JP2020132247A - Packaging material supply device for packaging machine, and horizontal pillow packaging machine provided with packaging material supply device thereof - Google Patents
Packaging material supply device for packaging machine, and horizontal pillow packaging machine provided with packaging material supply device thereof Download PDFInfo
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本発明は、包装に供される帯状包装材に新しい帯状包装材の紙継ぎを可能にする包装機用の包装材供給装置、及びその包装材供給装置を備えたピロー包装機、特に、横方向に送られながら筒状に成形される包装材の中に包装すべき製品が順次送り込まれ、さらに当該筒状包装材から袋を作成しながら内部に当該製品を包装する袋包装体を順次製造する製袋充填包装機としての横ピロー包装機に関する。 The present invention relates to a packaging material supply device for a packaging machine that enables a new band-shaped packaging material to be spliced to a band-shaped packaging material used for packaging, and a pillow packaging machine provided with the packaging material supply device, particularly in the lateral direction. The products to be packaged are sequentially fed into the packaging material that is molded into a tubular shape while being sent to, and further, the bag packaging body that wraps the product inside is sequentially manufactured while creating a bag from the tubular packaging material. Regarding a horizontal pillow wrapping machine as a bag-making filling wrapping machine.
ピロー包装機のような製袋充填包装機は、一般に、包装材搬送装置によって包装材ロールから帯状包装材を引き出して下流に送り、当該帯状包装材を製筒器により略筒状に曲成しながら移送し、包装すべき製品を製品供給装置によって当該曲成された包装材内に順次送り込み、略筒状に曲成された包装材をその長手方向の重合部分に縦シールを施すことで筒状包装材に成形し、更に、内部に前記製品が送り込まれた当該筒状包装材を横シール装置によって横断方向に横シールを施すことで、前記製品が袋内部に収容された袋包装体(いわゆるピロー包装体)を順次製造する包装機である。袋包装体は、例えば横シール部において切断されることで個々の袋包装体に切り離され、搬出コンベヤ等の適宜の包装体搬出装置によって搬出される。包装材搬送装置、製品供給装置、横シール装置、包装体搬出装置等は、それぞれ駆動モータによって駆動される装置であって、制御装置により互いに同期して動作するように制御されている(例えば特許文献1を参照)。 In a bag-making filling and packaging machine such as a pillow packaging machine, a band-shaped packaging material is generally pulled out from a packaging material roll by a packaging material transport device and sent downstream, and the band-shaped packaging material is bent into a substantially tubular shape by a cylinder making machine. The products to be packaged are sequentially fed into the curved packaging material by the product supply device, and the packaging material curved in a substantially tubular shape is vertically sealed on the overlapping portion in the longitudinal direction. A bag packaging body in which the product is housed inside the bag by molding the product into a shape-like packaging material and further laterally sealing the tubular packaging material into which the product has been fed by a horizontal sealing device in the transverse direction. It is a packaging machine that sequentially manufactures so-called pillow packaging). The bag package is separated into individual bag packages by cutting at, for example, the horizontal seal portion, and is carried out by an appropriate package carry-out device such as a carry-out conveyor. The packaging material transfer device, the product supply device, the horizontal seal device, the package unloading device, and the like are devices driven by drive motors, and are controlled by a control device so as to operate in synchronization with each other (for example, a patent). See Document 1).
ピロー包装機は、大別して、帯状包装材が製筒器から縦方向に送られる中で、縦シール装置によって筒状包装材に成形されるとともに、内部に製品が投入・充填され、横シール装置によって筒状包装材に横シールを施すことでピロー包装体を製造する縦ピロー包装機と、帯状包装材が製筒器から横方向に送られる中で、縦シール装置としてのセンターシール装置によって筒状包装材に成形されるとともに、当該筒状包装材の内部に製品が横方向に投入・充填され、横シール装置としてのエンドシール装置によって筒状包装材にエンドシールを施すことでピロー包装体を製造する横ピロー包装機とがある。 Pillow wrapping machines are roughly divided into tubular wrapping materials that are formed into tubular wrapping materials by a vertical sealing device while strip-shaped wrapping materials are sent in the vertical direction from a cylinder maker, and products are put in and filled inside to form a horizontal sealing device. A vertical pillow wrapping machine that manufactures pillow packaging by applying a horizontal seal to the tubular wrapping material, and a center sealing device as a vertical sealing device while the strip-shaped wrapping material is sent from the cylinder maker in the horizontal direction. Along with being molded into a tubular packaging material, the product is placed and filled in the tubular packaging material in the lateral direction, and the pillow packaging is formed by end-sealing the tubular packaging material with an end-sealing device as a horizontal sealing device. There is a horizontal pillow wrapping machine that manufactures.
図4は、既存の横ピロー包装機の一例を概略的に示す斜視図である。また、図1(b)には、既存の横ピロー包装機が模式的に示されている。図4及び図1(b)を参照すると、横型の製袋充填包装機である横ピロー包装機1Aは、その横方向中央上部に、包装材ロールFrを支持するとともに包装材ロールFrから帯状包装材Fwを繰り出して下流側に送り出す包装材供給装置2Aを備えている。包装材供給装置2Aは、帯状包装材Fwを巻き取った包装材ロールFrを支持するロール支持軸としての巻取りホルダ3aを有する包装材ロール支持部3、帯状包装材Fwを挟み込んで送り出す二つの包装材送りローラ4a,4bを有する包装材送りローラ部4、帯状包装材Fwに掛かる張力を一定に保つクッションローラ部5A、及びクッションローラ部5Aへの送りの案内及び後述する製筒器への包装材進入角度と距離を整えるガイドローラ6(6a,6b,6c)を備えているが、それぞれ横ピロー包装機おいて周知の構造であるので、ここでの詳細な説明を省略する。 FIG. 4 is a perspective view schematically showing an example of an existing horizontal pillow wrapping machine. Further, FIG. 1B schematically shows an existing horizontal pillow wrapping machine. With reference to FIGS. 4 and 1B, the horizontal pillow wrapping machine 1A, which is a horizontal bag-making filling and wrapping machine, supports a wrapping material roll Fr at the upper center in the horizontal direction and wraps the wrapping material roll Fr in a strip shape. It is provided with a packaging material supply device 2A that feeds out the material Fw and sends it to the downstream side. The packaging material supply device 2A includes a packaging material roll support portion 3 having a winding holder 3a as a roll support shaft for supporting the packaging material roll Fr around which the strip-shaped packaging material Fw is wound, and two strip-shaped packaging material Fw sandwiched and sent out. Guidance for feeding to the packaging material feed roller portion 4 having the packaging material feed rollers 4a and 4b, the cushion roller portion 5A for keeping the tension applied to the strip-shaped packaging material Fw constant, and the cushion roller portion 5A, and to the cylinder making machine described later. Guide rollers 6 (6a, 6b, 6c) for adjusting the approach angle and distance of the packaging material are provided, but since each has a well-known structure in the horizontal pillow packaging machine, detailed description here will be omitted.
横ピロー包装機1Aは、全体として横長の構造を備えており、横長の上流側において横方向(水平方向)に延びる製品供給コンベヤ8を備える製品供給装置7と、製品供給装置7に接続して横長の下流側に延びる製筒器11や各種シール装置(センターシール装置13、エンドシール装置14)を備える包装機本体部10とを有している。横ピロー包装機1Aにおいては、包装機本体部10への帯状包装材Fwを供給するため、製品供給装置7と包装機本体部10の上方に包装材供給装置2Aが配置されている。横ピロー包装機1Aにおいては、製品供給装置7と、包装機本体部10及び包装材供給装置2Aは、横長に延びるプラットフォーム16に対して組み付けられる。 The horizontal pillow wrapping machine 1A has a horizontally long structure as a whole, and is connected to a product supply device 7 having a product supply conveyor 8 extending in the horizontal direction (horizontal direction) on the upstream side of the horizontal length and a product supply device 7. It has a cylinder making device 11 extending to the downstream side in a horizontally long shape, and a packaging machine main body 10 including various sealing devices (center sealing device 13, end sealing device 14). In the horizontal pillow packaging machine 1A, in order to supply the strip-shaped packaging material Fw to the packaging machine main body 10, the packaging material supply device 2A is arranged above the product supply device 7 and the packaging machine main body 10. In the horizontal pillow packaging machine 1A, the product supply device 7, the packaging machine main body 10 and the packaging material supply device 2A are assembled to the horizontally extending platform 16.
横ピロー包装機1Aは、帯状包装材Fwを略筒状に曲成する製筒器(フォーマ)11と、製筒器11によって曲成された包装材内に包装対象物である製品Aを等ピッチで順次送り込む製品供給装置7を備えている。製品供給装置7それ自体は、従来のものと同様、無端チェーン8aに製品Aを後方から押すためのプッシャアタッチメント8bが所定の間隔で取り付けられて成る製品供給コンベヤ8であり、駆動モータで駆動される。製筒器11を通過した略筒状の包装材の送り方向は、水平方向、即ち、横ピロー包装機1Aで言うところの横方向となっている。横ピロー包装機1Aは、更に、製品供給装置7の略水平延長下流側に、略筒状包装材の長手方向に延びる重合側縁部分を挟み込んで引き送る包装材引送りローラ装置12と、目加工された一組のヒートローラによって当該重合側縁部分にセンターシールを施して帯状包装材Fwを筒状包装材Ftに成形するセンターシール装置13を備えている。包装材引送りローラ装置12は、重合側縁部分を挟み込む包装材引送りローラ12aと、包装材引送りローラ12aを回転駆動するローラ駆動モータ12bを備えている。センターシール装置13の下流には、目加工された一組のヒータとカッタを備えていて、筒状包装材Ftに対して横断方向に接離可能であって筒状包装材Ftに接触してエンドシールを施すエンドシール装置14と、製造された包装体(ピロー包装体)Bpを包装機外の箱詰め装置等に搬出するベルト搬送式の包装体搬出装置15が配設されている。エンドシール装置14は、製品Aを筒状包装材Ftの送り方向前後に挟む位置において筒状包装材Ftに対して、例えばボックスモーション動作で接近・離間し、筒状包装材Ftに接触してエンドシールを施すことで、袋Bを形成するとともに内部に製品Aが収容された袋包装体Bpが製造される。 The horizontal pillow packaging machine 1A includes a cylinder (former) 11 that bends the strip-shaped packaging material Fw into a substantially tubular shape, and a product A that is a packaging object in the packaging material that is curved by the cylinder making device 11. It is provided with a product supply device 7 that sequentially feeds at a pitch. The product supply device 7 itself is a product supply conveyor 8 in which pusher attachments 8b for pushing the product A from behind are attached to the endless chain 8a at predetermined intervals, and is driven by a drive motor. Ru. The feeding direction of the substantially tubular packaging material that has passed through the cylinder making device 11 is the horizontal direction, that is, the horizontal direction as referred to in the horizontal pillow packaging machine 1A. The horizontal pillow packaging machine 1A further includes a packaging material pulling roller device 12 that sandwiches and pulls a polymerized side edge portion extending in the longitudinal direction of the substantially tubular packaging material on the substantially horizontal extension downstream side of the product supply device 7. It is provided with a center seal device 13 for forming a strip-shaped packaging material Fw into a tubular packaging material Ft by applying a center seal to the polymerization side edge portion by a set of processed heat rollers. The packaging material pulling roller device 12 includes a packaging material pulling roller 12a that sandwiches the overlapping side edge portion, and a roller drive motor 12b that rotationally drives the packaging material pulling roller 12a. Downstream of the center seal device 13, a set of machined heaters and cutters is provided, which can be brought into contact with the tubular packaging material Ft in the transverse direction and in contact with the tubular packaging material Ft. An end seal device 14 for applying an end seal and a belt transport type package carry-out device 15 for carrying the manufactured package (pillow package) Bp to a boxing device or the like outside the packaging machine are provided. The end seal device 14 approaches and separates from the tubular packaging material Ft, for example, by a box motion operation, at a position where the product A is sandwiched between the front and rear of the feeding direction of the tubular packaging material Ft, and comes into contact with the tubular packaging material Ft. By applying the end seal, the bag B is formed and the bag package Bp in which the product A is housed is manufactured.
