JP2021048808A - Processed food dough and method for producing processed food - Google Patents

Processed food dough and method for producing processed food Download PDF

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JP2021048808A
JP2021048808A JP2019175058A JP2019175058A JP2021048808A JP 2021048808 A JP2021048808 A JP 2021048808A JP 2019175058 A JP2019175058 A JP 2019175058A JP 2019175058 A JP2019175058 A JP 2019175058A JP 2021048808 A JP2021048808 A JP 2021048808A
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processed food
mass
dough
food dough
meat
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JP7376298B2 (en
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邦彦 徳永
Kunihiko Tokunaga
邦彦 徳永
香織 室賀
Kaori Muroga
香織 室賀
雅司 柑本
Masashi Kojimoto
雅司 柑本
敏樹 岡崎
Toshiki Okazaki
敏樹 岡崎
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Nisshin Oillio Group Ltd
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Abstract

To provide a minced meat or minced meat-like processed food that has improved texture and juiciness, and a method for producing a processed food dough to obtain said processed food.SOLUTION: Provided is a method for producing a minced meat processed food dough or minced meat-like processed food dough containing a structured soybean protein, and the method includes a step in which a part or all of the structured soybean protein is added in a state of water content of 10 mass% or less. Provided is a method for producing a minced meat processed food dough or minced meat-like processed food dough in which the grain size of the structured soybean protein added in a state of water content of 10 mass% or less is under a sieve opening of 5600 μm and above a sieve opening of 350 μm.SELECTED DRAWING: None

Description

本発明は、挽肉または挽肉様の加工食品生地および加工食品の製造方法に関する。 The present invention relates to minced meat or ground meat-like processed food dough and a method for producing processed food.

植物性蛋白をエクストルーダーで処理して得られる組織状植物性蛋白は、弾力のある食感を有するので、肉様蛋白食品の原材料に適している。肉様蛋白食品は、味や風味を改良するために、組織状大豆蛋白の原料に、調味成分を吸着させた微粒シリカゲルを添加する方法が開発されている(特許文献1)。また、調味成分を包接させたサイクロデキストリンを添加する方法が開発されている(特許文献2)。しかしながら、特許文献1、2においては、肉様蛋白食品の味の改良は行われているものの、挽肉加工食品が有しているようなジューシー感やソフト感、ほぐれ感を、肉様蛋白食品に付与することついては何ら検討されていなかった。 Tissued vegetable protein obtained by treating vegetable protein with an extruder has an elastic texture and is therefore suitable as a raw material for meat-like protein foods. For meat-like protein foods, a method of adding fine silica gel having a seasoning component adsorbed to a raw material of structured soybean protein has been developed in order to improve the taste and flavor (Patent Document 1). Further, a method of adding cyclodextrin in which a seasoning component is included has been developed (Patent Document 2). However, in Patent Documents 1 and 2, although the taste of meat-like protein foods has been improved, the juiciness, softness, and loosening feeling of minced meat-like foods are given to meat-like protein foods. No consideration was given to granting.

また、挽肉加工食品の食感に、ソフト感、ジュージー感を付与し、さらに加熱時のドリップを低減させる方法として、分離大豆蛋白を使用したエマルションカード法が挙げられる(例えば、特許文献3)。しかしながら、エマルションカードの使用量が増えると、練り製品様の食感や均一感が出やすく、特に、組織状植物性蛋白を主原料にした挽肉様の加工食品に添加すると、挽肉様の食感、特にジューシー感が損なわれる問題があった。 Further, as a method of imparting a soft feeling and a juicy feeling to the texture of minced meat processed foods and further reducing drip during heating, an emulsion card method using separated soybean protein can be mentioned (for example, Patent Document 3). However, as the amount of emulsion curd used increases, the texture and uniform texture of a paste product are likely to appear, and in particular, when added to a processed food product like minced meat containing structured vegetable protein as the main raw material, the texture of minced meat becomes more pronounced. In particular, there was a problem that the juiciness was impaired.

特開平6−98685号公報Japanese Unexamined Patent Publication No. 6-98685 特開平6−98686号公報Japanese Unexamined Patent Publication No. 6-98686 特開平6−245710号公報Japanese Unexamined Patent Publication No. 6-245710

したがって、食感、ジューシー感が改善された挽肉または挽肉様の加工食品の開発が望まれていた。特に、近年需要が高まりつつある畜肉を使用しない所謂ミートレスにおいて、挽肉様の食感、ジュージー感を有する、加工食品の開発が望まれていた。 Therefore, it has been desired to develop minced meat or minced meat-like processed foods having improved texture and juiciness. In particular, in so-called meatless foods that do not use livestock meat, whose demand has been increasing in recent years, it has been desired to develop processed foods having a texture and juiciness similar to minced meat.

本発明の課題は、食感、ジュージー感が改善された挽肉または挽肉様の加工食品および当該加工食品を得るための加工食品生地、の製造方法を提供することである。 An object of the present invention is to provide a method for producing minced meat or ground meat-like processed foods having improved texture and juiciness, and processed food doughs for obtaining the processed foods.

本発明者らは、上記課題を達成するために鋭意検討した。その結果、挽肉または挽肉様の加工食品生地を調製する際に、加える組織状大豆蛋白の一部または全部を、水や調味液で戻す(膨潤させる)ことなく、水分が10質量%以下の状態でそのまま加えることにより、挽肉または挽肉様の加工食品の食感、ジューシー感が改善できることを見出した。これにより、本発明は完成に至った。 The present inventors have diligently studied to achieve the above-mentioned problems. As a result, when preparing minced meat or ground meat-like processed food dough, the water content is 10% by mass or less without returning (swelling) a part or all of the structured soy protein to be added with water or a seasoning liquid. It was found that the texture and juiciness of minced meat or minced meat-like processed foods can be improved by adding it as it is. As a result, the present invention has been completed.

すなわち、本発明は以下の態様をとり得る。
[1]組織状大豆蛋白を含む、挽肉加工食品生地または挽肉様加工食品生地の製造方法であって、前記組織状大豆蛋白の一部または全部が、水分が10質量%以下の状態で加えられる工程を含む、前記挽肉加工食品生地または挽肉様加工食品生地の製造方法。
[2]前記水分が10質量%以下の状態で加えられる組織状大豆蛋白の粒度が、目開き5600μm篩下かつ目開き350μm篩上である、[1]の挽肉加工食品生地または挽肉様加工食品生地の製造方法。
[3]前記水分が10質量%以下の状態で加えられる組織状大豆蛋白の粒度が、目開き2380μm篩下かつ目開き840μm篩上である、[1]または[2]の挽肉加工食品生地または挽肉様加工食品生地の製造方法。
[4]前記挽肉加工食品生地または挽肉様加工食品生地に含まれる、前記水分が10質量%以下の状態で加えられる組織状大豆蛋白の割合が、0.1〜10質量%である、[1]〜[3]の何れか1つの挽肉加工食品生地または挽肉様加工食品生地の製造方法。
[5]前記水分が10質量%以下の状態で加えられる組織状大豆蛋白の一部または全部が、分離大豆蛋白を含むエマルションに加えられる、[1]〜[4]の何れか1つの挽肉加工食品生地または挽肉様加工食品生地の製造方法。
[6][1]〜[5]の何れか1つの製造方法により製造された挽肉加工食品生地または挽肉様加工食品生地を、冷凍処理する、挽肉加工食品冷凍生地または挽肉様加工食品冷凍生地の製造方法。
[7][1]〜[5]の何れか1つの製造方法により製造された挽肉加工食品生地または挽肉様加工食品生地、または、請求項6の製造方法により製造された挽肉加工食品冷凍生地または挽肉様加工食品冷凍生地、を加熱調理する、挽肉加工食品または挽肉様加工食品の製造方法。
That is, the present invention can take the following aspects.
[1] A method for producing a ground meat processed food dough or a ground meat-like processed food dough containing a textured soy protein, and a part or all of the textured soy protein is added in a state where the water content is 10% by mass or less. A method for producing a minced meat processed food dough or a minced meat-like processed food dough, which comprises a step.
[2] The ground meat processed food dough or the ground meat-like processed food according to [1], wherein the size of the structured soybean protein added in a state where the water content is 10% by mass or less is under a sieve with an opening of 5600 μm and on a sieve with an opening of 350 μm. How to make the dough.
[3] The ground meat processed food dough according to [1] or [2], wherein the size of the structured soybean protein added in a state where the water content is 10% by mass or less is under a sieve with an opening of 2380 μm and on a sieve with an opening of 840 μm. A method for manufacturing ground meat-like processed food dough.
[4] The proportion of structured soy protein added in the ground meat processed food dough or the ground meat-like processed food dough with the water content of 10% by mass or less is 0.1 to 10% by mass, [1 ] To [3], a method for producing a minced meat processed food dough or a minced meat-like processed food dough.
[5] Minced meat processing according to any one of [1] to [4], wherein a part or all of the structured soybean protein added in a state where the water content is 10% by mass or less is added to the emulsion containing the separated soybean protein. A method for producing food dough or ground meat-like processed food dough.
[6] A frozen processed food dough or a frozen ground meat-like processed food dough produced by any one of the manufacturing methods of [1] to [5], which is a frozen processed food dough or a processed meat-like food dough. Production method.
[7] The ground meat processed food dough or the ground meat-like processed food dough produced by the production method of any one of [1] to [5], or the ground meat processed food frozen dough produced by the production method of claim 6. Ground meat-like processed food A method for producing a ground meat-like processed food or a ground meat-like processed food, in which frozen dough is cooked.

