JP2019135191A - Automatic fruit/vegetable boxing and discharging method, automatic fruit/vegetable storage box stacking and discharging method, automatic fruit/vegetable boxing and discharging device, automatic fruit/vegetable storage box stacking and discharging device - Google Patents

Automatic fruit/vegetable boxing and discharging method, automatic fruit/vegetable storage box stacking and discharging method, automatic fruit/vegetable boxing and discharging device, automatic fruit/vegetable storage box stacking and discharging device Download PDF

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JP2019135191A
JP2019135191A JP2018229874A JP2018229874A JP2019135191A JP 2019135191 A JP2019135191 A JP 2019135191A JP 2018229874 A JP2018229874 A JP 2018229874A JP 2018229874 A JP2018229874 A JP 2018229874A JP 2019135191 A JP2019135191 A JP 2019135191A
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vegetable storage
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宮田 和男
Kazuo Miyata
和男 宮田
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Nippon Kyodo Kikaku KK
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Abstract

To efficiently perform boxing of fruit/vegetable, and stacking and discharging of fruit/vegetable storage boxes by less workers.SOLUTION: This automatic fruit/vegetable boxing and discharging device comprises a fruit/vegetable supply body, a transfer body and a discharge body. The fruit/vegetable supply body is provided at a position capable of supplying a fruit/vegetable to a fruit/vegetable storage box, and the discharge body is provided at a position capable of receiving the stacked fruit/vegetable storage box. The transfer body comprises vibrating means for dispersing the fruits/vegetables in the box and stacking means for stacking the fruit/vegetable storage boxes in a plurality of stages. This automatic fruit/vegetable boxing and discharging method is a method in which a prescribed number or prescribed weight of the fruits/vegetables are stored in the fruit/vegetable storage box, and the fruit/vegetable storage box is vibrated to disperse the fruits/vegetables in the fruit/vegetable storage box, and the fruit/vegetable storage boxes where dispersion in the box is performed are stacked in a plurality of stages, and the stacked fruit/vegetable storage boxes in a plurality of stages are delivered to the discharge body.SELECTED DRAWING: Figure 1

Description

本発明は、選別済みの果菜を果菜収容箱に収容し、その果菜収容済みの果菜収容箱を複数段積み重ねて排出体に排出する果菜自動箱詰め排出方法及び果菜自動箱詰め排出装置と、当該果菜自動箱詰め排出方法及び果菜自動箱詰め排出装置における果菜収容箱の積み重ね及びその排出に用いることのできる果菜収容箱自動積み重ね排出方法及び果菜収容箱自動積み重ね排出装置に関するものである。   The present invention relates to a method and apparatus for automatically packaging fruit and vegetables in which the sorted fruit and vegetables are stored in a fruit and vegetables storage box, and the fruit and vegetables storage boxes are stacked in a plurality of stages and discharged to the discharge body, The present invention relates to a method for automatically stacking fruit vegetables containing boxes in a box discharging method and a fruit vegetable automatic box discharging apparatus, and a method for automatically stacking and discharging fruit vegetables containing boxes, and a method for automatically stacking and discharging fruit vegetables containing boxes.

収穫された果菜は果菜自動選別装置によって等階級別に選別され、等階級ごとに箱詰めされて出荷される。従来、選別済みの果菜を果菜収容箱に箱詰めし、その箱詰め済みの果菜収容箱を排出する装置として、空箱の取出し、果菜の箱詰め、果菜収容済みの果菜収容箱の積み重ね及び積み重ねた果菜収容箱の排出を手作業又は手動操作によって行う装置(特許文献1)がある。   The harvested fruit vegetables are sorted into equal classes by a fruit vegetable automatic sorting device, and are boxed and shipped for each equal class. Conventionally, as a device for packing selected fruit vegetables in a fruit vegetable storage box, and discharging the boxed fruit vegetable storage box, taking out empty boxes, packing fruit vegetables, stacking fruit vegetables storage boxes already stacked, and storing stacked fruit vegetables There exists an apparatus (patent document 1) which discharges a box by manual operation or manual operation.

特開2008−201529号公報JP 2008-201529 A

前記特許文献1記載の装置は、空箱のセット、果菜の箱詰め、果菜収容箱の積み重ね及び果菜収容箱の排出等を手作業又は手動操作で行うため、作業場ごとに作業員を配置する必要がある。しかし、近年、農業分野においては人手不足が問題になっていることから、作業場ごとに作業員を配置するのは困難な状況であり、空箱のセット、果菜の箱詰め、果菜収容箱の積み重ね及び果菜収容箱の排出といった作業を、少ない作業員で効率よく行うことができる方法や装置の提案が望まれている。   Since the apparatus described in Patent Document 1 performs manual or manual operations such as setting empty boxes, boxing fruit vegetables, stacking fruit vegetables storage boxes, and discharging fruit vegetable storage boxes, it is necessary to arrange workers for each work place. is there. However, in recent years, the labor shortage has become a problem in the agricultural field, so it is difficult to place workers at each work site, and empty boxes are set, fruit vegetables are boxed, fruit vegetables are stored in boxes. There is a demand for a method and apparatus that can efficiently perform operations such as discharging a fruit vegetable storage box with a small number of workers.

本発明の解決課題は、空箱のセット、果菜の箱詰め、果菜収容済みの果菜収容箱の積み重ね及び積み重ねた果菜収容箱の排出を自動で行うことのできる果菜自動箱詰め排出方法及び果菜自動箱詰め排出装置と、当該果菜自動箱詰め排出方法及び果菜自動箱詰め排出装置における果菜収容箱の積み重ね及びその排出に用いることのできる果菜収容箱自動積み重ね排出方法及び果菜収容箱自動積み重ね排出装置を提供することにある。   An object of the present invention is to provide an automatic vegetable boxing / discharge method and an automatic vegetable boxing discharge that can automatically perform empty box setting, boxing of fruit vegetables, stacking of fruit vegetable storage boxes already containing fruit vegetables, and discharging of the stacked fruit vegetable storage boxes. It is to provide an apparatus, an automatic vegetable box packaging and discharging method, a fruit vegetable storage box automatic stacking and discharging method, and a fruit vegetable storage box automatic stacking and discharging device that can be used for stacking and discharging fruit vegetables storage boxes in the fruit vegetable automatic boxing and discharging device. .

[果菜自動箱詰め排出方法]
本発明の果菜自動箱詰め排出方法は、果菜収容箱に所定数又は所定重量の果菜を収容し、当該果菜収容済みの果菜収容箱を振動させて当該果菜収容箱内の果菜を箱内分散させ、箱内分散させた果菜収容箱を複数段積み重ね、積み重ねられた複数段の果菜収容箱を排出体に送り出す方法である。本願における排出体には、後述する排出コンベア、待機コンベア、引継ぎ体などが含まれる。
[Fruit vegetables automatic boxing discharge method]
In the fruit box automatic boxing and discharging method of the present invention, a predetermined number or a predetermined weight of fruit vegetables are stored in the fruit vegetable storage box, the fruit vegetable storage box that has been stored in the fruit vegetables is vibrated to disperse the fruit vegetables in the fruit vegetable storage box in the box, This is a method of stacking a plurality of stages of fruit and vegetables storage boxes dispersed in a box, and sending the stacked plurality of stages of fruit and vegetables storage boxes to the discharger. The discharge body in the present application includes a discharge conveyor, a standby conveyor, a takeover body, and the like, which will be described later.

[果菜収容箱自動積み重ね排出方法]
本発明の果菜収容箱自動積み重ね排出方法は、箱内分散させた果菜収容箱が載置された昇降式の受け台を降下させ、降下させた受け台上の果菜収容箱の上に箱内分散させた他の果菜収容箱を積み重ね、受け台の降下と果菜収容箱の積み重ねを所定段の果菜収容箱が積み重ねられるまで繰り返し、所定段数の果菜収容箱が積み重ねられた受け台を前記排出体と同じ又は略同じ高さまで上昇させ、積み重ねられた果菜収容箱を前記排出体に水平又は略水平に排出する方法である。
[Fruit storage box automatic stacking and discharging method]
The fruit vegetable storage box automatic stacking and discharging method of the present invention is a method of lowering an elevating type cradle on which a fruit vegetable storage box dispersed in a box is placed, and dispersing in the box on the fruit vegetable storage box on the lowered cradle The other vegetable storage boxes are stacked, and the lowering of the cradle and the stacking of the vegetable storage boxes are repeated until a predetermined number of the vegetable storage boxes are stacked. In this method, the stacked vegetable box is raised to the same or substantially the same height and discharged to the discharge body horizontally or substantially horizontally.

