JP2018016668A - Thermoplastic resin composition - Google Patents
Thermoplastic resin composition Download PDFInfo
- Publication number
- JP2018016668A JP2018016668A JP2016145388A JP2016145388A JP2018016668A JP 2018016668 A JP2018016668 A JP 2018016668A JP 2016145388 A JP2016145388 A JP 2016145388A JP 2016145388 A JP2016145388 A JP 2016145388A JP 2018016668 A JP2018016668 A JP 2018016668A
- Authority
- JP
- Japan
- Prior art keywords
- thermoplastic resin
- resin composition
- weight
- fatty acid
- manufactured
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920005992 thermoplastic resin Polymers 0.000 title claims abstract description 54
- 239000011342 resin composition Substances 0.000 title claims abstract description 48
- 229910044991 metal oxide Inorganic materials 0.000 claims abstract description 30
- 150000004706 metal oxides Chemical class 0.000 claims abstract description 30
- 239000006185 dispersion Substances 0.000 claims abstract description 29
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 26
- 229930195729 fatty acid Natural products 0.000 claims abstract description 26
- 239000000194 fatty acid Substances 0.000 claims abstract description 26
- 239000004925 Acrylic resin Substances 0.000 claims abstract description 21
- 229920000178 Acrylic resin Polymers 0.000 claims abstract description 21
- -1 fatty acid ester Chemical class 0.000 claims abstract description 20
- 239000004431 polycarbonate resin Substances 0.000 claims abstract description 20
- 229920005668 polycarbonate resin Polymers 0.000 claims abstract description 20
- 229920000223 polyglycerol Polymers 0.000 claims abstract description 16
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 12
- 150000004670 unsaturated fatty acids Chemical class 0.000 claims abstract description 3
- 235000021122 unsaturated fatty acids Nutrition 0.000 claims abstract description 3
- 238000004898 kneading Methods 0.000 claims description 12
- 230000003595 spectral effect Effects 0.000 claims description 9
- 238000002834 transmittance Methods 0.000 claims description 9
- 238000000465 moulding Methods 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- 150000004671 saturated fatty acids Chemical class 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims 1
- 229920006395 saturated elastomer Polymers 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 20
- 238000002156 mixing Methods 0.000 abstract description 6
- 238000002844 melting Methods 0.000 abstract description 2
- 230000008018 melting Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 17
- 238000001746 injection moulding Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 13
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 10
- 229940105990 diglycerin Drugs 0.000 description 10
- GPLRAVKSCUXZTP-UHFFFAOYSA-N diglycerol Chemical compound OCC(O)COCC(O)CO GPLRAVKSCUXZTP-UHFFFAOYSA-N 0.000 description 10
- 229920005989 resin Polymers 0.000 description 10
- 239000011347 resin Substances 0.000 description 10
- 229920000515 polycarbonate Polymers 0.000 description 9
- 239000004417 polycarbonate Substances 0.000 description 9
- 229920005509 ACRYPET® VH Polymers 0.000 description 8
- 229920000297 Rayon Polymers 0.000 description 8
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 8
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 8
- 239000002245 particle Substances 0.000 description 7
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- 150000004665 fatty acids Chemical class 0.000 description 6
- 239000005357 flat glass Substances 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 229940049964 oleate Drugs 0.000 description 6
- 239000011787 zinc oxide Substances 0.000 description 6
- XDOFQFKRPWOURC-UHFFFAOYSA-N 16-methylheptadecanoic acid Chemical compound CC(C)CCCCCCCCCCCCCCC(O)=O XDOFQFKRPWOURC-UHFFFAOYSA-N 0.000 description 5
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 5
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 5
- 239000003963 antioxidant agent Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- GHVNFZFCNZKVNT-UHFFFAOYSA-N decanoic acid Chemical compound CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 4
- WWZKQHOCKIZLMA-UHFFFAOYSA-M octanoate Chemical compound CCCCCCCC([O-])=O WWZKQHOCKIZLMA-UHFFFAOYSA-M 0.000 description 4
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 230000003078 antioxidant effect Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- POULHZVOKOAJMA-UHFFFAOYSA-M dodecanoate Chemical compound CCCCCCCCCCCC([O-])=O POULHZVOKOAJMA-UHFFFAOYSA-M 0.000 description 3
- 229910003437 indium oxide Inorganic materials 0.000 description 3
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 description 3
- 229940070765 laurate Drugs 0.000 description 3
- QUAMTGJKVDWJEQ-UHFFFAOYSA-N octabenzone Chemical compound OC1=CC(OCCCCCCCC)=CC=C1C(=O)C1=CC=CC=C1 QUAMTGJKVDWJEQ-UHFFFAOYSA-N 0.000 description 3
- OBETXYAYXDNJHR-SSDOTTSWSA-M (2r)-2-ethylhexanoate Chemical compound CCCC[C@@H](CC)C([O-])=O OBETXYAYXDNJHR-SSDOTTSWSA-M 0.000 description 2
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 2
- JYEUMXHLPRZUAT-UHFFFAOYSA-N 1,2,3-triazine Chemical compound C1=CN=NN=C1 JYEUMXHLPRZUAT-UHFFFAOYSA-N 0.000 description 2
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical class CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 2
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 2
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 2
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 2
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 2
- FERIUCNNQQJTOY-UHFFFAOYSA-N Butyric acid Chemical compound CCCC(O)=O FERIUCNNQQJTOY-UHFFFAOYSA-N 0.000 description 2
- 239000005632 Capric acid (CAS 334-48-5) Substances 0.000 description 2
- 239000005635 Caprylic acid (CAS 124-07-2) Substances 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 2
- 239000005642 Oleic acid Substances 0.000 description 2
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 2
- 239000004427 Tarflon Substances 0.000 description 2
- OBETXYAYXDNJHR-UHFFFAOYSA-N alpha-ethylcaproic acid Natural products CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 229940116224 behenate Drugs 0.000 description 2
- UKMSUNONTOPOIO-UHFFFAOYSA-M behenate Chemical compound CCCCCCCCCCCCCCCCCCCCCC([O-])=O UKMSUNONTOPOIO-UHFFFAOYSA-M 0.000 description 2
- OCWYEMOEOGEQAN-UHFFFAOYSA-N bumetrizole Chemical compound CC(C)(C)C1=CC(C)=CC(N2N=C3C=C(Cl)C=CC3=N2)=C1O OCWYEMOEOGEQAN-UHFFFAOYSA-N 0.000 description 2
- 239000008199 coating composition Substances 0.000 description 2
- 230000001186 cumulative effect Effects 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 description 2
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920006351 engineering plastic Polymers 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 229960002446 octanoic acid Drugs 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 2
- 229910001887 tin oxide Inorganic materials 0.000 description 2
- KJYSXRBJOSZLEL-UHFFFAOYSA-N (2,4-ditert-butylphenyl) 3,5-ditert-butyl-4-hydroxybenzoate Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OC(=O)C1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 KJYSXRBJOSZLEL-UHFFFAOYSA-N 0.000 description 1
- RZRNAYUHWVFMIP-KTKRTIGZSA-N 1-oleoylglycerol Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OCC(O)CO RZRNAYUHWVFMIP-KTKRTIGZSA-N 0.000 description 1
- DZOYYZQYRISDTO-UHFFFAOYSA-N 16-methylheptadecanoic acid propane-1,2,3-triol Chemical compound OCC(O)CO.OCC(O)CO.CC(C)CCCCCCCCCCCCCCC(O)=O DZOYYZQYRISDTO-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- CKLLKJLOQLYCGY-UHFFFAOYSA-N 2,4-diamino-6-(benzotriazol-2-yl)phenol Chemical compound Nc1cc(N)c(O)c(c1)-n1nc2ccccc2n1 CKLLKJLOQLYCGY-UHFFFAOYSA-N 0.000 description 1
- LEVFXWNQQSSNAC-UHFFFAOYSA-N 2-(4,6-diphenyl-1,3,5-triazin-2-yl)-5-hexoxyphenol Chemical compound OC1=CC(OCCCCCC)=CC=C1C1=NC(C=2C=CC=CC=2)=NC(C=2C=CC=CC=2)=N1 LEVFXWNQQSSNAC-UHFFFAOYSA-N 0.000 description 1
- LHPPDQUVECZQSW-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4,6-ditert-butylphenol Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC(N2N=C3C=CC=CC3=N2)=C1O LHPPDQUVECZQSW-UHFFFAOYSA-N 0.000 description 1
- DUUKZBGYNMHUHO-UHFFFAOYSA-N 253MC0P0YV Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)COCC(O)CO DUUKZBGYNMHUHO-UHFFFAOYSA-N 0.000 description 1
