JP3706354B2 - Construction method of soil cement pile - Google Patents

Construction method of soil cement pile Download PDF

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JP3706354B2
JP3706354B2 JP2002155597A JP2002155597A JP3706354B2 JP 3706354 B2 JP3706354 B2 JP 3706354B2 JP 2002155597 A JP2002155597 A JP 2002155597A JP 2002155597 A JP2002155597 A JP 2002155597A JP 3706354 B2 JP3706354 B2 JP 3706354B2
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excavation
soil
stage
stage excavation
soil cement
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JP2004003131A (en
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秀隆 小野寺
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Priority to TW091134098A priority patent/TWI231835B/en
Priority to KR10-2002-0075369A priority patent/KR100521888B1/en
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/22Piles
    • E02D5/34Concrete or concrete-like piles cast in position ; Apparatus for making same
    • E02D5/46Concrete or concrete-like piles cast in position ; Apparatus for making same making in situ by forcing bonding agents into gravel fillings or the soil
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2250/00Production methods
    • E02D2250/0038Production methods using an auger, i.e. continuous flight type

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Bulkheads Adapted To Foundation Construction (AREA)
  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
  • Piles And Underground Anchors (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、柱列杭によるソイルセメント連続壁などのソイルセメント杭の施工法に関するものである。
【0002】
【従来の技術】
ソイルセメント連続地中壁は、アースオーガによる掘削時に、掘削土とセメントミルク等の硬化材とを攪拌してソイルセメントの杭体を地中に製作するが、かかる杭体を重ね合わせた柱列杭壁を施工してなるものである。
【0003】
図10にはかかるソイルセメント連続壁を施工するための従来の掘削工法を示す。図中1はアースオーガで、これは周知のごとく、油圧モータ等の駆動装置2により回転駆動されるスクリュー掘削軸3の先端を掘削ヘッド4とし、この掘削軸3の内部を通過するセメントミルク等の硬化材を掘削ヘッド4から注入できるようにしている。なお、図示は省略するが、駆動装置2はベースマシンのリーダマストから昇降自在に吊り下げられ、また、掘削軸3は適宜継ぎ足して長尺とすることができる。また、掘削軸3はスクリューが不連続のものでもよい。また、スクリュー掘削軸に代えて水平に突設する攪拌羽根を有する掘削軸を利用してもよい。
【0004】
オーガ1の位置決めを行い(A)、オーガ1の掘削軸3の掘削ヘッド4を正転させ、削孔を開始する。その際、セメントミルク等の硬化材5とエアーを掘削ヘッド4から出して孔内に注入し、硬化材5と掘削土砂が混合された混練り材(ソイルセメント)で充填していく(B)。
【0005】
このように正転しながら所定深さまで注入、削孔を継続したならば(C)(D)、引き上げを開始し、その際も硬化材5を注入する。この引き上げは正転と逆転を交互に繰り返す、正転・逆転による(E)。
【0006】
ある程度引き上げたならば、再度、正転・逆転で掘削および攪拌を行い(F)、最後に逆転しながら引き上げを行う(G)。
【0007】
前記ソイルセメントの列柱杭による連続地中壁工法は、原土に硬化材5としてのセメントミルク(セメント+ベントナイト+水)を混練り材(ソイルセメント)を注入し、攪拌して壁体を構築する工法である。
