JP3075139B2 - Coarse-grained case hardened steel, surface-hardened parts excellent in strength and toughness, and method for producing the same - Google Patents

Coarse-grained case hardened steel, surface-hardened parts excellent in strength and toughness, and method for producing the same

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Publication number
JP3075139B2
JP3075139B2 JP07101242A JP10124295A JP3075139B2 JP 3075139 B2 JP3075139 B2 JP 3075139B2 JP 07101242 A JP07101242 A JP 07101242A JP 10124295 A JP10124295 A JP 10124295A JP 3075139 B2 JP3075139 B2 JP 3075139B2
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Japan
Prior art keywords
less
steel
hardened
toughness
coarse
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JP07101242A
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Japanese (ja)
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JPH08295981A (en
Inventor
八寿男 黒川
芳彦 鎌田
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Nippon Steel Corp
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Sumitomo Metal Industries Ltd
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Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、肌焼鋼および表面
硬化部品と、その表面硬化部品の製造方法に関し、より
詳しくは、耐粗粒化肌焼鋼および強度と靱性に優れた表
面硬化部品並びにその製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a case hardened steel and a case hardened part, and a method for producing the case hardened part, and more particularly, to a coarse grained case hardened steel and a case hardened part excellent in strength and toughness. And its manufacturing method.

【0002】[0002]

【従来の技術】従来、自動車用や産業機械用などの各種
機械構造部品、特に歯車を代表とする表面硬化部品は、
肌焼鋼を素材としてこれを熱間鍛造や冷間鍛造、更には
機械加工により所望の形状に成形加工した後、耐摩耗性
および疲労強度を向上させる目的で部品表面に浸炭処理
や浸炭窒化処理などの表面硬化処理を施してから使用に
供されている。
2. Description of the Related Art Conventionally, various mechanical structural parts such as those for automobiles and industrial machines, especially surface hardened parts represented by gears,
Using case hardened steel as a material, it is formed into a desired shape by hot forging, cold forging, or machining, and then carburizing or carbonitriding the surface of the part to improve wear resistance and fatigue strength. It is used after being subjected to a surface hardening treatment.

【0003】表面硬化部品の素材となる機械構造用肌焼
鋼としては、従来、JIS規格鋼(機械構造用マンガン
鋼(SMn鋼)およびマンガンクロム鋼(SMnC鋼)
(いずれもJIS G 4106)、クロムモリブデン鋼(SCM
鋼)(JIS G 4105)、クロム鋼(SCr鋼)(JIS G 41
04)、ニッケルクロムモリブデン鋼(SNCM鋼)(JI
S G 4103)、ニッケルクロム鋼(SNC鋼)(JIS G 41
02)など)が用いられてきた。しかしこうしたJIS規
格鋼では、合金成分を多量に含み、また通常の表面
硬化処理において長時間を要する、ためにコスト面で問
題があった。すなわち、近年の経済事情の下、産業界か
らは各種表面硬化部品の素材コストの低減に対する要請
があるが、この要請に充分応えられるものではなかっ
た。
Conventionally, JIS standard steels (manganese steel for machine structure (SMn steel) and manganese chrome steel (SMnC steel)) have been used as case hardening steel for machine structure used as the material for surface hardened parts.
(Both JIS G 4106), chrome molybdenum steel (SCM
Steel) (JIS G 4105), chrome steel (SCr steel) (JIS G 41
04), Nickel chrome molybdenum steel (SNCM steel) (JI
SG 4103), Nickel chrome steel (SNC steel) (JIS G 41
02) etc.) have been used. However, such JIS standard steels have a problem in terms of cost because they contain a large amount of alloy components and require a long time for ordinary surface hardening treatment. That is, under recent economic circumstances, there has been a request from the industry for a reduction in the material cost of various surface-hardened components, but this request has not been sufficiently met.

【0004】そのため、素材鋼に添加する各種合金成分
を削減する検討がなされ、この合金成分削減による焼入
れ性の低下を補うために、少量のBを添加するボロン鋼
が注目されてきた。しかし、従来型の、単に合金成分量
を減じたボロン鋼では、浸炭処理や浸炭窒化処理などの
表面硬化処理時に930℃程度まで加熱された場合に異
常粒成長が生じ、焼入れ時の歪み発生や材料強度の低下
が生ずるという問題がある。
[0004] For this reason, studies have been made to reduce various alloying components to be added to the base steel. In order to compensate for the decrease in hardenability due to the reduction in the alloying components, boron steel to which a small amount of B is added has attracted attention. However, in conventional boron steel, which has simply reduced the amount of alloy components, abnormal grain growth occurs when heated to about 930 ° C. during surface hardening treatment such as carburizing treatment or carbonitriding treatment, and distortion occurs during quenching and There is a problem that the material strength is reduced.

【0005】上記の産業界からの要請に対して、一方で
は、高温で表面硬化処理を行い処理時間の短縮を図る浸
炭用鋼材の製造方法が特開平4−176816号公報に
提案されている。しかしこの公報で開示された方法は、
単に、高温浸炭時の結晶粒の粗大化を防止し、これによ
り熱処理歪の発生や強度低下の防止を図ろうとするもの
である。そのため、自動車や産業機械の使用環境が過酷
となった現状においては、必ずしも使用に耐えれるだけ
の充分な強度−靱性バランスを備えたものが得られると
いうわけではない。
In response to the above demands from the industry, Japanese Patent Application Laid-Open No. 4-176816 proposes a method for producing a carburizing steel material in which surface hardening is performed at a high temperature to shorten the processing time. However, the method disclosed in this publication,
The purpose is simply to prevent the crystal grains from becoming coarse during high-temperature carburizing, thereby preventing the occurrence of heat treatment distortion and the reduction in strength. For this reason, in the current situation where the use environment of automobiles and industrial machines is severe, it is not always possible to obtain a product having a sufficient strength-toughness balance to withstand use.

【0006】[0006]

【発明が解決しようとする課題】本発明の課題は、充分
な強度−靱性バランスを有して、過酷な環境下での使用
に充分耐え得る低コスト型の表面硬化部品およびその素
材となる耐粗粒化肌焼鋼と、その表面硬化部品の製造方
法を提供すること、なかでも、表面硬化処理時の異常粒
成長がなく熱処理歪みの少ない高強度・高靱性の表面硬
化部品とその素材となる耐粗粒化肌焼ボロン鋼およびそ
の表面硬化部品の製造方法を提供することにある。
SUMMARY OF THE INVENTION An object of the present invention is to provide a low-cost type surface-hardened component which has a sufficient strength-toughness balance and which can sufficiently withstand use in a harsh environment, and a material which is resistant to the hardening. To provide a method for producing coarse-grained case hardened steel and its surface-hardened parts, especially, high-strength and high-toughness surface-hardened parts with no abnormal grain growth during surface hardening treatment and little heat treatment distortion, and their materials. Another object of the present invention is to provide a method for producing a coarse-grained case hardened boron steel and a surface-hardened component thereof.

【0007】[0007]

【課題を解決するための手段】本発明者は、上記の課題
を解決するため表面硬化部品の素材となる鋼材の化学組
成並びに表面硬化部品の組織および熱処理方法について
調査・研究を行った。その結果、次の重要な事項が判明
した。
Means for Solving the Problems In order to solve the above-mentioned problems, the present inventors have conducted investigations and researches on the chemical composition of the steel material used as the material of the surface-hardened part, the structure of the surface-hardened part, and the heat treatment method. As a result, the following important matters became clear.