[果菜自動箱詰め排出装置]
本発明の果菜自動箱詰め排出装置は、果菜供給体と移送体と排出体を備えている。果菜供給体は果菜収容箱に果菜を供給できる位置に、排出体は積み重ねられた果菜収容箱を引き受けられる位置に設けられている。移送体は果菜を箱内分散させる振動手段と果菜収容箱を複数段積み重ねる積み重ね手段を備えている。
[Fruit vegetables automatic boxing discharge device]
The fruit vegetable automatic boxing and discharging apparatus of the present invention includes a fruit vegetable supply body, a transfer body, and a discharge body. The fruit and vegetable supply body is provided at a position where the fruit and vegetable storage box can be supplied, and the discharge body is provided at a position where the stacked fruit and vegetable storage box can be accepted. The transfer body is provided with a vibrating means for dispersing fruit vegetables in the box and a stacking means for stacking a plurality of fruit vegetable storage boxes.

[果菜収容箱自動積み重ね排出装置]
本発明の果菜収容箱自動積み重ね排出装置は、受け台及び昇降手段を備えている。受け台は昇降手段によって昇降可能であり、所定段数の果菜収容箱が積み重ねられるまでは段階的に降下し、所定段数の果菜収容箱が積み重ねられると排出体と同じ又は略同じ高さまで上昇するようにしてある。上昇した受け台上の果菜収容箱は移送体によって前記排出体に送り出される。
[Fruit vegetables storage box automatic stacking and discharging device]
The fruit vegetable storage box automatic stacking and discharging apparatus of the present invention includes a cradle and an elevating means. The cradle can be moved up and down by lifting means, and is lowered step by step until a predetermined number of fruit and vegetables storage boxes are stacked, and when a predetermined number of fruit and vegetables storage boxes are stacked, it rises to the same or substantially the same height as the discharge body. It is. The fruit and vegetables storage box on the raised cradle is sent to the discharge body by the transfer body.

なお、本願において、積み重ねるとは、結果的に果菜収容箱が積み重なった状態になることを意味し、果菜収容箱の上側に他の果菜収容箱を載せることによって積み重ねる場合のほか、果菜収容箱の下側に他の果菜収容箱を配置してその下側の果菜収容箱上に上側の果菜収容箱が載ることによって積み重ねる場合も含むものである。   In addition, in this application, stacking means that the fruits and vegetables storage box will be in a stacked state as a result, in addition to stacking by placing other fruit and vegetable storage boxes on the upper side of the vegetable storage box, This includes a case where another fruit and vegetables storage box is disposed on the lower side and the upper fruit and vegetables storage box is stacked on the lower fruit and vegetable storage box.

[果菜自動箱詰め排出方法及び果菜自動箱詰め排出装置]
本発明の果菜自動箱詰め排出方法及び果菜自動箱詰め排出装置によれば、空箱のセット、果菜の箱詰め、果菜収容済みの果菜収容箱の積み重ね及び積み重ねた果菜収容箱の排出を一台の装置で行うことができるため、少ない作業員でも効率よく行うことができる。また、本発明の果菜自動箱詰め排出装置は、従来、複数の装置で行っていた作業を一台の装置でできるようにしたため、複数の装置を設置する場合よりも設置スペースを取らず、スペースが限られている現場にも設置しやすい。
[Fruit vegetables automatic boxing discharge method and fruit vegetable automatic boxing discharge device]
According to the automatic vegetable boxing and discharging method and the fruit vegetable automatic boxing and discharging device of the present invention, the empty box set, the boxing of fruit vegetables, the stacking of the fruit vegetable storage boxes containing the fruit vegetables, and the discharge of the stacked fruit vegetable storage boxes can be performed with a single device. Since it can be performed, even a small number of workers can perform it efficiently. In addition, the fruit vegetable automatic boxing and discharging apparatus according to the present invention can perform the work conventionally performed by a plurality of apparatuses with a single apparatus, and therefore takes less installation space than a case where a plurality of apparatuses are installed. It is easy to install even in limited sites.

[果菜収容箱自動積み重ね排出方法及び果菜収容箱自動積み重ね排出装置]
本発明の果菜収容箱自動積み重ね排出方法及び果菜収容箱自動積み重ね排出装置によれば、これまで人手で行っていた果菜収容箱の積み重ね及び積み重ねた果菜収容箱の排出を自動で行うことができるため、作業者の作業負担を軽減でき、作業効率の向上を図ることができる。
[Fruit and vegetable storage box automatic stacking and discharging method and fruit and vegetable storage box automatic stacking and discharging device]
According to the fruit and vegetable storage box automatic stacking and discharging method and the fruit and vegetable storage box automatic stacking and discharging apparatus of the present invention, it is possible to automatically perform stacking of fruit and vegetable storage boxes and discharging of stacked fruit and vegetable storage boxes that have been performed manually. Therefore, it is possible to reduce the work load on the worker and to improve the work efficiency.

本発明の果菜自動箱詰め排出装置の概要図。The schematic diagram of the fruit vegetable automatic boxing discharge apparatus of this invention. 本発明の果菜自動箱詰め排出装置の側面図。The side view of the fruit vegetable automatic boxing discharge apparatus of this invention. 本発明の果菜自動箱詰め排出装置の平面図。The top view of the fruit vegetable automatic boxing discharge apparatus of this invention. (a)は受け台の一例を示す斜視図、(b)は(a)の正面図、(c)は(a)の側面図。(A) is a perspective view which shows an example of a receiving stand, (b) is a front view of (a), (c) is a side view of (a). (a)〜(d)は受け台に一つ目の果菜収容箱を載せる際の動作説明図。(A)-(d) is operation | movement explanatory drawing at the time of mounting the 1st fruit and vegetables storage box on a cradle. (a)〜(d)は一つ目の果菜収容箱の上に二つ目の果菜収容箱を載せる際の動作説明図。(A)-(d) is operation | movement explanatory drawing at the time of mounting the 2nd fruit vegetable storage box on the 1st fruit vegetable storage box. (a)〜(c)は二つ目の果菜収容箱の上に三つ目の果菜収容箱を載せる際の動作説明図。(A)-(c) is operation | movement explanatory drawing at the time of mounting the 3rd fruit and vegetables accommodation box on the 2nd fruit and vegetables accommodation box. (a)は三段の果菜収容箱を載せた受け台が排出体の排出位置まで上昇した状態の側面図、(b)は排出位置まで上昇した三段の果菜収容箱を先方(待機コンベア)に排出した後の側面図。(A) is a side view of a state in which the cradle on which the three-stage vegetable storage box is placed is raised to the discharge position of the discharge body, and (b) is the three-stage vegetable storage box that has been raised to the discharge position (standby conveyor). The side view after discharging in. (a)〜(f)は果菜収容箱を上昇させながら重ねる場合の一例を示す説明図。(A)-(f) is explanatory drawing which shows an example in the case of stacking while raising a vegetable storage box. (a)〜(c)は果菜収容箱を上昇させながら重ねる場合の一例を示す説明図。(A)-(c) is explanatory drawing which shows an example in the case where it piles up raising a fruit vegetable storage box.

(実施形態1)
本発明の実施形態の一例を、図面を参照して説明する。本発明の果菜自動箱詰め排出装置1は、図1のように、搬送中の果菜の等階級を判別して選別する果菜自動選別装置2と、箱詰めされた果菜を出荷ヤード等に搬送する排出コンベア3の間(近傍)に配置して使用するものである。果菜自動選別装置2には本件出願人が開発した各種果菜自動選別装置等を、排出コンベア3には既存のローラコンベア等を用いることができる。
(Embodiment 1)
An example of an embodiment of the present invention will be described with reference to the drawings. As shown in FIG. 1, an automatic fruit vegetable boxing and discharging apparatus 1 according to the present invention includes an automatic fruit vegetable sorting apparatus 2 that discriminates and classifies the same class of fruit vegetables being conveyed, and a discharge conveyor that conveys the boxed fruit vegetables to a shipping yard or the like. It is used by placing it between 3 (near). Various automatic vegetable vegetable sorting devices developed by the applicant of the present application can be used as the automatic vegetable vegetable sorting device 2, and an existing roller conveyor or the like can be used as the discharge conveyor 3.

本発明の果菜自動箱詰め排出装置1は、果菜自動選別装置2から供給される選別済みの果菜を引き受けて果菜収容箱Bに箱詰めし、その箱詰め後の果菜収容箱Bを複数段重ねて排出コンベア3に排出するものである。一例として図1に示す果菜自動箱詰め排出装置1は、移送体4と、空箱搬送体5と、果菜供給コンベア6と、待機コンベア7を備えている。   The fruit vegetable automatic boxing and discharging apparatus 1 of the present invention accepts the sorted fruit vegetables supplied from the fruit and vegetable automatic sorting apparatus 2 and packs them in the fruit and vegetable storage box B, and stacks the boxed fruit and vegetables storage boxes B in a plurality of stages. 3 is discharged. As an example, the automatic vegetable boxing and discharging apparatus 1 shown in FIG. 1 includes a transfer body 4, an empty box transport body 5, a fruit vegetable supply conveyor 6, and a standby conveyor 7.