- 235000021357 Behenic acid Nutrition 0.000 description 1
- DPUOLQHDNGRHBS-UHFFFAOYSA-N Brassidinsaeure Natural products CCCCCCCCC=CCCCCCCCCCCCC(O)=O DPUOLQHDNGRHBS-UHFFFAOYSA-N 0.000 description 1
- AHHSEWHITBGDBW-UHFFFAOYSA-N C(C)C(C(=O)O)CCCC.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO Chemical compound C(C)C(C(=O)O)CCCC.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO AHHSEWHITBGDBW-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- URXZXNYJPAJJOQ-UHFFFAOYSA-N Erucic acid Natural products CCCCCCC=CCCCCCCCCCCCC(O)=O URXZXNYJPAJJOQ-UHFFFAOYSA-N 0.000 description 1
- 239000004420 Iupilon Substances 0.000 description 1
- 239000005639 Lauric acid Substances 0.000 description 1
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 1
- DHCKZQAOKLTFLJ-UHFFFAOYSA-N OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.CCCCCCCC(O)=O Chemical compound OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.CCCCCCCC(O)=O DHCKZQAOKLTFLJ-UHFFFAOYSA-N 0.000 description 1
- MMQZBEXYFLXHEN-UHFFFAOYSA-N OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.CCCCCCCCCCCCCCCCCC(O)=O Chemical compound OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.CCCCCCCCCCCCCCCCCC(O)=O MMQZBEXYFLXHEN-UHFFFAOYSA-N 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- IADRPEYPEFONML-UHFFFAOYSA-N [Ce].[W] Chemical compound [Ce].[W] IADRPEYPEFONML-UHFFFAOYSA-N 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 239000002216 antistatic agent Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 229940116226 behenic acid Drugs 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- 150000001558 benzoic acid derivatives Chemical class 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- 150000008366 benzophenones Chemical class 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 150000001565 benzotriazoles Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- ZPSQNGPDEZMTMI-UHFFFAOYSA-N docosanoic acid propane-1,2,3-triol Chemical compound OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.CCCCCCCCCCCCCCCCCCCCCC(O)=O ZPSQNGPDEZMTMI-UHFFFAOYSA-N 0.000 description 1
- SELHWUUCTWVZOV-UHFFFAOYSA-N dodecanoic acid;propane-1,2,3-triol Chemical compound OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.OCC(O)CO.CCCCCCCCCCCC(O)=O SELHWUUCTWVZOV-UHFFFAOYSA-N 0.000 description 1
- MCPKSFINULVDNX-UHFFFAOYSA-N drometrizole Chemical compound CC1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 MCPKSFINULVDNX-UHFFFAOYSA-N 0.000 description 1
- 238000002296 dynamic light scattering Methods 0.000 description 1
- DPUOLQHDNGRHBS-KTKRTIGZSA-N erucic acid Chemical compound CCCCCCCC\C=C/CCCCCCCCCCCC(O)=O DPUOLQHDNGRHBS-KTKRTIGZSA-N 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 235000021588 free fatty acids Nutrition 0.000 description 1
- 229940075529 glyceryl stearate Drugs 0.000 description 1
- 238000010102 injection blow moulding Methods 0.000 description 1
- 229910052746 lanthanum Inorganic materials 0.000 description 1
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum atom Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 1
- 238000007561 laser diffraction method Methods 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- ARYZCSRUUPFYMY-UHFFFAOYSA-N methoxysilane Chemical compound CO[SiH3] ARYZCSRUUPFYMY-UHFFFAOYSA-N 0.000 description 1
- 125000000325 methylidene group Chemical group [H]C([H])=* 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- QGLKJKCYBOYXKC-UHFFFAOYSA-N nonaoxidotritungsten Chemical compound O=[W]1(=O)O[W](=O)(=O)O[W](=O)(=O)O1 QGLKJKCYBOYXKC-UHFFFAOYSA-N 0.000 description 1
- 229950002083 octabenzone Drugs 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920005672 polyolefin resin Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 239000011164 primary particle Substances 0.000 description 1
- 235000019260 propionic acid Nutrition 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
- 238000001175 rotational moulding Methods 0.000 description 1
- 238000000790 scattering method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 238000010557 suspension polymerization reaction Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 150000003918 triazines Chemical class 0.000 description 1
- 229910001930 tungsten oxide Inorganic materials 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
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Abstract
Description
本発明は、熱可塑性樹脂組成物及びそれを用いた成形体に関する。 The present invention relates to a thermoplastic resin composition and a molded body using the same.
自動車用前照灯を構成するハウジングのレンズカバーや建築用の窓ガラスには防曇性が求められ、防曇剤を添加する方法が提案されてきた。例えば、特許文献1では防曇性の被膜を形成する被覆組成物として、第4級アンモニウム塩を含む(メタ)アクリル酸エステル、及びメトキシシラン等のビニルエステルより形成される共重合体より構成されるものが提案されている。しかし、この被覆組成物には、(メタ)アクリル酸エステルに第4級アンモニウム塩が含まれていることから、特に加熱環境下に長い期間置かれた場合には分解が生じやすく、被膜の表面が荒れて外観が悪くなるという問題があった。 An antifogging property is required for a lens cover of a housing and a window glass for a building constituting an automotive headlamp, and a method of adding an antifogging agent has been proposed. For example, in Patent Document 1, the coating composition for forming an antifogging film is composed of a (meth) acrylic acid ester containing a quaternary ammonium salt and a copolymer formed from a vinyl ester such as methoxysilane. Have been proposed. However, since this coating composition contains a quaternary ammonium salt in the (meth) acrylic acid ester, it tends to decompose particularly when placed in a heated environment for a long period of time. There was a problem that the appearance was rough and deteriorated.
特許文献2では、ポリオレフィン系樹脂にトリアジン系紫外線吸収剤と酸化亜鉛や酸化チタンなどの金属酸化物からなる紫外線吸収剤を含有する樹脂組成物の初期透明性、防塵性、防曇持続性及び耐候性を有する農業用フィルムが提案されている。しかし、金属酸化物の凝集体の形成による性能低下が課題となっている。 In Patent Document 2, initial transparency, dustproof property, antifogging durability and weather resistance of a resin composition containing a triazine-based ultraviolet absorber and an ultraviolet absorber made of a metal oxide such as zinc oxide or titanium oxide in a polyolefin resin. Agricultural films having properties have been proposed. However, performance degradation due to the formation of metal oxide aggregates has been a problem.
また、建築用、車両用の窓ガラスには防曇性だけでなく、熱線遮蔽性や透明性が求められる。特許文献3では、ポリカーボネート樹脂又はアクリル樹脂中に熱線遮蔽成分のLaB6(六ホウ化ランタン)微粒子とITO(錫ドープ酸化インジウム)微粒子を分散させる手法を用いて、透明性、耐衝撃性、耐水性に優れた熱線遮蔽樹脂シート材が開発されている。しかし、可視光領域における透明性は低く、十分な性能を満たしているとはいい難い。 Moreover, not only anti-fogging properties but also heat ray shielding properties and transparency are required for architectural and vehicle window glass. In Patent Document 3, transparency, impact resistance, water resistance are obtained by using a method of dispersing LaB 6 (lanthanum hexaboride) fine particles and ITO (tin-doped indium oxide) fine particles as heat ray shielding components in a polycarbonate resin or an acrylic resin. A heat ray shielding resin sheet material having excellent properties has been developed. However, the transparency in the visible light region is low, and it is difficult to say that sufficient performance is satisfied.
本発明の目的はヘイズが低く透明性に優れ、且つ十分な防曇性と熱線遮蔽性を有し、車両用、一般建築物用又は電子部品用に好適な熱可塑性樹脂組成物を提供することである。 An object of the present invention is to provide a thermoplastic resin composition having low haze, excellent transparency, sufficient antifogging properties and heat ray shielding properties, and suitable for vehicles, general buildings or electronic parts. It is.
ポリカーボネート樹脂及び/又はアクリル樹脂、水に金属酸化物を分散させた水分散体、及び、ポリグリセリン脂肪酸エステルを溶融混練することで上記課題を解決する。 The above problem is solved by melt-kneading a polycarbonate resin and / or an acrylic resin, an aqueous dispersion in which a metal oxide is dispersed in water, and a polyglycerin fatty acid ester.
本発明の熱可塑性樹脂組成物及びこれを用いた成形体はヘイズが低く透明性に優れ、且つ十分な防曇性と熱線遮蔽性を有するため、自動車用前照灯及び尾灯を構成するハウジングのレンズカバー、自動車の窓ガラス、一般建築物の窓ガラス、ヒーター付き回路の基板やセンサー基板などの電子部品、アーケードやカーポート等の屋根材、赤外線カットフィルター等の光学材、農業用フィルム等として使用できる。 Since the thermoplastic resin composition of the present invention and a molded article using the same have low haze, excellent transparency, and sufficient antifogging properties and heat ray shielding properties, the housing of the automotive headlamp and taillight Lens covers, automotive window glass, general building window glass, electronic parts such as circuit boards and sensor boards with heaters, roofing materials such as arcades and carports, optical materials such as infrared cut filters, agricultural films, etc. Can be used.
