JP2020037426A - Folding-line hinge structure and thick plate - Google Patents

Folding-line hinge structure and thick plate Download PDF

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JP2020037426A
JP2020037426A JP2018165060A JP2018165060A JP2020037426A JP 2020037426 A JP2020037426 A JP 2020037426A JP 2018165060 A JP2018165060 A JP 2018165060A JP 2018165060 A JP2018165060 A JP 2018165060A JP 2020037426 A JP2020037426 A JP 2020037426A
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hinge structure
folding line
rigidity
line
rigidity portion
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JP7175465B2 (en
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知宏 舘
Tomohiro Tate
知宏 舘
敏之 森島
Toshiyuki Morishima
敏之 森島
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Kawakami Sangyo KK
University of Tokyo NUC
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Kawakami Sangyo KK
University of Tokyo NUC
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Abstract

To enable stable bending processing along a folding-line.SOLUTION: A folding-line hinge structure which forms a hinge on one surface of a thick plate 1 and folds at a predetermined folding-angle with a folding-line FL being the boundary includes a high rigidity part 11 which is provided on one side of the folding-line FL and has high flexural rigidity, a low rigidity part 12 which is provided on the other side of the folding-line FL and has lower flexural rigidity than the high rigidity part 11 and a bending guide-line 13 which becomes a guide for bending by means that the low rigidity part 12 bends along the boundary between the high rigidity part 11 and the low rigidity part 12.SELECTED DRAWING: Figure 1

Description

本発明は、折り線ヒンジ構造及び厚板材に関するものである。   The present invention relates to a folding line hinge structure and a thick plate material.

従来、中空板等の比較的厚い厚板材は、一方の面にV字状の溝を形成し、他方の面に形成した外装材をヒンジとして、折り曲げることが知られている(特許文献1)。   BACKGROUND ART Conventionally, it is known that a relatively thick plate material such as a hollow plate is formed with a V-shaped groove formed on one surface and an exterior material formed on the other surface is used as a hinge (Patent Document 1). .

特開2010−265011号公報JP 2010-265011 A

しかしながら、前述した従来の厚板材は、折り角が大きくなった場合に、テーパ部が板厚に対して細長いプロポーションの断面となるので、曲げ剛性が低くなってしまい、折り曲げ加工時に、折れ線にあそびができて、折り線の位置が定まり難いという問題があった。   However, in the case of the conventional thick plate material described above, when the bending angle is large, the tapered portion has a section that is elongated in proportion to the plate thickness, so that the bending rigidity is low. However, there is a problem that it is difficult to determine the position of the folding line.

本発明の目的は、折り線に沿った安定した折り曲げ加工を可能にする折り線ヒンジ構造及び厚板材を提供することにある。   An object of the present invention is to provide a fold line hinge structure and a thick plate material that enable stable bending along a fold line.

前記課題を解決するために、本発明は、厚板材の一方の面にヒンジを形成し、折り線を境にして、所定の折り角で折る折り線ヒンジ構造であって、前記折り線の一方側に配置され、曲げ剛性が高い高剛性部と、前記折り線の他方側に配置され、前記高剛性部よりも曲げ剛性が低い低剛性部と、前記高剛性部と前記低剛性部の境界線に沿って、前記低剛性部が折り曲がることにより、折り曲げの案内になる折曲案内線と、を備えたことを特徴とする折り線ヒンジ構造である。   In order to solve the above-mentioned problems, the present invention provides a fold line hinge structure in which a hinge is formed on one surface of a thick plate material, and a fold line is used as a boundary to fold at a predetermined fold angle. Side, a high rigidity portion having a high bending rigidity, a low rigidity portion disposed on the other side of the fold line and having a lower bending rigidity than the high rigidity portion, and a boundary between the high rigidity portion and the low rigidity portion. A folding line hinge structure comprising: a bending guide line that guides bending by bending the low-rigidity section along a line.

本発明によれば、折り線に沿った安定した折り曲げ加工を可能にする折り線ヒンジ構造及び厚板材を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the folding line hinge structure and the thick plate material which enable the stable bending process along a folding line can be provided.

