JP2019142692A - Alignment conveyance device - Google Patents

Alignment conveyance device Download PDF

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JP2019142692A
JP2019142692A JP2018030506A JP2018030506A JP2019142692A JP 2019142692 A JP2019142692 A JP 2019142692A JP 2018030506 A JP2018030506 A JP 2018030506A JP 2018030506 A JP2018030506 A JP 2018030506A JP 2019142692 A JP2019142692 A JP 2019142692A
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transport
conveyance
alignment
pressing member
conveying
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喜久川 健司
Kenji Kikiyuugawa
健司 喜久川
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Aisin Corp
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Aisin Seiki Co Ltd
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Abstract

To provide an alignment conveyance device capable of promptly aligning and conveying objects to be conveyed, and realizing miniaturization.SOLUTION: An alignment conveyance device includes: a first conveyance path R1; a second conveyance path R2; a conveyance mechanism; a press member 31; and a biasing mechanism that biases the press member 31 downward in a direction of gravity. When a conveyance object W is rotated by a driving force of the conveyance mechanism in a state where a part of a protruding portion 12 is pressed by the press member 31 and is in a predetermined posture, the conveyance object W falls on the second conveyance path R2 and is conveyed on the second conveyance path R2.SELECTED DRAWING: Figure 5

Description

本発明は、複数の搬送対象物を搬送方向に沿って搬送しながら整列させる整列搬送装置に関する。   The present invention relates to an aligning and conveying apparatus that aligns a plurality of objects to be conveyed while conveying the objects along a conveying direction.

従来、複数の搬送対象物を搬送方向に沿って搬送しながら回転させ、夫々の搬送対象物の方向を揃えて整列させる整列搬送装置が知られている(例えば、特許文献1〜2参照)。   2. Description of the Related Art Conventionally, an aligning and conveying apparatus that rotates a plurality of objects to be conveyed while being conveyed in the conveying direction and aligns the directions of the objects to be conveyed is known (see, for example, Patent Documents 1 and 2).

特許文献1の整列搬送装置は、搬送方向と垂直な一方側に固定ガイドを配置した状態で搬送対象物(文献では横断面楕円形状の容器)を搬送するコンベアと、コンベアの他方側に配置され、搬送対象物の搬送方向と同一方向に回転する回転ベルトとを備えている。コンベアによって搬送されている搬送対象物は、コンベアの搬送速度よりも高速で回転する回転ベルトと固定ガイドとの間に挟まれることにより回転して整列する。   The aligning and conveying apparatus of Patent Document 1 is arranged on a conveyor that conveys an object to be conveyed (a container having an elliptical cross section in the document) with a fixed guide arranged on one side perpendicular to the conveying direction, and the other side of the conveyor. And a rotating belt that rotates in the same direction as the conveying direction of the object to be conveyed. The objects to be conveyed being conveyed by the conveyor are rotated and aligned by being sandwiched between a rotating belt that rotates at a speed higher than the conveying speed of the conveyor and the fixed guide.

特許文献2の整列搬送装置は、本体部から突出した突出部(文献ではフィルム送出口)が形成された搬送対象物(文献では片開パトローネ)を搬送する2つのプレートを互いに異なる振動数で振動させる振動発生器を有する姿勢整列部と、整列された搬送対象物を互いに異なる速度差で搬送する2つのコンベアを有する姿勢保持搬送部とを備えている。姿勢整列部で搬送対象物に振動を与えて回転させ、次の姿勢保持搬送部に移行した搬送対象物は、2つのコンベアの速度差により回転力が付与されて突出部を基準ガイドに当接させることで、整列した状態が維持されながら搬送される。   The aligning and conveying apparatus of Patent Document 2 vibrates two plates that convey a conveyance object (a pallet cartridge in the literature) formed with a protruding portion (a film delivery port in the literature) protruding from the main body at different frequencies. A posture alignment unit having a vibration generator to be moved, and a posture holding and conveying unit having two conveyors that convey the aligned conveyance objects at different speed differences from each other. The posture alignment unit vibrates and rotates the conveyance object, and the conveyance object that has moved to the next posture holding conveyance unit is given a rotational force due to the difference in speed between the two conveyors, and the protrusion comes into contact with the reference guide. By carrying out, it is conveyed, maintaining the aligned state.

特開2016−60545号公報Japanese Patent Laid-Open No. 2006-60545 特開2004−99235号公報JP 2004-99235 A

特許文献1の整列搬送装置は、搬送対象物を回転させるための回転ベルトと搬送対象物を搬送するためのコンベアとを備え、これらを駆動させる2つの駆動源を備えている。また、特許文献2の整列搬送装置は、搬送対象物を回転,搬送させるための2つの振動発生器と搬送対象物を搬送するための2つのコンベアとを備え、これら振動発生器又はコンベアに異なる振動数又は速度差を付与する2つの駆動源を各別に備えている。このように、特許文献1〜2の整列搬送装置は、搬送対象物を回転するための駆動源と、搬送するための駆動源とを別々に設けているため、装置の製造コストが増大して大型化を招くものであった。   The aligning and conveying apparatus of Patent Document 1 includes a rotating belt for rotating a conveyance object and a conveyor for conveying the conveyance object, and includes two drive sources for driving them. Moreover, the alignment conveyance apparatus of patent document 2 is provided with two vibration generators for rotating and conveying a conveyance target object, and two conveyors for conveying a conveyance target object, and these vibration generators or conveyors are different. Two drive sources that provide a difference in frequency or speed are provided separately. Thus, since the alignment conveyance apparatus of patent documents 1-2 is separately provided with the drive source for rotating a conveyance target, and the drive source for conveying, the manufacturing cost of an apparatus increases. It was an increase in size.

また、特許文献1〜2の整列搬送装置は、搬送対象物を搬送速度よりも高速で回転させる回転装置(特許文献1では回転ベルト、特許文献2では一方の振動発生器又はコンベア)によって搬送対象物に回転力を付与している。つまり、搬送対象物の搬送とは独立して搬送対象物に回転力を付与しているため、搬送対象物の回転を確実に実行すべく搬送対象物の搬送速度を小さくする必要があり、搬送対象物を整列させるための搬送時間を要するものであった。   Moreover, the alignment conveyance apparatus of patent documents 1-2 is an object to be conveyed by a rotating device (rotating belt in Patent Document 1 and one vibration generator or conveyor in Patent Document 2) that rotates an object to be conveyed at a speed higher than the conveying speed. A rotational force is applied to the object. That is, since the rotational force is applied to the conveyance object independently of the conveyance of the conveyance object, it is necessary to reduce the conveyance speed of the conveyance object in order to surely rotate the conveyance object. It takes a conveyance time for aligning the objects.

そこで、搬送対象物を速やかに整列搬送することが可能で小型化を図れる整列搬送装置が望まれている。   In view of this, there is a demand for an aligning and conveying apparatus that can quickly align and convey objects to be conveyed and can be downsized.

本発明に係る整列搬送装置の特徴構成は、内周面の断面が円形状の本体部と、当該本体部の径方向外側に突出し前記本体部の中心からの距離が異なる複数の周縁部を有する突出部と、を備えた複数の搬送対象物を、搬送方向に沿って搬送しながら整列させる整列搬送装置であって、前記突出部における前記周縁部と前記中心との前記距離の最大値の2倍よりも大きい搬送幅を有する第一搬送路と、当該第一搬送路よりも重力方向下側に位置し、前記第一搬送路の搬送幅よりも小さい搬送幅を有する第二搬送路と、前記第一搬送路上又は前記第二搬送路上で前記搬送対象物を搬送する搬送機構と、前記第一搬送路よりも重力方向上側から前記第一搬送路に向かって前記突出部の一部を押圧する押圧部材と、前記押圧部材を重力方向下側に付勢する付勢機構と、を備え、前記第一搬送路上で搬送された前記搬送対象物が、前記押圧部材により前記突出部の一部が押圧された状態で前記搬送機構の駆動力により回転して所定の姿勢になったとき、前記搬送対象物が前記第二搬送路に落下して前記第二搬送路上で搬送される点にある。   The characteristic configuration of the aligning and conveying apparatus according to the present invention includes a main body having a circular cross section on the inner peripheral surface, and a plurality of peripheral edges that protrude radially outward of the main body and have different distances from the center of the main body. An alignment transport device that aligns a plurality of transport objects provided with a projecting portion while transporting along a transport direction, wherein the distance between the peripheral edge portion and the center of the projecting portion is 2 A first transport path having a transport width larger than twice, a second transport path positioned below the first transport path in the direction of gravity and having a transport width smaller than the transport width of the first transport path; A transport mechanism for transporting the transport object on the first transport path or the second transport path, and pressing a part of the protrusion from the upper side in the gravity direction toward the first transport path from the first transport path And pressing the pressing member downward in the direction of gravity An urging mechanism, and the transport object transported on the first transport path is rotated by a driving force of the transport mechanism in a state where a part of the protrusion is pressed by the pressing member, and is predetermined. When it becomes the attitude | position, it exists in the point to which the said conveyance target object falls on said 2nd conveyance path, and is conveyed on said 2nd conveyance path.

