JP2018073467A - Contact member and push button switch member equipped with the same - Google Patents

Contact member and push button switch member equipped with the same Download PDF

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JP2018073467A
JP2018073467A JP2016207728A JP2016207728A JP2018073467A JP 2018073467 A JP2018073467 A JP 2018073467A JP 2016207728 A JP2016207728 A JP 2016207728A JP 2016207728 A JP2016207728 A JP 2016207728A JP 2018073467 A JP2018073467 A JP 2018073467A
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metal
contact member
rubber
wire
elastic body
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JP6657051B2 (en
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横山 和房
Kazufusa Yokoyama
和房 横山
小松 博登
Hiroto Komatsu
博登 小松
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Shin Etsu Polymer Co Ltd
Shin Etsu Chemical Co Ltd
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Shin Etsu Polymer Co Ltd
Shin Etsu Chemical Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide: a highly reliable contact member at a low cost; and a push button switch member equipped with the contact member.SOLUTION: Provided is a contact member 10 in which a wire net 12, having a plurality of metal wires 22 and 23 woven therein, is exposedly embedded on one of the surfaces of a rubber-like elastic body 11. The wire net 12 is made of the metal wires 22 and 23 extending in a plurality of directions while intersecting each other. The present invention relates to the contact member 10 configured such that at least a surface of the metal wire 22 extending at least in one of the plurality of directions is made of noble metal, and the metal wire 23 extending at least in the direction other than the above-mentioned direction is made of non-noble metal. The present invention also relates to a push button switch member 1 equipped with the contact member 10.SELECTED DRAWING: Figure 3

Description

本発明は、接点部材およびそれを備える押釦スイッチ用部材に関する。   The present invention relates to a contact member and a push button switch member including the contact member.

押釦スイッチ用部材において、回路基板上の接点に対して弾性的に接離可能な接点部材として、金属製の薄板、あるいはめっきを施した金属板をシリコーンゴムに貼り付けたものが従来から知られている。また、その他の形態の接点部材として、金属製の薄板に孔をあけたもの、シリコーンゴムに金網を貼り付けたもの、さらにはその金網に金網とは異種の金属をめっきしたものも、従来から知られている(特許文献1〜4を参照)。   In a pushbutton switch member, as a contact member that can be elastically connected to and separated from a contact on a circuit board, a metal thin plate or a plated metal plate attached to silicone rubber has been conventionally known. ing. In addition, as other types of contact members, a metal thin plate with a hole, a silicone rubber with a metal mesh attached, and a metal mesh with a metal different from the metal mesh are plated. It is known (see Patent Documents 1 to 4).

図8は、従来から公知の各接点部材の平面図および断面図(8A,8B,8C,8D)を示す。(8A)の接点部材50は、P−P線断面図に示すように、円板状のシリコーンゴム51の片面に、ニッケルやSUS等の金属製の板52を貼り付けた構成を有する。(8B)の接点部材60は、Q−Q線断面図に示すように、円板状のシリコーンゴム61の片面に、ニッケルやSUS等の金属製の板62を貼り付け、その表面に金等のめっき層63を備えた構成を有する。(8C)の接点部材70は、R−R線断面図に示すように、円板状のシリコーンゴム71の片面に、ニッケルやSUS等の金属製の網(金網)72を貼り付けた構成を有する。(8D)の接点部材80は、S−S線断面図に示すように、円板状のシリコーンゴム81の片面に、予め金等のめっきを施した金網82を貼り付けた構成を有する。めっき層83は、金網82のほぼ全表面を覆っている。   FIG. 8 shows a plan view and cross-sectional views (8A, 8B, 8C, 8D) of conventionally known contact members. The contact member 50 of (8A) has a configuration in which a metal plate 52 such as nickel or SUS is attached to one surface of a disc-shaped silicone rubber 51 as shown in the cross-sectional view along the line P-P. In the contact member 60 of (8B), as shown in the QQ line cross-sectional view, a metal plate 62 such as nickel or SUS is attached to one surface of a disk-shaped silicone rubber 61, and gold or the like is applied to the surface thereof. The plating layer 63 is provided. The contact member 70 of (8C) has a configuration in which a metal net (metal net) 72 such as nickel or SUS is attached to one side of a disc-shaped silicone rubber 71 as shown in the cross-sectional view taken along the line RR. Have. The contact member 80 of (8D) has a configuration in which a wire net 82 plated with gold or the like in advance is attached to one surface of a disk-like silicone rubber 81 as shown in the SS cross-sectional view. The plating layer 83 covers almost the entire surface of the wire mesh 82.

(8A)および(8B)に示す接点部材50,60は、低抵抗で導電性に優れた部材である。しかし、回路基板上の接点に接触する面が平面であるため、異物の介在に弱いという問題がある。この問題を解決するため、従来から、(8C)および(8D)に示す接点部材70,80のように、回路基板上の接点に接触する面を金網72,82として、異物が介在したとしても接点と接触可能な凹凸面を形成する手法が採用されている。また、金網72,82に代えて、孔をあけた金属板を備えることも知られている。   The contact members 50 and 60 shown in (8A) and (8B) are members having low resistance and excellent conductivity. However, since the surface that contacts the contacts on the circuit board is a flat surface, there is a problem that it is vulnerable to the presence of foreign matter. In order to solve this problem, even if a foreign object is interposed between the contact surfaces 70 and 80 shown in (8C) and (8D), the surfaces that contact the contacts on the circuit board are conventionally used as the metal meshes 72 and 82. A technique of forming an uneven surface that can contact the contact point is employed. It is also known to provide a metal plate with a hole in place of the wire nets 72 and 82.

実開昭62−054433号公報Japanese Utility Model Publication No. 62-054433 特開2004−342539号公報JP 2004-342539 A 特開2012−185956号公報JP 2012-185556 A 特開2014−240058号公報JP 2014-240058 A

しかし、上述の従来から公知の接点部材およびそれらを備えた押釦スイッチ用部材には、次のような点が求められている。第1の要求は、ニッケルやSUS等の金属の露出を低減して高い耐食性を実現すると共に、使用中に接点部材が異常をきたさないようにして、接点としての信頼性を高めることである。第2の要求は、パンチングやエッチングにて金属板に孔をあけることなく、また、貴金属の使用量を低減して、低コスト化を図ることである。   However, the following points are required for the above-described conventionally known contact members and members for push button switches provided with them. The first requirement is to reduce the exposure of metals such as nickel and SUS to achieve high corrosion resistance, and to improve the reliability as a contact by preventing the contact member from becoming abnormal during use. The second requirement is to reduce the cost by making no holes in the metal plate by punching or etching, and by reducing the amount of noble metal used.

本発明は、上記の各要求を満足すること、すなわち、高信頼性および低コストの接点部材およびそれを備える押釦スイッチ用部材を提供することを目的とする。   An object of the present invention is to satisfy the above requirements, that is, to provide a highly reliable and low cost contact member and a member for a push button switch including the contact member.

