JP3800371B2 - Rotating electric machine - Google Patents

Rotating electric machine Download PDF

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Publication number
JP3800371B2
JP3800371B2 JP18781097A JP18781097A JP3800371B2 JP 3800371 B2 JP3800371 B2 JP 3800371B2 JP 18781097 A JP18781097 A JP 18781097A JP 18781097 A JP18781097 A JP 18781097A JP 3800371 B2 JP3800371 B2 JP 3800371B2
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Japan
Prior art keywords
conductive member
stator
winding
connection plate
phase
Prior art date
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Expired - Fee Related
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JP18781097A
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Japanese (ja)
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JPH1118345A (en
Inventor
修 入江
昌宏 田形
立彦 木谷
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Yaskawa Electric Corp
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Yaskawa Electric Corp
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Description

【発明の属する技術分野】
本発明は、回転電機に組み込まれる固定子における巻線の結線構造に関するものである。
【0002】
【従来の技術】
従来の回転電機の固定子は、図6ないし図8に示すように構成している。
図において、30は回転電機で、この回転電機30のフレーム31と、回転子32と、固定子33とを主要構成要素としいる。前記フレーム31は、円筒状に構成し、両端部にブラケット34、35を取付けている。前記回転子32は、ブラケット34、35に軸受36、37を取付け、この軸受36、37に支持された回転軸38にヨーク39が固定され、このヨーク39の外周に永久磁石40を取付けている。前記固定子33は、磁性板を積層した固定子鉄心41に固定子巻線42を巻装して構成している。このように構成した回転電機30の固定子巻線42の巻き始め端および巻き終り端の接続は、図7および図8に示すような結線板ユニット43で接続している。この結線板ユニット43は、合成樹脂よりなる円板状のユニット本体44の上面にC形状に形成し、一端に引き出し端子45a、46a、47aを有し、外周に複数個の前記固定子巻線42の巻き始め端および巻き終わり端を接続する接続端子45b、46b、47bを具えた相別用導電部材45、46、47を設け、この相別用導電部材45、46、47に絶縁部材48、49、50を挟んで交互に積層して固定している。51はユニット本体44に取付けた共通導電部材である。
つぎに、固定子巻線の結線作業について説明をする。
ユニット本体44上面に相別用導電部材45を載置し、この相別用導電部材45の上面に絶縁部材48を載置する。つぎに、前記絶縁部材48の上面に相別用導電部材46を載置し、相別用導電部材46の上面に絶縁部材49載置する。さらに、絶縁部材49の上面に相別用導電部材47を載置し、この相別用導電部材47の上面に絶縁部材50を載置して交互に積層する。つぎに、前記ユニット本体44の内側に共通用導電部材51を固定して結線板ユニット43を構成する。このように構成した結線板ユニット43を固定子鉄心33の一方側に対向させて配置し、固定子鉄心41の固定子巻線42の、例えば、U相の固定子巻線の一端を結線板ユニット43の相別用導電部材45の端子45bに接続し、他端を結線板ユニット43の共通用導電部材51に接続する。このように、V相、W相の固定子巻線の一端を結線板ユニット43の相別用導電部材46、47の端子46a、47aに接続し、他端を結線板ユニット43の共通用導電部材51に接続して、固定子巻線の巻線端を結線板ユニット43で結線して構成している。
【発明が解決しようとする課題】
ところが、従来の回転電機の固定子巻線42は、固定子巻線42の巻き始め端あるいは巻き終わり端の電線を突出させ、この突出した電線の端部を結線板ユニット43の相別用導電部材45、46、47の端子45b、46b、47b挿入して固定子巻線42の端部と前記端子45b、46b、47bとを半田付け等により固定していた。このため、狭い場所での固定子巻線42の端部を相別用導電部材の端子45b、46b、47bに挿入して接続しなければならず、固定子巻線42の結線作業が煩雑であった。相別用導電部材をC字状に打ち抜いて構成しているため、材料の歩留りが悪い。
そこで、本発明は、コイルボビンに巻装した固定子巻線の端部相互を簡単に結線できるようにすることを目的とする。