本構成では、搬送対象物の押圧部の一部が押圧部材によって押圧された状態で、搬送対象物が搬送機構の駆動力によって回転する。つまり、搬送機構の駆動力を利用して搬送対象物を回転させる構成であるので、搬送対象物を回転させるための駆動源を別途設ける必要がなく、装置の製造コストを節約して小型化を図ることができる。   In this configuration, the conveyance object is rotated by the driving force of the conveyance mechanism in a state where a part of the pressing portion of the conveyance object is pressed by the pressing member. In other words, since the conveyance object is rotated by using the driving force of the conveyance mechanism, it is not necessary to provide a separate drive source for rotating the conveyance object, and the manufacturing cost of the apparatus can be saved to reduce the size. Can be planned.

また、搬送対象物は搬送機構の駆動力により搬送されながら回転し、突出部が所定の姿勢となったとき、搬送対象物が第二搬送路に落下して搬送機構による搬送が継続される。その結果、搬送対象物の搬送速度を低下させる必要がないので、搬送対象物を速やかに整列搬送することができる。   Further, the conveyance object rotates while being conveyed by the driving force of the conveyance mechanism, and when the protruding portion assumes a predetermined posture, the conveyance object falls on the second conveyance path and the conveyance by the conveyance mechanism is continued. As a result, since it is not necessary to reduce the conveyance speed of the conveyance object, the conveyance object can be promptly aligned and conveyed.

このように、搬送対象物を速やかに整列搬送することが可能で小型化を図れる整列搬送装置を提供できた。   As described above, it is possible to provide an aligning / conveying apparatus that can quickly align and convey objects to be conveyed and can be downsized.

他の特徴構成は、前記押圧部材は、前記突出部の一部を前記押圧部材の前記重力方向下側にガイドしつつ前記搬送方向に向かって前記第一搬送路との間隔を小さくするガイド領域と、前記搬送方向の下流側に前記ガイド領域と隣接して設けられ、前記第一搬送路との間隔が一定である整列領域と、を有している点にある。   Another characteristic configuration is that the pressing member guides a part of the protruding portion to the lower side in the gravitational direction of the pressing member, and reduces a distance from the first transport path toward the transport direction. And an alignment region provided adjacent to the guide region on the downstream side in the transport direction and having a constant distance from the first transport path.

本構成のように搬送方向に向かって押圧部材と第一搬送路との間隔が次第に小さくなるガイド領域を設けることで、突出部の一部に対する押圧部材の押圧力が次第に大きくなる。つまり、押圧部材と第一搬送路との間隔が一定となる整列領域に搬送対象物が到達するまでに、搬送対象物の移動の円滑化が図られ、搬送対象物が押圧部材に引っ掛かって搬送困難となる不都合を防止することができる。   By providing a guide region in which the distance between the pressing member and the first conveying path is gradually reduced in the conveying direction as in this configuration, the pressing force of the pressing member on a part of the protruding portion is gradually increased. That is, the transport object is smoothly moved until the transport object reaches the alignment region where the distance between the pressing member and the first transport path is constant, and the transport object is caught by the press member and transported. Inconvenience that becomes difficult can be prevented.

他の特徴構成は、前記押圧部材の前記搬送方向に沿う長さは、少なくとも3つ以上の前記搬送対象物が同時に接触しない長さで構成されており、複数の前記押圧部材が前記搬送方向に沿って並列配置されている点にある。   In another characteristic configuration, the length of the pressing member along the conveyance direction is configured such that at least three or more conveyance objects do not contact at the same time, and a plurality of the pressing members are arranged in the conveyance direction. It is in the point arranged in parallel along.

搬送対象物は整列領域に到達することで押圧部材から所定の押圧力を受けて回転するため、整列領域に複数の搬送対象物が進入している場合、突出部の製品ごとの寸法誤差等に起因して回転しない搬送対象物が生じるおそれがある。そこで、本構成では、押圧部材の搬送方向に沿う長さを少なくとも3つ以上の搬送対象物が同時に接触しない長さに設定している。その結果、ガイド領域に1つの搬送対象物、整列領域に他の1つの搬送対象物といったように、2つの搬送対象物が整列領域に同時に位置するタイミングを制限するように押圧部材の長さを設定することが可能となる。つまり、寸法誤差等により高さの異なる2つの突出部が整列領域に進入した場合、押圧部材が傾いてしまい、突出部に対する押圧力が不足することで搬送対象物の回転が阻害されるといった不都合を防止できる。また、複数の押圧部材を並列配置することで、仮に前段の押圧部材の整列領域で回転不足の搬送対象物があったとしても、後段の押圧部材の整列領域で該搬送対象物を回転させて確実に整列させることができる。   Since the conveyance object reaches the alignment area and rotates by receiving a predetermined pressing force from the pressing member, when a plurality of conveyance objects have entered the alignment area, the dimensional error for each product of the projecting portion is caused. Due to this, there is a possibility that a conveyance object that does not rotate is generated. Therefore, in this configuration, the length along the conveyance direction of the pressing member is set to a length at which at least three conveyance objects do not contact at the same time. As a result, the length of the pressing member is limited so as to limit the timing at which the two transport objects are simultaneously positioned in the alignment area, such as one transport object in the guide area and another transport object in the alignment area. It becomes possible to set. That is, when two protruding parts having different heights enter the alignment region due to a dimensional error or the like, the pressing member is inclined, and the rotation of the conveyance target is hindered due to insufficient pressing force on the protruding part. Can be prevented. In addition, by arranging a plurality of pressing members in parallel, even if there is a conveyance object that is insufficiently rotated in the alignment area of the preceding pressing member, the conveying object is rotated in the alignment area of the subsequent pressing member. It can be surely aligned.

他の特徴構成は、前記付勢機構は、固定部材と、前記固定部材に支持された状態で前記押圧部材に接続され、重力方向に沿って移動可能な軸部材と、前記軸部材を前記重力方向下側に付勢する付勢部材とを有している点にある。   In another characteristic configuration, the urging mechanism includes a fixing member, a shaft member connected to the pressing member in a state of being supported by the fixing member, and movable along a gravity direction. And a biasing member that biases downward in the direction.

本構成のように、押圧部材を重力方向下側に付勢する付勢機構を設けることで、押圧部材における重力方向下側への押圧力を搬送対象物の突出部の一部に対して確実に作用させることができる。よって、押圧部材により突出部の一部が押圧された状態で搬送機構の駆動力により搬送対象物を確実に回転させることができる。   By providing an urging mechanism that urges the pressing member downward in the gravitational direction as in this configuration, the pressing force of the pressing member downward in the gravitational direction is surely applied to a part of the protruding portion of the conveyance object. Can act on. Therefore, the conveyance object can be reliably rotated by the driving force of the conveyance mechanism in a state where a part of the protrusion is pressed by the pressing member.

他の特徴構成は、前記付勢機構は、固定部材と、前記固定部材に支持された状態で前記搬送方向に沿って配置された軸部材と、前記押圧部材に接続され、前記軸部材を中心に回動する回動部材と、前記押圧部材に対して前記重力方向下側に付勢力を作用させるように前記回動部材を付勢する付勢部材とを有している点にある。   In another characteristic configuration, the biasing mechanism is connected to the fixing member, the shaft member arranged along the transport direction in a state supported by the fixing member, and the pressing member, and the shaft member is centered. And a biasing member that biases the pivoting member so that a biasing force is applied to the pressing member downward in the gravitational direction.

本構成では、押圧部材が接続された回動部材の回動軸となる軸部材を搬送方向に沿って配置しているので、上下方向に軸部材を設けて押圧部材を付勢する場合に比べて、上下方向の寸法をコンパクトにすることができる。その結果、様々な装置が密集する製造現場において、整列搬送装置の配置場所の自由度を高めることができる。   In this configuration, since the shaft member serving as the rotation shaft of the rotation member to which the pressing member is connected is disposed along the transport direction, compared to the case where the shaft member is provided in the vertical direction and the pressing member is urged. Thus, the vertical dimension can be made compact. As a result, it is possible to increase the degree of freedom of the arrangement place of the aligning and conveying apparatus in a manufacturing site where various apparatuses are densely packed.

整列搬送装置の全体斜視図である。It is a whole perspective view of an alignment conveyance apparatus. 整列搬送装置の付勢機構を拡大した斜視図である。It is the perspective view which expanded the biasing mechanism of the alignment conveyance apparatus. 図1のIII−III線断面図である。It is the III-III sectional view taken on the line of FIG. ワークがガイド領域に進入する状態を示す斜視図である。It is a perspective view which shows the state into which a workpiece | work enters a guide area | region. ワークが回転して整列する状態を示す図である。It is a figure which shows the state which a workpiece | work rotates and aligns. 別実施形態に係る整列搬送装置の背面から見た拡大斜視図である。It is the expansion perspective view seen from the back of the alignment conveyance apparatus which concerns on another embodiment. 別実施形態に係る整列搬送装置の正面から見た拡大斜視図である。It is the expansion perspective view seen from the front of the alignment conveyance apparatus which concerns on another embodiment.