【0008】
セメントミルクをオーガ1の掘削と同時に注入し、所定深さまで注入しながら削孔し、かつ、オーガ1の引き抜き時にも若干注入し、ターニング(正転・逆転)を行いながら施工する。
【0009】
ところで、セメントミルクの注入量以上分の(ソイルセメントと原土の混合した)産業廃棄物残土が発生する。ちなみに、前記図10の従来工法では(A)〜(G)の全ての工程でかかる産業廃棄物残土が発生する。そして、処分のために莫大な費用が必要となる。そこで、発明者等は先に、予め先行掘削としてセメントミルク等の硬化材を注入する量に応じた量の掘削土を地上に排土し、その後、さらなる掘削と同時にセメントミルク等の硬化材を注入して、後行掘削での掘削土と硬化材とを混合すること、および、先行掘削は後行掘削とは別の掘削手段で行い、後行掘削はソイルセメント杭造成機で行うことを要旨とする発明を特願平7−235223号として出願し、特許第270081号として権利を取得した。
【0010】
これによれば、先行掘削で地上に排土するのは原土としての一般残土であり、これは産業廃棄物とせずに処分できる。そして、セメントミルク等の硬化材と掘削土との混合は、硬化材はこの排土された部分に充填したものであり、掘削土は先行掘削の後の後行掘削する際に発生するものを利用し、かかる硬化材と掘削土との混合でソイルセメント杭体を構築するものであるから、産業廃棄物残土を発生させずに施工できる。また、セメントミルク等の硬化材は排土とともに捨てられることがないので、無駄のない経済的な利用となる。
【0011】
さらに、先行掘削は後行掘削とは別の掘削手段で行うことで、確実に必要な分量の排土を先行して行うことができる。
【0012】
しかし、先行掘削は後行掘削とは別の掘削手段で行うことは重機の入れ替え等の手間がかかるものであり、さらに、オーガ1が単軸ではなく多軸の場合は掘削形状がそれなりに限定されるので先行掘削と後行掘削とを別の掘削手段で行うことは事実上不可能である。
【0013】
前記特許第270081号では、先行掘削は後行掘削とは同一の掘削手段で、セメントミルク等の硬化材を注入せずに行うことにより、連続した工程で先行掘削から後行掘削へと移行できることも述べられており、図11に示すように、まず、第1工程としてA,Bに示すように、ソイルセメント杭造成機であるオーガ1をセットし、先行掘削孔6を削孔するが、この掘削土はほとんど地上に排土する。さらにCに示すように所定深度まで先行掘削孔6を削孔する。なお、この掘削土は100 %を排土するものでなくともよい。そして、この掘削土は一般残土であり、産業廃棄物としてではなく処理でき、再利用も可能である。
【0014】
次いで、第2工程としてDに示すようにセメントミルク等の硬化材5を注入しながら正転にてオーガ1を引き上げ、Eに示すように掘削ヘッド4を地表近くまで引き上げる。
【0015】
第3工程としてF,Gに示すように正転にて掘削を行い、掘削孔壁内の未排土土砂と硬化材5とを攪拌する。Hの引き上げでは、正転と逆転とを交互に繰り返して行う。
【0016】
このように硬化材5を未注入にて掘削し、所定深度に到達した後に、硬化材5を注入し引き上げる。
【0017】
【発明が解決しようとする課題】
前記方法では、掘削土のほとんど地上に排土する先行掘削孔6はCに示すように所定深度まで行うものであり、掘削時間が長くかかり、また、排土する量も多い。
【0018】
本発明の目的は前記従来例の不都合を解消し、ソイルセメントによる連続地中壁等を施工するための工法として、普通残土や産業廃棄物残土の発生を大幅に減少させることができ、硬化材の注入量も少なくてすみ、工費も低廉で、手間のかからない、かつ、迅速に、しかも精度のよい施工が可能なソイルセメント杭の施工法を提供するものである。
【0019】
【課題を解決するための手段】
本発明は前記目的を達成するため、第1に、多軸オーガであるソイルセメント杭造成機で、セメントミルク等の硬化材と掘削土との混練り材(ソイルセメント)で充填される施工箇所の所定長を施工するのに、全長の約3割程度の排土区間とその下方の注入区間に分け、オーガの位置合わせを行い、第1段階掘削として前記排土区間にオーガをその周囲に土を残したまま挿入し、挿入される掘削軸の体積分の土が地上を排出し、次いで第2段階掘削としてその下方の注入区間である残りの深度が混練り材で充填されるように硬化材を注入しながら攪拌掘削を行い、その後第3段階掘削として前記第1段階掘削の個所を硬化材を注入しながら攪拌することを要旨とするものである。
【0020】
第2に、第3段階掘削の攪拌は第1段階掘削の個所の下端位置から上方へと行うこと、または、第3段階掘削の攪拌は第1段階掘削の度個所の上端位置から下方へと行うことを要旨とするものである。
【0021】
第3に、第1段階掘削は、エアーを吐出しながら行うか、水を吐出しながら行うか、エアーと第2段階掘削での硬化材の注入量(対象土1m3当たりの注入量)よりも少ない硬化材の注入量を注入することで行うか、エアーと水を吐出しながら行うかを要旨とするものである。
【0022】
請求項1記載の本発明によれば、第1段階掘削では周囲に土を残したまま所定長深度にオーガを挿入し、次いで第2段階掘削としてその下方を硬化材を注入しながら攪拌掘削するものであり、前記周囲に残した土がいわば栓となって硬化材を地上に漏れ出るのを防止する。多少はオーガ周囲から浸み出る場合でもその量は僅かである。また、上方を土により塞がれた状態での第2段階掘削の土中注出の硬化材は注入圧で孔壁の割れ目等にも浸透し、孔壁を密なものとする。