本発明による折り線ヒンジ構造の第1実施形態を示す斜視図である。It is a perspective view showing a 1st embodiment of a fold line hinge structure by the present invention. 第1実施形態に係る折り線ヒンジ構造を説明する断面図である。It is sectional drawing explaining the folding line hinge structure which concerns on 1st Embodiment. 第1実施形態に係る折り線ヒンジ構造の製造に使用する加熱・加圧部を説明する斜視図である。It is a perspective view explaining the heating / pressing part used for manufacture of the folding line hinge structure concerning a 1st embodiment. 本発明による折り線ヒンジ構造の第2実施形態を示す斜視図である。It is a perspective view showing a 2nd embodiment of a fold line hinge structure by the present invention. 本発明による折り線ヒンジ構造の第3実施形態を説明する説明である。It is an explanation for explaining a third embodiment of the folding line hinge structure according to the present invention. 本発明による折り線ヒンジ構造の第4実施形態を説明する説明図である。It is explanatory drawing explaining 4th Embodiment of the folding line hinge structure by this invention. 第4実施形態に係る折り線ヒンジ構造の変形例を説明する説明図である。It is explanatory drawing explaining the modification of the folding line hinge structure which concerns on 4th Embodiment.

[第1実施形態]
以下、図面等を参照しながら、本発明の実施形態をさらに詳しく説明する。
図1は、本発明による折り線ヒンジ構造の第1実施形態を示す斜視図である。
図2は、第1実施形態に係る折り線ヒンジ構造を説明する断面図である。
[First Embodiment]
Hereinafter, embodiments of the present invention will be described in more detail with reference to the drawings and the like.
FIG. 1 is a perspective view showing a first embodiment of a folding line hinge structure according to the present invention.
FIG. 2 is a cross-sectional view illustrating a folding line hinge structure according to the first embodiment.

(基本構造)
本実施形態に係る折り線ヒンジ構造10は、図1に示すように、厚板材1の一方の面にヒンジを形成し、折り線FLを境にして、所定の折り角で折ることができる構造であって、高剛性部11と、低剛性部12と、折曲案内線13等とを備えている。
(Basic structure)
As shown in FIG. 1, a folding line hinge structure 10 according to the present embodiment has a structure in which a hinge is formed on one surface of a thick plate material 1 and can be folded at a predetermined folding angle around a folding line FL. And includes a high-rigidity portion 11, a low-rigidity portion 12, a bending guide line 13, and the like.

厚板材1は、ポリプロピレン等の樹脂を用いて成形された気泡ボード、例えば、中空状に膨出する多数の突起が成形されたコア材としてのキャップシートと、突起内に空気を封入して気泡を形成する一方の外装材としてのバックシートと、突起の頂面側に積層された他方の外装材としてのライナーシートとを備えた気泡ボードなどを好適に用いることができる。
厚板材1の厚みは、5〜1000mm程度が好ましく、より好ましくは、10〜500mmである。
The thick plate material 1 is made of a foam board formed using a resin such as polypropylene, for example, a cap sheet as a core material formed with a large number of protrusions that protrude in a hollow shape, and air is sealed in the protrusions to form air bubbles. It is possible to suitably use a bubble board or the like provided with a back sheet as one exterior material forming the above, and a liner sheet as the other exterior material laminated on the top surface side of the projection.
The thickness of the thick plate 1 is preferably about 5 to 1000 mm, more preferably 10 to 500 mm.

高剛性部11は、折り線FLの一方側に配置され、曲げ剛性が高い部分である。この高剛性部11は、図2(a)に示すように、折り線FLに直交する断面形状が折り線FL側に突出する凸状部(図中、高剛性部11と重なって図示される一点鎖線より上側の部分)11aを備えている。   The high-rigidity portion 11 is arranged on one side of the fold line FL and has high bending rigidity. As shown in FIG. 2A, the high-rigidity portion 11 has a convex portion whose cross-sectional shape orthogonal to the fold line FL protrudes toward the fold line FL (in the drawing, the high-rigidity portion 11 overlaps the high-rigidity portion 11). (A portion above the one-dot chain line) 11a.

低剛性部12は、折り線FLの他方側に配置され、高剛性部11よりも曲げ剛性が低い部分である。この低剛性部12は、図2(a)に示すように、少なくとも高剛性部11の凸状部11aを収容できる凹状部(図中、低剛性部12側に図示される一点鎖線より下側の部分)12aを備えている。   The low rigidity portion 12 is a portion that is arranged on the other side of the folding line FL and has lower bending rigidity than the high rigidity portion 11. As shown in FIG. 2A, the low-rigidity portion 12 has a concave portion (at a lower side than the one-dot chain line shown on the low-rigidity portion 12 side in the figure) that can accommodate at least the convex portion 11a of the high-rigidity portion 11. ) 12a.