本発明によれば、食感、ジュージー感が改善された挽肉または挽肉様の加工食品および当該加工食品を得るための加工食品生地、の製造方法を提供することができる。 According to the present invention, it is possible to provide a method for producing minced meat or ground meat-like processed foods having improved texture and juiciness, and processed food dough for obtaining the processed foods.

以下、本発明を実施するための態様について詳細に説明する。
なお、本発明において、A〜Bは、A以上B以下を意味する。例えば、A〜B質量%は、A質量%以上B質量%以下を意味する。
Hereinafter, aspects for carrying out the present invention will be described in detail.
In the present invention, A to B mean A or more and B or less. For example, A to B mass% means A mass% or more and B mass% or less.

挽肉加工食品は、原料に挽肉を使用した加工食品である。挽肉加工食品としては、例えば、ハンバーグ、バーガーパティ、ミートボール(肉団子)、つくね、ミートローフ、メンチカツ、ロールキャベツ等が挙げられる。本発明の態様によれば、加工食品は、食品に含まれる蛋白の全量に占める植物性蛋白の割合が、好ましくは50質量%以上、より好ましくは70質量%以上、さらに好ましくは90質量%以上、ことさらに好ましくは99質量%以上の食品であり得る。特に好ましくは、牛肉、豚肉、鶏肉等の畜肉および魚肉を含有しない、いわゆるミートレス食品であり得る。挽肉様加工食品は、食品に含まれる蛋白の構成を除いては、上記の挽肉加工食品に準じる食品である。なお、本発明においては、挽肉加工食品と挽肉様加工食品は、必要に応じて、食品に含まれる蛋白の全量に占める植物性蛋白の割合が50質量%未満である場合、挽肉加工食品とし、50質量%以上である場合、挽肉様加工食品とすることで、便宜上区別し得る。挽肉様加工食品は、食品に含まれる蛋白の構成を除いては、上記の挽肉加工食品に準じる食品である。 Minced meat processed foods are processed foods that use minced meat as a raw material. Examples of processed minced meat foods include hamburgers, burger patties, meatballs (meat dumplings), meatballs, meatloaf, minced meat cutlets, and cabbage rolls. According to the aspect of the present invention, in the processed food, the ratio of the vegetable protein to the total amount of the protein contained in the food is preferably 50% by mass or more, more preferably 70% by mass or more, still more preferably 90% by mass or more. , More preferably 99% by mass or more of the food. Particularly preferred can be so-called meatless foods that do not contain beef, pork, chicken and other livestock meat and fish meat. The minced meat-like processed food is a food similar to the above-mentioned minced meat-like processed food except for the composition of protein contained in the food. In the present invention, the minced meat processed food and the minced meat-like processed food are treated as minced meat processed foods when the ratio of vegetable protein to the total amount of protein contained in the food is less than 50% by mass, if necessary. When it is 50% by mass or more, it can be distinguished for convenience by making it a minced meat-like processed food. The minced meat-like processed food is a food similar to the above-mentioned minced meat-like processed food except for the composition of protein contained in the food.

本発明の態様によれば、加工食品生地は、挽肉または挽肉様の加工食品を得るために調製された、加熱調理前の原材料の調製物である。すなわち、加工食品は、加工食品生地を加熱調理することにより得られる。加工食品生地は、原材料から調製後、そのまま加熱調理されてもよいし、一旦冷凍して、加熱調理に供されるまで、冷凍状態で流通ないし保管されてもよい。冷凍状態の加工食品生地の温度は、好ましくは−10℃以下、より好ましくは−15℃以下に保持される。 According to aspects of the invention, the processed food dough is a pre-cooked raw material preparation prepared to obtain minced meat or minced meat-like processed foods. That is, the processed food is obtained by cooking the processed food dough. The processed food dough may be prepared from raw materials and then cooked as it is, or may be frozen and distributed or stored in a frozen state until it is subjected to cooking. The temperature of the frozen processed food dough is preferably maintained at −10 ° C. or lower, more preferably −15 ° C. or lower.

本発明の態様によれば、挽肉または挽肉様の加工食品生地は、組織状大豆蛋白を含有する。組織状大豆蛋白は、例えば、エクストルーダーに大豆蛋白を含む原料を供給し、加圧・加熱しながら混合・混練することにより製造される。エクストルーダー処理により、蛋白質が膨化し、多孔質な組織が形成される。エクストルーダーとしては、例えば、二軸エクストルーダーが使用できる。大豆蛋白を含む原料としては、例えば、脱脂大豆、分離大豆蛋白等が使用できる。大豆蛋白を含む原料に、澱粉、食用油脂等を混合して、組織状大豆蛋白の原料が得られる。組織状大豆蛋白は、粉砕され、用途に応じて篩掛け等により粒度が調整され得る。組織状大豆蛋白に占める蛋白の割合は、実質的に水分を含まない乾物ベース(水分1質量%未満、好ましくは0.5質量%未満)で、好ましくは40〜60質量%であり、よりに好ましくは45〜55質量%であり、さらに好ましくは50〜55質量%である。食品や食品原材料に含まれる蛋白の含有量は、例えば、当分野で常用されるケルダール法により、粗蛋白質量として求められる。また、組織状大豆蛋白の水分は、通常10質量%以下であり、4〜9質量%であり得る。水の含有量(水分)は、当分野で常用される方法(常圧加熱乾燥法など)により求められる。 According to aspects of the invention, the minced meat or minced meat-like processed food dough contains structured soybean protein. The structured soybean protein is produced, for example, by supplying a raw material containing soybean protein to an extruder and mixing and kneading it while pressurizing and heating. The extruder treatment causes the protein to swell and form a porous tissue. As the extruder, for example, a biaxial extruder can be used. As the raw material containing soybean protein, for example, defatted soybean, separated soybean protein and the like can be used. A raw material for structured soybean protein can be obtained by mixing starch, edible oils and fats, etc. with a raw material containing soybean protein. The textured soybean protein is pulverized, and the particle size can be adjusted by sieving or the like depending on the application. The proportion of protein in the tissue soy protein is substantially free of dry matter (less than 1% by mass, preferably less than 0.5% by mass), preferably 40 to 60% by mass, and more. It is preferably 45 to 55% by mass, and more preferably 50 to 55% by mass. The content of protein contained in foods and food raw materials is determined as the amount of crude protein by, for example, the Kjeldahl method commonly used in the art. The water content of the structured soybean protein is usually 10% by mass or less, and may be 4 to 9% by mass. The water content (moisture) is determined by a method commonly used in the art (such as a normal pressure heating and drying method).

