JP2018127670A - Method for refining molten steel - Google Patents

Method for refining molten steel Download PDF

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JP2018127670A
JP2018127670A JP2017021330A JP2017021330A JP2018127670A JP 2018127670 A JP2018127670 A JP 2018127670A JP 2017021330 A JP2017021330 A JP 2017021330A JP 2017021330 A JP2017021330 A JP 2017021330A JP 2018127670 A JP2018127670 A JP 2018127670A
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molten steel
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flow rate
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JP6957890B2 (en
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暁 峰田
Akira Mineta
暁 峰田
進 工藤
Susumu Kudo
進 工藤
祐哉 木村
Yuya Kimura
祐哉 木村
怜爾 竹島
Reiji Takeshima
怜爾 竹島
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Nippon Steel Corp
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Nippon Steel and Sumitomo Metal Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a method where, upon pressure recovery in vacuum degassing treatment, the slag entrainment of a molten steel caused upon a nonstationary time is suppressed to reduce the amount and size of coarse CaO-containing inclusions in the steel.SOLUTION: Provided is a refining method where a molten steel is subjected to vacuum degassing treatment by a degassing device provided with a vacuum tank and an immersion tank, and the molten steel is refined, in which, after the completion of vacuum degassing treatment and before the start of pressure recovery, the flow rate of a rotary flow gas V[Nm/t/min] per molten steel 1t fed from an immersion tube into the molten steel is controlled so as to satisfy equation (1), and pressure recovery is performed, in which: A[m] denotes the cross-sectional area of tubes feeding the gas into the immersion tube; ρ[kg/m] denotes the density of the molten steel; ρ[kg/m] denotes the density of a rotary flow gas; g[m/s] denotes gravity acceleration; h[m] denotes a molten steel head; P[Pa] denotes the pressure in the vacuum tank; N[number] denotes the number of the gas tubes feeding the gas into the immersion tube; M[t] denotes the weight of the molten steel in a ladle; and V[Nm/t/min] denotes the flow rate of the rotary flow gas during the degassing treatment.SELECTED DRAWING: Figure 1

Description

本発明は、溶鋼の精錬方法、特に、真空精錬を終了する時の精錬方法に関するものである。   The present invention relates to a method for refining molten steel, and particularly to a method for refining vacuum refining.

近年、機械装置の高性能化や周辺部品の小型化を図るため、機械特性に優れる鋼が求められている。鋼は、一般に、転炉で、溶鋼の脱珪処理、脱燐処理、さらに、脱炭処理を行った後、二次精錬工程にて、溶鋼の成分組成を調整し、溶鋼中の介在物を低減し、次いで、連続鋳造して製造されるが、機械特性を高めるためには、溶鋼中の介在物をできるだけ低減する必要がある。   In recent years, steel having excellent mechanical properties has been demanded in order to improve the performance of mechanical devices and downsize peripheral components. In general, steel is subjected to desiliconization treatment, dephosphorization treatment, and decarburization treatment of molten steel in a converter, and then, in the secondary refining process, the composition of the molten steel is adjusted, and inclusions in the molten steel are removed. In order to improve the mechanical properties, it is necessary to reduce inclusions in the molten steel as much as possible.

例えば、軸受鋼においては、鋼中の介在物の量や大きさが、転動疲労寿命を決定するので、二次精錬工程にて、溶鋼に、取鍋スラグ精錬処理(以下「LF処理」ということがある。)や、真空脱ガス処理(以下「RH処理」ということがある)を施し、溶鋼中の介在物の低減を図っている。   For example, in bearing steel, the amount and size of inclusions in the steel determine the rolling fatigue life, so in the secondary refining process, ladle slag refining treatment (hereinafter referred to as “LF treatment”). And vacuum degassing treatment (hereinafter sometimes referred to as “RH treatment”) to reduce inclusions in the molten steel.

RH処理は、取鍋中の溶鋼に、二本の浸漬管を浸漬し、浸漬管に繋がる真空槽を減圧して、大気圧との差圧で溶鋼を真空槽内に吸い上げ、溶鋼環流ガスを、浸漬管から溶鋼内に供給し、溶鋼を真空槽内と取鍋の間で環流させて、脱ガスや、介在物の低減を図る処理である。   In the RH treatment, two dip pipes are immersed in the molten steel in the ladle, the vacuum tank connected to the dip pipe is depressurized, and the molten steel is sucked into the vacuum tank by a differential pressure from the atmospheric pressure, and the molten steel reflux gas is discharged. This is a process for degassing and reducing inclusions by supplying the molten steel from the dip tube into the molten steel and circulating the molten steel between the vacuum chamber and the ladle.

RH処理では、溶鋼を強撹拌することになるので、介在物の除去が促進されるが、一方で、溶鋼中へのスラグの巻込みが発生するので、溶鋼の環流制御が重要で、これまで、環流制御に関する技術が数多く提案されている。   In the RH treatment, the molten steel is strongly stirred, so that the removal of inclusions is promoted. On the other hand, slag is entrained in the molten steel. Many technologies related to reflux control have been proposed.

例えば、特許文献1には、塩基度3以上のスラグで還元精錬を実施した後、環流式脱ガス装置によって、処理時間の2/3を高環流、1/3を弱環流にして真空脱ガス精錬を行うことを特徴とする軸受鋼の製造方法が提案されている。   For example, in Patent Document 1, after performing refining and refining with slag having a basicity of 3 or more, vacuum degassing is performed using a reflux degassing apparatus with 2/3 of the treatment time being high reflux and 1/3 being weak reflux. A method for producing a bearing steel characterized by refining has been proposed.

特許文献2には、アーク溶解炉又は転炉で製造した溶鋼を取鍋に移注して精錬する際、取鍋における精錬を60分以下とし、環流式脱ガス装置による溶鋼の環流量を全溶鋼の8倍以上として脱ガスを25分以上行うことを特徴とする高清浄鋼の製造方法が提案されている。   In Patent Document 2, when the molten steel produced in an arc melting furnace or a converter is transferred to a ladle and refined, the refining in the ladle is set to 60 minutes or less, and the total flow rate of the molten steel by the recirculation degassing apparatus is completely reduced. There has been proposed a method for producing highly clean steel, characterized in that degassing is carried out for 25 minutes or more at least 8 times the molten steel.

特許文献3には、転炉又は電気炉から出鋼した溶鋼を取鍋精錬装置で精錬した後、環流式真空脱ガス装置で精錬して高清浄度鋼を製造する際、環流式真空脱ガス装置で行う精錬処理でのスラグ塩基度を6.5以上13.5以下とし、環流式真空脱ガス装置の全処理時間の1/3〜1/2の前半処理では、溶鋼環流量180ton/min以上、210ton/min以下の高環流状態とし、後半処理では、溶鋼環流量110ton/min以上、140ton/min以下の弱環流状態とすることを特徴とする高清浄度鋼の製造方法が提案されている。   In Patent Document 3, when a high-cleanness steel is produced by refining molten steel from a converter or an electric furnace with a ladle refining device after refining it with a ladle refining device, a recirculating vacuum degassing is performed. In the first half treatment of 1/3 to 1/2 of the total treatment time of the recirculating vacuum degassing apparatus, the slag basicity in the refining treatment performed in the apparatus is 6.5 to 13.5, and the molten steel ring flow rate is 180 ton / min. As described above, a method for producing a high cleanliness steel has been proposed in which a high reflux state of 210 ton / min or less is set, and in the latter half treatment, a molten steel flow rate of 110 ton / min or more and a weak reflux state of 140 ton / min or less is set. Yes.

特許文献4には、溶鋼の真空精錬処理終了時に真空槽内に窒素ガスを導入して、真空から常圧に復圧する真空精錬装置の復圧方法において、溶鋼浴表面にはアルゴンガス等の不活性ガスを導入して、溶鋼の吸窒を防止することが提案されている。   In Patent Document 4, in a re-pressure method of a vacuum refining apparatus in which nitrogen gas is introduced into a vacuum tank at the end of vacuum refining treatment of molten steel and the pressure is restored from vacuum to normal pressure, the surface of the molten steel is free of argon gas or the like. It has been proposed to introduce an active gas to prevent sorption of molten steel.

特許文献5には、真空槽内にスラグを持ち込まない状態で、真空槽内の真空度に応じて攪拌用ガスを供給することを特徴とする高清浄度極低炭素鋼の製造方法が提案されている。   Patent Document 5 proposes a method for producing a high cleanliness ultra-low carbon steel, characterized in that a stirring gas is supplied in accordance with the degree of vacuum in the vacuum chamber without bringing slag into the vacuum chamber. ing.

特開昭62−063650号公報JP 62-063650 A 特開2001−342516号公報JP 2001-342516 A 特開2008−133505号公報JP 2008-133505 A 特開平05−331526号公報JP 05-331526 A 特開平08−199225号公報JP-A-08-199225

前述したように、鋼の機械特性に、鋼中に存在する介在物、主に、酸化物系介在物の量と大きさが大きく影響する。鋼中の酸化物系介在物のうち、特に、大きさが数10μm程度の粗大な介在物は、CaO含有の低融点介在物(以下「CaO含有介在物」ということがある。)である。   As described above, the amount and size of inclusions existing in the steel, mainly oxide inclusions, greatly affect the mechanical properties of the steel. Among oxide-based inclusions in steel, particularly, coarse inclusions having a size of about several tens of μm are CaO-containing low melting point inclusions (hereinafter sometimes referred to as “CaO-containing inclusions”).

