JP3174838U - Mobile painting booth in automobile repair - Google Patents
Mobile painting booth in automobile repair Download PDFInfo
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- JP3174838U JP3174838U JP2012000520U JP2012000520U JP3174838U JP 3174838 U JP3174838 U JP 3174838U JP 2012000520 U JP2012000520 U JP 2012000520U JP 2012000520 U JP2012000520 U JP 2012000520U JP 3174838 U JP3174838 U JP 3174838U
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- Prior art keywords
- traveling
- painting booth
- curtain
- panel
- rail
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000010422 painting Methods 0.000 title claims abstract description 32
- 230000013011 mating Effects 0.000 claims abstract description 3
- 239000003973 paint Substances 0.000 claims 2
- 238000009434 installation Methods 0.000 abstract description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 6
- 229920002554 vinyl polymer Polymers 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
Images
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- Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
Abstract
【課題】 車を移動することなく簡単に目的の車に対して作業者一人で、塗装ブースを構築できる移動式の塗装ブースを提供する。
【解決手段】 天井に取り付けた走行用のレールにトロリーを介して吊り下た走行パネルに風を送る送風機を設置し、この走行パネルの四辺外側部にカーテールを配置し、床までの長さの一枚のカーテンで走行パネルの周囲を囲い、カーテンの合わせ部は面ファスナーで固着し、カーテン下部にはチェーンを取り付けに接触させるようにした移動式塗装ブース。
【選択図】図1PROBLEM TO BE SOLVED: To provide a mobile painting booth in which a worker can easily construct a painting booth for a target vehicle without moving the vehicle.
SOLUTION: A blower that sends wind to a traveling panel suspended via a trolley on a traveling rail attached to a ceiling is installed, car tails are arranged on the outer sides of the four sides of the traveling panel, and the length to the floor is set. A mobile painting booth that surrounds the running panel with a single curtain, the mating part of the curtain is fixed with a hook-and-loop fastener, and the chain is in contact with the installation at the bottom of the curtain.
[Selection] Figure 1
Description
本考案は、板金修理の塗装に関する。 The present invention relates to painting for sheet metal repair.
従来の塗装ブースは固定設置式のブースしかなく、車を塗装ブース内に収めるためには、車を運転して塗装ブース内に入れるのであるが、時には他の車を一旦動かして通路を確保した後、当該車を運転して塗装ブース内に入れ、その後一旦動かした車を元に戻すという状況が生じる事も多々ある。また、塗装ブース内までレールを引き、このレールに台車を設置しレールと直角方向に車を運転して台車の上に載せ、塗装前の板金修理作業を行った後、車を横方向に押すと台車がレール上を動き、塗装ブース内へ運転することなく入れることが出来る。台車を工場の広さに合わせ、複数台分設置するのが一般的に行われている方法である。
しかしこの方式では、塗装ブースに近い方から順番に作業する事が前提であり、作業の進行具合や客の要望等により途中で順番を変更する場合、台車上の車をそれぞれ運転して入れ替えを行わなければならない。また塗装終了後、車を運転して台車から降ろし塗装ブースから出した後、台車を塗装ブースから一番遠い位置へもどさなければならない。このため、台車自体はタイヤ一個が載るだけの大きさで手で運べるようになっているが一人では持てない。また台車に載せる場合も4個の台車に車の4つのタイヤをそれぞれ載せなければならず、誘導する人員が必要となる。The conventional painting booth has only a fixed installation type booth, and in order to put the car in the painting booth, the car is driven into the painting booth, but sometimes the other car is moved once to secure the passage. Later, there are many situations where the car is driven into the painting booth, and then the car once moved back is restored. Also, pull the rail into the painting booth, install a carriage on this rail, drive the car in a direction perpendicular to the rail, place it on the carriage, perform sheet metal repair work before painting, and push the car laterally The cart moves on the rails and can be put into the painting booth without driving. It is a common practice to install multiple trucks according to the size of the factory.
However, with this method, it is premised that the work will be performed in order from the side closest to the painting booth. It must be made. After finishing painting, the car must be driven down from the carriage and taken out of the painting booth, and then the carriage must be returned to the farthest position from the painting booth. For this reason, the cart itself is large enough to carry a single tire and can be carried by hand, but not alone. Moreover, when mounting on a trolley | bogie, the four tires of a vehicle must be each mounted on four trolley | bogies, and the staff to guide is required.