前記移送体4は、空箱搬送体5から供給される果菜収容箱Bを空箱待機エリアA1−箱詰めエリアA2−振動エリアA3−積み重ねエリアA4−引継ぎエリアA5の順に移送するものである。図2に示すように、移送体4は、駆動モータMと、当該駆動モータMに接続されたギヤボックスGと、駆動モータMの動力で回転するスプロケット8と、当該スプロケット8に周回されたチェーン9と、当該チェーン9に固定された箱押し具10を備えている。チェーン9は縦回転するものであり、間隔をあけて四本設けてある(図3)。チェーン9は四本より多くても少なくてもよい。チェーン9に固定された箱押し具10は、移送体4上の果菜収容箱Bの移送方向後方を支持して、果菜収容箱Bを先方へ押すものである。箱押し具10は、チェーン9の回転に伴って移動するようにしてある。箱押し具10は、果菜収容箱Bが収まる間隔で複数設けてある。   The said transfer body 4 transfers the fruit and vegetables storage box B supplied from the empty box conveyance body 5 in order of empty box standby area A1-boxing area A2-vibration area A3-stacking area A4-takeover area A5. As shown in FIG. 2, the transfer body 4 includes a drive motor M, a gear box G connected to the drive motor M, a sprocket 8 that is rotated by the power of the drive motor M, and a chain that is circulated by the sprocket 8. 9 and a box pusher 10 fixed to the chain 9. The chains 9 rotate vertically, and four chains 9 are provided at intervals (FIG. 3). There may be more or less than four chains 9. The box pusher 10 fixed to the chain 9 supports the vegetable storage box B on the transfer body 4 in the transfer direction and pushes the fruit storage box B forward. The box pusher 10 is configured to move as the chain 9 rotates. A plurality of box pushers 10 are provided at intervals in which the fruit vegetable storage box B is accommodated.

前記空箱待機エリアA1には空箱搬送体5から供給される果菜収容箱Bを載せる第一載せ板11が設けられている。   The empty box standby area A1 is provided with a first plate 11 on which the fruit and vegetable storage box B supplied from the empty box carrier 5 is placed.

前記箱詰めエリアA2には、空箱待機エリアA1で待機中の果菜収容箱Bを載せる第二載せ板12と、箱詰めエリアA2にある果菜収容箱B及びその果菜収容箱Bに収容された果菜の総重量を計測する計量手段(図示しない)が設けられている。箱詰めエリアA2には、計量手段に代えて又は計量手段とともに、果菜の数をカウントする個数計測手段(図示しない)を設けることもできる。この実施形態では、箱詰めエリアA2上の果菜収容箱Bと果菜の総重量が所定重量に達したとき、又は、箱詰めエリアA2上の果菜収容箱Bに所定数の果菜が供給されたときに、果菜供給コンベア6からの果菜の供給が停止する(果菜供給コンベア6の回転が停止する)ようにしてある。所定数又は所定重量の果菜が果菜収容箱Bに供給されると、チェーン9が回転して箱詰めエリアA2上の果菜収容箱Bが水平又は略水平に振動エリアA3へ自動で送られるようにしてある。   In the boxing area A2, the second loading plate 12 on which the fruit and vegetable storage box B waiting in the empty box waiting area A1 is placed, the fruit and vegetable storage box B in the boxing area A2 and the fruit and vegetables stored in the fruit and vegetable storage box B are stored. A weighing means (not shown) for measuring the total weight is provided. In the boxing area A2, a number measuring means (not shown) for counting the number of fruit vegetables can be provided instead of or together with the measuring means. In this embodiment, when the total weight of the fruit vegetables storage box B and the fruit vegetables on the boxing area A2 reaches a predetermined weight, or when a predetermined number of fruit vegetables are supplied to the fruit vegetable storage box B on the boxing area A2, The supply of fruit vegetables from the fruit vegetable supply conveyor 6 is stopped (the rotation of the fruit vegetable supply conveyor 6 is stopped). When a predetermined number or weight of fruit vegetables is supplied to the fruit vegetable storage box B, the chain 9 rotates so that the fruit vegetable storage box B on the boxing area A2 is automatically or horizontally sent to the vibration area A3. is there.

前記振動エリアA3には、箱詰めエリアA2から送り込まれる果菜収容箱Bを載せる第三載せ板13と、当該第三載せ板13を振動させる振動手段(図示しない)が設けられている。振動手段で第三載せ板13を振動させ、その第三載せ板13上の果菜収容箱Bを振動させることによって、当該果菜収容箱B内の果菜を当該果菜収容箱B内に均等又は略均等に分散させる(以下「箱内分散」という)ことができる。振動手段には、既存のバイブレータ等を用いることができる。   The vibration area A3 is provided with a third placing plate 13 on which the fruit and vegetable storage box B fed from the boxing area A2 is placed, and vibration means (not shown) for vibrating the third placing plate 13. The third vegetable plate 13 is vibrated by the vibration means, and the fruit and vegetable storage box B on the third carrier plate 13 is vibrated, so that the fruits and vegetables in the fruit and vegetable storage box B are evenly or substantially equal in the fruit and vegetable storage box B. (Hereinafter referred to as “in-box dispersion”). An existing vibrator or the like can be used as the vibration means.

前記積み重ねエリアA4には、果菜収容箱Bを所定段(例えば三段)に積み重ねる積み重ね手段が設けられている。この実施形態の積み重ね手段は、積み重ねエリアA4に送り込まれる果菜収容箱Bを下から支持する二枚の支持体14と、当該支持体14を移送体4の幅方向外側と内側(支持体14同士が離れたり近づいたりする方向)にスライド移動させる駆動体(図示しない)と、支持体14から送り出される果菜収容箱Bを引き受ける受け台15と、受け台15上の果菜収容箱Bを位置決めする二本の位置決めローラ16と、受け台15を昇降させる昇降手段17が設けられている。   In the stacking area A4, stacking means for stacking the fruit and vegetable storage boxes B in a predetermined level (for example, three levels) is provided. The stacking means of this embodiment includes two support bodies 14 for supporting the fruit and vegetable storage box B fed into the stacking area A4 from below, and the support bodies 14 in the width direction outside and inside (the support bodies 14). A drive body (not shown) that slides and moves in the direction in which the fruit vegetable is separated or approached, a receiving table 15 that accepts the vegetable storage box B delivered from the support 14, and a vegetable storage box B on the receiving table 15 are positioned. A positioning roller 16 for the book and an elevating means 17 for elevating the cradle 15 are provided.

前記支持体14は移送体4の移送方向に細長の平板であり、移送体4の移送方向両側方に配置されている。支持体14は、その上面が第一載せ板11、第二載せ板12及び第三載せ板13の上面と同一又は略同一の高さとなるように設置してある。支持体14は、果菜収容箱Bが傾かない範囲で、第一載せ板11、第二載せ板12及び第三載せ板13の上面よりも低くなるように設置することもできる。いずれの場合も、第三載せ板13から移送される際に果菜収容箱Bが傾かない程度(数mm程度)とする。支持体14の形状は一例であり、これ以外の形状であってもよい。   The support 14 is an elongated flat plate in the transfer direction of the transfer body 4 and is disposed on both sides of the transfer body 4 in the transfer direction. The support 14 is installed such that the upper surface thereof is at the same or substantially the same height as the upper surfaces of the first mounting plate 11, the second mounting plate 12 and the third mounting plate 13. The support body 14 can also be installed so that it may become lower than the upper surface of the 1st mounting plate 11, the 2nd mounting plate 12, and the 3rd mounting plate 13 in the range in which the fruit and vegetables storage box B does not tilt. In either case, the fruit vegetable storage box B is not tilted when transferred from the third mounting plate 13 (about several mm). The shape of the support 14 is an example and may be other shapes.