粗大なCaO含有介在物は、精錬で使用する取鍋スラグが、溶鋼に巻き込まれて発生するスラグ系介在物、スラグ中のCaOが還元されて溶鋼に混入し、溶鋼中のAl23やMgO−Al23と反応して生成する介在物、さらに、これらの介在物が溶鋼中の介在物を取り込んで粗大化した介在物である。 Coarse CaO-containing inclusions are slag inclusions generated when ladle slag used in refining is caught in molten steel, CaO in slag is reduced and mixed into molten steel, and Al 2 O 3 in molten steel Inclusions produced by reacting with MgO-Al 2 O 3, and these inclusions are inclusions that are coarsened by incorporating inclusions in the molten steel.

粗大なCaO含有介在物は、品質管理指標の極値統計値や、製品特性の疲労寿命を悪化させるので、その量と大きさを低減する必要があるが、そのためには、介在物の凝集合体の起点となる低融点介在物の量と大きさを低減するとともに、低融点介在物に取り込まれる溶鋼中の介在物の量と大きさを低減することが有効である。   Coarse CaO-containing inclusions deteriorate the quality control index extreme value statistics and the fatigue life of product characteristics, so it is necessary to reduce the amount and size of the inclusions. It is effective to reduce the amount and size of the low melting point inclusions that are the starting point of the steel, and to reduce the amount and size of the inclusions in the molten steel taken into the low melting point inclusions.

これら介在物の量と大きさを低減するためには、製造の各工程(取鍋精錬−RH処理−連続鋳造)において、溶鋼中への介在物の混入を抑制する、又は、溶鋼中の介在物を除去する等の介在物低減対策が必要である。   In order to reduce the amount and size of these inclusions, the inclusion of inclusions in the molten steel is suppressed in each manufacturing process (ladder refining-RH treatment-continuous casting), or the inclusion in the molten steel. It is necessary to take measures to reduce inclusions such as removing objects.

溶鋼中への取鍋スラグの巻込みは、溶鋼流速が大きい場合や、スラグ/メタル界面の擾乱が激しい場合に、その頻度が大きくなり、混入するスラグ系介在物の量と大きさが、ともに増大する。   The ladle slag is entrained in the molten steel when the flow rate of the molten steel is high or when the slag / metal interface is severely disturbed. Increase.

RH処理の終了後は、真空槽内の溶鋼を取鍋に戻すため、真空槽内の減圧状態を大気圧へ戻す「復圧」を実施するが、復圧時には、真空槽内に吸い上げられていた溶鋼、及び、浸漬管内に貯留していた溶鋼が、急激に降下して取鍋内に戻るので、急激に降下する溶鋼が誘起する溶鋼の下降流速は非常に大きく、スラグ/メタル界面が激しく搖動し、スラグが溶鋼に巻き込まれる。   After completion of the RH treatment, in order to return the molten steel in the vacuum chamber to the ladle, “return pressure” is performed to return the reduced pressure state in the vacuum chamber to atmospheric pressure. Since the molten steel and the molten steel stored in the dip tube descend rapidly and return to the ladle, the descending flow velocity of the molten steel induced by the rapidly descending molten steel is very large and the slag / metal interface is intense. Peristally, slag is caught in molten steel.

また、復圧時の溶鋼環流ガス流量が、RH処理中の溶鋼環流ガス流量と同じ強環流条件であれば、溶鋼は、復圧中も、スラグ巻込みの臨界溶鋼流速を超える流速で環流することになるので、真空槽内のスラグは、常に、溶鋼中に巻き込まれ易い状態におかれることとなる。   Moreover, if the molten steel reflux gas flow rate at the time of returning pressure is the same strong circulating flow condition as the molten steel reflux gas flow rate during the RH treatment, the molten steel will return at a flow rate exceeding the critical molten steel flow velocity involving slag even during the returning pressure. As a result, the slag in the vacuum chamber is always placed in a state where it is easily caught in the molten steel.

特許文献1の方法では、環流式脱ガス処理の前半2/3を高環流とし、後半1/3を弱環流としているが、特許文献1に、復圧時の環流条件は記載されていない。また、環流式脱ガス処理の後半を弱環流にすると、溶鋼中の全酸素量T.Oを十分に低減できない可能性がある。   In the method of Patent Document 1, the first half of the reflux degassing process is set to high reflux, and the latter half of the third is set to weak reflux. Further, when the second half of the recirculation type degassing treatment is weakly recirculated, the total amount of oxygen T.I. O may not be sufficiently reduced.

特許文献2の方法では、取鍋における精錬を60分以下とし、環流式脱ガス装置による溶鋼の環流量を、全溶鋼の8倍以上として脱ガスを25分以上行うが、特許文献2に、復圧時の環流条件は記載されておらず、また、溶鋼中へのスラグ巻込みに影響する環流速度条件も不明瞭である。   In the method of Patent Document 2, the refining in the ladle is set to 60 minutes or less, and the degassing is performed for 25 minutes or more by setting the ring flow rate of the molten steel by the reflux degassing apparatus to 8 times or more of the total molten steel. The recirculation conditions at the time of return pressure are not described, and the recirculation speed conditions that affect the slag entrainment in the molten steel are also unclear.

特許文献3の方法では、環流式真空脱ガス装置の全処理時間の1/3〜1/2の前半を高環流状態とし、後半を弱環流状態としているが、特許文献1の方法と同様に、復圧時の環流条件は記載されておらず、また、後半を弱撹拌とするので、溶鋼中の全酸素量T.Oを十分に下げることができない恐れがある。   In the method of Patent Document 3, the first half of the entire processing time of the reflux-type vacuum degassing apparatus is set to a high reflux state and the latter half is set to a weak reflux state. The reflux conditions at the time of return pressure are not described, and since the second half is weakly stirred, the total oxygen content T.I. There is a possibility that O cannot be lowered sufficiently.

特許文献4の方法では、復圧時のガス種等が規定されているが、特許文献4に、真空槽内及び取鍋内において、溶鋼のスラグ巻込みを抑制する復圧条件は記載されていない。特許文献5の方法では、真空槽内の圧力に応じた適切な撹拌ガス流速が規定されているが、特許文献5に、真空槽内及び取鍋内において、溶鋼中へのスラグ巻込みを抑制する復圧条件は記載されていない。   In the method of Patent Document 4, the gas type and the like at the time of return pressure are defined. However, Patent Document 4 describes the return pressure condition for suppressing the slag entrainment of molten steel in the vacuum chamber and the ladle. Absent. In the method of Patent Document 5, an appropriate stirring gas flow rate corresponding to the pressure in the vacuum chamber is defined. However, Patent Document 5 suppresses slag entrainment in molten steel in the vacuum chamber and the ladle. The pressure recovery conditions to be performed are not described.

本発明は、従来技術の現状に鑑み、溶鋼の真空脱ガス処理の復圧時において、非定常時に生じる溶鋼中へのスラグ巻込みを抑制して、鋼中の粗大なCaO含有介在物の量と大きさを低減することを課題とし、該課題を解決する溶鋼の精錬方法を提供することを目的とする。   In view of the current state of the art, the present invention suppresses slag entrainment in molten steel that occurs during non-steady times during vacuum degassing of molten steel, and the amount of coarse CaO-containing inclusions in the steel It is an object to provide a method for refining molten steel that solves the problem.

本発明者らは、従来技術の現状を踏まえ、上記課題を解決する手法について鋭意検討した。その結果、真空脱ガス処理の復圧時、溶鋼環流ガス流量(即ち、溶鋼環流量)を低減し、真空槽内の溶鋼流速を低減して弱環流状態を維持すれば、真空槽内のスラグ/溶鋼界面の搖動も低減することができ、真空槽内において、スラグが溶鋼に巻き込まれ難い環境を形成することができることを見いだした。   The present inventors diligently studied a method for solving the above problems based on the current state of the prior art. As a result, the slag in the vacuum tank can be reduced if the molten steel reflux gas flow rate (ie, molten steel ring flow rate) is reduced and the molten steel flow rate in the vacuum chamber is reduced to maintain a weak reflux state when the vacuum degassing process is restored. It was found that the perturbation of the / molten steel interface can also be reduced and an environment in which the slag is not easily caught in the molten steel can be formed in the vacuum chamber.

さらに、上記環境のもとで、溶鋼中へのスラグ巻込みを抑制することができ、スラグに起因して生成する粗大なCaO含有介在物の量と大きさを低減することができ、鋼の機械特性を高めることができることを見いだした。   Furthermore, under the above environment, slag entrainment in molten steel can be suppressed, and the amount and size of coarse CaO-containing inclusions generated due to slag can be reduced. It was found that the mechanical properties can be enhanced.

本発明は上記の知見に基づいてなされたもので、その要旨は次の通りである。   The present invention has been made based on the above findings, and the gist thereof is as follows.