本発明者は、上記目的を達成するために、鋭意、開発を行ってきた結果、金網の一部をゴムに埋設した構成であって、当該金網を構成する二方向の金属線の内の一方向の金属線の少なくともその表面を貴金属にて形成し、他方向の金属線を貴金属以外の金属で形成した接点部材を完成した。本発明の課題解決手段は、具体的には、次のとおりである。   As a result of earnest and development in order to achieve the above object, the present inventor has a configuration in which a part of the wire mesh is embedded in rubber, and one of the two-way metal wires constituting the wire mesh. A contact member was completed in which at least the surface of the metal wire in the direction was formed of a noble metal and the metal wire in the other direction was formed of a metal other than the noble metal. The problem solving means of the present invention is specifically as follows.

上記目的を達成するための一実施の形態に係る接点部材は、ゴム状弾性体の一方の面に、複数本の金属線を編み込んだ形態の金網を露出させるように埋設した接点部材であって、金網は、互いに交差する複数方向の金属線から成り、複数方向の内の少なくとも一方向の金属線の少なくともその表面が貴金属にて形成され、当該少なくとも一方向以外の方向の金属線が非貴金属にて形成されている。   A contact member according to an embodiment for achieving the above object is a contact member embedded so as to expose a wire mesh in which a plurality of metal wires are knitted on one surface of a rubber-like elastic body. The wire mesh is composed of metal wires in a plurality of directions intersecting each other, at least the surface of at least one of the metal wires in the plurality of directions is formed of a noble metal, and the metal wires in directions other than the at least one direction are non-noble metals It is formed by.

別の実施の形態に係る接点部材では、さらに、金網は、複数方向の金属線をゴム状弾性体から露出していても良い。   In the contact member according to another embodiment, the wire mesh may further expose metal wires in a plurality of directions from the rubber-like elastic body.

別の実施の形態に係る接点部材では、さらに、金網は、二方向の金属線を編んで構成され、二方向の金属線がともに露出するようにゴム状弾性体に埋設されており、ゴム状弾性体から露出する数の点で、少なくともその表面が貴金属にて形成されている一方向の金属線の方が、非貴金属にて形成されている他方向の金属線よりも多くても良い。   In the contact member according to another embodiment, the wire mesh is further formed by knitting two-way metal wires, embedded in a rubber-like elastic body so that the two-way metal wires are both exposed, In terms of the number exposed from the elastic body, at least the number of unidirectional metal wires whose surface is formed of a noble metal may be larger than the number of other direction metal wires formed of a non-noble metal.

別の実施の形態に係る接点部材では、また、金網は、二方向の金属線を編んで構成され、二方向の金属線がともに露出するようにゴム状弾性体に埋設されており、ゴム状弾性体から金属線が露出する高さは、その露出している金属線の直径よりも小さくても良い。   In the contact member according to another embodiment, the wire mesh is formed by knitting metal wires in two directions, and is embedded in a rubber-like elastic body so that the metal wires in two directions are exposed together. The height at which the metal wire is exposed from the elastic body may be smaller than the diameter of the exposed metal wire.

別の実施の形態に係る接点部材では、また、ゴム状弾性体の金網と反対側の面に、1または複数個の突出部を備えても良い。   In the contact member according to another embodiment, one or a plurality of protrusions may be provided on the surface of the rubber-like elastic body opposite to the wire mesh.

別の実施の形態に係る接点部材では、さらに、突出部の表面が曲面であっても良い。   In the contact member according to another embodiment, the surface of the protrusion may be a curved surface.

上記目的を達成するための一実施の形態に係る押釦スイッチ用部材は、上述のいずれかに記載の接点部材を備える。   The member for pushbutton switches which concerns on one embodiment for achieving the said objective is provided with the contact member in any one of the above-mentioned.

本発明によれば、高信頼性および低コストの接点部材およびそれを備える押釦スイッチ用部材を提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, a highly reliable and low-cost contact member and a pushbutton switch member provided with the same can be provided.

図1は、本発明の実施形態に係る押釦スイッチ用部材を回路基板上に配置した状況の縦断面図を示す。FIG. 1 is a longitudinal sectional view showing a state in which a pushbutton switch member according to an embodiment of the present invention is arranged on a circuit board. 図2は、図1の押釦スイッチ用部材に接続される接点部材に用いられる金網を示し、(2A)は金網の平面図を、(2B)は(2A)のA−A線断面図を、それぞれ示す。2 shows a wire mesh used for a contact member connected to the pushbutton switch member of FIG. 1, (2A) is a plan view of the wire mesh, (2B) is a cross-sectional view taken along line AA of (2A), Each is shown. 図3は、図1の押釦スイッチ用部材に接続される接点部材の第1実施形態を示し、(3A)は接点部材の基板側接点との対向する面を、(3B)は(3A)のB−B線断面図を、それぞれ示す。3 shows a first embodiment of a contact member connected to the pushbutton switch member of FIG. 1, wherein (3A) is a surface of the contact member facing the substrate side contact, and (3B) is a view of (3A). BB line sectional drawing is shown, respectively. 図4は、図3の金網を構成する一方向の金属線のみの断面視(4A)と、もう一方の金属線のみの断面視(4B)とをそれぞれ示す。FIG. 4 shows a cross-sectional view (4A) of only one direction of metal wire constituting the wire mesh of FIG. 3, and a cross-sectional view (4B) of only the other metal wire, respectively. 図5は、図1の押釦スイッチ用部材に接続される接点部材の第2実施形態を示し、(5A)は接点部材の基板側接点との対向する面を、(5B)は(5A)のC−C線断面図を、それぞれ示す。FIG. 5 shows a second embodiment of the contact member connected to the pushbutton switch member of FIG. 1, wherein (5A) shows the surface of the contact member facing the substrate side contact, and (5B) shows the surface of (5A). CC sectional view is shown, respectively. 図6は、図1の押釦スイッチ用部材に接続される接点部材の第3実施形態を示し、(6A)は接点部材の金網と反対側の面を、(6B)は(6A)のD−D線断面図を、それぞれ示す。FIG. 6 shows a third embodiment of the contact member connected to the pushbutton switch member of FIG. 1, (6A) shows the surface of the contact member opposite to the wire mesh, and (6B) shows the D- of (6A). D line sectional drawing is shown, respectively. 図7は、本発明の各実施形態に係る接点部材の好適な製造方法の一例のフローを示す。FIG. 7 shows a flow of an example of a suitable manufacturing method of the contact member according to each embodiment of the present invention. 図8は、従来から公知の各接点部材の平面図および断面図(8A,8B,8C,8D)を示す。FIG. 8 shows a plan view and cross-sectional views (8A, 8B, 8C, 8D) of conventionally known contact members.

次に、本発明の好適な実施形態について、図面を参照して説明する。なお、以下に説明する実施形態は、特許請求の範囲に係る発明を限定するものではなく、また、実施形態の中で説明されている諸要素及びその組み合わせの全てが本発明の解決手段に必須であるとは限らない。   Next, preferred embodiments of the present invention will be described with reference to the drawings. Note that the embodiments described below do not limit the invention according to the claims, and all the elements and combinations thereof described in the embodiments are essential to the solution means of the present invention. Not necessarily.

<1.押釦スイッチ用部材>
図1は、本発明の実施形態に係る押釦スイッチ用部材を回路基板上に配置した状況の縦断面図を示す。
<1. Pushbutton Switch Member>
FIG. 1 is a longitudinal sectional view showing a state in which a pushbutton switch member according to an embodiment of the present invention is arranged on a circuit board.