【0008】従来、低合金鋼における異常粒成長の発生
を防止する手段として少量のNbを添加すれば良いこと
が知られている。これはNbの添加で析出した微細なN
bCのピン止め効果を利用することで、浸炭処理や浸炭
窒化処理などの表面硬化処理における加熱時のオーステ
ナイト粒の異常成長を防止するものである。一方、ボロ
ン鋼の場合、添加したB(ボロン)が鋼中のNと極めて
結びつきやすくBNとして析出するので、焼入れ性に有
効な固溶B量が減少する。このためTiを添加してTi
Nとし、鋼中のNをTiにより固定してBと結合するN
量を減少させることにより固溶B量を確保する方法が一
般に行われている。しかし、異常粒成長の防止と固溶B
の確保を同時に達成するために、NbとTiを複合添加
した鋼では溶製時にニオブチタン炭窒化物〔NbTi
(CN)〕が粗大に析出し、この炭窒化物はその後の分
塊、圧延および鍛造の加熱時や熱処理時に容易には溶解
しないことが本発明者の検討によって明らかになった。
従って、異常粒成長の防止に有効なピン止め作用をする
微細なNbCおよびTiCの析出量が減少し、表面硬化
処理時に粗粒が発生することが考えられる。
Heretofore, it has been known that a small amount of Nb may be added as a means for preventing the occurrence of abnormal grain growth in low alloy steel. This is due to the fine N deposited by the addition of Nb.
By utilizing the pinning effect of bC, abnormal growth of austenite grains during heating in surface hardening treatment such as carburizing treatment or carbonitriding treatment is prevented. On the other hand, in the case of boron steel, the added B (boron) is very easily linked to N in the steel and precipitates as BN, so that the amount of solute B effective for hardenability decreases. Therefore, Ti is added and Ti
N, which fixes N in steel with Ti and combines with B
A method of securing the amount of solid solution B by reducing the amount is generally performed. However, prevention of abnormal grain growth and solid solution B
In order to simultaneously achieve the securing of Nb and Ti, it is necessary to use niobium titanium carbonitride [NbTi
The present inventors have found that (CN)] is coarsely precipitated, and that the carbonitride does not readily dissolve during heating or heat treatment during subsequent lumping, rolling and forging.
Therefore, it is conceivable that the precipitation amount of fine NbC and TiC which act as a pinning function effective for preventing abnormal grain growth is reduced, and coarse grains are generated during the surface hardening treatment.

【0009】そこで本発明者らは更に詳細な研究を続
け、その結果、次の新規知見を得るに至った。
Therefore, the present inventors have continued further detailed research, and as a result, have obtained the following new findings.

【0010】NbとTiを複合添加した鋼において凝
固時に析出する粗大な合金炭窒化物はNbC、TiC、
NbN、TiN、Nb(CN)およびTi(CN)とい
った単独合金による炭化物、窒化物や炭窒化物ではな
く、NbとTiの複合炭窒化物〔NbTi(CN)〕で
ある。
[0010] The coarse alloy carbonitride precipitated during solidification in steel to which Nb and Ti are added in combination is NbC, TiC,
It is not a carbide, nitride or carbonitride of a single alloy such as NbN, TiN, Nb (CN) and Ti (CN), but a composite carbonitride of Nb and Ti [NbTi (CN)].

【0011】複合炭窒化物〔NbTi(CN)〕の固
溶と加熱温度(T)の関係については以下のとおりであ
る。
The relationship between the solid solution of the composite carbonitride [NbTi (CN)] and the heating temperature (T) is as follows.

【0012】(イ)T<1150℃の場合:上記の複合
炭窒化物は鋼中で安定に存在する。
(A) When T <1150 ° C .: The above composite carbonitride exists stably in steel.

【0013】(ロ)1150℃≦T≦1350℃の場
合:上記の複合炭窒化物中のNbだけが固溶し、Tiが
濃化する。
(B) When 1150 ° C. ≦ T ≦ 1350 ° C .: Only Nb in the above composite carbonitride forms a solid solution, and Ti is concentrated.

【0014】(ハ)1350℃<Tの場合:、上記の複
合炭窒化物は完全に固溶する(Tiも固溶する)。
(C) When 1350 ° C. <T: The above composite carbonitride completely dissolves (Ti also dissolves).

【0015】下記fn1とfn2の値が共に0以下の
場合に、焼入れ性向上に有効な固溶B量が確保できる。
When the following values of fn1 and fn2 are both 0 or less, an amount of solid solution B effective for improving hardenability can be secured.

【0016】 fn1=8[%N]−2[%Ti]−[%Nb] fn2=3.4[%N]−[%Ti] 但し、[%N]はN成分の重量%を意味し、[%Ti]
および[%Nb]についても同様である。
Fn1 = 8 [% N] −2 [% Ti] − [% Nb] fn2 = 3.4 [% N] − [% Ti] where [% N] means weight% of N component. , [% Ti]
And [% Nb].

【0017】上記のfn1≦0およびfn2≦0
で、且つ、表面硬化処理の前に素材鋼および/または表
面硬化部品が1150℃以上の温度域に加熱された場合
に、微細に析出したNbCとTiCのピン止め作用で表
面硬化処理時の異常粒成長を防止できる。
The above fn1 ≦ 0 and fn2 ≦ 0
And when the material steel and / or the surface-hardened parts are heated to a temperature range of 1150 ° C. or more before the surface hardening, abnormalities at the time of the surface hardening due to the pinning action of finely precipitated NbC and TiC. Grain growth can be prevented.

【0018】表面硬化処理後、Hv300以上の芯部
硬度と20J/cm2 以上の衝撃値を有すれば、その表
面硬化部品は自動車や産業機械が使用される過酷な環境
においても充分な耐久性を示す。
After the surface hardening treatment, if the core has a hardness of Hv 300 or more and an impact value of 20 J / cm 2 or more, the surface hardened part has sufficient durability even in harsh environments where automobiles and industrial machines are used. Is shown.