本発明の態様の1つによれば、挽肉または挽肉様の加工食品生地に含まれる組織状大豆蛋白は、脱脂大豆を使用した組織状大豆蛋白であり得る。脱脂大豆は、大豆から大豆油を除去して残った固形分である。脱脂大豆を得るための大豆の品種や産地は特に限定されない。脱脂大豆は、圧搾又は抽出により、大豆から大豆油を除去することにより得られる。脱脂大豆の製造方法は特に限定されない。公知の方法が適用され得る。脱脂大豆は、例えば、n−ヘキサンを抽出溶剤として、60〜80℃の低温で、大豆から大豆油を抽出することにより得られる。脱脂大豆は、市販品であってもよい。市販品としては、例えば、低変性脱脂大豆(商品名「ソーヤフラワーA」、日清オイリオグループ株式会社販売)が挙げられる。 According to one aspect of the present invention, the structured soybean protein contained in minced meat or ground meat-like processed food dough can be a structured soybean protein using defatted soybean. Solvent degreased soybean is the solid content remaining after removing soybean oil from soybean. The variety and production area of soybeans for obtaining defatted soybeans are not particularly limited. Solvent degreased soybeans are obtained by removing soybean oil from soybeans by pressing or extracting. The method for producing defatted soybean is not particularly limited. Known methods can be applied. Solvent degreased soybean can be obtained, for example, by extracting soybean oil from soybean at a low temperature of 60 to 80 ° C. using n-hexane as an extraction solvent. The defatted soybean may be a commercially available product. Examples of commercially available products include low-denaturing defatted soybeans (trade name "Soya Flower A", sold by Nisshin Oillio Group Co., Ltd.).

本発明の態様によれば、挽肉または挽肉様の加工食品生地に含まれる組織状大豆蛋白は、一部あるいは全部が、水あるいは調味液で戻す(膨潤させる)前の状態(水分10質量%以下、好ましくは4〜9質量%の状態)で、そのまま加えられる。本発明の態様の1つによれば、加工食品生地の製造において、水分が10質量%以下の状態でそのまま加えられる組織状大豆蛋白の量は、原材料の配合ベースで(原材料に占める割合で)、好ましくは0.1〜10質量%、より好ましくは0.15〜7質量%、さらに好ましくは0.15〜5質量%、ことさらに好ましくは0.2〜4質量%であり得る。 According to the aspect of the present invention, a part or all of the structured soy protein contained in minced meat or ground meat-like processed food dough is in a state (water content 10% by mass or less) before being reconstituted (swelled) with water or a seasoning liquid. , Preferably in the state of 4-9% by mass), and is added as it is. According to one aspect of the present invention, in the production of processed food dough, the amount of structured soy protein added as it is with a water content of 10% by mass or less is based on the composition of the raw materials (as a percentage of the raw materials). It can be preferably 0.1 to 10% by mass, more preferably 0.15 to 7% by mass, still more preferably 0.15 to 5% by mass, still more preferably 0.2 to 4% by mass.

本発明の態様の1つによれば、加工食品生地の製造において、水分が10質量%以下の状態でそのまま加えられる組織状大豆蛋白は、好ましくは、目開き5600μm(ASTM3.5メッシュ、Tyler3.5メッシュ)篩下かつ目開き350μm(ASTM45メッシュ、Tyler42メッシュ)篩上である粒度を有する。ここで、目開きXμmの篩上または篩下とは、水分10質量%以下の組織状大豆蛋白を目開きXμmの篩を使用して篩掛けした時に、篩を通過する部分をXμm篩下、篩の網上に残る部分をXμm篩上と呼ぶ。篩の目開きは、JIS Z8801−1を適用すればよいが、対応するASTMあるいはTylerの篩を使用してもよい。規格による篩の差異は極めて微小であり、本発明には影響しない。また、ここで、例えば、目開き5600μm篩下かつ目開き350μm篩上の粒度を有する組織状大豆蛋白とは、組織状大豆蛋白に占める当該画分の割合が、好ましくは50質量%以上、より好ましくは70質量%以上、さらに好ましくは80質量%以上である組織状大豆蛋白である。加工食品生地の製造において、水分が10質量%以下の状態でそのまま加えられる組織状大豆蛋白の粒度の上限は、目開き5600μm篩下、目開き4000μm(ASTM5メッシュ、Tyler5メッシュ)篩下、目開き2380μm(ASTM8メッシュ、Tyler8メッシュ)篩下、であり得る。また、同様に下限は、目開き840μm(ASTM20メッシュ、Tyler20メッシュ)篩上、目開き2000μm(ASTM10メッシュ、Tyler9メッシュ)篩上、目開き2380μm(ASTM8メッシュ、Tyler8メッシュ)篩上、であり得る。目開きの大きさの上限と下限は任意に組み合わせられる。しかし、組織状大豆蛋白の粒度が、目開き2380μm篩下かつ目開き840μm篩上であると、大豆蛋白の味が出にくくなるので、好ましい。 According to one of the aspects of the present invention, in the production of processed food dough, the structured soybean protein to which the water content is added as it is in a state of 10% by mass or less is preferably 5600 μm (ASTM3.5 mesh, Sieve 3. 5 mesh) It has a particle size that is under the sieve and on the mesh with an opening of 350 μm (ASTM45 mesh, Tyler42 mesh). Here, the term “above or under a sieve with an opening of X μm” means that when a structured soybean protein having a water content of 10% by mass or less is sieved using a sieve with an opening of X μm, the portion passing through the sieve is under the X μm sieve. The portion remaining on the sieve net is called the X μm sieve. JIS Z8801-1 may be applied to the mesh of the sieve, but a corresponding ASTM or Tyler sieve may be used. The difference in sieve according to the standard is extremely small and does not affect the present invention. Further, here, for example, the tissue soybean protein having a particle size under a sieve with an opening of 5600 μm and on a sieve with an opening of 350 μm means that the ratio of the fraction to the tissue soybean protein is preferably 50% by mass or more. It is a structured soybean protein preferably in an amount of 70% by mass or more, more preferably 80% by mass or more. In the production of processed food dough, the upper limit of the particle size of the structured soy protein that is added as it is with a water content of 10% by mass or less is under a sieve with a mesh size of 5600 μm, under a sieve with a mesh size of 4000 μm (ASTM5 mesh, Tyler5 mesh), and a mesh size. It can be under a 2380 μm (ASTM8 mesh, Tyler8 mesh) sieve. Similarly, the lower limit may be on an 840 μm (ASTM20 mesh, Tyler20 mesh) sieve, a 2000 μm (ASTM10 mesh, Tyler9 mesh) sieve, and a 2380 μm (ASTM8 mesh, Tyler8 mesh) sieve. The upper and lower limits of the size of the opening can be arbitrarily combined. However, when the particle size of the structured soybean protein is under a sieve having a mesh size of 2380 μm and on a sieve having a mesh size of 840 μm, the taste of the soybean protein is difficult to obtain, which is preferable.