以下に本発明を実施するための形態をより詳細に説明するが、本発明の範囲はこの実施形態に限定されるものではなく、本発明の趣旨を損なわない範囲で、変更等が加えられた形態も本発明に属する。なお、範囲を表す表記「〜」は、上限と下限を含むものである。 The mode for carrying out the present invention will be described in more detail below, but the scope of the present invention is not limited to this embodiment, and changes and the like are made without departing from the spirit of the present invention. The form also belongs to the present invention. Note that the notation “˜” representing a range includes an upper limit and a lower limit.
本発明で使用されるポリカーボネート樹脂は透明性を有する樹脂であれば特に限定されるものではなく、樹脂の原料となる2価フェノール類に添加剤を添加し、公知の方法で均一に混合し、ホスゲンで例示されるカーボーネート前駆体と反応させることにより合成した市販のものが使用することができる。ポリカーボネート樹脂の具体例としては、IUPILON ML−100(三菱エンジニアリングプラスチック社製)、NOVAREX 7022L1(三菱エンジニアリングプラスチック社製)、TARFLON 41900R(出光興産社製)、TARFLON 42200R(出光興産社製)、カリバー301−4(住化スタイロンポリカーボネート社製)、カリバー301−22(住化スタイロンポリカーボネート社製)などが挙げられる。 The polycarbonate resin used in the present invention is not particularly limited as long as it is a resin having transparency. Additives are added to dihydric phenols as a raw material of the resin, and they are uniformly mixed by a known method. A commercially available product synthesized by reacting with a carbonate precursor exemplified by phosgene can be used. Specific examples of the polycarbonate resin include IUPILON ML-100 (manufactured by Mitsubishi Engineering Plastics), NOVAREX 7022L1 (manufactured by Mitsubishi Engineering Plastics), TARFLON 41900R (manufactured by Idemitsu Kosan), TARFLON 42200R (manufactured by Idemitsu Kosan), Caliber 301 -4 (manufactured by Sumika Stylon Polycarbonate), Caliber 301-22 (manufactured by Sumika Stylon Polycarbonate), and the like.
本発明で使用されるアクリル樹脂は透明性を有する樹脂であれば特に限定されるものではなく、アクリル樹脂の原料となるメチルメタクリレート、エチルメタクリレート、プロピルメタクリレート、ブチルメタクリレートなどに添加液を添加し、公知の方法で均一に混合し、懸濁重合や塊状重合などの公知の方法で重合させることにより合成することができる。アクリル樹脂の具体例としては、アクリペットVH(三菱レイヨン社製)、PARAPET HR−F(クラレ社製)、DELPET 70H(旭化成社製)などのポリメタクリル酸メチル樹脂が挙げられる。 The acrylic resin used in the present invention is not particularly limited as long as it is a resin having transparency, and an additive solution is added to methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, and the like, which are raw materials for the acrylic resin, It can synthesize | combine by mixing uniformly by a well-known method, and making it superpose | polymerize by well-known methods, such as suspension polymerization and block polymerization. Specific examples of the acrylic resin include polymethyl methacrylate resins such as Acrypet VH (manufactured by Mitsubishi Rayon Co., Ltd.), PARAPET HR-F (manufactured by Kuraray Co., Ltd.), and DELPET 70H (manufactured by Asahi Kasei Co., Ltd.).
本発明で使用されるポリグリセリン脂肪酸エステルは、熱可塑性樹脂に対する金属酸化物の分散性の改善に寄与する。ポリグリセリン脂肪酸エステルの効果の詳細については定かではないが、熱可塑性樹脂、金属酸化物の水分散体を溶融混練する際の熱可塑性樹脂組成物の流動性の向上、若しくは熱可塑性樹脂と金属酸化物の親和性の向上、及びぬれ性の向上などが要因と推測される。 The polyglycerol fatty acid ester used in the present invention contributes to the improvement of the dispersibility of the metal oxide with respect to the thermoplastic resin. The details of the effect of polyglycerin fatty acid ester are not clear, but improvement of fluidity of thermoplastic resin composition when melt-kneading thermoplastic resin, metal oxide aqueous dispersion, or thermoplastic resin and metal oxidation It is presumed that the improvement of the affinity of things and the improvement of wettability are factors.
本発明のポリグリセリン脂肪酸エステルを構成するポリグリセリンとしては、好ましくは水酸基価から算出される平均重合度が2〜20のポリグリセリンであり、さらに好ましくは平均重合度が4〜10のものを使用する。ポリグリセリンの具体例としては、ジグリセリン、トリグリセリン、テトラグリセリン、ヘキサグリセリン、デカグリセリンなどが挙げられ、市販品としては、ジグリセリンS、ポリグリセリン#310、ポリグリセリン#500、ポリグリセリン#750(何れも阪本薬品工業株式会社製)を用いることができる。ここで、平均重合度は、末端基分析法による水酸基価から算出されるポリグリセリンの平均重合度(n)である。詳しくは、次式(式1)、及び(式2)から平均重合度が算出される。
(式1)分子量=74n+18
(式2)水酸基価=56110(n+2)/分子量
上記(式2)中の水酸基価とは、ポリグリセリンに含まれる水酸基数の大小の指標となる数値であり、1gのポリグリセリンに含まれる遊離ヒドロキシル基をアセチル化するために必要な酢酸を中和するのに要する水酸化カリウムのミリグラム数をいう。水酸化カリウムのミリグラム数は、社団法人日本油化学会編集、「日本油化学会制定、基準油脂分析試験法、2013年度版」に準じて算出される。
The polyglycerin constituting the polyglycerin fatty acid ester of the present invention is preferably a polyglycerin having an average degree of polymerization calculated from a hydroxyl value of 2 to 20, more preferably an average degree of polymerization of 4 to 10. To do. Specific examples of polyglycerin include diglycerin, triglycerin, tetraglycerin, hexaglycerin, decaglycerin and the like, and commercially available products include diglycerin S, polyglycerin # 310, polyglycerin # 500, and polyglycerin # 750. (Both manufactured by Sakamoto Pharmaceutical Co., Ltd.) can be used. Here, the average degree of polymerization is the average degree of polymerization (n) of polyglycerin calculated from the hydroxyl value by end group analysis. Specifically, the average degree of polymerization is calculated from the following formulas (Formula 1) and (Formula 2).
(Formula 1) Molecular weight = 74n + 18
(Formula 2) Hydroxyl value = 56110 (n + 2) / Molecular weight The hydroxyl value in the above (Formula 2) is a numerical value that serves as an index of the number of hydroxyl groups contained in polyglycerin, and is contained in 1 g of polyglycerin. The number of milligrams of potassium hydroxide required to neutralize the acetic acid required to acetylate the hydroxyl group. The number of milligrams of potassium hydroxide is calculated according to the Japan Oil Chemists 'Society, “Established by the Japan Oil Chemists' Society, Standard Oil and Fat Analysis Test Method, 2013 edition”.
また、前記の水酸基価から算出される平均重合度が2〜20のポリグリセリンにおいては、平均重合度が2であるジグリセリンを除いて、一般には、分子量分布を有する組成物が使用されるが、これらの異なる分子量分布を有するポリグリセリンを2種以上混合してもよく、ポリグリセリン混合物の水酸基価から算出される平均重合度が2〜20であれば、平均重合度が2未満、及び20を超えるポリグリセリンも使用できる。 Moreover, in the polyglycerin having an average degree of polymerization calculated from the hydroxyl value of 2 to 20 except for diglycerin having an average degree of polymerization of 2, generally a composition having a molecular weight distribution is used. Two or more kinds of polyglycerols having different molecular weight distributions may be mixed. If the average degree of polymerization calculated from the hydroxyl value of the polyglycerol mixture is 2 to 20, the average degree of polymerization is less than 2, and 20 More than polyglycerol can be used.
本発明で使用されるポリグリセリン脂肪酸エステルを構成する脂肪酸としては、好ましくは炭素数2〜22の飽和脂肪酸又は不飽和脂肪酸の少なくとも一種であり、直鎖、又は分岐を問わない。さらに好ましくは炭素数8〜18である。脂肪酸の具体例としては、酢酸、プロピオン酸、酪酸、カプロン酸、カプリル酸、2−エチルヘキサン酸、3,5,5’−トリメチルヘキサン酸、カプリン酸、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、イソステアリン酸、オレイン酸、ベヘン酸、エルカ酸などが挙げられるが、好ましい脂肪酸としては、2−エチルヘキサン酸、カプリル酸、カプリン酸、ステアリン酸、オレイン酸等が挙げられる。なお、使用する脂肪酸はこれらに限定されるものではない。これらは単独で用いても、又、2種以上併用しても良い。 The fatty acid constituting the polyglycerol fatty acid ester used in the present invention is preferably at least one kind of saturated fatty acid or unsaturated fatty acid having 2 to 22 carbon atoms, and may be linear or branched. More preferably, it has 8 to 18 carbon atoms. Specific examples of fatty acids include acetic acid, propionic acid, butyric acid, caproic acid, caprylic acid, 2-ethylhexanoic acid, 3,5,5'-trimethylhexanoic acid, capric acid, lauric acid, myristic acid, palmitic acid, stearin Acids, isostearic acid, oleic acid, behenic acid, erucic acid and the like can be mentioned, and preferred fatty acids include 2-ethylhexanoic acid, caprylic acid, capric acid, stearic acid, oleic acid and the like. In addition, the fatty acid to be used is not limited to these. These may be used alone or in combination of two or more.