【0019】上記知見に基づく本発明は、下記(1)に
示す化学組成を有する耐粗粒化肌焼鋼、(2)に示す強
度と靱性に優れた表面硬化部品および(3)、(4)に
示す強度と靱性に優れた表面硬化部品の製造方法を要旨
とする。 (1)重量%で、C:0.10〜0.30%、Si:
0.01〜0.50%、Mn:0.60〜2.00%、
Cr:2.0%以下、Mo:0.05〜1.0%、N
b:0.020〜0.080%、Ti:0.100%以
下、Al:0.100%以下、B:0.0010〜0.
0100%を含有し、残部はFeおよび不可避不純物か
らなり、不純物中のPは0.025%以下、Sは0.0
40%以下およびNは0.0100%以下で、且つ、前
記のfn1およびfn2の値が共に0以下であることを
特徴とする耐粗粒化肌焼鋼。 (2)素材が、重量%で、C:0.10〜0.30%、
Si:0.01〜0.50%、Mn:0.60〜2.0
0%、Cr:2.0%以下、Mo:0.05〜1.0
%、Nb:0.020〜0.080%、Ti:0.10
0%以下、Al:0.100%以下、B:0.0010
〜0.0100%を含有し、残部はFeおよび不可避不
純物からなり、不純物中のPは0.025%以下、Sは
0.040%以下およびNは0.0100%以下で、且
つ、前記のfn1およびfn2の値が共に0以下の耐粗
粒化肌焼鋼であって、表面硬化処理後にHv300以上
の芯部硬度と20J/cm2 以上の衝撃値を有すること
を特徴とする強度と靱性に優れた表面硬化部品。
The present invention based on the above findings provides a coarse-grained case hardening steel having the chemical composition shown in (1) below, a surface-hardened part excellent in strength and toughness shown in (2), and (3), (4) The method of manufacturing a surface-hardened part having excellent strength and toughness described in (1). (1) C: 0.10 to 0.30% by weight, Si:
0.01 to 0.50%, Mn: 0.60 to 2.00%,
Cr: 2.0% or less, Mo: 0.05 to 1.0% , N
b: 0.020-0.080%, Ti: 0.100% or less, Al: 0.100% or less, B: 0.0010-0.
0100%, the balance being Fe and unavoidable impurities, P in the impurities is 0.025% or less, S is 0.0
A coarse-grain-hardened case hardening steel characterized by being 40% or less and N being 0.0100% or less, and both the values of fn1 and fn2 being 0 or less. (2) Material is C: 0.10 to 0.30% by weight.
Si: 0.01 to 0.50%, Mn: 0.60 to 2.0
0%, Cr: 2.0% or less, Mo: 0.05 to 1.0
%, Nb: 0.020 to 0.080%, Ti: 0.10
0% or less, Al: 0.100% or less, B: 0.0010
~ 0.0100%, the balance being Fe and inevitable
It is composed of pure substance, P in impurities is 0.025% or less, and S is
0.040% or less and N is 0.0100% or less, and
In addition, the values of fn1 and fn2 are both 0 or less.
A granulating hardened steel, excellent surface curing component strength and toughness characterized by having a Hv300 or more core hardness and 20 J / cm 2 or more impact value after the surface hardening treatment.

【0020】(3)重量%で、C:0.10〜0.30
%、Si:0.01〜0.50%、 Mn:0.60〜
2.00%、Cr:2.0%以下、Mo:0.05〜
1.0%、Nb:0.020〜0.080%、Ti:
0.100%以下、Al:0.100%以下、B:0.
0010〜0.0100%を含有し、残部はFeおよび
不可避不純物からなり、不純物中のPは0.025%以
下、Sは0.040%以下およびNは0.0100%以
下で、且つ、前記のfn1およびfn2の値が共に0以
下である耐粗粒化肌焼鋼を、表面硬化処理に先立って1
150℃以上に加熱してから熱間鍛造することを特徴と
する強度と靱性に優れた表面硬化部品の製造方法。
(3) C: 0.10 to 0.30% by weight
%, Si: 0.01 to 0.50 %, Mn: 0.60 to
2.00%, Cr: 2.0% or less, Mo: 0.05-
1.0%, Nb: 0.020 to 0.080%, Ti:
0.100% or less, Al: 0.100% or less, B: 0.
0010-0.0100%, the balance being Fe and
Consisting of unavoidable impurities, P in the impurities is 0.025% or less
Below, S is 0.040% or less and N is 0.0100% or less.
Below, and both the values of fn1 and fn2 are 0 or less.
The lower coarse-grained case hardened steel was removed 1
A method for producing a surface-hardened part having excellent strength and toughness, wherein the part is heated to 150 ° C. or higher and then hot forged.

【0021】(4)重量%で、C:0.10〜0.30
%、Si:0.01〜0.50%、Mn:0.60〜
2.00%、Cr:2.0%以下、Mo:0.05〜
1.0%、Nb:0.020〜0.080%、Ti:
0.100%以下、Al:0.100%以下、B:0.
0010〜0.0100%を含有し、残部はFeおよび
不可避不純物からなり、不純物中のPは0.025%以
下、Sは0.040%以下およびNは0.0100%以
下で、且つ、前記のfn1およびfn2の値が共に0以
下である耐粗粒化肌焼鋼を、分塊、圧延および熱処理の
少なくとも1つの工程を1150℃以上に加熱して行
い、その後鍛造し表面硬化処理することを特徴とする強
度と靱性に優れた表面硬化部品の製造方法。
(4) By weight%, C: 0.10 to 0.30
%, Si: 0.01 to 0.50%, Mn: 0.60 to
2.00%, Cr: 2.0% or less, Mo: 0.05-
1.0%, Nb: 0.020 to 0.080%, Ti:
0.100% or less, Al: 0.100% or less, B: 0.
0010-0.0100%, the balance being Fe and
Consisting of unavoidable impurities, P in the impurities is 0.025% or less
Below, S is 0.040% or less and N is 0.0100% or less.
Below, and both the values of fn1 and fn2 are 0 or less.
Excellent in strength and toughness, characterized in that at least one of the steps of lumping , rolling and heat treatment is performed by heating the lower coarse-grained case hardening steel to 1150 ° C. or higher, followed by forging and surface hardening. Manufacturing method of hardened surface parts.

【0022】なお、表面硬化処理後の芯部とは表面硬化
されていない部分のことをいう。
The core after the surface hardening treatment means a part that is not surface hardened.

【0023】[0023]

【発明の実施の形態】以下、本発明についてその作用効
果と共に詳しく説明する。なお「%」は「重量%」を意
味する。 (A)素材鋼の化学組成 C: Cは鋼の静的強度を確保するために添加するが、その含
有量が0.10%未満では添加効果に乏しく、一方、
0.30%を超えて含有すると鋼の靱性が低下すること
になるので、その含有量を0.10〜0.30%とし
た。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in detail together with its operation and effect. “%” Means “% by weight”. (A) Chemical composition of base steel C: C is added to secure the static strength of the steel, but if its content is less than 0.10%, the effect of addition is poor.
If the content exceeds 0.30%, the toughness of the steel decreases, so the content was set to 0.10 to 0.30%.

【0024】Si: Siは鋼の焼入れ性の向上、静的強度の向上および高温
での表面酸化の防止に有効な元素である。しかし、その
含有量が0.01%未満では所望の静的強度が確保でき
ないことに加えて高温での表面の耐酸化性が劣化し、
0.50%を超えると靱性の劣化を招くこととなるの
で、その含有量を0.01〜0.50%とした。
Si: Si is an element effective for improving the hardenability of steel, improving the static strength, and preventing surface oxidation at high temperatures. However, if the content is less than 0.01%, the desired static strength cannot be ensured, and the oxidation resistance of the surface at high temperatures deteriorates,
If it exceeds 0.50%, the toughness will be degraded, so its content is made 0.01 to 0.50%.

【0025】Mn: Mnは鋼の焼入れ性向上および熱間延性向上の作用を有
する。しかし、その含有量が0.60%未満では充分な
焼入れ性が得られず、2.00%を超えて含有させると
偏析を起こし、却って熱間延性が低下するようになる。
従って、Mnの含有量を0.60〜2.00%とした。
Mn: Mn has the effect of improving the hardenability and hot ductility of steel. However, if the content is less than 0.60%, sufficient hardenability cannot be obtained, and if the content exceeds 2.00%, segregation occurs, and on the contrary, hot ductility decreases.
Therefore, the content of Mn is set to 0.60 to 2.00%.

