JP3655446B2 - Manufacturing method and manufacturing apparatus for cylindrical body filled with granular solid material and viscous liquid - Google Patents

Description

[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a manufacturing method capable of efficiently manufacturing a cylindrical body filled with a granular solid material and a viscous liquid in the same cylindrical container, and a manufacturing apparatus realizing the manufacturing method.
[0002]
[Prior art]
As a typical cylindrical body in which a granular solid material and a viscous liquid having a relatively high viscosity are mixed and filled in a container, there is a resin capsule for anchor bolt fixing, for example. This resin capsule is filled with a mixture of a viscous liquid made of radical curable resin and a solid material made of aggregate, and a curing agent such as organic peroxide is sealed in a thin container. It is sealed in a state where it is accommodated in the container.
[0003]
The manufacturing method of the anchor bolt resin capsule will be briefly described with reference to the flowchart of FIG. In the first step, a container 51 made of a glass tube is erected and continuously supplied. Next, in the second step, the container 51 is first filled with a viscous liquid 52 made of a curable resin. In the third step, a thin glass tube 53 filled with a curing agent is inserted into the container 51 filled with the viscous liquid 52, and in the fourth step, a granular solid material 54 made of aggregate is filled. In the fifth step, the container 51 is heated to cause the solid material 54 to settle and mix in the viscous liquid 52. Next, in a sixth step, the container 51 is sealed to produce a cylindrical body 55, that is, a resin capsule for anchor bolts.
[0004]
[Problems to be solved by the invention]
In the above manufacturing method, since the container is filled with the viscous liquid and then the solid material is filled, it takes time for the filled solid material to settle in the viscous liquid, resulting in poor production efficiency. For this reason, the container filled with the viscous liquid and the solid material is heated to reduce the viscosity of the viscous liquid, thereby promoting the sedimentation of the solid material into the viscous liquid, thereby shortening the time. . However, in this case, there arises a problem that the manufacturing apparatus becomes complicated and the process becomes long.
[0005]
Further, when the container is filled with the solid material first and then the viscous liquid is filled, bubbles are formed in the viscous liquid, and there is a problem that it takes more time than the above manufacturing method to remove the bubbles. is there.
[0006]
Particularly recently, as disclosed in WO 97/20864, a granule in which a curing agent made of an organic peroxide is coated with a layer of a cured resin derived from a radical curable compound has been developed. And it is requested | required to manufacture efficiently the resin capsule for anchor bolt fixation filled with the curable resin with the aggregate, without enclosing this granular material in a thin glass tube etc. in a short time.
[0007]
The objective of this invention is providing the method for manufacturing efficiently the cylindrical body filled with the granular solid material and the viscous liquid, and the manufacturing apparatus which implement | achieved this method.
[0008]
[Means for Solving the Problems]
In order to solve the above problems, a method for producing a cylindrical body (hereinafter simply referred to as “cylindrical body”) that is a fixing material for anchor bolts filled with a granular solid material and a viscous liquid according to the present invention is a granular solid. A method for producing a cylindrical body filled with a mixture of a material and a viscous liquid, wherein the solid material is a molded body made of an organic peroxide that cures at least a radical curable resin, and the viscous liquid accelerates the curing. A radical curable resin containing an agent, and a nozzle for discharging the viscous liquid is inserted so that the opening of the nozzle is close to the bottom of the cylindrical container, and at the same time the filling of the solid material into the cylindrical container is started Alternatively, after the filling is started, while discharging the viscous liquid from the nozzle, the opening of the nozzle is separated from the bottom of the cylindrical container, and after the nozzle is detached from the cylindrical container, the cylindrical container is sealed. It is intended to.
[0009]
In the manufacturing method of the cylindrical body, prior to filling the cylindrical container with the solid material and the viscous liquid, a nozzle that discharges the viscous liquid is used, and the opening of the nozzle is a cylindrical container (hereinafter simply referred to as “container”). Viscosity by inserting the nozzle close to the bottom of the nozzle and separating the nozzle opening from the bottom while discharging the viscous liquid from the nozzle simultaneously with the start of the filling of the solid material or after the filling of the solid material is started. The liquid is filled from the bottom of the container with at least solid material present.
