JP3212500B2 - Method of manufacturing dissimilar material joint between Zr and stainless steel - Google Patents
Method of manufacturing dissimilar material joint between Zr and stainless steelInfo
- Publication number
- JP3212500B2 JP3212500B2 JP29756195A JP29756195A JP3212500B2 JP 3212500 B2 JP3212500 B2 JP 3212500B2 JP 29756195 A JP29756195 A JP 29756195A JP 29756195 A JP29756195 A JP 29756195A JP 3212500 B2 JP3212500 B2 JP 3212500B2
- Authority
- JP
- Japan
- Prior art keywords
- stainless steel
- joint
- welding
- manufacturing
- overlay
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Description
【０００１】[0001]
【発明の属する技術分野】本発明は、化学プラント，再
処理プラント等にて使用される耐蝕性管材の異材継手製
作方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a dissimilar joint of corrosion-resistant tubing used in a chemical plant, a reprocessing plant or the like.
【０００２】[0002]
【従来の技術】化学プラント，再処理プラント等におい
て、例えば、硝酸環境で使用されるＺｒとオーステナイ
ト系ステンレス鋼の異材継手には、接合部の強度及び耐
蝕性の関係により、下記する工程により、オーステナイ
ト系ステンレス鋼板の上にＴａ薄板を爆着で接合し、そ
の上にＺｒ板を爆着することで製作し、さらにそれを機
械加工により管に加工している。すなわち、従来の爆着
によるＺｒとステンレス鋼の異材継手管の製作方法は、
図２に示す工程により行われ、同図において、０１はス
テンレス鋼板，０２はＴａ薄板，０３はＴａの爆着接合
部，０４，０６，０８，０１０，０１２はそれぞれＺｒ
薄板，０５，０７，０９，０１１，０１３はそれぞれＺ
ｒの爆着接合部である。まず、第１工程として、同図
（Ａ）に示すように、ステンレス鋼０１の上にＴａ薄板
０２を爆着で接合する。そうすると、同図（Ｂ）に示す
ように、ステンレス鋼０１とＴａ薄板０２との爆着接合
部０３ができる。次に、第２工程として、同図（Ｃ）に
示すように、Ｔａ薄板０２の上に爆着でＺｒ薄板０４を
接合する。その後、続いて順次同図（Ｄ），（Ｅ）に示
すように、爆着でＺｒ薄板０６，０８，０１０，０１２
を順次接合し、厚い複数層からなるＺｒの厚板をＴａを
間に挟んだ形でステンレス鋼０１とサンドイッチ状に固
着することで同図（Ｅ）に示すように、異材継手を作
る。 最後に、第３工程として、同図（Ｆ）に示すよう
に、機械加工で孔あけを行うことで異材継手の管を完成
するのである。2. Description of the Related Art In a chemical plant, a reprocessing plant, or the like, for example, a dissimilar joint made of Zr and austenitic stainless steel used in a nitric acid environment is subjected to the following steps depending on the strength and corrosion resistance of the joint. A thin Ta plate is bonded on an austenitic stainless steel plate by explosion, and then a Zr plate is exploded on the Ta thin plate, and further processed into a tube by machining. That is, the conventional method of manufacturing a dissimilar joint pipe made of Zr and stainless steel by explosion is as follows.
In FIG. 2, reference numeral 01 denotes a stainless steel plate, 02 denotes a Ta thin plate, 03 denotes a Ta explosive joint, and 04, 06, 08, 010, and 012 denote Zr, respectively.
Thin plate, 05,07,09,011,013 are each Z
This is the explosive joint of r. First, as a first step, a Ta thin plate 02 is joined on a stainless steel 01 by explosion as shown in FIG. Then, as shown in FIG. 4B, an explosive joint 03 between the stainless steel 01 and the Ta thin plate 02 is formed. Next, as a second step, the Zr thin plate 04 is joined to the Ta thin plate 02 by explosion as shown in FIG. Thereafter, as shown in FIGS. 3D and 3E, the Zr thin plates 06, 08, 010, 012 are successively exploded.
Are sequentially joined, and a thick Zr thick plate composed of a plurality of layers is fixed in a sandwich shape to the stainless steel 01 with Ta interposed therebetween, thereby forming a dissimilar material joint as shown in FIG. Finally, as a third step, as shown in FIG. 3 (F), a pipe of a dissimilar material joint is completed by drilling by machining.