作業位置に配置した車を最終工程の塗装が完了するまで、その位置を移動させることなく作業が出来るようにするために、塗装ブース自体をそれぞれの車の位置へ簡単に移動させる事の出来る塗装ブースを提供する事を課題とした。 Painting that can easily move the painting booth itself to the position of each car so that the car placed at the work position can be operated without moving the position until the final process of painting is completed The issue was to provide a booth.
本考案においては、塗装作業に十分なスペースを確保出来る広さの走行パネルを、長方形状に軽量形鋼でフレームを組み内部に送風機及び照明器具を取り付け、上面及び長辺側両面を薄い鉄板でカバーする。短辺側両面はメッシュでカバーし送風機の空気取り入れ口とする。短辺側上部四隅に移動用トロリを取り付け、走行パネルを構成する。工場の天井にトロリ走行用のレールを2本取り付け、このレールに走行パネルの移動用トロリを掛け、走行パネルがレールにそって移動出来るようにする。走行パネルのフレーム下面外側四辺にカーテンレールを取り付けカーテンレールのスライドフックに四辺分の幅の厚手のビニールカーテンを床面までの長さより長めにして取り付ける。床に接する部分に錘としてチェーンをビニールカーテンの幅方向いっぱいに取り付ける。錘としてチェーンを使用することにより、床面に多少のうねり等に対し隙間なく接する。四辺を囲った一枚のビニールカーテンの合わせ部分が開かない様に面ファスナーで固定する。ビニールカーテンは四辺個々に巻き上げ方式でも可能である。以上により走行パネルとビニールカーテンで囲まれた空間は周囲と遮断され、照明器具により明るく、修理工場では必ず設置されている排水溝を介し、送風機により風が、排水溝を通して外部へ放出され、風の流れが出来るので塗装後の乾燥に効果があり、内圧が上がるため外部からの埃等の侵入を阻止し塗装ブースとしての機能を十分に満足する。 In the present invention, a traveling panel with a width sufficient to ensure sufficient space for painting work, a frame made of light steel in a rectangular shape, a blower and a lighting fixture are attached inside, and the upper surface and the long side are both thin steel plates Cover. Both sides of the short side are covered with mesh to serve as the air intake for the blower. A traveling trolley is attached to the upper corners of the short side to constitute a traveling panel. Attach two trolley rails to the ceiling of the factory, and hang a trolley for moving the traveling panel on this rail so that the traveling panel can move along the rail. Attach curtain rails to the four outer sides of the underside of the frame of the traveling panel, and attach a thick vinyl curtain with a width of four sides to the curtain rail slide hook longer than the floor. Attach the chain as a weight to the floor in contact with the floor all the way in the width direction of the vinyl curtain. By using a chain as a weight, it touches the floor without any gaps against some undulations. Fix with a hook-and-loop fastener so that the mating part of one vinyl curtain that surrounds the four sides does not open. Vinyl curtains can also be rolled up on four sides individually. As described above, the space surrounded by the traveling panel and the vinyl curtain is isolated from the surroundings, brightened by the lighting fixtures, and the wind blows out to the outside through the drainage groove through the drainage groove that is always installed in the repair shop. This is effective for drying after painting and the internal pressure rises to prevent the entry of dust and the like from the outside and sufficiently satisfy the function as a painting booth.
本考案は、板金修理工場において、塗装用のブースとして使用する。 The present invention is used as a painting booth in a sheet metal repair shop.