以下に、本発明に係る整列搬送装置の実施形態について、図面に基づいて説明する。本実施形態では、整列搬送装置の一例として、不図示の電磁弁のスリーブである複数のワークW(搬送対象物の一例)を、搬送方向Zに沿って搬送しながら整列させる整列搬送装置Xとして説明する。ただし、以下の実施形態に限定されることなく、その要旨を逸脱しない範囲内で種々の変形が可能である。以下の説明において、図1の整列搬送装置Xを地面に載置した状態において、重力方向に対して上下という用語を用いて説明し、「上側」とは基準に対して「重力方向と反対側」を意味し、「下側」とは「重力方向側」を意味する。   Hereinafter, an embodiment of an alignment transport apparatus according to the present invention will be described with reference to the drawings. In the present embodiment, as an example of an aligning / conveying device, an aligning / conveying device X that aligns a plurality of workpieces W (an example of an object to be conveyed), which are sleeves of electromagnetic valves (not shown), while conveying along a conveying direction Z. explain. However, the present invention is not limited to the following embodiments, and various modifications can be made without departing from the scope of the invention. In the following description, in the state in which the alignment transport device X of FIG. 1 is placed on the ground, the term “upper and lower” with respect to the direction of gravity will be used. "Lower side" means "gravity direction side".

図5に示すように、ワークWは、内周面の断面が円形状で構成される円筒形状の本体部11と、本体部11の回転軸芯Y(中心の一例)と同軸芯で本体部11の径方向外側に円環形状に突出した突出部12とを備えている。突出部12は、平面視において円環形状の一部が切欠かれた構造であり、本体部11の回転軸芯Yからの距離が異なる複数の周縁部12aを有している。複数の周縁部12aの距離が異なるとは、突出部12の周縁部12aにおいて、回転軸芯Yから円環形状の外端部分までの距離と切欠かれた外端部分までの距離とが異なっているという意味である。   As shown in FIG. 5, the workpiece W includes a cylindrical main body portion 11 having a circular inner peripheral surface, a rotation shaft center Y (an example of the center) of the main body portion 11, and a main body portion that is coaxial. 11 and a projecting portion 12 projecting in an annular shape on the radially outer side. The protrusion 12 has a structure in which a part of an annular shape is cut out in a plan view, and has a plurality of peripheral portions 12 a with different distances from the rotation axis Y of the main body 11. The distance between the plurality of peripheral portions 12a is different from the distance from the rotational axis Y to the outer end portion of the annular shape and the distance to the outer end portion that is notched in the peripheral portion 12a of the protruding portion 12. It means that

具体的には、この突出部12は、第一領域A1と第二領域A2とに分けられている。本実施形態では、ワークWが整列した状態(図5(5)の状態)において、搬送方向Zと垂直な方向に沿う突出部12のうち、切欠き部分を含む領域を第二領域A2と称して、それ以外の領域を第一領域A1と称している。第一領域A1は、本体部11の回転軸芯Yを通る第一直径D1(回転軸芯Yから周縁部12aのうち円環形状の部分までの距離の2倍となる直径)を有しており、第二領域A2は、第一直径D1よりも小さく、周縁部12aのうち回転軸芯Yを通って切欠き部分までの距離と円環形状の部分までの距離との和である第二直径D2(直径の最小値)を有している。第二領域A2は、さらに、円環形状の突出部12の一部を切欠いた切欠領域A21と切欠領域A21に対向する円弧領域A22とに分けられ、この切欠領域A21が回転軸芯Yに向かって窪ませた凹形状に形成されている。   Specifically, the protrusion 12 is divided into a first area A1 and a second area A2. In the present embodiment, in the state where the workpieces W are aligned (the state shown in FIG. 5 (5)), the region including the notched portion of the projecting portion 12 along the direction perpendicular to the transport direction Z is referred to as a second region A2. The other region is referred to as a first region A1. The first region A1 has a first diameter D1 that passes through the rotation axis Y of the main body 11 (a diameter that is twice the distance from the rotation axis Y to the annular portion of the peripheral portion 12a). The second region A2 is smaller than the first diameter D1 and is the sum of the distance from the peripheral edge portion 12a to the notch portion through the rotation axis Y and the distance to the annular portion. It has a diameter D2 (minimum value of diameter). The second area A2 is further divided into a notch area A21 in which a part of the annular protrusion 12 is notched and an arc area A22 facing the notch area A21. The notch area A21 is directed toward the rotation axis Y. It is formed in a concave shape.

本実施形態のワークWの突出部12は、2つの第一領域A1が回転軸芯Yを基準に対向しており、2つの第二領域A2(切欠領域A21と円弧領域A22)が回転軸芯Yを基準に対向している。つまり、第一直径D1は、回転軸芯Yを通り、対向する第一領域A1の最外端同士の距離(直径の最大値)であり、第二直径D2は、回転軸芯Yを通り対向する第二領域A2の最外端同士の距離のうちの最短距離である。換言すると、ワークWが整列した状態(図5(5)の状態)においては、第一直径D1は、搬送方向Zと平行で回転軸芯Yを通る対向する第一領域A1の最外端同士の距離であり、第二直径D2は、搬送方向Zに垂直で回転軸芯Yを通る第二領域A2の最外端同士の距離である。第一領域A1は、全て第一直径D1で構成される同心円上に形成されている。第二領域A2は、ワークWが整列した状態(図5(5)の状態)において、搬送方向Zの両端における搬送方向Zと直交する幅が最大値となる第三値D3を含んでいる。この第三値D3は、第一領域A1の第一直径D1(突出部12の直径の最大値)から切欠領域A21で切り欠かれた円弧部分の矢高を減じた値である。   In the protrusion 12 of the workpiece W of the present embodiment, the two first regions A1 are opposed to each other with the rotation axis Y as a reference, and the two second regions A2 (the cutout region A21 and the arc region A22) are the rotation axis. Opposite with respect to Y. In other words, the first diameter D1 is the distance (maximum value of the diameter) between the outermost ends of the first regions A1 that pass through the rotational axis Y and the second diameter D2 is opposed through the rotational axis Y. It is the shortest distance of the distances between the outermost ends of the second region A2 to be performed. In other words, in the state in which the workpieces W are aligned (the state shown in FIG. 5 (5)), the first diameter D1 is parallel to the transport direction Z and the outermost ends of the first regions A1 that face each other and pass through the rotation axis Y. The second diameter D2 is a distance between the outermost ends of the second region A2 perpendicular to the transport direction Z and passing through the rotation axis Y. The first region A1 is formed on a concentric circle having a first diameter D1. The second region A2 includes a third value D3 in which the width perpendicular to the transport direction Z at both ends of the transport direction Z is the maximum value in a state where the workpieces W are aligned (the state of FIG. 5 (5)). The third value D3 is a value obtained by subtracting the arrow height of the arc portion cut out in the cutout region A21 from the first diameter D1 (the maximum value of the diameter of the protruding portion 12) of the first region A1.

[基本構成]
図1に示すように、整列搬送装置Xは、搬送路Rと、搬送機構2と、押圧部材31と、付勢機構3とを備えている。
[Basic configuration]
As shown in FIG. 1, the alignment transport device X includes a transport path R, a transport mechanism 2, a pressing member 31, and an urging mechanism 3.

図1および図3に示すように、搬送路Rは、ワークWの搬送通路であり、長板状の整列レールRaと長板状のガイドレールRbとの間に形成されている。この搬送路Rは、第一搬送路R1と第一搬送路R1よりも下側に位置する第二搬送路R2とを備えている。   As shown in FIGS. 1 and 3, the conveyance path R is a conveyance path for the workpiece W, and is formed between the long plate-shaped alignment rail Ra and the long plate-shaped guide rail Rb. The transport path R includes a first transport path R1 and a second transport path R2 positioned below the first transport path R1.

第一搬送路R1は、整列レールRaの内壁(ガイドレールRbと対向する側)を階段状に2段に窪ませた段部15の上側に位置する平面で構成されている。また、ガイドレールRbには、第一搬送路R1は形成されていない。第一搬送路R1の搬送幅は、整列レールRaの段部15よりも上側の内壁とガイドレールRbの内壁との間の距離であり、ワークWの突出部12の第一直径D1(回転軸芯Yから周縁部12aまでの距離の最大値の2倍)よりも大きい(図5の(5)「平面」を参照)。   The first transport path R1 is configured by a plane located above the step portion 15 in which the inner wall of the alignment rail Ra (the side facing the guide rail Rb) is recessed in two steps. Further, the first transport path R1 is not formed on the guide rail Rb. The conveyance width of the first conveyance path R1 is the distance between the inner wall above the step portion 15 of the alignment rail Ra and the inner wall of the guide rail Rb, and the first diameter D1 (rotation axis) of the protrusion 12 of the workpiece W. (See (5) “Plane” in FIG. 5)).