本発明の態様の1つによれば、加工食品生地の製造において、水分が10質量%以下の状態でそのまま加えられる組織状大豆蛋白以外の組織状大豆蛋白は、予め、水および/または調味液で膨潤させて(戻して)もよい。水は、例えば、水道水、地下水、イオン交換水、純水等であってもよい。調味液は、ビーフエキス、ボークエキス、チキンエキス等の畜肉系エキス、ジンジャーエキス、ニンジンエキス、トマトエキス等の野菜エキス、エビエキス、カニエキス、牡蠣エキス、ホタテエキス等の魚介エキス、酵母エキス、砂糖、塩、お酢、醤油、味噌、みりん、コンソメ、グルタミン酸ソーダ等のアミノ酸調味料、こしょう等の香辛料等の調味材料、を水で希釈した水溶液であってもよい。膨潤させる水および/または調味液の量は、100質量部の水分10質量%以下の組織状大豆蛋白に対して、好ましくは10〜1000質量部であり、より好ましくは50〜500質量部であり、さらに好ましくは100〜300質量部である。 According to one of the aspects of the present invention, in the production of processed food dough, the tissue soybean protein other than the tissue soybean protein to which the water content is added as it is in a state of 10% by mass or less is prepared in advance with water and / or a seasoning liquid. It may be swollen (returned) with. The water may be, for example, tap water, groundwater, ion-exchanged water, pure water, or the like. Seasoning liquids include livestock extracts such as beef extract, bokeh extract and chicken extract, vegetable extracts such as ginger extract, carrot extract and tomato extract, seafood extract such as shrimp extract, crab extract, oyster extract and scallop extract, yeast extract, sugar and salt. , Vinegar, soy sauce, miso, mirin, consomme, soda glutamate and other amino acid seasonings, and pepper and other seasoning materials, may be an aqueous solution diluted with water. The amount of water and / or seasoning liquid to be swollen is preferably 10 to 1000 parts by mass, more preferably 50 to 500 parts by mass, based on 100 parts by mass of water of 10% by mass or less of the tissue soy protein. , More preferably 100 to 300 parts by mass.

本発明の態様の1つによれば、本発明で使用する組織状大豆蛋白は、市販品を使用してもよい。組織状大豆蛋白の市販品としては、例えば、日清オイリオグループ株式会社製の商品、ニューソイミーS10、ニューソイミーS11、ニューソイミーS20F、ニューソイミーS21F、ニューソイミーS21MKJ、ニューソイミーS22F、ニューソイミーS31B、ニューソイミーS50、ニューコミテックスA−301、ニューコミテックスA−302、ニューコミテックスA−318、ニューコミテックスA−320、ニューコミテックスA−321S、ニューコミテックスA−400、ニューソイミーF2010、ニューソイミーF3010など、が挙げられる。市販の組織状大豆蛋白を、粉砕、篩掛けなどを施し、上記粒度特性を有する画分を調製すればよい。 According to one of the aspects of the present invention, the structured soybean protein used in the present invention may be a commercially available product. Examples of commercially available structured soy protein products include products manufactured by Nisshin Oillio Group Co., Ltd., New Soymy S10, New Soymy S11, New Soymy S20F, New Soymy S21F, New Soymy S21MKJ, New Soymy S22F, New Soymy S31B, New Soymy S50, and Newcomitex A. -301, Newcomitex A-302, Newcomitex A-318, Newcomitex A-320, Newcomitex A-321S, Newcomitex A-400, New Soymy F2010, New Soymy F3010 and the like. Commercially available histological soybean protein may be pulverized, sieved, or the like to prepare a fraction having the above particle size characteristics.

本発明の態様の1つによれば、加工食品生地に原材料として含まれる組織状大豆蛋白の含有量は、原材料の配合ベース(組織状大豆蛋白の全てが水分10質量%以下の状態として)で、好ましくは0.1〜20質量%であり、より好ましくは1〜17質量%であり、さらに好ましくは3〜10質量%である。 According to one of the aspects of the present invention, the content of the structured soybean protein contained as a raw material in the processed food dough is based on the blending base of the raw material (assuming that all the structured soybean protein has a water content of 10% by mass or less). It is preferably 0.1 to 20% by mass, more preferably 1 to 17% by mass, and further preferably 3 to 10% by mass.

本発明の態様の1つによれば、挽肉または挽肉様の加工食品生地は、好ましくは、粉末状植物性蛋白を含むエマルションを含有する。エマルションに含まれる粉末状植物性蛋白は、分離大豆蛋白であり得る。分離大豆蛋白は、大豆から分離した水溶性蛋白を主成分として含み、実質的に水分のない乾物状態(乾物ベース)で90質量%以上の蛋白を含有し得る(分離大豆蛋白は、通常3〜7質量%の水を含有する)。分離大豆蛋白は、公知の方法により製造してもよく、市販品を入手してもよい。分離大豆蛋白の市販品としては、例えば、粉末状分離大豆蛋白(商品名「ソルピー4000H」、日清オイリオグループ株式会社販売)が挙げられる。本発明の態様の1つによれば、エマルションに含まれる粉末状植物性蛋白の含有量は、好ましくは3〜30質量%であり、より好ましくは7〜24質量%であり、さらに好ましくは11〜20質量%である。 According to one aspect of the invention, the minced meat or minced meat-like processed food dough preferably contains an emulsion containing powdered vegetable protein. The powdered vegetable protein contained in the emulsion can be isolated soybean protein. The isolated soybean protein contains a water-soluble protein separated from soybean as a main component, and can contain 90% by mass or more of protein in a dry matter state (dry matter base) with substantially no water (separated soybean protein is usually 3 to 3 to Contains 7% by weight of water). The isolated soybean protein may be produced by a known method, or a commercially available product may be obtained. Examples of commercially available products of isolated soybean protein include powdered isolated soybean protein (trade name “Solpy 4000H”, sold by Nisshin Oillio Group Co., Ltd.). According to one of the aspects of the present invention, the content of the powdered vegetable protein contained in the emulsion is preferably 3 to 30% by mass, more preferably 7 to 24% by mass, still more preferably 11. ~ 20% by mass.

本発明の態様の1つによれば、加工食品生地に含まれる、粉末状植物性蛋白を含むエマルションは、好ましくは目開き4000μm(ASTM5メッシュ、Tyler5メッシュ)篩下の粒度を有する多孔質素材を含有する。前記多孔質素材の粒度は、好ましくは目開き2380μm篩下であり、より好ましくは目開き2000μm篩下である。また、前記多孔質素材の粒度は、好ましくは目開き350μm篩上であり、より好ましくは目開き840μm篩上である。目開きの大きさの上限と下限は任意に組み合わせられる。ここで、多孔質素材の粒度は、好ましくは水分10質量%以下、より好ましくは水分4〜9質量%、の状態における粒度である。多孔質素材の粒度の定義は、上記の組織状大豆蛋白の粒度の定義に準じる。 According to one of the aspects of the present invention, the emulsion containing the powdered vegetable protein contained in the processed food dough preferably contains a porous material having a particle size under a sieve having a mesh size of 4000 μm (ASTM5 mesh, Tyler5 mesh). contains. The particle size of the porous material is preferably under a sieve with a mesh size of 2380 μm, and more preferably under a sieve with a mesh size of 2000 μm. The particle size of the porous material is preferably on a sieve having a mesh size of 350 μm, and more preferably on a sieve having a mesh size of 840 μm. The upper and lower limits of the size of the opening can be arbitrarily combined. Here, the particle size of the porous material is preferably 10% by mass or less of water content, more preferably 4 to 9% by mass of water content. The definition of the particle size of the porous material conforms to the definition of the particle size of the structured soy protein described above.