図1、及び図2において、走行パネル(1)は車一台を塗装するのに十分な作業スペースを確保出来るだけの平面積を有する(6.8m×3.8m)フレームを、形鋼で溶接にて構築されている。走行パネル(1)には、送風機(2)四台、および照明器具(3)八台、走行パネル(1)の下面外縁部にはカーテンレール(4)を設置し、カーテンレール付属のランナーが、走行パネル(1)の四辺をスムーズに移動出来る。走行パネル(1)の上面及び長辺側面は薄い鉄板でカバーされ、短辺側面はメッシュによりカバーし、送風機(2)の空気取り入れ口となっている。また走行パネル(1)の側面四辺にはカバー(5)を取り付け、カーテンレール付属のランナー部をカバーしている。 二本の走行用レール(6)は、天井の梁(7)に溶接にて固定し、それぞれの走行用レール(6)に、2個づつトロリ(8a)が設置されている。走行パネル(1)はブラケット(9)を介してトロリ(8a)に固定され二本の走行用レール(6)にトロリ(8a)を介して吊り下げられている。カーテン(10)は厚手のビニールで、走行パネル(1)の四辺分の長さに合わせ部を加えた幅の一枚とし、走行パネル(1)から床面までの距離より10cm程度長くし、走行パネル(1)のカーテンレール(4)のカーテンレール付属のランナーに取り付ける。このカーテン(10)で、走行パネル(1)の外周を囲い、合わせ目の双方に、面ファスナー(11)を貼り付け、互いを固着する。カーテン(10)の床に接する部分に錘としてチェーン(12)を取り付ける事により、床面のウネリ等に影響なく床面に接触し、送風機(2)による風にあおられる事もない。工場の床には、排水等のため複数の溝(13)が設置され、グレーチング(14)(溝用の蓋)で蓋をしているのが常であり、送風機(2)による風は、この溝(13)を介して外部へ放出され、カーテン(10)で囲まれた内部は、走行パネル(1)側から床面へ風の流れが出来、塗装後の乾燥に効果を及ぼす。
また、走行パネル(1)には、照明器具(3)取り付けられているためカーテン(10)で囲まれた内部は、十分な明るさで作業する事が出来る。以上により、カーテン(10)で囲まれた内側は、外部と遮断され塗装ブースとして使用出来る。図3において、カーテン(10)の合わせ目を外して開き、走行パネル(1)の走行用レール(6)と平行な一辺にまとめ、トロリ(8a)に付属の移動用チェーン(8b)を引くことにより、走行パネル(1)およびカーテン(10)が走行用レール(6)に沿って車に接触することなく任意の位置に移動させる事が出来る。1 and 2, the traveling panel (1) has a frame (6.8 m × 3.8 m) having a plane area sufficient to secure a work space sufficient for painting one vehicle, and is made of a steel frame. It is constructed by welding. The traveling panel (1) has four fans (2) and eight lighting fixtures (3), and a curtain rail (4) is installed on the outer edge of the lower surface of the traveling panel (1). The four sides of the traveling panel (1) can be moved smoothly. The upper surface and the long side surface of the traveling panel (1) are covered with a thin iron plate, the short side surface is covered with a mesh, and serves as an air intake port of the blower (2). A cover (5) is attached to the four sides of the traveling panel (1) to cover the runner part attached to the curtain rail. The two traveling rails (6) are fixed to the beam (7) on the ceiling by welding, and two trolleys (8a) are installed on each traveling rail (6). The traveling panel (1) is fixed to the trolley (8a) via the bracket (9) and is suspended from the two traveling rails (6) via the trolley (8a). The curtain (10) is thick vinyl, and is one sheet with a width corresponding to the length of the four sides of the traveling panel (1), and is about 10 cm longer than the distance from the traveling panel (1) to the floor, Attach to the runner attached to the curtain rail of the curtain rail (4) of the traveling panel (1). The curtain (10) surrounds the outer periphery of the travel panel (1), and the surface fasteners (11) are attached to both the joints to fix them together. By attaching the chain (12) as a weight to the portion of the curtain (10) that comes into contact with the floor, the curtain (10) comes into contact with the floor without affecting the undulation of the floor and is not hit by the wind from the blower (2). The factory floor is usually equipped with a plurality of grooves (13) for drainage and the like, and is usually covered with a grating (14) (groove cover). The inside, which is discharged to the outside through the groove (13) and surrounded by the curtain (10), has a wind flow from the traveling panel (1) side to the floor surface, and has an effect on drying after painting.
Moreover, since the lighting device (3) is attached to the traveling panel (1), the interior surrounded by the curtain (10) can be operated with sufficient brightness. As described above, the inside surrounded by the curtain (10) is blocked from the outside and can be used as a painting booth. In FIG. 3, the seam of the curtain (10) is removed and opened, gathered on one side parallel to the traveling rail (6) of the traveling panel (1), and the attached moving chain (8b) is pulled on the trolley (8a). Thus, the traveling panel (1) and the curtain (10) can be moved to any position along the traveling rail (6) without contacting the vehicle.