本発明で使用されるポリグリセリン脂肪酸エステルのSP値(溶解性パラメーター)は、8.0〜15.0(cal/cm3)1/2であることが好ましく、9.5〜14.0(cal/cm3)1/2であることがより好ましい。ここでいう溶解性パラメーターとは、「Polymer Engineering and Science、Vol.14,No.2,p147−154(1974)」に記載の方法(Fedors法)により計算することが出来る。なお、SP値は、次式で表せる。
SP値(δ)=(ΔH/V)1/2
ただし、式中、ΔHはモル蒸発熱(cal)を、Vはモル体積(cm3)を表す。また、ΔH及びVは、上記文献の151〜153頁に記載の原子団のモル蒸発熱の合計(ΔH)とモル体積の合計(V)を用いることができる。この数値が近いもの同士はお互いに混ざりやすく(相溶性が高い)、この数値が離れているものは混ざりにくいことを表す指標である。ポリグリセリン脂肪酸エステルのSP値が8.0〜15.0の場合、熱可塑性樹脂との相溶性が高く、経時的なブリードの発生を抑制することや金属酸化物の分散性が向上することでヘイズ値の低下に繋がる。
The SP value (solubility parameter) of the polyglycerol fatty acid ester used in the present invention is preferably 8.0 to 15.0 (cal / cm 3 ) 1/2 , and 9.5 to 14.0 ( cal / cm 3 ) 1/2 is more preferable. The solubility parameter here can be calculated by the method (Fedors method) described in “Polymer Engineering and Science, Vol. 14, No. 2, p 147-154 (1974)”. The SP value can be expressed by the following equation.
SP value (δ) = (ΔH / V) 1/2
In the formula, ΔH represents the heat of vaporization (cal), and V represents the molar volume (cm 3 ). Further, as ΔH and V, the total heat of molar evaporation (ΔH) and the total volume (V) of the atomic groups described in pages 151 to 153 of the above-mentioned document can be used. Those having a close numerical value are easy to mix with each other (high compatibility), and those having a close numerical value are indices that indicate that they are difficult to mix. When the SP value of the polyglycerol fatty acid ester is 8.0 to 15.0, the compatibility with the thermoplastic resin is high, and the generation of bleeding over time and the dispersibility of the metal oxide are improved. This leads to a decrease in haze value.
本発明で使用されるポリグリセリン脂肪酸エステルの具体例としては、ジグリセリンカプリレート、ジグリセリンラウレート、ジグリセリン−2−エチルヘキサノエート、ジグリセリンステアレート、ジグリセリンオレート、ジグリセリンイソステアレート、ジグリセリンベヘネート、ジグリセリンエルケート、テトラグリセリンカプリレート、テトラグリセリンラウレート、テトラグリセリン−2−エチルヘキサノエート、テトラグリセリンステアレート、テトラグリセリンオレート、テトラグリセリンイソステアレート、テトラグリセリンベヘヘネート、テトラグリセリンエルケート、ヘキサグリセリンカプリレート、ヘキサグリセリンラウレート、ヘキサグリセリン−2−エチルヘキサノエート、ヘキサグリセリンステアレート、ヘキサグリセリンオレート、ヘキサグリセリンイソステアレート、ヘキサグリセリンステアレート、ヘキサグリセリンオレート、ヘキサグリセリンベヘヘネート、ヘキサグリセリンエルケート、デカグリセリンカプリレート、デカグリセリンラウレート、デカグリセリン−2−エチルヘキサノエート、デカグリセリンステアレート、デカグリセリンオレート、デカグリセリンイソステアレート、デカグリセリンステアレート、デカグリセリンオレート、デカグリセリンベヘネート、デカグリセリンエルケートなどが挙げられるが、これらに限定されるものではない。また、これらは単独で用いても2種以上を併用しても良い。 Specific examples of the polyglycerin fatty acid ester used in the present invention include diglycerin caprylate, diglycerin laurate, diglycerin-2-ethylhexanoate, diglyceryl stearate, diglycerin oleate, diglycerin isostearate. , Diglycerin behenate, diglycerin erucate, tetraglycerin caprylate, tetraglycerin laurate, tetraglycerin-2-ethylhexanoate, tetraglyceryl stearate, tetraglycerin oleate, tetraglycerin isostearate, tetraglycerin base Hephenate, tetraglycerin ercate, hexaglycerin caprylate, hexaglycerin laurate, hexaglycerin-2-ethylhexanoate, hexaglyceryl stearate, hex Glycerol oleate, hexaglycerin isostearate, hexaglycerin stearate, hexaglycerin oleate, hexaglycerin behenate, hexaglycerin ercate, decaglycerin caprylate, decaglycerin laurate, decaglycerin-2-ethylhexanoate, deca Examples thereof include, but are not limited to, glyceryl stearate, decaglycerin oleate, decaglycerin isostearate, decaglycerin stearate, decaglycerin oleate, decaglycerin behenate, decaglycerin elcate, and the like. These may be used alone or in combination of two or more.
本発明で使用するポリグリセリン脂肪酸エステルは以下に例示する公知のエステル化反応により合成することができる。例えば、ポリグリセリンと脂肪酸に水酸化ナトリウム等のアルカリ触媒を加えた後、エステル化反応を常圧もしくは減圧下において行い、仕込んだ脂肪酸がエステル化して、遊離の脂肪酸がほとんどなくなるまで十分に反応させる。但し、これに限定されるものではない。 The polyglycerol fatty acid ester used in the present invention can be synthesized by a known esterification reaction exemplified below. For example, after adding an alkali catalyst such as sodium hydroxide to polyglycerin and fatty acid, the esterification reaction is carried out under normal pressure or reduced pressure, and the charged fatty acid is esterified and allowed to react sufficiently until there is almost no free fatty acid. . However, it is not limited to this.
本発明で使用されるポリカーボネート樹脂及び/又はアクリル樹脂とポリグリセリン脂肪酸エステルの配合割合は、ポリカーボネート樹脂及び/又はアクリル樹脂100重量部に対し、ポリグリセリン脂肪酸エステルが0.01〜10重量部であることが好ましく、0.02〜5重量部であることがより好ましい。ポリグリセリン脂肪酸エステルの配合割合が0.01重量部に満たない場合では、熱可塑性樹脂組成物に対する金属酸化物の分散安定性が低下する場合がある。また、10重量部を超える場合では熱可塑性樹脂組成物及びそれを用いた成形体の透明性が損なわれる場合がある。 The blending ratio of the polycarbonate resin and / or acrylic resin and polyglycerin fatty acid ester used in the present invention is 0.01 to 10 parts by weight of polyglycerin fatty acid ester with respect to 100 parts by weight of the polycarbonate resin and / or acrylic resin. It is preferably 0.02 to 5 parts by weight. When the blending ratio of the polyglycerin fatty acid ester is less than 0.01 parts by weight, the dispersion stability of the metal oxide with respect to the thermoplastic resin composition may be lowered. Moreover, when it exceeds 10 weight part, the transparency of a thermoplastic resin composition and a molded object using the same may be impaired.
本発明で使用される金属酸化物としては、熱線遮蔽性を有する金属酸化物であれば特に限定されないが、錫ドープ酸化インジウム、アンチモンドープ酸化錫、アンチモンドープ酸化亜鉛、アルミニウムドープ酸化亜鉛、インジウムドープ酸化亜鉛、ガリウムドープ酸化亜鉛、酸化タングステン、セリウムタングステン複合酸化物などが挙げられ、好ましくは錫ドープ酸化インジウム、アンチモンドープ酸化錫、アンチモンドープ酸化亜鉛である。また、これらを単独で用いても2種類以上を併用しても良い。本発明で使用される金属酸化物はレーザー回折・散乱法などによる一次粒子径が80nm以下であり、好ましくは50nm以下であることが好ましい。 The metal oxide used in the present invention is not particularly limited as long as it is a metal oxide having heat ray shielding properties, but tin-doped indium oxide, antimony-doped tin oxide, antimony-doped zinc oxide, aluminum-doped zinc oxide, indium-doped Examples thereof include zinc oxide, gallium-doped zinc oxide, tungsten oxide, and cerium-tungsten composite oxide, and preferred are tin-doped indium oxide, antimony-doped tin oxide, and antimony-doped zinc oxide. These may be used alone or in combination of two or more. The metal oxide used in the present invention has a primary particle diameter of 80 nm or less, preferably 50 nm or less, by a laser diffraction / scattering method or the like.