本発明の態様の1つによれば、粉末状植物性蛋白を含むエマルションに含まれる目開き4000μm篩下の粒度を有する多孔質素材は、食材であれば特に限定されない。多孔質素材としては、例えば、おから粉、高野豆腐粉砕物、組織状大豆蛋白、およびこれらの組合せなどが挙げられる。多孔質素材は、好ましくは組織状大豆蛋白である。本発明の態様の1つによれば、粉末状植物性蛋白を含むエマルションに含まれる目開き4000μm篩下の粒度を有する多孔質素材の含有量は、水分10質量%以下、好ましくは水分4〜9質量%の状態で、好ましくは0.1〜3質量%であり、より好ましくは0.2〜2質量%であり、さらに好ましくは0.3〜1質量%である。また、本発明の態様の1つによれば、多孔質素材のゆるめ嵩密度は、好ましくは0.1〜0.5g/cmであり、より好ましくは0.15〜0.45g/cmであり、さらに好ましくは0.2〜0.4g/cmである。当該ゆるめ嵩密度は、粉末状植物性蛋白を含むエマルション以外に含まれる組織状大豆蛋白にも適用し得る。ゆるめ嵩密度(g/cm)の測定は、例えば、内径15mm×25mLのメスシリンダーに、当該メスシリンダーの上部開口端から2cm程度上方から多孔質素材の適量を落下させて疎充填し、充填された質量(g)の測定と容量(mL)の読み取りを行い、mL(cm)当たりの当該粉末油脂組成物の質量(g)を算出することで求められる。 According to one of the aspects of the present invention, the porous material having a particle size under a sieve with an opening of 4000 μm contained in the emulsion containing the powdered vegetable protein is not particularly limited as long as it is a food material. Examples of the porous material include okara flour, crushed Koya tofu, structured soybean protein, and a combination thereof. The porous material is preferably structured soybean protein. According to one of the aspects of the present invention, the content of the porous material having a particle size under a sieve with an opening of 4000 μm contained in the emulsion containing the powdered vegetable protein is 10% by mass or less of water content, preferably 4 to 4% by mass of water content. In the state of 9% by mass, it is preferably 0.1 to 3% by mass, more preferably 0.2 to 2% by mass, and further preferably 0.3 to 1% by mass. Further, according to one of the aspects of the present invention, the loosening bulk density of the porous material is preferably 0.1 to 0.5 g / cm 3 , and more preferably 0.15 to 0.45 g / cm 3. It is more preferably 0.2 to 0.4 g / cm 3 . The loose bulk density can be applied to structured soybean protein contained in addition to the emulsion containing powdered vegetable protein. The loose bulk density (g / cm 3 ) is measured by, for example, sparsely filling a graduated cylinder having an inner diameter of 15 mm × 25 mL by dropping an appropriate amount of a porous material from about 2 cm above the upper opening end of the graduated cylinder. It is obtained by measuring the weight (g) and reading the volume (mL), and calculating the mass (g) of the powdered oil / fat composition per mL (cm 3).

本発明の態様の1つによれば、粉末状植物性蛋白を含むエマルションは、油脂を含み得る。エマルションに含まれる油脂は、食用に適する限り特に限定されない。エマルションに含まれる油脂としては、例えば、大豆油、菜種油、パーム油、コーン油、(焙煎)ゴマ油、ゴマサラダ油、シソ油、亜麻仁油、落花生油、紅花油、ひまわり油、綿実油、ブドウ種油、マカデミアナッツ油、ヘーゼルナッツ油、カボチャ種子油、クルミ油、椿油、茶実油、エゴマ油、ボラージ油、オリーブ油、米糠油、小麦胚芽油、ヤシ油、ココアバター、豚脂、牛脂などの動植物性油脂、及びこれらの混合油、分別油、硬化油、エステル交換油などが挙げられる。上記油脂は、1種を単独で又は2種以上を組み合わせて用いてもよい。本発明の態様の1つによれば、エマルションに含まれる油脂の含有量は、好ましくは3〜30質量%であり、より好ましくは7〜24質量%であり、さらに好ましくは11〜20質量%である。 According to one aspect of the invention, the emulsion containing the powdered vegetable protein may contain fats and oils. The fats and oils contained in the emulsion are not particularly limited as long as they are edible. Examples of fats and oils contained in the emulsion include soybean oil, rapeseed oil, palm oil, corn oil, (roasted) sesame oil, sesame salad oil, perilla oil, flaxseed oil, peanut oil, red flower oil, sunflower oil, cottonseed oil, and grape seed oil. , Macademia nut oil, hazelnut oil, pumpkin seed oil, walnut oil, camellia oil, tea seed oil, egoma oil, borage oil, olive oil, rice bran oil, wheat germ oil, palm oil, cocoa butter, pork fat, beef fat, etc. , And these mixed oils, fractionated oils, hardened oils, ester exchange oils and the like. The above fats and oils may be used alone or in combination of two or more. According to one of the aspects of the present invention, the content of fats and oils contained in the emulsion is preferably 3 to 30% by mass, more preferably 7 to 24% by mass, and further preferably 11 to 20% by mass. Is.

本発明の態様の1つによれば、粉末状植物性蛋白を含むエマルションは、水を含み得る。エマルションに含まれる水は、飲食用に適する限り特に限定されない。例えば、水道水(上水)、湧き水、井戸水、イオン交換水、蒸留水などが挙げられる。上記水は、1種を単独で又は2種以上を組み合わせて用いてもよい。本発明の態様の1つによれば、エマルションに含まれる水の含有量は、粉末状植物性蛋白などの原料に含まれる水を除いて、好ましくは40〜90質量%であり、より好ましくは50〜80質量%であり、さらに好ましくは55〜75質量%である。 According to one aspect of the invention, the emulsion containing the powdered vegetable protein may contain water. The water contained in the emulsion is not particularly limited as long as it is suitable for eating and drinking. For example, tap water (tap water), spring water, well water, ion-exchanged water, distilled water and the like can be mentioned. The above water may be used alone or in combination of two or more. According to one of the aspects of the present invention, the content of water contained in the emulsion is preferably 40 to 90% by mass, more preferably 40 to 90% by mass, excluding water contained in a raw material such as powdered vegetable protein. It is 50 to 80% by mass, more preferably 55 to 75% by mass.

本発明の態様の1つによれば、粉末状植物性蛋白を含むエマルションは、通常のエマルションの調製方法により、調製され得る。例えば、粉末状植物性蛋白と約半量の水とを、フードプロセッサ、ミキサーなどにより、攪拌混合して均質化する。残りの水を攪拌しながら加えた後、油を少量ずつ攪拌しながら加える。その後、目開き4000篩下の粒度を有する多孔質素材(例えば、組織状大豆蛋白)および必要に応じてその他の副素材、を加えて攪拌、均一化することでエマルションを得る。多孔質素材は、水や調味液で膨潤させた(戻した)状態で、または、水や調味液で戻すことなくそのままの状態(水分10質量%以下、好ましくは4〜9質量%の状態)で、加えられてもよい。しかし、多孔質素材は、好ましくは水や調味液で戻すことなくそのままの状態で加えられる。 According to one of the aspects of the present invention, an emulsion containing a powdered vegetable protein can be prepared by a conventional emulsion preparation method. For example, powdered vegetable protein and about half the amount of water are stirred and mixed by a food processor, a mixer, or the like to homogenize. After adding the remaining water with stirring, add the oil little by little with stirring. Then, a porous material having a particle size under a sieve with an opening of 4000 (for example, structured soybean protein) and other auxiliary materials as needed are added, and the mixture is stirred and homogenized to obtain an emulsion. The porous material is in a state of being swollen (returned) with water or a seasoning liquid, or as it is without being reconstituted with water or a seasoning liquid (water content of 10% by mass or less, preferably 4 to 9% by mass). And may be added. However, the porous material is preferably added as is, without being reconstituted with water or seasoning liquid.

本発明の態様の1つによれば、加工食品生地に含まれる粉末状植物性蛋白を含むエマルションの含有量は、当該エマルションを加工食品生地の原材料の1つとした原材料配合ベースで、好ましくは5〜50質量%であり、より好ましくは10〜30質量%であり、さらに好ましくは15〜20質量%である。 According to one of the aspects of the present invention, the content of the emulsion containing the powdered vegetable protein contained in the processed food dough is preferably 5 based on the raw material compounding base in which the emulsion is used as one of the raw materials of the processed food dough. It is ~ 50% by mass, more preferably 10 to 30% by mass, and even more preferably 15 to 20% by mass.