【0023】
このようにオーガで掘削する際の土は、殆ど地上に排出されず、多少排出されるとしてもオーガ体積分の僅かなものであり、しかも一般残土である。同様に硬化材の地上排出も殆どない。
【0024】
その後第3段階としてまだ混連練されていない前記第1段階の所定深度個所を混練り材が充填するように硬化材を注入しながら攪拌する。
【0025】
請求項2記載の本発明によれば、前記作用に加えて、硬化材の未注入部分に注入攪拌行うのに、第3段階の攪拌は第2段階掘削の工程から地上にオーガを引き上げずにそのまま移行できる。
【0026】
請求項3記載の本発明によれば、硬化材の未注入部分に注入攪拌行うのに、一度オーガを地上に引き上げて、再度挿入するので、深度を確認しながら行うことができる。
【0027】
請求項4記載の本発明によれば、第1段階掘削はエアーを吐出しながら行うことで、効率良くオーガを地盤に挿入していけるとともに、オーガで掘削する際のオーガ体積分の土は、エアーとともに地上に排出し、これを山状に積んで第2段階掘削での土がいわば栓となって硬化材を地上に漏れ出るのを防止することの止封効果を上げることができる。
【0028】
請求項5〜請求項7記載の本発明についても、前記請求項4と同様である。なお、請求項6の場合は、第1段階掘削はエアーと第2段階掘削での硬化材の注入量(対象土1m3当たりの注入量)よりも少ない硬化材の注入量を注入することしたものであり、このように硬化材を少なく注入することで硬化材が地上に漏れ出るのを防止することができ、経済的なものになる。
【0029】
【発明の実施の形態】
以下、図面について本発明の実施の形態を詳細に説明する。図1〜図7は本発明のソイルセメント杭の施工法の1実施形態を示す工程説明図、図8は本発明の模式図である。
【0030】
図中1はソイルセメント杭造成機であるオーガであり、本実施形態の場合は5軸の多軸オーガである。アースオーガ1は周知のごとく、油圧モータ等の駆動装置2により回転駆動されるスクリューまたは攪拌羽根付き掘削軸3の先端を掘削ヘッド4とし、かかるスクリュー掘削軸3が5本あり、その内の何本かは掘削軸3の内部を通過するセメントミルク等の硬化材を掘削ヘッド4から注入できるようにしている。なお、図9に示すように駆動装置2はベースマシン8のリーダマスト7から昇降自在に吊り下げられ、また、掘削軸3は適宜継ぎ足して長尺とすることができる。また、掘削軸3は不連続のものでもよい。
【0031】
まず、オーガ1の位置合わせを行い、図1、図2に示すように、第1段階掘削工程として周囲に土10を残したまま所定長深度(排土区間)にオーガを挿入する。この掘削は掘削ヘッド4よりエアー12を吐出しながら行う。この場合、挿入される掘削軸3の体積分のみの土10が地上に排出され、地上に山積みされる。図8においてαは掘削すべき所定長である。
【0032】
第2段階掘削工程として、図3に示すように、引き続き、その下方の残りの深度がセメントミルク等の硬化材5と掘削土との混練り材(ソイルセメント)9で充填されるように硬化材5を注入しながら所定長α(排土区間+注入区間)の攪拌掘削を行う。
【0033】
この第2段階掘削工程では、前記周囲に残した土10がいわば栓となって硬化材5を地上に漏れ出るのを防止する。多少はオーガ1の周囲から浸み出ることもあるがその量は僅かである。特に、前記のごとく地上に排出され、山積みされる土10があるので栓としての効果は大きく、硬化材5の地上漏出し防止が図れる。
【0034】
また、上方を土10により塞がれた状態での第2段階掘削の土中注出の硬化材5は注入圧で孔壁の割れ目等にも浸透し、孔壁を密なものとする。
【0035】
また、図8の(ロ)に示すように前記土10の部分では、第2段階掘削工程で注入する硬化材5が下側を押し上げるとともに浸透し、硬化材浸透部分11aとなる。
【0036】
図3に示すようにオーガ1が全長(所定長α)の深度に達した後は、図4に示すように反復攪拌を行い、図5に示すように硬化材5を注入しながら逆回転による攪拌引き上げを行う。この段階での注入する硬化材5も前記土10及び硬化材浸透部分11aの下側を押し上げ、硬化材浸透部分11bとなる。
【0037】
次いで、図6に示すようにその後第3段階掘削工程として前記第1段階掘削の個所、すなわち、土10、硬化材浸透部分11a、11bの部分を硬化材5を注入しながら攪拌する。なお、この攪拌はオーガ1を上下動するターニングである。
【0038】
この第3段階掘削工程での攪拌は第1段階掘削の個所の下端位置から上方へと行う場合と、第1階掘削の度個所の上端位置から下方へと行う場合があり、前者は硬化材5の未注入部である第1段階掘削の個所を注入攪拌するのに、第3段階掘削の攪拌は第2段階掘削の工程から地上にオーガ1を引き上げずにそのまま移行できる。
【0039】
後者では、硬化材5の未注入部分に注入攪拌行うのに、一度オーガ1を地上に引き上げて、再度挿入することになる。
【0040】
以上の本発明の工程において、排土量および硬化材の注入量について述べると、図8の(イ)での第1段階掘削ではオーガ1の挿入は全長αの約3割程度であり、残り7割の深度に対しての第2段階掘削では第1段階掘削のオーガ1の周囲を埋める土10は約4割が地上に押し上げられ、6割が残留する。
【0041】
さらに、硬化材浸透部分11a、11bの両方が形成された後の、第3段階掘削での硬化材5の注入は孔内残留土砂量に応じた少ないものでよい。
【0042】