前記支持体14は図示しない駆動体によって、移送体4の幅方向外側と内側にスライドできるように構成されている。両支持体14の間隔は、内側(支持体14同士が近づく方向)に移動した際には果菜収容箱Bの横幅よりも狭くなり、外側(支持体14同士が離れる方向)に移動した際には果菜収容箱Bの横幅よりも広くなるようにしてある。したがって、果菜収容箱Bは支持体14が内側に移動した際には両支持体14によって支持されるが、支持体14が外側に移動した際には両支持体14による支持が解除され、受け台15に移載される。   The support body 14 is configured to be slidable in the width direction outside and inside of the transfer body 4 by a driving body (not shown). The distance between the two supports 14 is narrower than the width of the fruit vegetable storage box B when moved inward (in the direction in which the supports 14 approach each other), and is moved out (in the direction in which the supports 14 are separated from each other). Is wider than the width of the fruit vegetable storage box B. Therefore, the fruit vegetable storage box B is supported by both supports 14 when the support 14 moves inward, but when the support 14 moves outward, the support by both supports 14 is released and received. Transferred to the table 15.

前記受け台15は、図4(a)〜(c)に示すように、フレーム15aと当該フレーム15aの上面側に設けられた複数本の回転ローラ15bを備えている。回転ローラ15bは図示しないフレーム材に回転可能に軸支されている。回転ローラ15bはフリーに回転するものであり、駆動源は設けられていない。複数本の回転ローラ15bは、支持体14から送り込まれる果菜収容箱Bをその上面部で受けられる高さに設けてある。   As shown in FIGS. 4A to 4C, the cradle 15 includes a frame 15a and a plurality of rotating rollers 15b provided on the upper surface side of the frame 15a. The rotating roller 15b is rotatably supported on a frame material (not shown). The rotating roller 15b rotates freely, and no drive source is provided. The plurality of rotating rollers 15 b are provided at a height at which the fruit and vegetable storage box B fed from the support 14 can be received by the upper surface portion.

前記受け台15のフレーム15aには昇降手段17が設けられ、当該昇降手段17の動作によって受け台15が昇降するようにしてある。昇降手段17には、既存のエアシリンダやパンタグラフ式の昇降手段等を用いることができる。受け台15は、所定段数(本実施形態では三段)の果菜収容箱Bが積み重ねられるまでは段階的に果菜収容箱B一つ分程度降下し、所定段数の果菜収容箱Bが積み重ねられると排出コンベア3と同じ又は略同じ高さ、具体的には、排出コンベア3の上面と同じ又は略同じ高さ若しくは排出コンベア3の上面よりも高い位置まで上昇するようにしてある。   The frame 15 a of the cradle 15 is provided with lifting means 17, and the cradle 15 is lifted and lowered by the operation of the lifting means 17. As the elevating means 17, an existing air cylinder, a pantograph type elevating means, or the like can be used. The cradle 15 descends by about one fruit vegetable storage box B step by step until the predetermined number (three in this embodiment) of fruit storage boxes B are stacked, and the predetermined number of fruit storage boxes B are stacked. The height is the same as or substantially the same as that of the discharge conveyor 3, specifically, the height is the same as or substantially the same as the upper surface of the discharge conveyor 3 or higher than the upper surface of the discharge conveyor 3.

図示は省略しているが、前記積み重ねエリアA4には、支持体14上に果菜収容箱Bがあることを検知するための検知手段と、受け台15上に果菜収容箱Bがあること及び果菜収容箱Bの段数等を検知する検知手段が設けられている。両検知手段には、既存のセンサ等を用いることができる。支持体14や昇降手段17はこれらセンサの検知信号に基づいて動作するようにしてある。   Although not shown, in the stacking area A4, there are detecting means for detecting the presence of the fruit vegetable storage box B on the support 14, and the presence of the fruit vegetable storage box B on the cradle 15 and the fruit vegetables. Detection means for detecting the number of stages of the storage box B is provided. An existing sensor or the like can be used for both detection means. The support 14 and the raising / lowering means 17 operate | move based on the detection signal of these sensors.

前記引継ぎエリアA5には、積み重ねエリアA4から送り出される果菜収容箱Bを引き継ぐ引継ぎ体18が設けられている。引継ぎ体18は必要に応じて設ければよく、不要な場合には省略することができる。   The takeover area A5 is provided with a takeover body 18 that takes over the fruit and vegetable storage box B delivered from the stacking area A4. The takeover body 18 may be provided as necessary, and can be omitted if unnecessary.

前記空箱搬送体5は、空の果菜収容箱Bを搬送して、移送体4の箱詰めエリアA2に供給するものである。空箱搬送体5には既存のベルトコンベアやローラコンベア等を用いることができる。空箱搬送体5には、移送体4に対応する位置に空箱供給手段(図示しない)が設けられ、空の果菜収容箱Bを移送体4の箱詰めエリアA2に供給できるようにしてある。空箱搬送体5には箱詰めエリアA2に箱があるか否かを検知可能な空箱センサ(図示しない)が設けられ、この空箱センサによって箱詰めエリアA2に箱がないことが検知されると、空箱搬送体5から空箱が箱詰めエリアA2に供給されるようにしてある。図1に示す例では、空箱搬送体5を移送体4の移送方向に直交する向きに配置してあるが、空箱搬送体5はこれ以外の向きに配置することもできる。   The empty box transporter 5 transports an empty vegetable storage box B and supplies it to the boxing area A2 of the transporter 4. An existing belt conveyor, roller conveyor, or the like can be used for the empty box carrier 5. The empty box transport body 5 is provided with an empty box supply means (not shown) at a position corresponding to the transfer body 4 so that an empty fruit vegetable storage box B can be supplied to the boxing area A2 of the transfer body 4. The empty box carrier 5 is provided with an empty box sensor (not shown) capable of detecting whether or not a box is present in the boxing area A2, and when the empty box sensor detects that there is no box in the boxing area A2. The empty box is supplied from the empty box carrier 5 to the boxing area A2. In the example shown in FIG. 1, the empty box carrier 5 is arranged in a direction orthogonal to the transfer direction of the transfer body 4, but the empty box carrier 5 can be arranged in other directions.

前記空箱搬送体5で供給される果菜収容箱Bは段ボール製であり、上面に果菜を出し入れするための開口部が設けられている。図示は省略しているが、この実施形態の果菜収容箱Bには、積み重ねられる他の果菜収容箱Bとの位置調整(位置決め)に用いる位置決め突起と位置決め凹部が設けられている。位置決め突起は果菜収容箱Bの両長辺の上端中央部に、位置決め凹部は果菜収容箱Bの両長辺の下端中央部に設けられている。果菜収容箱Bは一例であり、これ以外のものであってもよい。   The fruit and vegetable storage box B supplied by the empty box carrier 5 is made of corrugated cardboard, and has an opening for taking in and out fruit vegetables on the upper surface. Although illustration is omitted, the fruit vegetable storage box B of this embodiment is provided with positioning protrusions and positioning recesses used for position adjustment (positioning) with other fruit vegetable storage boxes B to be stacked. The positioning protrusion is provided at the center of the upper end of both long sides of the fruit vegetable storage box B, and the positioning recess is provided at the center of the lower end of both long sides of the fruit vegetable storage box B. The fruit vegetable storage box B is an example and may be other than this.

前記果菜供給コンベア6は、果菜自動選別装置2から供給される果菜を引き受けて移送体4に供給するものである。一例として図1に示す果菜供給コンベア6は幅の広い幅広コンベア6aと幅広コンベア6aよりも幅の狭い幅狭コンベア6bの二本のコンベアを備えている。幅広コンベア6aと幅狭コンベア6bは個別に回転するようにしてある。幅広コンベア6aと幅狭コンベア6bの双方を回転させることで一度に複数の果菜を果菜収容箱Bに供給することができ、幅広コンベア6aを停止させ幅狭コンベア6bのみを回転させることで果菜の個数や重量を調節することができる。   The fruit vegetable supply conveyor 6 accepts the fruit vegetables supplied from the fruit vegetable automatic sorting device 2 and supplies them to the transfer body 4. As an example, the fruit and vegetable supply conveyor 6 shown in FIG. 1 includes two conveyors, a wide conveyor 6a having a wide width and a narrow conveyor 6b having a narrower width than the wide conveyor 6a. The wide conveyor 6a and the narrow conveyor 6b rotate individually. By rotating both the wide conveyor 6a and the narrow conveyor 6b, a plurality of fruit vegetables can be supplied to the fruit vegetable storage box B at a time. By stopping the wide conveyor 6a and rotating only the narrow conveyor 6b, The number and weight can be adjusted.