本発明で使用されるポリカーボネート樹脂及び/又はアクリル樹脂と金属酸化物の配合割合は、ポリカーボネート樹脂及び/又はアクリル樹脂100重量部に対し、金属酸化物の固形分含量が0.05〜10重量部であり、好ましくは0.1〜5重量部である。金属酸化物の固形分含量配合量が0.05重量部に満たない場合では十分な熱線遮蔽性が得られない場合があり、10重量部を超える場合では熱可塑性樹脂組成物及びそれを用いた成形体の透明性が損なわれる場合がある。 The blending ratio of the polycarbonate resin and / or acrylic resin and metal oxide used in the present invention is such that the solid content of the metal oxide is 0.05 to 10 parts by weight with respect to 100 parts by weight of the polycarbonate resin and / or acrylic resin. And preferably 0.1 to 5 parts by weight. If the solid content content of the metal oxide is less than 0.05 parts by weight, sufficient heat ray shielding properties may not be obtained, and if it exceeds 10 parts by weight, a thermoplastic resin composition and the same are used. The transparency of the molded body may be impaired.
金属酸化物は水に分散させて水分散体として用いる。金属酸化物を粉末の状態で用いた場合では、熱可塑性樹脂に対する分散性が不十分となりヘイズ値の増大を招くことがあるため、水分散体として用いる必要がある。また、水分散体中の金属酸化物の濃度は1〜50重量%が好ましい。 The metal oxide is dispersed in water and used as an aqueous dispersion. In the case where the metal oxide is used in a powder state, the dispersibility with respect to the thermoplastic resin becomes insufficient, which may cause an increase in haze value. Therefore, it is necessary to use it as an aqueous dispersion. The concentration of the metal oxide in the aqueous dispersion is preferably 1 to 50% by weight.
金属酸化物の水分散体は、液状または固形状であっても良く、固形状である場合、強い攪拌もしくは振とうによって液性が回復するものであれば良い。なお、体積平均粒子径が100nm以下であって、累積90%粒径(D90)が230nm以下になるものが良い。 The aqueous dispersion of the metal oxide may be liquid or solid, and if it is solid, it may be any one that recovers its liquidity by vigorous stirring or shaking. It is preferable that the volume average particle diameter is 100 nm or less and the cumulative 90% particle diameter (D90) is 230 nm or less.
金属酸化物の濃度が1〜50重量%の水分散体において、金属酸化物の体積平均粒子径が100nm以下であり、累積90%粒径(D90)が230nm以下である。体積平均粒子径は、動的光散乱法による粒度分布測定装置により測定、算出することができる。金属酸化物の平均粒子径が100nmを超えるか、またはD90が230nmを超えると、樹脂と混合して熱可塑性樹脂組成物及びそれを用いた成形体を製造したときに、これらの透明性が劣ることがある。 In an aqueous dispersion having a metal oxide concentration of 1 to 50% by weight, the volume average particle size of the metal oxide is 100 nm or less, and the cumulative 90% particle size (D90) is 230 nm or less. The volume average particle diameter can be measured and calculated by a particle size distribution measuring apparatus using a dynamic light scattering method. When the average particle diameter of the metal oxide exceeds 100 nm or D90 exceeds 230 nm, when the thermoplastic resin composition and the molded body using the same are mixed with a resin, these transparency is inferior. Sometimes.
本発明の熱可塑性樹脂組成物は、ポリカーボネート樹脂及び/又はアクリル樹脂、金属酸化物の水分散体、及び、ポリグリセリン脂肪酸エステルとを溶融混練して作製する。混練機は特に限定されるものでなく、二軸押出し機、ニーダー、三本ロールミル、バンバリーミキサー、オープンロールなど公知の混練機が挙げられる。また、混練時は樹脂温度200℃以上で溶融混練し、その後100℃以下に急速冷却、必要に応じてカットしてペレット形状としてから、これを溶融押出して成形体を作製しても良いし、樹脂温度200℃以上で溶融し、100℃以下に急冷して、直接にフィルムなどの成形体を作製しても良い。樹脂温度が200℃未満の場合では、金属酸化物の分散性が不十分となり、ヘイズ値が増大する場合がある。 The thermoplastic resin composition of the present invention is prepared by melt-kneading a polycarbonate resin and / or an acrylic resin, an aqueous dispersion of a metal oxide, and a polyglycerol fatty acid ester. A kneading machine is not specifically limited, Well-known kneading machines, such as a twin-screw extruder, a kneader, a 3 roll mill, a Banbury mixer, an open roll, are mentioned. Also, at the time of kneading, melt kneading at a resin temperature of 200 ° C. or higher, and then rapidly cooling to 100 ° C. or lower, cutting as necessary to form a pellet, then melt extruding this to produce a molded body, It may be melted at a resin temperature of 200 ° C. or higher and rapidly cooled to 100 ° C. or lower to directly produce a molded body such as a film. When the resin temperature is less than 200 ° C., the dispersibility of the metal oxide becomes insufficient and the haze value may increase.
本発明の熱可塑性樹脂組成物は、金属酸化物の水分散体を配合し、200℃以上の温度で溶融混練して作成するが、溶融混練中に可塑性樹脂組成物中の水分が0%になるとは限らず、熱可塑性樹脂組成物中に金属酸化物の水分散体由来の水分が残存していても構わない。 The thermoplastic resin composition of the present invention is prepared by blending an aqueous dispersion of a metal oxide and melting and kneading at a temperature of 200 ° C. or higher. The water content in the thermoplastic resin composition is 0% during the melt kneading. However, the water derived from the metal oxide aqueous dispersion may remain in the thermoplastic resin composition.
本発明の熱可塑性樹脂組成物から成形体を成形する方法としては、特に限定されるものでなく、例えば、射出成形、射出ブロー成形、射出圧縮成形、インジェクションプレス、熱プレス、ブロー成形、フィルムやシート等の押出成形、異型押出成形、熟成形、回転成形等の何れも適用できる。成形体の形状は、必要に応じて任意の形状に成形可能であるが、平面状又は曲面状の板状部分を有することが好ましい。板状の厚みは特に制限は無いが、0.2mm以上10mm以下の板状部分が存在するものである。板状部分の厚みは好ましくは1mm以上10mm以下である。 The method for molding a molded body from the thermoplastic resin composition of the present invention is not particularly limited, and examples thereof include injection molding, injection blow molding, injection compression molding, injection press, hot press, blow molding, film and the like. Any of extrusion molding of sheets and the like, profile extrusion molding, mature molding, and rotational molding can be applied. The shape of the molded body can be formed into an arbitrary shape as necessary, but preferably has a planar or curved plate-like portion. The plate-like thickness is not particularly limited, but a plate-like portion having a thickness of 0.2 mm or more and 10 mm or less exists. The thickness of the plate-like portion is preferably 1 mm or more and 10 mm or less.
また、本発明の成形体としては、厚み0.2mm〜10mmの板状部分を有するものであって、該成形体中の前記板状部分におけるヘイズが10%未満、且つ2000nmにおける分光透過率が10.0%未満であり、好ましくはヘイズが5%未満、且つ2000nmにおける分光透過率が10.0%未満であり、さらに好ましくはヘイズが5%未満、且つ2000nmにおける分光透過率が5.0%未満である。 Moreover, as a molded object of this invention, it has a plate-shaped part of thickness 0.2mm-10mm, Comprising: The haze in the said plate-shaped part in this molded object is less than 10%, and the spectral transmittance in 2000 nm is. It is less than 10.0%, preferably the haze is less than 5% and the spectral transmittance at 2000 nm is less than 10.0%, more preferably the haze is less than 5% and the spectral transmittance at 2000 nm is 5.0. %.
本発明の熱可塑性樹脂組成物は、さらに酸化防止剤を含有することが好ましい。上記酸化防止剤としては特に限定されず、例えばフェノール系のものとして、2,6−Di−tert−butyl−P−cresol(BHT)〔住友化学社製「スミライダーBHT」〕、テトラキス−〔メチレン−3−(3’−5’−ジ−t−ブチル−4’−ヒドロキシフェニル)プロピオネート〕メタン〔BASF社製:イルガノックス1010〕等が挙げられる。これらの酸化防止剤は、単独で用いても、2種以上併用してもよい。上記酸化防止剤の添加量は特に限定されないが、好ましくは、熱可塑性樹脂組成物100重量部に対して0.01重量部〜5.0重量部である。 It is preferable that the thermoplastic resin composition of the present invention further contains an antioxidant. The antioxidant is not particularly limited. For example, 2,6-Di-tert-butyl-P-cresol (BHT) [“Sumirider BHT” manufactured by Sumitomo Chemical Co., Ltd.], tetrakis- [methylene -3- (3′-5′-di-t-butyl-4′-hydroxyphenyl) propionate] methane [manufactured by BASF: Irganox 1010] and the like. These antioxidants may be used alone or in combination of two or more. Although the addition amount of the antioxidant is not particularly limited, it is preferably 0.01 to 5.0 parts by weight with respect to 100 parts by weight of the thermoplastic resin composition.