このように一般残土を掘削孔の上端部分に残して栓状としたままで、その下方に掘削で硬化材5を充填し、この下方掘削する際の掘削土はすべてこの硬化材5と混合してソイルセメントとして利用するものであるので、産業廃棄物残土をほとんど発生させずに施工できる。
【0043】
前記実施形態では、第1段階掘削工程として掘削ヘッド4よりエアー12を吐出しながら行うこととしたが、第2実施形態として、水を単独注入するようにした場合、第3実施形態として、第1段階掘削はエアーと第2段階掘削での硬化材の注入量(対象土1m3当たりの注入量)よりも少ない硬化材の注入量を注入する場合、第4実施形態として、第1段階掘削はエアーと水を吐出しながら行う場合がある。
【0044】
図1〜図7の注入区間対象土1m3当たり注入量Qtとの比較において、第2実施形態の水、第3実施形態の硬化材、第4実施形態の水の注入量はいずれもこの注入量Qtよりは小さいものである。
【0045】
【発明の効果】
以上述べたように本発明のソイルセメント杭の施工法は、ソイルセメントによる連続地中壁等を施工するための工法として、産業廃棄物残土をほとんど発生させずに施工でき、残土処理の工費も低廉ですむようにするのに、手間のかからない、かつ、迅速に、しかも精度のよい施工が可能なものである。
【0046】
また、セメントミルク等の硬化材は排土とともに捨てられることがないので、無駄のない経済的な利用となる。
【図面の簡単な説明】
【図1】 本発明のソイルセメント杭の施工法の1実施形態を示す第1工程説明図である。
【図2】 本発明のソイルセメント杭の施工法の1実施形態を示す第2工程説明図である。
【図3】 本発明のソイルセメント杭の施工法の1実施形態を示す第3工程説明図である。
【図4】 本発明のソイルセメント杭の施工法の1実施形態を示す第4工程説明図である。
【図5】 本発明のソイルセメント杭の施工法の1実施形態を示す第5工程説明図である。
【図6】 本発明のソイルセメント杭の施工法の1実施形態を示す第6工程説明図である。
【図7】 本発明のソイルセメント杭の施工法の1実施形態を示す第7工程説明図である。
【図8】 本発明のソイルセメント杭の施工法の模式図である。
【図9】 使用する多軸オーガの側面図である。
【図10】 従来例を示す説明図である。
【図11】 他の従来例を示す説明図である。
【符号の説明】
1…オーガ 2…駆動装置
3…掘削軸 4…掘削ヘッド
5…硬化材 6…先行掘削孔
7…リーダマスト 8…ベースマシン
9…混練り材 10…土
11a、11b…硬化材浸透部分
12…エアー
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for constructing a soil cement pile such as a soil cement continuous wall by a column pile.
[0002]
[Prior art]
The soil cement continuous underground wall is manufactured by mixing the excavated soil and a hardened material such as cement milk when excavating with an earth auger. A pile wall is constructed.
[0003]
FIG. 10 shows a conventional excavation method for constructing such a soil cement continuous wall. In the figure, reference numeral 1 denotes an earth auger. As is well known, the tip of a screw excavation shaft 3 that is rotationally driven by a drive device 2 such as a hydraulic motor is used as an excavation head 4, and cement milk that passes through the inside of the excavation shaft 3. The hardened material can be injected from the excavation head 4. In addition, although illustration is abbreviate | omitted, the drive device 2 is suspended from the leader mast of a base machine so that raising / lowering is possible, and the excavation axis | shaft 3 can be lengthened by adding suitably. Further, the excavation shaft 3 may have a discontinuous screw. Moreover, you may utilize the excavation axis | shaft which has a stirring blade protruded horizontally instead of a screw excavation axis | shaft.