この実施形態の果菜供給コンベア6は前後方向(図2の矢印方向)にスライド可能なものである。前後方向にスライドできるようにすることで、果菜を果菜収容箱Bにバランスよく供給し、果菜収容箱Bの一部に果菜が固まらないようにすることができる。不要な場合、果菜供給コンベア6は省略することができる。この場合、果菜が果菜自動選別装置2(具体的には、果菜自動選別装置2側の供給ベルト(プールベルト))から果菜収容箱Bに直接供給されるようにすることができる。果菜を果菜自動選別装置2側から直接供給する場合、果菜自動選別装置2の供給ベルトを前述の果菜供給コンベア6と同様の構成(前後方向にスライドする構成)とすることができる。   The fruit vegetable supply conveyor 6 of this embodiment is slidable in the front-rear direction (the arrow direction in FIG. 2). By allowing the fruit and vegetables to slide in the front-rear direction, the fruit and vegetables can be supplied to the fruit and vegetables storage box B in a well-balanced manner so that the fruit and vegetables are not solidified in a part of the fruit and vegetables storage box B. If unnecessary, the fruit supply conveyor 6 can be omitted. In this case, the fruit and vegetables can be directly supplied to the fruit and vegetables storage box B from the fruit and vegetables automatic sorting device 2 (specifically, the supply belt (pool belt) on the fruits and vegetables automatic sorting device 2 side). When supplying fruit vegetables directly from the fruit vegetable automatic sorting device 2 side, the supply belt of the fruit vegetable automatic sorting device 2 can have the same configuration as the fruit vegetable supply conveyor 6 described above (configuration that slides in the front-rear direction).

前記待機コンベア7は、移送体4と排出コンベア3の間に配置され、移送体4から送り出される果菜収容箱Bを引き継いで排出コンベア3へ排出するものである。待機コンベア7には既存のベルトコンベアやローラコンベア等を用いることができる。待機コンベア7の近傍には、排出コンベア3上の果菜収容箱Bの有無を検知する検知手段(図示しない)が設けられている。待機コンベア7上の果菜収容箱Bは、検知手段によって排出コンベア3上に果菜収容箱Bがないことが検知されたタイミングで、排出コンベア3へ排出されるようにしてある。   The standby conveyor 7 is disposed between the transfer body 4 and the discharge conveyor 3, and takes over the fruit and vegetable storage box B sent out from the transfer body 4 and discharges it to the discharge conveyor 3. The standby conveyor 7 can be an existing belt conveyor, roller conveyor, or the like. In the vicinity of the standby conveyor 7, detection means (not shown) for detecting the presence or absence of the fruit and vegetables storage box B on the discharge conveyor 3 is provided. The vegetable storage box B on the standby conveyor 7 is discharged to the discharge conveyor 3 at a timing when the detection means detects that there is no fruit storage box B on the discharge conveyor 3.

前記排出コンベア3は、積み重ねエリアA4から送り出される複数段(図示する例では三段)に積み重ねられた果菜収容箱Bを出荷ヤード等に搬送するものである。排出コンベア3には既存のベルトコンベアやローラコンベア等を用いることができる。図1に示す例では、排出コンベア3を移送体4の移送方向に直交する向きに配置してあるが、排出コンベア3はこれ以外の向きに配置することもできる。   The discharge conveyor 3 conveys the fruit and vegetable storage boxes B stacked in a plurality of stages (three stages in the illustrated example) delivered from the stacking area A4 to a shipping yard or the like. An existing belt conveyor, roller conveyor, or the like can be used as the discharge conveyor 3. In the example shown in FIG. 1, the discharge conveyor 3 is arranged in a direction orthogonal to the transfer direction of the transfer body 4, but the discharge conveyor 3 can also be arranged in other directions.

この実施形態では、果菜供給コンベア6からの果菜の供給が完了したときに、最後の果菜収容箱Bが所定数又は所定重量に満たない場合であっても、当該果菜収容箱Bを積み重ねて排出コンベア3に排出されるようにしてある。   In this embodiment, when the supply of fruit vegetables from the fruit vegetable supply conveyor 6 is completed, even if the last fruit vegetable storage box B is less than a predetermined number or a predetermined weight, the fruit vegetable storage boxes B are stacked and discharged. The paper is discharged to the conveyor 3.

(実施形態2)
前記実施形態1の積み重ね手段は、果菜収容箱Bを降下させながら複数段に積み重ねるものであるが、積み重ね手段は、果菜収容箱Bを上昇させながら複数段に積み重ねるものを用いることもできる。例えば、実施形態1の支持体14、受け台15、位置決めローラ16及び昇降手段17に代えて、果菜収容箱Bを載置する載置台19、果菜収容箱Bを持ち上げる持上げ手段20、及び持ち上げられた果菜収容箱Bを保持する箱保持手段21を積み重ねエリアA4に設けて、これらによって果菜収容箱Bを上昇させながら複数段に積み重ねるようにすることができる(図9(a)〜(f)及び図10(a)〜(c)参照)。
(Embodiment 2)
The stacking means of the first embodiment stacks the fruit and vegetable storage box B in a plurality of stages while lowering the fruit and vegetables storage box B, but the stacking means can also stack the fruit and vegetables storage box B in a plurality of stages. For example, instead of the support body 14, the cradle 15, the positioning roller 16, and the lifting / lowering means 17 of the first embodiment, a mounting table 19 for mounting the fruit vegetable storage box B, a lifting means 20 for lifting the fruit vegetable storage box B, and a lift Box holding means 21 for holding the fruit and vegetable storage box B is provided in the stacking area A4, and the fruit and vegetable storage box B can be stacked in a plurality of stages while being raised (FIGS. 9A to 9F). And FIGS. 10A to 10C).

一例として図9(a)〜(f)及び図10(a)〜(c)に示す載置台19は果菜収容箱Bを載せる台である。図示は省略しているが、載置台19の上面にはフレームと当該フレームに軸支された複数本の回転ローラが設けられている。回転ローラは、その上面に果菜収容箱Bを載せられるように上面が水平又は略水平になるようにしてある。回転ローラは、駆動源なしでフリーに回転するものを用いることができる。   As an example, the mounting table 19 shown in FIGS. 9A to 9F and FIGS. 10A to 10C is a table on which the fruit vegetable storage box B is mounted. Although not shown, a frame and a plurality of rotating rollers supported by the frame are provided on the upper surface of the mounting table 19. The upper surface of the rotating roller is horizontal or substantially horizontal so that the fruit and vegetable storage box B can be placed on the upper surface. As the rotating roller, one that rotates freely without a driving source can be used.

一例として図9(a)〜(f)及び図10(a)〜(c)に示す持上げ手段20は、果菜収容箱Bの底面に係止可能なL字状の係止部を備えている。持上げ手段20は、図示しないアクチュエータによって上下方向及び水平方向に移動するようにしてある。持上げ手段20は、果菜収容箱Bを上昇させられるものであれば、これ以外の構造であってもよい。   As an example, the lifting means 20 shown in FIGS. 9A to 9F and FIGS. 10A to 10C includes an L-shaped locking portion that can be locked to the bottom surface of the fruit vegetable storage box B. . The lifting means 20 is moved up and down and horizontally by an actuator (not shown). The lifting means 20 may have a structure other than this as long as it can raise the vegetable storage box B.

前記箱保持手段21は、果菜収容箱Bの両側面に宛がって、当該果菜収容箱B(その果菜収容箱Bに積み重ねられた果菜収容箱Bを含む)を保持するものである。箱保持手段21は図示しないアクチュエータによって水平方向、具体的には、果菜収容箱Bの側面に接近する方向及び果菜収容箱Bの側面から離れる方向に移動するようにしてある。箱保持手段21は、果菜収容箱Bを保持できる限り、これ以外の構造であってもよい。   The box holding means 21 is directed to both sides of the fruit vegetable storage box B and holds the fruit vegetable storage box B (including the fruit vegetable storage box B stacked on the fruit vegetable storage box B). The box holding means 21 is moved by an actuator (not shown) in a horizontal direction, specifically, in a direction approaching the side surface of the fruit vegetable storage box B and a direction away from the side surface of the fruit vegetable storage box B. The box holding means 21 may have a structure other than this as long as it can hold the fruit vegetable storage box B.

(その他の実施形態)
箱詰めをする機構や果菜収容箱Bを振動させて果菜を箱内分散させる機構、果菜収容箱Bを積み重ねる機構等は、それぞれ独立した装置として実施することもできる。また、これらの機構は適宜省略することができる。例えば、果菜収容箱Bを振動させて箱内分散させる機構を省略し、箱詰めされた果菜収容箱Bを支持体14に直接移載する構成を採用することもできる。
(Other embodiments)
The mechanism for boxing, the mechanism for vibrating the fruit vegetable storage box B to disperse the fruit vegetables in the box, the mechanism for stacking the fruit vegetable storage box B, and the like can also be implemented as independent devices. These mechanisms can be omitted as appropriate. For example, it is also possible to adopt a configuration in which a mechanism for vibrating the fruit vegetable storage box B and dispersing it in the box is omitted, and the boxed fruit vegetable storage box B is directly transferred to the support 14.