【0026】Cr: Crは添加しなくても良い。添加すれば鋼の焼入れ性が
向上すると共に、浸炭処理などの表面硬化処理時にCと
結合して複合炭化物を形成するので耐摩耗性が向上する
効果がある。この効果を確実に得るには、Crは0.0
5%以上の含有量とすることが好ましい。しかし、その
含有量が2.00%を超えると靱性が劣化する。従っ
て、Cr含有量の上限を2.00%とした。
Cr: Cr may not be added. If added, the hardenability of the steel is improved, and at the time of surface hardening treatment such as carburizing treatment, it combines with C to form a composite carbide, so that there is an effect that wear resistance is improved. To ensure this effect, Cr should be 0.0
Preferably, the content is 5% or more. However, if the content exceeds 2.00%, the toughness deteriorates. Therefore, the upper limit of the Cr content is set to 2.00%.

【0027】Mo: Moは、添加すれば鋼の焼入れ性が向上すると共に、表
面硬化処理後の芯部硬度を上げる作用がある。この効果
を確実に得るには、Moは0.05%以上の含有量とす
ることが望ましい。しかし、その含有量が1.00%を
超えると被削性が大幅に劣化するようになるので、Mo
含有量を0.05〜1.00%とした。
[0027] Mo: Mo, if added pressure as well as improving the hardenability of steel, has the effect of raising the core hardness after surface hardening treatment. To ensure this effect, it is desirable that the content of Mo be 0.05% or more. However, if the content exceeds 1.00%, the machinability will be greatly deteriorated.
The content was 0.05 to 1.00% .

【0028】Nb: Nbは鋼の結晶粒を微細にして靱性を向上すると共に表
面硬化処理のための加熱時の異常粒成長の防止に有効な
元素である。しかし、その含有量が0.020%未満で
は添加効果に乏しく、一方、0.080%を超えて含有
させても結晶粒微細化の効果が飽和して経済性を損なう
ばかりであるし、変形抵抗が上昇して冷間鍛造性や熱間
鍛造性が劣化するようにもなる。従って、Nbの含有量
を0.020〜0.080%とした。
Nb: Nb is an element effective for improving the toughness by making the crystal grains of steel fine and for preventing abnormal grain growth during heating for surface hardening treatment. However, if the content is less than 0.020%, the effect of addition is poor. On the other hand, if the content exceeds 0.080%, the effect of crystal grain refinement is saturated and economic efficiency is only lost, resulting in deformation. The resistance increases, and the cold forgeability and the hot forgeability deteriorate. Therefore, the content of Nb is set to 0.020 to 0.080%.

【0029】Ti: Tiは本質的には添加しなくても良い。しかし鋼中のN
含有量を完全に0とすることは不可能であるため、前記
fn2≦0の条件から本発明にあっては何がしかの量を
含有させざるを得ない。Tiは添加すれば結晶粒を微細
化すると共に表面硬化処理のための加熱時の異常粒成長
を防止する作用がある。更に、TiはNと反応してTi
Nを形成し、鋼中の固溶Nを低減してBNの生成を抑え
ることにより、焼入れ性の向上に有効な固溶B量を確保
する効果も有する。こうした効果を確実に得るには、T
iは0.005%以上の含有量とすることが好ましい。
しかし、その含有量が1.00%を超えると結晶粒微細
化の効果が飽和して経済性を損なうばかりか、靱性が劣
化するようになる。従って、Ti含有量の上限を1.0
0%とした。
Ti: Ti may not be essentially added. But N in steel
Since it is impossible to completely reduce the content to 0, some amount must be contained in the present invention from the condition of fn2 ≦ 0. If Ti is added, it has the effect of making crystal grains finer and preventing abnormal grain growth during heating for surface hardening treatment. Further, Ti reacts with N to react with Ti.
By forming N and reducing the solute N in the steel to suppress the generation of BN, there is also an effect of securing the amount of solute B effective for improving hardenability. To ensure these effects, T
It is preferable that i has a content of 0.005% or more.
However, if the content exceeds 1.00%, the effect of crystal grain refinement is saturated and not only impairs economic efficiency but also deteriorates toughness. Therefore, the upper limit of the Ti content is set to 1.0
0%.

【0030】Al: Alは添加しなくても良い。添加すれば鋼の脱酸の安定
化および均質化を図る作用がある。この効果を確実に得
るには、Alは0.005%以上の含有量とすることが
望ましい。しかし、その含有量が0.100%を超える
と前記効果が飽和することに加えて靱性が劣化するよう
になるので、Alの含有量を0.100%以下とした。
Al: Al may not be added. If added, it has the effect of stabilizing and homogenizing steel deoxidation. To ensure this effect, the content of Al is desirably 0.005% or more. However, if the content exceeds 0.100%, the effect is saturated and the toughness deteriorates. Therefore, the Al content is set to 0.100% or less.

【0031】B: Bは鋼の焼入れ性を向上するのに有効な元素である。し
かし、その含有量が0.0010%未満では所望の効果
が得られず、0.0100%を超えて含有させるとその
効果が飽和してコストの上昇を招くばかりか、却って焼
入れ性の低下をきたす場合もあるので、Bの含有量を
0.0010〜0.0100%とした。
B: B is an element effective for improving the hardenability of steel. However, if the content is less than 0.0010%, the desired effect cannot be obtained. If the content exceeds 0.0100%, the effect is saturated and not only the cost is increased, but also the hardenability decreases. In some cases, the content of B was set to 0.0010 to 0.0100% because of the possibility of the occurrence.

【0032】不純物元素P、SおよびNはその含有量を
次のとおり制限する。
The contents of the impurity elements P, S and N are limited as follows.

【0033】P: Pは鋼の靱性を劣化させると共に、冷間および熱間鍛造
性を低下させ、特にその含有量が0.025%を超える
と靱性および冷間・熱間鍛造性の劣化が著しくなる。従
って、不純物元素としてのPの含有量の上限を0.02
5%とした。
P: P degrades the toughness of the steel and lowers the cold and hot forgeability, especially when the content exceeds 0.025%, the toughness and the cold / hot forgeability deteriorate. It becomes remarkable. Therefore, the upper limit of the content of P as an impurity element is set to 0.02.
5%.

【0034】S: Sは表面硬化層の靱性を劣化させるばかりか、冷間およ
び熱間鍛造性を低下させ、特にその含有量が0.040
%を超えると靱性劣化、冷間および熱間鍛造性の低下が
著しくなる。従って、不純物元素としてのSの含有量の
上限を0.040%とした。
S: S not only deteriorates the toughness of the surface-hardened layer, but also lowers the cold and hot forgeability, especially when the content is 0.040.
%, The toughness deteriorates and the cold and hot forgeability deteriorates remarkably. Therefore, the upper limit of the content of S as an impurity element is set to 0.040%.