[0010]
That is, the viscous liquid is not dripped from the nozzle, and the discharge is started in a state where the nozzle is close to the bottom of the container, and the nozzle moves in a direction away from the bottom as the discharge proceeds. Therefore, the viscous liquid wets the solid material already filled in the bottom of the container, and the liquid level rises without entraining bubbles.
[0011]
For this reason, it is not necessary to settle a solid material in a viscous liquid, and it can be filled without entraining bubbles in the viscous liquid. And after a nozzle detaches | leaves from a container, a cylindrical body can be manufactured by sealing this container. Thus, since it is not necessary to consider the sedimentation time of the solid material in the viscous liquid, the time required for filling the container with the solid material and the viscous liquid can be shortened and the cylindrical body can be manufactured efficiently.
[0012]
An apparatus for producing a cylindrical body filled with a mixture of a granular solid material and a viscous liquid according to the present invention includes a solid material filling means for filling a cylindrical container with a solid material, and a cylindrical container. A filling nozzle for filling the viscous liquid, a moving means for moving the cylindrical container and the filling nozzle relative to each other, and an opening of the filling nozzle for filling the cylindrical container with the solid material and the viscous liquid. Control means for controlling the moving means to move the filling nozzle away from the bottom of the cylindrical container while discharging the viscous liquid from the filling nozzle simultaneously with starting the filling of the solid material while approaching the bottom and after starting the filling. And a sealing means for sealing the cylindrical container filled with the solid material and the viscous liquid, the solid material comprising at least an organic peroxide that cures the radical curable resin. A molded body, wherein the viscous liquid is a curable resin containing a curing accelerator, a tubular body filled with the solid material and the viscous liquid is characterized in that an adhesive member for anchor bolts.
[0013]
In the cylindrical body manufacturing apparatus, a solid material made of a granular material can be filled into a container and a viscous liquid can be filled into a container by a solid material filling means and a filling nozzle (hereinafter simply referred to as “nozzle”). Then, the moving means for moving the container and the nozzle relatively is controlled by the control means so that the nozzle is brought close to the bottom of the container, and the filling of the solid material into the container is started or the filling is started. After that, by discharging the viscous liquid from the nozzle and separating the nozzle from the bottom, the solid material can be mixed in the viscous liquid and filled with the solid material and the viscous liquid without generating bubbles. And a cylindrical body can be manufactured by sealing the container filled with solid material and viscous liquid with a sealing means.
[0014]
In the cylindrical body manufacturing apparatus, the material and structure of the container are not particularly limited. That is, the container may be a cylindrical body, and may be a glass or metal rigid container, a synthetic resin film flexible container, a thermoplastic resin or a thermosetting resin. Various containers such as a flexible or rigid container can be used.
[0015]
For example, when using a preformed container, the container is erected at a constant pitch and continuously or intermittently transferred, and a nozzle is inserted in the container transfer path, a solid material is charged, A cylindrical body can be manufactured by incorporating a step of discharging a viscous liquid from the nozzle and a step of separating from the bottom of the vessel and a step of sealing the vessel.
[0016]
Also, when using a container formed into a cylindrical shape while rewinding a continuous film, or a container formed continuously by an extrusion method, by incorporating a nozzle and solid material filling means in the continuous forming path of these containers, A cylindrical body can be manufactured simultaneously with the molding of the container.
[0017]
Thus, according to the property of the container to be used, the structure of the conveying means and the sealing means for sealing the container are different. However, the solid material filling means for filling the container with the solid material and the nozzle for filling the viscous liquid, the relative positional relationship between the nozzle and the container, and the start of filling of the solid material into the container and the viscous liquid from the nozzle There is no difference in the discharge timing and the relative movement relationship between the nozzle and the container.
[0018]
In the cylindrical body manufacturing apparatus, there are two or more kinds of granular solid materials, and the solid material filling means is provided for each type of solid material, and is discharged from each discharge member. It is preferable to have a collecting member that collects the solid material that has been collected and supplies it to the container.
[0019]
By configuring the cylindrical body manufacturing apparatus as described above, even if there are two or more types of solid materials to be filled in the container, each solid material is dispensed by the dispensing member provided corresponding to each solid material. The discharged solid material can be collected in a collecting member and supplied to the container for filling. Accordingly, by providing the dispensing member with a measuring function, it is possible to easily realize a fixed amount (a constant volume or a constant weight).