(1)C、Si、Mn、P、及び、Sを含有する溶鋼に真空槽と浸漬管を備える脱ガス装置で真空脱ガス処理を施して、溶鋼を精錬する精錬方法において、
真空脱ガス処理の終了後、真空槽内の減圧状態を大気圧へ復圧する際、復圧開始前に、浸漬管から溶鋼中に供給する溶鋼1t当たりの環流ガス流量V[Nm3/t/分]を、下記式(1)を満たすように制御して復圧する
ことを特徴とする溶鋼の精錬方法。
(1) In a refining method for refining molten steel by subjecting molten steel containing C, Si, Mn, P, and S to vacuum degassing with a degassing apparatus including a vacuum tank and a dip tube.
After the vacuum degassing process is completed, when the decompressed state in the vacuum chamber is restored to atmospheric pressure, the circulating gas flow rate V [Nm 3 / t / t of molten steel supplied into the molten steel from the dip tube before the decompression starts. The molten steel refining method is characterized in that the pressure is controlled so as to satisfy the following formula (1).

Figure 2018127670
Figure 2018127670

A[m2]:浸漬管内にガスを供給する管の断面積
ρFe[kg/m3]:溶鋼密度
ρg[kg/m3]:環流ガス密度
g[m/秒2]:重力加速度
h[m]:溶鋼ヘッド
0[Pa]:真空槽内圧力
N[本]:浸漬管内にガスを供給するガス管の本数
M[t]:取鍋内の溶鋼重量
0[Nm3/t/分]:脱ガス処理中の溶鋼環流ガス流量
A [m 2 ]: Cross-sectional area of the pipe supplying gas into the dip pipe ρ Fe [kg / m 3 ]: Molten steel density ρ g [kg / m 3 ]: Circulating gas density g [m / sec 2 ]: Gravity acceleration h [m]: Molten steel head P 0 [Pa]: Vacuum tank pressure N [lines]: Number of gas tubes supplying gas into the dip tube M [t]: Molten steel weight in the ladle V 0 [Nm 3 / t / min]: Molten steel reflux gas flow rate during degassing

(2)前記真空脱ガス処理をRH式精錬装置で行うことを特徴とする前記(1)に記載の溶鋼の精錬方法。   (2) The method for refining molten steel according to (1), wherein the vacuum degassing treatment is performed with an RH refining apparatus.

(3)前記RH式精錬装置で復圧を行なう際、復圧用ガスを、溶鋼環流ガスを吹き込む部位、及び、真空槽内に直接供給する部位の一方又は両方から供給することを特徴とする前記(2)に記載の溶鋼の精錬方法。   (3) When returning pressure by the RH type refining apparatus, the returning pressure gas is supplied from one or both of a part for blowing molten steel reflux gas and a part for supplying directly into the vacuum chamber. The method for refining molten steel according to (2).

(4)前記復圧用ガスが不活性ガスであることを特徴とする前記(3)に記載の溶鋼の精錬方法。   (4) The molten steel refining method according to (3), wherein the return pressure gas is an inert gas.

(5)前記溶鋼が、質量%で、C:1.20%以下、Si:3.00%以下、Mn:1.60%以下、P:0.05%以下、S:0.05%以下を含有し、残部がFe及び不可避的不純物からなることを特徴とする前記(1)〜(4)のいずれかに記載の溶鋼の精錬方法。   (5) The molten steel is in mass%, C: 1.20% or less, Si: 3.00% or less, Mn: 1.60% or less, P: 0.05% or less, S: 0.05% or less The molten steel refining method according to any one of (1) to (4) above, wherein the balance is made of Fe and inevitable impurities.

(6)前記溶鋼が、さらに、質量%で、Al:0.20%以下、Cr:3.50%以下、Mo:0.85%以下、Ni:4.50%以下、Nb:0.20%以下、V:0.45%以下、W:0.30%以下、B:0.006%以下、N:0.060%以下、Ti:0.025%以下、Cu:0.50%以下、Pb:0.45%以下、Bi:0.20%以下、Te:0.010%以下、Sb:0.20%以下、Mg:0.010%以下、Ca:0.010%以下、REM:0.010%以下、O:0.003%以下の1種又は2種以上を含有することを特徴とする前記(5)に記載の溶鋼の精錬方法。   (6) The molten steel is further mass%, Al: 0.20% or less, Cr: 3.50% or less, Mo: 0.85% or less, Ni: 4.50% or less, Nb: 0.20 %: V: 0.45% or less, W: 0.30% or less, B: 0.006% or less, N: 0.060% or less, Ti: 0.025% or less, Cu: 0.50% or less Pb: 0.45% or less, Bi: 0.20% or less, Te: 0.010% or less, Sb: 0.20% or less, Mg: 0.010% or less, Ca: 0.010% or less, REM The method for refining molten steel as described in (5) above, containing 0.010% or less and O: 0.003% or less.

本発明によれば、真空脱ガス処理の復圧時、溶鋼環流の流速を最適化して、CaO含有介在物の溶鋼への混入を抑制できるので、鋼中の介在物の量及び大きさを低減することができ、機械特性に優れた鋼を提供することができる。   According to the present invention, when the vacuum degassing process is restored, the flow rate of the molten steel can be optimized to suppress the inclusion of CaO-containing inclusions in the molten steel, thereby reducing the amount and size of inclusions in the steel. It is possible to provide steel having excellent mechanical properties.

溶鋼環流ガス流量を低減しない従来流量の場合のCaO含有介在物の最大粒径及び平均粒径(比較例)と、溶鋼環流ガス流量を低減した場合のCaO含有介在物の最大粒径及び平均粒径(発明例)の、それぞれの比の一例を示す図である。Maximum particle size and average particle size of CaO-containing inclusions in the case of conventional flow rates that do not reduce molten steel reflux gas flow rate, and maximum particle size and average particle size of CaO-containing inclusions in the case of reducing molten steel reflux gas flow rate It is a figure which shows an example of each ratio of a diameter (invention example). 復圧時、溶鋼環流ガス流量を低減しない従来流量の場合のCaO含有介在物の極値統計最大予測粒径(比較例)と、溶鋼環流ガス流量を低減した場合のCaO含有介在物の極値統計最大予測粒径(発明例)の対比の一例を示す図である。Extreme pressure statistical maximum predicted particle size (comparative example) of CaO-containing inclusions in the case of the conventional flow rate that does not reduce the molten steel reflux gas flow rate at the time of return pressure, and the extreme value of the CaO-containing inclusions in the case of reducing the molten steel reflux gas flow rate It is a figure which shows an example of contrast of a statistical maximum prediction particle diameter (invention example).

本発明の溶鋼の精錬方法(以下「本発明精錬方法」ということがある。)は、
C、Si、Mn、P、及び、Sを含有する溶鋼に真空槽と浸漬管を備える脱ガス装置で真空脱ガス処理を施して、溶鋼を精錬する精錬方法において、
真空脱ガス処理の終了後、真空槽内の減圧状態を大気圧へ復圧する際、復圧開始前に、浸漬管から溶鋼中に供給する溶鋼1t当たりの環流ガス流量V[Nm3/t/分]を、下記式(1)を満たすように制御して復圧する
ことを特徴とする。
The method for refining molten steel of the present invention (hereinafter sometimes referred to as “the refining method of the present invention”)
In a refining method for refining molten steel by subjecting molten steel containing C, Si, Mn, P, and S to vacuum degassing treatment with a degassing apparatus including a vacuum tank and a dip tube,
After the vacuum degassing process is completed, when the decompressed state in the vacuum chamber is restored to atmospheric pressure, the circulating gas flow rate V [Nm 3 / t / t of molten steel supplied into the molten steel from the dip tube before the decompression starts. Min] is controlled so as to satisfy the following formula (1), and the pressure is restored.

Figure 2018127670
Figure 2018127670

A[m2]:浸漬管内にガスを供給する管の断面積
ρFe[kg/m3]:溶鋼密度
ρg[kg/m3]:環流ガス密度
g[m/秒2]:重力加速度
h[m]:溶鋼ヘッド
0[Pa]:真空槽内圧力
N[本]:浸漬管内にガスを供給するガス管の本数
M[t]:取鍋内の溶鋼重量
0[Nm3/t/分]:脱ガス処理中の溶鋼環流ガス流量
A [m 2 ]: Cross-sectional area of the pipe supplying gas into the dip pipe ρ Fe [kg / m 3 ]: Molten steel density ρ g [kg / m 3 ]: Circulating gas density g [m / sec 2 ]: Gravity acceleration h [m]: Molten steel head P 0 [Pa]: Vacuum tank pressure N [lines]: Number of gas tubes supplying gas into the dip tube M [t]: Molten steel weight in the ladle V 0 [Nm 3 / t / min]: Molten steel reflux gas flow rate during degassing

前述したように、鋼中の介在物のうち、特に、粗大なCaO含有介在物の個数及び粒径の増大は、機械特性、特に、延性、靱性、衝撃特性、疲労特性等を阻害する要因である。本発明者らは、粗大なCaO含有介在物の個数及び粒径の増大を抑制する、又は、該個数及び粒径を低減する手法について鋭意検討した。   As described above, among the inclusions in steel, in particular, the increase in the number of coarse CaO-containing inclusions and the increase in particle size are factors that hinder mechanical properties, particularly ductility, toughness, impact properties, fatigue properties, and the like. is there. The present inventors diligently studied a technique for suppressing an increase in the number and particle size of coarse CaO-containing inclusions or reducing the number and particle size.