本発明の態様の1つによれば、加工食品生地の原材料に占める(原材料ベースにおける)、加工食品生地に上記エマルション以外の原材料として含まれる組織状大豆蛋白(水分10質量%以下、好ましくは4〜9質量%の状態)の量に対する、上記エマルションに含まれる多孔質素材(水分10質量%以下、好ましくは4〜9質量%の状態)の量の比(質量比)は、好ましくは0.002〜2である。当該比は、より好ましくは0.005〜1であり、さらに好ましくは0.01〜0.1であり、ことさらに好ましくは0.01〜0.05である。 According to one of the aspects of the present invention, the structured soy protein (water content 10% by mass or less, preferably 4) contained in the processed food dough as a raw material other than the emulsion, which occupies the raw material of the processed food dough (in the raw material base). The ratio (mass ratio) of the amount of the porous material (water content 10% by mass or less, preferably 4 to 9% by mass) contained in the emulsion to the amount (in the state of ~ 9% by mass) is preferably 0. It is 002-2. The ratio is more preferably 0.005 to 1, still more preferably 0.01 to 0.1, and even more preferably 0.01 to 0.05.

本発明の態様の1つによれば、挽肉または挽肉様の加工食品生地は、組織状大豆蛋白、必要に応じて粉末状植物性蛋白を含むエマルション、を含む以外に、一般に挽肉加工食品に使用される原材料を含有してもよい。例えば、卵白、デンプン、パン粉などの結着性素材、タマネギ、ネギ、ニンジンなどの野菜、食用油脂、調味材料、乳化剤、酸化防止剤、pH調整剤、香料、着色料、保存料などが挙げられる。本発明の態様の1つによれば、加工食品生地は、粉末状植物性蛋白を除く、パン粉、卵白、デンプン、デキストリン、マッシュポテトなどの澱粉類、キサンタンガム、カラギーナン、グルコマンナン、カードランなどの増粘多糖類、焼成カルシウムなどのカルシウム塩、トランスグルタミナーゼなどの酵素類、などの結着性素材を含む。加工食品生地に含まれる粉末状植物性蛋白を除く結着性素材の含有量は、原材料配合ベースで、好ましくは1〜40質量%であり、より好ましくは3〜30質量%であり、さらに好ましくは5〜20質量%である。 According to one aspect of the present invention, minced meat or minced meat-like processed food dough is generally used for minced meat processed foods in addition to containing structured soybean protein and, if necessary, an emulsion containing powdered vegetable protein. May contain the raw materials to be used. Examples thereof include binding materials such as egg white, starch and bread crumbs, vegetables such as onions, leeks and carrots, edible oils and fats, seasoning materials, emulsifiers, antioxidants, pH adjusters, flavors, coloring agents and preservatives. .. According to one aspect of the present invention, the processed food dough contains starches such as bread flour, egg white, starch, dextrin, mash potato, xanthan gum, carrageenan, glucomannan, curdlan, etc., excluding powdered vegetable protein. Includes binding materials such as mucilage polysaccharides, calcium salts such as calcined calcium, and enzymes such as transglutaminase. The content of the binding material excluding the powdered vegetable protein contained in the processed food dough is preferably 1 to 40% by mass, more preferably 3 to 30% by mass, still more preferably, based on the raw material composition. Is 5 to 20% by mass.

本発明の態様の1つによれば、挽肉または挽肉様の加工食品生地は、組織状大豆蛋白の一部または全部が、水分が10質量%以下の状態で加えられる以外は、通常の挽肉加工食品生地と同様の調製方法により、調製され得る。例えば、ミキサーに、必要に応じて、挽肉、水および/または調味液で膨潤化された組織状大豆蛋白、粉末状植物性蛋白を含むエマルション、食塩を取り、軽く攪拌する。その後、結着性素材、調味液および/又は調味料を加えて、さらに攪拌する。さらに、水分が10質量%以下の状態の組織状大豆蛋白、タマネギ等を加えて、練り物状態になるまで攪拌することで、生地は調製され得る。生地は、適当な大きさ、形状に成型されてもよい。例えば、ハンバーグ類似の加工食品の場合、生地は、縦50〜100cm、横30〜60cm、厚さ8〜12mmの楕円形に成型されてもよい。本発明の態様の1つによれば、加工食品生地は、水分が10質量%以下の状態の組織状大豆蛋白が添加分散される工程から、好ましくは60分以内、より好ましくは30分以内に製造を完了される。調製された加工食品生地は、好ましくは−18℃以下、より好ましくは−25〜−40℃の急速冷凍機を用いて冷凍し、冷凍生地としてもよい。冷凍は、生地調製後、好ましくは60分以内、より好ましくは30分以内、さらに好ましくは15分以内に行われ得る。 According to one aspect of the present invention, minced meat or ground meat-like processed food dough is subjected to normal minced meat processing except that a part or all of the structured soy protein is added in a state where the water content is 10% by mass or less. It can be prepared by the same preparation method as food dough. For example, in a mixer, if necessary, take ground soybean protein swollen with minced meat, water and / or seasoning liquid, an emulsion containing powdered vegetable protein, and salt, and stir lightly. Then, a binding material, a seasoning liquid and / or a seasoning is added, and the mixture is further stirred. Further, the dough can be prepared by adding structured soybean protein, onion, etc. in a state where the water content is 10% by mass or less and stirring until the kneaded state is reached. The dough may be molded into an appropriate size and shape. For example, in the case of a hamburger-like processed food, the dough may be molded into an oval shape having a length of 50 to 100 cm, a width of 30 to 60 cm, and a thickness of 8 to 12 mm. According to one of the aspects of the present invention, the processed food dough is preferably within 60 minutes, more preferably within 30 minutes from the step of adding and dispersing the structured soybean protein in a state where the water content is 10% by mass or less. Production is completed. The prepared processed food dough may be frozen at preferably −18 ° C. or lower, more preferably 25-40 ° C. using a quick freezer to obtain a frozen dough. Freezing can be carried out within 60 minutes, more preferably within 30 minutes, even more preferably within 15 minutes after the dough is prepared.

本発明の態様によれば、加工食品は、加工食品生地を、加熱調理することにより製造できる。加熱調理は、焼く、蒸す、煮る、電子レンジ加熱する等、公知の加熱調理方法を適用できる。加熱調理は、加工食品生地の調製後、好ましくは60分以内、より好ましくは30分以内、さらに好ましくは15分以内に行われ得る。加工食品生地が冷凍状態である場合は、好ましくは解凍されることなく速やかに加熱調理される。加工食品生地が加熱調理された加工食品は、保存、流通のために、冷凍し、調理済みの冷凍加工食品としてもよい。冷凍は、好ましくは−18℃以下、より好ましくは−25〜−40℃の急速冷凍機を用いて行われてもよい。冷凍状態の加工食品の温度は、好ましくは−10℃以下、より好ましくは−15℃以下に保持される。 According to the aspect of the present invention, the processed food can be produced by cooking the processed food dough by heating. For cooking, known cooking methods such as baking, steaming, simmering, and heating in a microwave oven can be applied. Cooking can be carried out within 60 minutes, more preferably within 30 minutes, even more preferably within 15 minutes after the processed food dough is prepared. When the processed food dough is in a frozen state, it is preferably cooked quickly without being thawed. The processed food in which the processed food dough is cooked may be a frozen processed food that has been frozen and cooked for storage and distribution. Freezing may be carried out using a quick freezer at -18 ° C or lower, more preferably 25 to -40 ° C. The temperature of the frozen processed food is preferably maintained at −10 ° C. or lower, more preferably at −15 ° C. or lower.

次に、実施例を示して本発明をさらに詳細に説明する。しかし、本発明は以下の実施例に限定されない。 Next, the present invention will be described in more detail with reference to Examples. However, the present invention is not limited to the following examples.

