentially arranged in the front-rear direction. When air is sucked from the separation air passage 62a through the filter F2 into the negative pressure chamber 56 of the container case body 53, the main flow of the air is large as shown by the arrow Q in FIG. It does not change, and flows substantially linearly at substantially the same height position, and is sucked into the electric blower 33.
[0048]
As a result, the air path loss is further reduced, and the function of the electric blower 33 can be fully exhibited. Furthermore, the connection pipe 44 of the lid body 40 and the cylindrical air passage formation body 62 are aligned in a straight line, so that the direction of air introduced toward the intake inlet 52 of the container case body 53 and the air passage formation. Since the extending direction of the body 62 is substantially in a straight line, the air path loss can be further reduced.
[0049]
As described above, the air in the negative pressure chamber 56 passes through the filter 80 and is sucked into the electric blower 33, so that fine dust that has passed through the filters F1 and F2 can be captured by the filter 80. The electric blower 33 can suck the cleaned air.
[0050]
In the above cleaning operation, the first dust separation part 61 that performs dust separation by inertia separation action is disposed on the upstream side of the filter 80 that separates dust by filtration, and the first dust separation part 61 removes coarse dust and the like. Separated in advance. As a result, it is possible to prevent large dust to be removed by the first dust separator 61 from adhering to the filter 80 and causing the filter 80 to be apparently clogged at an early stage due to the large dust. is there.
[0051]
In this case, the filter 80 for filtering fine dust or the like is arranged in the direction in which the negative pressure chamber portion 56 including the first dust separation portion 61 and the dust storage portion 55 arranged below the first pressure separation portion 61 are arranged in these arrangement directions. It extends and is arranged using not only the projection area of the first dust separator 61 but also the projection area of the dust reservoir 55. Therefore, the filter 80 can be enlarged without enlarging the size of the container case body 53 and by extension, the cleaner body 20 and without being restricted by the size of the dust reservoir 55 or the like.
[0052]
Thereby, since the filter 80 which makes a 2nd dust separation part filters dust with the large filter element 82 whole, while being able to suppress the air path loss in the filter 80 small, formation of a turbulent flow can also be suppressed. Therefore, the time when the filter element 82 is clogged and the air path loss becomes excessive is delayed. In other words, the maintenance interval required by the user, that is, the continuous usable period of the filter 80, such as washing the filter element 82 with water and regenerating it, or replacing it with a new filter 80, can be extended.
[0053]
Further, as the air passage loss can be reduced by increasing the size of the filter 80 as described above, the force for sucking dust-containing air into the suction port 43 of the cleaner body 20 is difficult to decrease. Thereby, the fall of the flow velocity of the air which passes along the separation air path 62a of the 1st dust separation part 61 is suppressed, and the inertial separation effect in the 1st dust separation part 61 falls early, in other words, the early cleaning performance. It is possible to suppress the decrease.
[0054]
Moreover, since the filter 80 is inclined, for example, a part of the main flow Q (see FIG. 2) sprayed on the upper portion (one end portion) of the filter element 82 can be reversed without reversing the flow direction of the main flow Q. It is possible to guide along the inclination of the filter element 82 to the lower part of the filter element 82, that is, the other end side of the filter 82 located downstream in the flow direction of the main flow Q.
[0055]
In this case, the filter element 82 has a pleat shape and is used in a posture in which the fold line extends in the vertical direction. Therefore, the front side of the filter element 82 (the side on which the dust receiving portion 55 and the negative pressure chamber portion 56 are provided). It is possible to easily spread the wind to the lower side of the filter element 82 by using as a guide a number of grooves (see reference numeral 82a in FIG. 6) that open to the top and extend in the vertical direction.
[0056]
As described above, a part of the main flow Q that tries to pass through one end side of the filter element 82 is smoothly guided to the other end side of the filter element 82 so that the wind can be easily distributed over the entire filter element 82. Therefore, the main flow Q is maintained. However, it is preferable in that fine dust or the like can be filtered using substantially the entire filter element 82.
[0057]
In addition, when the operation of the electric blower 33 is stopped, most of the dust adhering to the upstream surface of the filter 80 that is used while being tilted forward is used for the forward tilt of the filter 80. It can be easily dropped by its own weight. The dust thus dropped is collected in the lower end portion of the filter frame 81 and the gap G.
[0058]
The present invention is not limited to the one embodiment. For example, in the configuration using the pleated filter element 82, the upstream surface of the lower portion (one end portion) of the filter element 82 may be in contact with the standing wall 60. In this case, the gap G can be substantially secured by the grooves 82a. Furthermore, the filters F1 and F2 of the embodiment can be omitted, and the guide wall 55G that creates a swirling flow can be omitted in the dust storage portion 55. In addition, it is not obstructed to provide another dust reservoir portion having a reservoir structure and communicating with the gap G below the filter 80 forming the second dust separation portion. In this case, the other dust storage part is formed in the container case body 53 side by side with the lower end part of the dust storage part 55, and the lower end opening thereof is closed together with the lower end opening of the dust storage part 55 by the bottom plate 57, thereby forming a dead end structure. Is possible. In addition, in the present invention, the filter 80 forming the second dust separation portion is detachably supported by the main body case 30 of the above-described embodiment, and as the dust collecting container 50 is attached to the main body case 30, It is also possible to fit in the opening 51 of the container case body 53.
[0059]
【The invention's effect】
As described above, according to the present invention, the filter element that performs filtration and separation becomes large, and the air path loss is reduced in the second dust separation portion. Therefore, cleaning by inertia separation action in the first dust separation portion in the previous stage is performed. It is possible to provide a vacuum cleaner that can suppress a decrease in performance and improve the maintainability of the filter element.
[Brief description of the drawings]
FIG. 1 is a perspective view showing a vacuum cleaner according to an embodiment of the present invention.
FIG. 2 is a side view showing a partial cross section of the vacuum cleaner main body of the electric vacuum cleaner of FIG.
3A is a side view showing the cleaner body of FIG. 2 with the lid open. FIG.
(B) is a perspective view which shows the cleaner main body of FIG. 2 in the state which opened the cover body and removed the dust collecting container.
4 is a longitudinal sectional view showing a state in which a filter is attached to a dust collecting container included in the electric vacuum cleaner of FIG. 1. FIG.
5 is a perspective view showing the dust collecting container of FIG. 4 and a filter attached to the container as viewed from the rear side.
6 is a cross-sectional plan view showing a state in which a filter is attached to the dust collecting container of FIG. 4;
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 ... Electric vacuum cleaner 20 ... Vacuum cleaner main body 33 ... Electric blower 33A ... Intake port 43 ... Suction port 50 ... Dust collection container (dust cup)
50 ... Opening of dust collecting container 55 ... Dust reservoir 56 ... Negative pressure chamber (negative pressure space)
57 ... Bottom plate
58 ... ceiling wall
59… Ventilation opening
F1 ... Filter 60 ... Standing wall 61 ... First dust separation part 62 ... Air passage formation body 62a ... Separation air passage 63 ... Guide part 63B ... Air blow wall part 64 ... Separation opening 80 ... Filter (second dust separation part)
81 ... Filter frame 82 ... Filter element G ... Gap