【0035】N: NはBと反応してBNを形成し焼入れ性の向上に有効な
固溶B量を減らすので、固有B量の確保のためにNの含
有量は可及的に少なくする必要がある。しかし製鋼時に
N含有量を0とすることは現実には不可能である。その
ため固溶NをTi添加によって、主としてTiNの形で
固定してしまうことが重要である。この場合、固溶N量
と添加Ti量とのバランスは、コスト面および前記した
Tiの作用面の両方から勘案する必要がある。Nの含有
量が0.0100%を超えると、Nに対応する量のTi
の添加により靱性が低下する。従って、不純物元素とし
てのNの含有量の上限を0.0100%とした。
N: Since N reacts with B to form BN and reduces the amount of solid solution B effective for improving hardenability, the content of N is reduced as much as possible in order to secure the amount of intrinsic B. There is a need. However, it is actually impossible to reduce the N content to 0 during steelmaking. Therefore, it is important to fix solid solution N mainly in the form of TiN by adding Ti. In this case, it is necessary to consider the balance between the amount of solid solution N and the amount of added Ti from both the cost aspect and the above-described Ti action aspect. If the content of N exceeds 0.0100%, the amount of Ti corresponding to N
Addition decreases the toughness. Therefore, the upper limit of the content of N as an impurity element is set to 0.0100%.

【0036】fn1≦0、且つ、fn2≦0: 前記したfn1とfn2の値が共に0以下の場合に、焼
入れ性向上に有効な固溶B量が確保でき、更に、上記の
条件が満たされ、且つ、表面硬化処理の前に素材鋼およ
び/または表面硬化部品が1150℃以上の温度域に加
熱された場合に、微細に析出したNbCとTiCのピン
止め作用で表面硬化処理時の異常粒成長が防止できるの
で、本発明においては上記制限を設ける。
Fn1.ltoreq.0 and fn2.ltoreq.0: When the values of fn1 and fn2 are both 0 or less, an effective amount of solid solution B for improving hardenability can be secured, and the above condition is satisfied. In addition, when the material steel and / or the surface-hardened part is heated to a temperature range of 1150 ° C. or more before the surface hardening, abnormal grains during the surface hardening due to the pinning action of finely precipitated NbC and TiC. Since the growth can be prevented, the above limitation is set in the present invention.

【0037】上記の化学組成を有する素材鋼は、例えば
熱間で分塊されて鋼片となり、次いで熱間で圧延された
後、熱間あるいは冷間で鍛造され、必要に応じて焼準や
機械加工を施されて所定の表面硬化部品の形状に加工さ
れる。そして最終的に表面硬化処理を施されることとな
る。 (B)熱間鍛造、分塊、圧延および熱処理 既に述べた特開平4−176816号公報にはNb、T
iおよびVのうちの1種以上を添加した肌焼鋼を用い
て、高温浸炭時の結晶粒の粗大化を防止する製造方法が
開示されている。この公報に記載の肌焼鋼におけるもの
を始めとして、一般に、微細な合金炭窒化物を析出させ
れば、そのピン止め効果により表面硬化処理時の結晶粒
成長を抑制することは可能である。浸炭や浸炭窒化など
の所謂表面硬化処理の加熱時に、微細な合金炭窒化物を
析出させておくためには、溶製後の凝固時に析出した粗
大な合金炭窒化物を、表面硬化処理の前段階で充分に鋼
中に固溶させ、微細な合金炭窒化物析出の素地を作って
おく必要がある。このためには、表面硬化処理の前の工
程で、一旦高温に加熱しておけば良い。従来、結晶粒成
長を抑制するためのこの高温加熱温度は、各合金炭窒化
物の溶解度積から求めた固溶温度から1200℃に設定
されていた。
The raw steel having the above chemical composition is, for example, hot-lumped into a billet, then hot-rolled, and then hot- or cold-forged. It is machined and processed into a predetermined surface-hardened component shape. Then, a surface hardening treatment is finally performed. (B) Hot forging, lumping, rolling, and heat treatment Nb, T
A production method is disclosed that uses case hardening steel to which one or more of i and V are added to prevent coarsening of crystal grains during high-temperature carburization. In general, if a fine alloy carbonitride is precipitated, such as the case hardened steel described in this publication, it is possible to suppress the crystal grain growth during the surface hardening treatment by its pinning effect. In order to precipitate fine alloy carbonitrides during heating in so-called surface hardening treatment such as carburizing or carbonitriding, coarse alloy carbonitrides precipitated during solidification after melting must be removed before surface hardening treatment. It is necessary to sufficiently dissolve the steel in the steel at the stage, and to prepare a base material of fine alloy carbonitride precipitation. For this purpose, it is sufficient to temporarily heat to a high temperature in a step before the surface hardening treatment. Conventionally, the high-temperature heating temperature for suppressing crystal grain growth has been set to 1200 ° C. from the solid solution temperature determined from the solubility product of each alloy carbonitride.

【0038】しかし既に述べたように、NbとTiを
複合添加した鋼において凝固時に析出する粗大な合金炭
窒化物は、NbとTiの複合炭窒化物〔NbTi(C
N)〕である。複合炭窒化物〔NbTi(CN)〕の
固溶と加熱温度(T)の関係については以下のとおりで
ある。
However, as described above, the coarse alloy carbonitride precipitated during solidification in steel to which Nb and Ti are added in combination is a composite carbonitride of Nb and Ti [NbTi (C
N)]. The relationship between the solid solution of the composite carbonitride [NbTi (CN)] and the heating temperature (T) is as follows.

【0039】(イ)T<1150℃の場合:上記の複合
炭窒化物は鋼中で安定に存在する。
(A) In the case of T <1150 ° C .: The above composite carbonitride exists stably in steel.

【0040】(ロ)1150℃≦T≦1350℃の場
合:上記の複合炭窒化物中のNbだけが固溶し、Tiが
濃化する。
(B) When 1150 ° C. ≦ T ≦ 1350 ° C .: Only Nb in the above composite carbonitride forms a solid solution and Ti is concentrated.

【0041】(ハ)1350℃<Tの場合:、上記の複
合炭窒化物は完全に固溶する(Tiも固溶する)。
(C) When 1350 ° C. <T: The above composite carbonitride completely dissolves (Ti also dissolves).

【0042】従って、本発明においては、(a)焼入れ
性向上の点から固溶B量を確保するため主としてTiに
よりNを固定し、(b)微細に析出したNbCとTiC
のピン止め効果により異常粒成長の発生を防止するた
め、表面硬化処理の前の工程で一旦1150℃以上に加
熱する。そこで、表面硬化部品への加工工程に熱間鍛造
が含まれる場合には、少なくともこの熱間鍛造における
加熱温度を1150℃以上としてNbを固溶させれば良
いことになる(請求項3の発明)。
Therefore, in the present invention, (a) N is mainly fixed by Ti in order to secure the amount of solid solution B from the viewpoint of improving hardenability, and (b) NbC and TiC
In order to prevent the occurrence of abnormal grain growth due to the pinning effect of the above, the material is once heated to 1150 ° C. or more in a step before the surface hardening treatment. Therefore, when hot forging is included in the process of forming a surface-hardened part, it is sufficient that at least the heating temperature in this hot forging is set to 1150 ° C. or more to form a solid solution of Nb. ).

【0043】あるいは既に述べた表面硬化処理の前工程
のうち、熱間鍛造以外で「加熱」処理を伴うものは分
塊、圧延および所謂「熱処理」であるため、これら分
塊、圧延および熱処理の少なくとも1つの工程において
加熱温度を1150℃以上とすれば良いことになる(請
求項4の発明)。
Alternatively, among the pre-processes of the surface hardening treatment described above, those involving "heating" treatment other than hot forging are lumping, rolling and so-called "heat treatment". In at least one step, the heating temperature may be set to 1150 ° C. or higher (the invention of claim 4).