【0004】
【課題を解決するための手段】
上記問題点を解決するために、本発明は、固定子鉄心に取付けたコイルボビンに固定子巻線を巻装し、この固定子巻線の同相の各固定子巻線を、導体を介して連結した固定子をそなえた回転電機において、前記コイルボビンの軸方向傍らに結線板を配置するとともに、前記結線板内に相別用導電部材と共通用導電部材を配置する構成とし、前記結線板が、絶縁材より円板状に形成し、一方端面に円弧状の溝を径方向に複数個有して構成され、かつ、前記相別用導電部材と前記共通用導電部材が、帯状導体の側面にU字状の溝を有する端子片を設けて構成され、前記結線板の溝に相別用導電部材と共通用導電部材の帯状導体を挿入し、端子片を前記結線板より径方向に折り曲げて突出させている。
【0005】
【発明の実施の形態】
以下、本発明を図に示す実施例に基づいて説明する。
図1は本発明の実施例を示す回転電機の側断面図、図2は結線板の正面図、図3は結線板の背面図、図4は図3のA−A線に沿う拡大断面図、図5は要部の拡大斜視図である。
図において、1は電動機で、この電動機1のフレーム2に固定子鉄心3を取付けている。前記固定鉄心3に固定子巻線4を巻装している。前記固定子巻線4は絶縁材よりなるコイルボビン5に巻装している。前記固定子巻線4の巻き始め端4aおよび巻き終わり端4bを図5に示すようにコイルボビン5のつば5aに設けた係合溝5bに嵌め込んで、固定子巻線4の巻き始め端4aおよび巻き終わり端4bをコイルボビン5のつば5aに固定している。6は前記フレーム2の端面に固定したブラケットである。7は前記ブラケット6に取付けた軸受8に支持された回転軸、9は前記回転軸7に取付けたヨークで、このヨーク9の外周に永久磁石10を取付けている。11は絶縁材より円筒状に形成した結線板で、図2ないし図4に示すように、この結線板11の一方端面に円弧状の溝12、13、14、15を同心状に複数個設け、結線板11の他方端面に前記それぞれ溝12、13、14、15に連通する複数個の挿通孔(図示せず)が設けられている。16、17、18は導電材より帯状に形成し、側面に複数個の端子片16a、17a、18aを有する相別用導電部材である。また、19は導電材より帯状に形成し、側面に複数個の端子片19aを有する共通用導電部材である。前記端子片16a、17a、18a、19aにはU字状に切り込んだU字状溝16b、17b、18b、19bを設けている。前記相別用導電部材16、17、18および前記共通用導電部材19を円弧状に折り曲げ、前記結線板11の溝12、13、14、15に嵌め込み、図4に示すように相別用導電部材16、17、18の端子片16a、17a、18aおよび前記共通用導電部材19を挿通孔より突出させて径方向に折り曲げている。
つぎに、回転電機の固定子巻線の結線作業について説明をする。
まず、結線板11の溝12、13、14、15に相別用導電部材16、17、18と共通用導電部材19を嵌め込み、相別用導電部材16、17、18と共通用導電部材19の端子片16a、17a、18a、19aを挿通孔より前記結線板11の裏面に突出させ、端子片16a、17a、18a、19a前記結線板11の径方向に折り曲げている。つぎに、固定子巻線4の巻き始め端4aおよびき終わり端4bをコイルボビン5のつば5aに設けた係合溝5bに挟め込む。前記相別用導電部材16、17、18と共通用導電部材19を取付けた結線板11を前記コイルボビン5のつば5a上に載置し、前記つば5aの係合溝5bに嵌め込んだ固定子巻線4の巻き始め端4aおよび巻き終わり端4bに結線板11に取付けた相別用導電部材16、7、18、19の端子片16a、17a、18a、19aの溝16b、17b、18b、19bを嵌め込み、固定子巻線4の巻き始め端4aおよび巻き終わり端4bと溝16b、17b、18b、19bとをハンダ付けして接続する。したがって、固定子巻線の巻き始め端4aおよび巻き終わり端4bと相別用導電部材16、17、18、19の端子片16a、17a、18a、19aとの接続が簡単となる。
実施例では電動機説明したが、発電機でもよい。
【0006】
【発明の効果】
以上述べたように、本発明によればコイルボビンに巻装した各相の固定子巻線を、コイルボビンの軸方向傍らに配置した結線板に取付けた相別用導電部材および共通用導電部材で接続するので、接続が簡単となる。また、材料の歩留りがよい。
【図面の簡単な説明】
【図1】 本発明の実施例を示す回転電機の側断面図である。
【図2】 本発明の実施例を示す結線板の正面図である。
【図3】 本発明の実施例を示す結線板の背面図である。
【図4】 図3のA−A線に沿う拡大断面図である。
【図5】 本発明の実施例を示す要部の拡大斜視図である。
【図6】 従来の回転電機の側断面図である。
【図7】 従来の結線板の断面図である。
【図8】 従来の結線板の平面図である。
【符号の説明】
1 電動機、 2 フレーム、 3 固定子鉄心、 4 固定子巻線、
4a 巻き始め端、 4b 巻き終わり端、 5 コイルボビン、
5a つば、 5b 係合溝、 6 ブラケット、 7 回転軸、
8 軸受、 9 ヨーク、 10 永久磁石、 11 結線板、
12、13、14、15 溝、 16、17、18 相別用導電部材、
16a、17a、18a 端子片、 16b、17b、18b U字状溝、
19 共通用導電部材、 19a 端子片、 19b U字状溝
BACKGROUND OF THE INVENTION
The present invention relates to a winding connection structure in a stator incorporated in a rotating electrical machine.