折曲案内線13は、高剛性部11と低剛性部12の境界線に沿って、低剛性部12が折り曲がることにより、折り曲げの案内になる線である。図2(a)の白抜きの矢印のように折り曲げて、折り曲げ加工をするときに、剛性の低い低剛性部12が、高剛性部11との境界である折曲案内線13から折り曲がることにより、きれいに折り曲げることができる。
その結果、折り曲げ加工時に、折れ線にあそびができて、折り線の位置が定まり難いという問題を解消でき、折り線が設計通りの位置で折れないために、機構の頑健性が低くなるなどの問題が生じたりすることもない。
The bending guide line 13 is a line that guides the bending when the low-rigidity portion 12 is bent along the boundary between the high-rigidity portion 11 and the low-rigidity portion 12. When bending and bending as shown by the outline arrows in FIG. 2A, the low-rigidity portion 12 having low rigidity is bent from the bending guide line 13 which is a boundary with the high-rigidity portion 11. Thereby, it can be folded neatly.
As a result, it is possible to solve the problem that the folding line can play at the bending line and it is difficult to determine the position of the folding line, and the fold line can not be broken at the designed position, resulting in poor robustness of the mechanism. Does not occur.

(テーパ部のプロポーション)
本実施形態のような高剛性部11及び低剛性部12がない場合には、厚板材1は、図2(b)に示すように、テーパ部2を形成するときに、厚板材1の展開状態に直交する平面に対称な断面形状により、厚みTをコントロールすることになる。
具体的には、折り角(展開状態において0、谷折りで正、山折りで負になるようにとる。)の限界値をρとおくと、底面3から測ったテーパ部2の角度(テーパ角)θは、
θ=(π−ρ)/2 ・・・(1)
となり、厚みTの厚板材1であれば、テーパ部2の幅wは、
w=T×tan(ρ/2) ・・・(2)
となる。
(Proportion of the tapered part)
In the case where there is no high-rigidity portion 11 and low-rigidity portion 12 as in the present embodiment, as shown in FIG. 2B, when the tapered portion 2 is formed, the thick plate 1 is developed. The thickness T is controlled by a cross-sectional shape symmetrical to a plane orthogonal to the state.
Specifically, if the limit value of the folding angle (taken to be 0 in the unfolded state, positive in the valley fold, and negative in the mountain fold) is ρ, the angle of the tapered portion 2 measured from the bottom surface 3 (taper Angle) θ is
θ = (π−ρ) / 2 (1)
In the case of a thick plate material 1 having a thickness T, the width w of the tapered portion 2 is
w = T × tan (ρ / 2) (2)
Becomes

本実施形態では、折り角ρを135°としてあるので、テーパ角θは、
θ=(180°−135°)/2=22.5°
であり、厚みTに対して、2.4(≒tan(135/2))倍程度の細長いプロポーションのテーパ部2でヒンジ構造を支えることになる。
In the present embodiment, since the folding angle ρ is set to 135 °, the taper angle θ is
θ = (180 ° −135 °) /2=22.5°
The hinge structure is supported by the tapered portion 2 having an elongated proportion of about 2.4 (≒ tan (135/2)) times the thickness T.

(曲げ剛性の向上)
本実施形態によれば、高剛性部11を設けているので、左右対称の場合(図2(b)の場合)に比較して、2倍以上の曲げ剛性が容易に達成される。
例えば、図2(a)に示すように、テーパ部2を0°と45°のテーパに分割した場合には、低剛性部12の剛性は0である一方で、剛性は厚みの3乗に比例することから、高剛性部11の先端部の剛性は、22.5°づつとした場合(図2(b)の場合)の14(≒(tan45)/(tan22.5))倍程度となり、低剛性部12と高剛性部11との平均で、7(=(0+14)/2)倍程度の曲げ剛性をもつことが期待でき、曲げ剛性は向上することがわかる。
(Improvement of bending rigidity)
According to the present embodiment, since the high-rigidity portion 11 is provided, a bending rigidity of twice or more can be easily achieved as compared with the case of the left-right symmetry (the case of FIG. 2B).
For example, as shown in FIG. 2A, when the tapered portion 2 is divided into 0 ° and 45 ° tapers, the rigidity of the low rigidity portion 12 is 0, but the rigidity is a cube of the thickness. Since it is proportional, the rigidity of the tip end of the high-rigidity portion 11 is 14 (≒ (tan45) 3 /(tan22.5) 3 ) times when the angle is 22.5 ° (in the case of FIG. 2B). The bending rigidity can be expected to be about 7 (= (0 + 14) / 2) times the average of the low rigidity part 12 and the high rigidity part 11, and the bending rigidity is improved.