第二搬送路R2は、整列レールRaの内壁を階段状に窪ませた段部15の下側に位置する平面と、ガイドレールRbの内壁(整列レールRaと対向する側)を断面L字状に窪ませた部位の平面とで構成されている。第二搬送路R2の搬送幅は、整列レールRaの段部15の内壁とガイドレールRbの内壁との間の距離であり、第一搬送路R1の搬送幅およびワークWの突出部12の第一直径D1よりも小さく、ワークWの突出部12の第二直径D2よりも大きい(図5の(5)「平面」を参照)。特に本実施形態におけるワークWは、円環形状の一部を凹形状に切欠いた構造であるため、第二搬送路R2の搬送幅は、ワークWが整列した状態(図5(5)の状態)において、第二領域A2の両端における搬送方向Zと直交する幅である第三値D3よりも大きい。   The second transport path R2 has an L-shaped cross section in the plane located below the step portion 15 in which the inner wall of the alignment rail Ra is stepped and the inner wall of the guide rail Rb (the side facing the alignment rail Ra). It is comprised with the plane of the site | part dented in. The transport width of the second transport path R2 is the distance between the inner wall of the step portion 15 of the alignment rail Ra and the inner wall of the guide rail Rb. The transport width of the first transport path R1 and the first width of the projecting portion 12 of the workpiece W are as follows. It is smaller than one diameter D1 and larger than the second diameter D2 of the protrusion 12 of the workpiece W (see (5) “Plane” in FIG. 5). In particular, since the workpiece W in the present embodiment has a structure in which a part of the annular shape is cut into a concave shape, the conveyance width of the second conveyance path R2 is the state in which the workpieces W are aligned (the state of FIG. 5 (5)). ) Is larger than a third value D3 that is a width orthogonal to the transport direction Z at both ends of the second region A2.

図1に示すように、搬送機構2は、第一搬送路R1上又は第二搬送路R2上でワークWを搬送する。この搬送機構2は、地面に載置された搬送レール20と、搬送レール20に沿って移動するエアシリンダ等で構成される搬送シリンダ21と、搬送シリンダ21に固定される基台22と、基台22に固定される一対の支持軸23と、一対の支持軸23に上下移動可能に支持される上下板24と、上下板24を上下移動させるエアシリンダ等で構成される上下シリンダ25と、を備えている。また、上下板24には、ワークWの本体部11の中空部(断面円形状の内周面よりも内側部分)に内挿された状態で、ワークWを支持する複数のセンターピン26が固定されている(図3参照)。   As shown in FIG. 1, the transport mechanism 2 transports the workpiece W on the first transport path R1 or the second transport path R2. The transport mechanism 2 includes a transport rail 20 placed on the ground, a transport cylinder 21 including an air cylinder that moves along the transport rail 20, a base 22 fixed to the transport cylinder 21, and a base. A pair of support shafts 23 fixed to the base 22, an upper and lower plate 24 supported by the pair of support shafts 23 so as to be movable up and down, and an upper and lower cylinder 25 constituted by an air cylinder or the like for moving the upper and lower plates 24 up and down; It has. A plurality of center pins 26 that support the workpiece W are fixed to the upper and lower plates 24 while being inserted into the hollow portion of the main body 11 of the workpiece W (the inner portion of the inner circumferential surface having a circular cross section). (See FIG. 3).

図2に示すように、押圧部材31は、側断面視T字状の押さえ板31aと、押さえ板31aと接続されるボックス状の基部31bと、基部31bの上側に突出した円筒状の円筒部31cとを有している。本実施形態における押圧部材31は、搬送方向Zに沿って複数(本実施形態では3つ)並列配置されている。   As shown in FIG. 2, the pressing member 31 includes a pressing plate 31 a having a T-shape in a side sectional view, a box-shaped base portion 31 b connected to the pressing plate 31 a, and a cylindrical cylindrical portion protruding above the base portion 31 b. 31c. A plurality (three in this embodiment) of pressing members 31 in the present embodiment are arranged in parallel along the transport direction Z.

押さえ板31aは、ワークWが介在しない状態で第一搬送路R1に対向する先端部31dが搬送方向Zに沿って形成されている。この先端部31dは、第一搬送路R1よりも上側から第一搬送路R1に向かって突出部12の一部を押圧する(図5の(2),(4)「側面」参照)。本実施形態における先端部31dは、搬送方向Zの上流側に位置するガイド領域B1と、搬送方向Zの下流側にガイド領域B1と隣接して設けられる整列領域B2とを有している。   The pressing plate 31a is formed with a leading end 31d facing the first transport path R1 along the transport direction Z in a state where no workpiece W is interposed. The tip 31d presses a part of the protruding portion 12 from the upper side of the first transport path R1 toward the first transport path R1 (see (2) and (4) “side surface” in FIG. 5). The tip 31d in the present embodiment has a guide region B1 located on the upstream side in the transport direction Z, and an alignment region B2 provided adjacent to the guide region B1 on the downstream side in the transport direction Z.

図4に示すように、ガイド領域B1においては、突出部12の一部を押さえ板31aの整列領域B2の下側にガイドするように搬送方向Zに向かうに連れて先端部31dと第一搬送路R1との間隔が小さくなっている。このガイド領域B1は、搬送方向Zの上流側から順に、搬送方向Zの下流側に行くに連れて先端部31dと第一搬送路R1との間隔が次第に小さくなるように角部を面取りした第一傾斜部B1aと、先端部31dと第一搬送路R1との間隔が一定である直線部B1bと、搬送方向Zの下流側に行くに連れて先端部31dと第一搬送路R1との間隔が次第に小さくなる第二傾斜部B1cとで構成されている。   As shown in FIG. 4, in the guide region B1, the tip 31d and the first transport are moved in the transport direction Z so as to guide a part of the protrusion 12 to the lower side of the alignment region B2 of the pressing plate 31a. The distance from the path R1 is small. In this guide region B1, the corners are chamfered so that the distance between the leading end 31d and the first transport path R1 gradually decreases from the upstream side in the transport direction Z toward the downstream side in the transport direction Z. One inclined part B1a, a linear part B1b in which the distance between the tip part 31d and the first transport path R1 is constant, and the distance between the tip part 31d and the first transport path R1 as it goes downstream in the transport direction Z The second inclined portion B1c gradually decreases.

図2に戻り、先端部31dの搬送方向Zに沿う長さL1は、少なくとも3つ以上のワークWが同時に接触しない長さに設定されている。本実施形態では、先端部31dの搬送方向Zに沿う長さL1は、ワークWの突出部12の第一直径D1の2倍に、隣接するワークWの突出部12間のピッチを加算した値と同等に設定されている。   Returning to FIG. 2, the length L <b> 1 along the conveyance direction Z of the tip portion 31 d is set to a length at which at least three or more workpieces W do not contact at the same time. In the present embodiment, the length L1 along the conveyance direction Z of the tip 31d is a value obtained by adding the pitch between the protrusions 12 of the adjacent workpieces W to twice the first diameter D1 of the protrusions 12 of the workpieces W. Is set to be equivalent.

また、複数の押圧部材31における押さえ板31aの先端部31dの長さL1を夫々加算した値L2は、ワークWの突出部12における第一領域A1の仮想外周円の周長の1.5倍〜2倍に設定されている。   The value L2 obtained by adding the lengths L1 of the tip portions 31d of the pressing plates 31a in the plurality of pressing members 31 is 1.5 times the circumferential length of the virtual outer circumference of the first region A1 in the protruding portion 12 of the workpiece W. It is set to ~ 2 times.

整列領域B2は、ワークWを回転させるように先端部31dと第一搬送路R1との間隔が一定となっている。詳細は後述するが、この整列領域B2に進入したワークWは、突出部12の一部が押さえ板31aから所定の押圧力を受け、搬送機構2の駆動力によって回転しながら搬送される。   In the alignment region B2, the distance between the tip 31d and the first transport path R1 is constant so as to rotate the workpiece W. Although details will be described later, the workpiece W that has entered the alignment region B2 is conveyed while being rotated by the driving force of the conveying mechanism 2 with a part of the protrusion 12 receiving a predetermined pressing force from the pressing plate 31a.