(動作1)
前記実施形態1の果菜自動箱詰め排出方法及び果菜自動箱詰め排出装置並びに果菜収容箱自動積み重ね排出方法及び果菜収容箱自動積み重ね排出装置の動作について、図5〜図8を参照して説明する。ここでは、果菜収容箱Bを三段積み重ねて排出する場合を一例として説明する。
(Operation 1)
The operation of the fruit and vegetables automatic boxing and discharging method, the fruit and vegetables automatic boxing and discharging apparatus, the fruit and vegetable storage box automatic stacking and discharging method, and the fruit and vegetable storage box automatic stacking and discharging apparatus of the first embodiment will be described with reference to FIGS. Here, the case where the fruit vegetables storage box B is stacked in three stages and discharged is described as an example.

(1)支持体14上に一つ目の果菜収容箱B1が載置されると、当該支持体14が外側にスライドし(図5(a))、支持体14上の一つ目の果菜収容箱B1が受け台15の回転ローラ15b上に移載される(図5(b))。
(2)一つ目の果菜収容箱B1が受け台15の回転ローラ15b上に移載されると、昇降手段17によって受け台15が果菜収容箱B一つ分降下する(図5(c))。
(3)昇降手段17によって受け台15が果菜収容箱B一つ分降下すると、支持体14が内側にスライドして元の位置に復帰する(図5(d))。
(4)元の位置に復帰した支持体14上に二つ目の果菜収容箱B2が移載されると、支持体14が外側にスライドし(図6(a))、支持体14上の二つ目の果菜収容箱B2が受け台15上の一つ目の果菜収容箱B1上に積み重ねられる(図6(b))。このとき、一つ目の果菜収容箱B1の位置決め突起が二つ目の果菜収容箱B2の位置決め凹部に収まり、二つの果菜収容箱B2がずれないように位置決めされる。
(5)二つ目の果菜収容箱B2が一つ目の果菜収容箱B1の上に移載されると、昇降手段17によって受け台15が果菜収容箱B一つ分降下する(図6(c))。
(6)昇降手段17によって受け台15が果菜収容箱B一つ分降下すると、支持体14が内側にスライドして元の位置に復帰する(図6(d))。
(7)元の位置に復帰した支持体14上に三つ目の果菜収容箱B3が移載されると、支持体14が外側にスライドし(図7(a))、支持体14上の三つ目の果菜収容箱B3の上に積み重ねられる(図7(b))。このとき、前記(4)と同様、二つ目の果菜収容箱B2の位置決め突起が三つ目の果菜収容箱B3の位置決め凹部に収まり、三つ目の果菜収容箱B3がずれないように位置決めされる。
(8)果菜収容箱Bが所定段(この実施形態では三段)積み重ねられると、それら果菜収容箱Bを排出コンベア3に水平又は略水平に送り出せる高さまで受け台15が上昇する(図7(c)、図8(a))。
(9)昇降手段17によって受け台15が所定位置まで上昇すると、駆動モータMによってチェーン9が回転し、そのチェーン9に設けられた箱押し具10によって、三段に積み重ねられた果菜収容箱Bが押されて引継ぎエリアA5の引継ぎ体18に送り出される。
(1) When the first vegetable storage box B1 is placed on the support 14, the support 14 slides outward (FIG. 5 (a)), and the first fruit on the support 14 is placed. The storage box B1 is transferred onto the rotating roller 15b of the cradle 15 (FIG. 5B).
(2) When the first vegetable storage box B1 is transferred onto the rotating roller 15b of the receiving tray 15, the lifting and lowering means 17 lowers the receiving tray 15 by one fruit storage box B (FIG. 5C). ).
(3) When the cradle 15 is lowered by one vegetable storage box B by the lifting means 17, the support 14 slides inward and returns to the original position (FIG. 5 (d)).
(4) When the second vegetable storage box B2 is transferred onto the support 14 that has been returned to its original position, the support 14 slides outward (FIG. 6A), The second vegetable storage box B2 is stacked on the first vegetable storage box B1 on the cradle 15 (FIG. 6B). At this time, the positioning protrusion of the first vegetable storage box B1 is received in the positioning recess of the second fruit storage box B2, and the two fruit storage boxes B2 are positioned so as not to be displaced.
(5) When the second fruit and vegetables storage box B2 is transferred onto the first fruit and vegetables storage box B1, the cradle 15 is lowered by one fruit and vegetables storage box B by the lifting means 17 (FIG. 6 ( c)).
(6) When the cradle 15 is lowered by one vegetable storage box B by the elevating means 17, the support 14 slides inward and returns to the original position (FIG. 6 (d)).
(7) When the third vegetable storage box B3 is transferred onto the support 14 that has been returned to its original position, the support 14 slides outward (FIG. 7A), It is piled up on the third vegetable storage box B3 (FIG. 7B). At this time, as in the above (4), the positioning protrusion of the second vegetable storage box B2 is placed in the positioning recess of the third fruit storage box B3 so that the third fruit storage box B3 is not displaced. Is done.
(8) When the fruit vegetable storage boxes B are stacked in a predetermined level (three levels in this embodiment), the cradle 15 rises to a height at which the fruit vegetable storage boxes B can be fed horizontally or substantially horizontally to the discharge conveyor 3 (FIG. 7). (C), FIG. 8 (a)).
(9) When the cradle 15 is raised to a predetermined position by the elevating means 17, the chain 9 is rotated by the drive motor M, and the vegetable storage boxes B stacked in three stages by the box pusher 10 provided on the chain 9. Is pushed and delivered to the takeover body 18 in the takeover area A5.

(動作2)
前記実施形態2の果菜自動箱詰め排出方法及び果菜自動箱詰め排出装置並びに果菜収容箱自動積み重ね排出方法及び果菜収容箱自動積み重ね排出装置の動作について、図9(a)〜(f)及び図10(a)〜(c)を参照して説明する。ここでは、果菜収容箱Bを三段積み重ねて排出する場合を一例として説明する。
(Operation 2)
9 (a) to 9 (f) and FIG. 10 (a) regarding the operation of the fruit vegetable automatic boxing and discharging method, the fruit vegetable automatic boxing and discharging apparatus, the fruit vegetable storage box automatic stacking and discharging method, and the fruit vegetable storage box automatic stacking and discharging apparatus of the second embodiment. ) To (c). Here, the case where the fruit vegetables storage box B is stacked in three stages and discharged is described as an example.

(1)一つ目の果菜収容箱B1への果菜の箱詰めが完了すると、その一つ目の果菜収容箱B1の側方に昇降式の持上げ手段20が配置される(図9(a))。
(2)一つ目の果菜収容箱B1の底面側に持上げ手段20が係止され、その一つ目の果菜収容箱B1が持上げ手段20によって上方に持上げられる(図9(b))。
(3)上方に持上げられた一つ目の果菜収容箱B1の両側面が、箱保持手段21によって保持される(図9(c))。
(4)一つ目の果菜収容箱B1が箱保持手段21で保持されたのち、持上げ手段20が降下する(図9(d))。
(5)二つ目の果菜収容箱B2への箱詰めが完了すると、その二つ目の果菜収容箱B2の側方に持上げ手段20が配置される(図9(e))。
(6)二つ目の果菜収容箱B2の底面側に持上げ手段20が係止され、その二つ目の果菜収容箱B2が持上げ手段20によって上方に持上げられる(図9(f))。
(7)二つ目の果菜収容箱B2が所定位置まで持上げられると、一つ目の果菜収容箱B1を保持している箱保持手段21が外側に移動して一つ目の果菜収容箱B1の保持が解除され、その一つ目の果菜収容箱B1が二つ目の果菜収容箱B2上に移載される(図10(a))。
(8)三つ目の果菜収容箱B3への箱詰めが完了すると、持上げ手段20が二つ目の果菜収容箱B2の底面側から外れる位置まで外側に移動して持上げ手段20による保持が解除され(図10(b))、一つ目の果菜収容箱B1及び二つ目の果菜収容箱B2が三つ目の果菜収容箱B3上に移載される(図10(c))。
(9)三段に積み重ねられた果菜収容箱Bは、チェーン9(図1〜図3)に設けられた箱押し具10によって、引継ぎエリアA5の引継ぎ体18に送り出される。
(1) When the boxing of the fruit vegetables in the first fruit vegetable storage box B1 is completed, the lifting type lifting means 20 is arranged on the side of the first fruit vegetable storage box B1 (FIG. 9A). .
(2) The lifting means 20 is locked to the bottom side of the first fruit and vegetables storage box B1, and the first fruit and vegetables storage box B1 is lifted upward by the lifting means 20 (FIG. 9B).
(3) Both side surfaces of the first fruit vegetable storage box B1 lifted upward are held by the box holding means 21 (FIG. 9C).
(4) After the first fruit and vegetables storage box B1 is held by the box holding means 21, the lifting means 20 is lowered (FIG. 9 (d)).
(5) When the packaging into the second fruit and vegetables storage box B2 is completed, the lifting means 20 is arranged on the side of the second fruit and vegetables storage box B2 (FIG. 9 (e)).
(6) The lifting means 20 is locked to the bottom side of the second fruit and vegetables storage box B2, and the second fruit and vegetables storage box B2 is lifted upward by the lifting means 20 (FIG. 9 (f)).
(7) When the second fruit and vegetables storage box B2 is lifted up to a predetermined position, the box holding means 21 holding the first fruit and vegetables storage box B1 moves outward and the first fruit and vegetables storage box B1 Is released, and the first fruit vegetable storage box B1 is transferred onto the second fruit vegetable storage box B2 (FIG. 10A).
(8) When the packaging in the third fruit and vegetables storage box B3 is completed, the lifting means 20 moves outward to the position where it comes off from the bottom side of the second fruit and vegetables storage box B2, and the holding by the lifting means 20 is released. (FIG. 10B), the first fruit vegetable storage box B1 and the second fruit vegetable storage box B2 are transferred onto the third fruit vegetable storage box B3 (FIG. 10C).
(9) The fruit and vegetables storage boxes B stacked in three stages are sent out to the transfer body 18 in the transfer area A5 by the box pusher 10 provided in the chain 9 (FIGS. 1 to 3).