包装材供給装置2Aは、図1(b)に示すように、帯状包装材Fwを巻き取った包装材ロールFrを支持する包装材ロール支持部3と、包装材ロール支持部3に対して横長の下流側に離間して配置されている包装材送りローラ部4と、包装材ロール支持部3と包装材送りローラ部4との間に配置されているクッションローラ部5Aとを備えている。包装材ロール支持部3は、プラットフォーム16に固定されているフレームに対して片持ち状で且つ回転可能に支持されているロール支持軸3aを備えている。包装材を巻き取った包装材ロールFrがロール支持軸3aに装填される。包装材送りローラ部4は、間に帯状包装材Fwを挟み込む一組の包装材送りローラ4a,4bを備えており、両包装材送りローラ4a,4bを回転駆動することで、包装材ロールFrから帯状包装材Fwを能動的に繰り出す。クッションローラ部5Aは、包装材ロールFrから繰り出されて包装材送りローラ部4に至る帯状包装材Fwにテンションを付与するクッションローラ(テンションローラ)9aを備えている。クッションローラ9aをその軸支持部とともにばね力やエア圧によって付勢することで、帯状包装材Fwにテンションを付与することができる。 As shown in FIG. 1B, the packaging material supply device 2A is horizontally long with respect to the packaging material roll support portion 3 that supports the packaging material roll Fr around which the strip-shaped packaging material Fw is wound and the packaging material roll support portion 3. The packaging material feed roller portion 4 is arranged on the downstream side of the wrapping material, and the cushion roller portion 5A is arranged between the packaging material roll support portion 3 and the packaging material feed roller portion 4. The packaging material roll support portion 3 includes a roll support shaft 3a that is cantilevered and rotatably supported with respect to a frame fixed to the platform 16. The packaging material roll Fr around which the packaging material is wound is loaded onto the roll support shaft 3a. The packaging material feed roller portion 4 includes a set of packaging material feed rollers 4a and 4b for sandwiching a strip-shaped packaging material Fw between them, and by rotationally driving both packaging material feed rollers 4a and 4b, the packaging material roll Fr The strip-shaped packaging material Fw is actively fed out from. The cushion roller portion 5A includes a cushion roller (tension roller) 9a that applies tension to the strip-shaped packaging material Fw that is fed out from the packaging material roll Fr and reaches the packaging material feed roller portion 4. By urging the cushion roller 9a together with its shaft support portion by a spring force or air pressure, tension can be applied to the strip-shaped packaging material Fw.
袋包装体Bpを連続的に製造する横ピロー包装機1Aにおいては、包装材ロールFrに巻き取られていた帯状包装材Fwが、包装動作の進行に伴って消費されることでその終端に近づくと、横ピロー包装機1Aの連続運転を可能にするという要請から、新しい包装材ロールの帯状包装材と紙継ぎをすることが必要となる。紙継ぎは、通常、紙継ぎ板9bの上において、新旧の帯状包装材をテープで繋ぎ合わせることで行われる。図1(b)に示される横ピロー包装機1Aの場合、包装材送りローラ部4によって帯状包装材Fwの終端が送り切られる前、即ち、帯状包装材Fwの終端が包装材送りローラ部4の上流側にまだ残っている状態のときに紙継ぎを行うのが好ましい。したがって、包装材送りローラ部4の上流側、即ち、包装材供給装置2Aにおいてクッションローラ部5Aと包装材送りローラ部4との間に紙継ぎ板9bを配置し、紙継ぎ板9b上で旧帯状包装材の終端近傍と新帯状包装材の始端とをテープで繋ぎ合わせることで、紙継ぎが行われる。クッションローラ部5Aから包装材送りローラ部4に至る帯状包装材Fwの走行経路が水平であるため、紙継ぎ板9bは帯状包装材Fwの走行経路に対してその下側で且つ帯状包装材Fwに沿うように水平に配置される。 In the horizontal pillow packaging machine 1A that continuously manufactures the bag packaging body Bp, the strip-shaped packaging material Fw wound around the packaging material roll Fr is consumed as the packaging operation progresses, and approaches the end thereof. From the request to enable continuous operation of the horizontal pillow wrapping machine 1A, it is necessary to join the strip-shaped wrapping material of the new wrapping material roll and the paper joint. Paper splicing is usually performed by joining old and new strip-shaped packaging materials with tape on a paper splicing plate 9b. In the case of the horizontal pillow packaging machine 1A shown in FIG. 1B, the end of the strip-shaped packaging material Fw is completely fed by the packaging material feed roller portion 4, that is, the end of the strip-shaped packaging material Fw is the packaging material feed roller portion 4 It is preferable to perform the paper splicing when the paper is still left on the upstream side of the paper. Therefore, the paper joint plate 9b is arranged on the upstream side of the packaging material feed roller portion 4, that is, between the cushion roller portion 5A and the packaging material feed roller portion 4 in the packaging material supply device 2A, and the old paper joint plate 9b is placed on the paper joint plate 9b. Paper splicing is performed by connecting the vicinity of the end of the strip-shaped wrapping material and the start end of the new strip-shaped wrapping material with tape. Since the traveling path of the strip-shaped packaging material Fw from the cushion roller portion 5A to the packaging material feed roller portion 4 is horizontal, the paper joint plate 9b is below the traveling path of the strip-shaped packaging material Fw and the strip-shaped packaging material Fw. It is arranged horizontally along the.
具体的な紙継ぎ作業は、次のようにして行われる。即ち、包装材ロールFrからの帯状包装材の繰り出しが終了すると、帯状包装材Fwを包装材送りローラ部4の包装材送りローラ4a,4b間に挟んだ状態としたまま当該終端又はその近傍の包装材が紙継ぎ板9b上に置かれる。包装材ロール支持部3のロール支持軸3aから繰り出しが終了した包装材ロールが取り除かれ、そのロール支持軸3aに新しい包装材ロールが装填され、新しい包装材ロールから引き出され且つクッションローラ部5Aを通された新しい帯状包装材の始端が、紙継ぎ板9b上の旧帯状包装材上に重ねられる。紙継ぎ板9b上において、旧帯状包装材の終端近傍と新帯状包装材の始端が、テープ等によって繋がれる。 The specific paper splicing work is performed as follows. That is, when the feeding of the strip-shaped packaging material from the packaging material roll Fr is completed, the strip-shaped packaging material Fw is sandwiched between the packaging material feeding rollers 4a and 4b of the packaging material feeding roller portion 4 and is sandwiched between the ends or the vicinity thereof. The packaging material is placed on the paper splicing plate 9b. The packaging material roll that has been unwound is removed from the roll support shaft 3a of the packaging material roll support portion 3, a new packaging material roll is loaded on the roll support shaft 3a, and the cushion roller portion 5A is pulled out from the new packaging material roll. The starting end of the new strip-shaped wrapping material that has been passed is overlaid on the old strip-shaped wrapping material on the paper joint plate 9b. On the paper joint plate 9b, the vicinity of the end of the old strip-shaped wrapping material and the start end of the new strip-shaped wrapping material are connected by tape or the like.
紙継ぎ板9bを包装材供給装置2Aにおいて組み付けるには、クッションローラ部5Aと包装材送りローラ部4に干渉しないように、クッションローラ部5A及び包装材送りローラ部4とから所定の距離を置いて配置する必要がある。そのため、クッションローラ部5Aと包装材送りローラ部4との間には、紙継ぎ板9bの横寸法長さの他に、紙継ぎ板9bの前後にクッションローラ部5Aと包装材送りローラ部4にそれぞれ至る余裕長さが必要となり、全体として予め相当のスペースを確保しておく必要がある。その結果、包装材供給装置2Aの長さがかなりの長さになって包装材供給装置2Aが大型化するとともに、包装材供給装置2Aにおいて紙継ぎ板9bの取付け作業が個別に必要となって、横ピロー包装機1Aの製造コストが増加する原因の一つになっている。 In order to assemble the paper joint plate 9b in the packaging material supply device 2A, a predetermined distance is provided from the cushion roller portion 5A and the packaging material feed roller portion 4 so as not to interfere with the cushion roller portion 5A and the packaging material feed roller portion 4. Need to be placed. Therefore, between the cushion roller portion 5A and the packaging material feed roller portion 4, in addition to the lateral dimension length of the paper joint plate 9b, the cushion roller portion 5A and the packaging material feed roller portion 4 are placed before and after the paper joint plate 9b. It is necessary to have a marginal length to reach each of them, and it is necessary to secure a considerable space in advance as a whole. As a result, the length of the packaging material supply device 2A becomes considerably long, the packaging material supply device 2A becomes large, and the paper joint plate 9b needs to be individually attached to the packaging material supply device 2A. This is one of the causes of the increase in the manufacturing cost of the horizontal pillow wrapping machine 1A.
横型製袋充填包装機の包装材供給装置において、帯状包装材に緊張を付与するクッションローラを設けることの一例が、特許文献2に開示されている。クッションローラには包装材ロールから繰り出された帯状包装材が巻きかけられ、コイルスプリングの付勢力がクッションローラを介して帯状包装材に作用し、帯状包装材に弛みがある場合には当該付勢力に基づいてその弛みが吸収され、弛み吸収後にはその付勢力で帯状包装材には緊張力が与えられる。コイルスプリングのばね力は調節可能とされているので、帯状包装材に作用する付勢力を調節することができる。例えば、製品供給の停止によって包装機が停止される場合に、包装材ロールがその回転慣性によって繰り出されている帯状包装材に弛みが生じるとき、緊張機構のクッションローラによる付勢力によって当該弛みが吸収され、帯状包装材には緊張力が付与される。また、緊張機構の付勢力に基づいてブレーキ機構が作動して包装材ロールの回転にブレーキをかけるので、包装材ロールからの帯状包装材の余分な繰り出しが止まり、帯状包装材の張力作用状態を維持することが図られている。 Patent Document 2 discloses an example in which a cushion roller for applying tension to a strip-shaped packaging material is provided in a packaging material supply device of a horizontal bag-making filling and packaging machine. The band-shaped packaging material unwound from the packaging material roll is wound around the cushion roller, and the urging force of the coil spring acts on the band-shaped packaging material via the cushion roller, and if the band-shaped packaging material has slack, the urging force is concerned. The slack is absorbed based on the above, and after the slack is absorbed, the band-shaped packaging material is given a tension by the urging force. Since the spring force of the coil spring is adjustable, the urging force acting on the strip-shaped packaging material can be adjusted. For example, when the packaging machine is stopped due to the suspension of product supply, when the band-shaped packaging material that the packaging material roll is unwound due to its rotational inertia causes slack, the slack is absorbed by the urging force of the cushion roller of the tension mechanism. The strip-shaped packaging material is tensioned. In addition, since the brake mechanism operates based on the urging force of the tension mechanism to brake the rotation of the packaging material roll, the extra feeding of the band-shaped packaging material from the packaging material roll is stopped, and the tension action state of the band-shaped packaging material is checked. It is designed to be maintained.
そこで、包装機用の包装材供給装置及びその包装材供給装置を備えた横ピロー包装機において、紙継ぎ板を包装材供給装置の構成要素とユニット化して、包装材供給装置の構造と組付け作業の簡素化を図る点で解決すべき課題がある。 Therefore, in the horizontal pillow packaging machine equipped with the packaging material supply device for the packaging machine and the packaging material supply device, the paper joint plate is unitized with the component of the packaging material supply device and assembled with the structure of the packaging material supply device. There is a problem to be solved in terms of simplifying the work.