付勢機構3は、押圧部材31を下側に付勢するように構成されており、複数の押圧部材31に対応して各別に設けられている。夫々の付勢機構3は、整列レールRaに固定された固定部材30と、固定部材30に支持された状態で押圧部材31に接続され、重力方向に沿って移動可能な複数(本実施形態では2つ)の軸部材32と、複数の軸部材32を接続する天板33と、複数の軸部材32の間で天板33に固定されたストッパ34と、夫々の軸部材32に対して下側に付勢力を作用させる複数(本実施形態では2つ)のコイルスプリングS(付勢部材の一例)と、を有している。   The urging mechanism 3 is configured to urge the pressing member 31 downward, and is provided separately for each of the plurality of pressing members 31. Each urging mechanism 3 includes a fixing member 30 fixed to the alignment rail Ra, and a plurality of (in this embodiment) connected to the pressing member 31 while being supported by the fixing member 30 and movable in the direction of gravity. Two shaft members 32, a top plate 33 connecting the plurality of shaft members 32, a stopper 34 fixed to the top plate 33 between the plurality of shaft members 32, and lower than each shaft member 32. A plurality (two in this embodiment) of coil springs S (an example of an urging member) for applying an urging force to the side.

固定部材30は、整列レールRaに固定されたブロック状の第一部材30aと、第一部材30aの上面から第一搬送路R1の方向に垂直に張り出した第二部材30bと、第二部材30bの搬送方向Zに沿う両端部から上側に張り出した一対の第三部材30cと、第二部材30bの搬送方向Zに沿う中央(一対の第三部材30cの間)から上側に張り出した第四部材30dとが、ボルト等で締結されて一体構造となっている。   The fixing member 30 includes a block-shaped first member 30a fixed to the alignment rail Ra, a second member 30b projecting vertically from the upper surface of the first member 30a in the direction of the first transport path R1, and a second member 30b. A pair of third members 30c projecting upward from both ends along the transport direction Z of the second member, and a fourth member projecting upward from the center (between the pair of third members 30c) along the transport direction Z of the second member 30b 30d is fastened with a bolt or the like to form an integral structure.

軸部材32の長手方向中央部分は、第二部材30bおよび第三部材30cに内挿されて支持されている。また、軸部材32の長手方向の一方側は、上述した押圧部材31の円筒部31c,基部31bおよび押さえ板31aの上壁に内挿されて該上壁にボルト等で固定されている。押圧部材31の円筒部31cの内部には、軸部材32の外周側を囲むようにコイルスプリングSが配置されており、このコイルスプリングSが押さえ板31aに対して下側に向かう付勢力を作用させている。   A central portion in the longitudinal direction of the shaft member 32 is inserted and supported by the second member 30b and the third member 30c. Further, one side of the longitudinal direction of the shaft member 32 is inserted into the upper wall of the cylindrical portion 31c, the base portion 31b and the pressing plate 31a of the pressing member 31 described above and fixed to the upper wall with a bolt or the like. A coil spring S is disposed inside the cylindrical portion 31c of the pressing member 31 so as to surround the outer peripheral side of the shaft member 32, and the coil spring S applies a downward biasing force to the pressing plate 31a. I am letting.

軸部材32の長手方向の他方側は天板33に固定されており、この天板33にはストッパ34が固定されている。このストッパ34の一端34b(本実施形態ではナット)が第四部材30dに当接することで、押圧部材31(押さえ板31a)の下方への移動を制限している。一方、押さえ板31aの先端部31dにワークWの突出部12の一部が進入したとき、ワークWの突出部12の一部から押さえ板31aが上側への反力を受け、押さえ板31aに固定された軸部材32と共に、天板33およびストッパ34が上側に移動可能に構成されている。   The other side in the longitudinal direction of the shaft member 32 is fixed to a top plate 33, and a stopper 34 is fixed to the top plate 33. One end 34b (nut in this embodiment) of the stopper 34 abuts on the fourth member 30d, thereby restricting the downward movement of the pressing member 31 (pressing plate 31a). On the other hand, when a part of the protruding portion 12 of the work W enters the tip 31d of the pressing plate 31a, the pressing plate 31a receives an upward reaction force from a part of the protruding portion 12 of the work W, and the pressing plate 31a Along with the fixed shaft member 32, the top plate 33 and the stopper 34 are configured to be movable upward.

[作動形態]
続いて、図1,図3〜図5を用いて、整列搬送装置Xの作動形態を説明する。
[Mode of operation]
Subsequently, an operation mode of the alignment transport device X will be described with reference to FIGS. 1 and 3 to 5.

図1に示すように、整列搬送装置Xは、ワークWをセットするワーク設置範囲と、押圧部材31および付勢機構3が配置されたワーク回転範囲と、回転して整列したワークWが搬送される整列後搬送範囲とに区分される。   As shown in FIG. 1, the aligning and conveying apparatus X conveys a workpiece installation range in which the workpiece W is set, a workpiece rotation range in which the pressing member 31 and the urging mechanism 3 are arranged, and a rotated and aligned workpiece W. And the transport range after alignment.

搬送機構2は、上下シリンダ25の駆動力によりセンターピン26が固定された上下板24を下降させた状態で、図1に示すワーク設置範囲に初期設定されている。そして、図3に示すように、上下シリンダ25の駆動力によりセンターピン26が固定された上下板24を上昇させ、センターピン26の上端を第一搬送路R1よりも上側に突出させる。次いで、複数(本実施形態では5つ)のワークWの本体部11の内周面を夫々のセンターピン26に外挿することで、突出部12の一部が第一搬送路R1に載置された状態となる。これによって、複数のワークWは、夫々が所定のピッチ(隣接するセンターピン26の中心間の距離)を維持した状態で回転軸芯Yを中心に回転可能となるようにセンターピン26に支持されている。   The transport mechanism 2 is initially set in the work installation range shown in FIG. 1 in a state where the upper and lower plates 24 to which the center pins 26 are fixed are lowered by the driving force of the upper and lower cylinders 25. Then, as shown in FIG. 3, the upper and lower plates 24 to which the center pin 26 is fixed are raised by the driving force of the upper and lower cylinders 25, and the upper end of the center pin 26 protrudes above the first transport path R <b> 1. Next, a part of the projecting portion 12 is placed on the first transport path R1 by extrapolating the inner peripheral surface of the main body portion 11 of a plurality (five in this embodiment) of the workpiece W to the respective center pins 26. It will be in the state. Thus, the plurality of workpieces W are supported by the center pin 26 so as to be rotatable around the rotation axis Y while maintaining a predetermined pitch (distance between the centers of adjacent center pins 26). ing.

次いで、搬送シリンダ21の駆動力によりセンターピン26に支持されたワークWを搬送方向Zに沿って移動させる。そして、図4に示すように、先頭のワークWの突出部12が、図1に示すワーク回転範囲に進入する。このとき、押圧部材31のガイド領域B1に角部を面取りした第一傾斜部B1aを設けているので、突出部12が先端部31dに引っ掛かることなく、先端部31dの下側に進入する。また、第一傾斜部B1aより搬送方向Zの下流側には、直線部B1bと第二傾斜部B1cとをこの順に配置しているので、直線部B1bで突出部12が軽く押圧され、第二傾斜部B1cで突出部12に対する押圧力が次第に大きくなる。   Next, the workpiece W supported by the center pin 26 is moved along the conveyance direction Z by the driving force of the conveyance cylinder 21. Then, as shown in FIG. 4, the protruding portion 12 of the leading work W enters the work rotation range shown in FIG. At this time, since the first inclined portion B1a having a chamfered corner is provided in the guide region B1 of the pressing member 31, the protruding portion 12 enters the lower side of the distal end portion 31d without being caught by the distal end portion 31d. Further, since the linear portion B1b and the second inclined portion B1c are arranged in this order on the downstream side in the transport direction Z from the first inclined portion B1a, the protruding portion 12 is lightly pressed by the linear portion B1b, and the second The pressing force against the protruding portion 12 gradually increases at the inclined portion B1c.

つまり、先頭のワークWの突出部12が整列領域B2に到達するまで、突出部12に対する押さえ板31aの押圧力が徐々に増大する構成である。その結果、ワークWの移動の円滑化が図られ、ワークWが押さえ板31aの先端部31dに引っ掛かって搬送困難となる不都合が防止される。   That is, the pressing force of the pressing plate 31a against the protruding portion 12 gradually increases until the protruding portion 12 of the leading work W reaches the alignment region B2. As a result, the movement of the workpiece W is facilitated, and the inconvenience that the workpiece W is caught by the tip portion 31d of the pressing plate 31a and difficult to convey is prevented.

次いで、図5の(2)に示すように、整列領域B2に進入したワークWは、突出部12の一部が押さえ板31aの先端部31dに押圧された状態で、回転軸芯Yに作用する搬送機構2の駆動力によって搬送方向Zに前進しようとする。このとき、先端部31dに押圧された突出部12の一部において前進が抑制されて回転抵抗(摩擦力)が発生するので、平面視において回転軸芯Yを中心としてワークWが時計回りに回転しながら前進する。つまり、本実施形態では、搬送機構2の駆動力を利用してワークWを回転させる構成であるので、ワークWを回転させる駆動源を別途設ける必要がなく、整列搬送装置Xの製造コストを節約して小型化を図ることができる。   Next, as shown in (2) of FIG. 5, the workpiece W that has entered the alignment region B2 acts on the rotational axis Y in a state where a part of the protruding portion 12 is pressed against the tip portion 31d of the pressing plate 31a. An attempt is made to move forward in the transport direction Z by the driving force of the transport mechanism 2 to be performed. At this time, since the forward movement is suppressed in a part of the protruding portion 12 pressed by the tip portion 31d and rotational resistance (frictional force) is generated, the workpiece W rotates clockwise around the rotation axis Y in plan view. While moving forward. That is, in this embodiment, since the work W is rotated by using the driving force of the transport mechanism 2, there is no need to separately provide a drive source for rotating the work W, and the manufacturing cost of the alignment transport device X can be saved. Thus, the size can be reduced.