また、本実施形態に係る折り線ヒンジ構造10は、折り線FLに対して、高剛性部11と低剛性部12を配置して、非対称な断面形状とすることにより、高剛性部11と低剛性部12の境界線にある折曲予定線13に沿って、曲げ剛性の低い低剛性部12が折り曲がるようにした。
このため、曲げ加工時に、折り線FLに対して左右対称な断面形状である場合に、折り位置が定まらなかったというようなことはなくなり、折曲予定線13に沿って、正確かつ容易の折り曲げることができるようになった。
In addition, the folding line hinge structure 10 according to the present embodiment arranges the high-rigidity portion 11 and the low-rigidity portion 12 with respect to the folding line FL to have an asymmetrical cross-sectional shape, so that the high-rigidity portion 11 and the low-rigidity portion 11 are low. The low-rigidity portion 12 having low bending rigidity is bent along the predetermined bending line 13 at the boundary of the rigidity portion 12.
For this reason, when the cross-sectional shape is symmetrical with respect to the folding line FL at the time of bending, it does not happen that the folding position is not determined, and accurate and easy bending is performed along the planned bending line 13. Now you can do it.

また、第1実施形態に係る折り線ヒンジ構造10は、図1に示すように、高剛性部11及び低剛性部12は、折り線FLに沿って複数組(10−1、10−2、10−3、10−4、・・・)形成されており、隣接する組ごとに(例えば、ヒンジ構造10−2とヒンジ構造10−3)、高剛性部11及び低剛性部12の配置が逆になっている。
この折り線ヒンジ構造10は、高剛性部11を作ることにより、反対側の低剛性部12の曲げ剛性が減ることになる。このため、本実施形態では、折り線FLに沿って、高剛性部11の反転を、繰り返すことにより、折り線FL全体で平均して面外剛性を保てるようにしてある。
Further, in the folding line hinge structure 10 according to the first embodiment, as shown in FIG. 1, the high rigidity portion 11 and the low rigidity portion 12 include a plurality of sets (10-1, 10-2, 10-3, 10-4,...), And the arrangement of the high-rigidity portion 11 and the low-rigidity portion 12 is set for each adjacent pair (for example, the hinge structure 10-2 and the hinge structure 10-3). It is upside down.
In the folding line hinge structure 10, by forming the high rigidity portion 11, the bending rigidity of the opposite low rigidity portion 12 is reduced. For this reason, in the present embodiment, the inversion of the high-rigidity portion 11 is repeated along the folding line FL, so that the out-of-plane rigidity can be maintained on average over the entire folding line FL.

また、高剛性部11と低剛性部12を互い違いに配置し、最大折り角ρまで折り曲げたときに、厚板材1の折り線ヒンジ構造10が互いに嵌合するように構成すれば、最大折り角ρまで折り曲げた状態を維持することも可能となり、施工性の向上が期待できる。   Further, if the high-rigidity portions 11 and the low-rigidity portions 12 are arranged alternately and are bent to the maximum folding angle ρ, the folding line hinge structures 10 of the thick plate 1 are fitted to each other, so that the maximum folding angle is obtained. It is also possible to maintain the state of being bent to ρ, and improvement in workability can be expected.

