JP2021017559A - Lubricating oil additive and lubricating oil composition - Google Patents
Lubricating oil additive and lubricating oil composition Download PDFInfo
- Publication number
- JP2021017559A JP2021017559A JP2020039960A JP2020039960A JP2021017559A JP 2021017559 A JP2021017559 A JP 2021017559A JP 2020039960 A JP2020039960 A JP 2020039960A JP 2020039960 A JP2020039960 A JP 2020039960A JP 2021017559 A JP2021017559 A JP 2021017559A
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- Prior art keywords
- group
- monomer
- lubricating oil
- hydrogen atom
- represented
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 239000010687 lubricating oil Substances 0.000 title claims abstract description 70
- 239000000654 additive Substances 0.000 title claims abstract description 37
- 230000000996 additive effect Effects 0.000 title claims abstract description 27
- 239000000203 mixture Substances 0.000 title claims description 46
- 239000000178 monomer Substances 0.000 claims abstract description 101
- 125000000217 alkyl group Chemical group 0.000 claims abstract description 63
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 54
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 48
- 229920001577 copolymer Polymers 0.000 claims abstract description 44
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims abstract description 30
- 239000000470 constituent Substances 0.000 claims abstract description 16
- 125000002723 alicyclic group Chemical group 0.000 claims abstract description 8
- 125000005529 alkyleneoxy group Chemical group 0.000 claims abstract description 4
- 239000002199 base oil Substances 0.000 claims description 18
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 239000003963 antioxidant agent Substances 0.000 claims description 3
- 238000005260 corrosion Methods 0.000 claims description 3
- 230000007797 corrosion Effects 0.000 claims description 3
- 239000002270 dispersing agent Substances 0.000 claims description 3
- 239000003995 emulsifying agent Substances 0.000 claims description 3
- 239000003112 inhibitor Substances 0.000 claims description 3
- 238000007792 addition Methods 0.000 claims 1
- 239000003599 detergent Substances 0.000 claims 1
- 239000003921 oil Substances 0.000 abstract description 61
- -1 4 -Methylcyclohexyl Chemical group 0.000 description 41
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 24
- 230000000052 comparative effect Effects 0.000 description 22
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- 230000001603 reducing effect Effects 0.000 description 13
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- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 3
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 3
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- 239000006096 absorbing agent Substances 0.000 description 2
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
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- 150000003512 tertiary amines Chemical class 0.000 description 1
- 150000005621 tetraalkylammonium salts Chemical class 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- WMYJOZQKDZZHAC-UHFFFAOYSA-H trizinc;dioxido-sulfanylidene-sulfido-$l^{5}-phosphane Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]P([O-])([S-])=S.[O-]P([O-])([S-])=S WMYJOZQKDZZHAC-UHFFFAOYSA-H 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
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- Lubricants (AREA)
Abstract
Description
本発明は潤滑油用添加剤及び潤滑油組成物に関する。 The present invention relates to an additive for a lubricating oil and a lubricating oil composition.
自動車等に使用される潤滑油や作動油等は、省燃費性の追求により近年低粘度化が進んでいる。低粘度化により流体潤滑領域の摩擦抵抗が下がり省燃費性が向上する一方、液漏れや焼き付きといった問題が生じる。
この問題を解決するには、一般に潤滑油の油膜厚を向上させることや、金属表面の摩耗を防止することが必要とされ、従来からシクロヘキシル(メタ)アクリレートと直鎖アルキル基を有するアルキル(メタ)アクリレートの共重合体である油膜向上剤(特許文献1)や、油性向上剤としての長鎖脂肪酸エステル、脂肪酸アミド、摩耗防止剤としてのリン酸エステル、ジチオリン酸亜鉛、極圧剤としての有機硫黄、有機ハロゲン化合物、摩擦制御剤としては有機モリブデン化合物等の各種の添加剤が使用されている。
しかしながら、上記の潤滑油添加剤では油膜向上能及び摩耗特性が十分ではないという問題があった。
Lubricating oils and hydraulic oils used in automobiles and the like have been reduced in viscosity in recent years in pursuit of fuel efficiency. The low viscosity reduces the frictional resistance in the fluid lubrication region and improves fuel efficiency, but causes problems such as liquid leakage and seizure.
In order to solve this problem, it is generally necessary to improve the oil film thickness of the lubricating oil and prevent the metal surface from being worn, and conventionally, cyclohexyl (meth) acrylates and alkyl (meth) having a linear alkyl group are required. ) Oil film improver (Patent Document 1) which is a copolymer of acrylate, long-chain fatty acid ester and fatty acid amide as oiliness improver, phosphoric acid ester as anti-wear agent, zinc dithiophosphate, organic as extreme pressure agent. Various additives such as sulfur, organic halogen compounds, and organic molybdenum compounds are used as friction control agents.
However, the above-mentioned lubricating oil additive has a problem that the oil film improving ability and the wear characteristics are not sufficient.
本発明は潤滑油組成物に優れた油膜厚形成能及び摩耗特性を付与する潤滑油添加剤を提供することを目的とする。 An object of the present invention is to provide a lubricating oil additive that imparts excellent oil film forming ability and wear characteristics to a lubricating oil composition.
本発明者らは、上記の目的を達成するべく検討を行った結果、本発明に到達した。
すなわち、本発明は、下記一般式(1)で表される単量体(a1)、下記一般式(2)で表される単量体(a2)、下記一般式(3)又は一般式(3’)で表される単量体(a3)、下記一般式(4)で表される単量体(a4)及び下記一般式(5)で表される単量体(a5)からなる群より選ばれる1種以上の脂環構造を有する単量体(a)、並びに一般式(6)で表される単量体(b)を必須構成単量体とする共重合体(A)を含有する潤滑油添加剤;並びにこの潤滑油添加剤を含有する潤滑油組成物である。
The present inventors have arrived at the present invention as a result of studies for achieving the above object.
That is, in the present invention, the monomer (a1) represented by the following general formula (1), the monomer (a2) represented by the following general formula (2), the following general formula (3) or the general formula ( A group consisting of the monomer (a3) represented by 3'), the monomer (a4) represented by the following general formula (4), and the monomer (a5) represented by the following general formula (5). A monomer (a) having one or more alicyclic structures selected from the above, and a copolymer (A) containing the monomer (b) represented by the general formula (6) as an essential constituent monomer. Lubricating oil additive contained; and a lubricating oil composition containing this lubricating oil additive.
[R1は水素原子又はメチル基を表し、X1は−O−又は−NH−で表される基を表し、R2はそれぞれ独立に水素原子又は炭素数1〜4のアルキル基を表す。nは0〜3の整数、mは0〜2の整数である。] [R 1 represents a hydrogen atom or a methyl group, X 1 represents a group represented by -O- or -NH-, and R 2 independently represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms. n is an integer of 0 to 3, and m is an integer of 0 to 2. ]
[R3は水素原子又はメチル基を表し、X2は−O−又は−NH−で表される基を表し、R4はそれぞれ独立に水素原子又は炭素数1〜4のアルキル基を表す。jは0〜3の整数である。] [R 3 represents a hydrogen atom or a methyl group, X 2 represents a group represented by -O- or -NH-, and R 4 independently represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms. j is an integer from 0 to 3. ]
[R5は水素原子又はメチル基を表し、X3は−O−又は−NH−で表される基を表し、R6はそれぞれ独立に水素原子又は炭素数1〜4のアルキル基を表す。kは0〜3の整数である。] [R 5 represents a hydrogen atom or a methyl group, X 3 represents a group represented by -O- or -NH-, and R 6 independently represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms. k is an integer from 0 to 3. ]
[R7は水素原子又はメチル基を表し、X4は−O−又は−NH−で表される基を表し、R8はそれぞれ独立に水素原子又は炭素数1〜4のアルキル基を表す。pは0〜3の整数で、qは0〜3の整数である。] [R 7 represents a hydrogen atom or a methyl group, X 4 represents a group represented by -O- or -NH-, and R 8 independently represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms. p is an integer of 0 to 3, and q is an integer of 0 to 3. ]
[R9は水素原子又はメチル基を表し、X5は−O−又は−NH−で表される基を表し、R10はそれぞれ独立に水素原子又は炭素数1〜4のアルキル基を表す。rは0〜3の整数で、sは0〜1の整数である。] [R 9 represents a hydrogen atom or a methyl group, X 5 represents a group represented by -O- or -NH-, and R 10 independently represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms. r is an integer of 0 to 3, and s is an integer of 0 to 1. ]
[R11は水素原子又はメチル基を表し、X6は−O−又は−NH−で表される基を表し、R12Oは炭素数2〜4のアルキレンオキシ基を表す。tは0〜20の整数であり、tが2以上の場合の複数個あるR12Oは同一でも異なっていてもよい。R13は炭素数1〜20のアルキル基、R14は炭素数1〜20のアルキル基を表す。] [R 11 represents a hydrogen atom or a methyl group, X 6 represents a group represented by -O- or -NH-, and R 12 O represents an alkyleneoxy group having 2 to 4 carbon atoms. t is an integer from 0 to 20, and when t is 2 or more, a plurality of R 12 O may be the same or different. R 13 represents an alkyl group having 1 to 20 carbon atoms, and R 14 represents an alkyl group having 1 to 20 carbon atoms. ]
本発明の潤滑油添加剤を含む潤滑油組成物は、油膜厚形成能及び摩耗特性に優れるという効果を奏する。 The lubricating oil composition containing the lubricating oil additive of the present invention has an effect of being excellent in oil film forming ability and wear characteristics.
本発明の潤滑油添加剤は、下記一般式(1)で表される単量体(a1)、下記一般式(2)で表される単量体(a2)、下記一般式(3)又は一般式(3’)で表される単量体(a3)、下記一般式(4)で表される単量体(a4)及び下記一般式(5)で表される単量体(a5)からなる群より選ばれる1種以上の脂環構造を有する単量体(a)、並びに一般式(6)で表される単量体(b)を必須構成単量体とする共重合体(A)を含有する。 The lubricating oil additive of the present invention has a monomer (a1) represented by the following general formula (1), a monomer (a2) represented by the following general formula (2), the following general formula (3) or The monomer (a3) represented by the general formula (3'), the monomer (a4) represented by the following general formula (4), and the monomer (a5) represented by the following general formula (5). A copolymer (a) having one or more alicyclic structures selected from the group consisting of the above, and a monomer (b) represented by the general formula (6) as an essential constituent monomer. A) is contained.