図1に示すように、押釦スイッチ用部材1は、回路基板2上に配置され、回路基板2の方向(図1の下方向)及びその逆方向(図1の上方向)に弾性的に往復可動する部材である。押釦スイッチ用部材1は、好ましくは、略直方体若しくは略円柱形状のキートップ3と、キートップ3の径方向外側にスカート形状に接続されるドーム部4と、ドーム部4よりも上記径方向外側に接続されていて回路基板2に固定されるフランジ部5とを備える。キートップ3は、回路基板2と対向する下面に、回路基板2の方向に突出する下方突出部6を備える。回路基板2は、下方突出部6と対向する位置に、互いに非接触状態の複数の基板側接点7,8を備える。一方、下方突出部6は、その先端であって基板側接点7,8と接続可能な位置に、導電性材料からなる部位を備えた接点部材10を接続している。   As shown in FIG. 1, the pushbutton switch member 1 is disposed on the circuit board 2 and elastically reciprocates in the direction of the circuit board 2 (downward in FIG. 1) and in the opposite direction (upward in FIG. 1). It is a movable member. The push button switch member 1 preferably has a substantially rectangular parallelepiped or substantially cylindrical key top 3, a dome portion 4 connected in a skirt shape on the radially outer side of the key top 3, and the radially outer side of the dome portion 4. And a flange portion 5 fixed to the circuit board 2. The key top 3 includes a downward projecting portion 6 projecting in the direction of the circuit board 2 on the lower surface facing the circuit board 2. The circuit board 2 includes a plurality of board-side contacts 7 and 8 that are not in contact with each other at a position facing the downward projecting portion 6. On the other hand, the downward projecting portion 6 connects a contact member 10 having a portion made of a conductive material at a position where it can be connected to the substrate side contacts 7 and 8 at the tip thereof.

キートップ3の上方から押圧していないときには、接点部材10と基板側接点7,8とは非接触状態を維持している。キートップ3の上から押圧していき、その押圧がある閾値を超えたときには、ドーム部4が急激に変形(座屈)して、接点部材10が基板側接点7,8に接触する。この接触によって、基板側接点7から接点部材10を通じて基板側接点8へと通電経路が形成されるので、スイッチがON(若しくはOFF)となる。キートップ3への押圧を解除すると、ドーム部4は自身の弾性力によって元の形状に戻るため、キートップ3は上昇する。この結果、接点部材10は、基板側接点7,8と離れる。   When the key top 3 is not pressed from above, the contact member 10 and the substrate side contacts 7 and 8 are kept in a non-contact state. When the pressure is applied from above the key top 3 and the pressure exceeds a certain threshold value, the dome portion 4 is suddenly deformed (buckled), and the contact member 10 contacts the substrate side contacts 7 and 8. By this contact, an energization path is formed from the substrate-side contact 7 to the substrate-side contact 8 through the contact member 10, so that the switch is turned ON (or OFF). When the pressure on the key top 3 is released, the dome portion 4 returns to its original shape by its own elastic force, so that the key top 3 rises. As a result, the contact member 10 is separated from the substrate side contacts 7 and 8.

押釦スイッチ用部材1は、この実施形態では、ゴム材料にて一体成形された部材である。しかし、押釦スイッチ用部材1は、ゴム材料にて一体成形された部材ではなく、少なくともドーム部4のみをゴム材料で形成されていれば、如何なる材料で構成されていても良い。押釦スイッチ用部材1を構成するゴム材料としては、シリコーンゴム、ウレタンゴム、イソプレンゴム、エチレンプロピレンゴム、天然ゴム、エチレンプロピレンジエンゴム、ニトリルゴム(NBR)あるいはスチレンブタジエンゴム(SBR)等の熱硬化性エラストマー; ウレタン系、エステル系、スチレン系、オレフィン系、ブタジエン系、フッ素系等の熱可塑性エラストマー、あるいはそれらの複合物等を用いるのが好ましい。上記材料の候補の内では、特に、シリコーンゴムが好ましい。   In this embodiment, the push button switch member 1 is a member integrally formed of a rubber material. However, the push button switch member 1 is not a member integrally formed of a rubber material, and may be formed of any material as long as at least the dome portion 4 is formed of a rubber material. The rubber material constituting the pushbutton switch member 1 is thermosetting such as silicone rubber, urethane rubber, isoprene rubber, ethylene propylene rubber, natural rubber, ethylene propylene diene rubber, nitrile rubber (NBR) or styrene butadiene rubber (SBR). It is preferable to use thermoplastic elastomers such as urethane, ester, styrene, olefin, butadiene, and fluorine, or composites thereof. Among the candidate materials, silicone rubber is particularly preferable.

<2.接点部材>
2.1 第1実施形態
図2は、図1の押釦スイッチ用部材に接続される接点部材に用いられる金網を示し、(2A)は金網の平面図を、(2B)は(2A)のA−A線断面図を、それぞれ示す。図3は、図1の押釦スイッチ用部材に接続される接点部材の第1実施形態を示し、(3A)は接点部材の基板側接点との対向する面を、(3B)は(3A)のB−B線断面図を、それぞれ示す。
<2. Contact Member>
2.1 First Embodiment FIG. 2 shows a wire mesh used for a contact member connected to the pushbutton switch member of FIG. 1, (2A) is a plan view of the wire mesh, and (2B) is an A of (2A). -A line sectional drawing is shown, respectively. 3 shows a first embodiment of a contact member connected to the pushbutton switch member of FIG. 1, wherein (3A) is a surface of the contact member facing the substrate side contact, and (3B) is a view of (3A). BB line sectional drawing is shown, respectively.

図2には、図3の接点部材10に用いられる金網12よりも大面積の大判金網9が示されている。後述するように、接点部材10は、大判金網9をゴムシートに貼り付けて加硫後に、所望の大きさに打ち抜いて作製される。大判金網9は、いわゆる金網12を多数作製するための材料である。   FIG. 2 shows a large metal mesh 9 having a larger area than the metal mesh 12 used in the contact member 10 of FIG. As will be described later, the contact member 10 is produced by pasting a large metal mesh 9 on a rubber sheet and vulcanizing it, and then punching it to a desired size. The large size metal mesh 9 is a material for producing a large number of so-called metal meshes 12.