【０００３】[0003]
【発明が解決しようとする課題】しかしながら、このよ
うな従来のＺｒとステンレス鋼との異材継手（Ｔａを挟
んだ）を爆着で作る方法においては、Ｔａ薄板を爆着で
接合し、さらにＺｒ薄板を複数回爆着で接合することに
より、Ｚｒ部を厚くしなければならない。このために爆
着工数が掛かるのみならず、異材継手管を製作する場
合、材料歩留まりが小さくなり、その結果、材料費及び
工作費が高くなり、爆着による異材継手の管は非常にコ
ストが高くなるのである。以上のことから、爆着に代わ
る低コストにて信頼性の高いＴａを間に挟んだステンレ
ス鋼とＺｒの異材継手管の製作方法の開発が望まれてい
た。However, in such a conventional method of making a dissimilar joint (with Ta interposed) between Zr and stainless steel by explosion, a Ta thin plate is joined by explosion, and then Zr is further exploded. The Zr portion must be made thicker by joining the thin plates by explosion welding a plurality of times. This not only requires explosion man-hours, but also reduces the material yield when manufacturing dissimilar joint pipes, resulting in high material and work costs, and the explosive dissimilar joint pipes are very costly. It will be higher. In view of the above, it has been desired to develop a method for manufacturing a dissimilar material joint pipe of stainless steel and Zr sandwiching Ta with a low cost and high reliability in place of explosion.
【０００４】本発明はこのような事情に鑑みて提案され
たもので、低コストで信頼性の高い経済的なＺｒとステ
ンレス鋼との異材継手製作方法を提供することを目的と
する。The present invention has been proposed in view of such circumstances, and has as its object to provide a low-cost, highly reliable and economical method for manufacturing a dissimilar joint between Zr and stainless steel.
【０００５】[0005]
【課題を解決するための手段】このような目的を達成す
るために、本発明は、Ｚｒとステンレス鋼との異材継手
を製作するに当り、まずＺｒの棒あるいは管の端面にＴ
ａをＴＩＧ溶接あるいはプラズマ溶接等で肉盛溶接を行
い、その後、機械加工等で上記Ｔａ肉盛部を整形し、さ
らにステンレス鋼の棒あるいは管と上記Ｔａ肉盛部を摩
擦圧接により接合することを特徴とする。In order to achieve the above object, according to the present invention, when manufacturing a dissimilar material joint between Zr and stainless steel, first, a Tr rod or tube is attached to the end face of a Zr rod or tube.
a is subjected to overlay welding by TIG welding or plasma welding, etc., then the Ta overlay is formed by machining or the like, and the stainless steel rod or tube is joined to the Ta overlay by friction welding. It is characterized by.
【０００６】[0006]
【発明の実施の形態】本発明の一実施例を図面について
説明すると、図１はその全体工程図である。DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment of the present invention will be described with reference to the drawings. FIG. 1 is an overall process diagram.
【０００７】上図において、本発明が図２の異材継手の
構造と大きく異なるところは、ＴａをＳＵＳに爆着する
代わりに、両者を摩擦熱で溶着したことにある。In the upper figure, the present invention is greatly different from the structure of the dissimilar material joint of FIG. 2 in that Ta and SUS are welded by frictional heat instead of being exploded on SUS.
【０００８】上図において、１はＺｒ丸棒，２はＴＩＧ
溶接，プラズマ溶接等によって肉盛されたＴａ，３はス
テンレス鋼，４は摩擦圧接の時に発生するバリ、５は管
に機械加工した後の摩擦圧接部である。In the above figure, 1 is a Zr round bar, 2 is a TIG
Ta, 3 is stainless steel, which is built up by welding, plasma welding, etc., 4 is a burr generated at the time of friction welding, and 5 is a friction welding portion after machining the pipe.