[R1は水素原子又はメチル基を表し、X1は−O−又は−NH−で表される基を表し、R2はそれぞれ独立に水素原子又は炭素数1〜4のアルキル基を表す。nは0〜3の整数、mは0〜2の整数である。] [R 1 represents a hydrogen atom or a methyl group, X 1 represents a group represented by -O- or -NH-, and R 2 independently represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms. n is an integer of 0 to 3, and m is an integer of 0 to 2. ]
[R3は水素原子又はメチル基を表し、X2は−O−又は−NH−で表される基を表し、R4はそれぞれ独立に水素原子又は炭素数1〜4のアルキル基を表す。jは0〜3の整数である。] [R 3 represents a hydrogen atom or a methyl group, X 2 represents a group represented by -O- or -NH-, and R 4 independently represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms. j is an integer from 0 to 3. ]
[R5は水素原子又はメチル基を表し、X3は−O−又は−NH−で表される基を表し、R6はそれぞれ独立に水素原子又は炭素数1〜4のアルキル基を表す。kは0〜3の整数である。] [R 5 represents a hydrogen atom or a methyl group, X 3 represents a group represented by -O- or -NH-, and R 6 independently represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms. k is an integer from 0 to 3. ]
[R7は水素原子又はメチル基を表し、X4は−O−又は−NH−で表される基を表し、R8はそれぞれ独立に水素原子又は炭素数1〜4のアルキル基を表す。pは0〜3の整数で、qは0〜3の整数である。] [R 7 represents a hydrogen atom or a methyl group, X 4 represents a group represented by -O- or -NH-, and R 8 independently represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms. p is an integer of 0 to 3, and q is an integer of 0 to 3. ]
[R9は水素原子又はメチル基を表し、X5は−O−又は−NH−で表される基を表し、R10はそれぞれ独立に水素原子又は炭素数1〜4のアルキル基を表す。rは0〜3の整数で、sは0〜1の整数である。] [R 9 represents a hydrogen atom or a methyl group, X 5 represents a group represented by -O- or -NH-, and R 10 independently represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms. r is an integer of 0 to 3, and s is an integer of 0 to 1. ]
[R11は水素原子又はメチル基を表し、X6は−O−又は−NH−で表される基を表し、R12Oは炭素数2〜4のアルキレンオキシ基を表す。tは0〜20の整数であり、tが2以上の場合の複数個あるR12Oは同一でも異なっていてもよい。R13は炭素数1〜20のアルキル基、R14は炭素数1〜20のアルキル基を表す。] [R 11 represents a hydrogen atom or a methyl group, X 6 represents a group represented by -O- or -NH-, and R 12 O represents an alkyleneoxy group having 2 to 4 carbon atoms. t is an integer from 0 to 20, and when t is 2 or more, a plurality of R 12 O may be the same or different. R 13 represents an alkyl group having 1 to 20 carbon atoms, and R 14 represents an alkyl group having 1 to 20 carbon atoms. ]
本発明の潤滑油添加剤の必須成分である共重合体(A)は、脂環構造を有する単量体(a)及び一般式(6)で表される単量体(b)を必須構成単量体とする共重合体であって、この単量体(a)は、上記一般式(1)で表される単量体(a1)、上記一般式(2)で表される単量体(a2)、上記一般式(3)又は一般式(3’)で表される単量体(a3)、上記一般式(4)で表される単量体(a4)及び上記一般式(5)で表される単量体(a5)からなる群より選ばれる1種以上の脂環構造を有する単量体である。 The copolymer (A), which is an essential component of the lubricating oil additive of the present invention, contains a monomer (a) having an alicyclic structure and a monomer (b) represented by the general formula (6). A copolymer as a monomer, the monomer (a) is a monomer (a1) represented by the general formula (1) and a single amount represented by the general formula (2). The body (a2), the monomer (a3) represented by the general formula (3) or the general formula (3'), the monomer (a4) represented by the general formula (4), and the general formula (a4). It is a monomer having one or more alicyclic structures selected from the group consisting of the monomer (a5) represented by 5).
本発明の共重合体(A)の必須構成単量体としての脂環構造を有する単量体(a)のうち、単量体(a1)は上記一般式(1)で表される。
一般式(1)中のX1は−O−又は−NH−で表される基を表す。
R1は水素原子又はメチル基を表し、R2はそれぞれ独立に水素原子又は炭素数1〜4のアルキル基を表し、複数個あるR2は同一でも異なっていてもよい。nは0〜3の整数である。
mは0〜2の整数であり、m=0のときは5員環、m=1の時は6員環、m=2の時は7員環を表す。
単量体(a1)の具体例としては、m=0のもの{シクロペンチル(メタ)アクリレート等}、m=1のもの[n=0のものシクロヘキシル(メタ)アクリレート、2−、3−又は4−メチルシクロヘキシル(メタ)アクリレート、2,2−、2,3−、2,4−、2,5−、2,6−、3,4−又は3,5−ジメチルシクロヘキシル(メタ)アクリレート、2,2,3−、2,2,4−、2,2,5−、2,2,6−、3,3,4−又は3,3,5−、トリメチルシクロヘキシル(メタ)アクリレート、テトラメチルシクロヘキシル(メタ)アクリレート、ペンタメチルシクロヘキシル(メタ)アクリレート、2−、3−又は4−t−ブチルシクロヘキシル(メタ)アクリレート、N−シクロヘキシル(メタ)アクリルアミド等}、n=1のもの{(メタ)アクリル酸シクロヘキシルメチル等}、n=2のもの{(メタ)アクリル酸2−シクロヘキシルエチル等}、n=3のもの{(メタ)アクリル酸3−シクロヘキシルプロピル等}等]、m=2のもの{(メタ)アクリル酸シクロヘプチル等}等が挙げられる。
これらのうち、油膜厚形成能の観点から、好ましくはシクロヘキシル(メタ)アクリレート及び4−t−ブチルシクロヘキシル(メタ)アクリレートである。
なお、単量体(a1)としては、シクロヘキシルメタクリレート(共栄社化学(株)製、「ライトエステルCH」)、シクロヘキシルアクリレート(大阪有機化学工業(株)製、「ビスコート#155,CHA」)、4−t−ブチルシクロヘキシルメタクリレート(MCCユニテック(株)製、東京化成工業(株)製)、4−t−ブチルシクロヘキシルアクリレート(東京化成工業(株)製)等が市販されており、入手可能である。
Among the monomers (a) having an alicyclic structure as an essential constituent monomer of the copolymer (A) of the present invention, the monomer (a1) is represented by the above general formula (1).
X 1 in the general formula (1) represents a group represented by -O- or -NH-.
R 1 represents a hydrogen atom or a methyl group, R 2 independently represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and a plurality of R 2 may be the same or different. n is an integer from 0 to 3.
m is an integer of 0 to 2, and represents a 5-membered ring when m = 0, a 6-membered ring when m = 1, and a 7-membered ring when m = 2.
Specific examples of the monomer (a1) include m = 0 {cyclopentyl (meth) acrylate, etc.}, m = 1 [n = 0 cyclohexyl (meth) acrylate, 2-, 3- or 4 -Methylcyclohexyl (meth) acrylate, 2,2-, 2,3-, 2,4-, 2,5-, 2,6-, 3,4- or 3,5-dimethylcyclohexyl (meth) acrylate, 2 , 2,3-, 2,2,4-, 2,2,5-, 2,2,6-, 3,3,4- or 3,3,5-, trimethylcyclohexyl (meth) acrylate, tetramethyl Cyclohexyl (meth) acrylate, pentamethylcyclohexyl (meth) acrylate, 2-, 3- or 4-t-butylcyclohexyl (meth) acrylate, N-cyclohexyl (meth) acrylamide, etc.}, n = 1 {(meth) Cyclomethylmethyl acrylate, etc.}, n = 2 {(meth) 2-cyclohexylethyl acrylate, etc.}, n = 3 {(meth) 3-cyclohexylpropyl acrylate, etc.}, etc.], m = 2 {(Meta) cycloheptyl acrylate, etc.} and the like can be mentioned.
Of these, cyclohexyl (meth) acrylate and 4-t-butylcyclohexyl (meth) acrylate are preferable from the viewpoint of oil film thickness forming ability.
As the monomer (a1), cyclohexyl methacrylate (manufactured by Kyoeisha Chemical Co., Ltd., "light ester CH"), cyclohexyl acrylate (manufactured by Osaka Organic Chemical Industry Co., Ltd., "Viscoat # 155, CHA"), 4 -T-Butylcyclohexylmethacrylate (manufactured by MCC Unitech Co., Ltd., manufactured by Tokyo Chemical Industry Co., Ltd.), 4-t-butylcyclohexylacrylate (manufactured by Tokyo Chemical Industry Co., Ltd.), etc. are commercially available and available. ..
単量体(a2)は上記一般式(2)で表される。
一般式(2)中のX2は−O−又は−NH−で表される基を表す。
R3は水素原子又はメチル基を表し、R4はそれぞれ独立に水素原子又は炭素数1〜4のアルキル基を表し、複数個あるR4は同一でも異なっていてもよい。jは0〜3の整数である。
単量体(a2)の具体例としては、イソボルニル(メタ)アクリレート等が挙げられる。
なお、イソボルニルアクリレート(東京化成工業(株)製)、イソボルニルメタクリレート(東京化成工業(株)製)等が市販されており、入手可能である。
The monomer (a2) is represented by the above general formula (2).
X 2 in the general formula (2) represents a group represented by -O- or -NH-.
R 3 represents a hydrogen atom or a methyl group, R 4 independently represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and a plurality of R 4 may be the same or different. j is an integer from 0 to 3.
Specific examples of the monomer (a2) include isobornyl (meth) acrylate and the like.
In addition, isobornyl acrylate (manufactured by Tokyo Chemical Industry Co., Ltd.), isobornyl methacrylate (manufactured by Tokyo Chemical Industry Co., Ltd.) and the like are commercially available and available.
単量体(a3)は上記一般式(3)又は一般式(3’)で表される。
一般式(3)及び一般式(3’)中のX3は−O−又は−NH−で表される基を表す。
R5は水素原子又はメチル基を表し、R6はそれぞれ独立に水素原子又は炭素数1〜4のアルキル基を表し、複数個あるR6は同一でも異なっていてもよい。kは0〜3の整数である。
単量体(a3)の具体例としては、ジシクロペンタニル(メタ)アクリレート等が挙げられる。
なお、ジシクロペンタニルアクリレート(東京化成工業(株)製)、ジシクロペンタニルメタクリレート(東京化成工業(株)製)等が市販されており、入手可能である。
The monomer (a3) is represented by the above general formula (3) or general formula (3').