その結果、溶鋼の真空脱ガス処理における復圧時、復圧開始前に、浸漬管から溶鋼中に供給する溶鋼1t当たりの環流ガス流量V[Nm3/t/分]を、上記式(1)を満たすように制御して復圧すれば、有害なCaO含有介在物の生成を抑制して、鋼中の介在物の少量化及び小径化を実現でき、機械特性の向上を図ることができることを見いだした。 As a result, the recirculation gas flow rate V [Nm 3 / t / min] per 1 ton of molten steel supplied from the dip tube into the molten steel at the time of recompression in the vacuum degassing treatment of the molten steel is expressed by the above formula (1 If the pressure is controlled so as to satisfy (), the generation of harmful CaO-containing inclusions can be suppressed, the inclusions in steel can be reduced in size and diameter, and the mechanical properties can be improved. I found.

以下、本発明精錬方法について説明する。   Hereinafter, the refining method of the present invention will be described.

真空脱ガス処理に供する、C、Si、Mn、P、及び、Sを含有する溶鋼は、通常の精錬工程(一次精錬)で精錬した、通常の成分組成の溶鋼でよい。なお、溶鋼の好ましい成分組成については後述する。   The molten steel containing C, Si, Mn, P, and S to be subjected to vacuum degassing treatment may be a molten steel having a normal component composition refined by a normal refining process (primary refining). In addition, the preferable component composition of molten steel is mentioned later.

一次精錬に続いて行う真空脱ガス処理(二次精錬)は、復圧時、復圧を上記式(1)に従って行うことができる精錬装置を用いて行えばよい。溶鋼環流ガス量を上記式(1)に従って容易に制御できる点で、RH式精錬装置が好ましい。   The vacuum degassing treatment (secondary refining) performed after the primary refining may be performed using a refining apparatus that can perform repressure according to the above formula (1) at the time of recuperation. The RH refining apparatus is preferable in that the amount of molten steel reflux gas can be easily controlled according to the above formula (1).

RH式精錬装置を用いる場合、復圧用ガスを、溶鋼環流ガスを吹き込む部位、及び、真空槽内に直接供給する部位の一方又は両方から供給して、環流ガス流量V[Nm3/t/分]を、上記式(1)を満たすように制御することができる。復圧用ガスは不活性ガスが好ましい。復圧を上記式(1)に従って行った後、溶鋼を鋳造する。鋳造は、通常の鋳造でよいが、連続鋳造が好ましい。 When the RH refining apparatus is used, the return pressure gas is supplied from one or both of the part where the molten steel reflux gas is blown and the part where the molten steel is supplied directly into the vacuum chamber, and the reflux gas flow rate V [Nm 3 / t / min. Can be controlled so as to satisfy the above formula (1). The return pressure gas is preferably an inert gas. After returning pressure according to the above formula (1), the molten steel is cast. Casting may be ordinary casting, but continuous casting is preferred.

次に、復圧時の溶鋼環流ガス流量Vを、上記式(1)式を満たすように制御して復圧を行なう理由について説明する。   Next, the reason for performing the return pressure by controlling the molten steel reflux gas flow rate V at the time of return pressure so as to satisfy the above formula (1) will be described.

上記式(1)の左辺:(2A2(ρFegh+P0)/ρg1/2・(N/M)
上記式(1)の左辺は、RH処理を継続して行なうために設定した条件である。即ち、「溶鋼静圧(ρFe・g・h)+真空槽内圧力(P0)」が、浸漬管に吹き込むガスの動圧「(1/2)・ρg・V2」より大きいと、ガスを吹き込む管の中に溶鋼が侵入して、管が閉塞し、次のRH処理を適正な条件で行うことができなく恐れがあるので、RH処理を適正な条件で継続するために、上記式(1)の左辺を設定した。
Left side of the above formula (1): (2A 2Fe gh + P 0 ) / ρ g ) 1/2 · (N / M)
The left side of the above formula (1) is a condition set to continue the RH process. That is, when “the molten steel static pressure (ρ Fe · g · h) + the pressure in the vacuum chamber (P 0 )” is larger than the dynamic pressure “(1/2) · ρ g · V 2 ” of the gas blown into the dip tube. In order to continue the RH treatment under the proper conditions, the molten steel penetrates into the pipe into which the gas is blown, the pipe is blocked, and the next RH treatment may not be performed under the proper conditions. The left side of the above formula (1) was set.

上記式(1)の右辺:(2/3)・V0
溶鋼のRH処理において、溶鋼が、スラグ/溶鋼界面でスラグを巻き込む限界溶鋼流速は、例えば、浅井の式(浅井:第100・101回西山記念技術講座資料(1984)、p.67、p90)等による計算によれば、0.7m/秒程度である。
Right side of the above formula (1): (2/3) · V 0
In the RH treatment of molten steel, the limit molten steel flow velocity at which molten steel entrains slag at the slag / molten steel interface is, for example, Asai's formula (Asai: 100th and 101st Nishiyama Memorial Technology Course Material (1984), p.67, p90). According to calculation by the above, it is about 0.7 m / second.

本発明者らは、溶鋼流速が限界溶鋼流速を下回れば、スラグ/溶鋼界面でのスラグ巻き込みは発生しない(溶鋼中に粗大な介在物を増加させない)と発想し、この発想を前提にし、溶鋼環流ガス流量V[Nm3/t/分]の上限を設定した。 The present inventors have thought that if the molten steel flow velocity is lower than the critical molten steel flow velocity, slag entrainment does not occur at the slag / molten steel interface (coarse inclusions are not increased in the molten steel). The upper limit of the reflux gas flow rate V [Nm 3 / t / min] was set.

溶鋼環流量は溶鋼流速に比例し、溶鋼環流ガス流量は溶鋼環流量の3乗に比例するので、例えば、溶鋼流速0.8m/秒を限界溶鋼流速0.7m/秒未満にするには、溶鋼環流量を(0.7/0.8)倍にし、溶鋼環流ガス流量を{(0.7/0.8)3=0.669≒2/3}倍にする必要がある。 The molten steel ring flow rate is proportional to the molten steel flow rate, and the molten steel circulating gas flow rate is proportional to the cube of the molten steel ring flow rate. For example, to make the molten steel flow rate 0.8 m / second less than the critical molten steel flow velocity 0.7 m / second, It is necessary to increase the molten steel ring flow rate by (0.7 / 0.8) times and the molten steel reflux gas flow rate by {(0.7 / 0.8) 3 = 0.669≈2 / 3} times.

本発明者らは、上記計算結果に則り、定常処理時の溶鋼環流ガス流量V0[Nm3/t/分]の2/3倍未満を、溶鋼環流ガス流量V[Nm3/t/分]の上限とした。 The present inventors have found that the calculation results pursuant to the 2/3 less than the steady process time of the molten steel circulating gas flow rate V 0 [Nm 3 / t / min], molten steel recirculated gas flow rate V [Nm 3 / t / min ].

通常、溶鋼環流ガス流量が異なれば溶鋼流速も異なるところ、溶鋼が、スラグ/溶鋼界面でスラグを巻き込まない限界条件を、略一定となる限界溶鋼流速でなく、上記のように、精錬条件に応じ適宜調整し得る溶鋼環流ガス流量V0[Nm3/t/分]を用いて規定すれば、スラグ/溶鋼界面でスラグを巻き込まない真空脱ガス処理を、幅広い溶鋼環流ガス流量の範囲で行なうことができる。 Normally, the flow rate of the molten steel differs depending on the flow rate of the molten steel gas, but the molten steel does not involve the slag at the slag / molten steel interface. If the molten steel reflux gas flow rate V 0 [Nm 3 / t / min], which can be adjusted as appropriate, is specified, vacuum degassing treatment that does not involve slag at the slag / molten steel interface should be performed within a wide range of molten steel reflux gas flow rates. Can do.

そして、本発明者らは、溶鋼環流ガス流量が、上記式(1)の右辺の値(上限)以上であると、真空槽及び取鍋における溶鋼中へのスラグの巻き込みが減少せず、鋼中に、粗大なCaO含有介在物が残留することを確認し、また、環流ガス流量が上記式(1)の左辺の値(下限)未満であると、溶鋼が、浸漬管にガスを供給する管に侵入し、適正な操業を継続することが困難になることを確認した。   And when the molten steel reflux gas flow rate is not less than the value (upper limit) of the right side of the above formula (1), the entrainment of slag into the molten steel in the vacuum tank and ladle does not decrease, and the steel It is confirmed that coarse CaO-containing inclusions remain, and when the reflux gas flow rate is less than the value (lower limit) on the left side of the above formula (1), the molten steel supplies gas to the dip tube. It was confirmed that it was difficult to penetrate the pipe and continue proper operation.

また、本発明者らは、C、Si、Mn、P、及び、Sを含有する溶鋼をRH処理し、復圧時、復圧開始前に、溶鋼環流ガス流量V[Nm3/t/分]を、上記式(1)を満たすように制御すれば、鋼中のCaO含有介在物の粒径が減少し、また、極値統計最大粒径dmaxも減少することを確認した。 In addition, the inventors of the present invention treated the molten steel containing C, Si, Mn, P, and S with RH, and at the time of return pressure, before starting the return pressure, the molten steel reflux gas flow rate V [Nm 3 / t / min. ] Is controlled so as to satisfy the above formula (1), it was confirmed that the particle size of CaO-containing inclusions in the steel decreased and the extreme statistical maximum particle size dmax also decreased.

図1に、溶鋼環流ガス流量を低減しない従来流量の場合のCaO含有介在物の最大粒径及び平均粒径(比較例)と、溶鋼環流ガス流量を低減した場合のCaO含有介在物の最大粒径及び平均粒径(発明例)の、それぞれの比の一例を示す。   Fig. 1 shows the maximum particle size and average particle size of a CaO-containing inclusion in the case of a conventional flow rate that does not reduce the molten steel reflux gas flow rate, and the maximum particle size of the CaO-containing inclusion in the case of reducing the molten steel reflux gas flow rate An example of each ratio of a diameter and an average particle diameter (invention example) is shown.

