JP2022042552A - Framed deck, and manufacturing method of framed deck - Google Patents

Abstract

To provide a framed deck which enables an awning, a light, and the like to be attached onto to the deck.SOLUTION: The framed deck comprises deck materials 1, 1,,,, a deck material fixing bracket 2, a plurality of frames 3, 4, and frame fixing brackets 5, 6. Each deck material 1 has an upper engaging portion 7 and a lower engaging portion 8 and is placed with a space 53 from each other. The deck material fixing bracket 2 is placed in a space 53 between deck materials 1, is engaged with the lower engaging portion 8 and pushes down and fixes the deck material 1. The frames 3, 4 are placed on the deck material 1, the frame fixing brackets 5, 6 are placed in space 53 between the deck materials 1 and engaged with the upper engaging portion 7 to thereby attract the frames 3 and 4 toward the deck materials 1 and fix the same.SELECTED DRAWING: Figure 1

Description

The present invention relates to a deck with a frame in which a frame is provided on the deck, and a method for manufacturing the same.

A deck may be provided in the garden of a house for family gatherings (see, for example, Patent Document 1), but there has been a request to install a sunshade, lighting, etc. on the deck.

Japanese Unexamined Patent Publication No. 2017-72007

In view of the above-mentioned circumstances, an object of the present invention is to provide a deck with a frame on which a awning, lighting, etc. can be mounted, and a method for manufacturing the deck with a frame.

In order to achieve the above problems, the deck with a frame according to the invention according to claim 1 includes a deck material, a deck material fixing bracket, a frame and a frame fixing bracket, and the deck material has an upper engaging portion and a lower engaging portion. The deck material fixing bracket is arranged in the gap between the deck materials, engages with the lower engaging part, and presses the deck material downward to fix the frame. Is placed on the deck material, and the frame fixing bracket is placed in the gap between the deck materials, and is characterized by engaging with the upper engaging part and attracting and fixing the frame to the deck material. do.

In the method for manufacturing a deck with a frame according to the second aspect of the present invention, a deck material having an upper engaging portion and a lower engaging portion is arranged with a gap, and a deck material fixing bracket inserted in the gap between the deck materials is placed below. Engage with the engaging part and press the deck material downward to fix it, insert it from the edge of the deck material into the gap between the deck materials, place the frame fixing bracket, and place the frame on the deck material It is characterized in that it is attracted to and fixed to the deck material with a frame fixing bracket engaged with the joint.

The deck with a frame according to the invention according to claim 1 includes a deck material, a deck material fixing bracket, a frame, and a frame fixing bracket, and the deck material has an upper engaging portion and a lower engaging portion with a gap. The deck material fixing bracket is arranged in the gap between the deck materials, engages with the lower engaging part and presses the deck material downward to fix it, and the frame is placed on the deck material. The frame fixing bracket is placed in the gap between the deck materials and engages with the upper engaging part to attract and fix the frame to the deck material, so that the deck material is machined with notches, holes, etc. The frame can be installed on the deck material without any work, and the construction is easy.

In the method for manufacturing a deck with a frame according to the second aspect of the present invention, a deck material having an upper engaging portion and a lower engaging portion is arranged with a gap, and a deck material fixing bracket inserted in the gap between the deck materials is placed below. Engage with the engaging part and press the deck material downward to fix it, insert it from the edge of the deck material into the gap between the deck materials, place the frame fixing bracket, and place the frame on the deck material By attracting and fixing to the deck material with the frame fixing bracket engaged with the joint part, the frame can be installed on the deck material without processing cutouts or holes in the deck material, and construction is easy. Is.

FIG. 6 is a cross-sectional view taken along the line AA of FIG. FIG. 4 is a cross-sectional view taken along the line BB of FIG. It is an X arrow view of FIG. It is a front view which shows one Embodiment of the deck with a frame of this invention. It is a side view of the deck with the same frame. It is a plan view of the deck with the same frame. It is an exploded perspective view of the part which fixes a frame to a deck material. It is a front view which shows the construction procedure of the deck with the same frame. It is a front view which shows the construction procedure (continuation of FIG. 8-1) of the deck with the same frame. It is a front view which shows the construction procedure (continuation of FIG. 8-2) of the deck with the same frame. It is a front view which shows the connection part of a column and a beam, (a) shows the state in a normal state, (b) and (c) show the state when a lateral load is applied by an earthquake or the like. As a comparative example, it is a front view showing a connecting portion between a column and a beam when the column end cap is not attached. (A) is a normal state, and (b) and (c) are lateral loads due to an earthquake or the like. Shows the state when it works.

Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 to 7 show an embodiment of a deck with a frame according to the present invention. In the deck with the present frame, as shown in FIGS. 4 to 6, a simple structure 15 assembled in a cubic shape is installed on the deck 14 installed along the outer wall 13 in the garden of the house.
The simple structure 15 includes four pillars 3 erected at intervals in the front-rear direction and the left-right direction, a beam 9 erected between the upper ends of the pillars 3, and a lower frame attached between the lower ends of the pillars 3. Has 4 and. As shown in FIG. 1, a hook 16 is attached to the beam 9, and a sheet-shaped awning 17 is attached by being hooked on the hook 16. As shown in FIG. 6, the awning 17 closes the opening surrounded by the beam 9 so as to create a shade on the deck 14.

As shown in FIGS. 4 to 6, the deck 14 supports the large pull 18 with a bundle pillar 19 and is installed in the left-right direction at intervals in the front-rear direction, and the deck materials 1, 1, ... Are placed on the large pull 18. They are mounted side by side in the left-right direction, and the curtain plate 20 is attached to the three edges except the outer wall 13 side, and the end surface and side surface of the deck material 1 and the end surface and side surface of the large pull 18 are hidden by the curtain plate 20.
The deck material 1 is extruded from a synthetic resin mixed with wood powder, and is formed in a plate shape having a hollow portion as shown in FIG. 1, and an upper engaging portion 7 is formed on both edge portions. And the lower engaging portion 8 is provided so as to project laterally. The deck material 1 is arranged with a gap 53 in the left-right direction, and the deck material fixing bracket 2 arranged in the gap 53 between the deck materials 1 is engaged with the lower engaging portion 8 and pulled with a screw 21 from above. By screwing it to 18, it is pressed downward and fixed to the large pull 18.

As shown in FIGS. 1 and 2, a pillar fixing bracket (frame fixing bracket) 5 and a lower frame fixing bracket (frame fixing bracket) 6 are arranged above the deck material fixing bracket 2 in the gap 53 between the deck materials 1. Has been done. The pillar fixing bracket 5 and the lower frame fixing bracket 6 are formed by cutting an aluminum profile having a U-shaped cross section having a pair of leg pieces 54, 54 to a predetermined length, and the pillar fixing bracket 5 is for fixing the lower frame. It is longer than the metal fitting 6. Both metal fittings 5 and 6 have bolts 22 protruding above the gap 53 between the deck materials 1, two pillar fixing metal fittings 5 and one lower frame fixing metal fitting 6.

As shown in FIG. 7, the pillar 3 is formed of a hollow aluminum profile having a substantially square cross section. The pillar 3 is provided with a tapping hole 23 on the inner surface side of the wall around the four circumferences.
A pillar-side fixing bracket 24 is provided at the lower end of the pillar 3. The pillar-side fixing bracket 24 is composed of a square plate 25 made of stainless steel and a cylindrical portion 26 having a cross section slightly smaller than that of the pillar 3 made of an aluminum profile, and screws 27 inserted from below into the four corners of the plate 25. Is screwed into the tapping hole 28 formed in the tubular portion 26 to be integrated. As shown in FIGS. 2 and 7, the plate 25 has the same outer shape as the outer shape of the pillar 3, and has a bolt insertion hole 29 into which the bolt 22 of the pillar fixing bracket 5 is inserted and a drain hole 30. It has been formed. Then, the bolt 22 is inserted into the bolt insertion hole 29, the plate 25 is placed on the deck material 1, and the nut 31 is screwed into the bolt 22 protruding from the plate 25 and tightened, whereby the pillar-side fixing bracket 24 is formed. It is fixed to the deck material 1. Then, the lower end of the pillar 3 is fitted around the tubular portion 26, the lower end surface of the pillar 3 is placed on the plate 25, and the pillar 3 and the tubular portion 26 are screwed from the sides 32 and 33. Is fixed. In this way, the pillar 3 is attracted to and fixed to the deck material 1 by the pillar fixing bracket 5 engaged with the upper engaging portion 7 of the deck material 1.