この発明の目的は、紙継ぎ板を包装材供給装置の構成要素とユニット化することにより、包装材供給装置の紙継ぎ板に関する構造を小型化して包装材供給装置の構造の簡素化するとともに、紙継ぎ板単独の取付け作業を省略して紙継ぎ板の組付け作業の簡素化することを可能にする包装機用の包装材供給装置及びその包装材供給装置を備えた横ピロー包装機を提供することである。 An object of the present invention is to reduce the size of the structure related to the paper joint plate of the packaging material supply device and simplify the structure of the packaging material supply device by unitizing the paper joint plate as a component of the packaging material supply device. Provided is a packaging material supply device for a packaging machine and a horizontal pillow packaging machine equipped with the packaging material supply device, which makes it possible to simplify the assembly work of the paper joint plate by omitting the installation work of the paper joint plate alone. It is to be.
この発明による包装機用の包装材供給装置は、
帯状包装材が巻き取られている包装材ロールを支持する包装材ロール支持部と、当該包装材ロール支持部に対して離間して配置されており前記帯状包装材を包装機に送り出す包装材送りローラ部と、当該包装材ロール支持部と当該包装材送りローラ部との間に配置されていて前記帯状包装材にテンションを付与するクッションローラ部とを備えており、
前記包装材ロール支持部に支持されていた包装材ロール(以下、この包装材ロールを「旧包装材ロール」という。)から繰り出される帯状包装材(以下、この帯状包装材を「旧帯状包装材」という。)と、前記包装材ロール支持部に新しく装填される包装材ロール(以下、この包装材ロールを「新包装材ロール」という。)から繰り出される帯状包装材(以下、この帯状包装材を「新帯状包装材」という)とを繋ぐ紙継ぎの際に、前記旧帯状包装材の前記終端近傍と前記新帯状包装材の前記始端とが重ね置かれる紙継ぎ板が、前記クッションローラ部に対してユニット化されている
ことから成っている。
The packaging material supply device for a packaging machine according to the present invention
The packaging material roll support portion that supports the packaging material roll around which the strip-shaped packaging material is wound and the packaging material feed that is arranged apart from the packaging material roll support portion and sends the strip-shaped packaging material to the packaging machine. It is provided with a roller portion, a cushion roller portion which is arranged between the packaging material roll support portion and the packaging material feed roller portion and which applies tension to the strip-shaped packaging material.
A strip-shaped packaging material (hereinafter, this strip-shaped packaging material is referred to as an "old strip-shaped packaging material") unwound from a packaging material roll supported by the packaging material roll support portion (hereinafter, this packaging material roll is referred to as an "old packaging material roll"). ”) And the band-shaped packaging material (hereinafter, this band-shaped packaging material” that is unwound from the packaging material roll (hereinafter, this packaging material roll is referred to as “new packaging material roll”) newly loaded in the packaging material roll support portion. The cushion roller portion is a paper joint plate on which the vicinity of the end of the old strip-shaped wrapping material and the start end of the new strip-shaped wrapping material are superposed when the paper joint is connected to the new strip-shaped wrapping material. It consists of being unitized with respect to.
この包装機用の包装材供給装置によれば、帯状包装材が巻き取られている包装材ロールが包装材ロール支持部に支持され、包装材ロールから繰り出される帯状包装材が、当該包装材ロール支持部に対して離間して配置されている包装材送りローラ部によって包装機に送り出され、その際、包装材ロール支持部と当該包装材送りローラ部との間にある帯状包装材には、当該両部間に配置されているクッションローラ部の作用によってテンションが付与され、帯状包装材の弛みが吸収される。
包装機での包装運転の進行に伴って、包装材ロール支持部に支持されていた旧包装材ロールから繰り出される旧帯状包装材の消費がその終端近くまで進んだ場合には、包装材ロール支持部から旧包装材ロール(その芯筒部)が取り外され、包装材ロール支持部に新しく装填される新包装材ロールから繰り出される新帯状包装材の始端が紙継ぎ板上において旧帯状包装材と重ねられ、旧帯状包装材の終端近傍に対して紙継ぎ板上でテープ等によって繋ぎ合わされることで帯状包装材の紙継ぎが行われる。
紙継ぎ板は、包装材ロール支持部と包装材送りローラ部とが組み立てられた後に後付け的に組み入れられるのではなく、クッションローラ部において予めユニット化されているので、当該ユニットを構成するときに、紙継ぎ板をクッションローラ部に対して可及的に近接した状態でユニット化することができる。こうした紙継ぎ板のクッションローラ部へのユニット化によって、包装材供給装置の構造と組付け作業の簡素化が図られる。
According to the packaging material supply device for this packaging machine, the packaging material roll around which the strip-shaped packaging material is wound is supported by the packaging material roll support portion, and the band-shaped packaging material unwound from the packaging material roll is the packaging material roll. The strip-shaped packaging material between the packaging material roll support portion and the packaging material feed roller portion is sent to the packaging machine by the packaging material feed roller portion arranged apart from the support portion. Tension is applied by the action of the cushion roller portion arranged between the two portions, and the slack of the strip-shaped packaging material is absorbed.
If the consumption of the old strip-shaped packaging material unwound from the old packaging material roll supported by the packaging material roll support portion progresses to near the end as the packaging operation in the packaging machine progresses, the packaging material roll support The old wrapping material roll (its core tube part) is removed from the part, and the starting end of the new wrapping material unwound from the new wrapping material roll newly loaded in the wrapping material roll support part is on the paper joint plate with the old band-shaped wrapping material. The strip-shaped wrapping material is spliced by being stacked and joined with tape or the like on a paper splicing plate near the end of the old strip-shaped wrapping material.
The paper joint plate is not retrofitted after the packaging material roll support portion and the packaging material feed roller portion are assembled, but is pre-united in the cushion roller portion, so that when the unit is configured. , The paper joint plate can be unitized in a state as close as possible to the cushion roller portion. By unitizing the paper joint plate into the cushion roller portion, the structure of the packaging material supply device and the assembling work can be simplified.
この包装機用の包装材供給装置において、前記紙継ぎ板を、前記クッションローラ部に対して、当該クッションローラ部から前記包装材送りローラ部に向かう前記帯状包装材の送り方向で見て、当該クッションローラ部の直下流側の位置を占める配置でユニット化することができる。クッションローラ部に対して、紙継ぎ板を当該配置でユニット化することにより、旧帯状包装材の終端近傍は、クッションローラ部の直下流側の位置で新帯状包装材と紙継ぎがなされ、旧帯状包装材を包装に有効に消費することができる。
また、紙継ぎ板をユニット化したクッションローラ部については、包装材送りローラ部に可及的に近接して配置することも可能となる。この場合、包装材送りローラ部よりも上流側に残る旧帯状包装材の長さを可及的に短くすることができ、旧帯状包装材を包装機においてできる限り無駄なく包装に消費することが可能になる。
In the packaging material supply device for this packaging machine, the paper joint plate is viewed with respect to the cushion roller portion in the feeding direction of the strip-shaped packaging material from the cushion roller portion toward the packaging material feed roller portion. It can be unitized by occupying a position immediately downstream of the cushion roller portion. By unitizing the paper splicing plate with respect to the cushion roller part in this arrangement, the paper splicing with the new band-shaped packaging material is made at the position directly downstream of the cushion roller part near the end of the old band-shaped packaging material. The strip-shaped packaging material can be effectively consumed for packaging.
Further, the cushion roller portion in which the paper joint plate is unitized can be arranged as close as possible to the packaging material feed roller portion. In this case, the length of the old strip-shaped packaging material remaining on the upstream side of the packaging material feed roller portion can be shortened as much as possible, and the old strip-shaped packaging material can be consumed in the packaging as efficiently as possible in the packaging machine. It will be possible.
この包装機用の包装材供給装置において、前記クッションローラ部は、前記帯状包装材が巻き掛けられるクッションローラと、当該クッションローラを回転自在に支持する支持体と、当該支持体を前記クッションローラの回転軸線と直交する方向に案内するガイド体と、前記支持体に付勢力を作用させており当該付勢力に基づいて前記クッションローラに巻き掛けられている当該帯状包装材に前記テンションを付与する付勢手段とを備えており、前記紙継ぎ板は前記支持体に取り付けられることでユニット化されている、とすることができる。クッションローラ部は、クッションローラを回転自在に支持する支持体が中心的な機能を備えており、ガイド体がクッションローラの回転軸線と直交する方向に支持体を案内しており、付勢手段がその付勢力を支持体に作用させている。付勢力を受ける支持体がガイド体に案内されることでクッションローラに巻き掛けられている帯状包装材にテンションが付与される。また、紙継ぎ板が支持体に取り付けられていることでクッションローラ部にユニット化されている。 In the packaging material supply device for this packaging machine, the cushion roller portion includes a cushion roller around which the strip-shaped packaging material is wound, a support that rotatably supports the cushion roller, and the support of the cushion roller. An attachment that applies an urging force to the guide body that guides in a direction orthogonal to the rotation axis and the strip-shaped packaging material that is wound around the cushion roller based on the urging force. It can be said that the paper joint plate is unitized by being attached to the support by providing a force means. The cushion roller portion has a central function of a support that rotatably supports the cushion roller, and the guide body guides the support in a direction orthogonal to the rotation axis of the cushion roller. The urging force is acting on the support. By guiding the support that receives the urging force to the guide body, tension is applied to the strip-shaped packaging material wound around the cushion roller. Further, since the paper joint plate is attached to the support, it is unitized in the cushion roller portion.
この包装機用の包装材供給装置において、前記包装材ロール支持部において前記包装材ロールを支持するロール支持軸がフレームパネルに片持ち状に支持されており、前記支持体は、前記フレームパネルの表側において前記クッションローラの両端をそれぞれ回転自在に支持するとともに前記紙継ぎ板が取り付けられる二つのローラ支持部と、前記フレームパネルに近い側の当該ローラ支持部から前記フレームパネルを貫通して前記フレームパネルの裏側に延びている延長部とを有しており、前記ガイド体は、前記包装材ロール支持部と前記包装材送りローラ部との間で前記フレームパネルの表側から片持ち状に突き出た二つのステーの少なくとも先端部間において、前記クッションローラの回転軸線と直交する方向に延びており且つ前記フレームパネルから遠い側の前記ローラ支持部とスライド可能に嵌合するガイド軸を備えており、前記付勢手段は、前記フレームパネルの裏側において、前記フレームパネルと前記支持体の前記延長部との間に配置されている、とすることができる。
包装材ロール支持部において包装材ロールを支持するロール支持軸をフレームパネルに片持ち状に支持することで、包装材ロールをロール支持軸に対して、軸先端側から装填・取り外しすることができる。
支持体がフレームパネルの表側及び裏側に関連配置された二つのローラ支持部と延長部とを備えていて、クッションローラ、ガイド体のガイド軸及び付勢手段がこれらローラ支持部又は延長部に関連付けられる構造を備えることで、クッションローラ部の構造を簡素に構成することができる。二つのローラ支持部を専用の連結部材によって連結し、紙継ぎ板を当該連結部材に取り付けることで、二つのローラ支持部に対して紙継ぎ板を間接的に取り付けてもよいが、紙継ぎ板を二つのローラ支持部の間に掛け渡すことで、紙継ぎ板を、二つのローラ支持部を直接に連結する手段として用いることができる。
フレームパネルは、具体的には、包装材ロール支持部のロール支持軸や、包装材送りローラ部の包装材送りローラを回転駆動する駆動モータ及び伝動機構を備える駆動装置、及びクッションローラ部の付勢手段を収容する駆動ボックスのボックス壁とすることができる。
In the packaging material supply device for this packaging machine, a roll support shaft for supporting the packaging material roll is cantilevered by the frame panel at the packaging material roll support portion, and the support is of the frame panel. On the front side, both ends of the cushion roller are rotatably supported, and two roller support portions to which the paper joint plate is attached and the roller support portion on the side close to the frame panel penetrate the frame panel and the frame. It has an extension portion extending to the back side of the panel, and the guide body cantileveredly protrudes from the front side of the frame panel between the packaging material roll support portion and the packaging material feed roller portion. At least between the tips of the two stays, a guide shaft extending in a direction orthogonal to the rotation axis of the cushion roller and slidably fitting with the roller support portion on the side far from the frame panel is provided. It can be said that the urging means is arranged on the back side of the frame panel between the frame panel and the extension portion of the support.