[0020]
The viscosity of the viscous liquid is preferably 0.1 poise or more and 100 poise or less, and the volume ratio of the solid material to the viscous liquid is preferably 0.8 or more and 3.0 or less.
[0021]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, preferred embodiments of the tubular body manufacturing apparatus will be described with reference to the drawings, and the manufacturing method will be described together. 1 is a diagram for explaining a cylindrical body, FIG. 2 is a diagram for schematically explaining a manufacturing process, FIG. 3 is a diagram for explaining an overall configuration of a cylindrical body manufacturing apparatus, and FIG. 4 is a cylindrical body manufacturing apparatus. FIG. 5 is a diagram for explaining the order of formation of cylindrical bodies, and FIG. 6 is a flow diagram of a system for controlling the discharge of viscous liquid.
[0022]
The present invention relates to a method and an apparatus for efficiently producing a cylindrical body in which a cylindrical container is filled with a granular solid material and a viscous liquid. Therefore, the granular solid material and the viscous liquid are not specifically limited. There are various types of such cylindrical bodies. In this embodiment, the cylindrical body A (see FIG. 1) as an anchor bolt fixing resin capsule for fixing bolts to concrete is manufactured. explain.
[0023]
A cylindrical body A serving as an anchor bolt fixing resin capsule includes a cylindrical container 2 made of a synthetic resin film 1, a viscous liquid 3 made of a radical curable resin, an aggregate 4 made of a granular solid material made of silica stone, and The curing agent 5 which is a granular solid material made of an organic peroxide coated with a cured resin layer is mixed and filled. This resin capsule A is inserted into a hole formed in concrete, and the curing agent 5 is broken by a bolt and reacts with a curable resin that is a viscous liquid, so that the bolt and the concrete can be integrated and firmly fixed. It is.
[0024]
The cylindrical body manufacturing apparatus B according to the present embodiment is configured based on a pillow packaging machine.
[0025]
The film 1 is wound around the reel 11 in a state of being elongated and flattened, and is rewound as the manufacturing of the cylindrical body A proceeds, and also serves as a chute for the aggregate 4 and the curing agent 5. Introduced in Guide 12. Then, both end portions in the width direction are overlapped with each other, and the overlapped portion is welded by the heater 13 to form a tubular shape in which the overlapped weld pieces 2a are formed in the longitudinal direction.
[0026]
A pair of heaters 14a and 14b and a heater 15 are arranged oppositely in the vertical direction across the cylindrically formed film 1 below the heater 13 (downstream in the transfer direction of the film 1). A cutter 16 is provided between the heaters 14a and 14b. The heaters 14a and 15 cooperate to form the bottom 2b of the container 2 by welding the cylindrically formed film 1, and the heaters 14b and 15 cooperate to form the viscous liquid 3, the aggregate 4, The upper end portion of the container 2 filled with the curing agent 5 is welded to form the sealed end 2c, and the cutter 16 divides the continuous container 2. Accordingly, the heaters 14b and 15 constitute sealing means.
[0027]
As described above, the end portions in the width direction are overlapped by the guide 12 while being rewound, and are formed into a cylindrical shape. In this state, the end portions overlapped by the heater 13 are welded in the longitudinal direction and the heaters 14a and 14b. , 15, and welding while pressing across the width direction, it is possible to continuously form the cylindrical container 2 with the guide 12 portion open. In this embodiment, the film 1 is welded in the width direction using the heaters 14a, 14b, and 15. However, the present invention is not necessarily limited to this configuration, and some or all of these films may be bonded to each other. Of course, no problem will occur even if the means is changed.
[0028]
In the above configuration, the heaters 14a, 14b, 15 disposed across the film 1 are pressed and the heaters 14a, 14b, 15 are driven downward to rewind the film (moving the container 2). Is possible). Further, the welding piece 2a continuous in the longitudinal direction of the film 1 welded by the heater 13 and formed into a cylindrical shape can be sandwiched by a pair of rollers (not shown) and can be rewound by driving the pair of rollers. Which method is employed when the film 1 is rewound is a design matter to be determined in consideration of the size of the target cylindrical body A, the weight after filling, and the like.