[0002]
[Prior art]
A conventional stator of a rotating electric machine is configured as shown in FIGS.
In the figure, 30 is a rotary electric machine, the frame 31 of the rotating electrical machine 30, the rotor 32, and a stator 33 as main components. The frame 31 is formed in a cylindrical shape, and brackets 34 and 35 are attached to both ends. In the rotor 32, bearings 36 and 37 are attached to brackets 34 and 35, a yoke 39 is fixed to a rotating shaft 38 supported by the bearings 36 and 37, and a permanent magnet 40 is attached to the outer periphery of the yoke 39. . The stator 33 is configured by winding a stator winding 42 around a stator core 41 in which magnetic plates are laminated. The connection of the winding start end and the winding end end of the stator winding 42 of the rotating electrical machine 30 configured as described above is connected by a connection plate unit 43 as shown in FIGS. The connection plate unit 43 is formed in a C shape on the upper surface of a disc-shaped unit main body 44 made of synthetic resin, and has lead terminals 45a, 46a, 47a at one end, and a plurality of the stator windings on the outer periphery. 42. Conductive members 45, 46, and 47 for differentiating each having connection terminals 45b, 46b, and 47b for connecting the winding start end and the winding end end of 42 are provided, and the insulating member 48 is provided on the phase distinguishing conductive members 45, 46, and 47. It is fixed by alternately stacking across the 49 and 50. Reference numeral 51 denotes a common conductive member attached to the unit main body 44.
Next, the connection work of the stator winding will be described.
A phase-specific conductive member 45 is placed on the upper surface of the unit main body 44, and an insulating member 48 is placed on the upper surface of the phase-specific conductive member 45. Next, the phase-specific conductive member 46 is placed on the top surface of the insulating member 48, and the insulation member 49 is placed on the top surface of the phase-specific conductive member 46. Further, the phase-specific conductive member 47 is placed on the upper surface of the insulating member 49, and the insulating member 50 is placed on the upper surface of the phase-specific conductive member 47 and stacked alternately. Next, the common conductive member 51 is fixed inside the unit main body 44 to constitute the connection plate unit 43. The thus configured connection plate unit 43 is arranged to face one side of the stator core 33, and one end of, for example, a U-phase stator winding of the stator winding 42 of the stator core 41 is connected to the connection plate. The unit 43 is connected to the terminal 45 b of the phase-specific conductive member 45, and the other end is connected to the common conductive member 51 of the connection board unit 43. Thus, one end of the V-phase and W-phase stator windings is connected to the terminals 46 a and 47 a of the phase-specific conductive members 46 and 47 of the connection plate unit 43, and the other end is connected to the common conductive for the connection plate unit 43. Connected to the member 51, the winding ends of the stator windings are connected by the connection plate unit 43.
[Problems to be solved by the invention]
However, the stator winding 42 of the conventional rotating electric machine projects the electric wire at the winding start end or the winding end end of the stator winding 42, and the end of the protruding electric wire is used as the phase-conducting conductor of the connection plate unit 43. The terminals 45b, 46b, 47b of the members 45, 46, 47 are inserted, and the ends of the stator winding 42 and the terminals 45b, 46b, 47b are fixed by soldering or the like. For this reason, the end of the stator winding 42 in a narrow place must be inserted and connected to the terminals 45b, 46b, 47b of the phase-separating conductive members, and the wiring work of the stator winding 42 is complicated. there were. Since the phase-specific conductive member is formed by punching in a C shape, the material yield is poor.
SUMMARY OF THE INVENTION An object of the present invention is to easily connect ends of stator windings wound around a coil bobbin.
