JP3131834U - Honeycomb panel roofing - Google Patents

Abstract

Provided is a roof material made of a honeycomb panel that can withstand a load from above without using a hanging rod and can construct a roof or a roof with good rainwater drainage.
A side surface of a honeycomb core 1 is surrounded by frames 4, 5, 6.7, a lower surface plate 2 is bonded to the lower surface of the honeycomb core 1 and each frame body, and an upper surface plate 3 is bonded to the upper surface. A roof material made of an integrated honeycomb panel, in which each frame is perpendicular to the lower surface plate 2 and the upper surface plate 3 is inclined with respect to the lower surface plate 2. Suitable for dredging construction.
[Selection] Figure 1

Description

  The present invention relates to a roof material made of a honeycomb panel.

In the honeycomb panel, an upper surface plate and a lower surface plate made of a plate such as an aluminum alloy plate are bonded to an upper and lower surfaces of a honeycomb core made of a metal foil such as an aluminum foil (honeycomb structure having hexagonal cells) with an adhesive. Integrated. Honeycomb panels are lightweight, highly rigid, and have excellent performance in sound absorption, and are therefore used in the building field such as interior and exterior buildings and doors. It is also used for roofing materials such as eaves.

  Conventionally, when manufacturing a honeycomb panel by bonding a face plate to a honeycomb core, generally, the face plate is disposed on both the upper and lower surfaces of the honeycomb core via an adhesive, and the upper and lower face plates are in close contact with the honeycomb core and heated. Manufactured by exhibiting the adhesive ability of the adhesive and bonding the top and bottom plates to the honeycomb core. In this manufacturing method, it is required that the face plate and the honeycomb core are in close contact with each other during bonding. For example, when the upper and lower face plates are adhered to and bonded to the honeycomb core, if there are portions where the face plate and the honeycomb core are not in contact with each other, the portions become unbonded and a high-quality honeycomb panel cannot be obtained. is there. Therefore, there is a method in which a face plate is disposed on both surfaces of the honeycomb core via an adhesive, and this is sandwiched between hot plates and pressurized and heated to exert the adhesive ability of the adhesive to bond the honeycomb panel and the face plate. It has been broken.

In this manufacturing method in which pressure is applied with the heating plate, the lower surface plate and the upper surface plate are arranged in parallel with each other so as to reliably and easily perform the adhesion work for bringing the upper and lower double-sided plates and the honeycomb core into close contact with each other during bonding. Let Therefore, conventionally, honeycomb panels having a uniform thickness over the entire surface have been produced. In contrast to the method of pressurizing and sticking with this heating plate, the side surface of the honeycomb core is surrounded by a frame body, the honeycomb core and the face plate over the entire surface of the frame body are positioned on both sides, and then the inside of the frame body is decompressed to make the face plate into the honeycomb. A reduced pressure contact method has been proposed in which the core and the frame are brought into close contact with each other, the adhesive ability of an adhesive previously applied in this contact state is exhibited, and the honeycomb core and the face plate are bonded together (Patent Document 1).
JP 2004-34044 A

  When a conventional honeycomb panel having a uniform thickness over the entire surface is used as a roofing material, for example, as a roof, as shown in the cross-sectional view of FIG. 4, one end of the roofing material 11 made of the honeycomb panel is fixed to the wall W of the building. . And it hangs with the hanging rod 15 which connects the metal fitting 14 fixed to the wall W, and the metal fitting 13 provided in the upper surface of the roof material so that it may bear the load from the upper part applied to a fence. Therefore, the construction becomes complicated and the construction becomes difficult when there is no place to attach the metal fitting 14 to the wall W. In addition, since the top surface of the kite is horizontal, there is a disadvantage that rainwater is not well drained. An object of the present invention is to provide a roof material made of a honeycomb panel that can withstand a load from above without using a hanging rod and can construct a fence or a roof with good rainwater drainage.

  The present invention is a roof material comprising a honeycomb panel in which a side surface of a honeycomb core is surrounded by a frame, a lower surface plate is bonded to the lower surface of the honeycomb core and the frame, and an upper surface plate is bonded to the upper surface. A roof material made of a honeycomb panel, characterized in that the frame body is perpendicular to the lower surface plate and the upper surface plate is inclined with respect to the lower surface plate. Further, the thicker frame body of the roof material made of the honeycomb panel is fixed to the wall of the building.