[0029]
The heaters 14a, 14b, and 15 are lowered to a preset position while welding the cylindrically formed film 1 to form the bottom 2b of the container 2 at the top and the sealed end 2c of the container 2 at the bottom. After that, it is cut by the cutter 16, raised and returned to the initial position. Therefore, by adjusting the strokes of the heaters 14a, 14b and 15, the filling rate of the viscous liquid 3, the aggregate 4 and the hardener 5 in the cylindrical body A can be set as appropriate.
[0030]
In this embodiment, the filling rate is set to 30% or less.
[0031]
The viscous liquid 3 is accommodated in a resin tank 21 and is supplied to the nozzle 23 via a pump 22 connected to the resin tank 21.
[0032]
The resin tank 21 preferably has a heater (not shown), and the viscosity of the viscous liquid 3 is reduced as much as possible by operating the heater and heating the viscous liquid 3 accommodated therein. Is possible. However, in this embodiment, the purpose is to handle the viscous liquid 3 having a high viscosity, and the heater is not essential.
[0033]
The pump 22 is preferably a pump capable of supplying the viscous liquid 3 in a fixed amount. Examples of such a pump include a rotary displacement type pump, such as a uniaxial eccentric screw pump, a gear pump, a vane pump, and a plunger pump. In this embodiment, a uniaxial eccentric screw pump is employed.
[0034]
The pump 22 is controlled in synchronism with other driving parts constituting the manufacturing apparatus B. That is, a predetermined number of timing cams are provided on the basic shaft (not shown) of the manufacturing apparatus B, and the rotation position of the timing cam is detected by a non-contact type sensor or a contact type micro switch to generate a signal. The driving is started based on this signal, or the driving is stopped.
[0035]
Therefore, as shown in FIG. 5, the pump 22 starts to rotate based on the signal generated from the sensor 41 that has detected the timing cam, and the rotation speed of the pump 22 is detected by a pulse oscillator 42 such as a rotary encoder provided in the pump 22. And the detected number of revolutions is compared with the number of revolutions of the pump 22 set in advance corresponding to the volume of the viscous liquid 3 to be filled in the target cylindrical body A by the comparator 43. Sometimes it is possible to stop the pump 22.
[0036]
The nozzle 23 is disposed along the guide 12 so that the opening 23a approaches the vicinity of the rising limit of the heaters 14a, 14b, 15 (as described above, one of the heaters 14a, 14b, 15). Part or all may be changed to an adhesive means other than the heater). Accordingly, the nozzle 23 is disposed at a position where the opening 23a is close to the bottom of the container 2, and the nozzle 23 and the container 2 are moved by lowering the container 2 with heaters 14a, 14b, 15 or with a roller (not shown). It can be moved relatively. Furthermore, the relative moving speed of the nozzle 23 and the container 2 can be set to an optimum speed by appropriately setting the speeds of the heaters 14a, 14b, 15 or a roller (not shown).
[0037]
The aggregate 4 is accommodated in an aggregate hopper 24, and the curing agent 5 is formed in advance by a granulating device (not shown) and accommodated in a curing agent hopper 25. In each of the hoppers 24 and 25, measuring turntables 26 and 27 serving as payout members are arranged so as to be able to rotate synchronously. A plurality of holes 26a, 27a are formed in the measuring turntables 26, 27 so as to penetrate in the thickness direction at a constant pitch, and a cylinder corresponding to the volume to be filled in the container 2 in these holes 26a, 27a. The ridges 28 and 29 are detachably fitted. On the lower surfaces of the holes 26a, 27a formed in the measuring rotary plates 26, 27 are provided on-off valves 26b, 27b, respectively. These on-off valves 26b, 27b are connected to a cam 30 fixed at a predetermined position of the main body frame. It can be opened and closed by contact.
[0038]
A turntable 31 serving as a collective member is rotatably disposed above the guide 12. A plurality of holes 31a are formed in the turntable 31 so as to penetrate in the thickness direction at a constant pitch, and a cylindrical flange 32 is detachably fitted into these holes 31a. An opening / closing valve 31b is provided on the lower surface of the hole 31a formed in the turntable 31, and the opening / closing valve 32 is configured to be able to open and close by contacting a cam 33 fixed at a predetermined position of the main body frame. Yes.
[0039]
The rotating disk 31 receives a discharge of the aggregate 4 from the measuring rotating disk 26 arranged on the heel 32 corresponding to the aggregate hopper 24 as the rotation rotates, and measures rotating arranged corresponding to the hardener hopper 25. It has a function of receiving the payout of the hardener 5 from the board 27 and filling the container 2 with the aggregate 4 and the hardener 5 accommodated in the trough 32 through the guide 12. For this reason, it is preferable to provide a funnel-like chute 34 in the hole 31a formed in the turntable 31.