X 3 in the general formula (3) and the general formula (3') represents a group represented by -O- or -NH-.
R 5 represents a hydrogen atom or a methyl group, R 6 independently represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and a plurality of R 6 may be the same or different. k is an integer from 0 to 3.
Specific examples of the monomer (a3) include dicyclopentanyl (meth) acrylate and the like.
In addition, dicyclopentanyl acrylate (manufactured by Tokyo Chemical Industry Co., Ltd.), dicyclopentanyl methacrylate (manufactured by Tokyo Chemical Industry Co., Ltd.) and the like are commercially available and available.
単量体(a4)は上記一般式(4)で表される。
一般式(4)中のX4は−O−又は−NH−で表される基を表す。
R7は水素原子又はメチル基を表し、R8はそれぞれ独立に水素原子又は炭素数1〜4のアルキル基を表し、複数個あるR8は同一でも異なっていてもよい。pは0〜3の整数で、qは0〜3の整数であり、q=0のときは3員環、q=1の時は4員環、q=2の時は5員環、q=3の時は6員環を表す。
単量体(a4)の具体例としては、グリシジル(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート等が挙げられる。
なお、グリシジルアクリレート(東京化成工業(株)製)、テトラヒドロフルフリルメタクリレート(東京化成工業(株)製)、テトラヒドロフルフリルアクリレート(東京化成工業(株)製)等が市販されており、入手可能である。
The monomer (a4) is represented by the above general formula (4).
X 4 in the general formula (4) represents a group represented by -O- or -NH-.
R 7 represents a hydrogen atom or a methyl group, R 8 each independently represent a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, plurality is R 8 may be the same or different. p is an integer of 0 to 3, q is an integer of 0 to 3, a 3-membered ring when q = 0, a 4-membered ring when q = 1, a 5-membered ring when q = 2, and q. When = 3, it represents a 6-membered ring.
Specific examples of the monomer (a4) include glycidyl (meth) acrylate and tetrahydrofurfuryl (meth) acrylate.
In addition, glycidyl acrylate (manufactured by Tokyo Chemical Industry Co., Ltd.), tetrahydrofurfuryl methacrylate (manufactured by Tokyo Chemical Industry Co., Ltd.), tetrahydrofurfuryl acrylate (manufactured by Tokyo Chemical Industry Co., Ltd.), etc. are commercially available and available. Is.
単量体(a5)は上記一般式(5)で表される。
一般式(5)中のX5は−O−又は−NH−で表される基を表す。
R9は水素原子又はメチル基を表し、R10はそれぞれ独立に水素原子又は炭素数1〜4のアルキル基を表し、複数個あるR10は同一でも異なっていてもよい。rは1〜3の整数で、sは0〜1の整数でありs=0の時はジオキソを含めて5員環、s=1の時は6員環を表す。
単量体(a5)の具体例としては、(2−メチル−2−エチル−1,3−ジオキソラン−4−イル)メチル(メタ)アクリレート、(メタ)アクリル酸(5−エチル−1,3−ジオキサン−5−イル)メチル等が挙げられる。
なお、(2−メチル−2−エチル−1,3−ジオキソラン−4−イル)メチルアクリレート(大阪有機化学工業(株)製、「MEDOL−10」)、アクリル酸(5−エチル−1,3−ジオキサン−5−イル)メチル(東京化成工業(株)製)、アクリル酸(5−エチル−1,3−ジオキサン−5−イル)メチル(大阪有機化学工業(株)製、「ビスコート#200」)等が市販されており、入手可能である。
The monomer (a5) is represented by the above general formula (5).
X 5 in the general formula (5) represents a group represented by -O- or -NH-.
R 9 represents a hydrogen atom or a methyl group, R 10 independently represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms, and a plurality of R 10s may be the same or different. r is an integer of 1 to 3, s is an integer of 0 to 1, and when s = 0, it represents a 5-membered ring including dioxo, and when s = 1, it represents a 6-membered ring.
Specific examples of the monomer (a5) include (2-methyl-2-ethyl-1,3-dioxolane-4-yl) methyl (meth) acrylate and (meth) acrylic acid (5-ethyl-1,3). -Dioxane-5-yl) Methyl and the like can be mentioned.
In addition, (2-methyl-2-ethyl-1,3-dioxolane-4-yl) methyl acrylate (manufactured by Osaka Organic Chemical Industry Co., Ltd., "MEDOL-10"), acrylic acid (5-ethyl-1,3) -Dioxane-5-yl) Methyl (manufactured by Tokyo Chemical Industry Co., Ltd.), Acrylic acid (5-ethyl-1,3-dioxane-5-yl) methyl (manufactured by Osaka Organic Chemical Industry Co., Ltd.), "Viscort # 200"") Etc. are commercially available and available.
これらの脂環構造を有する単量体(a)のうち1種を単独で用いても、2種以上を併用してもよい。 One of these monomers (a) having an alicyclic structure may be used alone, or two or more thereof may be used in combination.
本発明の共重合体(A)の必須構成単量体(b)は上記一般式(6)で表される単量体であり、一般式(6)中のR13は炭素数が1〜20のアルキル基であり、R14は炭素数が1〜20のアルキル基である。
R13において、炭素数1〜20のアルキル基としては、メチル基、エチル基、n−プロピル基、n−ブチル基、n−ペンチル基、n−ヘキシル基、n−ヘプチル基、n−オクチル基、n−ノニル基、n−デシル基、n−ウンデシル基、n−ドデシル基、n−トリデシル基、n−テトラデシル基、n−ペンタデシル基、n−ヘキサデシル基、n−ヘプタデシル基、n−オクタデシル基、n−ノナデシル基及びn−エイコシル基等の直鎖アルキル基、イソプロピル基、イソブチル基、2−エチルヘキシル基、イソノニル基及びイソデシル基等の分岐アルキル基等が挙げられる。
R14において、炭素数1〜20のアルキル基としては、上記炭素数1〜20のアルキル基のうち炭素数1〜20のものが挙げられる。
R13としては、油膜厚形成能、摩耗特性、低温粘度特性及び摩擦低減効果の観点から、炭素数が1〜15のアルキル基が好ましい。
R14としては、油膜厚形成能、摩耗特性、低温粘度特性及び摩擦低減効果の観点から、炭素数が7〜20のアルキル基が好ましい。
R13の炭素数とR14の炭素数との合計は、油膜厚形成性、摩耗特性、低温粘度特性及び摩擦低減効果の観点から、8〜32が好ましく、更に好ましくは20〜24である。
共重合体(A)において、単量体(b)として1種を単独で用いても、2種以上を併用してもよい。
The essential constituent monomer (b) of the copolymer (A) of the present invention is a monomer represented by the above general formula (6), and R 13 in the general formula (6) has 1 to 1 carbon atoms. It is an alkyl group of 20 and R 14 is an alkyl group having 1 to 20 carbon atoms.
In R 13, the alkyl group having 1 to 20 carbon atoms, a methyl group, an ethyl group, n- propyl group, n- butyl group, n- pentyl group, n- hexyl, n- heptyl, n- octyl group , N-nonyl group, n-decyl group, n-undecyl group, n-dodecyl group, n-tridecyl group, n-tetradecyl group, n-pentadecyl group, n-hexadecyl group, n-heptadecyl group, n-octadecyl group. , Linear alkyl groups such as n-nonadesyl group and n-eicosyl group, branched alkyl groups such as isopropyl group, isobutyl group, 2-ethylhexyl group, isononyl group and isodecyl group.
In R 14, the alkyl group having 1 to 20 carbon atoms and having 1 to 20 carbon atoms among the alkyl groups described above having 1 to 20 carbon atoms.
The R 13, oil film thickness forming ability, wear characteristics, from the viewpoint of low-temperature viscosity characteristics and friction reducing effect, is preferably an alkyl group having 1 to 15 carbon atoms.
The R 14, oil film thickness forming ability, wear characteristics, from the viewpoint of low-temperature viscosity characteristics and friction reducing effect, preferably an alkyl group having a carbon number of 7-20.
Sum of the number of carbon atoms of the number and R 14 of carbon atoms of R 13 is an oil film thickness forming, wear characteristics, from the viewpoint of low-temperature viscosity characteristics and friction reducing effect, preferably 8-32, more preferably from 20 to 24.
In the copolymer (A), one type may be used alone as the monomer (b), or two or more types may be used in combination.
共重合体(A)の構成単量体のうち、単量体(a)の含有量は、油膜厚形成能及び摩耗特性の観点から、単量体(a)と単量体(b)の合計重量に基づいて、好ましくは1〜90重量%であり、更に好ましくは1〜70重量%である。
共重合体(A)の構成単量体のうち、単量体(a)の含有量は、油膜厚形成能、摩耗特性及び低温粘度特性の観点から、単量体(a)と単量体(b)の合計重量に基づいて、好ましくは1〜40重量%であり、更に好ましくは1〜25重量%である。
共重合体(A)の構成単量体のうち、単量体(a)の含有量は、油膜厚形成能、摩耗特性及び摩擦低減効果の観点から、単量体(a)と単量体(b)の合計重量に基づいて、好ましくは10〜90重量%であり、更に好ましくは30〜70重量%である。
共重合体(A)の構成単量体のうち、単量体(b)の含有量は、油膜厚形成能及び摩耗特性の観点から、単量体(a)と単量体(b)の合計重量に基づいて、好ましくは10〜99重量%であり、更に好ましくは30〜99重量%である。
共重合体(A)の構成単量体のうち、単量体(b)の含有量は、油膜厚形成能、摩耗特性及び低温粘度特性の観点から、単量体(a)と単量体(b)の合計重量に基づいて、好ましくは60〜99重量%であり、更に好ましくは75〜99重量%である。
共重合体(A)の構成単量体のうち、単量体(b)の含有量は、油膜厚形成能、摩耗特性、摩擦低減効果及び(A)の基油への溶解性の観点から、単量体(a)と単量体(b)の合計重量に基づいて、好ましくは10〜90重量%であり、更に好ましくは30〜70重量%である。
Among the constituent monomers of the copolymer (A), the content of the monomer (a) is the content of the monomer (a) and the monomer (b) from the viewpoint of oil film forming ability and wear characteristics. Based on the total weight, it is preferably 1 to 90% by weight, more preferably 1 to 70% by weight.