大判金網9は、互いに交差する二方向の金属線22,23から成り、それら二方向の内の一方向の金属線22の少なくともその表面を貴金属にて形成した網である。なお、大判金網9は、三方向以上の金属線から成るものでも良い。その場合、三方向以上の内の少なくとも一方向の金属線の少なくともその表面は貴金属にて形成され、残りの方向の金属線は非貴金属にて形成されている。金属線22は、少なくともその表面を貴金属にて形成すれば足りるので、例えば、非貴金属(例えば銅)から成る金属線の表面に、ニッケルのコート層を形成して、ニッケルのコート層の上から金等の貴金属のコート層を形成したものでも良い。なお、図2および図2以降の平面図では、貴金属のみで金属線22を形成した例を示しており、貴金属のみにて形成された金属線22を黒塗りで示している。一方、図2および図2以降の平面図では、貴金属以外の金属で形成された金属線23は、グレーで示されている。金属線22の少なくともその表面は、貴金属、すなわち、金(Au)、白金(Pt)、銀(Ag)、パラジウム(Pd)、ロジウム(Rh)、イリジウム(Ir)、ルテニウム(Ru)またはオスミウム(Os)の一種若しくは複数から成る。金属線23は、上記貴金属以外の導電性の金属から成り、例えば、ニッケル(Ni)、銅(Cu)、タングステン(W)、ステンレススチール(SUS)のいずれ一種あるいはそれらの任意の合金から好適に成り、一例としては、銅製若しくは銅製の芯材にニッケルのめっき層を形成したものからより好適に成る。このように、金属線22,23の内の一方の金属線(この実施形態では、金属線22)の少なくともその表面を貴金属から構成し、他方の金属線(この実施形態では、金属線23)については貴金属を使用せずに非貴金属から構成することによって、接点としての高信頼性を実現し、かつ低コストにて接点部材10を構成できる。   The large-sized metal mesh 9 is composed of two-way metal wires 22 and 23 that intersect each other, and at least the surface of one of the two metal wires 22 is formed of a noble metal. The large metal mesh 9 may be made of metal wires in three or more directions. In that case, at least the surface of the metal wire in at least one of the three or more directions is formed of a noble metal, and the metal wires in the remaining directions are formed of a non-noble metal. Since it is sufficient that at least the surface of the metal wire 22 is made of a noble metal, for example, a nickel coat layer is formed on the surface of a metal wire made of a non-noble metal (for example, copper), and the nickel coat layer is formed on the nickel coat layer. A coating layer of a noble metal such as gold may be formed. 2 and the plan view after FIG. 2 show an example in which the metal wire 22 is formed only from the noble metal, and the metal wire 22 formed only from the noble metal is shown in black. On the other hand, in FIG. 2 and the plan views after FIG. 2, the metal wire 23 formed of a metal other than the noble metal is shown in gray. At least the surface of the metal wire 22 has a noble metal, that is, gold (Au), platinum (Pt), silver (Ag), palladium (Pd), rhodium (Rh), iridium (Ir), ruthenium (Ru) or osmium ( Os). The metal wire 23 is made of a conductive metal other than the noble metal, and is preferably made of any one of nickel (Ni), copper (Cu), tungsten (W), stainless steel (SUS), or any alloy thereof. As an example, it is more preferable that a nickel plating layer is formed on a copper or copper core. In this way, at least the surface of one of the metal wires 22 and 23 (in this embodiment, the metal wire 22) is made of a noble metal, and the other metal wire (in this embodiment, the metal wire 23). By using non-noble metal without using noble metal, high reliability as a contact can be realized and the contact member 10 can be configured at low cost.

図3に示す接点部材10は、略円板形状のゴム状弾性体11と、金網12とを備える。金網12は、ゴム状弾性体11の一方の面に、金属線22,23を編み込んだ形態を有する。金属線22と金属線23とは同じ直径であっても、あるいは異なる直径であっても良い。より好ましくは、貴金属製の金属線22の直径は、非貴金属から成る金属線23の直径よりも大きい。金属線22の直径を金属線23の直径よりも大きくすることによって、許容電流を大きくし、あるいは基板側接点7,8との接触面積の拡大を期待でき、接触安定性を図ることができる。金網12は、その一部をゴム状弾性体11から露出させるように、ゴム状弾性体11に埋設されている。金網12は、図2に示すような互いに交差する二方向の金属線22,23から成る大判金網9の一部である。好適な金網12としては、平織り、綾織りあるいは平畳織りの金網を例示できる。なお、本願において、「交差」とは、直角に交わる位置関係のみならず、直角以外の角度で交わる関係も含むように解釈される。   A contact member 10 shown in FIG. 3 includes a substantially disc-shaped rubber-like elastic body 11 and a wire mesh 12. The metal mesh 12 has a form in which metal wires 22 and 23 are knitted on one surface of the rubber-like elastic body 11. The metal wire 22 and the metal wire 23 may have the same diameter or different diameters. More preferably, the diameter of the metal wire 22 made of noble metal is larger than the diameter of the metal wire 23 made of a non-noble metal. By making the diameter of the metal wire 22 larger than the diameter of the metal wire 23, the allowable current can be increased, or the contact area with the substrate side contacts 7 and 8 can be expected to increase, and contact stability can be achieved. The metal mesh 12 is embedded in the rubber-like elastic body 11 so that a part thereof is exposed from the rubber-like elastic body 11. The metal mesh 12 is a part of a large metal mesh 9 composed of two-way metal wires 22 and 23 intersecting each other as shown in FIG. As a suitable wire mesh 12, a wire mesh of plain weave, twill weave or plain tatami weave can be exemplified. In the present application, “intersection” is interpreted to include not only a positional relationship that intersects at a right angle but also a relationship that intersects at an angle other than a right angle.

平織りの場合には、一方の金属線(ここでは「緯線」ともいう)22の張力と、もう一方の金属線(ここでは「経線」ともいう)23の張力とがほぼ同一であることが望ましい。緯線22が非貴金属製の金属線に非常に薄い金等の貴金属のコート層を施したものである場合には、金等の貴金属のコート後の緯線22の直径と非貴金属製の経線23の直径とをほぼ同一にすれば良い。一方、緯線22が先の例に比べて非常に厚い金等の貴金属のコート層を施した金属線である場合には、金等の貴金属のコート後の緯線22の直径と非貴金属製の経線23の直径とをほぼ同一にすると、金等の貴金属の厚いコート層を有する緯線22の方が、経線23に比べて低張力になってしまう。このため、金等の貴金属のコート前の段階で、緯線22の直径と経線23の直径とをほぼ同一にするのが好ましい。この結果、金等の貴金属のコート層を形成した緯線22の直径の方が経線23の直径よりも大きくなる。   In the case of plain weaving, it is desirable that the tension of one metal wire (also referred to as “lattice” here) 22 and the tension of the other metal wire (also referred to as “meridian” here) 23 are substantially the same. . When the latitude line 22 is a non-noble metal wire coated with a very thin noble metal coat layer such as gold, the diameter of the latitude line 22 after the noble metal noble metal coat and the non-noble metal meridian 23 The diameter should be almost the same. On the other hand, when the latitude line 22 is a metal wire provided with a coating layer of a noble metal such as gold that is much thicker than the previous example, the diameter of the latitude line 22 after the noble metal coating such as gold and the meridian made of non-noble metal If the diameter of the line 23 is substantially the same, the latitude line 22 having a thick coat layer of noble metal such as gold has a lower tension than the meridian line 23. For this reason, it is preferable to make the diameter of the latitude line 22 and the diameter of the meridian 23 substantially the same before the coating of the noble metal such as gold. As a result, the diameter of the latitude line 22 on which a coating layer of a noble metal such as gold is formed is larger than the diameter of the meridian 23.