また、本実施形態では、先端部31dの搬送方向Zに沿う長さL1が、少なくとも3つ以上のワークWが同時に接触しない長さに設定されている。つまり、図5の(1),(2)に示すように、ガイド領域B1に1つのワークW、整列領域B2に他の1つのワークWを配置して、先端部31dに押圧された2つの突出部12が整列領域B2に同時に位置することを抑制するように、先端部31dの搬送方向Zに沿う長さL1が設定されている。その結果、寸法誤差等により高さの異なる突出部12を有する2つのワークWが整列領域B2に進入した場合、押さえ板31aが傾いてしまい、突出部12に対する押圧力が不足することでワークWの回転が阻害されるといった不都合を防止できる。また、複数の押圧部材31を搬送方向Zに沿って並列配置させることで、図5の(3),(4)に示すように、仮に前段の整列領域B2で回転不足のワークWがあったとしても、後段の整列領域B2でワークWを回転させることができる。   In the present embodiment, the length L1 along the transport direction Z of the tip portion 31d is set to a length at which at least three workpieces W do not contact at the same time. That is, as shown in FIGS. 5 (1) and (2), one work W is arranged in the guide area B1 and another work W is arranged in the alignment area B2, and the two pressed by the tip 31d are arranged. A length L1 along the transport direction Z of the tip 31d is set so as to suppress the protrusion 12 from being simultaneously positioned in the alignment region B2. As a result, when the two workpieces W having the protruding portions 12 having different heights due to dimensional errors or the like enter the alignment region B2, the pressing plate 31a is inclined, and the pressing force on the protruding portions 12 is insufficient. Inconveniences such as hindering the rotation of the can be prevented. Further, by arranging the plurality of pressing members 31 in parallel along the transport direction Z, there is a work W that is insufficiently rotated in the preceding alignment region B2 as shown in (3) and (4) of FIG. However, the workpiece W can be rotated in the rear-stage alignment region B2.

次いで、図5の(5)に示すように、突出部12のうち第三値D3(ワークWが整列した状態における突出部12の搬送方向Zと直交する最大幅)となる部位が搬送方向Zと直交する方向に位置する所定の姿勢となったとき、ワークWが第二搬送路R2に落下して第二搬送路R2上で搬送される。このとき、押圧部材31(押さえ板31a)の下側への移動は、上述した図1〜図2に示すストッパ34の一端34bが固定部材30の第四部材30dに当接することによって制限されているので、押さえ板31aの先端部31dが第二搬送路R2に落下したワークWの突出部12に当接することがない。これにより、ワークWは、その後、回転することなく整列された状態で第二搬送路R2上を搬送され、図1に示す整列後搬送範囲に搬送される。   Next, as shown in (5) of FIG. 5, a portion having a third value D3 (maximum width orthogonal to the conveyance direction Z of the protrusion 12 when the workpieces W are aligned) in the protrusion 12 is the transfer direction Z. When the workpiece W is in a predetermined posture positioned in a direction perpendicular to the workpiece W, the workpiece W falls on the second conveyance path R2 and is conveyed on the second conveyance path R2. At this time, the downward movement of the pressing member 31 (pressing plate 31a) is limited by the contact of the one end 34b of the stopper 34 shown in FIGS. 1 and 2 with the fourth member 30d of the fixing member 30. Therefore, the tip 31d of the pressing plate 31a does not come into contact with the protrusion 12 of the workpiece W that has fallen into the second transport path R2. As a result, the workpiece W is then transported on the second transport path R2 in an aligned state without rotating, and transported to the post-alignment transport range shown in FIG.

図1に示す整列後搬送範囲では、ワーク回転範囲で整列されたワークWが第二搬送路R2上で搬送されることとなるが、仮にワーク回転範囲で整列されなかったワークWがあった場合、該ワークWは第一搬送路R1上で搬送されることとなる。このとき、第二搬送路R2とは高さの異なる第一搬送路R1上で搬送されたワークWを選別して、整列不良品として回収することができる。なお、整列後搬送範囲における第一搬送路R1にストッパを設けて、整列されなかったワークWを強制的に排出するように構成しても良い。   In the transport range after alignment shown in FIG. 1, the work W aligned in the work rotation range is transported on the second transport path R2, but there is a work W that is not aligned in the work rotation range. The workpiece W is transported on the first transport path R1. At this time, the workpiece W conveyed on the first conveyance path R1 having a height different from that of the second conveyance path R2 can be selected and collected as an alignment defect product. It should be noted that a stopper may be provided on the first transport path R1 in the post-alignment transport range so that the unaligned workpieces W are forcibly discharged.

[別実施形態]
図6〜図7を用いて、整列搬送装置Xの別実施形態について説明する。本実施形態では、上述した実施形態における付勢機構3および押圧部材31の構成が異なっており、その他の構成は上述した実施形態と同様であるので説明を省略する。
[Another embodiment]
Another embodiment of the alignment transport device X will be described with reference to FIGS. In this embodiment, the structures of the biasing mechanism 3 and the pressing member 31 in the above-described embodiment are different, and the other structures are the same as those in the above-described embodiment, and thus the description thereof is omitted.

本実施形態における付勢機構3Aは、整列レールRaにボルト等で固定された固定部材130と、固定部材130に支持された軸部材132と、軸部材132を中心に回動する複数(本実施形態では3つ)の回動部材135と、回動部材135の下側への移動を制限するストッパ134と、押圧部材131に対して下側に付勢力を作用させるように回動部材135を各別に付勢するゴム材等で構成される第一弾性体Sa(付勢部材の一例)と、複数の回動部材135を一体的に下側に付勢する板バネBbと、を有している。   The urging mechanism 3A in the present embodiment includes a fixing member 130 fixed to the alignment rail Ra with a bolt or the like, a shaft member 132 supported by the fixing member 130, and a plurality of rotating members (this embodiment) (In the embodiment, three) the rotation member 135, the stopper 134 that restricts the downward movement of the rotation member 135, and the rotation member 135 so that the urging force acts on the pressing member 131 downward. A first elastic body Sa (an example of an urging member) composed of a rubber material or the like that urges each separately, and a leaf spring Bb that integrally urges the plurality of rotating members 135 downward. ing.

本実施形態における押圧部材131は回動部材135と一体化されている。回動部材135は、ブロック状の回動本体135aを備え、押圧部材131は、回動本体135aの一方の側壁で構成されている。回動本体135aは、中央部135a1に軸部材132が挿入されており、軸部材132を挟んで押圧部材131の反対側には、第一弾性体Saが下側に配置されるように中央部135a1の上側領域より延出した延出部135a2が形成されている。   The pressing member 131 in this embodiment is integrated with the rotating member 135. The rotation member 135 includes a block-shaped rotation main body 135a, and the pressing member 131 includes one side wall of the rotation main body 135a. The rotation main body 135a has a shaft member 132 inserted in the center portion 135a1, and the center portion is arranged so that the first elastic body Sa is disposed on the opposite side of the pressing member 131 across the shaft member 132. An extending portion 135a2 extending from the upper region of 135a1 is formed.

ストッパ134は、上面にゴム部材134a1を配置した状態で整列レールRaに固定されている支持軸134aと、ゴム部材134a1の上面に載置される上壁134b1を含む有底筒状のゴム材で構成される第二弾性体134bと、第二弾性体134bの上面に載置される環状部材134cとを有している。第二弾性体134bの上壁134b1が支持軸134aのゴム部材134a1と環状部材134cとの間に挟まれた状態で、ゴム部材134a1を含む支持軸134a,第二弾性体134b,環状部材134cおよび整列レールRaをボルト等で締結することで、ストッパ134が整列レールRaに固定されている。   The stopper 134 is a bottomed cylindrical rubber material including a support shaft 134a fixed to the alignment rail Ra with the rubber member 134a1 disposed on the upper surface, and an upper wall 134b1 mounted on the upper surface of the rubber member 134a1. It has the comprised 2nd elastic body 134b and the cyclic | annular member 134c mounted on the upper surface of the 2nd elastic body 134b. With the upper wall 134b1 of the second elastic body 134b sandwiched between the rubber member 134a1 and the annular member 134c of the support shaft 134a, the support shaft 134a including the rubber member 134a1, the second elastic body 134b, the annular member 134c, and The stopper 134 is fixed to the alignment rail Ra by fastening the alignment rail Ra with a bolt or the like.