本発明の熱可塑性樹脂組成物は、さらに紫外線吸収剤を含有することが好ましい。上記紫外線吸収剤としては特に限定されず、例えば、ベンゾトリアゾール系化合物、ベンゾフェノン系化合物、トリアジン系化合物、及び、ベンゾエート系化合物が挙げられる。 The thermoplastic resin composition of the present invention preferably further contains an ultraviolet absorber. The ultraviolet absorber is not particularly limited, and examples thereof include benzotriazole compounds, benzophenone compounds, triazine compounds, and benzoate compounds.
上記ベンゾトリアゾール系化合物は特に限定されず、例えば、2−(2’−ヒドロキシ−5’−メチルフェニル)ベンゾトリアゾール〔BASF社製:TinuvinP〕、2−(2’−ヒドロキシ−3’,5’−ジ−t−ブチルフェニル)ベンゾトリアゾール〔BASF社製:Tinuvin320〕、2−(2’−ヒドロキシ−3’−t−ブチル−5’−メチルフェニル)−5−クロロベンゾトリアゾール〔BASF社製:Tinuvin326〕、2−(2’−ヒドロキシ−3’,5’−ジ−アミノフェニル)ベンゾトリアゾール〔BASF社製:Tinuvin328〕等が挙げられる。 The benzotriazole-based compound is not particularly limited. For example, 2- (2′-hydroxy-5′-methylphenyl) benzotriazole [manufactured by BASF: TinuvinP], 2- (2′-hydroxy-3 ′, 5 ′ -Di-t-butylphenyl) benzotriazole [manufactured by BASF: Tinuvin 320], 2- (2′-hydroxy-3′-t-butyl-5′-methylphenyl) -5-chlorobenzotriazole [manufactured by BASF: Tinuvin 326], 2- (2′-hydroxy-3 ′, 5′-di-aminophenyl) benzotriazole [manufactured by BASF: Tinuvin 328] and the like.
上記ベンゾフェノン系化合物は特に限定されず、例えば、オクタベンゾン〔BASF社製:Chimassorb81〕等が挙げられる。また、上記トリアジン系化合物としては特に限定されず、例えば2−(4,6−ジフェニル−1,3,5−トリアジン−2−イル)−5−〔(ヘキシル)オキシ〕−フェノール〔BASF社製:Tinuvin1577FF〕等が挙げられる。さらに、上記ベンゾエート系化合物としては特に限定されず、例えば、2,4−ジ−tert−ブチルフェニル−3,5−ジ−tert−ブチル−4−ヒドロキシベンゾエート〔BASF社製:Tinuvin120〕等が挙げられる。 The benzophenone-based compound is not particularly limited, and examples thereof include octabenzone [manufactured by BASF: Chimassorb 81]. The triazine-based compound is not particularly limited. For example, 2- (4,6-diphenyl-1,3,5-triazin-2-yl) -5-[(hexyl) oxy] -phenol [manufactured by BASF Corporation] : Tinuvin 1577FF] and the like. Furthermore, the benzoate-based compound is not particularly limited, and examples thereof include 2,4-di-tert-butylphenyl-3,5-di-tert-butyl-4-hydroxybenzoate [manufactured by BASF: Tinuvin 120]. It is done.
上記紫外線吸収剤の添加量は特に限定されないが、好ましくは熱可塑性樹脂組成物100重量部に対して0.01重量部〜5.0重量部である。0.01重量部未満であると、紫外線吸収の効果がほとんど得られない。5.0重量部を超えると、樹脂の耐候劣化を引き起こすことがある。 Although the addition amount of the said ultraviolet absorber is not specifically limited, Preferably it is 0.01 weight part-5.0 weight part with respect to 100 weight part of thermoplastic resin compositions. If it is less than 0.01 part by weight, the effect of absorbing ultraviolet rays is hardly obtained. If it exceeds 5.0 parts by weight, the weather resistance of the resin may be deteriorated.
本発明の熱可塑性樹脂組成物及びそれを用いた成形体は、更に必要に応じて、光安定剤、界面活性剤、難燃剤、帯電防止剤、耐湿剤、着色剤、熱線反射剤、熱線吸収剤等の添加剤を含有してもよい。 The thermoplastic resin composition of the present invention and a molded body using the same are further optionally provided with a light stabilizer, a surfactant, a flame retardant, an antistatic agent, a moisture-resistant agent, a colorant, a heat ray reflective agent, and a heat ray absorbing agent. You may contain additives, such as an agent.
本発明の熱可塑性樹脂組成物及びそれを用いた成形体は、自動車用前照灯及び尾灯を構成するハウジングのレンズカバー、自動車の窓ガラス、一般建築用の窓ガラス、ヒーター付き回路の基板やセンサー基板などの電子部品、アーケードやカーポート等の屋根材、赤外線カットフィルター等の光学材、農業用フィルム等として使用できるが、これらに限定されるものではない。 The thermoplastic resin composition of the present invention and a molded body using the same are a lens cover of a housing constituting a headlight and a taillight for an automobile, a window glass for an automobile, a window glass for general construction, a circuit board with a heater, It can be used as electronic parts such as sensor substrates, roofing materials such as arcades and carports, optical materials such as infrared cut filters, agricultural films and the like, but is not limited thereto.
以下、本発明を実施例等により詳細に説明するが、本発明はこれらの実施例に限定されるものではない。また、測定方法はそれぞれ以下の方法により行った。
(防曇性の測定)
23℃、50RH%の雰囲気下に24時間放置し、調温した試験片を同条件で試験片面より20〜30cmの距離より呼気を吹きかけ、得られた成形体の防曇性を評価した。繰り返し呼気を吹きかけても曇りが生じないものを◎、繰り返し呼気をかけると一時的に曇りが生じるが、すぐに透明になるものを○、繰り返し呼気をかけると曇りが生じるものを×とした。
(ヘイズの測定)
濁度計(村上色彩社製:HM−150)を使用して、得られた成形体のヘイズを測定した。ヘイズが5.0%未満のものを◎、5.0%以上10.0%未満のものを○、10.0%以上のものを×とした。
(分光透過率の測定)
分光光度計(日立ハイテク社製:U4100)を使用して、得られた成形体の300〜2700nmの分光透過率を測定した。熱線遮蔽性は、2000nmにおける分光透過率を用いて評価し、5.0%未満のものを◎、5.0%以上10.0%未満のものを○、10.0%以上のものを×とした。
EXAMPLES Hereinafter, although an Example etc. demonstrate this invention in detail, this invention is not limited to these Examples. Moreover, the measuring method was performed with the following method, respectively.
(Measurement of anti-fogging property)
The test piece was left to stand in an atmosphere of 23 ° C. and 50 RH% for 24 hours, and the heated test piece was sprayed from a distance of 20 to 30 cm from the test piece surface under the same conditions, and the antifogging property of the obtained molded body was evaluated. The case where cloudiness did not occur even when repeated exhalation was blown was marked as ◎, the case where cloudiness occurred temporarily when repeated exhalation, but ○ which became transparent immediately, and the case where cloudiness occurred when repeated exhalation was given as x.
(Measure haze)
Using a turbidimeter (Murakami Color Co., Ltd .: HM-150), the haze of the obtained molded product was measured. A sample having a haze of less than 5.0% was evaluated as ◎, a sample having a haze of less than 5.0% and less than 10.0% was evaluated as ○, and a sample having a haze of 10.0% or more as ×.
(Measurement of spectral transmittance)
Using a spectrophotometer (manufactured by Hitachi High-Tech Co., Ltd .: U4100), the spectral transmittance of the obtained molded product was measured at 300 to 2700 nm. The heat ray shielding property is evaluated by using the spectral transmittance at 2000 nm, and ◎ is less than 5.0%, ◯ is 5.0% or more and less than 10.0%, and × is 10.0% or more. It was.