【０００９】本発明方法は、まず、図１（Ａ）に示すよ
うに、第１工程として、Ｚｒ丸棒１にＴａ溶加棒（２．
６φｍｍ）を用いてＴＩＧ肉盛溶接する。その際の溶接
条件は、電流１２０〜１６０Ａ，電圧９〜１０Ｖであ
る。次に、同図（Ｂ）に示すように、機械加工で肉盛り
Ｔａ２を整形する。さらに、同図（Ｃ）に示すように、
ステンレス鋼（この場合、ＳＵＳ３１０を用いた）と
（Ｚｒ＋Ｔａ肉盛材）を摩擦圧接する。その際の圧接条
件は、回転数３０００ｒｐｍ，圧接時面圧１２〜１５ｋ
ｇ／ｍｍ2 ，圧接時間２〜３秒である。最後に、第４工
程として、同図（Ｄ）に示すように機械加工によりバリ
４を除去するとともに、管加工を行いＴａ２を挟んだＺ
ｒ１とステンレス鋼３の異材継手管を製作する。この時
の摩擦圧接部の強度は３５〜３８ｋｇｆ／ｍｍ2 であっ
た。In the method of the present invention, first, as shown in FIG. 1A, as a first step, a Ta filler rod (2.
TIG overlay welding using 6 mm). The welding conditions at that time are a current of 120 to 160 A and a voltage of 9 to 10 V. Next, as shown in FIG. 3B, the overlay Ta2 is shaped by machining. Further, as shown in FIG.
Stainless steel (in this case, using SUS310) and (Zr + Ta overlay) are friction welded. The pressure contact conditions at this time are as follows: the number of rotations is 3000 rpm, the surface pressure during pressure contact is 12 to 15 k.
g / mm 2 , and the pressing time is 2-3 seconds. Finally, as a fourth step, the burrs 4 are removed by machining as shown in FIG.
A dissimilar joint pipe of r1 and stainless steel 3 is manufactured. At this time, the strength of the friction welding portion was 35 to 38 kgf / mm 2 .
【００１０】[0010]
【発明の効果】このような方法によれば、ＺｒとＴａは
全率固溶体となるので、Ｚｒ金属にＴａをＴＩＧ溶接で
肉盛をすることが可能である。Ｚｒ棒及び管の端面にＴ
ａを肉盛溶接し、その後、機械加工で整形した後、Ｔａ
肉盛部にステンレス鋼を摩擦圧接し、Ｚｒとステンレス
鋼の異材継手を製作することにより、材料歩留が大幅に
向上するとともに、製作コストが低下する。また、本発
明は、Ｚｒとフェライト系ステンレス鋼，Ｔｉ及びＴｉ
合金とオーステナイト系ステンレス鋼ならびに、Ｔｉ−
フェライト系ステンレス鋼にも適用することができる。According to such a method, since Zr and Ta are all solid solutions, it is possible to build up Ta on Zr metal by TIG welding. T on the end face of Zr rod and tube
a is welded by welding, and after shaping by machining, Ta
By manufacturing a dissimilar material joint between Zr and stainless steel by friction welding stainless steel to the build-up portion, the material yield is greatly improved and the manufacturing cost is reduced. The present invention also relates to a ferrite stainless steel, Zr and Ti.
Alloy and austenitic stainless steel and Ti-
It can also be applied to ferritic stainless steel.
【００１１】要するに本発明によれば、Ｚｒとステンレ
ス鋼との異材継手を製作するに当り、まずＺｒの棒ある
いは管の端面にＴａをＴＩＧ溶接あるいはプラズマ溶接
等で肉盛溶接を行い、その後、機械加工等で上記Ｔａ肉
盛部を整形し、さらにステンレス鋼の棒あるいは管と上
記Ｔａ肉盛部を摩擦圧接により接合することにより、低
コストで信頼性の高い経済的なＺｒとステンレス鋼との
異材継手製作方法を得るから、本発明は産業上極めて有
益なものである。In short, according to the present invention, when manufacturing a dissimilar joint between Zr and stainless steel, first, Ta is welded to the end face of the Zr rod or tube by TIG welding or plasma welding, and thereafter, By shaping the Ta overlay by machining or the like, and joining the Ta overlay by friction welding between the stainless steel rod or tube and the Ta overlay, low cost and highly reliable economical Zr and stainless steel are obtained. Therefore, the present invention is industrially very useful.
【図１】本発明の１実施例に係るＴａを挟んで固着して
なるＺｒとステンレス鋼の異材継手製作方法を示す作業
工程図である。FIG. 1 is a work process diagram showing a method for manufacturing a dissimilar joint made of Zr and stainless steel fixedly sandwiching Ta, according to one embodiment of the present invention.