Among the constituent monomers of the copolymer (A), the content of the monomer (a) is the monomer (a) and the monomer from the viewpoint of oil film forming ability, abrasion characteristics and low temperature viscosity characteristics. Based on the total weight of (b), it is preferably 1 to 40% by weight, more preferably 1 to 25% by weight.
Among the constituent monomers of the copolymer (A), the content of the monomer (a) is the monomer (a) and the monomer from the viewpoint of oil film forming ability, wear characteristics and friction reducing effect. Based on the total weight of (b), it is preferably 10 to 90% by weight, more preferably 30 to 70% by weight.
Among the constituent monomers of the copolymer (A), the content of the monomer (b) is the content of the monomer (a) and the monomer (b) from the viewpoint of oil film forming ability and wear characteristics. Based on the total weight, it is preferably 10 to 99% by weight, more preferably 30 to 99% by weight.
Among the constituent monomers of the copolymer (A), the content of the monomer (b) is the monomer (a) and the monomer from the viewpoint of oil film forming ability, abrasion characteristics and low temperature viscosity characteristics. Based on the total weight of (b), it is preferably 60 to 99% by weight, more preferably 75 to 99% by weight.
Among the constituent monomers of the copolymer (A), the content of the monomer (b) is determined from the viewpoint of oil film forming ability, wear characteristics, friction reducing effect, and solubility of (A) in the base oil. , It is preferably 10 to 90% by weight, more preferably 30 to 70% by weight, based on the total weight of the monomer (a) and the monomer (b).
本発明の共重合体(A)は、(A)の構成単量体として、単量体(a)、単量体(b)以外に、さらに炭素数1〜4のアルキル基を有する(メタ)アクリル酸アルキルエステル(d)を含有してもよい。
(メタ)アクリル酸アルキルエステル(d)中の炭素数1〜4のアルキル基としては、メチル基、エチル基、n−プロピル基及びn−ブチル基等の直鎖アルキル基、イソプロピル基、イソブチル基及びt−ブチル基等の分岐アルキル基等が挙げられる。
(メタ)アクリル酸アルキルエステル(d)としては、低温粘度特性の観点から、好ましくは(メタ)アクリル酸メチルである。
炭素数1〜4のアルキル基を有する(メタ)アクリル酸アルキルエステル(d)は1種を単独で用いても、2種以上を併用してもよい。
共重合体(A)の構成単量体のうち、(メタ)アクリル酸アルキルエステル(d)の含有量は、共重合体(A)の重量に基づいて、好ましくは1〜20重量%であり、更に好ましくは1〜10重量%である。
(メタ)アクリル酸アルキルエステル(d)の含有量は、共重合体(A)を熱分解ガスクロマトグラフィーによって分析することで定量測定できる。
The copolymer (A) of the present invention further has an alkyl group having 1 to 4 carbon atoms as a constituent monomer of (A) in addition to the monomer (a) and the monomer (b) (meth). ) Acrylic acid alkyl ester (d) may be contained.
Examples of the alkyl group having 1 to 4 carbon atoms in the (meth) acrylic acid alkyl ester (d) include a linear alkyl group such as a methyl group, an ethyl group, an n-propyl group and an n-butyl group, an isopropyl group and an isobutyl group. And branched alkyl groups such as t-butyl group and the like.
The (meth) acrylic acid alkyl ester (d) is preferably methyl (meth) acrylic acid from the viewpoint of low-temperature viscosity characteristics.
The (meth) acrylic acid alkyl ester (d) having an alkyl group having 1 to 4 carbon atoms may be used alone or in combination of two or more.
Of the constituent monomers of the copolymer (A), the content of the (meth) acrylic acid alkyl ester (d) is preferably 1 to 20% by weight based on the weight of the copolymer (A). , More preferably 1 to 10% by weight.
The content of the (meth) acrylic acid alkyl ester (d) can be quantitatively measured by analyzing the copolymer (A) by thermal decomposition gas chromatography.
共重合体(A)の重量平均分子量(以下、Mwと略記することがある。)は、摩擦低減効果、低温粘度特性及びせん断安定性の観点から好ましくは1,000〜500,000であり、より好ましくは1,000〜100,000であり、更に好ましくは1,000〜50,000であり、最も好ましくは1,000〜25,000である。(A)のMwが1,000以上であると摩擦低減効果が良好である傾向があり、500,000以下であるとせん断安定性、低温粘度特性及び粘度特性が良好である傾向がある。
Mwは、ゲルパーミュエーションクロマトグラフィーによるものであり、ポリスチレンに換算して求めたものである。
共重合体(A)のMwの測定条件は以下の通りである。
装置 :「HLC−802A」[東ソー(株)製]
カラム :「TSK gel GMH6」[東ソー(株)製]2本
測定温度 :40℃
試料溶液 :0.25重量%のテトラヒドロフラン溶液
溶液注入量:100μl
検出装置 :屈折率検出器
基準物質 :標準ポリスチレン(TSKstandard POLYSTYRENE)12点(分子量:500、1,050、2,800、5,970、9,100、18,100、37,900、96,400、190,000、355,000、1,090,000、2,890,000)[東ソー(株)製]
共重合体(A)のMwは、重合時の温度、単量体濃度(溶媒濃度)、触媒量又は連鎖移動剤量等により調整できる。
The weight average molecular weight of the copolymer (A) (hereinafter, may be abbreviated as Mw) is preferably 1,000 to 500,000 from the viewpoint of friction reducing effect, low temperature viscosity characteristics and shear stability. It is more preferably 1,000 to 100,000, further preferably 1,000 to 50,000, and most preferably 1,000 to 25,000. When Mw of (A) is 1,000 or more, the friction reducing effect tends to be good, and when it is 500,000 or less, shear stability, low temperature viscosity characteristics and viscosity characteristics tend to be good.
Mw is obtained by gel permeation chromatography and is obtained by converting it into polystyrene.
The measurement conditions for Mw of the copolymer (A) are as follows.
Equipment: "HLC-802A" [manufactured by Tosoh Corporation]
Column: 2 "TSK gel GMH6" [manufactured by Tosoh Corporation] Measurement temperature: 40 ° C
Sample solution: 0.25 wt% tetrahydrofuran solution Solution injection volume: 100 μl
Detector: Refractive index detector Reference material: Standard polystyrene (TSK standard POLYSTYRENE) 12 points (molecular weight: 500, 1,050, 2,800, 5,970, 9,100, 18,100, 37,900, 96,400 , 190,000, 355,000, 1,090,000, 2,890,000) [manufactured by Tosoh Corporation]
The Mw of the copolymer (A) can be adjusted by the temperature at the time of polymerization, the monomer concentration (solvent concentration), the amount of catalyst, the amount of chain transfer agent, and the like.
共重合体(A)の溶解性パラメーター(以下「SP値」と略記することがある。)は、潤滑油への溶解性の観点から7.3〜9.6(cal/cm3)1/2が好ましく、さらに好ましくは8.8〜9.5(cal/cm3)1/2である。 The solubility parameter of the copolymer (A) (hereinafter sometimes abbreviated as “SP value”) is 7.3 to 9.6 (cal / cm 3 ) 1 / from the viewpoint of solubility in lubricating oil. 2 is preferable, and more preferably 8.8 to 9.5 (cal / cm 3 ) 1/2 .
なお、本発明におけるSP値は、Fedors法(Polymer Engineering and Science,Feburuary,1974,Vol.14、No.2 P.147〜154)に記載の方法で算出される値である。 The SP value in the present invention is a value calculated by the method described in the Fedors method (Polymer Engineering and Science, February, 1974, Vol. 14, No. 2 P. 147 to 154).
共重合体(A)は、公知の製造方法によって得ることができ、具体的には前記の単量体を溶剤中で重合触媒存在下に溶液重合することにより得る方法が挙げられる。
溶剤としては、トルエン、キシレン、炭素数9〜10のアルキルベンゼン、メチルエチルケトン、酢酸エチル及び2−プロパノール等の有機溶媒;
鉱物油(溶剤精製油、パラフィン油、イソパラフィンを含有する高粘度指数油、イソパラフィンの水素化分解による高粘度指数油及びナフテン油等)及び合成潤滑油[炭化水素系合成潤滑油(ポリα−オレフィン系合成潤滑油等)及びエステル系合成潤滑油等]等の基油等が挙げられる。
溶媒としては、好ましくは基油であり、さらに好ましくは鉱物油である。
重合触媒としては、アゾ系触媒(アゾビスイソブチロニトリル及びアゾビスバレロニトリル等)、過酸化物系触媒(ベンゾイルパーオキサイド、クミルパーオキサイド及びラウリルパーオキサイド等)及びレドックス系触媒(ベンゾイルパーオキサイドと3級アミンの混合物等)が挙げられる。更に必要により、公知の連鎖移動剤(炭素数2〜20のアルキルメルカプタン等)を使用することもできる。
重合温度は、好ましくは25〜140℃であり、更に好ましくは50〜120℃である。また、上記の溶液重合の他に、塊状重合、乳化重合又は懸濁重合により(A)を得ることができる。
(A)が共重合体である場合の重合形態としては、ランダム重合体又は交互共重合体のいずれでもよく、また、グラフト共重合体又はブロック共重合体のいずれでもよい。
The copolymer (A) can be obtained by a known production method, and specific examples thereof include a method obtained by solution-polymerizing the above-mentioned monomer in a solvent in the presence of a polymerization catalyst.
As the solvent, an organic solvent such as toluene, xylene, alkylbenzene having 9 to 10 carbon atoms, methyl ethyl ketone, ethyl acetate and 2-propanol;
Mineral oils (refined solvent oil, paraffin oil, high viscosity index oil containing isoparaffin, high viscosity index oil by hydrocracking of isoparaffin, naphthenic oil, etc.) and synthetic lubricating oil [hydrocarbon synthetic lubricating oil (poly α-olefin) Base oils such as synthetic lubricating oils, etc.) and ester synthetic lubricating oils, etc.] can be mentioned.
The solvent is preferably a base oil, more preferably a mineral oil.
Examples of the polymerization catalyst include azo catalysts (azobisisobutyronitrile, azobisvaleronitrile, etc.), peroxide catalysts (benzoyl peroxide, cumyl peroxide, lauryl peroxide, etc.), and redox catalysts (benzoyl peroxide, etc.). And a mixture of tertiary amines, etc.). Further, if necessary, a known chain transfer agent (alkyl mercaptan having 2 to 20 carbon atoms, etc.) can be used.