図2に、復圧時、溶鋼環流ガス流量を低減しない従来流量の場合のCaO含有介在物の極値統計最大予測粒径(比較例)と、溶鋼環流ガス流量を低減した場合のCaO含有介在物の極値統計最大予測粒径(発明例)の対比の一例を示す。   Fig. 2 shows the extreme statistical maximum predicted particle size (comparative example) of inclusions in CaO-containing inclusions in the case of a conventional flow rate that does not reduce the molten steel reflux gas flow rate at the time of return pressure, and CaO-containing inclusions in the case of reducing the molten steel reflux gas flow rate An example of the comparison of the extreme value statistical maximum prediction particle diameter (invention example) of a thing is shown.

図1に示すように、復圧時、上記式(1)に従って、溶鋼環流ガス流量を低減すると、鋼中のCaO含有介在物の最大粒径及び平均粒径は大きく減少する。また、図2に示すように、極値統計最大予測粒径も大きく減少する。   As shown in FIG. 1, when the molten steel reflux gas flow rate is reduced according to the above formula (1) at the time of return pressure, the maximum particle size and the average particle size of the CaO-containing inclusions in the steel are greatly reduced. Further, as shown in FIG. 2, the extreme value statistical maximum predicted particle size is also greatly reduced.

即ち、真空脱ガス処理の復圧時、溶鋼環流ガス流量(即ち、溶鋼環流量)を低減し、溶鋼表面流速を低減すれば、溶鋼中へのスラグ巻込みを大きく抑制することができ、スラグに起因して生成する粗大なCaO含有介在物の量と大きさを低減することができる。このことが、本発明者らが見いだした知見であり、本発明精錬方法の基礎をなす知見である。   That is, when the vacuum degassing pressure is restored, the slag entrainment in the molten steel can be greatly suppressed by reducing the molten steel circulating gas flow rate (ie, molten steel flow rate) and reducing the molten steel surface flow velocity. It is possible to reduce the amount and size of coarse CaO-containing inclusions generated due to the above. This is the knowledge found by the present inventors and is the knowledge that forms the basis of the refining method of the present invention.

上記式(1)を満たす環流ガス流量で真空脱ガス処理を施す溶鋼は、通常の成分組成の溶鋼、即ち、鋼の基本元素のC、Si、Mn、P、及び、Sを含有する溶鋼であれば、環流ガス流量を上記式(1)に従って制御することによる介在物低減効果が発現するので、特定の成分組成の溶鋼に限定されないが、上記介在物低減効果が顕著に発現する溶鋼の成分組成について説明する。以下、%は質量%を意味する。   The molten steel subjected to the vacuum degassing treatment at the reflux gas flow rate satisfying the above formula (1) is a molten steel having a normal component composition, that is, a molten steel containing C, Si, Mn, P, and S as basic elements of the steel. If present, the inclusion reduction effect by controlling the reflux gas flow rate according to the above formula (1) is manifested, and therefore, the present invention is not limited to molten steel having a specific component composition. The composition will be described. Hereinafter,% means mass%.

C:1.20%以下
Cは、焼入れ後の鋼の強度や硬さを確保するのに有効な元素である。1.20%を超えると、焼入れ時に割れが発生し、また、硬くなりすぎて、切削工具の寿命が低下したりするので、Cは1.20%以下が好ましい。より好ましくは1.00%以下である。
C: 1.20% or less C is an element effective for securing the strength and hardness of steel after quenching. If it exceeds 1.20%, cracking occurs at the time of quenching, and it becomes too hard and the life of the cutting tool is reduced, so C is preferably 1.20% or less. More preferably, it is 1.00% or less.

強度又は硬さをそれほど必要としない鋼種では、Cを必ずしも必要としないので、下限は特に限定しないが、Cは、鋼の基本元素であり、0%にすることは困難であるので、下限は0%を含まない。所要の強度や硬さを確保する点で、Cは0.001%以上が好ましい。   In steel types that do not require much strength or hardness, C is not necessarily required, so the lower limit is not particularly limited, but C is a basic element of steel and is difficult to reduce to 0%. Does not include 0%. C is preferably 0.001% or more from the viewpoint of securing required strength and hardness.

Si:3.00%以下
Siは、焼入れ性を高めて、強度や硬さの確保に有効な元素である。3.00%を超えると、硬くなりすぎて、切削工具の寿命が低下するので、Siは3.00%以下が好ましい。より好ましくは2.50%以下である。
Si: 3.00% or less Si is an element that enhances hardenability and is effective in securing strength and hardness. If it exceeds 3.00%, it becomes too hard and the life of the cutting tool is reduced, so Si is preferably 3.00% or less. More preferably, it is 2.50% or less.

強度又は硬さをそれほど必要としない鋼種では、Siを必要としないので、下限は特に定めないが、Siは、鋼の基本元素であり、0%にすることは困難であるので、下限は0%を含まない。所要の強度や硬さを確保する点で、Siは0.001%以上が好ましい。   In steel types that do not require much strength or hardness, Si is not required, so the lower limit is not particularly defined. However, since Si is a basic element of steel and it is difficult to make it 0%, the lower limit is 0. % Not included. In terms of securing required strength and hardness, Si is preferably 0.001% or more.

Mn:1.60%以下
Mnは、焼入れ性を高めて、強度や硬さの確保に有効な元素である。1.60%を超えると、焼入れ時に割れが発生し、また、硬くなりすぎて、切削工具の寿命が低下するので、Mnは1.60%以下が好ましい。より好ましくは1.20%以下である。
Mn: 1.60% or less Mn is an element that enhances hardenability and is effective in securing strength and hardness. If it exceeds 1.60%, cracks occur during quenching, and it becomes too hard and the life of the cutting tool is reduced, so Mn is preferably 1.60% or less. More preferably, it is 1.20% or less.

強度又は硬さをそれほど必要としない鋼種は、Mnを必要としないので、下限は特に定めないが、Mnは、鋼の基本元素であるので、下限は0%を含まない。所要の強度や硬さを確保する点で、Mnは0.01%以上が好ましい。   A steel type that does not require so much strength or hardness does not require Mn, so the lower limit is not particularly defined. However, since Mn is a basic element of steel, the lower limit does not include 0%. Mn is preferably 0.01% or more from the viewpoint of securing required strength and hardness.

P:0.05%以下
Pは、不純物元素であり、靱性を阻害する元素である。Pが0.05%を超えると、靭性が著しく低下するので、Pは0.05%以下が好ましい。より好ましくは0.03%以下である。下限は0%を含むが、Pを0.0001%以下に低減すると、精錬コストが大幅に上昇するので、実用鋼上、0.0001%が実質的な下限である。
P: 0.05% or less P is an impurity element and an element that inhibits toughness. When P exceeds 0.05%, the toughness is remarkably lowered. Therefore, P is preferably 0.05% or less. More preferably, it is 0.03% or less. The lower limit includes 0%, but if P is reduced to 0.0001% or less, the refining cost increases significantly, so 0.0001% is a practical lower limit on practical steel.

S:0.05%以下
Sは、Pと同様に、不純物元素であり、靱性を阻害する元素である。Sが0.05%を超えると、靭性が著しく低下するので、Sは0.05%以下が好ましい。より好ましくは0.03%以下である。下限は0%を含むが、Sを0.0001%以下に低減すると、精錬コストが大幅に上昇するので、実用鋼上、0.0001%が実質的な下限である。
S: 0.05% or less S, like P, is an impurity element and an element that inhibits toughness. When S exceeds 0.05%, the toughness is remarkably lowered. Therefore, S is preferably 0.05% or less. More preferably, it is 0.03% or less. The lower limit includes 0%, but if S is reduced to 0.0001% or less, the refining cost increases significantly, so 0.0001% is a practical lower limit on practical steel.

好ましい成分組成の溶鋼は、鋼の機械特性及び/又は化学特性を阻害しない範囲で、上記基本元素以外に、Al:0.20%以下、Cr:3.50%以下、Mo:0.85%以下、Ni:4.50%以下、Nb:0.20%以下、V:0.45%以下、W:0.30%以下、B:0.006%以下、N:0.060%以下、Ti:0.25%以下、Cu:0.50%以下、Pb:0.45%以下、Bi:0.20%以下、Te:0.01%以下、Sb:0.20%以下、Mg:0.010%以下、Ca:0.010%以下、REM:0.010%以下、O:0.003%以下の1種又は2種以上を含有してもよい。   In addition to the basic elements, Al: 0.20% or less, Cr: 3.50% or less, Mo: 0.85%, within a range that does not impair the mechanical properties and / or chemical properties of steel. Ni: 4.50% or less, Nb: 0.20% or less, V: 0.45% or less, W: 0.30% or less, B: 0.006% or less, N: 0.060% or less, Ti: 0.25% or less, Cu: 0.50% or less, Pb: 0.45% or less, Bi: 0.20% or less, Te: 0.01% or less, Sb: 0.20% or less, Mg: One or more of 0.010% or less, Ca: 0.010% or less, REM: 0.010% or less, and O: 0.003% or less may be contained.