平畳織りの場合には、緯線22と経線23との張力に差をつけることで金網12が成立する。この実施形態では、少なくとも表層が金等の貴金属の緯線22を、経線23に比べて低張力とし、緯線22が基板側接点7,8への押圧時に確実に基板側接点7,8に接触するようにするのが好ましい。緯線22が金等の貴金属の薄いコート層を形成したものであれば、金等の貴金属のコート後の緯線22の直径を、経線23の直径に比べて同一若しくは小さくすることで、緯線22と経線23との張力差を実現できる。一方、緯線22に金等の貴金属の厚いコート層を形成した場合には、緯線22と経線23との張力差を実現するために、金等の貴金属のコート前の段階の緯線22の直径を経線23の直径に比べて同一若しくは小さくしておけば、金等の貴金属のコート後の緯線22の直径を経線23の直径よりも大きくすることができる。これは、金等の貴金属のコート層が緯線22の張力の増大にほとんど寄与せず、専ら、コート前の緯線22の太さで張力が決まるからである。なお、これ以後では、「緯線22」および「経線23」という表現を行わず、それぞれ「金属線22」および「金属線23」という表現を用いる。   In the case of flat tatami weave, the wire mesh 12 is established by making a difference in the tension between the latitude line 22 and the meridian line 23. In this embodiment, the latitude line 22 of at least a noble metal such as gold is made lower in tension than the meridian 23, and the latitude line 22 reliably contacts the substrate side contacts 7, 8 when pressed against the substrate side contacts 7, 8. It is preferable to do so. If the latitude line 22 has a thin coating layer of noble metal such as gold, the diameter of the latitude line 22 after the coating of noble metal such as gold is the same as or smaller than the diameter of the meridian 23, A tension difference with the meridian 23 can be realized. On the other hand, when a thick coat layer of noble metal such as gold is formed on the latitude line 22, in order to realize a tension difference between the latitude line 22 and the meridian 23, the diameter of the latitude line 22 at the stage before coating of the noble metal such as gold is set to If the diameter is equal to or smaller than the diameter of the meridian 23, the diameter of the latitude line 22 after the noble metal coating such as gold can be made larger than the diameter of the meridian 23. This is because a coat layer of noble metal such as gold hardly contributes to an increase in the tension of the latitude line 22, and the tension is determined solely by the thickness of the latitude line 22 before coating. In the following, the expressions “metal line 22” and “metal line 23” are used instead of the expressions “lattice line 22” and “meridian line 23”.

図3に示すように、第1実施形態に係る金網12は、ゴム状弾性体11から金属線22,23を両方とも露出させている。この状態から金網12をゴム状弾性体11に埋め込む状態にすると、金網12とゴム状弾性体11との接着力は、より強固になる。しかし、ゴム状弾性体11から露出する金属線22,23の領域が少なくなるので、電気接点としての機能はより低くなる。逆に、図3の状態から金網12をゴム状弾性体11から上方に露出する状態にすると、金網12とゴム状弾性体11との接着力は、より弱くなる。しかし、ゴム状弾性体11から露出する金属線22,23の領域が多くなるので、電気接点としての機能はより高くなる。   As shown in FIG. 3, the metal mesh 12 according to the first embodiment exposes both the metal wires 22 and 23 from the rubber-like elastic body 11. When the wire mesh 12 is embedded in the rubber-like elastic body 11 from this state, the adhesive force between the wire mesh 12 and the rubber-like elastic body 11 becomes stronger. However, since the areas of the metal wires 22 and 23 exposed from the rubber-like elastic body 11 are reduced, the function as an electrical contact is further lowered. Conversely, when the wire mesh 12 is exposed upward from the rubber-like elastic body 11 from the state of FIG. 3, the adhesive force between the wire mesh 12 and the rubber-like elastic body 11 becomes weaker. However, since the area | region of the metal wires 22 and 23 exposed from the rubber-like elastic body 11 increases, the function as an electrical contact becomes higher.

金網12とゴム状弾性体11との接着力を高くし、かつ金網12の電気接点としての高い機能を発揮させるには、両方の金属線22,23がゴム状弾性体11から露出し、かつ金属線22が金属線23よりも平面視にてより広い面積にて露出している方が好ましい。金網12は、好ましくは、ゴム状弾性体11上の接着層などを介在せずに、直接、ゴム状弾性体11に付けられている。接着層などを介在させないことにより、金網12がゴム状弾性体11から剥離するリスクをより低減できるので、押釦スイッチ用部材1の品質をより高めることができる。また、接着層を形成する工程を省くことにより、押釦スイッチ用部材1の低コスト化を図ることもできる。   In order to increase the adhesion between the metal mesh 12 and the rubber-like elastic body 11 and to exhibit a high function as an electrical contact of the metal mesh 12, both the metal wires 22 and 23 are exposed from the rubber-like elastic body 11, and It is preferable that the metal wire 22 is exposed in a wider area in plan view than the metal wire 23. The wire mesh 12 is preferably attached directly to the rubber-like elastic body 11 without interposing an adhesive layer on the rubber-like elastic body 11 or the like. By not interposing the adhesive layer or the like, the risk that the wire mesh 12 is peeled off from the rubber-like elastic body 11 can be further reduced, so that the quality of the pushbutton switch member 1 can be further improved. Further, the cost of the push button switch member 1 can be reduced by omitting the step of forming the adhesive layer.

また、金網12とゴム状弾性体11との接着力を高くし、かつ金網12の電気接点としての高い機能を発揮させる別の観点としては、ゴム状弾性体11から突出している金属線22の頂点数と金属線23の頂点数との比率を挙げることができる。金属線22および金属線23の内のより少ない一方(当該一方は金属線23の方がより好ましい)の頂点数をP1、もう一方の頂点数をP2とすると、100(%)×P1/P2を10%以上90%以下とするのが好ましく、20%以上70%以下とするのがより好ましく、30%以上50%以下とするのがさらに好ましい。100(%)×P1/P2をこのような範囲とすると、ゴム状弾性体11と金属線22,23との接着面積の増加および嵌合効果の増大によって接着力の確保と、基板側接点7,8と接触する金属線22,23の増加による信頼性の確保とを図ることができる。   Further, as another viewpoint of increasing the adhesive force between the wire mesh 12 and the rubber-like elastic body 11 and exhibiting a high function as an electrical contact of the wire mesh 12, the metal wire 22 protruding from the rubber-like elastic body 11 can be used. A ratio between the number of vertices and the number of vertices of the metal wire 23 can be given. 100 (%) × P1 / P2 where P1 is the number of vertices of one of the metal lines 22 and 23 (the one is more preferable for the metal line 23) and P2 is the other number of vertices. Is preferably 10% to 90%, more preferably 20% to 70%, and still more preferably 30% to 50%. When 100 (%) × P1 / P2 is in such a range, the adhesion force is secured by increasing the adhesion area and the fitting effect between the rubber-like elastic body 11 and the metal wires 22 and 23, and the board-side contact 7 , 8 can be ensured by increasing the number of metal wires 22 and 23 in contact with each other.

図4は、図3の金網を構成する一方向の金属線のみの断面視(4A)と、もう一方の金属線のみの断面視(4B)とをそれぞれ示す。よって、(4A)では、金属線22と絡み合う金属線23は描かれていない。同様に、(4B)では、金属線23と絡み合う金属線22は描かれていない。また、図4においてのみ、金属線22および金属線23の長さ方向を明示する必要から、X方向、Y方向およびZ方向を示す。   FIG. 4 shows a cross-sectional view (4A) of only one direction of metal wire constituting the wire mesh of FIG. 3, and a cross-sectional view (4B) of only the other metal wire, respectively. Therefore, in (4A), the metal wire 23 intertwined with the metal wire 22 is not drawn. Similarly, in (4B), the metal wire 22 intertwined with the metal wire 23 is not drawn. Further, only in FIG. 4, the X direction, the Y direction, and the Z direction are shown because the length directions of the metal line 22 and the metal line 23 need to be clearly shown.