Claims (3)

掃除機本体の吸込み口から電動送風機の吸気口に至る風路中に、この風路を流れる空気と塵とを慣性分離作用で分離する第1塵分離部を内部に設けた負圧室部と、この負圧室部に対し前記掃除機本体の上下方向又は左右方向或いは斜め方向に並設されかつ前記第1塵分離部で分離された塵を溜める塵溜め部と、この塵溜め部と前記負圧室部とを区画しかつ接続穴を有するとともにフィルタで覆われて前記負圧室部と塵溜め部を連通する通気開口を有した壁と、マット状のフィルタ要素を備えて前記第1塵分離部の下流側に配置されてこの第1塵分離部を通過した塵を分離する第2塵分離部とを夫々設けるとともに、前記第2塵分離部が、前記第1塵分離部と前記塵溜め部との並び方向に延びていて、前記塵溜め部の後方への投影領域の少なくとも一部と前記第1塵分離部の後方への投影領域内とにわたって配設され、前記第1塵分離部を通過しかつ前記塵溜め部を通らずに前記掃除機本体の後方に向けて流れる気流と前記接続穴を介して前記塵溜め部を通り前記通気開口から前記負圧室部に吸引された気流とを、前記フィルタ要素にその前側から通過させて、このフィルタ要素で細塵を捕捉することを特徴とする電気掃除機。A negative pressure chamber having a first dust separating portion for separating air and dust flowing through the air passage by inertia separation in an air passage extending from the suction port of the cleaner body to the air intake of the electric blower; , A dust storage part that is arranged in parallel in the vertical or horizontal direction or oblique direction of the vacuum cleaner main body with respect to the negative pressure chamber part and stores the dust separated by the first dust separation part, and the dust storage part and the The first pressure chamber includes a wall that partitions the negative pressure chamber and has a connection hole and is covered with a filter and has a vent opening that communicates the negative pressure chamber and the dust reservoir, and a mat-like filter element. A second dust separation unit disposed on the downstream side of the dust separation unit to separate the dust that has passed through the first dust separation unit, and the second dust separation unit includes the first dust separation unit and the second dust separation unit. It extends in the direction of alignment with the dust reservoir, and the projection area behind the dust reservoir is small. Is disposed over a part and in the projection area to the rear of the first dust separator, and passes through the first dust separator and toward the rear of the cleaner body without passing through the dust reservoir. A flowing air current and an air current sucked into the negative pressure chamber portion from the ventilation opening through the dust hole through the connection hole are passed through the filter element from the front side, and fine dust is caused by the filter element. A vacuum cleaner characterized by capturing. 前記第2塵分離部が、前記フィルタ要素を傾斜させて使用されている請求項1に記載の電気掃除機。  The electric vacuum cleaner according to claim 1, wherein the second dust separator is used with the filter element inclined. 前記フィルタ要素が、プリーツ形であって、その折り目が上下方向に延びるように前記フィルタ要素が使用されている請求項1又は2に記載の電気掃除機。  The vacuum cleaner according to claim 1 or 2, wherein the filter element is pleated and the filter element is used so that a fold line extends in a vertical direction.
JP2002317921A 2002-10-31 2002-10-31 Vacuum cleaner Expired - Fee Related JP3857974B2 (en)

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Publication number Priority date Publication date Assignee Title
JP5388717B2 (en) * 2009-06-22 2014-01-15 株式会社東芝 Dust collector and vacuum cleaner
JP2011004933A (en) * 2009-06-25 2011-01-13 Toshiba Corp Dust collecting device and vacuum cleaner
CN114753076B (en) * 2022-04-29 2023-09-08 广东德尔玛科技股份有限公司 Cloth cleaner

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