第二弾性体134bの下面は回動部材135の延出部135a2の上面と当接可能に配置されており、回動部材135の延出部135a2が上側に回動することが第二弾性体134bによって規制されている。つまり、第二弾性体134bの下面が回動部材135の延出部135a2の上面と当接することによって、押圧部材131の先端部131dは、整列レールRaに向かって移動することが規制されている。   The lower surface of the second elastic body 134b is disposed so as to be able to come into contact with the upper surface of the extending portion 135a2 of the rotating member 135, and the extending portion 135a2 of the rotating member 135 rotates upward. It is regulated by 134b. That is, when the lower surface of the second elastic body 134b comes into contact with the upper surface of the extending portion 135a2 of the rotating member 135, the distal end portion 131d of the pressing member 131 is restricted from moving toward the alignment rail Ra. .

第一弾性体Saは下壁Sa1を含む有底筒状に形成されており、この下壁Sa1がゴム部材136の鍔部136aと整列レールRaの上面との間に挟まれた状態で、ゴム部材136,第一弾性体Saおよび整列レールRaをボルト等で締結することで、第一弾性体Saが整列レールRaに固定されている。この第一弾性体Saの上面は回動部材135の延出部135a2の下面と当接可能に配置されており、回動部材135の延出部135a2が下側に回動することが第一弾性体Saによって規制されている。つまり、第一弾性体Saの上面は回動部材135の延出部135a2の下面と当接することによって、押圧部材131の先端部131dは、整列レールRaに向かって付勢されている。   The first elastic body Sa is formed in a bottomed cylindrical shape including the lower wall Sa1, and the lower wall Sa1 is sandwiched between the flange 136a of the rubber member 136 and the upper surface of the alignment rail Ra, and the rubber The first elastic body Sa is fixed to the alignment rail Ra by fastening the member 136, the first elastic body Sa and the alignment rail Ra with a bolt or the like. The upper surface of the first elastic body Sa is disposed so as to be in contact with the lower surface of the extending portion 135a2 of the rotating member 135, and the extending portion 135a2 of the rotating member 135 rotates downward. It is regulated by the elastic body Sa. That is, the top surface 131d of the pressing member 131 is urged toward the alignment rail Ra by the upper surface of the first elastic body Sa coming into contact with the lower surface of the extending portion 135a2 of the rotating member 135.

板バネBbは、隣接する回動部材135の上面に亘って配置されており、一方の回動部材135の上面にボルト等で固定されている。この板バネBbは、押圧部材131の先端部131dと整列レールRaとの間に進入したワークWの突出部12から、一方の回動部材135の押圧部材131が上側に回動するような反力を受けた際、他方の回動部材135を一方の回動部材135に連動して上側に回動させる。   The leaf spring Bb is disposed over the upper surface of the adjacent rotating member 135 and is fixed to the upper surface of one rotating member 135 with a bolt or the like. The leaf spring Bb is such that the pressing member 131 of one rotating member 135 rotates upward from the projecting portion 12 of the work W that has entered between the tip 131d of the pressing member 131 and the alignment rail Ra. When receiving the force, the other rotating member 135 is rotated upward in conjunction with the one rotating member 135.

押圧部材131は、ワークWが介在しない状態で第一搬送路R1に対向する先端部131dが搬送方向Zに沿って形成されている。この先端部131dは、第一搬送路R1よりも上側から第一搬送路R1に向かって突出部12の一部を押圧する。本実施形態では、搬送方向Zの最も上流側に位置する1つの押圧部材131の先端部131dが、搬送方向Zの上流側に位置するガイド領域B1と、搬送方向Zの下流側にガイド領域B1と隣接しても設けられる整列領域B2とを有している。一方、搬送方向Zの下流側に位置する2つの押圧部材131の先端部131dが、整列領域B2のみで構成されている。本実施形態におけるガイド領域B1は、先端部131dの角部を面取りした傾斜部で構成されており、整列領域B2は、先端部131dと第一搬送路R1との間隔が一定となる直線状に構成されている。   The pressing member 131 is formed with a tip 131d facing the first transport path R1 along the transport direction Z in a state where no workpiece W is interposed. The tip 131d presses a part of the protruding portion 12 from the upper side of the first transport path R1 toward the first transport path R1. In the present embodiment, the tip 131d of one pressing member 131 located on the most upstream side in the transport direction Z has a guide region B1 located on the upstream side in the transport direction Z and a guide region B1 on the downstream side in the transport direction Z. And an alignment region B2 provided adjacent to each other. On the other hand, the tip portions 131d of the two pressing members 131 located on the downstream side in the transport direction Z are configured only by the alignment region B2. The guide region B1 in the present embodiment is configured by an inclined portion with a chamfered corner portion of the tip end portion 131d, and the alignment region B2 is a linear shape in which the distance between the tip end portion 131d and the first transport path R1 is constant. It is configured.

上述した実施形態と同様に、ワークWの突出部12が、搬送方向Zの最も上流側に位置する押圧部材131のガイド領域B1に進入したとき、突出部12が先端部131dに引っ掛かることなく、先端部131dの下側に進入する。そして、整列領域B2に進入したワークWの突出部12が押圧部材131の先端部131dに押圧されたとき、押圧部材131が突出部12から反力を受けて回動部材135が上側に回動する。このとき、搬送方向Zの最も上流側に位置する回動部材135と隣り合う回動部材135は、板バネBbの付勢力によって上側に回動する。その結果、ワークWの突出部12が、この隣り合う回動部材135の整列領域B2に進入したとき、先端部131dと第一搬送路R1との間には所定の隙間が形成されている。よって、隣り合う回動部材135にガイド領域B1を設けなくても、突出部12が先端部131dに引っ掛かることなく、先端部131dの下側に進入する。なお、全ての回動部材135にガイド領域B1を設けても良いし、全ての回動部材135にガイド領域B1を設ける場合は、板バネBbを省略しても良い。その他の作用効果は、上述した実施形態と同様であるので、詳細な説明を省略する。   Similarly to the above-described embodiment, when the protruding portion 12 of the workpiece W enters the guide region B1 of the pressing member 131 located on the most upstream side in the transport direction Z, the protruding portion 12 is not caught by the tip portion 131d. It enters the lower side of the tip 131d. When the projecting portion 12 of the workpiece W that has entered the alignment region B2 is pressed by the tip 131d of the pressing member 131, the pressing member 131 receives a reaction force from the projecting portion 12 and the rotating member 135 rotates upward. To do. At this time, the rotation member 135 adjacent to the rotation member 135 located on the most upstream side in the transport direction Z is rotated upward by the urging force of the leaf spring Bb. As a result, when the protruding portion 12 of the workpiece W enters the alignment region B2 of the adjacent rotating member 135, a predetermined gap is formed between the tip portion 131d and the first transport path R1. Therefore, even if the guide region B1 is not provided in the adjacent rotating member 135, the protruding portion 12 enters the lower side of the distal end portion 131d without being caught by the distal end portion 131d. It should be noted that the guide region B1 may be provided on all the rotating members 135, and when the guide region B1 is provided on all the rotating members 135, the leaf spring Bb may be omitted. Other functions and effects are the same as those of the above-described embodiment, and thus detailed description thereof is omitted.

本実施形態では、押圧部材131が接続された回動部材135の回動軸となる軸部材132を搬送方向Zに沿って配置しているので、図1に示す実施形態のように上下方向に軸部材32を設けて押圧部材31を付勢する場合に比べて、上下方向の寸法をコンパクトにすることができる。その結果、様々な装置が密集する製造現場において、整列搬送装置Xの配置場所の自由度を高めることができる。   In the present embodiment, since the shaft member 132 serving as the rotation shaft of the rotation member 135 to which the pressing member 131 is connected is disposed along the transport direction Z, as in the embodiment shown in FIG. Compared with the case where the shaft member 32 is provided and the pressing member 31 is biased, the vertical dimension can be made compact. As a result, it is possible to increase the degree of freedom of the arrangement place of the alignment transport device X in a manufacturing site where various devices are densely packed.