As shown in FIGS. 1 and 7, the lower frame 4 includes a lower frame main body 34 having a groove-shaped cross section formed of an aluminum profile, and a grain plate 35 made of an aluminum profile that is fitted and attached to the lower frame main body 34 from above. It is composed of. The lower frame main body 34 has a bolt insertion hole 36 through which the bolt 22 of the lower frame fixing bracket 6 is inserted in the prospect wall, and the bolt 22 is inserted through the bolt insertion hole 36 and placed on the deck material 1 and protrudes. By screwing and tightening the nut 31 to the bolt 22, the nut 31 is attracted to and fixed to the deck material 1.
Further, a connecting metal fitting 37 having an L-shaped cross section is attached to the end portion of the lower frame main body 34 in the longitudinal direction with a screw 38 from above, and the screw 33 inserted into the vertical piece of the connecting metal fitting 37 penetrates the pillar 3. By screwing into the female screw hole formed in the tubular portion 26, the longitudinal end portion of the lower frame main body 34 is fixed to the pillar 3. On top of that, the eye plate 35 is fitted and attached to the lower frame main body 34 from above, so that the bolt 22, the nut 31, and the connection fitting 37 are hidden by the eye plate 35.

As shown in FIG. 1, the beam 9 is made of an aluminum profile and is formed in a cylindrical shape having a substantially rectangular cross section. A column-beam connector 10 is attached to the side surface of the upper end of the column 3. The beam-column connector 10 is formed by bending a metal plate into a U-shape, and has an upper wall 39, a lower wall 40, and a vertical wall 41, and the vertical wall 41 is brought into contact with the side surface of the column 3 and screwed. It is fixed by 42, the upper wall 39 is in contact with the lower surface of the upper wall 43 of the beam 9 and is fixed by the screw 44 from above, and the lower wall 40 is in contact with the lower surface of the lower wall 45 of the beam 9. It is fixed with a screw 46 from below. A groove 47 is formed on the lower surface of the beam 9 along the longitudinal direction, and the column-beam connector 10 is hidden by engaging and attaching the eye plate 48 to the groove 47 from below.

As shown in FIGS. 1 and 3, a pillar end cap 11 made of a stainless steel plate is attached to the upper end of the pillar 3 to close the edge of the pillar 3. The pillar end cap 11 is fixed to the end surface of the pillar 3 with a screw 49 screwed into the tapping hole 23 of the pillar 3. The column end cap 11 integrally has an extension portion 12, 12 that abuts on the upper surface of the two beams 9, 9 connected to the column 3 and extends to the beam 9, 9 side, and the extension portion 12 , 12 are fixed to the beam-column connector 10 together with the beam 9 with a screw 44 screwed into the upper wall 39 of the column-beam connector 10, and further fixed to the upper wall 43 of the beam 9 with a screw 50 from above.

As shown in FIG. 10A, when a lateral load acts on the simple structure 15 due to shaking of an earthquake, strong wind, or a person leaning against the pillar 3 when the pillar end cap 11 is not provided, FIG. 10 (a) shows. As shown in b) and (c), a gap 51 is formed between the upper end of the beam 9 and the column 3 (part a in the figure) or between the lower end of the beam 9 and the column 3 (part b in the figure), and as a result, it is simple. The structure 15 shakes.
On the other hand, in the deck with the present frame, as shown in FIG. 9A, the pillar end cap 11 is attached to the upper end of the pillar 3 to close the edge of the pillar 3 and the extended portion of the pillar end cap 11. Since the 12 is brought into contact with the upper surface of the beam 9 and fixed to the beam 9, even if a lateral load acts on the simple structure 15 due to shaking of an earthquake, strong wind, or a person leaning against the pillar 3, FIG. 9 ( As shown in b) and (c), since there is no gap between the upper end of the beam 9 and the column 3 (part a in the figure) or between the lower end of the beam 9 and the column 3 (part b in the figure), it is a simple structure. It has the effect of suppressing the shaking of 15.