(実施例1)
ポリカーボネート樹脂(製品名「カリバー301−22」、住化スタイロンポリカーボネート社製)100重量部に対し、ITO水分散体(ITO濃度20重量%、三菱マテリアル社製)0.5重量部とデカグリセリンモノオレート(製品名「MO−7S」、阪本薬品工業社製)を0.15重量部加え、これを二軸押出し機で十分に混練し、熱可塑性樹脂組成物を得た。次に、射出成形機を用いて厚み1.0mmの成形体を得た。
Example 1
For 100 parts by weight of polycarbonate resin (product name “Caliber 301-22”, manufactured by Sumika Stylon Polycarbonate), 0.5 part by weight of ITO water dispersion (ITO concentration 20% by weight, manufactured by Mitsubishi Materials) and decaglycerin mono 0.15 parts by weight of oleate (product name “MO-7S”, Sakamoto Yakuhin Kogyo Co., Ltd.) was added, and this was sufficiently kneaded with a twin-screw extruder to obtain a thermoplastic resin composition. Next, a molded body having a thickness of 1.0 mm was obtained using an injection molding machine.
(実施例2〜3)
実施例1にて使用したITO水分散体の添加量を変えた以外は、実施例1と同様の方法にて各熱可塑性樹脂組成物及び成形体を得た。
(Examples 2-3)
Except having changed the addition amount of the ITO water dispersion used in Example 1, each thermoplastic resin composition and the molded object were obtained by the method similar to Example 1. FIG.
(実施例4)
ポリカーボネート樹脂(製品名「カリバー301−22」、住化スタイロンポリカーボネート社製)100重量部に対し、ITO水分散体(ITO濃度20重量%、三菱マテリアル社製)1.0重量部とデカグリセリンモノカプリレート(製品名「MCA−750」、阪本薬品工業社製)を0.15重量部加え、これを二軸押出し機で十分に混練し、熱可塑性樹脂組成物を得た。次に、射出成形機を用いて厚み1.0mmの成形体を得た。
Example 4
100 parts by weight of polycarbonate resin (product name “Caliber 301-22”, manufactured by Sumika Stylon Polycarbonate), 1.0 part by weight of ITO water dispersion (ITO concentration 20% by weight, manufactured by Mitsubishi Materials) and decaglycerin mono 0.15 parts by weight of caprylate (product name “MCA-750”, manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.) was added, and this was sufficiently kneaded with a twin-screw extruder to obtain a thermoplastic resin composition. Next, a molded body having a thickness of 1.0 mm was obtained using an injection molding machine.
(実施例5)
ポリカーボネート樹脂(製品名「カリバー301−22」、住化スタイロンポリカーボネート社製)100重量部に対し、ITO水分散体(ITO濃度20重量%、三菱マテリアル社製)1.0重量部とデカグリセリンモノステアレート(製品名「S−1001P」、阪本薬品工業社製)を0.15重量部加え、これを二軸押出し機で十分に混練し、熱可塑性樹脂組成物を得た。次に、射出成形機を用いて厚み1.0mmの成形体を得た。
(Example 5)
100 parts by weight of polycarbonate resin (product name “Caliber 301-22”, manufactured by Sumika Stylon Polycarbonate), 1.0 part by weight of ITO water dispersion (ITO concentration 20% by weight, manufactured by Mitsubishi Materials) and decaglycerin mono 0.15 part by weight of stearate (product name “S-1001P”, manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.) was added, and this was sufficiently kneaded with a twin screw extruder to obtain a thermoplastic resin composition. Next, a molded body having a thickness of 1.0 mm was obtained using an injection molding machine.
(実施例6)
ポリカーボネート樹脂(製品名「カリバー301−22」、住化ポリカーボネート)100重量部に対し、ITO水分散体(ITO濃度20重量%、三菱マテリアル社製)1.0重量部とジグリセリンモノオレート(製品名「MO−150」、阪本薬品工業社製)を0.15重量部加え、これを二軸押出し機で十分に混練し、熱可塑性樹脂組成物を得た。次に、射出成形機を用いて厚み1.0mmの成形体を得た。
(Example 6)
100 parts by weight of polycarbonate resin (product name “Caliber 301-22”, Sumika polycarbonate), 1.0 part by weight of ITO water dispersion (ITO concentration 20% by weight, manufactured by Mitsubishi Materials) and diglycerin monooleate (product) The name “MO-150” (manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.) was added in an amount of 0.15 parts by weight, and this was sufficiently kneaded with a twin-screw extruder to obtain a thermoplastic resin composition. Next, a molded body having a thickness of 1.0 mm was obtained using an injection molding machine.
(実施例7)
ポリカーボネート樹脂(製品名「カリバー301−22」、住化スタイロンポリカーボネート社製)100重量部に対し、ITO水分散体(ITO濃度20重量%、三菱マテリアル社製)1.0重量部とデカグリセリンデカオレート(製品名「DAO−7S」、阪本薬品工業社製)を0.15重量部加え、これを二軸押出し機で十分に混練し、熱可塑性樹脂組成物を得た。次に、射出成形機を用いて厚み1.0mmの成形体を得た。
(Example 7)
100 parts by weight of polycarbonate resin (product name “Caliber 301-22”, manufactured by Sumika Stylon Polycarbonate), 1.0 part by weight of ITO aqueous dispersion (ITO concentration 20% by weight, manufactured by Mitsubishi Materials) and decaglycerin deca 0.15 parts by weight of the rate (product name “DAO-7S”, Sakamoto Yakuhin Kogyo Co., Ltd.) was added, and this was sufficiently kneaded with a twin screw extruder to obtain a thermoplastic resin composition. Next, a molded body having a thickness of 1.0 mm was obtained using an injection molding machine.
(比較例1)
ポリカーボネート樹脂(製品名「カリバー301−22」、住化スタイロンポリカーボネート社製)100重量部に対し、ITO水分散体(ITO濃度20重量%、三菱マテリアル社製)1.0重量部を加え、これを二軸押出し機で十分に混練し、熱可塑性樹脂組成物を得た。次に、射出成形機を用いて厚み1.0mmの成形体を得た。
(Comparative Example 1)
To 100 parts by weight of polycarbonate resin (product name “Caliber 301-22”, manufactured by Sumika Stylon Polycarbonate), 1.0 part by weight of ITO water dispersion (ITO concentration 20% by weight, manufactured by Mitsubishi Materials) was added. Was sufficiently kneaded with a twin-screw extruder to obtain a thermoplastic resin composition. Next, a molded body having a thickness of 1.0 mm was obtained using an injection molding machine.
(比較例2)
ポリカーボネート樹脂(製品名「カリバー301−22」、住化スタイロンポリカーボネート社製)100重量部とデカグリセリンモノオレート(製品名「MO−7S」、阪本薬品工業社製)を0.15重量部加え、これを二軸押出し機で十分に混練し、熱可塑性樹脂組成物を得た。次に、射出成形機を用いて厚み1.0mmの成形体を得た。
(Comparative Example 2)
100 parts by weight of polycarbonate resin (product name “Caliber 301-22”, manufactured by Sumika Stylon Polycarbonate) and 0.15 parts by weight of decaglycerin monooleate (product name “MO-7S”, manufactured by Sakamoto Pharmaceutical Co., Ltd.) This was sufficiently kneaded with a twin screw extruder to obtain a thermoplastic resin composition. Next, a molded body having a thickness of 1.0 mm was obtained using an injection molding machine.
実施例1〜7、及び比較例1、2で得られた成形体の防曇性、ヘイズ及び分光透過率を測定し、結果を表1に示した。 The antifogging properties, haze and spectral transmittance of the molded products obtained in Examples 1 to 7 and Comparative Examples 1 and 2 were measured, and the results are shown in Table 1.
実施例1から7は比較例1に比べて、熱可塑性樹脂組成物中の金属酸化物の分散性が向上し、透明性が高くなった。また、比較例2に比べて防曇性が高く、熱線遮蔽性を有することが明らかとなった。このことから、ポリカーボネート樹脂と金属酸化物の水分散体、及びポリグリセリン脂肪酸エステルを溶融混練することにより、ヘイズが低く透明性に優れ、且つ十分な防曇性と熱線遮蔽性を有する熱可塑性樹脂組成物が得られることが明らかとなった。 In Examples 1 to 7, compared with Comparative Example 1, the dispersibility of the metal oxide in the thermoplastic resin composition was improved and the transparency was increased. Moreover, compared with the comparative example 2, it became clear that antifogging property was high and it had heat ray shielding property. Therefore, a thermoplastic resin having a low haze, excellent transparency, and sufficient antifogging properties and heat ray shielding properties by melt-kneading a polycarbonate resin, an aqueous dispersion of a metal oxide, and a polyglycerol fatty acid ester. It became clear that a composition was obtained.