By supporting the roll support shaft that supports the packaging material roll on the frame panel in a cantilever shape at the packaging material roll support portion, the packaging material roll can be loaded / removed from the shaft tip side with respect to the roll support shaft. ..
The support comprises two roller supports and extensions which are associatedly arranged on the front and back sides of the frame panel, and the cushion roller, the guide shaft of the guide and the urging means are associated with these roller supports or extensions. The structure of the cushion roller portion can be simply configured by providing the structure. By connecting the two roller support parts with a dedicated connecting member and attaching the paper joint plate to the connecting member, the paper joint plate may be indirectly attached to the two roller support parts, but the paper joint plate Can be used as a means for directly connecting the two roller supports by connecting the paper joint plate between the two roller supports.
Specifically, the frame panel includes a roll support shaft of the packaging material roll support portion, a drive motor provided with a drive motor and a transmission mechanism for rotationally driving the packaging material feed roller of the packaging material feed roller portion, and a cushion roller portion. It can be the box wall of a drive box that houses the force means.
この包装機用の包装材供給装置において、前記紙継ぎ板には、当該紙継ぎ板上の前記旧帯状包装材を前記クッションローラ寄りの位置で当該紙継ぎ板上に押える紙押え板を取り付けることができる。
クッションローラから紙継ぎ板上に載る旧帯状包装材の終端近傍は、当該クッションローラ寄りの位置で紙押え板によって当該紙継ぎ板上に押えられる。包装材ロール支持部に新たに装填された新包装材ロールから繰り出された新帯状包装材は、クッションローラに巻き掛けられて後、始端とその近傍が紙押え板の上側を更に下流側に引き出されて、紙継ぎ板上に載る旧帯状包装材の終端近傍に重ねられる。新帯状包装材の始端が紙継ぎ板上に載る旧帯状包装材の終端近傍にテープ等で貼り合わされて紙継ぎが行われる。旧帯状包装材が紙押え板と紙継ぎ板との間を通り抜けた後では、紙継ぎされた新帯状包装材がクッションローラから紙継ぎ板や紙押え板の上側を通って包装材送りローラ部に引き出される。 紙押え板による帯状包装材の紙継ぎ板上への押え作用は、紙押え板の自重によって得ることができる。また、自重に変えて、例えば紙継ぎ板に磁石を備え、紙押え板を磁性材料で形成することで、磁力によって押え作用を得てもよい。
In the packaging material supply device for this packaging machine, the paper joint plate is provided with a paper presser plate that presses the old strip-shaped packaging material on the paper joint plate on the paper joint plate at a position closer to the cushion roller. Can be done.
The vicinity of the end of the old strip-shaped packaging material placed on the paper joint plate from the cushion roller is pressed onto the paper joint plate by the paper presser plate at a position closer to the cushion roller. The new band-shaped packaging material unwound from the new packaging material roll newly loaded in the packaging material roll support is wound around the cushion roller, and then the starting end and its vicinity are pulled out further downstream from the upper side of the paper presser plate. Then, it is stacked near the end of the old strip-shaped packaging material placed on the paper joint plate. The beginning end of the new strip-shaped wrapping material is placed on the paper splicing plate, and the paper splicing is performed by laminating the tape around the end of the old strip-shaped wrapping material. After the old strip-shaped wrapping material has passed between the paper presser plate and the paper joint plate, the new strip-shaped wrapping material that has been spliced from the cushion roller passes over the paper joint plate and the paper joint plate to the packaging material feed roller portion. Pulled out to. The pressing action of the strip-shaped packaging material on the paper joint plate by the paper pressing plate can be obtained by the weight of the paper pressing plate. Further, instead of changing to its own weight, for example, the paper joint plate may be provided with a magnet, and the paper pressing plate may be formed of a magnetic material to obtain a pressing action by magnetic force.
この包装機用の包装材供給装置において、前記紙押え板を、前記クッションローラの回転軸線に沿う方向の一端側で前記紙継ぎ板上に撥ね上げ可能に取り付けることができる。 紙押え板を紙継ぎ板上に撥ね上げ可能に取り付けることで、紙押え板を上方に撥ね上げた状態で旧帯状包装材の終端近傍を紙継ぎ板上に載せ、更にその状態で紙押え板を紙継ぎ板上に下ろすことで、旧帯状包装材の終端近傍を紙押え板によって紙継ぎ板上に押え込むことができる。 In the packaging material supply device for this packaging machine, the paper presser plate can be attached to the paper joint plate so as to be flipped up on one end side in the direction along the rotation axis of the cushion roller. By mounting the paper presser plate on the paper joint plate so that it can be flipped up, the paper presser plate is placed on the paper joint plate near the end of the old strip-shaped packaging material with the paper presser plate flipped up, and then the paper presser plate is in that state. By lowering the paper on the paper joint plate, the vicinity of the end of the old strip-shaped packaging material can be pressed onto the paper joint plate by the paper presser plate.
この包装機用の包装材供給装置は、前記包装機として、当該包装材供給装置から供給される前記帯状包装材を製筒器に通すことによって当該帯状包装材を略筒状包装材に曲成し、当該略筒状包装材が横方向に送られる中で、センターシールを施すことによって当該略筒状包装材を筒状包装材に成形するとともに当該筒状包装材の内部に製品を送り込み、前記筒状包装材に横断方向にエンドシールを施すことで袋を形成しながら内部に前記製品が収容された袋包装体を製造する横ピロー包装機の包装材供給装置として適用することができる。 The packaging material supply device for this packaging machine, as the packaging machine, bends the strip-shaped packaging material into a substantially tubular packaging material by passing the strip-shaped packaging material supplied from the packaging material supply device through a cylinder making machine. Then, while the substantially tubular packaging material is being fed in the lateral direction, the substantially tubular packaging material is formed into a tubular packaging material by applying a center seal, and the product is fed into the tubular packaging material. It can be applied as a packaging material supply device of a horizontal pillow packaging machine that manufactures a bag packaging body in which the product is housed while forming a bag by applying an end seal to the tubular packaging material in the transverse direction.
この発明による包装材供給装置を備えた横ピロー包装機は、前記包装材供給装置と、当該包装材供給装置から供給される前記帯状包装材が通されて当該帯状包装材を略筒状包装材に曲成する製筒器と、当該略筒状包装材が横方向に送られる中で当該略筒状包装材を筒状包装材に成形するセンターシール装置と、包装すべき製品を前記筒状包装材の内部に所定間隔を置いて配置するべく当該製品を略筒状包装材の内部へと横方向に送り込む製品供給装置と、前記筒状包装材が横方向に送られる中で前記筒状包装材に横断方向にエンドシールを施すことで袋を形成しながら内部に前記製品が収容された袋包装体を形成するエンドシール装置を備えることから成っている。
横ピロー包装機は、上記の各装置を備えていて、帯状包装材からセンターシールを施すことで筒状包装材を成形し、当該筒状包装材にエンドシールを施すことで包装すべき製品を当該筒状包装材内に収容する袋を形成しながら前記製品が包装された袋包装体を製造する製袋充填包装機であり、前記包装材供給装置は横ピロー包装機を構成する装置の一つとして用いられる。
In the horizontal pillow packaging machine provided with the packaging material supply device according to the present invention, the packaging material supply device and the strip-shaped packaging material supplied from the packaging material supply device are passed through the strip-shaped packaging material to form a substantially tubular packaging material. A tubular device that bends to the top, a center seal device that forms the substantially tubular packaging material into a tubular packaging material while the substantially tubular packaging material is being fed in the lateral direction, and the product to be packaged in the tubular shape. A product supply device that laterally feeds the product into the substantially tubular packaging material so as to be arranged inside the packaging material at predetermined intervals, and the tubular shape while the tubular packaging material is laterally fed. It comprises an end-sealing device for forming a bag package in which the product is housed while forming a bag by applying an end-seal to the packaging material in the transverse direction.
The horizontal pillow wrapping machine is equipped with the above-mentioned devices, and forms a tubular wrapping material by applying a center seal from the strip wrapping material, and applies an end seal to the tubular wrapping material to wrap the product to be packaged. A bag-making filling and packaging machine that manufactures a bag packaging body in which the product is packaged while forming a bag to be housed in the tubular packaging material, and the packaging material supply device is one of the devices constituting the horizontal pillow packaging machine. It is used as one.
この包装材供給装置を備えた横ピロー包装機において、前記包装材供給装置は、前記製品供給装置と前記製筒器との上方に配置することができる。横ピロー包装機は横長の形態を備えているので、包装材供給装置は、上方の開いたスペースを利用して配置することができる。 In the horizontal pillow packaging machine provided with the packaging material supply device, the packaging material supply device can be arranged above the product supply device and the cylinder making device. Since the horizontal pillow packaging machine has a horizontally long form, the packaging material supply device can be arranged by utilizing the open space above.
この包装機用の包装材供給装置、及び包装材供給装置を備えた横ピロー包装機においては、紙継ぎ板は、クッションローラ部に対して予めユニット化されているので、紙継ぎ板をクッションローラ部に対して可及的に近接した状態で構成することができる。紙継ぎ板をクッションローラ部に対してユニット化してもユニットの構造は全体としても嵩張ることはなく、紙継ぎ板を備える包装材供給装置としては小型化を図ることができる。また、紙継ぎ板をクッションローラ部に対して予めユニット化するので、紙継ぎ板を単独で後から包装材供給装置に組み立てるのに比べて、包装材供給装置の組立て作業としても簡素化することができる。 In the packaging material supply device for this packaging machine and the horizontal pillow packaging machine equipped with the packaging material supply device, the paper joint plate is pre-united with respect to the cushion roller portion, so that the paper joint plate is used as a cushion roller. It can be configured as close as possible to the unit. Even if the paper joint plate is unitized with respect to the cushion roller portion, the structure of the unit does not become bulky as a whole, and the size of the packaging material supply device provided with the paper joint plate can be reduced. In addition, since the paper joint plate is unitized in advance with respect to the cushion roller portion, the assembly work of the packaging material supply device can be simplified as compared with the case where the paper joint plate is individually assembled to the packaging material supply device later. Can be done.
本発明による包装機用の包装材供給装置、及び包装材供給装置を備えた横ピロー包装機の実施例について、以下、図を参照して説明する。図1(a)は、この発明による包装機用の包装材供給装置、及び包装材供給装置を備えた横ピロー包装機の一実施例を示しており、略筒状及び筒状の包装材が左から右へと横方向に走行するように示した概要図である。包装材供給装置2以外の横ピロー包装機1の包装機本体部10は、図1(b)や図4に示した従来の横ピロー包装機1Aの包装機本体部10と変わりはないので、同じ装置等には同じ符号を用いることで再度の詳細な説明を省略する。 An example of a packaging material supply device for a packaging machine according to the present invention and a horizontal pillow packaging machine provided with the packaging material supply device will be described below with reference to the drawings. FIG. 1A shows an embodiment of a packaging material supply device for a packaging machine according to the present invention and a horizontal pillow packaging machine provided with a packaging material supply device, wherein substantially tubular and tubular packaging materials are used. It is a schematic diagram which showed to run laterally from the left to the right. The packaging machine main body 10 of the horizontal pillow packaging machine 1 other than the packaging material supply device 2 is the same as the packaging machine main body 10 of the conventional horizontal pillow packaging machine 1A shown in FIGS. 1 (b) and 4. By using the same reference numerals for the same device and the like, detailed description will be omitted again.