[その他の実施形態]
(1)ワークWの形状は上述した実施形態の形状に限定されない。例えば、図5に示す突出部12の切欠領域A21において、回転軸芯Yに向かって窪ませた凹形状を無くし、ワークWが整列した状態における搬送方向Zと直交する幅(第二直径D2)が全て第三値D3となるように直線状に構成しても良い。また、突出部12を、本体部11の径方向外側に突出し本体部の中心からの距離が異なる複数の周縁部12aを有する外形断面を楕円形状で構成しても良い。さらに、本体部11の外形断面を矩形状に構成しても良い。
(2)図2に示すガイド領域B1の形状は、突出部12の一部を押さえ板31aの下側にガイドできる形状であれば、どのようなものでも良い。例えば、図4に示す第一傾斜部B1aのみで構成しても良い。
(3)上述した実施形態では複数の押圧部材31,131を搬送方向Zに沿って並列配置したが、単一の押圧部材31,131で構成しても良い。
(4)上述した実施形態では図3に示すセンターピン26を重力方向と平行に設置したが、センターピン26を重力方向に対して傾けても良い。この場合、図1に示す搬送路R1,R2を重力方向に対して傾いたセンターピン26の延出方向と垂直な方向に設定し、押圧部材31や付勢機構3をセンターピン26の延出方向に沿って設ければ良い。
(5)上述した実施形態では、押圧部材31を付勢する付勢機構3,3Aの付勢部材としてコイルスプリングSや第一弾性体Saを用いる例を示したが、エアーや電磁力を用いて押圧部材31を付勢しても良い。
(6)本実施形態における整列搬送装置Xは、例えば、パーツフィーダー、直進フィーダー、ロボットワーク搬送装置などワーク供給装置全般に使用することができる。
[Other Embodiments]
(1) The shape of the workpiece W is not limited to the shape of the above-described embodiment. For example, in the cutout region A21 of the protrusion 12 shown in FIG. 5, the concave shape recessed toward the rotation axis Y is eliminated, and the width (second diameter D2) perpendicular to the transport direction Z in a state where the workpieces W are aligned. May be configured in a straight line so that all become the third value D3. Moreover, you may comprise the external shape cross section which has the some peripheral part 12a which the protrusion part 12 protrudes in the radial direction outer side of the main-body part 11, and from which the distance from the center of a main-body part differs. Further, the outer cross section of the main body 11 may be configured in a rectangular shape.
(2) The shape of the guide region B1 shown in FIG. 2 may be any shape as long as a part of the protruding portion 12 can be guided to the lower side of the pressing plate 31a. For example, you may comprise only 1st inclination part B1a shown in FIG.
(3) In the above-described embodiment, the plurality of pressing members 31 and 131 are arranged in parallel along the transport direction Z, but may be configured by a single pressing member 31 and 131.
(4) In the embodiment described above, the center pin 26 shown in FIG. 3 is installed in parallel to the direction of gravity, but the center pin 26 may be inclined with respect to the direction of gravity. In this case, the conveying paths R1 and R2 shown in FIG. 1 are set in a direction perpendicular to the extending direction of the center pin 26 inclined with respect to the direction of gravity, and the pressing member 31 and the urging mechanism 3 are extended from the center pin 26. What is necessary is just to provide along a direction.
(5) In the above-described embodiment, the example in which the coil spring S and the first elastic body Sa are used as the urging members of the urging mechanisms 3 and 3A that urge the pressing member 31 has been described. However, air or electromagnetic force is used. The pressing member 31 may be biased.
(6) The aligning and conveying apparatus X in the present embodiment can be used in general work supply apparatuses such as a parts feeder, a linear feeder, and a robot work conveying apparatus.

本発明は、複数の搬送対象物を搬送方向に沿って搬送しながら整列させる整列搬送装置に利用可能である。   INDUSTRIAL APPLICABILITY The present invention can be used for an alignment transport apparatus that aligns a plurality of transport objects while transporting them along the transport direction.

2 :搬送機構
3 :付勢機構
3A :付勢機構
11 :本体部
12 :突出部
30 :固定部材
31 :押圧部材
32 :軸部材
130 :固定部材
131 :押圧部材
132 :軸部材
135 :回動部材
B1 :ガイド領域
B2 :整列領域
D1 :第一直径(直径の最大値)
R1 :第一搬送路
R2 :第二搬送路
S :コイルスプリング(付勢部材)
Sa :第一弾性体(付勢部材)
W :ワーク(搬送対象物)
X :整列搬送装置
Y :回転軸芯(本体部の中心)
Z :搬送方向
2: Conveying mechanism 3: Energizing mechanism 3 A: Energizing mechanism 11: Main body 12: Protruding part 30: Fixing member 31: Pressing member 32: Shaft member 130: Fixing member 131: Pressing member 132: Shaft member 135: Turning Member B1: Guide region B2: Alignment region D1: First diameter (maximum value of diameter)
R1: First transport path R2: Second transport path S: Coil spring (biasing member)
Sa: First elastic body (biasing member)
W: Workpiece (object to be transported)
X: Alignment / conveying device Y: Rotation axis (center of main body)
Z: Transport direction

Claims (5)

内周面の断面が円形状の本体部と、当該本体部の径方向外側に突出し前記本体部の中心からの距離が異なる複数の周縁部を有する突出部と、を備えた複数の搬送対象物を、搬送方向に沿って搬送しながら整列させる整列搬送装置であって、
前記突出部における前記周縁部と前記中心との前記距離の最大値の2倍よりも大きい搬送幅を有する第一搬送路と、
当該第一搬送路よりも重力方向下側に位置し、前記第一搬送路の搬送幅よりも小さい搬送幅を有する第二搬送路と、
前記第一搬送路上又は前記第二搬送路上で前記搬送対象物を搬送する搬送機構と、
前記第一搬送路よりも重力方向上側から前記第一搬送路に向かって前記突出部の一部を押圧する押圧部材と、
前記押圧部材を重力方向下側に付勢する付勢機構と、を備え、
前記第一搬送路上で搬送された前記搬送対象物が、前記押圧部材により前記突出部の一部が押圧された状態で前記搬送機構の駆動力により回転して所定の姿勢になったとき、前記搬送対象物が前記第二搬送路に落下して前記第二搬送路上で搬送される整列搬送装置。
A plurality of conveyance objects including a main body having a circular inner peripheral surface and a plurality of protrusions having a plurality of peripheral edges projecting radially outward from the main body and having different distances from the center of the main body. Are aligned and conveyed while being conveyed along the conveying direction,
A first transport path having a transport width greater than twice the maximum value of the distance between the peripheral edge and the center of the protrusion;
A second transport path located below the first transport path in the direction of gravity and having a transport width smaller than the transport width of the first transport path;
A transport mechanism for transporting the transport object on the first transport path or the second transport path;
A pressing member that presses a part of the protrusion from the upper side of the first conveying path toward the first conveying path from the upper side in the gravity direction;
An urging mechanism that urges the pressing member downward in the direction of gravity, and
When the transport object transported on the first transport path is rotated by a driving force of the transport mechanism in a state where a part of the protruding portion is pressed by the pressing member, An alignment transport apparatus in which a transport object falls on the second transport path and is transported on the second transport path.
前記押圧部材は、前記突出部の一部を前記押圧部材の前記重力方向下側にガイドしつつ前記搬送方向に向かって前記第一搬送路との間隔を小さくするガイド領域と、前記搬送方向の下流側に前記ガイド領域と隣接して設けられ、前記第一搬送路との間隔が一定である整列領域と、を有している請求項1に記載の整列搬送装置。   The pressing member is configured to guide a part of the protruding portion to the lower side in the gravity direction of the pressing member and reduce a distance from the first conveying path toward the conveying direction. The aligning and conveying apparatus according to claim 1, further comprising an aligning area provided adjacent to the guide area on the downstream side and having a constant distance from the first conveying path. 前記押圧部材の前記搬送方向に沿う長さは、少なくとも3つ以上の前記搬送対象物が同時に接触しない長さで構成されており、
複数の前記押圧部材が前記搬送方向に沿って並列配置されている請求項2に記載の整列搬送装置。
The length of the pressing member along the transport direction is configured such that at least three or more transport objects do not contact at the same time.
The alignment conveyance apparatus according to claim 2, wherein the plurality of pressing members are arranged in parallel along the conveyance direction.
前記付勢機構は、固定部材と、前記固定部材に支持された状態で前記押圧部材に接続され、重力方向に沿って移動可能な軸部材と、前記軸部材を前記重力方向下側に付勢する付勢部材とを有している請求項1から3のいずれか一項に記載の整列搬送装置。   The biasing mechanism includes a fixed member, a shaft member connected to the pressing member in a state supported by the fixed member, and capable of moving along the direction of gravity, and biasing the shaft member downward in the direction of gravity. The aligning / conveying apparatus according to claim 1, further comprising an urging member that performs urging. 前記付勢機構は、固定部材と、前記固定部材に支持された状態で前記搬送方向に沿って配置された軸部材と、前記押圧部材に接続され、前記軸部材を中心に回動する回動部材と、前記押圧部材に対して前記重力方向下側に付勢力を作用させるように前記回動部材を付勢する付勢部材とを有している請求項1から3のいずれか一項に記載の整列搬送装置。   The urging mechanism is connected to the fixing member, the shaft member disposed along the transport direction while being supported by the fixing member, and the rotation that rotates around the shaft member. 4. The apparatus according to claim 1, further comprising: a member, and a biasing member that biases the rotating member so that a biasing force is applied to the pressing member downward in the gravity direction. The alignment conveying apparatus as described.
JP2018030506A 2018-02-23 2018-02-23 Alignment conveyance device Pending JP2019142692A (en)

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