The polymerization temperature is preferably 25 to 140 ° C, more preferably 50 to 120 ° C. In addition to the above solution polymerization, (A) can be obtained by bulk polymerization, emulsion polymerization or suspension polymerization.
When (A) is a copolymer, the polymerization form may be either a random polymer or an alternating copolymer, or may be a graft copolymer or a block copolymer.
本発明の潤滑油添加剤は、上記共重合体(A)を含有するものであり、さらに基油(I)を含有してもよい。基油(I)を、共重合体(A)を製造する際の溶剤として用いた場合、得られた共重合体(A)と基油(I)とを含む混合物をそのまま潤滑油添加剤として用いてもよい。さらに、得られた混合物を基油(I)で希釈したものを潤滑油添加剤として用いてもよい。 The lubricating oil additive of the present invention contains the above-mentioned copolymer (A), and may further contain a base oil (I). When the base oil (I) is used as a solvent for producing the copolymer (A), the mixture containing the obtained copolymer (A) and the base oil (I) is used as a lubricating oil additive as it is. You may use it. Further, the obtained mixture diluted with the base oil (I) may be used as a lubricating oil additive.
潤滑油添加剤中の共重合体(A)の含有量は、ハンドリング性の観点から、潤滑油添加剤の重量を基準として、好ましくは40〜100重量%であり、更に好ましくは40〜60重量%である。 From the viewpoint of handleability, the content of the copolymer (A) in the lubricating oil additive is preferably 40 to 100% by weight, more preferably 40 to 60% by weight, based on the weight of the lubricating oil additive. %.
基油(I)としては、鉱物油(溶剤精製油、パラフィン油、イソパラフィンを含有する高粘度指数油、イソパラフィンの水素化分解による高粘度指数油及びナフテン油等)、合成潤滑油[炭化水素系合成潤滑油(ポリ−α−オレフィン系合成潤滑油等)及びエステル系合成潤滑油等]及びこれらの混合物が挙げられる。これらのうち好ましいのは鉱物油及びエステル系合成潤滑油であり、更に好ましくは鉱物油である。
なお、基油(I)は1種を用いてもよく、2種以上併用してもよい。
The base oil (I) includes mineral oils (refined solvent oil, paraffin oil, high viscosity index oil containing isoparaffin, high viscosity index oil by hydrocracking of isoparaffin, naphthenic oil, etc.), synthetic lubricating oil [hydrocarbon-based Synthetic lubricating oils (poly-α-olefin-based synthetic lubricating oils, etc.) and ester-based synthetic lubricating oils, etc.] and mixtures thereof can be mentioned. Of these, mineral oils and ester-based synthetic lubricating oils are preferable, and mineral oils are more preferable.
The base oil (I) may be used alone or in combination of two or more.
基油(I)の100℃における動粘度(JIS−K2283で測定したもの)は、粘度指数向上効果の観点から好ましくは1〜15mm2/sであり、更に好ましくは2〜5mm2/sである。
基油の粘度指数(JIS−K2283で測定したもの)は、好ましくは90以上であり、更に好ましくは100以上である。
(Measured by JIS-K2283) kinematic viscosity at 100 ° C. of the base oil (I) is preferably from the viewpoint of the viscosity index improving effect is 1 to 15 mm 2 / s, more preferably at 2 to 5 mm 2 / s is there.
The viscosity index of the base oil (measured by JIS-K2283) is preferably 90 or more, and more preferably 100 or more.
基油の曇り点(JIS−K2269で測定したもの)は、好ましくは−5℃以下であり、更に好ましくは−15℃以下である。基油の曇り点がこの範囲内であると潤滑油組成物の低温粘度が良好である。 The cloudiness point of the base oil (measured by JIS-K2269) is preferably −5 ° C. or lower, and more preferably −15 ° C. or lower. When the cloudiness point of the base oil is within this range, the low temperature viscosity of the lubricating oil composition is good.
基油(I)のSP値は7.8〜9.3(cal/cm3)1/2が好ましく、さらに好ましくは8.0〜8.5(cal/cm3)1/2である。 The SP value of the base oil (I) is preferably 7.8 to 9.3 (cal / cm 3 ) 1/2 , more preferably 8.0 to 8.5 (cal / cm 3 ) 1/2 .
本発明の潤滑油添加剤は、潤滑油組成物に優れた油膜形成能及び摩耗特性を付与することができ、さらに低温粘度特性及び低温から中温域(40〜80℃)の摩擦低減効果にも優れているので、摩擦摩耗調整剤及び油性向上剤等として用いることができる。 The lubricating oil additive of the present invention can impart excellent oil film forming ability and wear characteristics to the lubricating oil composition, and also has low temperature viscosity characteristics and a friction reducing effect in the low to medium temperature range (40 to 80 ° C.). Since it is excellent, it can be used as a friction and wear modifier, an oiliness improver, and the like.
本発明の潤滑油組成物は、上記本発明の潤滑油添加剤を含有する。
本発明の潤滑油組成物における共重合体(A)の含有量は、油膜厚形成能、摩耗特性、低温粘度特性及び摩擦低減効果の観点から、潤滑油組成物の重量に基づいて、好ましくは0.1〜20重量%であり、更に好ましくは0.5〜15重量%であり、特に好ましくは1〜10重量%である。
The lubricating oil composition of the present invention contains the above-mentioned lubricating oil additive of the present invention.
The content of the copolymer (A) in the lubricating oil composition of the present invention is preferably based on the weight of the lubricating oil composition from the viewpoints of oil film forming ability, wear characteristics, low temperature viscosity characteristics and friction reducing effect. It is 0.1 to 20% by weight, more preferably 0.5 to 15% by weight, and particularly preferably 1 to 10% by weight.
本発明の潤滑油組成物の100℃における動粘度は、好ましくは1〜15mm2/sであり、更に好ましくは2〜5mm2/sである。
本発明の潤滑油組成物の粘度指数は、好ましくは90以上であり、更に好ましくは100以上である。
Kinematic viscosity at 100 ° C. of the lubricating oil composition of the present invention is preferably 1 to 15 mm 2 / s, more preferably from 2 to 5 mm 2 / s.
The viscosity index of the lubricating oil composition of the present invention is preferably 90 or more, more preferably 100 or more.
潤滑油組成物において、共重合体(A)のSP値と基油(I)のSP値との差の絶対値は、(A)の(I)への溶解性の観点から、0.5〜3.0(cal/cm3)1/2が好ましく、さらに好ましくは0.8〜1.6(cal/cm3)1/2である。
なお、2種以上の基油(I)を併用した場合は、混合物としての基油のSP値は、そのそれぞれの重量比率による相加平均の計算値を用いる。
In the lubricating oil composition, the absolute value of the difference between the SP value of the copolymer (A) and the SP value of the base oil (I) is 0.5 from the viewpoint of the solubility of (A) in (I). It is preferably ~ 3.0 (cal / cm 3 ) 1/2 , and more preferably 0.8 to 1.6 (cal / cm 3 ) 1/2 .
When two or more kinds of base oils (I) are used in combination, the calculated value of the arithmetic mean based on the weight ratios of the base oils as a mixture is used as the SP value.
本発明の潤滑油組成物は、ギヤ油(デファレンシャル油及び工業用ギヤ油等)、ミッションギヤ油(MTF)、変速機油[ATF及びbelt−CVTF等]、トラクション油(トロイダル−CVTF等)、ショックアブソーバー油、パワーステアリング油、作動油(建設機械用作動油及び工業用作動油等)及びエンジン油等に好適に用いられる。これらのうち好ましいのは、ギヤ油、MTF、変速機油、トラクション油及びエンジン油であり、更に好ましいのはデファレンシャル油、MTF、ATF、belt−CVTF及びエンジン油であり、特に好ましいのはMTF、ATF、belt−CVTF及びエンジン油である。 The lubricating oil composition of the present invention includes gear oil (differential oil, industrial gear oil, etc.), transmission gear oil (MTF), transmission oil [ATF and belt-CVTF, etc.], traction oil (toroidal-CVTF, etc.), shock. It is suitably used for absorber oil, power steering oil, hydraulic oil (hydraulic oil for construction machinery, industrial oil, etc.), engine oil, and the like. Of these, gear oils, MTFs, transmission oils, traction oils and engine oils are preferred, further preferred are differential oils, MTFs, ATFs, belt-CVTFs and engine oils, with particular preference being MTFs, ATFs. , Belt-CVTF and engine oil.
本発明の潤滑油組成物は、さらに粘度指数向上剤、清浄剤、分散剤、酸化防止剤、油性向上剤、極圧剤、消泡剤、抗乳化剤、腐食防止剤及び流動点降下剤からなる群より選ばれる1種以上の添加剤を含有してもよい。添加剤として具体的は、以下のもの等が挙げられる。
(1)粘度指数向上剤:
C(以下、炭素数をCと略称する)1〜7のアルキル(メタ)アクリレート/C8〜40の直鎖又は分岐アルキル(メタ)アクリレート共重合体、分散モノマー(アミンモノマー等)/C1〜7のアルキル(メタ)アクリレート/C8〜40の直鎖又は分岐アルキル(メタ)アクリレート共重合体、ヒドロキシ基含有モノマー/(C1〜7の)アルキル(メタ)アクリレート/C8〜40の直鎖又は分岐アルキル(メタ)アクリレート共重合体、櫛形ポリマー[C1〜7のアルキル(メタ)アクリレート/C8〜40の直鎖又は分岐アルキル(メタ)アクリレート/ポリオレフィンマクロモノマー]、エチレン/C1〜18のアルキル(メタ)アクリレート共重合体、ポリイソブチレン、ポリアルキルスチレン、エチレン/プロピレン共重合体、スチレン/マレイン酸エステル共重合体、スチレン/イソプレン水素化共重合体等;
(2)清浄剤:
塩基性、過塩基性又は中性の金属塩[スルフォネート(石油スルフォネート、アルキルベンゼンスルフォネート及びアルキルナフタレンスルフォネート等)の過塩基性又はアルカリ土類金属塩等]、サリシレート類、フェネート類、ナフテネート類、カーボネート類、フォスフォネート類及びこれらの混合物;
(3)分散剤:
コハク酸イミド類(ビス−又はモノ−ポリブテニルコハク酸イミド類)、マンニッヒ縮合物及びボレート類等;
(4)酸化防止剤:
ヒンダードフェノール類及び芳香族2級アミン類等;
(5)油性向上剤:
長鎖脂肪酸及びそれらのエステル(オレイン酸及びオレイン酸エステル等)、長鎖アミン及びそれらのアミド(オレイルアミン及びオレイルアミド等)等;
(6)摩擦摩耗調整剤:
モリブデン系及び亜鉛系化合物(モリブデンジチオフォスフェート、モリブデンジチオカーバメート及びジンクジアルキルジチオフォスフェート等)等;
(7)極圧剤:
硫黄系化合物(モノ又はジスルフィド、スルフォキシド及び硫黄フォスファイド化合物)、フォスファイド化合物及び塩素系化合物(塩素化パラフィン等)等;
(8)消泡剤:
シリコン油、金属石けん、脂肪酸エステル及びフォスフェート化合物等;
(9)抗乳化剤:
4級アンモニウム塩(テトラアルキルアンモニウム塩等)、硫酸化油及びフォスフェート(ポリオキシエチレン含有非イオン性界面活性剤のフォスフェート等)等;
(10)腐食防止剤:
窒素原子含有化合物(ベンゾトリアゾール及び1,3,4−チオジアゾリル−2,5−ビスジアルキルジチオカーバメート等)等;
(11)流動点降下剤:
ポリアルキルメタクリレート、ポリアルキルアクリレート、ポリアルキルスチレン、ポリビニルアセテート等。
The lubricating oil composition of the present invention further comprises a viscosity index improver, a cleaning agent, a dispersant, an antioxidant, an oiliness improver, an extreme pressure agent, an antifoaming agent, an anti-emulsifier, a corrosion inhibitor and a pour point lowering agent. It may contain one or more additives selected from the group. Specific examples of the additive include the following.