本考案は前記の様に、合わせ目の面ファスナーを外し、カーテンを短辺側一箇所にまとめる事により、走行パネルをトロリ走行用のレールに沿って任意の位置へ移動させる事が出来るため、車を移動させること無く目的の車に対して塗装ブースを簡単に構築出来る。このため、塗装の準備における工数が大幅に軽減される。また、固定設置式の塗装ブースに比べ非常に簡単な構成のため、安価で提供出来る。 As described above, the present invention can remove the hook-and-loop fastener at the joint and gather the curtains in one place on the short side, so that the travel panel can be moved to any position along the rail for trolley travel. A painting booth can be easily constructed for the target vehicle without moving the vehicle. For this reason, the man-hour in preparation for coating is significantly reduced. In addition, it is very simple compared to a fixed installation type painting booth, so it can be provided at low cost.
1 走行パネル
2 送風機
3 照明器具
4 カーテンレール
5 カバー
6 走行用レール
7 天井の梁
8a トロリ
8b 移動用チェーン
9 ブラケット
10 カーテン
11 面ファスナー
12 チェーン
13 溝
14 グレーチングDESCRIPTION OF SYMBOLS 1 Traveling
Claims (1)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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JP2012000520U JP3174838U (en) | 2012-01-17 | 2012-01-17 | Mobile painting booth in automobile repair |
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JP2012000520U JP3174838U (en) | 2012-01-17 | 2012-01-17 | Mobile painting booth in automobile repair |
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JP3174838U true JP3174838U (en) | 2012-04-12 |
Family
ID=48001932
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JP2012000520U Expired - Fee Related JP3174838U (en) | 2012-01-17 | 2012-01-17 | Mobile painting booth in automobile repair |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US20170209890A1 (en) * | 2016-01-21 | 2017-07-27 | Salvatore FERRARA | Painting Plant |
KR20180033293A (en) * | 2015-07-31 | 2018-04-02 | 듀르 시스템스 아게 | Processing facilities and methods for processing workpieces |
KR20180034620A (en) * | 2015-07-31 | 2018-04-04 | 듀르 시스템스 아게 | Processing facilities and methods for processing workpieces |
CN110665724A (en) * | 2019-10-29 | 2020-01-10 | 徐州鼎元机械有限公司 | Baking finish device for automobile spare and accessory parts |
-
2012
- 2012-01-17 JP JP2012000520U patent/JP3174838U/en not_active Expired - Fee Related
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
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KR20180033293A (en) * | 2015-07-31 | 2018-04-02 | 듀르 시스템스 아게 | Processing facilities and methods for processing workpieces |
KR20180034620A (en) * | 2015-07-31 | 2018-04-04 | 듀르 시스템스 아게 | Processing facilities and methods for processing workpieces |
JP2018529918A (en) * | 2015-07-31 | 2018-10-11 | デュール システムズ アーゲーDurr Systems AG | Processing equipment and method for processing workpieces |
JP2018529919A (en) * | 2015-07-31 | 2018-10-11 | デュール システムズ アーゲーDurr Systems AG | Processing equipment and method for processing workpieces |
US11112177B2 (en) | 2015-07-31 | 2021-09-07 | Dürr Systems Ag | Treatment installation and method for treating workpieces |
US20170209890A1 (en) * | 2016-01-21 | 2017-07-27 | Salvatore FERRARA | Painting Plant |
CN106984477A (en) * | 2016-01-21 | 2017-07-28 | 萨尔瓦托雷·费拉拉 | Coating equipment |
US10807116B2 (en) * | 2016-01-21 | 2020-10-20 | Salvatore FERRARA | Painting plant |
CN106984477B (en) * | 2016-01-21 | 2021-10-15 | 萨尔瓦托雷·费拉拉 | Coating equipment |
CN110665724A (en) * | 2019-10-29 | 2020-01-10 | 徐州鼎元机械有限公司 | Baking finish device for automobile spare and accessory parts |
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