[0004]
The auger 1 is positioned (A), the excavation head 4 of the excavation shaft 3 of the auger 1 is rotated forward, and drilling is started. At that time, the hardened material 5 such as cement milk and air are taken out from the excavation head 4 and injected into the hole, and filled with a kneading material (soil cement) in which the hardened material 5 and the excavated earth and sand are mixed (B). .
[0005]
If the injection and drilling are continued to the predetermined depth while rotating forward in this way (C) (D), the pulling up is started, and the hardening material 5 is also injected at that time. This pulling is by forward / reverse rotation (E) in which forward rotation and reverse rotation are alternately repeated.
[0006]
If it is pulled up to a certain extent, excavation and agitation are performed again in the normal rotation and reverse rotation (F), and finally, the rotation is performed while reverse rotation is performed (G).
[0007]
In the continuous underground wall construction method using the pile piles of soil cement, cement milk (cement + bentonite + water) as a hardener 5 is mixed into the raw soil, and the wall body is stirred and poured. This is a construction method.
[0008]
Cement milk is injected simultaneously with excavation of the auger 1, drilled while being injected to a predetermined depth, and slightly injected even when the auger 1 is pulled out, and construction is performed while turning (forward / reverse rotation).
[0009]
By the way, industrial waste residue (mixed with soil cement and raw soil) more than the amount of cement milk injected is generated. Incidentally, in the conventional method shown in FIG. 10, industrial waste residue is generated in all steps (A) to (G). And huge costs are required for disposal. Therefore, the inventors first discharged the excavated soil in an amount corresponding to the amount of the hardened material such as cement milk previously injected as a prior excavation to the ground, and then the hardened material such as cement milk at the same time as further excavation. Inject and mix the excavated soil and hardener in the subsequent excavation, and perform the preceding excavation by a different excavation means from the subsequent excavation and the subsequent excavation by the soil cement pile generator. The invention to be summarized was filed as Japanese Patent Application No. 7-235223, and the right was obtained as Japanese Patent No. 270081.
[0010]
According to this, it is the general residual soil as the raw soil that is discharged to the ground by the preceding excavation, and this can be disposed without industrial waste. The mixing of the hardened material such as cement milk and the excavated soil is the one in which the hardened material is filled in the excavated portion, and the excavated soil is generated when the subsequent excavation is performed after the preceding excavation. Since it is used to construct a soil cement pile by mixing such hardener and excavated soil, it can be constructed without generating industrial waste residue. Further, since the hardened material such as cement milk is not thrown away with the soil, it is economically utilized without waste.
[0011]
Furthermore, by performing the excavation with excavation means different from the subsequent excavation, it is possible to reliably perform the necessary amount of soil removal in advance.
[0012]
However, if the excavation is different from the subsequent excavation, it takes time and labor to replace heavy machinery, and if the auger 1 is not single-axis but multi-axis, the excavation shape is limited to that. Therefore, it is practically impossible to perform the preceding excavation and the subsequent excavation by different excavation means.
[0013]
In the above-mentioned Patent No. 270081, the preceding excavation is the same excavation means as the subsequent excavation, and it is possible to shift from the preceding excavation to the subsequent excavation in a continuous process by performing without injecting a hardening material such as cement milk. As shown in FIG. 11, first, as shown in A and B as the first step, the auger 1 which is a soil cement pile building machine is set and the preceding excavation hole 6 is drilled. Most of this excavated soil is discharged to the ground. Further, as shown in C, the preceding excavation hole 6 is drilled to a predetermined depth. Note that this excavated soil does not have to drain 100%. And this excavated soil is general residual soil, can be treated not as industrial waste, and can be reused.
[0014]
Next, as shown in D, as shown in D, the auger 1 is pulled up by normal rotation while injecting a hardener 5 such as cement milk, and as shown in E, the excavation head 4 is pulled up to near the ground surface.
[0015]
As shown in F and G in the third step, excavation is performed by forward rotation, and the undischarged earth and sand and the hardened material 5 in the excavation hole wall are agitated. In raising H, forward rotation and reverse rotation are alternately repeated.
[0016]
In this way, the hardener 5 is excavated without injection, and after reaching a predetermined depth, the hardener 5 is injected and pulled up.
[0017]
[Problems to be solved by the invention]
In the above method, the preceding excavation hole 6 for excavating most of the excavated soil is carried out to a predetermined depth as indicated by C, and it takes a long excavation time and a large amount of the excavated soil.