(加熱・加圧部)
図3は、本実施形態に係る折り線ヒンジ構造の製造に使用する加熱・加圧部を説明する斜視図である。
加熱・加圧部50は、図1の折り線ヒンジ構造10を熱成形するための焼き鏝であり、折り線ヒンジ構造10を構成する凹凸部の逆型になっている。
つまり、加熱・加圧部50は、折り線ヒンジ構造10の高剛性部11を成形する凹型部51と、低剛性部12を成形する凸型部52とが、交互に配置されている(凸型部52−1、凹型部51−1と、凹型部51−2、凸型部52−2とが交互になっている)。
(Heating / pressing part)
FIG. 3 is a perspective view illustrating a heating / pressing unit used for manufacturing the folding line hinge structure according to the present embodiment.
The heating / pressing unit 50 is a trowel for thermoforming the folding line hinge structure 10 of FIG. 1, and is an inverse of the concave and convex portions forming the folding line hinge structure 10.
That is, in the heating / pressing unit 50, the concave portions 51 for forming the high rigidity portion 11 of the folding line hinge structure 10 and the convex portions 52 for forming the low rigidity portion 12 are alternately arranged (convex). The mold part 52-1, the concave part 51-1 and the concave part 51-2, the convex part 52-2 are alternately arranged).

[第2実施形態]
図4は、本発明による折り線ヒンジ構造の第2実施形態を示す斜視図である。
なお、以下に説明する第2、第3、第4実施形態では、第1実施形態と同様な機能を果たす部分には、末尾に共通する符号を付して、重複する説明を適宜省略する。
第2実施形態に係る折り線ヒンジ構造20は、図4に示すように、高剛性部21と、低剛性部22と、折曲案内線23とを備えている。
この折り線ヒンジ構造20は、互い違いにする高剛性部21と低剛性部22のピッチpが第1実施形態よりも狭くなっている。
第2実施形態によれば、互い違いにする高剛性部21と低剛性部22のピッチpを狭くすることで、折り線ヒンジ構造10が互いに嵌合する面積が増えるため、最大折り角ρまで折り曲げたときに、より容易に、その状態を維持できるようにすることが可能になる。
[Second embodiment]
FIG. 4 is a perspective view showing a second embodiment of the folding line hinge structure according to the present invention.
In the second, third, and fourth embodiments described below, parts that perform the same functions as in the first embodiment are denoted by the same reference numerals at the end, and redundant description will be omitted as appropriate.
As shown in FIG. 4, the folding line hinge structure 20 according to the second embodiment includes a high rigidity portion 21, a low rigidity portion 22, and a bending guide line 23.
In the fold line hinge structure 20, the pitch p between the high rigidity portions 21 and the low rigidity portions 22 that are alternately arranged is narrower than in the first embodiment.
According to the second embodiment, the narrower pitch p between the high-rigidity portions 21 and the low-rigidity portions 22 that are alternately provided increases the area where the folding line hinge structures 10 fit each other. , It becomes possible to maintain the state more easily.

[第3実施形態]
図5は、本発明による折り線ヒンジ構造の第3実施形態に係る折り線ヒンジ構造を説明する説明図であり、折り線FLに直交する断面形状を示している。
また、図5は、折り角ρを90°とした場合の例を示しており、参考として、対称な断面形状による例を図5(c)に示している。
本実施形態では、図5(a)に示すように、凸状部21a及び凹状部22aの断面外形形状は、折れ線形状としてある。
このような本実施形態によれば、折曲予定線23の部分を十分に曲げ剛性を低くして、折り曲げやすくしても、この凹状部22aの断面形状により、徐々に肉厚を厚くすることができ、低剛性部22の曲げ剛性を上げることができる。
第3実施形態によれば、第1実施形態の効果に加えて、第1実施形態では低剛性部22側に厚みゼロの領域があるのに対して、この形態では、若干のテーパが低剛性部22側に残り、厚みがゼロとならない部分があるので、加工時に端材が出ないことや、気密性の保持が期待できる。
[Third embodiment]
FIG. 5 is an explanatory view for explaining a fold line hinge structure according to a third embodiment of the fold line hinge structure according to the present invention, and shows a cross-sectional shape orthogonal to the fold line FL.
FIG. 5 shows an example in which the folding angle ρ is 90 °, and FIG. 5C shows an example of a symmetrical cross-sectional shape for reference.
In the present embodiment, as shown in FIG. 5A, the cross-sectional external shape of the convex portion 21a and the concave portion 22a is a polygonal line shape.
According to the present embodiment, even if the bending portion 23 has a sufficiently low bending rigidity so that it can be easily bent, the thickness is gradually increased by the cross-sectional shape of the concave portion 22a. Thus, the bending rigidity of the low rigidity portion 22 can be increased.
According to the third embodiment, in addition to the effect of the first embodiment, in the first embodiment, there is a region of zero thickness on the low-rigidity portion 22 side. Since there is a portion remaining on the side of the portion 22 and the thickness does not become zero, it is possible to expect that no scrap is produced during processing and that airtightness is maintained.