Next, the construction procedure of the deck with this frame will be described. First, the bundle pillar 19 is installed at a predetermined position, and the large pull 18 is erected on the bundle pillar 19.
Next, the deck materials 1, 1, ... Are attached on the large pull 18. An end fixing bracket 52 is attached to the end of the large pull 18 as shown in FIG. 8-1 (a), and as shown in FIG. 8-1 (b), the deck material 1 at the end is attached. The side portion on one side is screwed to the end fixing bracket 52 from the side, and the deck material fixing bracket 2 is engaged with the lower engaging portion 8 on the other side and screwed to the large pull 18 from above. .. Next, as shown in FIG. 8-1 (c), the lower engaging portion 8 on one side is engaged with the deck material fixing bracket 2 while tilting the adjacent deck material 1, and the large pull 18 It is placed on top, and as shown in FIG. 8-1 (d), the deck material fixing bracket 2 is engaged with the lower engaging portion 8 on the other side and screwed to the large pull 18 from above. This is repeated in sequence, and as shown in FIG. 8-2 (e), all the deck materials 1, 1, ... Are mounted on the large draw 18.
Next, as shown in FIG. 8-2 (f), the pillar fixing bracket 5 and the lower frame fixing bracket 6 are inserted into the gap 53 between the deck materials 1 from the edges of the deck materials 1, 1, ... Hold the tip by hand and slide it to the specified position. Since the pillar fixing bracket 5 and the lower frame fixing bracket 6 have a pair of leg pieces 54, 54, the lower end portions of the leg pieces 54, 54 are the lower engaging portion 8 of the deck material 1 and the deck material fixing bracket 2. By placing it on top, it will not fall down even if you release your hand.
Next, as shown in FIG. 8-2 (g), the pillar-side fixing bracket 24 in which the plate 25 and the tubular portion 26 are integrated in advance is inserted into the bolt insertion hole 29 of the plate 25, and the bolt 22 of the pillar fixing bracket 5 is inserted. Is inserted and placed on the deck material 1.
Next, as shown in FIG. 8-2 (h), after attaching the connection fitting 37 to the end of the lower frame main body 34, the lower frame main body 34 is inserted into the bolt insertion hole 36 and the bolt 22 of the lower frame fixing bracket 6 is attached. Is inserted and placed on the deck material 1.
Next, as shown in FIG. 8-3 (i), by screwing and tightening the nut 31 to the bolt 22 of the pillar fixing bracket 5 and the lower frame fixing bracket 6, the pillar side fixing bracket 24 and the lower frame main body 34 are tightened. Is attracted to and fixed to the deck material 1.
Next, as shown in FIG. 8-3 (j), the lower end portion of the pillar 3 is fitted to the pillar side fixing bracket 24 from above. At that time, the column-beam connecting tool 10 is attached to the column 3 in advance on the side surface of the upper end portion.
Next, as shown in FIG. 8-3 (k), the pillar 3 is fixed to the pillar-side fixing bracket 24 with the screw 32, and the connecting fitting 37 is fixed to the pillar-side fixing bracket 24 with the screw 33.
Next, as shown in FIG. 8-3 (l), the eye plate 35 is fitted and attached to the lower frame main body 34 from above.
After that, the beam 9 is erected between the columns 3 by inserting the beam-column connector 10 attached to the column 3 into the end of the beam 9 and fixing the beam 9 to the beam 9.
After that, the column end cap 11 is attached to the upper end of the column 3, the edge of the upper end of the column 3 is closed by the column end cap 11, and the extending portion 12 of the column end cap 11 is fixed to the upper surface of the beam 9. The pillar 3 and the beam 9 are connected.

As described above, in the deck with this frame, the deck material 1, 1, ..., the deck material fixing bracket 2, the frame (pillar and lower frame) 3, 4 and the frame fixing bracket (pillar fixing bracket, lower frame fixing bracket) The deck material 1 has an upper engaging portion 7 and a lower engaging portion 8 and is arranged with a gap 53, and the deck material fixing bracket 2 has a gap between the deck materials 1. Arranged in 53, the deck material 1 is pressed downward and fixed by engaging with the lower engaging portion 8, and the frames 3 and 4 are placed on the deck material 1 and the frame fixing brackets 5 and 5 are placed. 6 is arranged in the gap 53 between the deck materials 1 and engages with the upper engaging portion 7 to attract and fix the frames 3 and 4 to the deck material 1, so that the deck material 1 has notches, holes, etc. The frames 3 and 4 can be installed on the deck material 1 without any processing, and the construction is easy.

In the method of manufacturing a deck with this frame, deck materials 1, 1, ... Having an upper engaging portion 7 and a lower engaging portion 8 are arranged with a gap 53, and the deck material is inserted into the gap 53 between the deck materials 1. The fixing bracket 2 is engaged with the lower engaging portion 8 and the deck material 1 is pressed downward to fix it, and the frame fixing brackets 5 and 6 are arranged by inserting the fixing bracket 2 into the gap 53 between the deck materials 1 from the edge of the deck material 1. Then, the frames 3 and 4 placed on the deck material 1 are attracted to and fixed to the deck material 1 by the frame fixing metal fittings 5 and 6 engaged with the upper engaging portion 7, so that the deck material 1 is notched and fixed. The frames 3 and 4 can be installed on the deck material 1 without processing holes or the like, and the construction is easy.