[0040]
The rotary plate 31 is provided at a position where the hole 31a can pass above the guide 12. The cam 33 contacts the on-off valve 31b while the hole 31a passes above the guide 12. The bottom surface of 32 can be opened. In addition, each measuring turntable 26, 27 is provided at a position where each hole 26a, 27a can face above a different hole 31a of the turntable 31, and the cam 30 has a chute on each hole 26a, 27a. While passing over 34, it is configured to be able to open the bottom surfaces of the eaves 28 and 29 by contacting the on-off valves 26b and 27b.
[0041]
In the above-described configuration, the rotary plates 26, 27, 31 rotate synchronously, and the holes 26a, 27a of the weighing rotary plates 26, 27 face the lower portions of the corresponding hoppers 24, 25, respectively. Aggregate 4 and curing agent 5 are supplied from 24 and 25, respectively, and are accommodated in the eaves 28 and 29. When the rotation of the rotary plates 26, 27, 31 progresses and the holes 26a, 27a approach the different holes 31a, the on-off valves 27b, 27b come into contact with the cam 30, and are driven by the cam 30 to drive the flanges 28, 29. Open the bottom. Along with this, the aggregate 4 and the curing agent 5 accommodated in the holes 26 a and 27 a are respectively put into different holes 31 a of the rotating disk 31.
[0042]
Further, when the rotation of the turntable 31 proceeds and the rod 32 containing the aggregate 4 and the hardener 5 in two layers approaches the guide 12, the on-off valve 31b is driven in contact with the cam 33, Open the bottom of 升 32. Since the bottom surface of the heel 32 is opened in response to the rotation of the turntable 31, the aggregate 4 and the hardener 5 that are accommodated do not fall at a stretch, but gradually drop over about 1 second. To do.
[0043]
For this reason, the aggregate 4 and the hardener 5 accommodated in two layers are dropped into the guide 12 while maintaining a substantially layer shape, and are filled into the container 12 from the guide 12. Therefore, the inside of the container 2 is filled with the aggregate 4 and the curing agent 5 while maintaining an appropriate layered state and in an appropriately mixed state.
[0044]
Next, the process order of manufacturing the cylindrical body A by the manufacturing apparatus B configured as described above will be described.
[0045]
First, the film 1 is mounted on the reel 11 and supplied to the heater 13 through the guide 12, the welding piece 2a is formed by the heater 13, and the bottom 2b is further formed by the heaters 14a, 14b and 15. Further, the viscous liquid 3 is accommodated in the resin tank 21, and the aggregate 4 and the curing agent 5 are accommodated in the hoppers 24 and 25. After that, the operation of the manufacturing apparatus B is started to rotate the rotating disks 26, 27, 31 and the aggregate 4 and the curing agent 5 are supplied to the measuring rotating disks 26, 27. 5 is supplied to the turntable 31 and supplied to the container 2.
[0046]
However, for the first few, only the viscous liquid 3 is discharged from the nozzle 23 to the container 2 or only one of the viscous liquid 3, the aggregate 4 and the curing agent 5 is supplied. All the filled containers 2 are discarded. Then, when the rod 32 to which the aggregate 4 and the hardener 5 are supplied in two layers advances above the guide 12, the production setup of the cylindrical body A is completed.
[0047]
When the rod 32 in which the aggregate 4 and the hardener 5 are accommodated in two layers approaches the guide 12, the on-off valve 31b is brought into contact with the cam 33 and is opened along with this approach. 5 falls onto the guide 12, and a welding piece 2a continuous in the longitudinal direction is formed in advance by the heater 13, and the container 2 having the bottom 2b formed by the heaters 14a and 15 is filled. Moreover, the opening part 23a of the nozzle 23 is arrange | positioned in the position which approached the bottom part 2b of the said container 2 (refer Fig.5 (a)).