上述のような金属線22,23の各露出面積、および金属線22,23の露出頂点数の観点に代えて、あるいは当該観点に加えて、次のような金属線22,23の露出高さによって、金網12とゴム状弾性体11との接着力を高くする機能と、金網12の電気接点としての高い性能を発揮させる機能との調和を図ることができる。図4に示すように、この実施形態では、金属線22がゴム状弾性体11の上に露出する高さ(L1)は、金属線23がゴム状弾性体11の上に露出する高さ(L2)に対して同一若しくは大きい(L2≦L1)。L1は、金属線22の直径(D22)の5%以上80%以下であるのが好ましく、20%以上60%以下であるのがさらに好ましい。また、L2は、金属線23の直径(D23)の0%より大きく50%以下であるのが好ましく、3%以上30%以下であるのがさらに好ましい。なお、L2は、金属線23の直径(D23)の0%、すなわち金属線23がゴム状弾性体11から露出していない状態でも良い。   In place of, or in addition to, the exposed areas of the metal wires 22 and 23 and the number of exposed vertices of the metal wires 22 and 23 as described above, the following exposed heights of the metal wires 22 and 23 are as follows: Thus, it is possible to achieve harmony between the function of increasing the adhesive force between the metal mesh 12 and the rubber-like elastic body 11 and the function of exhibiting high performance as an electrical contact of the metal mesh 12. As shown in FIG. 4, in this embodiment, the height (L1) at which the metal wire 22 is exposed on the rubber-like elastic body 11 is the height at which the metal wire 23 is exposed on the rubber-like elastic body 11 ( L2) is the same or larger (L2 ≦ L1). L1 is preferably 5% or more and 80% or less of the diameter (D22) of the metal wire 22, and more preferably 20% or more and 60% or less. L2 is preferably larger than 0% and not more than 50% of the diameter (D23) of the metal wire 23, and more preferably not less than 3% and not more than 30%. L2 may be 0% of the diameter (D23) of the metal wire 23, that is, the state in which the metal wire 23 is not exposed from the rubber-like elastic body 11.

2.2 第2実施形態
図5は、図1の押釦スイッチ用部材に接続される接点部材の第2実施形態を示し、(5A)は接点部材の基板側接点との対向する面を、(5B)は(5A)のC−C線断面図を、それぞれ示す。
2.2 Second Embodiment FIG. 5 shows a second embodiment of a contact member connected to the pushbutton switch member of FIG. 1, and (5A) shows a surface of the contact member facing the substrate side contact. 5B) is a sectional view taken along line CC of (5A), respectively.

第2実施形態に係る接点部材10aにおいて、第1実施形態に係る接点部材10と共通する構成については、同一の符号を付して、その説明を第1実施形態における説明に代えて、省略する。   In the contact member 10a according to the second embodiment, the same components as those of the contact member 10 according to the first embodiment are denoted by the same reference numerals, and the description thereof is omitted instead of the description in the first embodiment. .

第2実施形態に係る接点部材10aは、金網12のゴム状弾性体11中への埋設する深さが第1実施形態に比して深い。この実施形態では、金網12を形成する金属線22(貴金属から成る金属線)のみがゴム状弾性体11から露出している。金属線23は、ゴム状弾性体11中に完全に埋設している。かかる点以外の構造および材料は、第1実施形態と共通する。なお、金属線23のみがゴム状弾性体11から露出していても良い。このような状態にすると、第1実施形態の状態よりも、金網12とゴム状弾性体11との接着力がより高くなる。   In the contact member 10a according to the second embodiment, the depth in which the wire mesh 12 is embedded in the rubber-like elastic body 11 is deeper than that in the first embodiment. In this embodiment, only the metal wire 22 (metal wire made of a noble metal) forming the wire mesh 12 is exposed from the rubber-like elastic body 11. The metal wire 23 is completely embedded in the rubber-like elastic body 11. Structures and materials other than this point are common to the first embodiment. Only the metal wire 23 may be exposed from the rubber-like elastic body 11. In such a state, the adhesive force between the wire mesh 12 and the rubber-like elastic body 11 is higher than in the state of the first embodiment.

2.3 第3実施形態
図6は、図1の押釦スイッチ用部材に接続される接点部材の第3実施形態を示し、(6A)は接点部材の金網と反対側の面を、(6B)は(6A)のD−D線断面図を、それぞれ示す。
2.3 Third Embodiment FIG. 6 shows a third embodiment of the contact member connected to the pushbutton switch member of FIG. 1, (6A) shows the surface of the contact member opposite to the wire mesh, (6B) (6A) is a sectional view taken along line DD of (6A), respectively.

第3実施形態に係る接点部材10bにおいて、上述の各実施形態に係る接点部材10,10aと共通する構成については、同一の符号を付して、その説明を上述の各実施形態における説明に代えて、省略する。   In the contact member 10b according to the third embodiment, components that are the same as those of the contact members 10 and 10a according to the above-described embodiments are denoted by the same reference numerals, and the descriptions thereof are replaced with the descriptions in the above-described embodiments. Omitted.

第3実施形態に係る接点部材10bは、ゴム状弾性体11の金網12と反対側の面に複数個の突出部40を備える点を除き、第1実施形態に係る接点部材10と共通する。突出部40は、この実施形態では、その表面を曲面とするのが好ましい。突出部40は、接点部材10bの金網12と反対側の面が別の接点部材10bと張り付くのを防止する機能を有する。突出部40を設けないと、接点部材10bの金網12と反対側の面が別の接点部材10bの金網12側またはその反対側の面のいずれかの面と張り付き、2枚の接点部材10b,10bが容易に分離しなくなる可能性がある。この結果、押釦スイッチ用部材1に2枚の接点部材10b,10bが重なった状態で製品化されてしまうリスクがある。その後、2枚の接点部材10b,10bの内の1枚が外れたときには、ストローク(キートップ3を押し込んだときの距離)が1枚の接点部材10bの厚みだけ増加する不具合が生じる。突出部40は、上記の張り付きを防止する機能を有するため、上記不具合が生じる可能性を低減する。   The contact member 10b according to the third embodiment is common to the contact member 10 according to the first embodiment, except that a plurality of protrusions 40 are provided on the surface of the rubber-like elastic body 11 opposite to the wire mesh 12. In this embodiment, the protrusion 40 preferably has a curved surface. The protrusion 40 has a function of preventing the surface of the contact member 10b opposite to the wire mesh 12 from sticking to another contact member 10b. If the protruding portion 40 is not provided, the surface of the contact member 10b opposite to the wire mesh 12 sticks to either the wire mesh 12 side of another contact member 10b or the opposite surface thereof, and the two contact members 10b, 10b may not be easily separated. As a result, there is a risk that the push button switch member 1 is commercialized in a state where the two contact members 10b and 10b overlap. Thereafter, when one of the two contact members 10b, 10b comes off, there is a problem that the stroke (distance when the key top 3 is pushed in) is increased by the thickness of the one contact member 10b. Since the protrusion part 40 has a function which prevents said sticking, the possibility that the said malfunction will arise is reduced.