[0004]
[Means for Solving the Problems]
In order to solve the above-described problems, the present invention is configured by winding a stator winding around a coil bobbin attached to a stator core, and connecting each stator winding in the same phase of the stator winding via a conductor. In the rotating electrical machine provided with the stator, the wiring board is arranged beside the axial direction of the coil bobbin, and the conductive member for separation and the common conductive member are arranged in the wiring board, and the wiring board is It is formed in a disc shape from an insulating material, and has a plurality of arc-shaped grooves in one end surface in the radial direction, and the phase-separating conductive member and the common conductive member are provided on the side surface of the strip-shaped conductor. A terminal piece having a U-shaped groove is provided, and a band-like conductor of a conductive member for separation and a common conductive member is inserted into the groove of the connection plate, and the terminal piece is bent in a radial direction from the connection plate. It is protruding.
[0005]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described based on embodiments shown in the drawings.
1 is a side sectional view of a rotating electrical machine showing an embodiment of the present invention, FIG. 2 is a front view of a connection plate, FIG. 3 is a rear view of the connection plate, and FIG. 4 is an enlarged sectional view taken along line AA of FIG. FIG. 5 is an enlarged perspective view of the main part.
In the figure, reference numeral 1 denotes an electric motor, and a stator core 3 is attached to a frame 2 of the electric motor 1. A stator winding 4 is wound around the fixed iron core 3. The stator winding 4 is wound around a coil bobbin 5 made of an insulating material. As shown in FIG. 5, the winding start end 4a and the winding end end 4b of the stator winding 4 are fitted into an engagement groove 5b provided in the collar 5a of the coil bobbin 5, so that the winding start end 4a of the stator winding 4 is obtained. The winding end 4b is fixed to the collar 5a of the coil bobbin 5. Reference numeral 6 denotes a bracket fixed to the end surface of the frame 2. Reference numeral 7 denotes a rotating shaft supported by a bearing 8 attached to the bracket 6, and 9 denotes a yoke attached to the rotating shaft 7. A permanent magnet 10 is attached to the outer periphery of the yoke 9. Reference numeral 11 denotes a connection plate formed in a cylindrical shape from an insulating material. As shown in FIGS. 2 to 4, a plurality of arc-shaped grooves 12, 13, 14, 15 are provided concentrically on one end face of the connection plate 11. A plurality of insertion holes (not shown) communicating with the grooves 12, 13, 14, 15 are provided on the other end surface of the connection plate 11. Reference numerals 16, 17, and 18 are conductive members for separation, which are formed in a strip shape from a conductive material and have a plurality of terminal pieces 16a, 17a, and 18a on the side surfaces. Reference numeral 19 denotes a common conductive member which is formed in a strip shape from a conductive material and has a plurality of terminal pieces 19a on the side surface. The terminal pieces 16a, 17a, 18a, 19a are provided with U-shaped grooves 16b, 17b, 18b, 19b cut into a U-shape. The phase-conducting conductive members 16, 17, 18 and the common conductive member 19 are bent into an arc shape and fitted into the grooves 12, 13, 14, 15 of the connection plate 11, and as shown in FIG. The terminal pieces 16a, 17a, 18a of the members 16, 17, 18 and the common conductive member 19 are projected from the insertion hole and bent in the radial direction .
Next, the operation of connecting the stator windings of the rotating electrical machine will be described.
First, the conductive members 16 , 17 , 18 for common use and the common conductive member 19 are fitted into the grooves 12, 13, 14, 15 of the connection board 11, and the conductive members 16 , 17 , 18 for common use and the common conductive member 19 are used. The terminal pieces 16a, 17a, 18a, 19a are projected from the insertion holes to the back surface of the connection plate 11, and the terminal pieces 16a, 17a, 18a, 19a are bent in the radial direction of the connection plate 11 . Next, Komu Hasame the end edge 4b-out winding start end 4a and the winding of the stator winding 4 engaging groove 5b provided in the coil bobbin 5 collar 5a. A stator 11 in which the connection plate 11 to which the conductive members 16 , 17 , 18 for common use and the conductive member 19 for common use are mounted is placed on the collar 5 a of the coil bobbin 5 and is fitted into the engagement groove 5 b of the collar 5 a. Grooves 16b, 17b, 18b of terminal pieces 16a, 17a, 18a, 19a of the conductive members 16, 7, 18, 19 attached to the connection plate 11 at the winding start end 4a and the winding end end 4b of the winding 4; 19b is fitted, and the winding start end 4a and winding end end 4b of the stator winding 4 and the grooves 16b, 17b, 18b, 19b are soldered and connected. Therefore, the connection between the winding start end 4a and the winding end end 4b of the stator winding and the terminal pieces 16a, 17a, 18a, 19a of the phase-separating conductive members 16, 17, 18, 19 is simplified.