Al:0.20%以下
Alは、脱酸元素であり、また、結晶粒を微細化する元素である。0.20%を超えると、粗大な酸化物系介在物が生成し、靭性及び延性が低下するので、Alは0.20%以下が好ましい。結晶粒の微細化効果を確保する点で、0.005%以上が好ましく、0.010%がより好ましい。
Al: 0.20% or less Al is a deoxidizing element and an element that refines crystal grains. If it exceeds 0.20%, coarse oxide inclusions are generated, and the toughness and ductility are lowered. Therefore, Al is preferably 0.20% or less. In terms of ensuring the effect of crystal grain refinement, 0.005% or more is preferable, and 0.010% is more preferable.

Cr:3.50%以下
Crは、焼入れ性を高めて、強度や硬さの確保に有効な元素である。3.50%を超えると、靱性及び延性が低下するので、Crは3.50%以下が好ましい。より好ましくは2.50%以下である。Crの添加効果を確保する点で、0.01%以上が好ましく、0.05%以上がより好ましい。
Cr: 3.50% or less Cr is an element that enhances hardenability and is effective in securing strength and hardness. When it exceeds 3.50%, toughness and ductility are lowered, so Cr is preferably 3.50% or less. More preferably, it is 2.50% or less. In terms of securing the effect of adding Cr, 0.01% or more is preferable, and 0.05% or more is more preferable.

Mo:0.85%以下
Moは、焼入れ性を高めて強度や硬さの確保に有効な元素である。また、Moは、炭化物を形成して、焼戻し軟化抵抗の向上に寄与する元素である。0.85%を超えると、過冷組織が生じ、靱性及び延性が低下するので、Moは0.85%以下が好ましい。より好ましくは0.65%以下である。Moの添加効果を確保する点で、0.005%以上が好ましく、0.010%以上がより好ましい。
Mo: 0.85% or less Mo is an element that enhances hardenability and is effective in securing strength and hardness. Mo is an element that forms carbides and contributes to the improvement of temper softening resistance. If it exceeds 0.85%, a supercooled structure is generated, and the toughness and ductility are lowered. Therefore, Mo is preferably 0.85% or less. More preferably, it is 0.65% or less. In terms of securing the effect of adding Mo, 0.005% or more is preferable, and 0.010% or more is more preferable.

Ni:4.50%以下
Niは、焼入れ性を高めて、強度や硬さの確保に有効な元素である。4.50%を超えると、靱性及び延性が低下するので、Niは4.50%以下が好ましい。より好ましくは3.50%以下である。Niの添加効果を確保する点で、0.005%以上が好ましく、0.010%以上がより好ましい。
Ni: 4.50% or less Ni is an element that enhances hardenability and is effective in securing strength and hardness. If it exceeds 4.50%, the toughness and ductility deteriorate, so the Ni content is preferably 4.50% or less. More preferably, it is 3.50% or less. In terms of ensuring the effect of adding Ni, 0.005% or more is preferable, and 0.010% or more is more preferable.

Nb:0.20%以下
Nbは、炭化物、窒化物、及び/又は、炭窒化物を形成し、結晶粒の粗大化抑制や焼戻し軟化抵抗の向上に寄与する元素である。0.20%を超えると、靱性及び延性が低下するので、Nbは0.20%以下が好ましい。より好ましくは0.10%以下である。Nbの添加効果を確保する点で、0.005%以上が好ましく、0.010%以上がより好ましい。
Nb: 0.20% or less Nb is an element that forms carbide, nitride, and / or carbonitride, and contributes to suppression of coarsening of crystal grains and improvement of temper softening resistance. If it exceeds 0.20%, toughness and ductility are lowered, so Nb is preferably 0.20% or less. More preferably, it is 0.10% or less. In terms of securing the effect of adding Nb, 0.005% or more is preferable, and 0.010% or more is more preferable.

V:0.45%以下
Vは、炭化物、窒化物、及び/又は、炭窒化物を形成し、結晶粒の粗大化抑制や焼戻し軟化抵抗の向上に寄与する元素である。0.45%を超えると、靱性及び延性が低下するので、Vは0.45%以下が好ましい。より好ましくは0.35%以下である。Vの添加効果を確保する点で、0.005%以上が好ましく、0.010%以上がより好ましい。
V: 0.45% or less V is an element that forms carbides, nitrides, and / or carbonitrides and contributes to suppressing coarsening of crystal grains and improving resistance to temper softening. If it exceeds 0.45%, the toughness and ductility deteriorate, so V is preferably 0.45% or less. More preferably, it is 0.35% or less. In terms of securing the effect of adding V, 0.005% or more is preferable, and 0.010% or more is more preferable.

W:0.30%以下
Wは、焼入れ性を高めて、強度や硬さの確保に有効な元素である。また、Wは、炭化物を形成して、焼戻し軟化抵抗の向上に寄与する元素である。0.30%を超えると、過冷組織が生じ、靱性及び延性が低下するので、Wは0.30%以下が好ましい。より好ましくは0.25%以下である。Wの添加効果を確保する点で、0.005%以上が好ましく、0.010%以上がより好ましい。
W: 0.30% or less W is an element that enhances hardenability and is effective in securing strength and hardness. W is an element that forms carbides and contributes to improvement in temper softening resistance. If it exceeds 0.30%, a supercooled structure is formed, and the toughness and ductility are lowered. Therefore, W is preferably 0.30% or less. More preferably, it is 0.25% or less. In terms of securing the effect of adding W, 0.005% or more is preferable, and 0.010% or more is more preferable.

B:0.006%以下
Bは、焼入れ性を高め、強度の向上に寄与する元素である。また、Bは、オーステナイト粒界に偏析して、Pの粒界偏析を抑制し、疲労強度の向上に寄与する元素である。0.006%を超えると、靱性が低下するので、Bは0.006%以下が好ましい。より好ましくは0.004%以下である。Bの添加効果を確保する点で、0.0005%以上が好ましく、0.001%以上がより好ましい。
B: 0.006% or less B is an element that improves hardenability and contributes to improvement in strength. B is an element that segregates at the austenite grain boundaries, suppresses P grain boundary segregation, and contributes to the improvement of fatigue strength. If it exceeds 0.006%, the toughness decreases, so B is preferably 0.006% or less. More preferably, it is 0.004% or less. In order to ensure the effect of addition of B, 0.0005% or more is preferable, and 0.001% or more is more preferable.

N:0.060%以下
Nは、微細な窒化物を形成して結晶粒を微細化し、強度及び靭性の向上に寄与する元素である。0.060%を超えると、窒化物が過剰に生成して、靱性が劣化するので、Nは0.060%以下が好ましい。より好ましくは0.040%以下である。Nの添加効果を確保する点で、0.001%以上が好ましく、0.005%以上がより好ましい。
N: 0.060% or less N is an element that contributes to improvement of strength and toughness by forming fine nitrides to refine crystal grains. If it exceeds 0.060%, nitrides are excessively generated and the toughness deteriorates, so N is preferably 0.060% or less. More preferably, it is 0.040% or less. In terms of securing the effect of adding N, 0.001% or more is preferable, and 0.005% or more is more preferable.

Ti:0.25%以下
Tiは、微細なTi窒化物を形成して結晶粒を微細化し、強度及び靭性の向上に寄与する元素である。0.25%を超えると、Ti窒化物が過剰に生成し、靱性が低下するので、Tiは0.25%以下が好ましい。より好ましくは0.15%以下である。Tiの添加効果を確保する点で、0.005%以上が好ましく、0.010%以上がより好ましい。
Ti: 0.25% or less Ti is an element that contributes to the improvement of strength and toughness by forming fine Ti nitride to refine crystal grains. If it exceeds 0.25%, Ti nitride is excessively generated and the toughness decreases, so Ti is preferably 0.25% or less. More preferably, it is 0.15% or less. In terms of securing the effect of adding Ti, 0.005% or more is preferable, and 0.010% or more is more preferable.

Cu:0.50%以下
Cuは、耐食性の向上に寄与する元素である。0.50%を超えると、熱間延性が低下し、割れや疵が発生するので、Cuは0.50%以下が好ましい。より好ましくは0.30%以下である。Cuの添加効果を確保する点で、0.01%以上が好ましく、0.05%以上がより好ましい。
Cu: 0.50% or less Cu is an element contributing to improvement of corrosion resistance. If it exceeds 0.50%, the hot ductility is reduced and cracks and flaws are generated, so Cu is preferably 0.50% or less. More preferably, it is 0.30% or less. In terms of ensuring the effect of adding Cu, 0.01% or more is preferable, and 0.05% or more is more preferable.

Pb:0.45%以下
Pbは、快削性の向上に寄与する元素である。0.45%を超えると、靱性が低下するので、Pbは0.45%以下が好ましい。より好ましくは0.30%以下である。Pbの添加効果を確保する点で、0.005%以上が好ましく、0.010%以上がより好ましい。
Pb: 0.45% or less Pb is an element that contributes to improvement of free-cutting properties. If it exceeds 0.45%, the toughness decreases, so Pb is preferably 0.45% or less. More preferably, it is 0.30% or less. In terms of securing the effect of adding Pb, 0.005% or more is preferable, and 0.010% or more is more preferable.