本発明の果菜自動箱詰め排出方法及び果菜自動箱詰め排出装置並びに果菜収容箱自動積み重ね排出方法及び果菜収容箱自動積み重ね排出装置は、所定段に積み重ねられた果菜収容箱を排出体に水平又は略水平に排出可能な高さまで上昇させてから、当該果菜収容箱を排出体に水平又は略水平に排出するものであるため、果菜収容箱を持ち上げるために腰をかがめる必要がなく、作業者の負担を低減することができるというメリットもある。   The fruit vegetable automatic boxing and discharging method, the fruit vegetable automatic boxing and discharging apparatus, the fruit vegetable storage box automatic stacking and discharging method, and the fruit vegetable storage box automatic stacking and discharging apparatus of the present invention are arranged such that the fruit vegetable storage boxes stacked in a predetermined level are horizontally or substantially horizontal to the discharge body. Since the fruit vegetable storage box is discharged horizontally or substantially horizontally to the discharge body after being raised to a height at which it can be discharged, there is no need to bend down to lift the vegetable storage box, reducing the burden on the operator There is also a merit that you can.

本発明の果菜自動箱詰め排出方法及び果菜自動箱詰め排出装置は各種果菜の箱詰め及び排出に、本発明の果菜収容箱自動積み重ね排出方法及び果菜収容箱自動積み重ね排出装置は各種果菜を収容した果菜収容箱の積み重ね及び排出に利用することができる。   The fruit vegetable automatic boxing and discharging method and the fruit vegetable automatic boxing and discharging apparatus of the present invention are used for boxing and discharging various kinds of fruit vegetables, and the fruit vegetable storage box automatic stacking and discharging method and the fruit vegetable storage box automatic stacking and discharging apparatus of the present invention are fruit vegetables containing boxes containing various fruit vegetables. Can be used for stacking and discharging.

1 果菜自動箱詰め排出装置
2 果菜自動選別装置
3 排出コンベア
4 移送体
5 空箱搬送体
6 果菜供給コンベア
6a 幅広コンベア
6b 幅狭コンベア
7 待機コンベア
8 スプロケット
9 チェーン
10 箱押し具
11 第一載せ板
12 第二載せ板
13 第三載せ板
14 支持体
15 受け台
15a フレーム
15b 回転ローラ
16 位置決めローラ
17 昇降手段
18 引継ぎ体
19 載置台
20 持上げ手段
21 箱保持手段
A1 空箱待機エリア
A2 箱詰めエリア
A3 振動エリア
A4 積み重ねエリア
A5 引継ぎエリア
B 果菜収容箱
B1 一つ目の果菜収容箱
B2 二つ目の果菜収容箱
B3 三つ目の果菜収容箱
G ギヤボックス
M 駆動モータ
DESCRIPTION OF SYMBOLS 1 Fruit and vegetable automatic boxing discharge device 2 Fruit and vegetable automatic sorting device 3 Discharge conveyor 4 Transfer body 5 Empty box conveyance body 6 Fruit vegetable supply conveyor 6a Wide conveyor 6b Narrow conveyor 7 Standby conveyor 8 Sprocket 9 Chain 10 Box pusher 11 First plate 12 Second mounting plate 13 Third mounting plate 14 Support 15 Receiving base 15a Frame 15b Rotating roller 16 Positioning roller 17 Lifting means 18 Transfer body 19 Mounting table 20 Lifting means 21 Box holding means A1 Empty box standby area A2 Packing area A3 Vibration area A4 Stacking area A5 Handover area B Fruit vegetable storage box B1 First fruit vegetable storage box B2 Second fruit vegetable storage box B3 Third fruit vegetable storage box G Gearbox M Drive motor

Claims (9)