また、突出部40を形成した面と、金網12の形成面との表面状態の差別化もできるので、接点部材10bを成形用金型の内部に配置する際に、誤って、本来の積層面と逆の面を上にして配置するリスクも低減できる。   Further, since the surface state of the surface on which the protruding portion 40 is formed and the surface on which the metal mesh 12 is formed can be differentiated, when the contact member 10b is disposed inside the molding die, the original laminated surface is mistakenly formed. The risk of placement with the opposite side up can also be reduced.

突出部40の形成は、接点部材10bを備える押釦スイッチ用部材1の高信頼化を図ると共に、下記理由により低コスト化にも寄与する。接点部材10b同士の張り付きを防止するための別の方法として、突出部40を形成する面に紫外線を照射して、粘着性を低減する方法も考えられる。しかし、紫外線照射という工程を製造工程に含めると、接点部材10bの低コスト化に逆行する。金型成形時に、突出部40を形成する方が、紫外線照射工程を入れる場合と比して低コスト化につながる。   The formation of the protruding portion 40 increases the reliability of the pushbutton switch member 1 including the contact member 10b, and contributes to cost reduction for the following reason. As another method for preventing the contact members 10b from sticking to each other, a method of reducing the adhesiveness by irradiating the surface on which the protruding portion 40 is formed with ultraviolet rays is also conceivable. However, if the process of ultraviolet irradiation is included in the manufacturing process, the cost of the contact member 10b is reduced. When the mold is formed, the formation of the projecting portion 40 leads to cost reduction as compared with the case where an ultraviolet irradiation process is performed.

接点部材10bの直径を3mmとした場合、突出部40は、3個〜20個、好ましくは4個〜15個、特に好ましくは6個〜12個形成される。突出部40の形状は、好ましくは略半球形状である。突出部40は、複数個の一部が、完全体の一部を欠く形状であっても良いが、少なくとも3個は完全体であるのが好ましい。また、突出部40は、一定の間隔で離間させて、ゴム状弾性体11の一方の面全体に規則的に並べて配置されるのが望ましい。突出部40の配置形態としては、例えば、正方配置あるいは千鳥配置が好適である。突出部40を規則正しく配置すると、下方突出部6への接着の際に、水平に接着しやすい。   When the diameter of the contact member 10b is 3 mm, the number of protrusions 40 is 3 to 20, preferably 4 to 15, and particularly preferably 6 to 12. The shape of the protrusion 40 is preferably a substantially hemispherical shape. The protrusion 40 may have a shape in which a part of the plurality lacks a part of a complete body, but at least three of the protrusions 40 are preferably a complete body. Further, it is desirable that the protruding portions 40 are regularly arranged on one whole surface of the rubber-like elastic body 11 so as to be spaced apart at a constant interval. For example, a square arrangement or a staggered arrangement is suitable as the arrangement form of the protrusions 40. When the protrusions 40 are regularly arranged, it is easy to bond horizontally when bonding to the lower protrusion 6.

突出部40の底面積の直径の範囲は、好ましくはφ0.1mm〜2.0mm、より好ましくはφ0.2mm〜1.0mm、さらに好ましくはφ0.4mm〜0.6mmである。また、突出部40の高さは、好ましくは0.01mm〜1.0mm、より好ましくは0.03mm〜0.50mm、さらに好ましくは0.05mm〜0.15mmである。突出部40を上記の大きさの範囲にすると、接点部材10b同士の張り付きをより低減できる。   The diameter range of the bottom area of the protrusion 40 is preferably φ0.1 mm to 2.0 mm, more preferably φ0.2 mm to 1.0 mm, and further preferably φ0.4 mm to 0.6 mm. Moreover, the height of the protrusion part 40 becomes like this. Preferably it is 0.01 mm-1.0 mm, More preferably, it is 0.03 mm-0.50 mm, More preferably, it is 0.05 mm-0.15 mm. If the protrusion part 40 is made into the range of said magnitude | size, sticking of the contact members 10b can be reduced more.

<3.接点部材の製造方法>
次に、上述の各種接点部材10,10a,10b(以後、「10等」という。)の製造工程の一例について説明する。
<3. Contact Member Manufacturing Method>
Next, an example of a manufacturing process of the above-described various contact members 10, 10a, 10b (hereinafter referred to as “10 etc.”) will be described.

図7は、本発明の各実施形態に係る接点部材の好適な製造方法の一例のフローを示す。   FIG. 7 shows a flow of an example of a suitable manufacturing method of the contact member according to each embodiment of the present invention.

まず、シリコーンゴム等のコンパウンドの計量および素練りを行う(S101)。これと併行して、架橋剤の計量を行う(S102)。計量後の架橋剤を素練り後のコンパウンドに混練する(S103)。架橋剤は、1種でも2種以上でも良い。また、着色材を計量し(S104)、S103を経たコンパウンドに着色材を混練する(S105)。なお、着色材は、例えば、顔料および/または染料を含む。   First, a compound such as silicone rubber is weighed and masticated (S101). At the same time, the cross-linking agent is weighed (S102). The measured cross-linking agent is kneaded into the compound after mastication (S103). One or more crosslinking agents may be used. Further, the coloring material is weighed (S104), and the coloring material is kneaded into the compound that has undergone S103 (S105). In addition, a coloring material contains a pigment and / or dye, for example.

また、フィラーの計量(S201)、助剤の計量(S202)およびシランカップリング剤の計量(S203)を行い、計量後のフィラー、助剤およびシランカップリング剤を混合する(S204)。当該混合されたものを、S107を経たコンパウンドと混練する(S301)。なお、フィラー、助剤およびシランカップリング剤は、必須ではなく、少なくとも1つを添加しなくとも良い。続いて、S301を経たコンパウンドをシート状に成形し、適正な大きさにカットする(S302)。   Further, the filler is weighed (S201), the auxiliary is weighed (S202), and the silane coupling agent is weighed (S203), and the weighed filler, auxiliary and silane coupling agent are mixed (S204). The mixture is kneaded with the compound that has undergone S107 (S301). Note that the filler, auxiliary agent and silane coupling agent are not essential, and at least one of them may not be added. Subsequently, the compound having undergone S301 is formed into a sheet shape and cut into an appropriate size (S302).

次に、金属線22と金属線23をそれぞれ複数本用意して、金網12を作製する(S400)。次に、金網12をシート成形体に貼り合わせ、裁断する(S401)。続いて、金型内に、金網12を貼り合わせたシート成形体を入れて成形を行う。当該成形において、金型を加熱して金型内のシート成形体の一次加硫を行う(S402)。次に、金型を開いて、金型から取り出した成形物を加熱して二次加硫を行う(S403)。最後に、直径約3mmの大きさに打ち抜き、接点部材10等を完成する(S404)。   Next, a plurality of metal wires 22 and a plurality of metal wires 23 are prepared, and the wire mesh 12 is produced (S400). Next, the wire mesh 12 is bonded to the sheet molded body and cut (S401). Subsequently, the sheet molded body with the metal mesh 12 bonded is placed in a mold and molded. In the molding, the mold is heated to perform primary vulcanization of the sheet molded body in the mold (S402). Next, the mold is opened, and the molded product taken out from the mold is heated to perform secondary vulcanization (S403). Finally, the contact member 10 is completed by punching into a diameter of about 3 mm (S404).