<組織状植物性蛋白の粒度調製>
市販の組織状大豆蛋白(商品名:ニューソイミーN50C、日清オイリオグループ株式会社製、水分8質量%、乾物ベースの粗蛋白質含量54質量%)を粉砕し、目開きが異なる篩で篩分けすることにより、目開き5600μm篩上の含有量が0.1質量%、目開き5600μm篩下かつ目開き840μm篩上の含有量が99.4質量%、目開き5600μm篩下かつ目開き2000μm篩上の含有量が81.3質量%、目開き5600μm篩下かつ目開き2380μm篩上の含有量が72.8質量%、目開き4000μm篩下の含有量が80.7質量%である、組織状大豆蛋白L(ゆるめ嵩密度0.25g/cm)を得た。また、目開き2000μm篩下かつ目開き350μm篩上の含有量が95.1質量%であり、目開き2000μm篩下かつ目開き840μm篩上の含有量が86.1質量%である組織状大豆蛋白S(ゆるめ嵩密度0.38g/cm)を得た。
<Preparation of particle size of tissue vegetable protein>
Commercially available structured soybean protein (trade name: New Soymy N50C, manufactured by Nisshin Oillio Group Co., Ltd., moisture content: 8% by mass, dry matter-based crude protein content: 54% by mass) is crushed and sieved with a sieve having different openings. As a result, the content on the open 5600 μm sieve is 0.1% by mass, the content on the open 5600 μm sieve and the open 840 μm sieve is 99.4% by mass, and the content on the open 5600 μm sieve and the open 2000 μm sieve is Tissue soybeans having a content of 81.3% by mass, a content of 72.8% by mass under a sieve having a mesh size of 5600 μm and a sieve having a size of 2380 μm, and a content of 80.7% by mass under a sieve having a size of 4000 μm. Protein L (loose bulk density 0.25 g / cm 3 ) was obtained. Further, the content of the structured soybean under the sieve with a mesh size of 2000 μm and on the sieve with a mesh size of 350 μm is 95.1% by mass, and the content on the sieve with a mesh size of 2000 μm and a mesh size of 840 μm is 86.1% by mass. Protein S (loose bulk density 0.38 g / cm 3 ) was obtained.

<ハンバーグ生地の調製>
表1の原材料配合にしたがって、ハンバーグ生地1、2、3、4を調製した。すなわち、前処理として、ミキサー(フードプロセッサー)に粉末状大豆蛋白と水(冷水)とを1:2の割合で採り、均一になるまで攪拌した。残りの水を攪拌しながら徐々に加え、均一な状態にした後、菜種油を少量ずつ加えて均一になるまで攪拌し、生地1、2のエマルションを得た。生地1、2のエマルションの状態に、さらに水分8質量%の組織状大豆蛋白SまたはLを加えて均一になるまで攪拌し、生地3、4のエマルションを得た。ハンバーグ生地の調製は、次の手順で行った。縦型ミキサーに挽肉とエマルションを取り、低速で軽く攪拌した。その後、ハンバーグミックスと水を混合して加えて、低速で均一になるように軽く攪拌した。さらに、炒めタマネギベース(生地2は、さらに水分8質量%の組織状大豆蛋白S)を加えた後、それぞれ低速で均一になるように軽く攪拌して、生地を仕上げた。生地の調製は、粉末状植物性蛋白を含むエマルションの調製を含め、60分以内であった。ハンバーグ生地1、2、3、4に含まれる蛋白の全量に占める植物性蛋白の割合は、20質量%であった。





















<Preparation of hamburger dough>
Hamburger doughs 1, 2, 3 and 4 were prepared according to the raw material formulations shown in Table 1. That is, as a pretreatment, powdered soybean protein and water (cold water) were taken in a mixer (food processor) at a ratio of 1: 2 and stirred until uniform. The remaining water was gradually added with stirring to make it uniform, and then rapeseed oil was added little by little and stirred until uniform to obtain emulsions of doughs 1 and 2. To the state of the emulsions of doughs 1 and 2, further 8% by mass of water-based structured soybean protein S or L was added and stirred until uniform to obtain emulsions of doughs 3 and 4. The hamburger dough was prepared by the following procedure. The minced meat and emulsion were taken in a vertical mixer and lightly stirred at low speed. Then, the hamburger mix and water were mixed and added, and the mixture was lightly stirred at low speed so as to be uniform. Further, after adding a stir-fried onion base (the dough 2 is a structured soybean protein S having a water content of 8% by mass), the dough was finished by gently stirring each at a low speed so as to be uniform. The dough preparation was within 60 minutes, including the preparation of an emulsion containing powdered vegetable protein. The ratio of vegetable protein to the total amount of protein contained in hamburger dough 1, 2, 3 and 4 was 20% by mass.





















Figure 2021048808
Figure 2021048808

<ハンバーグの調製および評価>
上記で調製された72gのハンバーグ生地1、2、3、4を、それぞれ成形型に入れて略楕円状に成型した。成型生地を180℃に加熱したプレート上で両面に焼き色を付けた後、92℃で12分間蒸して、ハンバーグ1、2、3、4を調製した。ハンバーグの加熱調理は、生地調製後60分以内に行われた。各ハンバーグについて生地重量に対する歩留まりを求めた(結果は表1に記載)。また、ハンバーグ1を対照として、ハンバーグ2、3、4のそれぞれに対しての食感およびジューシー感の2点比較を、一般パネラー15人を用いて行った。結果を表2に示した。
<Preparation and evaluation of hamburger steak>
The 72 g of the hamburger dough 1, 2, 3, and 4 prepared above were placed in a molding mold and molded into a substantially elliptical shape. The molded dough was browned on both sides on a plate heated to 180 ° C. and then steamed at 92 ° C. for 12 minutes to prepare hamburgers 1, 2, 3 and 4. The hamburger was cooked within 60 minutes after the dough was prepared. The yield for the dough weight was calculated for each hamburger (results are shown in Table 1). In addition, using hamburger 1 as a control, a two-point comparison of texture and juiciness for each of hamburgers 2, 3 and 4 was performed using 15 general panelists. The results are shown in Table 2.

Figure 2021048808
Figure 2021048808

<ミートレスハンバーグ生地の調製>
表3の原材料配合にしたがって、ミートレスハンバーグ生地1、2、3、4を調製した。すなわち、前処理として、ミキサー(フードプロセッサー)に粉末状大豆蛋白と水(冷水)とを1:2の割合で採り、均一になるまで攪拌した。残りの水をフレーバーと共に攪拌しながら徐々に加え、均一な状態にした後、菜種油を少量ずつ加えて均一になるまで攪拌し、生地1のエマルションを得た。生地1のエマルションの状態に、さらに水分8質量%の組織状大豆蛋白SまたはLを加えて均一になるまで攪拌し、生地2、3、4のエマルションを得た。また、前処理として、表4の配合にしたがって、組織状大豆蛋白Lを水および調味液で膨化した(戻した)処理済組織状大豆蛋白Lを調製した。膨化は、水と調味液の混合液に組織状大豆蛋白Lを混ぜ合わせ、1時間静置することで行った。ミートレスハンバーグ生地の調製は、次の手順で行った。縦型ミキサーにエマルションを取り、低速で軽く攪拌した。その後、膨化処理済の組織状大豆蛋白Lと必要に応じて未処理の組織状大豆蛋白Lを加えて、低速で均一になるように軽く攪拌した。さらに、粉体の結着性素材と調味料、液体調味料とフレーバーを加えた後、それぞれ低速で均一になるように軽く攪拌した。最後にタマネギを加え、低速で均一になるように軽く攪拌して、生地を仕上げた。生地の調製は、粉末状植物性蛋白を含むエマルションの調製を含め、60分以内であった。ミートレスハンバーグ生地1、2、3、4に含まれる蛋白の全量に占める植物性蛋白の割合は、88質量%であった。
<Preparation of meatless hamburger dough>
Meatless hamburger dough 1, 2, 3, 4 was prepared according to the raw material composition shown in Table 3. That is, as a pretreatment, powdered soybean protein and water (cold water) were taken in a mixer (food processor) at a ratio of 1: 2 and stirred until uniform. The remaining water was gradually added together with the flavor while stirring to make it uniform, and then rapeseed oil was added little by little and stirred until uniform to obtain an emulsion of dough 1. To the state of the emulsion of the dough 1, 8% by mass of the water-based structured soybean protein S or L was further added and stirred until uniform to obtain an emulsion of the dough 2, 3 and 4. In addition, as a pretreatment, a treated tissue soybean protein L in which the tissue soybean protein L was swollen (returned) with water and a seasoning liquid was prepared according to the formulation shown in Table 4. The swelling was carried out by mixing the tissue-structured soybean protein L with a mixed solution of water and a seasoning solution and allowing it to stand for 1 hour. The meatless hamburger dough was prepared by the following procedure. The emulsion was taken in a vertical mixer and lightly stirred at low speed. Then, the swollen tissue soybean protein L and, if necessary, the untreated tissue soybean protein L were added, and the mixture was lightly stirred at a low speed so as to be uniform. Further, after adding the powder-binding material and seasoning, and the liquid seasoning and flavor, the mixture was lightly stirred at a low speed so as to be uniform. Finally, onions were added and lightly stirred at low speed to make the dough uniform. The dough preparation was within 60 minutes, including the preparation of an emulsion containing powdered vegetable protein. The ratio of vegetable protein to the total amount of protein contained in the meatless hamburger dough 1, 2, 3 and 4 was 88% by mass.