Although an electric motor has been described in the embodiment, a generator may be used.
[0006]
【The invention's effect】
As described above, according to the present invention, the stator windings of the respective phases wound around the coil bobbin are connected by the phase-specific conductive member and the common conductive member that are attached to the connection plate arranged beside the axial direction of the coil bobbin. This makes connection easier. In addition, the yield of the material is good.
[Brief description of the drawings]
FIG. 1 is a side sectional view of a rotating electrical machine showing an embodiment of the present invention.
FIG. 2 is a front view of a connection board showing an embodiment of the present invention.
FIG. 3 is a rear view of a connection board showing an embodiment of the present invention.
4 is an enlarged cross-sectional view taken along line AA in FIG.
FIG. 5 is an enlarged perspective view of a main part showing an embodiment of the present invention.
FIG. 6 is a side sectional view of a conventional rotating electric machine.
FIG. 7 is a cross-sectional view of a conventional connection board.
FIG. 8 is a plan view of a conventional connection board.
[Explanation of symbols]
1 motor, 2 frame, 3 stator core, 4 stator winding,
4a winding start end, 4b winding end, 5 coil bobbin,
5a collar, 5b engaging groove, 6 bracket, 7 rotating shaft,
8 bearings, 9 yokes, 10 permanent magnets, 11 connection plates,
12, 13, 14, 15 groove, 16, 17, 18 phase conductive member,
16a, 17a, 18a terminal piece, 16b, 17b, 18b U-shaped groove,
19 Common conductive member, 19a Terminal piece, 19b U-shaped groove

Claims (1)

固定子鉄心(3)に取付けたコイルボビン(5)に固定子巻線(4)を巻装し、この固定子巻線(4)の同相の各固定子巻線(4)を、導体を介して連結した固定子をそなえた回転電機において、
前記コイルボビン(5)の軸方向傍らに結線板(11)を配置するとともに、前記結線板(11)内に相別用導電部材(16)(17)(18)と共通用導電部材(19)を配置する構成とし、
前記結線板(11)が、
絶縁材より円板状に形成し、一方端面に円弧状の溝(12)(13)(14)(15)を径方向に複数個有して構成され、
かつ、前記相別用導電部材(16)(17)(18)と前記共通用導電部材(19)が、
帯状導体の側面にU字状の溝(16b)(17b)(18b)(19b)を有する端子片(16a)(17a)(18a)(19a)を設けて構成され、
前記結線板(11)の溝(12)(13)(14)(15)に相別用導電部材(16)(17)(18)と共通用導電部材(19)の帯状導体を挿入し、端子片(16a)(17a)(18a)(19a)を前記結線板より径方向に折り曲げて突出させたことを特徴とする回転電機。
【0001】
A stator winding (4) is wound around a coil bobbin (5) attached to the stator core (3), and each stator winding (4) in phase with the stator winding (4) is passed through a conductor. Oite in provided with a stator coupled Te rotary electric machine,
A wiring board (11) is disposed along the axial direction of the coil bobbin (5), and a conductive member for sharing (16) (17) (18) and a common conductive member (19) in the wiring board (11). Is configured to arrange,
The connection plate (11)
It is formed in a disk shape from an insulating material, and has a plurality of arc-shaped grooves (12), (13), (14), and (15) on one end face in the radial direction .
And the said conductive member (16) (17) (18) for a phase and the said conductive member (19) for common use,
Terminal strips (16a), (17a), (18a), and (19a) having U-shaped grooves (16b), (17b), (18b), and (19b) are provided on the side surfaces of the strip-shaped conductor ,
Insert the band-like conductors of the conductive members for separation (16), (17), and (18) and the common conductive member (19) into the grooves (12), (13), (14), and (15) of the connection plate (11), A rotating electrical machine characterized in that terminal pieces (16a), (17a), (18a), and (19a) are bent and protruded in a radial direction from the connection plate .
[0001]
JP18781097A 1997-06-27 1997-06-27 Rotating electric machine Expired - Fee Related JP3800371B2 (en)

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