(1) Viscosity index improver:
C (hereinafter, the number of carbon atoms is abbreviated as C) 1 to 7 alkyl (meth) acrylate / C8 to 40 linear or branched alkyl (meth) acrylate copolymer, dispersed monomer (amine monomer, etc.) / C1 to 7 Alkyl (meth) acrylate / C8-40 linear or branched alkyl (meth) acrylate copolymer, hydroxy group-containing monomer / (C1-7) alkyl (meth) acrylate / C8-40 linear or branched alkyl (Meta) acrylate copolymer, comb polymer [alkyl (meth) acrylate of C1-7 / linear or branched alkyl (meth) acrylate / polyolefin macromonomer of C8-40], alkyl (meth) of ethylene / C1-18 Acrylate copolymer, polyisobutylene, polyalkylstyrene, ethylene / propylene copolymer, styrene / maleic acid ester copolymer, styrene / isoprene hydride copolymer, etc.;
(2) Cleaner:
Basic, hyperbasic or neutral metal salts [superbasic or alkaline earth metal salts of sulfonates (petroleum sulfonates, alkylbenzenesulfonates, alkylnaphthalensulfonates, etc.)], salicylates, phenates, naphthenates, etc. Classes, carbonates, phosphonates and mixtures thereof;
(3) Dispersant:
Imides succinate (bis- or mono-polybutenyl succinate imides), Mannich condensates, borates, etc .;
(4) Antioxidant:
Hindered phenols and aromatic secondary amines, etc .;
(5) Oiliness improver:
Long chain fatty acids and their esters (oleic acid and oleic acid esters, etc.), long chain amines and their amides (oleylamine, oleylamide, etc.), etc .;
(6) Friction wear modifier:
Molybdenum-based and zinc-based compounds (molybdenum dithiophosphate, molybdenum dithiocarbamate, zinc dialkyldithiophosphate, etc.), etc.;
(7) Extreme pressure agent:
Sulfur-based compounds (mono or disulfide, sulfoxide and sulfur phosphide compounds), phosphofide compounds and chlorinated compounds (chlorinated paraffin, etc.), etc.;
(8) Defoamer:
Silicone oil, metal soap, fatty acid ester, phosphate compound, etc .;
(9) Anti-emulsifier:
Quaternary ammonium salts (tetraalkylammonium salts, etc.), sulfated oils and phosphates (polyoxyethylene-containing nonionic surfactants, etc.);
(10) Corrosion inhibitor:
Nitrogen atom-containing compounds (benzotriazole and 1,3,4-thiodiazolyl-2,5-bisdialkyldithiocarbamate, etc.);
(11) Pour point depressant:
Polyalkyl methacrylate, polyalkyl acrylate, polyalkyl styrene, polyvinyl acetate, etc.
添加剤の合計含有量は、油膜形成能、摩耗特性、低温粘度特性及び摩擦低減効果の観点から、潤滑油組成物の重量を基準として、0.1〜20重量%が好ましく、更に好ましくは0.1〜10重量%である。 The total content of the additives is preferably 0.1 to 20% by weight, more preferably 0, based on the weight of the lubricating oil composition from the viewpoint of oil film forming ability, wear characteristics, low temperature viscosity characteristics and friction reducing effect. .1 to 10% by weight.
以下、実施例及び比較例により本発明をさらに説明するが、本発明はこれらに限定されるものではない。以下、特に定めない限り、%は重量%、部は重量部を示す。 Hereinafter, the present invention will be further described with reference to Examples and Comparative Examples, but the present invention is not limited thereto. Hereinafter, unless otherwise specified,% indicates a weight% and a part indicates a weight part.
実施例1〜9及び比較例1〜4
撹拌装置、加熱冷却装置、温度計及び窒素導入管を備えた反応容器に、鉱物油(I−1)(S−Oil社製「Ultra S−2」、100℃の動粘度:2.3mm2/s、粘度指数:103)40部、表1に記載した各種単量体(a)〜(d)の配合物60部、2,2’−アゾビス(2,4−ジメチルバレロニトリル)0.5重量部及び2,2’−アゾビス(2−メチルブチロニトリル)0.2重量部を投入し、窒素置換(気相の酸素濃度100ppm)を行った後、密閉下、撹拌しながら76℃に昇温し、同温度で5時間重合反応を行った。その後、さらに90℃まで昇温し、1時間熟成した。120℃に昇温後、同温度で減圧下(0.027〜0.040MPa)、未反応の単量体を2時間かけて除去し、本発明の潤滑油添加剤(R−1)〜(R−9)、および比較のための潤滑油添加剤(R’−1)〜(R’−4)を製造した。
Examples 1-9 and Comparative Examples 1-4
Mineral oil (I-1) (“Ultra S-2” manufactured by S-Oil, kinematic viscosity at 100 ° C.: 2.3 mm 2 ) in a reaction vessel equipped with a stirrer, a heating / cooling device, a thermometer and a nitrogen introduction tube. / S, Viscosity index: 103) 40 parts, 60 parts of the formulations of various monomers (a) to (d) shown in Table 1, 2,2'-azobis (2,4-dimethylvaleronitrile) 0. After adding 5 parts by weight and 0.2 parts by weight of 2,2'-azobis (2-methylbutyronitrile) and performing nitrogen substitution (gas phase oxygen concentration 100 ppm), the temperature is 76 ° C. with stirring under sealing. The temperature was raised to 3 and the polymerization reaction was carried out at the same temperature for 5 hours. Then, the temperature was further raised to 90 ° C. and aged for 1 hour. After raising the temperature to 120 ° C., the unreacted monomer was removed over 2 hours under reduced pressure (0.027 to 0.040 MPa) at the same temperature, and the lubricating oil additives (R-1) to (R-1) of the present invention were removed. R-9) and lubricating oil additives (R'-1) to (R'-4) for comparison were produced.
表1及び下記の表3に記載した各種単量体(a)〜(d)は以下の単量体を用いた。
(a1−1):シクロヘキシルメタクリレート
(a1−2):4−t−ブチルシクロヘキシルメタクリレート
(a2−1):イソボルニルメタクリレート
(a3−1):ジシクロペンタニルメタクリレート
(a4−1):テトラヒドロフルフリルメタクリレート
(a5−1):アクリル酸(5−エチル−1,3−ジオキサン−5-イル)メチル(大阪有機工業社製「ビスコート#200」
(b−1):一般式(6)のR13がメチル基、R14が炭素数8〜10の直鎖アルキル基の脂肪族アルコールと、一般式(6)のR13がエチル基、R14が炭素数8〜10の直鎖アルキル基の脂肪族アルコールとの混合物[Shell Chemicals社の高級アルコール「NEODOL 23」]とメタクリル酸とのエステル)
(b−2):一般式(6)のR13がメチル基、R14が炭素数10〜12の直鎖アルキル基の脂肪族アルコールと、一般式(6)のR13がエチル基、R14が炭素数10〜12の直鎖アルキル基の脂肪族アルコールとの混合物[Shell Chemicals社の高級アルコール「NEODOL 45」]とメタクリル酸とのエステル
(b−3):メタクリル酸2−ドデシルヘキサデシル
(b−4):メタクリル酸2−テトラデシルオクタデシル
(b−5):一般式(6)のR13が炭素数10の直鎖アルキル基、R14が炭素数12の直鎖アルキル基の脂肪族アルコール[Sasol社の高級アルコール「ISOFOL 24」]とメタクリル酸とのエステル
(b’−1):n−ドデシルメタクリレート
(b’−2):n−ヘキサデシルメタクリレート
(d−1):メタクリル酸メチル
(I−1):S−Oil社製「Ultra S−2」
(I−2):SK社製「YUBASE4」
なお、共重合体(A)のSP値及び重量平均分子量(Mw)を表1、表3に記載した。
The following monomers were used as the various monomers (a) to (d) shown in Table 1 and Table 3 below.
(A1-1): Cyclohexyl methacrylate (a1-2): 4-t-butylcyclohexyl methacrylate (a2-1): Isobornyl methacrylate (a3-1): Dicyclopentanyl methacrylate (a4-1): Tetrahydroflu Frill methacrylate (a5-1): Acrylic acid (5-ethyl-1,3-dioxane-5-yl) methyl ("Viscoat # 200" manufactured by Osaka Organic Industry Co., Ltd. "
(B-1): R 13 is a methyl group in the general formula (6), an aliphatic alcohol R 14 is a linear alkyl group having 8 to 10 carbon atoms, R 13 is an ethyl group general formula (6), R A mixture of a linear alkyl group having 14 having 8 to 10 carbon atoms with an aliphatic alcohol [ester of a higher alcohol "NEODOL 23" manufactured by Shell Chemicals) and a methacrylic acid).