【0044】ここで、上記した請求項3の発明および同
4の発明における加熱温度の上限は、加熱時の表面酸化
を低減すると共に固溶Bを確保するために1350℃と
するのが良い。
The upper limit of the heating temperature in the third and fourth aspects of the present invention is preferably set to 1350 ° C. in order to reduce surface oxidation during heating and to secure solid solution B.

【0045】なお、浸炭や浸炭窒化などの所謂表面硬化
処理の加熱時に、微細な合金炭窒化物を析出させておく
ためには、上記の加熱後の冷却速度は0.2℃/s以上
とすることが望ましい。 (C)表面硬化処理 表面硬化処理は、所定の表面硬化部品の表面を硬化さ
せ、製品として必要な耐摩耗性や疲労強度を確保するの
に必要不可欠の処理である。しかし、この処理方法は特
に規定されるものではなく、通常の方法で行えば良い。 (D)表面硬化処理後の表面硬化部品の芯部硬度と靱性 表面硬化部品が、自動車や産業機械が使用される過酷な
環境においても充分な耐久性を発揮するためには、表面
硬化処理後、Hv300以上の芯部硬度と20J/cm
2 以上の衝撃値を有することが必要である。これらの一
方および/または両方から外れる場合は表面硬化部品の
実環境での耐久性は極めて劣化したものとなってしま
う。従って、表面硬化部品の芯部硬度はHv300以
上、且つ、衝撃値は20J/cm2 以上とした。 (E)焼戻し 低温で焼戻しを行うと表面硬度の大きな低下を伴うこと
なく靱性を改善できるので、本発明の表面硬化部品は、
表面硬化処理の後必要に応じて焼戻しを実施したもので
あっても良い。焼戻しする場合は、表面硬度を確保する
ためにその温度を150〜200℃とするのが望まし
い。
In order to precipitate fine alloy carbonitrides during heating in so-called surface hardening treatment such as carburizing or carbonitriding, the cooling rate after the above-mentioned heating is 0.2 ° C./s or more. It is desirable to do. (C) Surface Hardening Treatment The surface hardening treatment is an indispensable treatment for hardening the surface of a predetermined surface hardened component and securing the required wear resistance and fatigue strength as a product. However, this processing method is not particularly defined, and may be performed by a normal method. (D) Core hardness and toughness of surface-hardened parts after surface-hardening treatment In order for the surface-hardened parts to exhibit sufficient durability even in the harsh environment in which automobiles and industrial machines are used, it is necessary to use the surface-hardened parts after surface hardening. , Hv300 or higher core hardness and 20 J / cm
It is necessary to have an impact value of 2 or more. If it is out of one and / or both, the durability of the surface-hardened component in a real environment is extremely deteriorated. Therefore, the core hardness of the surface-hardened component was set to Hv300 or more, and the impact value was set to 20 J / cm 2 or more. (E) Tempering Tempering at a low temperature can improve toughness without a significant decrease in surface hardness.
After the surface hardening treatment, tempering may be performed if necessary. In the case of tempering, the temperature is preferably set to 150 to 200 ° C. in order to secure the surface hardness.

【0046】[0046]

【実施例】(実施例1)表1、2 に示す化学組成の鋼を通常の方法によって15
0kg真空炉を用いて溶製した。表1、2において、鋼
B、FおよびHは本発明鋼、鋼I〜Xは成分のいずれか
が本発明で規定する含有量の範囲から外れた比較鋼であ
る。また比較鋼において、鋼V、WおよびXはそれぞれ
JISのSMn420鋼、SCr420鋼およびSCM
420鋼に相当するものである。
EXAMPLES (Example 1) A steel having a chemical composition shown in Tables 1 and 2 was prepared by a usual method.
It was melted using a 0 kg vacuum furnace. In Tables 1 and 2 , steel
B, F and H are steels of the present invention, and steels I to X are comparative steels in which one of the components is out of the range of the content specified in the present invention. In the comparative steels, steels V, W and X are JIS SMn420 steel, SCr420 steel and SCM, respectively.
It is equivalent to 420 steel.

【0047】次いで、これらの鋼を1140℃に加熱し
た後に通常の方法によって鋼片となし、更に1100℃
に加熱して、1100〜1000℃の温度で30mm直
径の丸棒に熱間鍛造した。こうして得られた熱間鍛造後
一部の丸棒から8mm直径×12mm長さの粗粒化測
定試験片を切り出し、この試験片を用いて下記の4条件
の加工熱処理試験を行い、異常粒成長の発生率を光学顕
微鏡観察によって調査した。
Next, these steels were heated to 1140 ° C., and then made into billets by a usual method.
, And hot forged into a round bar having a diameter of 30 mm at a temperature of 1100 to 1000 ° C. Cut out roughening measurement specimens 8mm diameter × 12 mm length from a portion of the round bar after hot forging thus obtained, subjected to thermomechanical treatment test of 4 under the following conditions using the test specimen, abnormal grain The incidence of growth was investigated by light microscopy.

【0048】(条件1) 真空中で、試験片を1100℃、1175℃および12
50℃の温度でそれぞれ15分間加熱した後、圧縮加工
により30%の変形量を与えて常温まで1.0℃/sの
冷却速度で冷却した。この後、930℃×6hr(炭素
ポテンシャル:0.8%)の浸炭処理を行った後油焼入
れした。
(Condition 1) A test piece was heated at 1100 ° C., 1175 ° C. and 12
After heating at a temperature of 50 ° C. for 15 minutes each, a deformation amount of 30% was given by compression processing, and cooling was performed at a cooling rate of 1.0 ° C./s to room temperature. Thereafter, carburizing treatment was performed at 930 ° C. × 6 hr (carbon potential: 0.8%), followed by oil quenching.

【0049】(条件2) 真空中で、試験片を1100℃で15分間加熱し、続い
て圧縮加工により30%の変形量を与え、一旦常温まで
2.0℃/sの冷却速度で冷却した。この後、更に、1
100℃、1175℃および1250℃の温度で15分
間加熱した後、常温まで1.0℃/sの冷却速度で冷却
した。次いで、930℃×6hr(炭素ポテンシャル:
0.8%)の浸炭処理を行った後油焼入れした。
(Condition 2) The test piece was heated in vacuum at 1100 ° C. for 15 minutes, and then subjected to a compression process to give a deformation amount of 30%, and once cooled to room temperature at a cooling rate of 2.0 ° C./s. . After this, one more
After heating at 100 ° C., 1175 ° C., and 1250 ° C. for 15 minutes, it was cooled to room temperature at a cooling rate of 1.0 ° C./s. Then, 930 ° C. × 6 hr (carbon potential:
(0.8%), followed by oil quenching.

【0050】(条件3) 大気中で、試験片に常温で圧縮加工により30%の変形
量を与えた。次いで、真空中で、1100℃、1175
℃および1250℃の温度でそれぞれ15分間加熱した
後、常温まで1.0℃/sの冷却速度で冷却した。この
後、930℃×6hr(炭素ポテンシャル:0.8%)
の浸炭処理を行った後油焼入れした。
(Condition 3) In the atmosphere, a test piece was subjected to compression at room temperature to give a deformation amount of 30%. Then in vacuum at 1100 ° C., 1175
After heating for 15 minutes at a temperature of 1250 ° C. and 1250 ° C., respectively, it was cooled to room temperature at a cooling rate of 1.0 ° C./s. Thereafter, 930 ° C. × 6 hr (carbon potential: 0.8%)
And then oil quenched.