[0018]
The object of the present invention is to eliminate the inconvenience of the conventional example, and as a construction method for constructing a continuous underground wall or the like by soil cement, the generation of ordinary residual soil and industrial waste residual soil can be greatly reduced, and a hardening material Therefore, the present invention provides a method for constructing a soil cement pile that requires only a small amount of injection, is inexpensive, hassle-free, and can be constructed quickly and accurately.
[0019]
[Means for Solving the Problems]
In order to achieve the above object, according to the present invention, firstly, a construction site filled with a kneading material (soil cement) of a hardened material such as cement milk and excavated soil in a soil cement pile building machine which is a multi-axis auger. for that construction a predetermined length, divided into inlet leg therebelow approximately about 30% of the soil discharge section of the full-length, aligns the auger, at its periphery the auger into the soil removing section as a first step excavation Insert the soil while leaving the soil, so that the soil for the volume of the inserted excavation shaft is discharged from the ground, and then the remaining depth, which is the injection section below it, is filled with the kneading material as the second stage excavation perform stirring excavation while injecting a hardening material, it is an Abstract that stirring and then injecting a hardening material the location of the first stage drilling a third step drilling.
[0020]
Second, the agitation of the third stage excavation is performed upward from the lower end position of the first stage excavation, or the agitation of the third stage excavation is performed downward from the upper end position of the part every time the first stage excavation is performed. The gist is to do.
[0021]
Third, whether the first stage excavation is performed while discharging air or water, or from the injection amount of air and the hardener in the second stage excavation (injection amount per 1 m 3 of target soil) The main point is whether it is performed by injecting a small amount of the curing material or by discharging air and water.
[0022]
According to the first aspect of the present invention, in the first stage excavation, the auger is inserted at a predetermined depth while leaving the soil around, and then, in the second stage excavation, stirring excavation is performed while injecting the hardener under the second stage excavation. It is a thing, and the soil left in the circumference becomes a plug, so that the hardened material is prevented from leaking to the ground. Even if it oozes from the auger circumference, the amount is small. Further, the hardened material poured into the soil of the second stage excavation in the state where the upper portion is closed with soil penetrates into the cracks of the hole wall by the injection pressure, and the hole wall is made dense.
[0023]
Thus, the soil when excavating with an auger is hardly discharged to the ground, and even if it is slightly discharged, it is a small amount of the auger volume, and is a general residual soil. Similarly, there is almost no ground discharge of the hardener.
[0024]
Thereafter, stirring is performed while injecting the curing material so that the kneading material fills the predetermined depth of the first stage which has not been mixed and kneaded as the third stage.
[0025]
According to the second aspect of the present invention, in addition to the above-described action, the third stage agitation is carried out without lifting the auger from the second stage excavation process to the uninjected portion of the hardened material. It can be transferred as it is.
[0026]
According to the third aspect of the present invention, since the auger is once pulled up to the ground and inserted again in order to inject and stir the uncured portion of the hardened material, it can be performed while checking the depth.
[0027]
According to the present invention of claim 4, the first stage excavation is performed while discharging air, so that the auger can be efficiently inserted into the ground, and the auger volume soil when excavating with the auger is It is possible to increase the sealing effect of discharging to the ground together with air and stacking it in a mountain shape to prevent the hardened material from leaking to the ground as the soil in the second stage excavation becomes a plug.
[0028]
The fifth to seventh aspects of the present invention are the same as the fourth aspect. In the case of claim 6, in the first stage excavation, the injection amount of the hardener is smaller than the injection amount of air and the hardener in the second stage excavation (injection amount per 1 m 3 of the target soil). Thus, by injecting a small amount of the hardener, it is possible to prevent the hardener from leaking to the ground, which is economical.
[0029]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. 1-7 is process explanatory drawing which shows one Embodiment of the construction method of the soil cement pile of this invention, FIG. 8 is a schematic diagram of this invention.
[0030]
In the figure, reference numeral 1 denotes an auger that is a soil cement pile building machine, and in the case of the present embodiment, a multi-axis auger. As is well known, the earth auger 1 has a drilling head 4 at the tip of a drilling shaft 3 with a screw or a stirring blade that is rotationally driven by a driving device 2 such as a hydraulic motor, and there are five such screw drilling shafts 3. The book is made so that a hardening material such as cement milk passing through the inside of the excavation shaft 3 can be injected from the excavation head 4. As shown in FIG. 9, the drive device 2 is suspended from the leader mast 7 of the base machine 8 so as to be lifted and lowered, and the excavation shaft 3 can be appropriately extended to be long. The excavation shaft 3 may be discontinuous.