【図２】爆着によるＴａを挟んで固着してなるＺｒとス
テンレス鋼の異材継手管の製作を示す作業工程図であ
る。FIG. 2 is a work process diagram showing the manufacture of a dissimilar joint pipe made of Zr and stainless steel fixed by sandwiching Ta by explosion.
１ Ｚｒ丸棒 ２ ＴＩＧ肉盛りされたＴａ ３ ステンレス鋼 ４ バリ ５ 機械加工された摩擦圧接部 ０１ ステンレス鋼板 ０２ Ｔａ薄板 ０３ Ｔａの爆着接合部 ０４，０６，０８，０１０，０１２ Ｚｒ薄板 ０５，０７，０９，０１１，０１３ Ｚｒの爆着接合部 DESCRIPTION OF SYMBOLS 1 Zr round bar 2 TIG overlaid Ta 3 Stainless steel 4 Burr 5 Machined friction welding part 01 Stainless steel plate 02 Ta thin plate 03 Ta explosion joint 04,06,08,010,012 Zr thin plate 05, Explosion joint of 07,09,011,013 Zr
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 ＦＩ // Ｂ２３Ｋ 103:18 Ｂ２３Ｋ 103:18 (56)参考文献 特開 昭62−220292（ＪＰ，Ａ) 特開 平６−198446（ＪＰ，Ａ) (58)調査した分野(Int.Cl.7，ＤＢ名) B23K 20/12 ──────────────────────────────────────────────────続 き Continuation of front page (51) Int.Cl. 7 Identification symbol FI // B23K 103: 18 B23K 103: 18 (56) References JP-A-62-220292 (JP, A) JP-A-6-198446 (JP, A) (58) Field surveyed (Int. Cl. 7 , DB name) B23K 20/12
Claims (1)
するに当り、まずＺｒの棒あるいは管の端面にＴａをＴ
ＩＧ溶接あるいはプラズマ溶接等で肉盛溶接を行い、そ
の後、機械加工等で上記Ｔａ肉盛部を整形し、さらにス
テンレス鋼の棒あるいは管と上記Ｔａ肉盛部を摩擦圧接
により接合することを特徴とするＺｒとステンレス鋼の
異材継手製作方法。In manufacturing a dissimilar joint between Zr and stainless steel, first, Ta is added to the end face of a Zr rod or tube.
Overlay welding is performed by IG welding or plasma welding, etc., and then the above-mentioned Ta overlay is formed by machining or the like, and the stainless steel rod or tube and the above-mentioned Ta overlay are joined by friction welding. And a method of manufacturing a dissimilar joint between Zr and stainless steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29756195A JP3212500B2 (en) | 1995-10-20 | 1995-10-20 | Method of manufacturing dissimilar material joint between Zr and stainless steel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29756195A JP3212500B2 (en) | 1995-10-20 | 1995-10-20 | Method of manufacturing dissimilar material joint between Zr and stainless steel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH09108858A JPH09108858A (en) | 1997-04-28 |
| JP3212500B2 true JP3212500B2 (en) | 2001-09-25 |
Family
ID=17848144
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP29756195A Expired - Fee Related JP3212500B2 (en) | 1995-10-20 | 1995-10-20 | Method of manufacturing dissimilar material joint between Zr and stainless steel |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3212500B2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9138393B2 (en) | 2013-02-08 | 2015-09-22 | The Procter & Gamble Company | Cosmetic compositions containing substituted azole and methods for improving the appearance of aging skin |
| US9144538B2 (en) | 2013-02-08 | 2015-09-29 | The Procter & Gamble Company | Cosmetic compositions containing substituted azole and methods for alleviating the signs of photoaged skin |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113814550B (en) * | 2021-10-26 | 2022-11-01 | 中国核动力研究设计院 | Method for diffusion bonding of zirconium and zirconium alloy and stainless steel |
-
1995
- 1995-10-20 JP JP29756195A patent/JP3212500B2/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9138393B2 (en) | 2013-02-08 | 2015-09-22 | The Procter & Gamble Company | Cosmetic compositions containing substituted azole and methods for improving the appearance of aging skin |
| US9144538B2 (en) | 2013-02-08 | 2015-09-29 | The Procter & Gamble Company | Cosmetic compositions containing substituted azole and methods for alleviating the signs of photoaged skin |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH09108858A (en) | 1997-04-28 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20010613 |
|
| LAPS | Cancellation because of no payment of annual fees |