  When the roof material made of the honeycomb panel of the present invention is fixed to the wall of a building, for example, when a fence is constructed, it can be constructed to withstand the load applied to the roof material from above without installing a hanging rod, so construction is easy It also looks good. Moreover, since the lower surface of the kite is horizontal and the upper surface is inclined, rainwater is well drained and the appearance is good. Moreover, since the roofing material of the present invention is made of a honeycomb panel, it is advantageous in that it is lightweight and easy to handle.

  FIG. 1 is an exploded perspective view of a roofing material according to the present invention. FIG. 2 is a sectional view thereof. Reference numeral 1 denotes a honeycomb core, which is made of a metal foil such as an aluminum foil. 2 is a lower surface plate, 3 is an upper surface plate. The face plate is made of a plate such as an aluminum alloy plate. Reference numerals 4, 5, 6, and 7 denote frame bodies. Each frame is made of a metal such as an aluminum alloy and has a rectangular cross section. The side surface of the honeycomb core 1 is surrounded by the frame bodies 4, 5, 6, and 7, the lower surface plate 2 is bonded to the lower surface, and the upper surface plate 3 is bonded to the upper surface, so that the whole is integrated. Yes. The frame bodies 4, 5, 6, and 7 are each perpendicular to the bottom plate, and the thickness of the frame body 6 is larger than the thickness of the frame body 7. Therefore, the upper surface plate is inclined with respect to the lower surface plate. By changing the ratio between the thickness of the frame body 6 and the thickness of the frame body 7, the inclination of the upper surface can be arbitrarily adjusted.

  The above roof material is manufactured as follows, for example. First, when the honeycomb core is folded and cut and processed in a so-called honeycomb block state, the honeycomb core 1 is formed so that the lower surface is horizontal and the upper surface has a predetermined inclination with respect to the lower surface. The honeycomb core 1 is placed on a frame, the side surfaces of the honeycomb core are surrounded by frames 4, 5, 6 and 7, and the lower surface plate 2 and the upper surface plate 3 are positioned over the entire surface of the honeycomb core and the frame, Next, the inside of the frame body is sucked and depressurized so that the lower surface plate 2 and the upper surface plate 3 are brought into close contact with the honeycomb core 1 and the frame bodies 4, 5, 6, and 7. Are integrated (see Patent Document 1).

  When the roof material of the present invention is used for, for example, a building fence, a frame having a large thickness is fixed to the wall of the building to form the fence. FIG. 3 is a cross-sectional view showing this state. 1 is a honeycomb core, 6 and 7 are frames, 2 is a bottom plate, and 3 is a top plate. 11 is a roofing material. The thicker frame 6 of the roofing material 11 is fixed to the wall W of the building. At this time, since the upper surface plate of the roof material acts as the above-described suspension rod, it is possible to constitute a cage that can withstand the load from above without installing the suspension rod. Moreover, since the upper surface is inclined outward, rainwater is well drained and the function of the kite is fully exhibited. This roof material can also be used for a roof portion of an expansion joint provided to absorb horizontal shaking in a building having a base-isolated structure.

An exploded perspective view showing an example of the roofing material of the present invention Sectional view showing an example of the roofing material of the present invention Cross section of the fence using the roofing material of the present invention Cross-sectional view of a conventional bag

Explanation of symbols

1 honeycomb core, 2 bottom plate, 3 top plate, 4, 5, 6, 7 frame,
11 Roofing material, 15 Hanging rod

Claims (2)

  A roof material comprising a honeycomb panel in which a side surface of a honeycomb core is surrounded by a frame, a bottom plate is bonded to the bottom surface of the honeycomb core and the frame, and a top plate is bonded to the top surface. A honeycomb panel roofing material characterized by being perpendicular to a face plate and having an upper face plate inclined with respect to a lower face plate.   A fence made by fixing the thicker frame of the honeycomb panel roofing material according to claim 1 to a wall of a building.

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