【0051】(条件4) 真空中で、試験片を1100℃、1175℃および12
50℃の温度でそれぞれ15分間加熱した後、一旦常温
まで1.0℃/sの冷却速度で冷却した。次いで、真空
中で1100℃で15分間加熱し、更に、圧縮加工によ
り30%の変形量を与え、常温まで2.0℃/sの冷却
速度で冷却した。この後、930℃×6hr(炭素ポテ
ンシャル:0.8%)の浸炭処理を行った後油焼入れし
た。
(Condition 4) In a vacuum, the test piece was heated at 1100 ° C., 1175 ° C. and 12 ° C.
After heating at a temperature of 50 ° C. for 15 minutes each, it was once cooled to room temperature at a cooling rate of 1.0 ° C./s. Next, the mixture was heated at 1100 ° C. for 15 minutes in a vacuum, further subjected to compression processing to give a deformation amount of 30%, and cooled to room temperature at a cooling rate of 2.0 ° C./s. Thereafter, carburizing treatment was performed at 930 ° C. × 6 hr (carbon potential: 0.8%), followed by oil quenching.

【0052】異常粒成長の発生率調査結果を表に示
す。なお、異常粒成長の発生率は100倍の倍率で10
視野検鏡した場合の面積割合で表示した。
Table 3 shows the results of the investigation on the incidence of abnormal grain growth. The occurrence rate of abnormal grain growth was 10 times at 100 times magnification.
It was indicated by the area ratio when the visual field was examined.

【0053】表から本発明鋼である鋼B、FおよびH
と比較鋼のうち鋼RとTが本発明で規定した条件で加熱
処理した場合に異常粒成長しないことが明らかである。
Table 3 shows that the steels B, F and H of the steels of the present invention were obtained.
It is clear that, among the comparative steels, the steels R and T do not undergo abnormal grain growth when subjected to heat treatment under the conditions specified in the present invention.

【0054】(実施例2) 前記の実施例1で作製した鋼B、FおよびH〜Xの鋼片
を1190℃に加熱してから、1190〜1000℃の
温度で30mm直径の丸棒に熱間鍛造した。こうして得
られた熱間鍛造後の丸棒の中心部からJIS3号シャル
ピー衝撃試験片を切り出し、表面硬化処理として930
℃×6hr(炭素ポテンシャル:0.8%)の浸炭処理
を行った後油焼入れし、更に、160℃で焼戻しを行っ
た。次いで、衝撃試験と共に試験片中心部すなわち芯部
の硬度測定を行った。
(Example 2) The steel slabs B, F and H to X prepared in Example 1 were heated to 1190 ° C, and then heated at a temperature of 1190 to 1000 ° C into a 30 mm diameter round bar. Forged. A JIS No. 3 Charpy impact test piece was cut out from the center of the thus obtained hot-forged round bar and subjected to 930 as a surface hardening treatment.
After carburizing at 6 ° C. × 6 hours (carbon potential: 0.8%), oil quenching was performed, and further tempering was performed at 160 ° C. Next, the hardness of the center of the test piece, that is, the core was measured together with the impact test.

【0055】試験結果を表に示す。表から本発明鋼
である鋼B、FおよびHはHv300以上の芯部硬度と
20J/cm2 以上の衝撃値を有し、これらの鋼を素材
とする表面硬化部品は自動車や産業機械が使用される過
酷な環境においても充分な耐久性を発揮できることが分
かる。一方、比較鋼は少なくとも芯部硬さと衝撃値のい
ずれかが低く、表面硬化部品の実環境での耐久性は極め
て劣化したものとなってしまう。
Table 4 shows the test results. From Table 4 , steels B, F and H of the present invention have a core hardness of Hv 300 or more and an impact value of 20 J / cm 2 or more. It can be seen that sufficient durability can be exhibited even in the harsh environment in which it is used. On the other hand, in the comparative steel, at least one of the core hardness and the impact value is low, and the durability of the surface-hardened component in a real environment is extremely deteriorated.

【0056】(実施例3) 前記の実施例1で作製した鋼B、F、H、RおよびTの
鋼片を1180℃で真空中の熱処理を行い、一旦常温ま
で0.25℃/sの冷却速度で冷却した。その後、11
00℃に加熱してから、1100〜1000℃の温度で
30mm直径の丸棒に熱間鍛造し、更に、こうして得ら
れた熱間鍛造後の丸棒の中心部からJIS3号シャルピ
ー衝撃試験片を切り出し、表面硬化処理として930℃
×6hr(炭素ポテンシャル:0.8%)の浸炭処理を
行った後油焼入れし、更に、170℃で焼戻しを行っ
た。次いで、衝撃試験と共に試験片中心部硬度すなわち
芯部硬度の測定を行った。
Example 3 The steel slabs of the steels B, F, H, R and T produced in Example 1 were heat-treated in a vacuum at 1180 ° C., and temporarily cooled to room temperature at a rate of 0.25 ° C./s. Cool at the cooling rate. Then, 11
After heating to 00 ° C., hot forging into a 30 mm diameter round bar at a temperature of 1100 to 1000 ° C., and a JIS No. 3 Charpy impact test specimen from the center of the hot forged round bar thus obtained. Cut out, 930 ° C as surface hardening treatment
After performing carburizing treatment of × 6 hr (carbon potential: 0.8%), oil quenching was performed, and further tempering was performed at 170 ° C. Next, the center hardness of the test piece, that is, the core hardness was measured together with the impact test.

【0057】試験結果を表に示す。表から本発明鋼
である鋼B、FおよびHはHv300以上の芯部硬度と
20J/cm2 以上の衝撃値を有し、これらの鋼を素材
とする表面硬化部品は自動車や産業機械が使用される過
酷な環境においても充分な耐久性を発揮できることが分
かる。一方、前記実施例1において本発明で規定した条
件で加熱処理した場合に異常粒成長しなかった比較鋼の
RとTは芯部硬さと衝撃値のいずれかが低く、表面硬化
部品の実環境での耐久性は極めて劣化したものとなって
しまう。
Table 5 shows the test results. From Table 5 , steels B, F and H, which are the steels of the present invention, have a core hardness of Hv 300 or more and an impact value of 20 J / cm 2 or more. It can be seen that sufficient durability can be exhibited even in the harsh environment in which it is used. On the other hand, R and T of the comparative steel, which did not undergo abnormal grain growth when subjected to the heat treatment under the conditions specified in the present invention in Example 1 above, had lower core hardness and / or impact value, indicating that the actual environment Endurance is extremely deteriorated.

【0058】[0058]

【表1】 [Table 1]

【表2】 [Table 2]

【表3】 [Table 3]

【表4】 [Table 4]

【表5】 [Table 5]

【発明の効果】以上説明したように、本発明による低コ
スト型の表面硬化部品は強度と靱性に優れ、異常粒成長
も生じないので、自動車用や産業機械用などの各種機械
構造部品、特に歯車を代表とする表面硬化部品として利
用することができる。この表面硬化部品は、本発明の耐
粗粒化肌焼鋼を素材とし、これに本発明方法を適用する
ことによって、比較的容易に製造することができる。
As described above, the low-cost surface-hardened parts according to the present invention are excellent in strength and toughness, and do not cause abnormal grain growth, so that various mechanical structural parts such as those for automobiles and industrial machines, in particular, It can be used as a surface hardened part represented by a gear. This surface hardened part can be manufactured relatively easily by using the coarse-grained case hardening steel of the present invention as a raw material and applying the method of the present invention thereto.