(変形例)
本実施形態では、図5(b)に示すように、凸状部21a−1及び凹状部22a−1の断面外形形状が、曲線(円弧)形状とされた、折り線ヒンジ構造20−1としてもよい。
このような変形例によれば、前記効果に加えて、折曲予定線23−1で折り曲げ工程が進むにつれて、徐々に連続的に対向面が重なるようになるので、安定して折曲加工をすることができる。
この例では、テーパの先端部分のシャープさをとることにより、応力集中を避けることができ、また、熱罫線や型抜きをするときの加工がしやすいという効果がある。
(Modification)
In the present embodiment, as shown in FIG. 5B, a folded line hinge structure 20-1 in which the cross-sectional outer shape of the convex portion 21a-1 and the concave portion 22a-1 is a curved (arc) shape. Is also good.
According to such a modified example, in addition to the above-described effects, as the bending process proceeds at the planned bending line 23-1, the facing surfaces gradually and continuously overlap, so that the bending process can be stably performed. can do.
In this example, there is an effect that stress concentration can be avoided by taking sharpness of the tip portion of the taper, and processing at the time of hot crease or die cutting is facilitated.

[第4実施形態]
図6は、本発明による折り線ヒンジ構造の第4実施形態を説明する説明図であり、第1実施形態として示した折り線ヒンジ構造10とともに、第4実施形態に係る折り線ヒンジ構造30,30−1を並べて平面視している。
本実施形態に係る折り線ヒンジ構造30,30−1では、高剛性部31及び低剛性部32は、隣接する組との境界線34、35が、折り線FLに立てた垂線PLに対して、角度α、α又は角度β、βだけ傾斜している。
つまり、隣接する組との境界線34、35は、図6の中央に示すように、折り線FLに対して垂直であるものに限る必要はなく、図6の左又は右に示すように、折り線FLに立てた垂線PLに対して、所定の角度だけ傾斜していてよく、隣接する組との境界線34、35が、折り線FLを境にした左右の部分で対称になっていれば足りる。
[Fourth embodiment]
FIG. 6 is an explanatory view for explaining a fourth embodiment of the folding line hinge structure according to the present invention. In addition to the folding line hinge structure 10 shown as the first embodiment, the folding line hinge structure 30 according to the fourth embodiment, 30-1 are arranged and viewed from above.
In the folding line hinge structures 30 and 30-1 according to the present embodiment, the high rigidity portion 31 and the low rigidity portion 32 are such that the boundaries 34 and 35 between the adjacent sets are perpendicular to the perpendicular PL set at the folding line FL. , Angles α 1 , α 2 or angles β 1 , β 2 .
That is, the boundary lines 34 and 35 between the adjacent sets need not be limited to those perpendicular to the fold line FL, as shown in the center of FIG. 6, and as shown in the left or right of FIG. It may be inclined by a predetermined angle with respect to the perpendicular PL set to the fold line FL, and the boundary lines 34 and 35 with the adjacent pair may be symmetrical at the left and right portions of the fold line FL. Is enough.

図7は、第4実施形態に係る折り線ヒンジ構造の変形例を説明する説明図である。
図7(a)に示すように、複数の折り線FL1,FL2,FL3で作られるコーナがある場合、図7(b)に示すように、境界線36,37を傾斜させることにより、コーナにフィットした効率の良いパターンを配置することができる。
FIG. 7 is an explanatory diagram illustrating a modified example of the folding line hinge structure according to the fourth embodiment.
As shown in FIG. 7A, when there are corners formed by a plurality of folding lines FL1, FL2, FL3, as shown in FIG. A fitted and efficient pattern can be arranged.