<4.その他の実施形態>
以上、本発明の好適な各実施形態について説明したが、本発明は、上記各実施形態に限定されず、種々変形を施した形態にて実施可能である。
<4. Other Embodiments>
The preferred embodiments of the present invention have been described above. However, the present invention is not limited to the above-described embodiments, and can be implemented in various modified forms.

例えば、金網12は、互いに交差する複数方向の金属線22,23から成るものであれば、金属線を如何なる手法で編んだ接点であっても良い。また、図7のフロー中のS402〜S403の各工程に代えて、次のような各工程を実施しても良い。例えば、S401に続いて、ピンチロールによるラミネート処理工程によりシート成形体に金網12の一部を埋設する(S402a)。続いて、熱風乾燥機に投入して、非加圧の状態で一次加硫を行い(S402b)、保護フィルム(片面離型処理PET)を剥がした後(S402c)、二次加硫を行う(S403a)。その後、図7のフローと同様、直径約3mmの大きさに打ち抜き、接点部材10等を完成する(S404)。また、突出部40は、略半球状の部材であって、その表面が曲面である方が好ましいが、かかる形状の部材に限定されるものではなく、例えば、先端を平面とする略直方体の突出部でも良い。また、突出部40の形状は、円錐形状でも良い。   For example, the wire mesh 12 may be a contact formed by knitting a metal wire by any method as long as the wire mesh 12 includes metal wires 22 and 23 in a plurality of directions intersecting each other. Further, instead of the steps S402 to S403 in the flow of FIG. 7, the following steps may be performed. For example, following S401, a part of the wire mesh 12 is embedded in the sheet molded body by a laminating process using a pinch roll (S402a). Then, it puts into a hot air dryer, performs primary vulcanization in a non-pressurized state (S402b), peels off the protective film (single-sided release treatment PET) (S402c), and performs secondary vulcanization (S402b). S403a). Thereafter, like the flow of FIG. 7, the contact member 10 and the like are completed by punching into a diameter of about 3 mm (S404). The protrusion 40 is a substantially hemispherical member and preferably has a curved surface. However, the protrusion 40 is not limited to such a member. For example, the protrusion 40 has a substantially rectangular parallelepiped protrusion. Department may be sufficient. Further, the shape of the protrusion 40 may be a conical shape.

本発明は、押釦スイッチを備える機器に利用することができる。   The present invention can be used for a device including a push button switch.

1・・・押釦スイッチ用部材、10,10a,10b・・・接点部材、11・・・ゴム状弾性体、12・・・金網、22,23・・・金属線、40・・・突出部。 DESCRIPTION OF SYMBOLS 1 ... Member for pushbutton switches 10, 10a, 10b ... Contact member, 11 ... Rubber-like elastic body, 12 ... Metal mesh, 22, 23 ... Metal wire, 40 ... Projection part .

Claims (7)

ゴム状弾性体の一方の面に、複数本の金属線を編み込んだ形態の金網を露出させるように埋設した接点部材であって、
前記金網は、互いに交差する複数方向の前記金属線から成り、前記複数方向の内の少なくとも一方向の前記金属線の少なくともその表面が貴金属にて形成され、前記少なくとも一方向以外の方向の前記金属線が非貴金属にて形成されている接点部材。
A contact member embedded on one surface of a rubber-like elastic body so as to expose a wire mesh in which a plurality of metal wires are knitted,
The wire mesh is composed of the metal wires in a plurality of directions intersecting each other, at least a surface of the metal wire in at least one direction of the plurality of directions is formed of a noble metal, and the metal in a direction other than the at least one direction. A contact member in which the wire is formed of a non-noble metal.
前記金網は、前記複数方向の前記金属線を前記ゴム状弾性体から露出していることを特徴とする請求項1に記載の接点部材。   The contact member according to claim 1, wherein the metal mesh exposes the metal wires in the plurality of directions from the rubber-like elastic body. 前記金網は、二方向の前記金属線を編んで構成され、
前記二方向の前記金属線がともに露出するように前記ゴム状弾性体に埋設されており、
前記ゴム状弾性体から露出する数の点で、少なくともその表面が貴金属にて形成されている一方向の前記金属線の方が、非貴金属にて形成されている他方向の前記金属線よりも多い請求項2に記載の接点部材。
The wire mesh is configured by knitting the metal wire in two directions,
Embedded in the rubber-like elastic body so that the metal wires in the two directions are exposed together,
In the number of points exposed from the rubber-like elastic body, the metal wire in one direction at least the surface of which is formed of noble metal is more than the metal wire in the other direction formed of non-noble metal. The contact member according to claim 2, wherein the contact member is large.
前記金網は、二方向の前記金属線を編んで構成され、
前記二方向の前記金属線がともに露出するように前記ゴム状弾性体に埋設されており、
前記ゴム状弾性体から前記金属線が露出する高さは、その露出している前記金属線の直径よりも小さい請求項2または請求項3に記載の接点部材。
The wire mesh is configured by knitting the metal wire in two directions,
Embedded in the rubber-like elastic body so that the metal wires in the two directions are exposed together,
The contact member according to claim 2 or 3, wherein a height at which the metal wire is exposed from the rubber-like elastic body is smaller than a diameter of the exposed metal wire.
前記ゴム状弾性体の前記金網と反対側の面に、1または複数個の突出部を備える請求項1から請求項4のいずれか1項に記載の接点部材。   The contact member according to any one of claims 1 to 4, further comprising one or a plurality of protrusions on a surface of the rubber-like elastic body opposite to the wire mesh. 前記突出部の表面が曲面である請求項5に記載の接点部材。   The contact member according to claim 5, wherein a surface of the protruding portion is a curved surface. 請求項1から請求項6のいずれか1項に記載の接点部材を備える押釦スイッチ用部材。   The member for pushbutton switches provided with the contact member of any one of Claims 1-6.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020145147A (en) * 2019-03-08 2020-09-10 信越ポリマー株式会社 Contact member, manufacturing method thereof, and push button switch member
JP2021026813A (en) * 2019-07-31 2021-02-22 信越ポリマー株式会社 Push button switch

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57109532U (en) * 1980-12-24 1982-07-06
WO2010082420A1 (en) * 2009-01-15 2010-07-22 株式会社コバック Metal mesh contact and switch and method for procuding the same
JP2012185956A (en) * 2011-03-04 2012-09-27 Shin Etsu Polymer Co Ltd Conductive member for push-button switch and method for manufacturing the same

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS57109532U (en) * 1980-12-24 1982-07-06
WO2010082420A1 (en) * 2009-01-15 2010-07-22 株式会社コバック Metal mesh contact and switch and method for procuding the same
JP2012185956A (en) * 2011-03-04 2012-09-27 Shin Etsu Polymer Co Ltd Conductive member for push-button switch and method for manufacturing the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020145147A (en) * 2019-03-08 2020-09-10 信越ポリマー株式会社 Contact member, manufacturing method thereof, and push button switch member
JP2021026813A (en) * 2019-07-31 2021-02-22 信越ポリマー株式会社 Push button switch

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