[0031]
First, the auger 1 is aligned, and as shown in FIGS. 1 and 2, the auger is inserted at a predetermined depth (discharging section) while leaving the soil 10 in the first stage excavation process. This excavation is performed while discharging air 12 from the excavation head 4. In this case, the soil 10 having only the volume of the excavation shaft 3 to be inserted is discharged to the ground and piled on the ground. In FIG. 8, α is a predetermined length to be excavated.
[0032]
As the second stage excavation process, as shown in FIG. 3, the remaining depth below is continuously hardened so as to be filled with a kneading material (soil cement) 9 of hardened material 5 such as cement milk and excavated soil. While the material 5 is being injected, the agitation excavation is performed for a predetermined length α (the soil removal period + the injection period).
[0033]
In the second stage excavation process, the soil 10 left around the periphery serves as a plug to prevent the hardened material 5 from leaking to the ground. Although it may ooze out from the periphery of the auger 1 slightly, the amount is small. In particular, since there is soil 10 that is discharged to the ground and piled up as described above, the effect as a plug is great, and the leakage of the hardened material 5 to the ground can be prevented.
[0034]
Further, the hardened material 5 poured out into the soil of the second stage excavation in a state where the upper portion is closed with the soil 10 penetrates into cracks and the like of the hole wall by the injection pressure to make the hole wall dense.
[0035]
Further, as shown in FIG. 8B, in the portion of the soil 10, the hardener 5 injected in the second stage excavation process pushes up the lower side and penetrates to become a hardener permeation portion 11a.
[0036]
After the auger 1 reaches the depth of the full length (predetermined length α) as shown in FIG. 3, repeated stirring is performed as shown in FIG. 4, and by reverse rotation while injecting the curing material 5 as shown in FIG. 5. Pull up with stirring. The hardening material 5 to be injected at this stage also pushes up the lower side of the soil 10 and the hardening material permeating portion 11a to become a hardening material permeating portion 11b.
[0037]
Next, as shown in FIG. 6, as the third stage excavation process, the first stage excavation site, that is, the soil 10 and the hardener penetration portions 11a and 11b are stirred while the hardener 5 is injected. This agitation is turning that moves the auger 1 up and down.
[0038]
The agitation in the third stage excavation process may be performed upward from the lower end position of the location of the first stage excavation, or may be performed downward from the upper end position of the location every time the first floor excavation is performed. However, the third stage excavation can be transferred as it is without lifting the auger 1 to the ground from the second stage excavation process.
[0039]
In the latter case, the auger 1 is once pulled up to the ground and inserted again in order to inject and stir the uninjected portion of the hardening material 5.
[0040]
In the above-described process of the present invention, the amount of soil removal and the amount of hardener injected will be described. In the first stage excavation in FIG. 8 (a), the insertion of the auger 1 is about 30% of the total length α, and the remaining In the second stage excavation for a depth of 70%, about 40% of the soil 10 filling the periphery of the auger 1 of the first stage excavation is pushed up to the ground, and 60% remains.
[0041]
Furthermore, the injection of the hardener 5 in the third stage excavation after both of the hardener penetration portions 11a and 11b are formed may be small according to the amount of residual sediment in the hole.
[0042]
Thus, the general residual soil is left in the upper end portion of the excavation hole and is plugged, and the lower portion thereof is filled with the hardener 5 by excavation, and all of the excavated soil at the time of the lower excavation is mixed with the hardener 5. Because it is used as soil cement, it can be constructed with little industrial waste residue.
[0043]
In the above embodiment, the first stage excavation process is performed while discharging the air 12 from the excavation head 4. However, as the second embodiment, when water is injected alone, In the first stage excavation, when the injection amount of the hardener is smaller than the injection amount of air and the hardener in the second stage excavation (injection amount per 1 m 3 of the target soil), the first stage excavation is performed as the fourth embodiment. May be performed while discharging air and water.
[0044]
In comparison with the injection amount Qt per 1 m 3 of the injection section target soil in FIGS. 1 to 7, the injection amount of water of the second embodiment, the hardening material of the third embodiment, and the injection amount of water of the fourth embodiment are all this injection. It is smaller than the quantity Qt.
[0045]
【The invention's effect】
As described above, the soil cement pile construction method according to the present invention is a construction method for constructing continuous underground walls and the like with soil cement, so that it can be constructed with almost no industrial waste residue, and the construction cost of residual soil treatment is also low. In order to reduce the cost, it is possible to perform construction quickly, with high accuracy and without any hassle.
[0046]
Further, since the hardened material such as cement milk is not thrown away with the soil, it is economically utilized without waste.