(B-2): R 13 is a methyl group in the general formula (6), aliphatic alcohol of a straight chain alkyl group R 14 is a 10 to 12 carbon atoms, R 13 is an ethyl group general formula (6), R Ester (b-3) of a mixture of a linear alkyl group having 14 having 10 to 12 carbon atoms with an aliphatic alcohol [higher alcohol "NEODOL 45" manufactured by Shell Chemicals] and methacrylic acid: 2-dodecylhexadecyl methacrylate. (b-4): methacrylic acid 2-tetradecyl-octadecyl (b-5): straight-chain alkyl group R 13 in the general formula (6) is 10 carbon atoms, R 14 is a straight-chain alkyl group of 12 carbon atoms fat Ester of group alcohol [Sosol's higher alcohol "ISOFOL 24"] and methacrylic acid (b'-1): n-dodecyl methacrylate (b'-2): n-hexadecyl methacrylate (d-1): methacrylic acid Methyl (I-1): "Ultra S-2" manufactured by S-Oil
(I-2): "YUBASE4" manufactured by SK
The SP value and weight average molecular weight (Mw) of the copolymer (A) are shown in Tables 1 and 3.
実施例10〜18及び比較例5〜8
実施例1〜9で得られた潤滑油添加剤(R−1)〜(R−9)、及び比較例1〜4で得られた比較のための潤滑油添加剤(R’−1)〜(R’−4)を、鉱物油(I−2)(SK社製「YUBASE3」、100℃動粘度3.1mm2/s、粘度指数:112)で、100℃動粘度が5.4mm2/sになるように希釈し、本発明の潤滑油組成物(V―1)〜(V―9)、比較のための潤滑油組成物(V’―1)〜(V’―4)を得た。
Examples 10-18 and Comparative Examples 5-8
Lubricating oil additives (R-1) to (R-9) obtained in Examples 1 to 9 and lubricating oil additives (R'-1) to for comparison obtained in Comparative Examples 1 to 4 (R'-4) is a mineral oil (I-2) (“YUBASE3” manufactured by SK, 100 ° C. kinematic viscosity 3.1 mm 2 / s, viscosity index: 112), and 100 ° C. kinematic viscosity is 5.4 mm 2 Dilute to / s, and use the lubricating oil compositions (V-1) to (V-9) of the present invention and the lubricating oil compositions (V'-1) to (V'-4) for comparison. Obtained.
実施例10〜18で作成した本発明の潤滑油組成物(V−1)〜(V−9)、及び比較例5〜8で作成した比較のための潤滑油組成物(V’−1)〜(V’−4)について、以下の方法で(1)油膜厚形成能、(2)摩耗特性、(3)低温粘度特性を測定し、評価した。その結果を表2に示す。 Lubricating oil compositions (V-1) to (V-9) of the present invention prepared in Examples 10 to 18, and lubricating oil compositions for comparison (V'-1) prepared in Comparative Examples 5 to 8. ~ (V'-4) was evaluated by measuring (1) oil film forming ability, (2) wear characteristics, and (3) low temperature viscosity characteristics by the following methods. The results are shown in Table 2.
<油膜厚形成能>
EHD試験機(PCSインスツルメント社製)を用いた光干渉法により、一定の荷重・滑り率での油膜厚さ(nm)を算出し、各潤滑油組成物の油膜厚形成能を評価した。
EHD試験機の試験条件を以下に示す。
ディスク:EHD Silica Spacer Layer Disc
ボール:3/4’’Plain Steel Ball
荷重:30N
ボールの速度:10mm〜3,000mm/s温度 :100℃
すべり率:50%
10mm〜3,000mm/sの範囲の各速度における油膜厚さから曲線が得られ、10mm/sでの油膜厚さ(nm)を測定結果とする。
<Oil film thickness forming ability>
The oil film thickness (nm) at a constant load and slip rate was calculated by the optical interferometry using an EHD tester (manufactured by PCS Instruments), and the oil film thickness forming ability of each lubricating oil composition was evaluated. ..
The test conditions of the EHD tester are shown below.
Disc: EHD Silicon Spacer Layer Disc
Ball: 3/4''Plan Steel Ball
Load: 30N
Ball speed: 10 mm to 3,000 mm / s Temperature: 100 ° C
Slip rate: 50%
A curve is obtained from the oil film thickness at each speed in the range of 10 mm to 3,000 mm / s, and the oil film thickness (nm) at 10 mm / s is used as the measurement result.
測定された油膜厚さ(nm)から下記の判定基準で評価した。
◎:6nm以上
○:4〜6nm
△:2〜4nm
×:2nm未満
The measured oil film thickness (nm) was evaluated according to the following criteria.
⊚: 6 nm or more ○: 4 to 6 nm
Δ: 2 to 4 nm
×: Less than 2 nm
<摩耗特性>
以下の条件で高周波往復動リグ試験を行い、摩耗痕径から摩耗特性を評価した。
装置としてはHigh−Frequency−Reciprocating−Rig(HFRR;PCSインスツルメント社製)を、試験鋼球の材質はSUJ2を、試験鋼球の直径は6mmを、試験円盤の材質はSUJ2を用いた。荷重3.92N(400g)、ストローク1000μm、周波数20Hz、試験時間60分、温度100℃にて試験を行い、摩耗痕径を測定した。
<Abrasion characteristics>
A high-frequency reciprocating rig test was conducted under the following conditions, and wear characteristics were evaluated from the wear mark diameter.
As an apparatus, High-Frequency-Reciprocating-Rig (HFRR; manufactured by PCS Instruments) was used, the material of the test steel ball was SUJ2, the diameter of the test steel ball was 6 mm, and the material of the test disk was SUJ2. The test was carried out at a load of 3.92 N (400 g), a stroke of 1000 μm, a frequency of 20 Hz, a test time of 60 minutes, and a temperature of 100 ° C., and the wear mark diameter was measured.
摩耗痕径から下記の判定基準で評価した。
◎:摩耗痕径が180μm以下
○:摩耗痕径が180〜200μm
△:摩耗痕径が200〜230μm
×:摩耗痕径が230μm超え
The wear marks were evaluated according to the following criteria.
⊚: Wear scar diameter is 180 μm or less ◯: Wear scar diameter is 180 to 200 μm
Δ: Wear scar diameter is 200 to 230 μm
X: Wear scar diameter exceeds 230 μm
<低温粘度特性>
ASTM D2983−2001の方法に準拠して、−40℃におけるブルックフィールド粘度(BF)(mPa・s)を測定した。
<Low temperature viscosity characteristics>
Brookfield viscosity (BF) (mPa · s) at −40 ° C. was measured according to the method of ASTM D2983-2001.
ブルックフィールド粘度(mPa・s)から下記の判定基準で評価した。
◎:5000mPa・s以下
○:5000〜7000mPa・s
△:7000〜10000mPa・s
×:10000mPa・s超え
It was evaluated from the Brookfield viscosity (mPa · s) according to the following criteria.
⊚: 5000 mPa · s or less ○: 5000-7000 mPa · s
Δ: 7,000 to 10,000 mPa · s
×: Over 10000 mPa · s
表2の結果から明らかなように、本発明の潤滑油添加剤を含有してなる実施例10〜18の潤滑油組成物は、膜厚形成能及び摩耗特性が優れており、さらに低温粘度特性が優れている。
一方、単量体(a)を構成単量体として含まない共重合体を含む比較例5の潤滑油組成物は油膜形成能と摩耗特性が不良であることがわかる。また、実施例11と単量体(b)を用いていない(一般式(6)のR13がアルキル基ではなく水素原子である単量体(b’−1)及び/又は(b’−2)を用いた)以外は同じ比較例6〜8とを比較すると、比較例6(n−ドデシルメタクリレートを用いたもの)は、実施例11と比較して油膜厚形成能及び摩耗特性が共に劣っていることがわかる。また、比較例6よりも炭素数の長いものを用いた比較例7(n−ヘキサデシルメタクリレートを用いたもの)は、油膜厚形成能は実施例11と同程度で良好であるものの、摩耗特性が極めて劣ることがわかる。また、炭素数の異なるものを併用した比較例8は、実施例11と比較して油膜厚形成能も摩耗特性も劣っていることがわかる。つまり、一般式(6)のR13がアルキル基ではなく水素原子である単量体(b’)を用いた場合は、油膜厚形成能と摩耗特性とが優れた潤滑油組成物を得ることが困難であることがわかる。さらに、比較例6〜8は低温粘度特性が極めて劣ることがわかる。
As is clear from the results in Table 2, the lubricating oil compositions of Examples 10 to 18 containing the lubricating oil additive of the present invention are excellent in film thickness forming ability and wear characteristics, and further have low temperature viscosity characteristics. Is excellent.
On the other hand, it can be seen that the lubricating oil composition of Comparative Example 5 containing the copolymer not containing the monomer (a) as the constituent monomer has poor oil film forming ability and wear characteristics. Further, the monomer (b'-1) and / or (b'-) in which the monomer (b) is not used in Example 11 (R 13 of the general formula (6) is a hydrogen atom instead of an alkyl group). Comparing with Comparative Examples 6 to 8 which are the same except for (2)), Comparative Example 6 (using n-dodecyl methacrylate) has both oil film forming ability and abrasion characteristics as compared with Example 11. It turns out to be inferior. Further, in Comparative Example 7 (using n-hexadecyl methacrylate) having a longer carbon number than that of Comparative Example 6, the oil film forming ability was about the same as that of Example 11, but the wear characteristics were good. It turns out that is extremely inferior. Further, it can be seen that Comparative Example 8 in which those having different carbon atoms are used in combination is inferior in oil film forming ability and wear characteristics as compared with Example 11. That is, when a monomer (b') in which R 13 of the general formula (6) is a hydrogen atom instead of an alkyl group is used, a lubricating oil composition having excellent oil film forming ability and wear characteristics can be obtained. Turns out to be difficult. Further, it can be seen that Comparative Examples 6 to 8 are extremely inferior in low temperature viscosity characteristics.