図1(a)に示す横ピロー包装機1においては、従来の横ピロー包装機1Aの場合と同様、包装材ロール支持部3に支持された包装材ロールFrから帯状包装材Fwが繰り出され、繰り出された帯状包装材Fwは、回転自在なガイドロール6a,6b,6cによって帯状包装材Fwが走行する経路が定められ、案内される。包装材供給装置2によって製筒器(フォーマ)11に送り込まれた帯状包装材Fwは、製筒器11において略筒状に成形された後、重ね合わされた縁部にセンターシール装置13によってセンターシールが施されて筒状包装材Ftに成形される。包装すべき製品Aが製品供給装置7の製品供給コンベヤ8によって筒状包装材Ftの内部に送り込まれる。包装材は包装材引送りローラ装置12によって引っ張りながら送られる。製品Aを筒状包装材Ftの送り方向の前後に挟む位置で筒状包装材Ftはその横切る方向にエンドシール装置14によってエンドシールが施されることで、袋Bが形成されるとともに内部に製品Aが収容された袋包装体Bpが製造される。 In the horizontal pillow packaging machine 1 shown in FIG. 1A, the strip-shaped packaging material Fw is unwound from the packaging material roll Fr supported by the packaging material roll support portion 3 as in the case of the conventional horizontal pillow packaging machine 1A. The unwound strip-shaped packaging material Fw is guided by the rotatable guide rolls 6a, 6b, 6c for which the route through which the strip-shaped packaging material Fw travels is determined. The strip-shaped packaging material Fw sent to the cylinder making device (former) 11 by the packaging material supply device 2 is formed into a substantially tubular shape in the cylinder making device 11, and then center-sealed by the center sealing device 13 on the overlapped edges. Is applied and molded into a tubular packaging material Ft. The product A to be packaged is sent into the tubular packaging material Ft by the product supply conveyor 8 of the product supply device 7. The packaging material is fed while being pulled by the packaging material pulling roller device 12. The tubular packaging material Ft is end-sealed by the end-sealing device 14 in the crossing direction at a position where the product A is sandwiched before and after the feeding direction of the tubular packaging material Ft, so that the bag B is formed and inside. A bag package Bp containing the product A is manufactured.
横ピロー包装機1の包装材供給装置2においても、クッションローラ部5以外については、従来の横ピロー包装機1Aの包装材供給装置2Aと変わりはない。即ち、包装材供給装置2は、帯状包装材Fwが巻き取られている包装材ロールFrを支持する包装材ロール支持部3と、包装材ロール支持部3に対して横方向(図面で右方向)に離間して配置されており帯状包装材Fwを横ピロー包装機1の包装機本体10に送り出す包装材送りローラ部4とを備えている。包装材供給装置2において、包装材ロールFrから繰り出される帯状包装材Fwは包装材送りローラ部4によって横ピロー包装機1の包装機本体部10に送り出される。包装材ロール支持部3と包装材送りローラ部4との間には、帯状包装材Fwにテンションを付与するクッションローラ部5が配置されている。包装材ロール支持部3と包装材送りローラ部4との間の帯状包装材Fwには、クッションローラ部5の作用によってテンションが付与され、両部3,4間にある帯状包装材Fwに弛みが生じないようにしている。 The packaging material supply device 2 of the horizontal pillow packaging machine 1 is also the same as the packaging material supply device 2A of the conventional horizontal pillow packaging machine 1A except for the cushion roller portion 5. That is, the packaging material supply device 2 has a packaging material roll support portion 3 that supports the packaging material roll Fr around which the strip-shaped packaging material Fw is wound, and a lateral direction (right direction in the drawing) with respect to the packaging material roll support portion 3. ), The strip-shaped packaging material Fw is provided with a packaging material feeding roller portion 4 for feeding the strip-shaped packaging material Fw to the packaging machine main body 10 of the horizontal pillow packaging machine 1. In the packaging material supply device 2, the strip-shaped packaging material Fw unwound from the packaging material roll Fr is sent out to the packaging machine main body 10 of the horizontal pillow packaging machine 1 by the packaging material feeding roller unit 4. A cushion roller portion 5 for applying tension to the strip-shaped packaging material Fw is arranged between the packaging material roll support portion 3 and the packaging material feed roller portion 4. Tension is applied to the strip-shaped packaging material Fw between the packaging material roll support portion 3 and the packaging material feed roller portion 4 by the action of the cushion roller portion 5, and the strip-shaped packaging material Fw between the two portions 3 and 4 loosens. Is prevented from occurring.
横ピロー包装機1の包装運転の進行に従って、包装材ロール支持部3に支持されていた包装材ロールFrから繰り出される帯状包装材Fwの消費がその終端近くまで進むことになる。この場合、包装材ロールFrから繰り出され切って終端が形成された帯状包装材Fwに対して、包装材ロール支持部3に新しく装填される包装材ロールFrから繰り出される帯状包装材Fwを繋ぐことで、新旧の帯状包装材の紙継ぎが行われる。新旧の帯状包装材の紙継ぎを行うことで、横ピロー包装機1の包装運転を継続して行うことができる。紙継ぎの詳細については、図3の記載に基づいて後述する。 As the packaging operation of the horizontal pillow packaging machine 1 progresses, the consumption of the strip-shaped packaging material Fw unwound from the packaging material roll Fr supported by the packaging material roll support portion 3 advances to near the end thereof. In this case, the strip-shaped packaging material Fw unwound from the packaging material roll Fr newly loaded in the packaging material roll support portion 3 is connected to the strip-shaped packaging material Fw whose end is formed by being unwound from the packaging material roll Fr. Then, the old and new strip-shaped packaging materials are spliced together. By joining the old and new strip-shaped packaging materials, the packaging operation of the horizontal pillow packaging machine 1 can be continued. The details of the paper splicing will be described later based on the description of FIG.
包装材供給装置2において、クッションローラ部5の構造は従来の包装材供給装置2Aのクッションローラ部5Aと異なっている。即ち、クッションローラ部5において、紙継ぎを行うための紙継ぎ板20が、クッションローラ部5に対してユニット化されている。紙継ぎ板20は、包装材ロール支持部3と包装材送りローラ部4とが組み立てられた後に後付け的に組み入れられるのではなく、クッションローラ部5において予めユニット化されている。紙継ぎ板20は、クッションローラ部5に対して、クッションローラ部5から包装材送りローラ部4に向かう帯状包装材Fwの送り方向で見て、クッションローラ部5の直下流側の位置を占める配置でユニット化されている。 In the packaging material supply device 2, the structure of the cushion roller portion 5 is different from that of the cushion roller portion 5A of the conventional packaging material supply device 2A. That is, in the cushion roller portion 5, the paper splicing plate 20 for performing the paper splicing is unitized with respect to the cushion roller portion 5. The paper joint plate 20 is not retrofitted after the packaging material roll support portion 3 and the packaging material feed roller portion 4 are assembled, but is pre-unitized in the cushion roller portion 5. The paper joint plate 20 occupies a position immediately downstream of the cushion roller portion 5 when viewed in the feeding direction of the strip-shaped packaging material Fw from the cushion roller portion 5 toward the packaging material feed roller portion 4 with respect to the cushion roller portion 5. It is unitized by arrangement.
クッションローラ部5における紙継ぎ板20の当該配置でのユニット化によって、紙継ぎ板20はクッションローラ部5に対して可及的に近接した位置に配置される。紙継ぎ板20がクッションローラ部5の直下流側の位置を占める配置でユニット化されていることにより、帯状包装材Fwの終端近傍は、クッションローラ部5の直下流側の位置で新しい帯状包装材Fwと紙継ぎがなされる。紙継ぎ位置からクッションローラ部5側に余ることになる旧い帯状包装材Fwの長さが短くなり、旧い帯状包装材Fwを包装に有効に消費することができる。 Due to the unitization of the paper joint plate 20 in the cushion roller portion 5 in this arrangement, the paper joint plate 20 is arranged at a position as close as possible to the cushion roller portion 5. Since the paper joint plate 20 is unitized so as to occupy the position immediately downstream of the cushion roller portion 5, the vicinity of the end of the strip-shaped packaging material Fw is a new strip-shaped wrapping at the position immediately downstream of the cushion roller portion 5. The material Fw and the paper joint are made. The length of the old strip-shaped packaging material Fw remaining on the cushion roller portion 5 side from the paper joint position is shortened, and the old strip-shaped packaging material Fw can be effectively consumed for packaging.
このユニット化により、クッションローラ部5と包装材送りローラ部4とを可及的に近接して配置することも可能となる。図1(a)に示すように、紙継ぎ板20のクッションローラ部5へのユニット化によって、包装材送りローラ部4とクッションローラ部5との間の長さL1は、図1(b)に示す従来の包装材供給装置2Aにおける包装材送りローラ部4とクッションローラ部5Aとの間の長さL2と比較して相当の短縮化が得られる。したがって、横ピロー包装機1においては、包装材供給装置2の構造が小型化・簡素化されるとともに、クッションローラ部5の組付け作業の簡素化が図られる。包装材送りローラ部4よりも上流側に残る旧い帯状包装材Fwの長さが可及的に短くなり、旧い帯状包装材Fwを横ピロー包装機1においてできる限り無駄なく包装に消費することができる。 With this unitization, the cushion roller portion 5 and the packaging material feed roller portion 4 can be arranged as close as possible to each other. As shown in FIG. 1 (a), the length L1 between the packaging material feed roller portion 4 and the cushion roller portion 5 is increased by unitizing the paper joint plate 20 into the cushion roller portion 5 (b). Compared with the length L2 between the packaging material feed roller portion 4 and the cushion roller portion 5A in the conventional packaging material supply device 2A shown in the above, a considerable reduction can be obtained. Therefore, in the horizontal pillow packaging machine 1, the structure of the packaging material supply device 2 is miniaturized and simplified, and the assembling work of the cushion roller portion 5 is simplified. The length of the old strip-shaped packaging material Fw remaining on the upstream side of the packaging material feed roller portion 4 becomes as short as possible, and the old strip-shaped packaging material Fw can be consumed for packaging as efficiently as possible in the horizontal pillow packaging machine 1. it can.
図2は、図1に示す横ピロー包装機に備わる包装機用の包装材供給装置の一実施例を拡大して示す斜視図である。クッションローラ部5は、帯状包装材が巻き掛けられるクッションローラ21と、クッションローラ21を回転自在に支持する支持体22と、支持体22をクッションローラ21の回転軸線Lcと直交する方向に案内するガイド体23と、支持体22に付勢力を作用させており当該付勢力に基づいてクッションローラ21に巻き掛けられている帯状包装材Fwにテンションを付与する付勢手段24とを備えている。 FIG. 2 is an enlarged perspective view showing an embodiment of a packaging material supply device for a packaging machine provided in the horizontal pillow packaging machine shown in FIG. The cushion roller portion 5 guides the cushion roller 21 around which the strip-shaped packaging material is wound, the support 22 that rotatably supports the cushion roller 21, and the support 22 in a direction orthogonal to the rotation axis Lc of the cushion roller 21. The guide body 23 and the urging means 24 that apply an urging force to the support 22 and apply tension to the strip-shaped packaging material Fw wound around the cushion roller 21 based on the urging force are provided.
図4にも示したように、包装材ロール支持部3において包装材ロールFrを支持するロール支持軸3a がフレームパネル17に片持ち状に支持されている。フレームパネル17は、具体的には、包装材ロール支持部3のロール支持軸3aや、包装材送りローラ部4の包装材送りローラ4a,4bを回転駆動する駆動モータ及び伝動機構を備える駆動装置、及びクッションローラ部5の付勢手段24等を収容する駆動箱18の前面パネルとすることができる。包装材ロール支持部3において包装材ロールFrを支持するロール支持軸3aをフレームパネル17に片持ち状に支持することで、包装材ロールFrをロール支持軸3aに対して、軸先端側から装填・取り外し可能となっている。 As shown in FIG. 4, the roll support shaft 3a for supporting the packaging material roll Fr in the packaging material roll supporting portion 3 is cantileveredly supported by the frame panel 17. Specifically, the frame panel 17 is a drive device including a roll support shaft 3a of the packaging material roll support portion 3 and a drive motor and a transmission mechanism for rotationally driving the packaging material feed rollers 4a and 4b of the packaging material feed roller unit 4. , And the front panel of the drive box 18 that houses the urging means 24 and the like of the cushion roller portion 5. By supporting the roll support shaft 3a that supports the packaging material roll Fr on the frame panel 17 in a cantilever manner in the packaging material roll support portion 3, the packaging material roll Fr is loaded onto the roll support shaft 3a from the shaft tip side. -It is removable.