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) C22C 38/00 - 38/60 C21D 8/00 ──────────────────────────────────────────────────続 き Continued on the front page (58) Field surveyed (Int. Cl. 7 , DB name) C22C 38/00-38/60 C21D 8/00

Claims (4)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】重量%で、C:0.10〜0.30%、S
i:0.01〜0.50%、Mn:0.60〜2.00
%、Cr:2.0%以下、Mo:0.05〜1.0%
Nb:0.020〜0.080%、Ti:0.100%
以下、Al:0.100%以下、B:0.0010〜
0.0100%を含有し、残部はFeおよび不可避不純
物からなり、不純物中のPは0.025%以下、Sは
0.040%以下およびNは0.0100%以下で、且
つ、下記fn1およびfn2の値が共に0以下であるこ
とを特徴とする耐粗粒化肌焼鋼。 fn1=8[%N]−2[%Ti]−[%Nb] fn2=3.4[%N]−[%Ti] 但し、[%X]は元素Xの重量%である。
C. 0.10 to 0.30% by weight, S
i: 0.01 to 0.50%, Mn: 0.60 to 2.00
%, Cr: 2.0% or less, Mo: 0.05 to 1.0% ,
Nb: 0.020 to 0.080%, Ti: 0.100%
Hereinafter, Al: 0.100% or less, B: 0.0010
0.0100%, and the balance consists of Fe and unavoidable impurities. P in the impurities is 0.025% or less, S is 0.040% or less, and N is 0.0100% or less. A coarse-grained case hardened steel, wherein both values of fn2 are 0 or less. fn1 = 8 [% N] -2 [% Ti]-[% Nb] fn2 = 3.4 [% N]-[% Ti] where [% X] is the weight% of the element X.
【請求項2】素材が、重量%で、C:0.10〜0.3
0%、Si:0.01〜0.50%、Mn:0.60〜
2.00%、Cr:2.0%以下、Mo:0.05〜
1.0%、Nb:0.020〜0.080%、Ti:
0.100%以下、Al:0.100%以下、B:0.
0010〜0.0100%を含有し、残部はFeおよび
不可避不純物からなり、不純物中のPは0.025%以
下、Sは0.040%以下およびNは0.0100%以
下で、且つ、下記fn1およびfn2の値が共に0以下
の耐粗粒化肌焼鋼であって、表面硬化処理後にHv30
0以上の芯部硬度と20J/cm2 以上の衝撃値を有す
ることを特徴とする強度と靱性に優れた表面硬化部品。 fn1=8[%N]−2[%Ti]−[%Nb] fn2=3.4[%N]−[%Ti] 但し、[%X]は元素Xの重量%である。
2. The material is, by weight%, C: 0.10 to 0.3.
0%, Si: 0.01 to 0.50%, Mn: 0.60
2.00%, Cr: 2.0% or less, Mo: 0.05-
1.0%, Nb: 0.020 to 0.080%, Ti:
0.100% or less, Al: 0.100% or less, B: 0.
0010-0.0100%, the balance being Fe and
Consisting of unavoidable impurities, P in the impurities is 0.025% or less
Below, S is 0.040% or less and N is 0.0100% or less.
Below, and the values of fn1 and fn2 below are both 0 or less
Is a coarse-grained case hardening steel having an Hv of 30 after surface hardening treatment.
A surface-hardened part having excellent strength and toughness, having a core hardness of 0 or more and an impact value of 20 J / cm 2 or more. fn1 = 8 [% N] -2 [% Ti]-[% Nb] fn2 = 3.4 [% N]-[% Ti] where [% X] is the weight% of the element X.
【請求項3】重量%で、C:0.10〜0.30%、S
i:0.01〜0.50%、Mn:0.60〜2.00
%、Cr:2.0%以下、Mo:0.05〜1.0%、
Nb:0.020〜0.080%、Ti:0.100%
以下、Al:0.100%以下、B:0.0010〜
0.0100%を含有し、残部はFeおよび不可避不純
物からなり、不純物中のPは0.025%以下、Sは
0.040%以下およびNは0.0100%以下で、且
つ、下記fn1およびfn2の値が共に0以下である耐
粗粒化肌焼鋼を、表面硬化処理に先立って1150℃以
上に加熱してから熱間鍛造することを特徴とする強度と
靱性に優れた表面硬化部品の製造方法。 fn1=8[%N]−2[%Ti]−[%Nb] fn2=3.4[%N]−[%Ti] 但し、[%X]は元素Xの重量%である。
3. C: 0.10 to 0.30% by weight, S
i: 0.01 to 0.50%, Mn: 0.60 to 2.00
%, Cr: 2.0% or less, Mo: 0.05 to 1.0%,
Nb: 0.020 to 0.080%, Ti: 0.100%
Hereinafter, Al: 0.100% or less, B: 0.0010
0.0100%, the balance being Fe and inevitable impurities
P in impurities is 0.025% or less, and S is
0.040% or less and N is 0.0100% or less, and
In addition, the values of fn1 and fn2 below are both 0 or less.
A method for producing a surface-hardened part having excellent strength and toughness, comprising heating a coarse-grained case hardened steel to 1150 ° C. or more prior to surface hardening and then hot forging. fn1 = 8 [% N] -2 [% Ti]-[% Nb] fn2 = 3.4 [% N]-[% Ti] where [% X] is the weight% of the element X.
【請求項4】重量%で、C:0.10〜0.30%、S
i:0.01〜0.50%、Mn:0.60〜2.00
%、Cr:2.0%以下、Mo:0.05〜1.0%、
Nb:0.020〜0.080%、Ti:0.100%
以下、Al:0.100%以下、B:0.0010〜
0.0100%を含有し、残部はFeおよび不可避不純
物からなり、不純物中のPは0.025%以下、Sは
0.040%以下およびNは0.0100%以下で、且
つ、下記fn1およびfn2の値が共に0以下である耐
粗粒化肌焼鋼を、分塊、圧延および熱処理の少なくとも
1つの工程を1150℃以上に加熱して行い、その後鍛
造し表面硬化処理することを特徴とする強度と靱性に優
れた表面硬化部品の製造方法。
4. C .: 0.10 to 0.30% by weight, S
i: 0.01 to 0.50%, Mn: 0.60 to 2.00
%, Cr: 2.0% or less, Mo: 0.05 to 1.0%,
Nb: 0.020 to 0.080%, Ti: 0.100%
Hereinafter, Al: 0.100% or less, B: 0.0010
0.0100%, the balance being Fe and inevitable impurities
P in impurities is 0.025% or less, and S is
0.040% or less and N is 0.0100% or less, and
In addition, the values of fn1 and fn2 below are both 0 or less.
A surface-hardened part excellent in strength and toughness, characterized in that at least one of the steps of lumping, rolling and heat treatment is performed by heating the coarse-grained case hardened steel to 1150 ° C. or higher, and then forging and surface hardening. Manufacturing method.
JP07101242A 1995-04-25 1995-04-25 Coarse-grained case hardened steel, surface-hardened parts excellent in strength and toughness, and method for producing the same Expired - Fee Related JP3075139B2 (en)

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