The frame is a pillar 3, and the pillar 3 has a pillar-side fixing bracket 24 at the lower end thereof, and the prospective wall (plate) 25 of the pillar-side fixing bracket 24 and the frame fixing bracket 5 form an upper engaging portion 7 of the deck material 1. Since the pillar 3 is sandwiched, the pillar 3 can be stably erected on the deck material 1.
The frame is a horizontal frame (lower frame) 4, and since the upper engaging portion 7 of the deck material 1 is sandwiched between the prospective wall of the horizontal frame 4 and the frame fixing bracket 6, the horizontal frame 4 is placed on the deck material 1. Can be installed stably.
Since the frame fixing brackets 5 and 6 have a pair of leg pieces 54 and 54 and a bolt 22 protruding from the gap 53 between the deck members 1 and can be inserted from the edge of the deck member 1, the frame fixing brackets 5 and 6 6 can be easily arranged at a predetermined position by sliding 6 in the longitudinal direction of the deck material 1 through the gap 53 between the deck materials 1, and the workability is good.

Further, the simple structure 15 includes a column 3, a beam 9, a column-beam connector 10, and a column end cap 11, and the column-beam connector 10 is fixed to the side surface of the column 3 and has an end portion of the beam 9. The column end cap 11 closes the edge of the column 3 and has an extending portion 12 extending to the beam 9 side, and the extending portion 12 hits the upper surface of the beam 9. Since it is in contact with the beam 9 and fixed to the beam 9, a neat and good-looking design can be obtained, and the column 3 and the beam 9 can be firmly connected by preventing a gap from being opened between the columns and the beams.
Since the extension portion 12 is fixed to the column-beam connector 10, the extension portion 12 can be firmly fixed to the beam 9.
Since the column-beam connector 10 is fixed to the beam 9 with screws 46 from below, and the column end cap 11 is fixed to the beam 9 with screws 44 and 50 from above, the column 3 and the beam 9 are fixed. It is possible to prevent gaps on both the upper end side and the lower end side of the joint surface of the simple structure 15, and the effect of suppressing the shaking of the simple structure 15 is high.
The pillar 3 has a tapping hole 23, and the pillar end cap 11 is fixed to the pillar 3 with a screw 49 screwed into the tapping hole 23 of the pillar 3, so that the pillar end cap 11 can be easily and securely attached. Can be fixed to the pillar 3.
Since the pillar end cap 11 is made of metal, it has high strength even in the form of a thin plate, and the effect of suppressing the shaking of the simple structure 15 is surely exhibited while maintaining a neat design.

The present invention is not limited to the embodiments described above. The configuration and use of the frame can be changed as appropriate. For example, the frame is not limited to one pillar for mounting lighting, or four pillars and four lower frames as in the embodiment. There are 4 pillars with 2 or 3 lower frames, 6 pillars, multiple pillars arranged in a straight line, and cross members erected on or between the pillars to form a fence. It may be. Further, the material and shape of the frame fixing bracket can be changed as appropriate. The material of the deck material and the composition such as the large pull that supports the deck material do not matter.

1 Deck material 2 Deck material fixing bracket 3 Pillar (frame)
4 Lower frame (frame)
5 Pillar fixing bracket (frame fixing bracket)
6 Lower frame fixing bracket (frame fixing bracket)
7 Upper engaging part 8 Lower engaging part 9 Beam 10 Column-beam connector 11 Column end cap 12 Extension 14 Deck 15 Simple structure

Claims (2)

It is equipped with a deck material, a deck material fixing bracket, a frame, and a frame fixing bracket. The deck material has an upper engaging portion and a lower engaging portion, and is arranged with a gap. The deck material fixing bracket is a deck. It is placed in the gap between the materials, engages with the lower engaging part and presses the deck material downward to fix it, the frame is placed on the deck material, and the frame fixing brackets are between the deck materials. A deck with a frame that is placed in the gap between the two and engages with the upper engaging part to attract and fix the frame to the deck material. The deck material having the upper engaging part and the lower engaging part is arranged with a gap, and the deck material fixing bracket inserted in the gap between the deck materials is engaged with the lower engaging part and the deck material is pressed downward. After fixing, insert the frame fixing bracket into the gap between the deck materials from the edge of the deck material, place the frame fixing bracket, and attract the frame placed on the deck material to the deck material with the frame fixing bracket engaged with the upper engaging part. A method of manufacturing a deck with a frame, which is characterized by being fixed.

Images