以上、本発明の実施形態について説明したが、本発明は、前述した実施形態に限定されるものではなく、例えば、後述する変形形態等のように種々の変形や変更が可能であって、それらも本発明の技術的範囲内である。
また、実施形態に記載した効果は、本発明から生じる最も好適な効果を列挙したに過ぎず、本発明による効果は、実施形態に記載したものに限定されない。
なお、前述した実施形態及び後述する変形形態は、適宜組み合わせて用いることもできるが、詳細な説明は省略する。
As described above, the embodiments of the present invention have been described. However, the present invention is not limited to the above-described embodiments. For example, various modifications and changes can be made, such as modifications described below. Are also within the technical scope of the present invention.
Further, the effects described in the embodiments merely enumerate the most preferable effects resulting from the present invention, and the effects according to the present invention are not limited to those described in the embodiments.
Note that the above-described embodiment and the modified examples described later can be used in appropriate combinations, but detailed description is omitted.

(1)厚板材は、気泡ボードの例で説明したが、コア材がハニカム構造により形成された中空樹脂板や、プラスチック段ボールなど他の構造のものでもよい。
厚板材の材質も、ポリプロピレンの例で説明したが,ポリエチレン等の他のポリオレフィン系樹脂、ポリスチレン等のポリスチレン系樹脂、ポリエチレンテレフタレート等のポリエステル系樹脂、ナイロン等のポリアミド系樹脂などであってもよい。
また、厚板材は、アクリル板、発泡プラスチックボード等であってもよい。
さらに、樹脂の他にも、木材や、木材と樹脂を組み合わせた複合材、アルミニウム等の金属と樹脂を組み合わせたアルミ複合板等であってもよい。
(1) Although the thick plate material has been described as an example of a bubble board, other structures such as a hollow resin plate having a core material formed by a honeycomb structure or a plastic cardboard may be used.
The material of the thick plate has been described using the example of polypropylene, but other polyolefin resins such as polyethylene, polystyrene resins such as polystyrene, polyester resins such as polyethylene terephthalate, and polyamide resins such as nylon may be used. .
Further, the thick plate material may be an acrylic plate, a foamed plastic board, or the like.
Further, in addition to the resin, wood, a composite material combining wood and resin, an aluminum composite plate combining metal such as aluminum and resin, and the like may be used.

(2)第3実施形態では、凸状部及び凹状部の断面外形形状は、曲線又は折れ線の例で説明したが、曲線と折れ線を組み合わせ形状であってもよい。 (2) In the third embodiment, the cross-sectional external shape of the convex portion and the concave portion has been described as an example of a curved line or a broken line, but may be a combination of a curved line and a broken line.

(3)高剛性部の凸状部と、低剛性部の凹状部の幅が非常に狭いもの(図2(A)の逆台形の凹部の上底が非常に狭いもの)も、本発明の範囲内の形態であり、PPヒンジ(リビングヒンジ)とは区別される。折曲予定線で折曲げが容易になるとともの、嵌合構造を適用すれば、折曲げ後の形態を維持することができる。
このような形態の場合、薄肉部分と、その他の部分を別体にして貼り合わせるようにしてもよい。また、別体にした場合、樹脂シートと木材又は金属などのように別素材で形成することもできる。
(3) The width of the convex portion of the high-rigidity portion and the width of the concave portion of the low-rigidity portion are very small (the bottom of the inverted trapezoidal concave portion in FIG. 2A is very narrow). It is a form within the range and is distinguished from the PP hinge (living hinge). By applying a fitting structure that facilitates bending along the planned bending line, the form after bending can be maintained.
In such a case, the thin portion and the other portion may be separately attached to each other. In the case of separate members, they may be formed of different materials such as a resin sheet and wood or metal.

10、20、30:折り線ヒンジ構造、
11、21、31:高剛性部、
12、22、32:低剛性部、
13、23、33:折曲案内線、
11a:凸状部、
12a:凹状部
10, 20, 30: folding line hinge structure,
11, 21, 31: high rigidity portion,
12, 22, 32: low rigidity portion,
13, 23, 33: folding guide line,
11a: convex part,
12a: concave portion

Claims (7)