(実施例8)
アクリル樹脂(製品名「アクリペットVH」、三菱レイヨン社製)100重量部に対し、ITO水分散体(ITO濃度20重量%、三菱マテリアル社製)0.5重量部とデカグリセリンモノオレート(製品名「MO−7S」、阪本薬品工業社製)を0.15重量部加え、これを二軸押出し機で十分に混練し、熱可塑性樹脂組成物を得た。次に、射出成形機を用いて厚み1.0mmの成形体を得た。
(Example 8)
For 100 parts by weight of acrylic resin (product name “Acrypet VH”, manufactured by Mitsubishi Rayon Co., Ltd.), 0.5 part by weight of ITO water dispersion (ITO concentration 20% by weight, manufactured by Mitsubishi Materials) and decaglycerin monooleate (product) The name “MO-7S” (manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.) was added in an amount of 0.15 parts by weight, and this was sufficiently kneaded with a twin-screw extruder to obtain a thermoplastic resin composition. Next, a molded body having a thickness of 1.0 mm was obtained using an injection molding machine.
(実施例9〜10)
実施例8にて使用したITO水分散体の添加量を変えた以外は、実施例8と同様の方法にて各熱可塑性樹脂組成物及び成形体を得た。
(Examples 9 to 10)
Except having changed the addition amount of the ITO water dispersion used in Example 8, each thermoplastic resin composition and the molded object were obtained by the same method as Example 8.
(実施例11)
アクリル樹脂(製品名「アクリペットVH」、三菱レイヨン社製)100重量部に対し、ITO水分散体(ITO濃度20重量%、三菱マテリアル社製)1.0重量部とデカグリセリンモノカプリレート(製品名「MCA−750」、阪本薬品工業社製)を0.15重量部加え、これを二軸押出し機で十分に混練し、熱可塑性樹脂組成物を得た。次に、射出成形機を用いて厚み1.0mmの成形体を得た。
(Example 11)
To 100 parts by weight of acrylic resin (product name “Acrypet VH”, manufactured by Mitsubishi Rayon Co., Ltd.), 1.0 part by weight of ITO water dispersion (ITO concentration 20% by weight, manufactured by Mitsubishi Materials) and decaglycerin monocaprylate ( 0.15 parts by weight of product name “MCA-750” (manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.) was added, and this was sufficiently kneaded with a twin-screw extruder to obtain a thermoplastic resin composition. Next, a molded body having a thickness of 1.0 mm was obtained using an injection molding machine.
(実施例12)
アクリル樹脂(製品名「アクリペットVH」、三菱レイヨン社製)100重量部に対し、ITO水分散体(ITO濃度20重量%、三菱マテリアル社製)1.0重量部とデカグリセリンモノステアレート(製品名「S−1001P」、阪本薬品工業社製)を0.15重量部加え、これを二軸押出し機で十分に混練し、熱可塑性樹脂組成物を得た。次に、射出成形機を用いて厚み1.0mmの成形体を得た。
Example 12
For 100 parts by weight of acrylic resin (product name “Acrypet VH”, manufactured by Mitsubishi Rayon Co., Ltd.), 1.0 part by weight of ITO water dispersion (ITO concentration 20% by weight, manufactured by Mitsubishi Materials) and decaglycerin monostearate ( 0.15 parts by weight of product name “S-1001P” (manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.) was added, and this was sufficiently kneaded with a twin screw extruder to obtain a thermoplastic resin composition. Next, a molded body having a thickness of 1.0 mm was obtained using an injection molding machine.
(実施例13)
アクリル樹脂(製品名「アクリペットVH」、三菱レイヨン社製)100重量部に対し、ITO水分散体(ITO濃度20重量%、三菱マテリアル社製)1.0重量部とジグリセリンモノオレート(製品名「MO−150」、阪本薬品工業社製)を0.15重量部加え、これを二軸押出し機で十分に混練し、熱可塑性樹脂組成物を得た。次に、射出成形機を用いて厚み1.0mmの成形体を得た。
(Example 13)
100 parts by weight of acrylic resin (product name “Acrypet VH”, manufactured by Mitsubishi Rayon Co., Ltd.) 1.0 part by weight of ITO water dispersion (ITO concentration 20% by weight, manufactured by Mitsubishi Materials) and diglycerin monooleate (product) The name “MO-150” (manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.) was added in an amount of 0.15 parts by weight, and this was sufficiently kneaded with a twin-screw extruder to obtain a thermoplastic resin composition. Next, a molded body having a thickness of 1.0 mm was obtained using an injection molding machine.
(実施例14)
アクリル樹脂(製品名「アクリペットVH」、三菱レイヨン社製)100重量部に対し、ITO水分散体(ITO濃度20重量%、三菱マテリアル社製)1.0重量部とデカグリセリンデカオレート(製品名「DAO−7S」、阪本薬品工業社製)を0.15重量部加え、これを二軸押出し機で十分に混練し、熱可塑性樹脂組成物を得た。次に、射出成形機を用いて厚み1.0mmの成形体を得た。
(Example 14)
100 parts by weight of acrylic resin (product name “Acrypet VH”, manufactured by Mitsubishi Rayon Co., Ltd.) 1.0 part by weight of ITO water dispersion (ITO concentration 20% by weight, manufactured by Mitsubishi Materials) and decaglycerin dekaorate (product The name “DAO-7S” (manufactured by Sakamoto Yakuhin Kogyo Co., Ltd.) was added in an amount of 0.15 parts by weight, and this was sufficiently kneaded with a twin-screw extruder to obtain a thermoplastic resin composition. Next, a molded body having a thickness of 1.0 mm was obtained using an injection molding machine.
(比較例3)
アクリル樹脂(製品名「アクリペットVH」、三菱レイヨン社製)100重量部に対し、ITO水分散体(ITO濃度20重量%、三菱マテリアル社製)1.0重量部を加え、これを二軸押出し機で十分に混練し、熱可塑性樹脂組成物を得た。次に、射出成形機を用いて厚み1.0mmの成形体を得た。
(Comparative Example 3)
To 100 parts by weight of acrylic resin (product name “Acrypet VH”, manufactured by Mitsubishi Rayon Co., Ltd.), 1.0 part by weight of ITO water dispersion (ITO concentration 20% by weight, manufactured by Mitsubishi Materials) is added, and this is biaxial. The mixture was sufficiently kneaded with an extruder to obtain a thermoplastic resin composition. Next, a molded body having a thickness of 1.0 mm was obtained using an injection molding machine.
(比較例4)
アクリル樹脂(製品名「アクリペットVH」、三菱レイヨン社製)100重量部とデカグリセリンモノオレート(製品名「MO−7S」、阪本薬品工業社製)を0.15重量部加え、これを二軸押出し機で十分に混練し、熱可塑性樹脂組成物を得た。次に、射出成形機を用いて厚み1.0mmの成形体を得た。
(Comparative Example 4)
Add 100 parts by weight of acrylic resin (product name “Acrypet VH”, manufactured by Mitsubishi Rayon Co., Ltd.) and 0.15 parts by weight of decaglycerin monooleate (product name “MO-7S”, manufactured by Sakamoto Pharmaceutical Co., Ltd.). The mixture was sufficiently kneaded with a shaft extruder to obtain a thermoplastic resin composition. Next, a molded body having a thickness of 1.0 mm was obtained using an injection molding machine.
実施例8〜14、及び比較例3、4で得られた成形体の防曇性、ヘイズ及び分光透過率を測定し、結果を表2に示した。 The antifogging properties, haze, and spectral transmittance of the molded products obtained in Examples 8 to 14 and Comparative Examples 3 and 4 were measured, and the results are shown in Table 2.
実施例8から14は比較例3に比べて、熱可塑性樹脂組成物中の金属酸化物の分散性が向上し、透明性が高くなった。また、比較例4に比べて防曇性が高く、熱線遮蔽性を有することが明らかとなった。このことから、アクリル樹脂と金属酸化物の水分散体、及びポリグリセリン脂肪酸エステルを溶融混練することにより、ヘイズが低く透明性に優れ、且つ十分な防曇性と熱線遮蔽性を有する熱可塑性樹脂組成物が得られることが明らかとなった。 In Examples 8 to 14, compared to Comparative Example 3, the dispersibility of the metal oxide in the thermoplastic resin composition was improved, and the transparency was increased. Moreover, compared with the comparative example 4, it became clear that antifogging property was high and it had heat ray shielding property. Therefore, a thermoplastic resin having a low haze, excellent transparency, and sufficient antifogging properties and heat ray shielding properties by melt-kneading an acrylic resin, a metal oxide aqueous dispersion, and a polyglycerol fatty acid ester. It became clear that a composition was obtained.
本発明の熱可塑性樹脂組成物及びそれを用いた成形体は、一般建築物用又は車両用の窓もしくは窓部品や電子部品、特に自動車用前照灯及び尾灯を構成するハウジングのレンズカバー、ヒーター付き回路の基板やセンサー基板などに使用できる。 The thermoplastic resin composition of the present invention and a molded body using the same are used for general building or vehicle windows, window parts, and electronic parts, particularly housing lens covers and heaters that constitute automotive headlamps and taillights. It can be used for circuit boards and sensor boards.
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