所定数又は所定重量の果菜を果菜収容箱に収容し、果菜が収容された当該果菜収容箱を複数段積み重ねて排出体に排出する果菜自動箱詰め排出方法において、
果菜収容箱に所定数又は所定重量の果菜を収容し、
前記果菜収容箱を振動させて当該果菜収容箱内の果菜を箱内分散させ、
前記箱内分散させた果菜収容箱を複数段積み重ね、
前記積み重ねられた複数段の果菜収容箱を前記排出体に送り出す、
ことを特徴とする果菜自動箱詰め排出方法。
In a fruit vegetable automatic boxing and discharging method in which a predetermined number or weight of fruit vegetables are stored in a fruit vegetable storage box, and the fruit vegetable storage boxes in which the fruit vegetables are stored are stacked in a plurality of stages and discharged to a discharge body.
A predetermined number or a predetermined weight of fruit vegetables are stored in the fruit vegetable storage box,
The fruit vegetable storage box is vibrated to disperse the fruit vegetables in the fruit vegetable storage box in the box,
Stacking a plurality of the vegetable storage boxes dispersed in the box,
Sending the stacked multiple-stage vegetable storage boxes to the discharge body,
Fruit box automatic boxing and discharging method characterized by that.
請求項1記載の果菜自動箱詰め排出方法において、
箱内分散させた果菜収容箱を昇降式の受け台に送り出し、
前記果菜収容箱が送り込まれた受け台を降下させ、
前記降下させた受け台上の果菜収容箱の上に箱内分散させた他の果菜収容箱を積み重ね、
前記受け台の降下と果菜収容箱の積み重ねを所定段の果菜収容箱が積み重ねられるまで繰り返す、
ことを特徴とする果菜自動箱詰め排出方法。
In the fruit vegetable automatic boxing and discharging method according to claim 1,
Deliver the fruit and vegetables storage box dispersed in the box to the lift type cradle,
Lower the cradle into which the fruit vegetable storage box has been sent,
Stack the other vegetable storage boxes dispersed in the box on the lowered vegetable storage boxes on the lowered cradle,
The descent of the cradle and the stacking of the vegetable storage boxes are repeated until a predetermined stage of the vegetable storage boxes are stacked,
Fruit box automatic boxing and discharging method characterized by that.
請求項2記載の果菜自動箱詰め排出方法において、
所定段数の果菜収容箱が積み重ねられた受け台を排出体と同じ又は略同じ高さまで上昇させ、
前記積み重ねられた果菜収容箱を受け台から排出体に水平又は略水平に排出する、
ことを特徴とする果菜自動箱詰め排出方法。
In the fruit vegetable automatic boxing and discharging method according to claim 2,
Raise the cradle on which a predetermined number of boxes of vegetable storage boxes are stacked to the same or almost the same height as the discharge body,
Discharging the stacked vegetable storage boxes horizontally or substantially horizontally from the cradle to the discharge body,
Fruit box automatic boxing and discharging method characterized by that.
果菜収容箱を積み重ねて排出体に排出する果菜収容箱自動積み重ね排出方法において、
箱内分散させた果菜収容箱が載置された昇降式の受け台を降下させ、
前記降下させた受け台上の果菜収容箱の上に箱内分散させた他の果菜収容箱を積み重ね、
前記受け台の降下と果菜収容箱の積み重ねを所定段の果菜収容箱が積み重ねられるまで繰り返し、
所定段数の果菜収容箱が積み重ねられた受け台を前記排出体と同じ又は略同じ高さまで上昇させ、
前記積み重ねられた果菜収容箱を前記排出体に水平又は略水平に排出する、
ことを特徴とする果菜収容箱自動積み重ね排出方法。
In the fruit and vegetable storage box automatic stacking and discharging method that stacks the fruit and vegetable storage boxes and discharges them to the discharge body,
Lowering the elevating type cradle on which the vegetable storage boxes dispersed in the box are placed,
Stack the other vegetable storage boxes dispersed in the box on the lowered vegetable storage boxes on the lowered cradle,
Repeat the descent of the cradle and stacking of the vegetable storage boxes until the predetermined stage of vegetable storage boxes are stacked,
Raise the cradle in which a predetermined number of fruit and vegetables storage boxes are stacked to the same or substantially the same height as the discharge body,
Discharging the stacked vegetable storage boxes horizontally or substantially horizontally to the discharge body,
A method for automatically stacking and discharging fruit vegetables containing boxes.
果菜収容箱を積み重ねて排出体に排出する果菜収容箱自動積み重ね排出方法において、
箱内分散させた載置台上の果菜収容箱を持上げ手段で上方に持ち上げ、
前記持ち上げられた果菜収容箱を箱保持手段で保持し、
前記箱保持手段で保持された果菜収容箱の下に箱内分散された他の果菜収容箱を積み重ね、
前記持上げ手段での果菜収容箱の持ち上げと、箱保持手段での果菜収容箱の保持と、果菜収容箱の積み重ねを所望回数行うことによって、果菜収容箱を複数段に積み重ね、
前記積み重ねられた果菜収容箱を前記排出体に水平又は略水平に排出する、
ことを特徴とする果菜収容箱自動積み重ね排出方法。
In the fruit and vegetable storage box automatic stacking and discharging method that stacks the fruit and vegetable storage boxes and discharges them to the discharge body,
Lift the vegetable storage box on the mounting table dispersed in the box upward by lifting means,
Holding the lifted vegetable storage box with a box holding means;
Stacking other fruit and vegetables storage boxes dispersed in the box under the fruit and vegetables storage box held by the box holding means,
By lifting the vegetable storage box in the lifting means, holding the vegetable storage box in the box holding means, and stacking the fruit storage box a desired number of times, the fruit storage boxes are stacked in multiple stages,
Discharging the stacked vegetable storage boxes horizontally or substantially horizontally to the discharge body,
A method for automatically stacking and discharging fruit vegetables containing boxes.
所定数又は所定重量の果菜を果菜収容箱に収容し、果菜が収容された当該果菜収容箱を複数段積み重ねて排出体に排出する果菜自動箱詰め排出装置において、
果菜収容箱に果菜を供給する果菜供給体と果菜収容箱を移送する移送体と積み重ねられた果菜収容箱を排出する排出体を備え、
前記果菜供給体は移送体上の果菜収容箱に果菜を供給できる位置に設けられ、
前記排出体は移送体から排出される積み重ねられた果菜収容箱を引き受けられる位置に設けられ、
前記移送体は果菜収容箱を振動させて果菜を箱内分散させる振動手段と果菜収容箱を複数段積み重ねる積み重ね手段を備え、
前記移送体は果菜収容箱を振動手段−積み重ね手段−排出体の順に移送することができる、
ことを特徴とする果菜自動箱詰め排出装置。
In a fruit vegetable automatic boxing and discharging device that stores a predetermined number or weight of fruit vegetables in a fruit vegetable storage box, and stacks the fruit vegetable storage boxes in which the fruit vegetables are stored in a plurality of stages and discharges them to the discharge body,
A fruit vegetable supply body that supplies fruit vegetables to the fruit vegetable storage box, a transport body that transfers the fruit vegetable storage box, and a discharge body that discharges the stacked fruit vegetable storage boxes,
The fruit vegetable supply body is provided at a position where fruit vegetables can be supplied to the fruit vegetable storage box on the transport body,
The discharge body is provided at a position where a stacked fruit and vegetable storage box discharged from the transfer body can be accepted,
The transport body includes a vibration means for vibrating the fruit vegetable storage box to disperse the fruit vegetables in the box and a stacking means for stacking the fruit vegetable storage boxes in a plurality of stages.
The transfer body can transfer the fruit and vegetables storage box in the order of vibration means-stacking means-discharge body,
Fruit box automatic boxing and discharging device characterized by that.
請求項6記載の果菜自動箱詰め排出装置において、
積み重ね手段は昇降式の受け台を備え、
前記受け台は当該受け台上又は当該受け台上の果菜収容箱上に他の果菜収容箱が供給されるたびに所定高さ分降下する、
ことを特徴とする果菜自動箱詰め排出装置。
In the fruit vegetable automatic boxing and discharging apparatus according to claim 6,
The stacking means has a lifting cradle,
The cradle descends by a predetermined height each time another vegetable storage box is supplied on the cradle or on the fruit vegetable storage box on the cradle.
Fruit box automatic boxing and discharging device characterized by that.
請求項7記載の果菜自動箱詰め排出装置において、
受け台は所定段数の果菜収容箱が積み重ねられると排出体と同じ又は略同じ高さまで上昇可能であり、
移送体は上昇した受け台上の果菜収容箱を排出体に水平又は略水平に送り出すことができる、
ことを特徴とする果菜自動箱詰め排出装置。
In the fruit vegetable automatic boxing and discharging apparatus according to claim 7,
The cradle can be raised to the same or almost the same height as the discharge body when a predetermined number of boxes of fruit vegetables are stacked.
The transfer body can send the vegetable storage box on the raised cradle horizontally or substantially horizontally to the discharge body,
Fruit box automatic boxing and discharging device characterized by that.
請求項6記載の果菜自動箱詰め排出装置において、
箱内分散させた果菜収容箱を載置する載置台と、当該載置台上の果菜収容箱を上方に持ち上げる持上げ手段と、当該持ち上げられた果菜収容箱を保持する箱保持手段を備え、
前記持上げ手段は、載置台上の果菜収容箱を持ち上げることができ、
前記箱保持手段は、前記持上げ手段で持ち上げられた果菜収容箱を保持可能であり、
前記持上げ手段は、所定段数の果菜収容箱が積み重ねられると、排出体と同じ又は略同じ高さまで降下可能であり、
移送体は降下した果菜収容箱を排出体に水平又は略水平に送り出すことができる、
ことを特徴とする果菜収容箱自動積み重ね排出装置。
In the fruit vegetable automatic boxing and discharging apparatus according to claim 6,
A mounting table for mounting the fruit and vegetables storage box dispersed in the box; a lifting means for lifting the fruit and vegetables storage box on the mounting table; and a box holding means for holding the lifted fruit and vegetables storage box.
The lifting means can lift the vegetable storage box on the mounting table,
The box holding means is capable of holding the fruit vegetable storage box lifted by the lifting means,
The lifting means can be lowered to the same or substantially the same height as the discharge body when a predetermined number of fruit and vegetables storage boxes are stacked,
The transport body can send the lowered vegetable storage box horizontally or substantially horizontally to the discharge body.
Fruit and vegetable storage box automatic stacking and discharging device characterized by that.
JP2018229874A 2018-02-05 2018-12-07 Fruit and vegetable automatic boxing and discharging method, fruit and vegetable storage box automatic stacking and discharging method, fruit and vegetable automatic box packing and discharging device, fruit and vegetable storage box automatic stacking and discharging device Active JP7294628B2 (en)

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JP2022052344A (en) * 2020-09-23 2022-04-04 オリオン機械工業株式会社 Accumulation device
JP2023045053A (en) * 2021-09-21 2023-04-03 東芝産業機器システム株式会社 Work quantity inspection system
JP2024035027A (en) * 2022-09-01 2024-03-13 株式会社エフ・シー・シー Centrifugal clutch assembly device

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JPS6333221A (en) * 1986-07-28 1988-02-12 株式会社マキ製作所 Selecting boxing method and device for fruits
JPH0419525U (en) * 1990-06-07 1992-02-19
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JP2022052344A (en) * 2020-09-23 2022-04-04 オリオン機械工業株式会社 Accumulation device
JP7313014B2 (en) 2020-09-23 2023-07-24 オリオン機械工業株式会社 Accumulator
JP2023045053A (en) * 2021-09-21 2023-04-03 東芝産業機器システム株式会社 Work quantity inspection system
JP2024035027A (en) * 2022-09-01 2024-03-13 株式会社エフ・シー・シー Centrifugal clutch assembly device
JP2024035028A (en) * 2022-09-01 2024-03-13 株式会社エフ・シー・シー Centrifugal clutch assembly device
JP7528284B2 (en) 2022-09-01 2024-08-05 株式会社エフ・シー・シー Centrifugal clutch assembly device
JP7528283B2 (en) 2022-09-01 2024-08-05 株式会社エフ・シー・シー Centrifugal clutch assembly device

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