厚板材の一方の面にヒンジを形成し、折り線を境にして、所定の折り角で折る折り線ヒンジ構造であって、
前記折り線の一方側に配置され、曲げ剛性が高い高剛性部と、
前記折り線の他方側に配置され、前記高剛性部よりも曲げ剛性が低い低剛性部と、
前記高剛性部と前記低剛性部の境界線に沿って、前記低剛性部が折り曲がることにより、折り曲げの案内になる折曲案内線と、
を備えたことを特徴とする折り線ヒンジ構造。
A fold line hinge structure that forms a hinge on one surface of the thick plate material and folds at a predetermined fold angle at a fold line,
A high-rigidity portion that is disposed on one side of the folding line and has high bending rigidity,
A low-rigidity portion arranged on the other side of the fold line and having a lower bending rigidity than the high-rigidity portion;
Along with a boundary line between the high-rigidity portion and the low-rigidity portion, the low-rigidity portion is bent, whereby a bending guide line serving as a guide for bending is provided.
A fold line hinge structure comprising:
請求項1に記載の折り線ヒンジ構造において、
前記高剛性部は、前記折り線に直交する断面形状が折り線側に突出する凸状部を備え、
前記低剛性部は、少なくとも前記高剛性部の凸状部を収容できる凹状部を備えること、
を特徴とする折り線ヒンジ構造。
The folding line hinge structure according to claim 1,
The high-rigidity portion includes a convex portion having a cross-sectional shape orthogonal to the folding line projecting toward the folding line,
The low-rigidity portion includes a concave portion that can accommodate at least the convex portion of the high-rigidity portion,
A folding line hinge structure characterized by the following.
請求項2に記載の折り線ヒンジ構造において、
前記突出部及び前記収容部の断面外形形状は、曲線若しくは折れ線又はそれらの組み合わせ形状であること、
を特徴とする折り線ヒンジ構造。
The folding line hinge structure according to claim 2,
The cross-sectional outer shape of the protruding portion and the housing portion is a curve or a broken line or a combination thereof.
A folding line hinge structure characterized by the following.
請求項1から請求項3までの何れか1項に記載の折り線ヒンジ構造において、
前記高剛性部及び前記低剛性部は、前記折り線に沿って複数組形成されており、隣接する組ごとに、前記高剛性部及び前記低剛性部の配置が逆になっていること、
を特徴とする折り線ヒンジ構造。
The folding line hinge structure according to any one of claims 1 to 3,
The high-rigidity portion and the low-rigidity portion are formed in a plurality of sets along the folding line, and for each adjacent pair, the arrangement of the high-rigidity portion and the low-rigidity portion is reversed.
A folding line hinge structure characterized by the following.
請求項4に記載の折り線ヒンジ構造において、
前記高剛性部及び前記低剛性部は、隣接する組との境界線が、前記折り線に立てた垂線に対して、傾斜していること、
を特徴とする折り線ヒンジ構造。
The folding line hinge structure according to claim 4,
The high-rigidity portion and the low-rigidity portion are such that a boundary line between adjacent sets is inclined with respect to a perpendicular line set on the folding line.
A folding line hinge structure characterized by the following.
請求項1から請求項5までの何れか1項に記載の折り線ヒンジ構造において、
前記厚板材は、中空構造を含む可変構造板材であって、
前記凸状部及び前記凹状部は、焼き鏝による加熱・加圧加工により形成されること、
を特徴とする折り線ヒンジ構造。
The folding line hinge structure according to any one of claims 1 to 5,
The thick plate is a variable structure plate including a hollow structure,
The convex portion and the concave portion are formed by heating and pressing with a trowel,
A folding line hinge structure characterized by the following.
請求項1から請求項6までの何れか1項に記載の折り線ヒンジ構造を備えた厚板材。   A thick plate comprising the folding line hinge structure according to any one of claims 1 to 6.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0728012U (en) * 1993-10-26 1995-05-23 第一大宮株式会社 Plastic cardboard and packing container using the same
JP2004083019A (en) * 2002-08-22 2004-03-18 Akuta:Kk Simple food container
JP2004243716A (en) * 2003-02-17 2004-09-02 Mitsubishi Plastics Ind Ltd Plastic sheet with bending ruled line, and ruled line knife
JP2015178381A (en) * 2014-03-19 2015-10-08 厚身 稲葉 Plastic structure, plastic carton, and method for manufacture thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0728012U (en) * 1993-10-26 1995-05-23 第一大宮株式会社 Plastic cardboard and packing container using the same
JP2004083019A (en) * 2002-08-22 2004-03-18 Akuta:Kk Simple food container
JP2004243716A (en) * 2003-02-17 2004-09-02 Mitsubishi Plastics Ind Ltd Plastic sheet with bending ruled line, and ruled line knife
JP2015178381A (en) * 2014-03-19 2015-10-08 厚身 稲葉 Plastic structure, plastic carton, and method for manufacture thereof

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