支持体22は、フレームパネル17の表側においてクッションローラ21の両端をそれぞれ回転自在に支持する二つのローラ支持部25,26を備えている。この例では、フレームパネル17に近い側のローラ支持部25が薄い板状の支持部であり、フレームパネル17から遠い側のローラ支持部26が厚い板状の支持部である。ローラ支持部25,26間には、紙継ぎ板20が架け渡されるようにして取り付けられている。支持体22は、また、フレームパネル17に近い側のローラ支持部25からフレームパネル17を貫通してフレームパネル17の裏側に延びている延長部27を備えている。フレームパネル17には、延長部27がクッションローラ21の回転軸線Lcと直交する方向(矢印で示す方向)に移動できるように貫通する長孔17aが形成されている。 The support 22 includes two roller support portions 25 and 26 that rotatably support both ends of the cushion roller 21 on the front side of the frame panel 17. In this example, the roller support portion 25 on the side closer to the frame panel 17 is a thin plate-shaped support portion, and the roller support portion 26 on the side farther from the frame panel 17 is a thick plate-shaped support portion. A paper joint plate 20 is attached between the roller support portions 25 and 26 so as to be bridged. The support 22 also includes an extension 27 extending from the roller support 25 on the side closer to the frame panel 17 to the back side of the frame panel 17 through the frame panel 17. The frame panel 17 is formed with an elongated hole 17a through which the extension portion 27 can move in a direction orthogonal to the rotation axis Lc of the cushion roller 21 (direction indicated by an arrow).
ガイド体23は、包装材ロール支持部3と包装材送りローラ部4との間の所定位置にフレームパネル17の表側から片持ち状に突き出た二つのステー28,29の少なくとも先端部28a,29a間に取り付けられたガイド軸30を備えている。ガイド軸30は、クッションローラ21の回転軸線Lcと直交する方向に延びており、フレームパネル17から遠い側のローラ支持部26とスライド可能に嵌合している。この例では、ガイド体23は丸軸状のガイド軸30としているが、スライド式のレールや直動式の軸受を用いるものであってもよい。付勢手段24は、フレームパネル17の裏側において、フレームパネル17と支持体22の延長部27との間に配置されている。付勢手段24は、図示の例ではコイルばねとされているが、これに限ることはなく、エア圧式のシリンダとすることもできる。 The guide body 23 has at least the tip portions 28a, 29a of the two stays 28, 29 protruding from the front side of the frame panel 17 in a cantilever shape at a predetermined position between the packaging material roll support portion 3 and the packaging material feed roller portion 4. It includes a guide shaft 30 attached between them. The guide shaft 30 extends in a direction orthogonal to the rotation axis Lc of the cushion roller 21, and is slidably fitted with the roller support portion 26 on the side far from the frame panel 17. In this example, the guide body 23 is a round shaft-shaped guide shaft 30, but a sliding rail or a linear motion bearing may be used. The urging means 24 is arranged on the back side of the frame panel 17 between the frame panel 17 and the extension portion 27 of the support 22. Although the urging means 24 is a coil spring in the illustrated example, the urging means 24 is not limited to this, and may be an pneumatic cylinder.
紙継ぎ板20は支持体22に取り付けられることでユニット化されているが、クッションローラ部5は、全体として支持体22の周りに構造が集約されている。即ち、支持体22がフレームパネル17の表側に関連配置された二つのローラ支持部25,26とフレームパネル17の裏側に関連配置された延長部27を備えていて、クッションローラ21、ガイド体23のガイド軸30及び付勢手段24がこれらローラ支持部25,26又は延長部27に関連付けられている。こうした構成によって、クッションローラ部5の構造が簡素化されている。 Although the paper joint plate 20 is unitized by being attached to the support 22, the structure of the cushion roller portion 5 is integrated around the support 22 as a whole. That is, the support 22 includes two roller support portions 25 and 26 relatedly arranged on the front side of the frame panel 17, and an extension portion 27 relatedly arranged on the back side of the frame panel 17, and the cushion roller 21 and the guide body 23. The guide shaft 30 and the urging means 24 of the above are associated with these roller support portions 25, 26 or extension portions 27. With such a configuration, the structure of the cushion roller portion 5 is simplified.
ガイド体23がクッションローラ21の回転軸線Lcと直交する方向に支持体22を案内しており、付勢手段24がその付勢力を支持体22に作用させている。付勢手段24の付勢力を受ける支持体22がガイド体23に案内されることでクッションローラ21に巻き掛けられている帯状包装材Fwにテンションが付与される。二つのローラ支持部25,26を専用の連結部材によって連結し、紙継ぎ板20を当該連結部材に取り付けることで、紙継ぎ板20を二つのローラ支持部25,26に対して間接的に取り付けてもよいが、紙継ぎ板20をローラ支持部25,26の間に直接に掛け渡すことで、紙継ぎ板20を連結手段として用いることで、部品点数を少なくし構造を簡素化することができる。 The guide body 23 guides the support 22 in a direction orthogonal to the rotation axis Lc of the cushion roller 21, and the urging means 24 exerts the urging force on the support 22. The support 22 that receives the urging force of the urging means 24 is guided by the guide body 23, so that tension is applied to the strip-shaped packaging material Fw that is wound around the cushion roller 21. By connecting the two roller support portions 25 and 26 with a dedicated connecting member and attaching the paper joint plate 20 to the connecting member, the paper joint plate 20 is indirectly attached to the two roller support portions 25 and 26. However, the number of parts can be reduced and the structure can be simplified by using the paper joint plate 20 as a connecting means by directly hanging the paper joint plate 20 between the roller support portions 25 and 26. it can.
紙継ぎ板20には、そのクッションローラ21寄りの位置に、帯状包装材Fwを紙継ぎ板20上に押える紙押え板31が取り付けられている。紙押え板31は、クッションローラ21の回転軸線Lcで見て、クッションローラ21のローラ幅と略同じの長さを持つ長尺な長板部32を有しており、回転軸線Lcの延びる方向に沿った長板部32の両端が折り曲げられて起立片33,34となっている。 A paper holding plate 31 that presses the strip-shaped packaging material Fw onto the paper joint plate 20 is attached to the paper joint plate 20 at a position closer to the cushion roller 21. The paper holding plate 31 has a long plate portion 32 having a length substantially the same as the roller width of the cushion roller 21 when viewed from the rotation axis Lc of the cushion roller 21, and the direction in which the rotation axis Lc extends. Both ends of the long plate portion 32 along the above are bent to form standing pieces 33 and 34.
回転軸線Lcの延びる方向の一端側、即ち、ローラ支持部25に近い側の起立片33は、紙継ぎ板20に対してピン軸のような手段によって回動可能に支持されており、回転軸線Lcの延びる方向の他端側、即ち、ローラ支持部26に近い側の起立片34は、摘み片となっている。紙押え板31は、摘み片となっている起立片34を摘んで、起立片33の回動軸の回りにさせることにより、紙継ぎ板20上に撥ね上げ可能となっている。紙押え板31を起立片33側で回動して紙継ぎ板20上で撥ね上げた状態とし、その状態で帯状包装材Fwの終端近傍を紙継ぎ板20上に載せ、更に紙押え板31を紙継ぎ板20上に押し下げることで、帯状包装材Fwを紙押え板31の長板部32によって紙継ぎ板20上に押え込むことができる。紙押え板31による帯状包装材Fwの紙継ぎ板20上への押え作用は、紙押え板31の自重によって得ることができる。また、紙押え板31の自重に変えて、例えば紙継ぎ板20が磁石を備えたものとするとともに紙押え板31を磁性材料で形成し、紙押え板31を磁力によって紙継ぎ板20に吸着することで押え力を得るようにしてもよい。 One end side of the rotation axis Lc in the extending direction, that is, the upright piece 33 on the side close to the roller support portion 25 is rotatably supported by means such as a pin shaft with respect to the paper joint plate 20, and the rotation axis. The other end side in the extending direction of Lc, that is, the upright piece 34 on the side close to the roller support portion 26 is a picking piece. The paper holding plate 31 can be flipped up onto the paper joint plate 20 by picking the upright piece 34, which is a picked piece, and making it around the rotation axis of the upright piece 33. The paper presser plate 31 is rotated on the upright piece 33 side to be flipped up on the paper joint plate 20, and in that state, the vicinity of the end of the strip-shaped packaging material Fw is placed on the paper joint plate 20, and further, the paper presser plate 31 is placed. By pushing down the strip-shaped packaging material Fw onto the paper joint plate 20, the strip-shaped packaging material Fw can be pressed onto the paper joint plate 20 by the long plate portion 32 of the paper presser plate 31. The pressing action of the strip-shaped packaging material Fw on the paper joint plate 20 by the paper pressing plate 31 can be obtained by the own weight of the paper pressing plate 31. Further, instead of changing the weight of the paper presser plate 31, for example, the paper joint plate 20 is provided with a magnet, the paper presser plate 31 is formed of a magnetic material, and the paper presser plate 31 is attracted to the paper joint plate 20 by magnetic force. By doing so, the pressing force may be obtained.
上記のように構成された包装材供給装置2による紙継ぎの詳細を以下に説明する。図3は、図2に示す包装材供給装置において行われる一連の紙継ぎ作業を示す工程図である。一連の紙継ぎ作業は、図3において(a)から(f)に示されている。横ピロー包装機1の包装運転の進行に従って、包装材ロール支持部3に支持されていた包装材ロール(以下、この包装材ロールを「旧包装材ロール」という。)Froから繰り出される帯状包装材(以下、この帯状包装材を「旧帯状包装材」という。)Fwoの消費がその終端近くまで進むことになる。この場合、包装材ロールFroから繰り出され切って終端が形成された帯状包装材Fwoに対して、包装材ロール支持部3に新しく装填される包装材ロール(以下、この包装材ロールを「新包装材ロール」という。)Frnから繰り出される帯状包装材(以下、この帯状包装材を「新帯状包装材」という)Fwnを繋ぐことで、新旧の帯状包装材Fwo,Fwnの紙継ぎが行われる。 The details of the paper splicing by the packaging material supply device 2 configured as described above will be described below. FIG. 3 is a process diagram showing a series of paper splicing operations performed in the packaging material supply device shown in FIG. A series of paper splicing operations are shown in FIGS. 3A to 3F. As the packaging operation of the horizontal pillow packaging machine 1 progresses, the packaging material roll supported by the packaging material roll support portion 3 (hereinafter, this packaging material roll is referred to as "old packaging material roll") is a strip-shaped packaging material unwound from Fro. (Hereinafter, this strip-shaped packaging material is referred to as "old strip-shaped packaging material".) Fwo consumption will proceed to near the end thereof. In this case, the packaging material roll newly loaded into the packaging material roll support portion 3 with respect to the strip-shaped packaging material Fwo which is drawn out from the packaging material roll Fro and has a terminal formed (hereinafter, this packaging material roll is referred to as "new packaging". By connecting the strip-shaped wrapping material (hereinafter, this strip-shaped wrapping material is referred to as "new strip-shaped wrapping material") Fwn unwound from Frn, the old and new strip-shaped wrapping materials Fwo and Fwn are spliced together.