[Brief description of the drawings]
FIG. 1 is a first process explanatory view showing one embodiment of a method for constructing a soil cement pile according to the present invention.
FIG. 2 is a second process explanatory view showing an embodiment of a method for constructing a soil cement pile according to the present invention.
FIG. 3 is an explanatory diagram of a third step showing an embodiment of a method for constructing a soil cement pile according to the present invention.
FIG. 4 is a fourth process explanatory view showing an embodiment of a method for constructing a soil cement pile according to the present invention.
FIG. 5 is a fifth process explanatory view showing one embodiment of a method for constructing a soil cement pile according to the present invention.
FIG. 6 is an explanatory diagram of a sixth step showing one embodiment of a method for constructing a soil cement pile according to the present invention.
FIG. 7 is a seventh process explanatory view showing one embodiment of a method for constructing a soil cement pile according to the present invention.
FIG. 8 is a schematic diagram of a method for constructing a soil cement pile according to the present invention.
FIG. 9 is a side view of a multi-axis auger used.
FIG. 10 is an explanatory diagram showing a conventional example.
FIG. 11 is an explanatory diagram showing another conventional example.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Auger 2 ... Drive apparatus 3 ... Excavation shaft 4 ... Excavation head 5 ... Hardening material 6 ... Prior excavation hole 7 ... Leader mast 8 ... Base machine 9 ... Kneading material 10 ... Soil 11a, 11b ... Hardening material penetration | invasion part 12 ... Air

Claims (7)

多軸オーガであるソイルセメント杭造成機で、セメントミルク等の硬化材と掘削土との混練り材(ソイルセメント)で充填される施工箇所の所定長を施工するのに、
全長の約3割程度の排土区間とその下方の注入区間に分け、
オーガの位置合わせを行い、
第1段階掘削として前記排土区間にオーガをその周囲に土を残したまま挿入し、挿入される掘削軸の体積分の土が地上を排出し、
次いで第2段階掘削としてその下方の注入区間である残りの深度が混練り材で充填されるように硬化材を注入しながら攪拌掘削を行い、
その後第3段階掘削として前記第1段階掘削の個所を硬化材を注入しながら攪拌することを特徴としたソイルセメント杭の施工法。
With a soil cement pile construction machine that is a multi-axis auger, to construct a predetermined length of construction site filled with a kneading material (soil cement) of hardened material such as cement milk and excavated soil,
Divide into approximately 30% of the entire length of the soil removal section and the injection section below it.
Align the auger,
As a first stage excavation, the auger is inserted into the soil excavation section while leaving the soil around it, and the soil for the volume of the excavation shaft to be inserted discharges the ground,
Next, as the second stage excavation, stirring excavation is performed while injecting the hardener so that the remaining depth of the lower injection section is filled with the kneading material,
After that, as a third stage excavation, the site of the first stage excavation is agitated while injecting a hardener, and a method for constructing a soil cement pile.
第3段階掘削の攪拌は第1段階掘削の個所の下端位置から上方へと行う請求項1記載のソイルセメント杭の施工法。The method for constructing a soil cement pile according to claim 1, wherein the stirring of the third stage excavation is performed upward from the lower end position of the location of the first stage excavation. 第3段階掘削の攪拌は第1段階掘削の度個所の上端位置から下方へと行う請求項1記載のソイルセメント杭の施工法。The method for constructing a soil cement pile according to claim 1, wherein the agitation of the third stage excavation is performed downward from the upper end position of the location every time the first stage excavation is performed. 第1段階掘削はエアーを吐出しながら行う請求項1ないし請求項3のいずれかに記載のソイルセメント杭の施工法。  The construction method of the soil cement pile according to any one of claims 1 to 3, wherein the first stage excavation is performed while discharging air. 第1段階掘削は水を吐出しながら行う請求項1ないし請求項3のいずれかに記載のソイルセメント杭の施工法。  The soil cement pile construction method according to any one of claims 1 to 3, wherein the first stage excavation is performed while discharging water. 第1段階掘削はエアーと第2段階掘削での硬化材の注入量(対象土1m3当たりの注入量)よりも少ない硬化材の注入量を注入する請求項1ないし請求項3のいずれかに記載のソイルセメント杭の施工法。4. The first stage excavation injects a hardener injection amount less than the injection amount of air and the hardener in the second stage excavation (injection amount per 1 m 3 of target soil). Construction method of the soil cement pile described. 第1段階掘削はエアーと水を吐出しながら行う請求項1ないし請求項3のいずれかに記載のソイルセメント杭の施工法。  The method for constructing a soil cement pile according to any one of claims 1 to 3, wherein the first stage excavation is performed while discharging air and water.
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