[0048]
The viscous liquid 3 is discharged from the nozzle 23 in synchronization with the filling of the aggregate 4 and the curing agent 5 into the container 2. That is, the angle at which the heel 32 formed on the turntable 31 moves by one pitch is defined as one cycle (in other words, when the reference axis makes one turn, the turntable 31 rotates by an angle that can move the heel 32 by one pitch) The pump 22 is rotated according to the signal of the timing cam 41 generated every cycle, and the rotation speed of the pump 22 is detected by the sensor 42 and compared with the rotation speed set in advance by the comparator 43. When they coincide with each other, the pump 22 is stopped to discharge a predetermined volume of the viscous liquid 3 to the container 2.
[0049]
Accordingly, by adjusting the timing cam 41 so that the signal from the timing cam 41 is generated slightly later than the timing when the rod 32 approaches the guide 12 and the on-off valve 31b contacts the cam 33, The viscous liquid 3 can be filled into the container 2 from the nozzle 23 simultaneously with the start of the filling of the aggregate 4 and the hardener 5 or after the start of the filling.
[0050]
As described above, when the container 2 filled with the aggregate 4 and the hardener 5 is filled with the viscous liquid 3, the filled viscous liquid 3 does not entrain air bubbles, and the bone at the bottom of the container 2 is surely contained. The material 4 and the curing agent 5 can be wet and mixed and filled. The container 2 and the nozzle 23 are moved in a downward direction between the heaters 14a, 14b, and 15 so that the container 2 and the nozzle 23 can move as expected, and the liquid level of the viscous liquid 3 in the container 2 is achieved. Substantially holds the vicinity of the opening 23a of the nozzle 23 (see FIG. 5B).
[0051]
When the container 2 has been filled with a predetermined amount of the viscous liquid 3, the aggregate 4, and the curing agent 5, and the heaters 14a, 14b, 15 reach the lowering limit corresponding to a preset filling rate, the heaters 14a, The cutter 16 disposed between 14b operates to cut the lower piece, and then the heaters 14a, 14b, 15 are separated from the container 2 and returned upward (see FIG. 5C).
[0052]
When the heaters 14a, 14b, 15 reach the initial position where the ascending limit is reached, the upper end portion of the container 2 which has already been filled by approaching again is welded to form the sealed end 2c, and at the same time a new one located at the top The bottom 2b of the container 2 is formed.
[0053]
5A, the newly formed container 2 is lowered in the same order as described above, and in this process, the viscous liquid 3, the aggregate 4 and the curing agent 5 are filled. By repeating this series of cycles, one cylindrical body A is manufactured for each cycle.
[0054]
【The invention's effect】
As described in detail above, in the manufacturing method according to the present invention, a nozzle that discharges a viscous liquid is inserted so as to approach the bottom of the container, and is formed of an organic peroxide that cures at least a radical curable resin. Simultaneously with the start of filling of the solid material container, which is a body, or after filling of the solid material is started, a viscous liquid, which is a radical curable resin containing a curing accelerator, is discharged from the nozzle while the nozzle opening is at the bottom. The viscous liquid is filled from the bottom of the container in the presence of at least the solid material, and the liquid level is maintained without entraining bubbles while wetting the solid material already filled in the bottom of the container. Rise. Further, after the nozzle is detached from the container, the cylindrical body can be manufactured by sealing the container.
[0055]
Therefore, there is no need to consider the settling time of the solid material in the viscous liquid, and no bubbles are involved, so the time required for filling the container with the solid material and the viscous liquid can be shortened and the cylindrical body can be efficiently formed. Can be manufactured.
[0056]
In the manufacturing apparatus according to the present invention, the control means controls the moving means for relatively moving the container and the nozzle so that the nozzle is brought close to the bottom of the container and at least the radical curing resin is cured. At the same time as or after the filling of the solid material container, which is a molded body made of oxide, is started, the bottom of the nozzle is discharged while discharging a radical curable resin viscous liquid containing a curing accelerator from the nozzle. By separating from the solid material, the solid material can be mixed in the viscous liquid and filled without generating bubbles. And a cylindrical body can be manufactured by sealing the container filled with solid material and viscous liquid with a sealing means.
[0057]
In addition, two or more kinds of granular solid materials are provided, and a dispensing member is provided corresponding to each type of solid material, and a collecting member that collects the solid material discharged from each dispensing member and supplies it to the container is provided. In this case, individual solid materials can be paid out by a payout member provided corresponding to each solid material, and the discharged solid material can be gathered into a collective member and supplied to a container for filling. I can do it.