図3(a)は、包装材ロール支持部3において、ロール支持軸3aに装填されている包装材ロールFrには帯状包装材Fwがまだ十分に巻き取られている状態を示している。包装材ロールFrから繰り出された帯状包装材Fwは、ガイドローラ6a,6bに掛けられて後、クッションローラ部5において、クッションローラ21に巻き掛けられている。クッションローラ21を経た帯状包装材Fwは真横方向に延びて、包装材送りローラ部4に至っている。包装材送りローラ部4においては、帯状包装材Fwは二つの送りローラ4a,4b間に挟まれた状態で引っ張られ、横ピロー包装機1の包装機本体部10の製筒器11へと送られる(図1(a)参照)。紙継ぎ板20は、図2に示したように、クッションローラ21に対して、クッションローラ部5と包装材送りローラ部4との間における帯状包装材Fwの送り方向の直下流に配置された状態となっており、紙押え板31は紙継ぎ板20上に着座している状態にある。クッションローラ21に巻き掛けられている帯状包装材Fwは、紙押え板31の上側を包装材送りローラ部4に向かって送られる。 FIG. 3A shows a state in which the band-shaped packaging material Fw is still sufficiently wound around the packaging material roll Fr loaded on the roll support shaft 3a in the packaging material roll support portion 3. The band-shaped packaging material Fw unwound from the packaging material roll Fr is hung on the guide rollers 6a and 6b, and then wound around the cushion roller 21 in the cushion roller portion 5. The strip-shaped packaging material Fw that has passed through the cushion roller 21 extends in the lateral direction and reaches the packaging material feed roller portion 4. In the packaging material feed roller unit 4, the strip-shaped packaging material Fw is pulled while being sandwiched between the two feed rollers 4a and 4b, and is fed to the cylinder holder 11 of the packaging machine main body 10 of the horizontal pillow packaging machine 1. (See FIG. 1 (a)). As shown in FIG. 2, the paper joint plate 20 is arranged immediately downstream of the cushion roller 21 in the feed direction of the strip-shaped packaging material Fw between the cushion roller portion 5 and the packaging material feed roller portion 4. The paper holding plate 31 is in a state of being seated on the paper joint plate 20. The strip-shaped packaging material Fw wound around the cushion roller 21 is fed toward the packaging material feed roller portion 4 on the upper side of the paper holding plate 31.
図3(b)は、包装材ロール支持部3において、ロール支持軸3aに装填されている包装材ロールFrから帯状包装材Fwがその貼付け端まで繰り出された状態を示している。包装材ロールFrにおいては、その製造時において、帯状包装材Fwの貼付け端を包装材ロールFrの芯管Cに対してテープ等で貼り付けておくことができる。 FIG. 3B shows a state in which the band-shaped packaging material Fw is extended from the packaging material roll Fr loaded on the roll support shaft 3a to the sticking end of the packaging material roll support portion 3. In the packaging material roll Fr, at the time of manufacture, the sticking end of the strip-shaped packaging material Fw can be attached to the core tube C of the packaging material roll Fr with tape or the like.
図3(c)は、図3(b)において、ロール支持軸3a上の芯管Cからクッションローラ部5に延びる帯状包装材Fwを切断する状態を示している。この例では、旧包装材ロールFroから繰り出しが終わった旧帯状包装Fwoはガイドローラ6a,6b間で切断されている。なお、帯状包装材Fwoの切断位置はこの位置に限らない。 FIG. 3C shows a state in which the strip-shaped packaging material Fw extending from the core tube C on the roll support shaft 3a to the cushion roller portion 5 is cut in FIG. 3B. In this example, the old strip-shaped packaging Fwo that has been unwound from the old packaging material roll Fro is cut between the guide rollers 6a and 6b. The cutting position of the strip-shaped packaging material Fwo is not limited to this position.
図3(d)は、図3(c)で行った旧帯状包装材Fwoの切断が完了した状態を示している。包装材ロール支持部3において、旧包装材ロールFroの芯管Cは、芯管Cに付着していた旧帯状包装材Fwoとともにロール支持軸3a上から取り除かれている。切断によって形成された旧帯状包装材Fwoの終端Eは、クッションローラ21から垂れ下がっている。切断によって旧帯状包装材Fwoのテンションを維持することはできなくなるので、クッションローラ部5においては、クッションローラ21が付勢手段24によって、包装材送りローラ部4から最も遠ざかる位置へと移動する。 FIG. 3 (d) shows a state in which the cutting of the old strip-shaped packaging material Fwo performed in FIG. 3 (c) is completed. In the packaging material roll support portion 3, the core tube C of the old packaging material roll Fro is removed from the roll support shaft 3a together with the old strip-shaped packaging material Fwo attached to the core tube C. The end E of the old strip-shaped packaging material Fwo formed by cutting hangs from the cushion roller 21. Since the tension of the old strip-shaped packaging material Fwo cannot be maintained by cutting, in the cushion roller portion 5, the cushion roller 21 is moved to the position farthest from the packaging material feed roller portion 4 by the urging means 24.
図3(e)は、包装材ロール支持部2のロール支持軸3aに、新包装材ロールFrnが装填された状態が示されている。旧帯状包装材Fwoの終端Eの近傍は、紙押え板31を一旦撥ね上げた後に紙継ぎ板20上に置かれ、その状態で紙押え板31を下ろすことで、紙継ぎ板20上において紙押え板31によって押えられた状態となっている。 FIG. 3E shows a state in which the new packaging material roll Frn is loaded on the roll support shaft 3a of the packaging material roll support portion 2. The vicinity of the end E of the old strip-shaped packaging material Fwo is placed on the paper joint plate 20 after the paper holding plate 31 is once flipped up, and in that state, the paper holding plate 31 is lowered to make paper on the paper joint plate 20. It is in a state of being pressed by the pressing plate 31.
図3(f)は、図3(e)に示す状態から、新包装材ロールFrnから引き出された新帯状包装材Fwnの始端Sが、若干引き出されてガイドローラ6a,6bに巻き掛けられた後、クッションローラ21にも巻き掛けられる。新帯状包装材Fwnは紙押え板31の上側を通されて、その始端Sが、紙継ぎ板20上に置かれ且つ紙押え板31で押えられている旧帯状包装材Fwoの終端近傍に重ねられる。新帯状包装材Fwnの始端SがテープT等によって旧帯状包装材Fwoの終端Eの近傍に貼り付けられる。横ピロー包装機1での帯状包装材のFw消費に伴って、旧帯状包装材Fwの終端Eが紙押え板31と紙継ぎ板20との間を通過してクッションローラ部5から送り出されると、図3(a)に示す当初の状態と同じ状態になる。 In FIG. 3 (f), from the state shown in FIG. 3 (e), the starting end S of the new strip-shaped packaging material Fwn drawn from the new packaging material roll Frn was slightly pulled out and wound around the guide rollers 6a and 6b. Later, it is also wound around the cushion roller 21. The new strip-shaped wrapping material Fwn is passed over the upper side of the paper holding plate 31, and its starting end S is overlapped near the end of the old strip-shaped wrapping material Fwo placed on the paper joint plate 20 and pressed by the paper holding plate 31. Be done. The start end S of the new band-shaped packaging material Fwn is attached to the vicinity of the end E of the old band-shaped packaging material Fwo by a tape T or the like. When the end E of the old strip-shaped wrapping material Fw passes between the paper holding plate 31 and the paper joint plate 20 and is sent out from the cushion roller portion 5 with the consumption of Fw of the strip-shaped wrapping material in the horizontal pillow wrapping machine 1. , The state is the same as the initial state shown in FIG. 3 (a).
このように、紙継ぎの際には、クッションローラ21から紙継ぎ板20上に載る旧帯状包装材Fwoの終端Eの近傍は、クッションローラ21寄りの位置で押え板31によって紙継ぎ板20上に押えられる。包装材ロール支持部3には旧包装材ロールFroに替えて新包装材ロールFrnが装填され、新包装材ロールFrnから繰り出された新帯状包装材Fwnは、クッションローラ21に巻き掛けられて後、始端Sとその近傍が押え板31の上側を更に下流側に引き出されて、紙継ぎ板20上に載る旧帯状包装材Fwoの終端近傍に重ねられる。新帯状包装材Fwnの始端Sが紙継ぎ板20上に載る旧帯状包装材Fwoの終端Eの近傍にテープT等で貼り合わされることで紙継ぎが行われる。旧帯状包装材Fwoが押え板31と紙継ぎ板20との間を通り抜けた後では、紙継ぎされた新帯状包装材Fwnがクッションローラ21から紙継ぎ板20や押え板31の上側を通って包装材送りローラ部4に引き出される。新旧の帯状包装材の紙継ぎを行うことで、横ピロー包装機1の包装運転を継続して行うことが可能になる。 In this way, at the time of paper splicing, the vicinity of the end E of the old strip-shaped packaging material Fwo placed on the paper splicing plate 20 from the cushion roller 21 is located on the paper splicing plate 20 by the pressing plate 31 at a position closer to the cushion roller 21. Is held down by. A new packaging material roll Frn is loaded in the packaging material roll support portion 3 in place of the old packaging material roll Fro, and the new band-shaped packaging material Fwn unwound from the new packaging material roll Frn is wound around the cushion roller 21 afterwards. The start end S and its vicinity are pulled out further downstream from the upper side of the presser plate 31, and are overlapped with the vicinity of the end of the old strip-shaped packaging material Fwo placed on the paper joint plate 20. Paper splicing is performed by attaching the start end S of the new strip-shaped packaging material Fwn to the vicinity of the end E of the old strip-shaped packaging material Fwo placed on the paper splicing plate 20 with a tape T or the like. After the old strip-shaped packaging material Fwo has passed between the presser plate 31 and the paper joint plate 20, the new strip-shaped packaging material Fwn that has been paper-joined passes from the cushion roller 21 above the paper joint plate 20 and the paper joint plate 31. It is pulled out to the packaging material feed roller section 4. By joining the old and new strip-shaped packaging materials, the packaging operation of the horizontal pillow packaging machine 1 can be continuously performed.
以上のように、本発明である包装材供給装置についてその実施例を説明したが、包装材供給装置が適用される包装機としては、包装材供給装置2から供給される帯状包装材Fwを製筒器11に通すことによって略筒状包装材に曲成し、当該略筒状包装材を横方向に送る中でセンターシールを施すことによって筒状包装材Ftに成形するとともに、筒状包装材Ftの内部に製品Aを送り込み、筒状包装材Ftに横断方向にエンドシールを施すことで袋Bを形成しながら内部に製品Aが収容された袋包装体Bpを製造する横ピロー包装機とすることができる。しかしながら、その他の形式の包装機であっても、包装材を包装機本体に供給する包装材供給装置2を適用可能である。 As described above, an embodiment of the packaging material supply device of the present invention has been described, but as the packaging machine to which the packaging material supply device is applied, a strip-shaped packaging material Fw supplied from the packaging material supply device 2 is manufactured. It is bent into a substantially tubular packaging material by passing it through a tubular container 11, and is molded into a tubular packaging material Ft by applying a center seal while the substantially tubular packaging material is being fed in the lateral direction, and is also formed into a tubular packaging material. With a horizontal pillow packaging machine that manufactures a bag packaging body Bp in which product A is housed while forming a bag B by feeding product A into the Ft and applying an end seal to the tubular packaging material Ft in the transverse direction. can do. However, even in other types of packaging machines, the packaging material supply device 2 that supplies the packaging material to the packaging machine main body can be applied.