Bi:0.20%以下
Biは、快削性の向上に寄与する元素である。0.20%を超えると、靱性が低下するので、Biは0.20%以下が好ましい。より好ましくは0.16%以下である。Biの添加効果を確保する点で、0.005%以上が好ましく、0.010%以上がより好ましい。
Bi: 0.20% or less Bi is an element that contributes to improvement of free-cutting properties. If it exceeds 0.20%, the toughness decreases, so Bi is preferably 0.20% or less. More preferably, it is 0.16% or less. In order to ensure the effect of adding Bi, 0.005% or more is preferable, and 0.010% or more is more preferable.

Te:0.010%以下
Teは、快削性の向上に寄与する元素である。0.010%を超えると、靱性が低下するので、Teは0.010%以下が好ましい。より好ましくは0.006%以下である。Teの添加効果を確保する点で、0.005%以上が好ましく、0.010%以上がより好ましい。
Te: 0.010% or less Te is an element contributing to the improvement of free-cutting properties. If it exceeds 0.010%, the toughness decreases, so Te is preferably 0.010% or less. More preferably, it is 0.006% or less. In order to ensure the effect of adding Te, 0.005% or more is preferable, and 0.010% or more is more preferable.

Sb:0.20%以下
Sbは、耐硫酸性及び耐塩酸性を主体とする耐食性の向上、及び、快削性の向上に寄与する元素である。0.20%を超えると、靱性が低下するので、Sbは0.20%以下が好ましい。より好ましくは0.15%以下である。Sbの添加効果を確保する点で、0.01%以上が好ましく、0.03%以上がより好ましい。
Sb: 0.20% or less Sb is an element that contributes to improvement of corrosion resistance, mainly sulfuric acid resistance and hydrochloric acid resistance, and improvement of free-cutting properties. If it exceeds 0.20%, the toughness decreases, so Sb is preferably 0.20% or less. More preferably, it is 0.15% or less. In terms of securing the effect of adding Sb, 0.01% or more is preferable, and 0.03% or more is more preferable.

Mg:0.010%以下
Mgは、快削性の向上に寄与する元素である。0.010%を超えると、靱性が低下するので、Mgは0.010%以下が好ましい。より好ましくは0.006%以下である。Mgの添加効果を確保する点で、0.0005%以上が好ましく、0.0010%以上がより好ましい。
Mg: 0.010% or less Mg is an element contributing to the improvement of free-cutting properties. If it exceeds 0.010%, the toughness decreases, so Mg is preferably 0.010% or less. More preferably, it is 0.006% or less. In terms of securing the effect of adding Mg, 0.0005% or more is preferable, and 0.0010% or more is more preferable.

Ca:0.010%以下
Caは、脱酸元素であり、脱酸反応で、凝集合し易い低融点のCaO−Al23系介在物を形成する元素である。0.010%を超えると、Al23系介在物が、低融点のCaO−Al23系介在物に複合化して粗大化し、粗大化したCaO−Al23系介在物は、圧延温度で液相化せず、粗大なまま鋼中に残存するので、Caは0.010%以下が好ましい。より好ましくは0.006%以下である。
Ca: 0.010% or less Ca is a deoxidizing element, and is an element that forms CaO—Al 2 O 3 inclusions having a low melting point and easily aggregated by a deoxidation reaction. If it exceeds 0.010%, the Al 2 O 3 inclusions are complexed and coarsened with low melting point CaO—Al 2 O 3 inclusions, and the coarsened CaO—Al 2 O 3 inclusions are: Since it does not become liquid phase at the rolling temperature and remains in the steel as it is coarse, Ca is preferably 0.010% or less. More preferably, it is 0.006% or less.

Caは、少ないほど好ましいので、下限は限定しないが、不可避的に0.0001%程度は残存するので、実用鋼上、0.0001%が実質的な下限である。   The lower the Ca, the better, so the lower limit is not limited, but unavoidably about 0.0001% remains, so 0.0001% is the practical lower limit on practical steel.

REM:0.010%以下
REM(希土類元素、La、Ce、Pr、及び、Ndの1種又は2種以上)は、Al又はAl−Siで十分に脱酸した溶鋼において、溶鋼中のCaOや、介在物中のCaOを還元して、CaO−Al23系介在物を改質する作用をなす元素である。0.010%を超えると、介在物中に、REM濃度の高い低融点の化合物相が出現し、介在物の凝集合が助長されて、粗大な介在物が生成するので、REMは0.010%以下が好ましい。より好ましくは0.007%以下である。
REM: 0.010% or less REM (rare earth elements, La, Ce, Pr, and Nd) is a molten steel that is sufficiently deoxidized with Al or Al-Si. An element that acts to reduce CaO in inclusions and to modify CaO-Al 2 O 3 inclusions. If it exceeds 0.010%, a low melting point compound phase with a high REM concentration appears in the inclusions, which promotes the aggregation of inclusions and produces coarse inclusions. % Or less is preferable. More preferably, it is 0.007% or less.

Al又はAl−Siで十分に脱酸した溶鋼において、REMの添加効果を確保する点で、0.0005%以上が好ましく、0.0010%以下がより好ましい。   In molten steel sufficiently deoxidized with Al or Al-Si, 0.0005% or more is preferable and 0.0010% or less is more preferable in terms of securing the effect of adding REM.

O:0.003%以下
Oは、酸化物を形成する元素である。0.003%を超えると、粗大な酸化物が生成し、転動疲労寿命が低下するので、Oは0.003%以下が好ましい。より好ましくは0.002%以下である。下限は0%を含むが、Oを0.0001%以下に低減すると、精錬コストが大幅に上昇するので、実用鋼上、0.0001%が実質的な下限である。
O: 0.003% or less O is an element that forms an oxide. If it exceeds 0.003%, a coarse oxide is formed and the rolling fatigue life is lowered. Therefore, O is preferably 0.003% or less. More preferably, it is 0.002% or less. The lower limit includes 0%, but if O is reduced to 0.0001% or less, the refining cost increases significantly, so 0.0001% is a practical lower limit on practical steel.

溶鋼の成分組成において、残部はFe及び不可避的不純物である。不可避的不純物は、鋼原料から及び/又は製鋼過程で不可避的に混入する元素であり、溶鋼の特性、さらに、溶鋼を鋳造した鋼の特性を阻害しない範囲で許容される元素である。   In the component composition of the molten steel, the balance is Fe and inevitable impurities. Inevitable impurities are elements that are inevitably mixed in from the steel raw material and / or in the steel making process, and are elements that are allowed in a range that does not impair the characteristics of the molten steel and further the characteristics of the steel from which the molten steel is cast.

次に、本発明の実施例について説明する。ただし、本実施例での条件は、本発明の実施可能性及び効果を確認するために採用した一条件例である。そのため、本発明は、この一条件例に限定されるものではない。本発明は、本発明の要旨を逸脱せず、本発明の目的を達成する限りにおいて、種々の条件を採用し得るものである。   Next, examples of the present invention will be described. However, the conditions in this example are one example of conditions used to confirm the feasibility and effects of the present invention. Therefore, the present invention is not limited to this one condition example. The present invention can adopt various conditions as long as the object of the present invention is achieved without departing from the gist of the present invention.

(実施例)
表1に示す成分組成の溶鋼に、転炉による一次精錬、LF処理及びRH処理による二次精錬を施し、連続鋳造して鋼を製造した。
(Example)
The molten steel having the composition shown in Table 1 was subjected to primary refining by a converter, secondary refining by LF treatment and RH treatment, and continuous casting to produce steel.

具体的には、270t転炉で一次精錬を施した溶鋼を出鋼する際、溶鋼を、Si、Mn、Alの1種又は2種以上にて脱酸し、脱酸した溶鋼に、所定のスラグ組成を用いるLF処理で二次精錬を施し、次いで、RH処理で成分組成を調整し、清浄化処理を施した後、連続鋳造して鋳片とした。この鋳片を、加熱炉にて加熱保持した後、分塊圧延に供し鋼片とした。   Specifically, when the molten steel subjected to primary refining in a 270 t converter is discharged, the molten steel is deoxidized with one or more of Si, Mn, and Al, and the deoxidized molten steel is subjected to a predetermined process. Secondary refining was performed by LF treatment using a slag composition, then component composition was adjusted by RH treatment, and after cleaning treatment, continuous casting was performed to obtain a slab. The slab was heated and held in a heating furnace, and then subjected to ingot rolling to obtain a steel slab.

上記鋼片において、極値統計法により、予測面積30000mm2における非金属介在物の極値統計最大予測径[μm]を推定した。極値統計による介在物の最大予測径(√area(max)の推定は、例えば、「金属疲労 微小欠陥と介在物の影響」(村上敬宜著、養賢堂、1993年発行、p.223−239)に記載の方法により行うことができる。用いた方法は、二次元的検査により、一定面積内で観察される最大介在物径を推定するという二次元的手法である。 In the steel slab, the extreme statistical maximum predicted diameter [μm] of the nonmetallic inclusions in the predicted area of 30000 mm 2 was estimated by the extreme statistical method. The estimation of the maximum predicted diameter (√area (max) of inclusions by extreme value statistics can be found in, for example, “Effects of Metal Fatigue Micro Defects and Inclusions” (Murakami Takayoshi, Yokendo, 1993, p. 223). -239) The method used is a two-dimensional method of estimating the maximum inclusion diameter observed within a certain area by a two-dimensional inspection.