Figure 2021048808
Figure 2021048808

Figure 2021048808
Figure 2021048808

<ミートレスハンバーグの調製および評価>
上記で調製された60gのミートレスハンバーグ生地1、2、3、4を、それぞれ成形型に入れて略楕円状に成型した。成型生地を180℃に加熱したプレート上で両面に焼き色を付けた後、85〜90℃で30分間蒸して、ミートレスハンバーグ1、2、3、4を調製した。ミートレスハンバーグの加熱調理は、生地調製後60分以内に行われた。ミートレスハンバーグ1を対照として、ミートレスハンバーグ2、3、4のそれぞれに対しての食感およびジューシー感の2点比較を、一般パネラー15人を用いて行った。結果を表5に示した。
<Preparation and evaluation of meatless hamburger steak>
The 60 g of meatless hamburger dough 1, 2, 3 and 4 prepared above were placed in a molding mold and molded into a substantially elliptical shape. The molded dough was browned on both sides on a plate heated to 180 ° C., and then steamed at 85 to 90 ° C. for 30 minutes to prepare meatless hamburgers 1, 2, 3 and 4. The meatless hamburger was cooked within 60 minutes after the dough was prepared. Using the meatless hamburger 1 as a control, a two-point comparison of the texture and juiciness of each of the meatless hamburgers 2, 3 and 4 was performed using 15 general panelists. The results are shown in Table 5.

Figure 2021048808
Figure 2021048808

Claims (7)

組織状大豆蛋白を含む、挽肉加工食品生地または挽肉様加工食品生地の製造方法であって、前記組織状大豆蛋白の一部または全部が、水分が10質量%以下の状態で加えられる工程を含む、前記挽肉加工食品生地または挽肉様加工食品生地の製造方法。 A method for producing a ground meat processed food dough or a ground meat-like processed food dough containing a textured soy protein, which comprises a step of adding a part or all of the textured soy protein in a state where the water content is 10% by mass or less. , The method for producing the minced meat processed food dough or the minced meat-like processed food dough. 前記水分が10質量%以下の状態で加えられる組織状大豆蛋白の粒度が、目開き5600μm篩下かつ目開き350μm篩上である、請求項1に記載の挽肉加工食品生地または挽肉様加工食品生地の製造方法。 The minced meat processed food dough or minced meat-like processed food dough according to claim 1, wherein the particle size of the structured soy protein added in a state where the water content is 10% by mass or less is under a sieve with a mesh size of 5600 μm and on a sieve with a mesh size of 350 μm. Manufacturing method. 前記水分が10質量%以下の状態で加えられる組織状大豆蛋白の粒度が、目開き2380μm篩下かつ目開き840μm篩上である、請求項1または2に記載の挽肉加工食品生地または挽肉様加工食品生地の製造方法。 The ground meat processed food dough or ground meat-like processing according to claim 1 or 2, wherein the particle size of the structured soy protein added in a state where the water content is 10% by mass or less is under a sieve with an opening of 2380 μm and on a sieve with an opening of 840 μm. How to make food dough. 前記挽肉加工食品生地または挽肉様加工食品生地に含まれる、前記水分が10質量%以下の状態で加えられる組織状大豆蛋白の割合が、0.1〜10質量%である、請求項1〜3の何れか1項に記載の挽肉加工食品生地または挽肉様加工食品生地の製造方法。 Claims 1 to 3 that the ratio of the structured soy protein added in the ground meat processed food dough or the ground meat-like processed food dough with the water content of 10% by mass or less is 0.1 to 10% by mass. The method for producing a minced meat processed food dough or a minced meat-like processed food dough according to any one of the above items. 前記水分が10質量%以下の状態で加えられる組織状大豆蛋白の一部または全部が、分離大豆蛋白を含むエマルションに加えられる、請求項1〜4の何れか1項に記載の挽肉加工食品生地または挽肉様加工食品生地の製造方法。 The ground meat processed food dough according to any one of claims 1 to 4, wherein a part or all of the structured soybean protein added in a state where the water content is 10% by mass or less is added to the emulsion containing the separated soybean protein. Or a method of manufacturing ground meat-like processed food dough. 請求項1〜5の何れか1項に記載の製造方法により製造された挽肉加工食品生地または挽肉様加工食品生地を、冷凍処理する、挽肉加工食品冷凍生地または挽肉様加工食品冷凍生地の製造方法。 A method for producing a ground meat processed food frozen dough or a ground meat-like processed food frozen dough, in which the ground meat processed food dough or the ground meat-like processed food dough produced by the production method according to any one of claims 1 to 5 is frozen. .. 請求項1〜5の何れか1項に記載の製造方法により製造された挽肉加工食品生地または挽肉様加工食品生地、または、請求項6の製造方法により製造された挽肉加工食品冷凍生地または挽肉様加工食品冷凍生地、を加熱調理する、挽肉加工食品または挽肉様加工食品の製造方法。 Processed meat dough or processed meat-like dough produced by the production method according to any one of claims 1 to 5, or processed food dough or ground meat-like processed food produced by the production method of claim 6. Processed foods Frozen dough, a method of manufacturing ground meat processed foods or ground meat-like processed foods, which is cooked.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0690686A (en) * 1992-07-23 1994-04-05 Takeda Chem Ind Ltd Heated processed food, frozen food for heating and cooking and their production
JP2009011207A (en) * 2007-07-03 2009-01-22 Ishii Shokuhin Kk Vegetable processed food
JP2018000086A (en) * 2016-06-30 2018-01-11 味の素株式会社 Molded ground-meat processed food having enhanced irregularities on the surface
JP2018126094A (en) * 2017-02-08 2018-08-16 昭和産業株式会社 Granular soybean protein raw material, food composition containing granular soybean protein raw material, processed food containing granular soybean protein raw material or food composition containing granular soybean protein raw material, and manufacturing method of processed food

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0690686A (en) * 1992-07-23 1994-04-05 Takeda Chem Ind Ltd Heated processed food, frozen food for heating and cooking and their production
JP2009011207A (en) * 2007-07-03 2009-01-22 Ishii Shokuhin Kk Vegetable processed food
JP2018000086A (en) * 2016-06-30 2018-01-11 味の素株式会社 Molded ground-meat processed food having enhanced irregularities on the surface
JP2018126094A (en) * 2017-02-08 2018-08-16 昭和産業株式会社 Granular soybean protein raw material, food composition containing granular soybean protein raw material, processed food containing granular soybean protein raw material or food composition containing granular soybean protein raw material, and manufacturing method of processed food

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