また、本発明は、上記の包装材供給装置であるのみならず、当該包装材供給装置を含む横ピロー包装機であってもよく、その場合、横ピロー包装機の実施例としては、包装材供給装置2から供給される帯状包装材Fwが通されて帯状包装材Fwを略筒状包装材に曲成する製筒器11と、当該略筒状包装材が横方向に送られる中で当該略筒状包装材を筒状包装材Ftに成形するセンターシール装置13と、包装すべき製品Aを筒状包装材Ftの内部に所定間隔を置いて配置するべく製品Aを略筒状包装材Ftの内部へと横方向に送り込む製品供給装置7と、筒状包装材Ftが横方向に送られる中で筒状包装材Ftに横断方向にエンドシールを施すことで袋Bを形成しながら内部に製品Aが収容された袋包装体Bpを製造するエンドシール装置14を備える横ピロー包装機1とすることができる。横ピロー包装機1においては、製品供給装置7と製筒器11との上方のスペースが開いているので、包装材供給装置2をこのスペースに配置することができる。 Further, the present invention is not limited to the above-mentioned packaging material supply device, but may be a horizontal pillow packaging machine including the packaging material supply device. In that case, as an example of the horizontal pillow packaging machine, a packaging material is used. A cylinder making device 11 through which the strip-shaped packaging material Fw supplied from the supply device 2 is passed to bend the strip-shaped packaging material Fw into a substantially tubular packaging material, and the substantially tubular packaging material being fed in the lateral direction. The center seal device 13 that forms the substantially tubular packaging material into the tubular packaging material Ft, and the product A that is to be packaged are arranged inside the tubular packaging material Ft at predetermined intervals. The product supply device 7 that feeds laterally into the Ft, and the tubular packaging material Ft that is fed laterally while the tubular packaging material Ft is end-sealed in the transverse direction to form a bag B inside. It can be a horizontal pillow packaging machine 1 provided with an end sealing device 14 for producing a bag packaging body Bp in which the product A is housed. In the horizontal pillow packaging machine 1, since the space above the product supply device 7 and the cylinder making device 11 is open, the packaging material supply device 2 can be arranged in this space.
1 横ピロー包装機 1A 横ピロー包装機
2 包装材供給装置 2A 包装材供給装置
3 包装材ロール支持部 3a ロール支持軸(巻取りホルダ)
4 包装材送りローラ部 4a,4b 包装材送りローラ
5 クッションローラ部 5A クッションローラ部
6(6a,6b,6c) ガイドローラ
7 製品供給装置 8 製品供給コンベヤ
8a 無端チェーン 8b プッシャアタッチメント
9a クッションローラ 9b 紙継ぎ板
10 包装機本体部 11 製筒器
12 包装材引送りローラ装置
12a 包装材引送りローラ 12a ローラ駆動モータ
13 センターシール装置 14 エンドシール装置
15 包装体搬出装置 16 プラットフォーム
17 フレームパネル 17a 長孔
18 駆動箱
20 紙継ぎ板 21 クッションローラ
22 支持体 23 ガイド体
24 付勢手段 25,26 ローラ支持部
27 延長部 28,29 ステー
28a,29a 先端部 30 ガイド軸
31 紙押え板 32 長板部
33,34 起立片
Fw 帯状包装材 Fr 包装材ロール
Fwo 旧帯状包装材 Fwn 新帯状包装材
Frn 新包装材ロール Fro 旧包装材ロール
A 製品 B 袋
Bp 袋包装体 C 芯管
E 終端 S 始端
T テープ
Lc 回転軸線 L1,L2 長さ
1 Horizontal pillow packaging machine 1A Horizontal pillow packaging machine 2 Packaging material supply device 2A Packaging material supply device 3 Packaging material roll support 3a Roll support shaft (winding holder)
4 Packaging material feed roller part 4a, 4b Packaging material feed roller 5 Cushion roller part 5A Cushion roller part 6 (6a, 6b, 6c) Guide roller 7 Product supply device 8 Product supply conveyor 8a Endless chain 8b Pusher attachment 9a Cushion roller 9b Paper Joint plate 10 Packaging machine body 11 Cylinder 12 Packaging material pulling roller device 12a Packaging material pulling roller 12a Roller drive motor 13 Center seal device 14 End seal device 15 Package carry-out device 16 Platform 17 Frame panel 17a Long hole 18 Drive box 20 Paper joint plate 21 Cushion roller 22 Support body 23 Guide body 24 Biasing means 25, 26 Roller support part 27 Extension part 28, 29 Stay 28a, 29a Tip part 30 Guide shaft 31 Paper holding plate 32 Long plate part 33, 34 Standing piece Fw Band-shaped packaging material Fr Packaging material roll Fwo Old band-shaped packaging material Fw New band-shaped packaging material Frn New packaging material roll F Old packaging material roll A Product B Bag Bp Bag packaging body C Core tube E Termination end S Start end T Tape Lc Rotation Axis line L1, L2 length
Claims (9)
前記包装材ロール支持部に支持されていた包装材ロール(以下、この包装材ロールを「旧包装材ロール」という。)から繰り出される帯状包装材(以下、この帯状包装材を「旧帯状包装材」という。)と、前記包装材ロール支持部に新しく装填される包装材ロール(以下、この包装材ロールを「新包装材ロール」という。)から繰り出される帯状包装材(以下、この帯状包装材を「新帯状包装材」という)とを繋ぐ紙継ぎの際に、前記旧帯状包装材の前記終端近傍と前記新帯状包装材の前記始端とが重ね置かれる紙継ぎ板が、前記クッションローラ部に対してユニット化されている
ことから成る包装機用の包装材供給装置。 The packaging material roll support portion that supports the packaging material roll around which the strip-shaped packaging material is wound and the packaging material feed that is arranged apart from the packaging material roll support portion and sends the strip-shaped packaging material to the packaging machine. It is provided with a roller portion, a cushion roller portion which is arranged between the packaging material roll support portion and the packaging material feed roller portion and which applies tension to the strip-shaped packaging material.
A strip-shaped packaging material (hereinafter, this strip-shaped packaging material is referred to as an "old strip-shaped packaging material") unwound from a packaging material roll supported by the packaging material roll support portion (hereinafter, this packaging material roll is referred to as an "old packaging material roll"). ”) And the band-shaped packaging material (hereinafter, this band-shaped packaging material” that is unwound from the packaging material roll (hereinafter, this packaging material roll is referred to as “new packaging material roll”) newly loaded in the packaging material roll support portion. The cushion roller portion is a paper joint plate on which the vicinity of the end of the old strip-shaped wrapping material and the start end of the new strip-shaped wrapping material are superposed when the paper joint is connected to the new strip-shaped wrapping material. A packaging material supply device for packaging machines that is unitized with respect to the packaging machine.
ことから成る請求項1に記載の包装機用の包装材供給装置。 The paper joint plate occupies a position immediately downstream of the cushion roller portion when viewed in the feeding direction of the strip-shaped packaging material from the cushion roller portion toward the packaging material feed roller portion with respect to the cushion roller portion. The packaging material supply device for a packaging machine according to claim 1, which comprises being unitized by arrangement.
前記紙継ぎ板は前記支持体に取り付けられることでユニット化されている
ことから成る請求項1又は2に記載の包装機用の包装材供給装置。 The cushion roller portion includes a cushion roller around which the strip-shaped packaging material is wound, a support that rotatably supports the cushion roller, and a guide body that guides the support in a direction orthogonal to the rotation axis of the cushion roller. And, it is provided with an urging means that applies an urging force to the support and applies the tension to the strip-shaped packaging material wound around the cushion roller based on the urging force.
The packaging material supply device for a packaging machine according to claim 1 or 2, wherein the paper joint plate is unitized by being attached to the support.
前記支持体は、前記フレームパネルの表側において前記クッションローラの両端をそれぞれ回転自在に支持するとともに前記紙継ぎ板が取り付けられる二つのローラ支持部と、前記フレームパネルに近い側の当該ローラ支持部から前記フレームパネルを貫通して前記フレームパネルの裏側に延びている延長部とを有しており、
前記ガイド体は、前記包装材ロール支持部と前記包装材送りローラ部との間で前記フレームパネルの表側から片持ち状に突き出た二つのステーの少なくとも先端部間において、前記クッションローラの回転軸線と直交する方向に延びており且つ前記フレームパネルから遠い側の前記ローラ支持部とスライド可能に嵌合するガイド軸を備えており、
前記付勢手段は、前記フレームパネルの裏側において、前記フレームパネルと前記支持体の前記延長部との間に配置されている
ことから成る請求項3に記載の包装機用の包装材供給装置。 In the packaging material roll support portion, a roll support shaft that supports the packaging material roll is cantilevered by the frame panel.
The support is from two roller support portions that rotatably support both ends of the cushion roller on the front side of the frame panel and to which the paper joint plate is attached, and the roller support portion on the side close to the frame panel. It has an extension portion that penetrates the frame panel and extends to the back side of the frame panel.
The guide body is a rotation axis of the cushion roller between at least the tip portions of two stays that cantilevered from the front side of the frame panel between the packaging material roll support portion and the packaging material feed roller portion. It is provided with a guide shaft that extends in a direction orthogonal to the frame panel and slidably fits with the roller support portion on the side far from the frame panel.
The packaging material supply device for a packaging machine according to claim 3, wherein the urging means is arranged on the back side of the frame panel between the frame panel and the extension portion of the support.
ことから成る請求項3又は4に記載の包装機用の包装材供給装置。 According to claim 3 or 4, the paper joint plate is provided with a paper holding plate that presses the old strip-shaped packaging material on the paper joint plate on the paper joint plate at a position closer to the cushion roller. The packaging material supply device for the described packaging machine.
ことから成る請求項5に記載の包装機用の包装材供給装置。 The packaging material supply device for a packaging machine according to claim 5, wherein the paper holding plate is mounted on the paper joint plate so as to be flipped up on one end side in a direction along the rotation axis of the cushion roller. ..
ことから成る請求項1〜6のいずれか一項に記載の包装機用の包装材供給装置。 As the packaging machine, the packaging material supply device bends the strip-shaped packaging material into a substantially tubular packaging material by passing the strip-shaped packaging material supplied from the packaging material supply device through a cylinder making device, and the abbreviation. While the tubular packaging material is being fed in the lateral direction, the substantially tubular packaging material is formed into the tubular packaging material by applying a center seal, and the product is fed into the tubular packaging material to feed the product into the tubular packaging material. Claim 1 comprising being applied as a packaging material supply device of a horizontal pillow packaging machine that manufactures a bag packaging body in which the product is housed while forming a bag by applying an end seal to the material in the transverse direction. 6. The packaging material supply device for the packaging machine according to any one of 6.
当該包装材供給装置から供給される前記帯状包装材が通されて当該帯状包装材を略筒状包装材に曲成する製筒器と、
当該略筒状包装材が横方向に送られる中で当該略筒状包装材を筒状包装材に成形するセンターシール装置と、
包装すべき製品を前記筒状包装材の内部に所定間隔を置いて配置するべく当該製品を略筒状包装材の内部へと横方向に送り込む製品供給装置と、
前記筒状包装材が横方向に送られる中で前記筒状包装材に横断方向にエンドシールを施すことで袋を形成しながら内部に前記製品が収容された袋包装体を形成するエンドシール装置を備えている
ことから成る包装材供給装置を備えた横ピロー包装機。 The packaging material supply device according to any one of claims 1 to 6.
A cylinder making device through which the strip-shaped packaging material supplied from the packaging material supply device is passed and the strip-shaped packaging material is bent into a substantially tubular packaging material.
A center seal device that molds the substantially tubular packaging material into a tubular packaging material while the substantially tubular packaging material is being fed in the lateral direction.
A product supply device that laterally feeds the product to be placed inside the tubular packaging material at predetermined intervals, and a product supply device that laterally feeds the product into the substantially tubular packaging material.
An end-sealing device that forms a bag package in which the product is housed while forming a bag by applying an end seal to the tubular packaging material in the transverse direction while the tubular packaging material is being fed in the lateral direction. A horizontal pillow packaging machine equipped with a packaging material supply device consisting of.
ことから成る請求項8に記載の包装材供給装置を備えた横ピロー包装機。 The horizontal pillow packaging machine including the packaging material supply device according to claim 8, wherein the packaging material supply device is arranged above the product supply device and the cylinder making device.
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