上記極値統計法を用いて、鋼片のL断面(ルーズ面の中心線と、この対向面の中心線、及び、鋳片の中心線を含む断面)のルーズ面側の1/4の位置から試料を採取して、光学顕微鏡で撮像した非金属介在物の画像から、検査基準面:100mm2(10×10mm)、検査視野:16、予測を行う面積30000mm2の介在物の最大予測径√area(max)を算出した。 Using the above-mentioned extreme value statistical method, the position of ¼ on the loose surface side of the L cross section of the steel slab (the cross section including the center line of the loose surface, the center line of this opposing surface, and the center line of the slab) From the image of the non-metallic inclusions taken by the optical microscope, the inspection reference plane: 100 mm 2 (10 × 10 mm), the inspection visual field: 16, and the maximum predicted diameter of the inclusion with an area of 30000 mm 2 to be predicted √area (max) was calculated.

具体的には、観察で得られた介在物の最大径の16個のデータ(16視野のデータ)を上記文献に記載の方法に従い、極値確率用紙にプロットして、最大介在物分布直線(最大介在物と極値統計基準化変数の一次関数)を求め、最大介在物分布直線を外挿することにより、面積:30000mm2における介在物の最大予測径√area(max)を推定した。 Specifically, 16 data of the maximum diameter of the inclusions obtained by observation (data of 16 fields of view) are plotted on an extreme value probability sheet according to the method described in the above document, and the maximum inclusion distribution straight line ( The maximum inclusion and the maximum predicted diameter √area (max) of the inclusion in the area of 30000 mm 2 were estimated by extrapolating the maximum inclusion distribution straight line.

上記推定及び算出の結果を、表1に併せて示す。   The results of the above estimation and calculation are shown together in Table 1.

Figure 2018127670
Figure 2018127670

発明例No.1〜20は、復圧時の溶鋼環流ガス流量が適正範囲内であるので、極値統計による最大予測粒径が16〜29μmで、良好な値を示している。比較例No.23、24、27、30、及び、33は、復圧時の溶鋼環流ガス流量が上限値から外れているので、極値統計最大予測粒径に改善が見られない。   Invention Example No. Since the molten steel reflux gas flow rate at the time of return pressure is within an appropriate range, 1 to 20 show a good value with a maximum predicted particle size of 16 to 29 μm according to extreme value statistics. Comparative Example No. In Nos. 23, 24, 27, 30, and 33, since the molten steel reflux gas flow rate at the time of return pressure deviates from the upper limit value, no improvement is observed in the extreme value statistical maximum predicted particle size.

比較例No.21、22、25、26、28、29、31、及び、32は、復圧時の溶鋼環流ガス流量が下限値から外れているので、浸漬管に環流ガスを吹き込む管に溶鋼が差し込んでしまい、次のRH処理以降、適切な溶鋼環流ガス流量が得られず、適正な操業の継続が困難になった。   Comparative Example No. 21, 22, 25, 26, 28, 29, 31, and 32, the molten steel reflux gas flow rate at the time of return pressure is out of the lower limit value, so the molten steel is inserted into the pipe that blows the reflux gas into the dip pipe. After the next RH treatment, an appropriate molten steel reflux gas flow rate could not be obtained, making it difficult to continue proper operation.

以上のとおり、発明例では、従来操業の比較例に比較し、介在物の粗大化が抑制されているので、機械特性に優れた鋼が得られることは明らかである。   As described above, in the invention examples, it is clear that the steel having excellent mechanical properties can be obtained because the inclusions are prevented from becoming coarser than the comparative example of the conventional operation.

前述したように、本発明によれば、真空脱ガス処理の復圧時、溶鋼環流の流速を最適化して、CaO含有介在物の溶鋼への混入を抑制できるので、鋼中の介在物の量及び大きさを低減することができ、機械特性に優れた鋼を提供することができる。よって、本発明は、鉄鋼産業において利用可能性が高いものである。   As described above, according to the present invention, it is possible to optimize the flow velocity of the molten steel recirculation during vacuum degassing and to suppress the inclusion of CaO-containing inclusions in the molten steel, so the amount of inclusions in the steel Further, it is possible to reduce the size and provide a steel having excellent mechanical properties. Therefore, the present invention has high applicability in the steel industry.

Claims (6)

C、Si、Mn、P、及び、Sを含有する溶鋼に真空槽と浸漬管を備える脱ガス装置で真空脱ガス処理を施して、溶鋼を精錬する精錬方法において、
真空脱ガス処理の終了後、真空槽内の減圧状態を大気圧へ復圧する際、復圧開始前に、浸漬管から溶鋼中に供給する溶鋼1t当たりの環流ガス流量V[Nm3/t/分]を、下記式(1)を満たすように制御して復圧する
ことを特徴とする溶鋼の精錬方法。
Figure 2018127670
A[m2]:浸漬管内にガスを供給する管の断面積
ρFe[kg/m3]:溶鋼密度
ρg[kg/m3]:環流ガス密度
g[m/秒2]:重力加速度
h[m]:溶鋼ヘッド
0[Pa]:真空槽内圧力
N[本]:浸漬管内にガスを供給するガス管の本数
M[t]:取鍋内の溶鋼重量
0[Nm3/t/分]:脱ガス処理中の溶鋼環流ガス流量
In a refining method for refining molten steel by subjecting molten steel containing C, Si, Mn, P, and S to vacuum degassing treatment with a degassing apparatus including a vacuum tank and a dip tube,
After the vacuum degassing process is completed, when the decompressed state in the vacuum chamber is restored to atmospheric pressure, the circulating gas flow rate V [Nm 3 / t / t of molten steel supplied into the molten steel from the dip tube before the decompression starts. The molten steel refining method is characterized in that the pressure is controlled so as to satisfy the following formula (1).
Figure 2018127670
A [m 2 ]: Cross-sectional area of the pipe supplying gas into the dip pipe ρ Fe [kg / m 3 ]: Molten steel density ρ g [kg / m 3 ]: Circulating gas density g [m / sec 2 ]: Gravity acceleration h [m]: Molten steel head P 0 [Pa]: Vacuum tank pressure N [lines]: Number of gas tubes supplying gas into the dip tube M [t]: Molten steel weight in the ladle V 0 [Nm 3 / t / min]: Molten steel reflux gas flow rate during degassing
前記真空脱ガス処理をRH式精錬装置で行うことを特徴とする請求項1に記載の溶鋼の精錬方法。   The method for refining molten steel according to claim 1, wherein the vacuum degassing treatment is performed with an RH refining apparatus. 前記RH式精錬装置で復圧を行なう際、復圧用ガスを、溶鋼環流ガスを吹き込む部位、及び、真空槽内に直接供給する部位の一方又は両方から供給することを特徴とする請求項2に記載の溶鋼の精錬方法。   The return pressure gas is supplied from one or both of a part for blowing molten steel recirculation gas and a part directly supplied into the vacuum chamber when the return pressure is performed by the RH refining apparatus. The molten steel refining method as described. 前記復圧用ガスが不活性ガスであることを特徴とする請求項3に記載の溶鋼の精錬方法。   The molten steel refining method according to claim 3, wherein the return pressure gas is an inert gas. 前記溶鋼が、質量%で、C:1.20%以下、Si:3.00%以下、Mn:1.60%以下、P:0.05%以下、S:0.05%以下を含有し、残部がFe及び不可避的不純物からなることを特徴とする請求項1〜4のいずれか1項に記載の溶鋼の精錬方法。   The molten steel contains, in mass%, C: 1.20% or less, Si: 3.00% or less, Mn: 1.60% or less, P: 0.05% or less, S: 0.05% or less. 5. The method for refining molten steel according to any one of claims 1 to 4, wherein the balance is made of Fe and inevitable impurities. 前記溶鋼が、さらに、質量%で、Al:0.20%以下、Cr:3.50%以下、Mo:0.85%以下、Ni:4.50%以下、Nb:0.20%以下、V:0.45%以下、W:0.30%以下、B:0.006%以下、N:0.060%以下、Ti:0.25%以下、Cu:0.50%以下、Pb:0.45%以下、Bi:0.20%以下、Te:0.010%以下、Sb:0.20%以下、Mg:0.010%以下、Ca:0.010%以下、REM:0.010%以下、O:0.003%以下の1種又は2種以上を含有することを特徴とする請求項5に記載の溶鋼の精錬方法。   The molten steel is further, in mass%, Al: 0.20% or less, Cr: 3.50% or less, Mo: 0.85% or less, Ni: 4.50% or less, Nb: 0.20% or less, V: 0.45% or less, W: 0.30% or less, B: 0.006% or less, N: 0.060% or less, Ti: 0.25% or less, Cu: 0.50% or less, Pb: 0.45% or less, Bi: 0.20% or less, Te: 0.010% or less, Sb: 0.20% or less, Mg: 0.010% or less, Ca: 0.010% or less, REM: 0.00. The method for refining molten steel according to claim 5, comprising one or more of 010% or less and O: 0.003% or less.
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Publication number Priority date Publication date Assignee Title
CN109913607A (en) * 2019-03-13 2019-06-21 河钢股份有限公司承德分公司 A kind of smelting process of ultra-low-carbon steel
CN114540581A (en) * 2022-02-28 2022-05-27 广东韶钢松山股份有限公司 Regulation and control method for RH vacuum treatment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109913607A (en) * 2019-03-13 2019-06-21 河钢股份有限公司承德分公司 A kind of smelting process of ultra-low-carbon steel
CN114540581A (en) * 2022-02-28 2022-05-27 广东韶钢松山股份有限公司 Regulation and control method for RH vacuum treatment

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