実施例19〜28及び比較例9〜11
撹拌装置、加熱冷却装置、温度計及び窒素導入管を備えた反応容器に、鉱物油(I−2)(SK社製「YUBASE3」、100℃動粘度3.1mm2/s、粘度指数:112)50部、表3に記載した各種単量体(a)〜(d)の配合物50部、2,2’−アゾビス(2,4−ジメチルバレロニトリル)0.5重量部及び2,2’−アゾビス(2−メチルブチロニトリル)0.2重量部を投入し、窒素置換(気相の酸素濃度100ppm)を行った後、密閉下、撹拌しながら76℃に昇温し、同温度で5時間重合反応を行った。その後、さらに90℃まで昇温し、1時間熟成した。120℃に昇温後、同温度で減圧下(0.027〜0.040MPa)、未反応の単量体を2時間かけて除去し、本発明の潤滑油添加剤(R−10)〜(R−19)、及び比較のための潤滑油添加剤(R’−5)〜(R’−7)を製造した。
Examples 19-28 and Comparative Examples 9-11
Mineral oil (I-2) (SK's "YUBASE3", 100 ° C. kinematic viscosity 3.1 mm 2 / s, viscosity index: 112) in a reaction vessel equipped with a stirrer, a heating / cooling device, a thermometer and a nitrogen introduction tube. ) 50 parts, 50 parts of the formulations of various monomers (a) to (d) shown in Table 3, 0.5 parts by weight of 2,2'-azobis (2,4-dimethylvaleronitrile) and 2,2. After adding 0.2 parts by weight of'-azobis (2-methylbutyronitrile) and performing nitrogen substitution (gas phase oxygen concentration 100 ppm), the temperature was raised to 76 ° C. with stirring under airtightness to the same temperature. The polymerization reaction was carried out for 5 hours. Then, the temperature was further raised to 90 ° C. and aged for 1 hour. After raising the temperature to 120 ° C., the unreacted monomer was removed over 2 hours under reduced pressure (0.027 to 0.040 MPa) at the same temperature, and the lubricating oil additive (R-10) to (R-10) of the present invention ( R-19) and lubricating oil additives (R'-5) to (R'-7) for comparison were produced.
実施例29〜38及び比較例12〜14
撹拌装置を備えたステンレス製容器に、エンジン油用添加剤パッケージ(インフィニアム製)10重量部と、鉱物油[SP値:8.3(cal/cm3)1/2、100℃の動粘度:4.2mm2/s、粘度指数:122]90重量部とを加え、実施例10〜19で得られた潤滑油添加剤(R−10)〜(R−19)、及び比較例9〜11で得られた比較のための潤滑油添加剤(R’−5)〜(R’−7)を共重合体(A)の含有量が1重量%となるようにそれぞれ加えさらに得られる潤滑油組成物の150℃のHTHS粘度が2.60±0.05(mm2/s)になるように、粘度指数向上剤(ポリアルキルメタクリレート、Mw500,000、樹脂分21重量%)を加えて混合し、本発明の潤滑油組成物(V―10)〜(V―19)、比較のための潤滑油組成物(V’―5)〜(V’―7)を得た。
Examples 29-38 and Comparative Examples 12-14
In a stainless steel container equipped with a stirrer, 10 parts by weight of an additive package for engine oil (manufactured by Infinium) and mineral oil [SP value: 8.3 (cal / cm 3 ) 1/2 , kinematic viscosity at 100 ° C. : 4.2 mm 2 / s, viscosity index: 122] 90 parts by weight were added, and the lubricating oil additives (R-10) to (R-19) obtained in Examples 10 to 19 and Comparative Examples 9 to 9 to Lubricating oil additives (R'-5) to (R'-7) for comparison obtained in No. 11 are further added so that the content of the copolymer (A) is 1% by weight, respectively. A viscosity index improver (polyalkyl methacrylate, Mw 500,000, resin content 21% by weight) was added so that the HTHS viscosity at 150 ° C. of the oil composition was 2.60 ± 0.05 (mm 2 / s). Mixing was performed to obtain lubricating oil compositions (V-10) to (V-19) of the present invention and lubricating oil compositions (V'-5) to (V'-7) for comparison.
実施例29〜38で作成した本発明の潤滑油組成物(V−10)〜(V−19)、及び比較例12〜14で作成した比較のための潤滑油組成物(V’−5)〜(V’−7)について、上記の方法で(1)油膜厚形成能、(2)摩耗特性を測定し、評価した。また、下記の方法で(3)MTM摩擦係数を測定、評価した。その結果を表4に示す。 Lubricating oil compositions of the present invention prepared in Examples 29 to 38 (V-10) to (V-19), and lubricating oil compositions for comparison prepared in Comparative Examples 12 to 14 (V'-5). ~ (V'-7) was evaluated by measuring (1) oil film forming ability and (2) wear characteristics by the above method. In addition, (3) MTM friction coefficient was measured and evaluated by the following method. The results are shown in Table 4.
潤滑油組成物(V−10)〜(V−19)及び(V’−5)〜(V’−7)の低温域から中温域の条件下として、40℃、60℃及び80℃での摩擦評価を以下の方法で測定した。結果を表4に示す。
<転がり摩擦特性−MTM(摩擦係数)>
機器:PCS Instruments MTM−2
ディスク:MTM polished disc(standard)(0.01micron)
ボール:Drilled 3/4 AISI52100precision steel ball
速度 :10mm/s〜3,000mm/s
温度 :40℃、60℃、80℃
スライディング/ローリング比:50%
負荷 :30N
摩擦評価の結果としてストライベック曲線が得られ、各温度における速度:10mm/s、100mm/s、1,000mm/sの摩擦係数を測定結果とした。
Lubricating oil compositions (V-10) to (V-19) and (V'-5) to (V'-7) under low to medium temperature conditions at 40 ° C, 60 ° C and 80 ° C. Friction evaluation was measured by the following method. The results are shown in Table 4.
<Rolling friction characteristics-MTM (coefficient of friction)>
Equipment: PCS Instruments MTM-2
Disc: MTM polished disc (standard) (0.01 micron)
Ball: Drilled 3/4 AISI52100 precision steel ball
Speed: 10 mm / s to 3,000 mm / s
Temperature: 40 ° C, 60 ° C, 80 ° C
Sliding / rolling ratio: 50%
Load: 30N
A Stribeck curve was obtained as a result of the friction evaluation, and the friction coefficients of the velocities at each temperature: 10 mm / s, 100 mm / s, and 1,000 mm / s were used as the measurement results.
表4の結果から明らかなように、本発明の潤滑油添加剤を含有してなる実施例29〜38の潤滑油組成物は、膜厚形成能及び摩耗特性が優れており、さらに摩擦低減効果が優れている。
一方、単量体(a)を構成単量体として含まない共重合体を含む比較例12の潤滑油組成物は油膜形成能及び摩耗特性が不良であることがわかる。また、実施例33と単量体(b)を用いていない(一般式(6)のR13がアルキル基ではなく水素原子である単量体(b’−1)及び/又は(b’−2)を用いた)以外は同じ比較例13及び14とを比較すると、比較例13(n−ドデシルメタクリレートを用いたもの)は、実施例33と比較して油膜厚形成能及び摩耗特性が共に劣っていることがわかる。また、比較例13よりも炭素数の長いものを用いた比較例14(n−ヘキサデシルメタクリレートを用いたもの)は、油膜厚形成能は実施例33と同程度で良好であるものの、摩耗特性が劣っていることがわかる。つまり、一般式(6)のR13がアルキル基ではなく水素原子である単量体(b’)を用いた場合は、油膜厚形成能と摩耗特性とが優れた潤滑油組成物を得ることが困難であることがわかる。さらに、比較例13〜14は摩擦低減効果が極めて劣ることがわかる。
As is clear from the results in Table 4, the lubricating oil compositions of Examples 29 to 38 containing the lubricating oil additive of the present invention are excellent in film thickness forming ability and wear characteristics, and further have a friction reducing effect. Is excellent.
On the other hand, it can be seen that the lubricating oil composition of Comparative Example 12 containing the copolymer not containing the monomer (a) as the constituent monomer has poor oil film forming ability and wear characteristics. Further, the monomer (b'-1) and / or (b'-) in which the monomer (b) of Example 33 is not used (R 13 of the general formula (6) is a hydrogen atom instead of an alkyl group). Comparing with Comparative Examples 13 and 14 which are the same except for (2)), Comparative Example 13 (using n-dodecyl methacrylate) has both oil film forming ability and abrasion characteristics as compared with Example 33. It turns out to be inferior. Further, in Comparative Example 14 (using n-hexadecyl methacrylate) using a material having a longer carbon number than that of Comparative Example 13, although the oil film forming ability was as good as that of Example 33, the wear characteristics were good. It turns out that is inferior. That is, when a monomer (b') in which R 13 of the general formula (6) is a hydrogen atom instead of an alkyl group is used, a lubricating oil composition having excellent oil film forming ability and wear characteristics can be obtained. Turns out to be difficult. Further, it can be seen that Comparative Examples 13 to 14 are extremely inferior in the friction reducing effect.
本発明の潤滑油組成物は、油膜厚形成能及び摩耗特性に優れており、さらに低温粘度特性及び低温から中温域(40〜80℃)の摩擦低減効果にも優れるため、駆動系潤滑油(MTF、デファレンシャルギヤ油、ATF及びbelt−CVTF等)、作動油(機械の作動油、パワーステアリング油及びショックアブソーバー油等)、エンジン油(ガソリン用及びディーゼル用等)及びトラクション油として好適である。 The lubricating oil composition of the present invention is excellent in oil film forming ability and wear characteristics, and is also excellent in low temperature viscosity characteristics and friction reducing effect in low temperature to medium temperature range (40 to 80 ° C.). It is suitable as MTF, differential gear oil, ATF and belt-CVTF, etc.), hydraulic oil (machine hydraulic oil, power steering oil, shock absorber oil, etc.), engine oil (for gasoline and diesel, etc.) and traction oil.
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JP2016147950A (en) * | 2015-02-12 | 2016-08-18 | 新日本理化株式会社 | Viscosity index improver and lubricating oil composition for power transmission containing the same |
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JPS61238891A (en) * | 1985-04-17 | 1986-10-24 | Nippon Steel Chem Co Ltd | Oil film thickness improver for lubricant |
JPH07157790A (en) * | 1993-10-15 | 1995-06-20 | Lubrizol Corp:The | Pour point depressant for industrial lubricant containing mixture of fatty acid ester with vegetable oil |
JP2002194371A (en) * | 2000-12-25 | 2002-07-10 | Sanyo Chem Ind Ltd | Viscosity index improver and lubricating oil composition |
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JP2016147950A (en) * | 2015-02-12 | 2016-08-18 | 新日本理化株式会社 | Viscosity index improver and lubricating oil composition for power transmission containing the same |
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