[0058]
Therefore, even when a plurality of types of solid materials and viscous liquids are filled into the container, these solid materials are not dropped into the viscous liquid, or the viscous liquid is not dropped and filled. It is not necessary to consider the settling time of the material, and filling can be performed without entraining bubbles.
[0059]
Further, when the viscosity of the viscous liquid is 0.1 poise or more and 100 poise or less, and the volume ratio of the solid material to the viscous liquid is 0.8 or more and 3.0 or less, more effective filling can be realized.
[0060]
By forming the solid material into a molded body made of an organic peroxide that cures at least a radical curable resin, and the viscous liquid is a radical curable resin containing a curing accelerator, a cylindrical shape as a resin capsule for anchor bolt fixation The body can be reasonably manufactured.
[Brief description of the drawings]
FIG. 1 is a diagram illustrating a cylindrical body.
FIG. 2 is a diagram schematically illustrating a manufacturing process.
FIG. 3 is a diagram illustrating an overall configuration of a cylindrical body manufacturing apparatus.
FIG. 4 is a schematic diagram for explaining a main part of a cylindrical body manufacturing apparatus.
FIG. 5 is a diagram for explaining the formation order of cylindrical bodies.
FIG. 6 is a block diagram of a system for controlling the discharge of viscous liquid.
FIG. 7 is a flowchart for explaining a conventional manufacturing process.
[Explanation of symbols]
A tubular body
B Production equipment
1 Synthetic resin film
2 containers
2a welding piece
2b bottom
2c Sealed end
3 viscous liquid
4 Aggregate
5 Hardener
11 reel
12 Guide
13, 14a, 14b, 15 heater
16 cutter
21 Resin tank
22 Pump
23 nozzles
23a opening
24 aggregate hopper
25 Hardener hopper
26, 27 Weighing turntable
26a, 27a, 31a hole
26b, 27b, 31b On-off valve
28, 29, 32 valves
30, 33 cams
31 Turntable
34 Shoot

Claims (5)

  A method for producing a cylindrical body filled with a mixture of a granular solid material and a viscous liquid, wherein the solid material is a molded body made of an organic peroxide that cures at least a radical curable resin, and is a viscous liquid Is a radical curable resin containing a curing accelerator, and a nozzle for discharging the viscous liquid is inserted so that the opening of the nozzle approaches the bottom of the cylindrical container, and the cylindrical container is filled with a solid material. At the same time as the start or after the filling is started, while discharging the viscous liquid from the nozzle, the opening of the nozzle is separated from the bottom of the cylindrical container, and after the nozzle is detached from the cylindrical container, the cylindrical container is sealed. The manufacturing method of the cylindrical body which is the fixing material for anchor bolts filled with the solid material and viscous liquid characterized by the above-mentioned.   An apparatus for producing a cylindrical body filled with a mixture of a granular solid material and a viscous liquid, the solid material filling means for filling the cylindrical container with the solid material, and the viscous liquid in the cylindrical container A filling nozzle for filling, a moving means for relatively moving the cylindrical container and the filling nozzle, and an opening of the filling nozzle approaching the bottom of the cylindrical container when filling the cylindrical container with solid material and viscous liquid Control means for controlling the moving means so as to separate the filling nozzle from the bottom of the cylindrical container while discharging the viscous liquid from the filling nozzle at the same time as or after starting the filling of the solid material. Sealing means for sealing a cylindrical container filled with a material and a viscous liquid, and the solid material is a molded body made of an organic peroxide that cures at least a radical curable resin, Sex liquid is curable resins containing a curing accelerator, a cylindrical body manufacturing apparatus characterized by a tubular body filled with the solid material and the viscous liquid is an adhesive member for anchor bolts.   There are two or more kinds of the granular solid material, and the solid material filling means collects the discharge material provided corresponding to each type of solid material, and the solid material discharged from each discharge member is assembled into a cylindrical shape The cylindrical body manufacturing apparatus according to claim 2, further comprising an assembly member that supplies the container.   4. The cylindrical body manufacturing apparatus according to claim 2, wherein the viscosity of the viscous liquid is 0.1 poise or more and 100 poise or less.   5. The cylindrical body manufacturing apparatus according to claim 2, wherein a volume ratio of the solid material to the viscous liquid is 0.8 or more and 3.0 or less.

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