JP2017536424A - Copolycarbonate and composition containing the same - Google Patents

Abstract

The present invention relates to a copolycarbonate and a composition containing the same, and by containing a branched repeating unit in the copolycarbonate structure, flame retardancy and chemical resistance are maintained while maintaining the original impact strength and fluidity of the copolycarbonate. It relates to technology to improve. [Selection figure] None

Description

[Cross-reference with related applications]
This application claims the benefit of priority based on Korean Patent Application No. 10-2014-0173005 dated December 4, 2014 and Korean Patent Application No. 10-2015-0170792 dated December 2, 2015, and All the contents disclosed in the Korean patent application literature are included as part of this specification.

[Technical field]
The present invention relates to a copolycarbonate and a composition containing the same, and by containing a branched repeating unit in the copolycarbonate structure, flame retardancy and chemical resistance are maintained while maintaining the original impact strength and fluidity of the copolycarbonate. It relates to technology to improve.

  Polycarbonate resin is manufactured by condensation polymerization of aromatic diols such as bisphenol A and carbonate precursors such as phosgene, and has excellent impact strength, dimensional stability, heat resistance and transparency, etc. It is applied to a wide range of fields such as product exterior materials, automobile parts, building materials, and optical parts.

  Recently, in order to apply such polycarbonate resin to more various fields, two or more kinds of aromatic diol compounds having different structures are copolymerized, and units having different structures are introduced into the main chain of the polycarbonate. Many attempts have been made to obtain desired physical properties.

  In particular, although research into introducing a polysiloxane structure into the main chain of polycarbonate has been promoted, most of the techniques have the disadvantages of high production cost and reduced flame retardancy and chemical resistance.

  Therefore, as described later, the present inventors can improve flame retardancy and chemical resistance while maintaining the original impact strength and fluidity of the copolycarbonate by including a branched repeating unit. Upon confirmation, the present invention was completed.

  The present invention provides a copolycarbonate having improved flame retardancy and chemical resistance while maintaining the original impact strength and fluidity of the copolycarbonate.

  The present invention also provides a composition comprising the copolycarbonate.

In order to solve the above problems, the present invention provides the following copolycarbonates:
Including repeating units of the following chemical formulas 1 to 3,
A branched repeating unit of formula 4 below:
One or more of the repeating units of the following chemical formulas 1 to 3 are connected to each other by a branched repeating unit of the following chemical formula 4,
Copolycarbonate having a weight average molecular weight of 1,000 to 100,000 g / mol:

In Formula 1,
R _{1 to} R ₄ are each independently hydrogen, C _1-10 alkyl, C _1-10 alkoxy, or halogen;
Z is C _1-10 alkylene which is unsubstituted or substituted with phenyl, C _3-15 cycloalkylene which is unsubstituted or substituted with C _1-10 alkyl, O, S, SO, SO ₂ or CO,

In Formula 2,
Each X ₁ is independently C _1-10 alkylene;
Each R ₅ is independently hydrogen; C _1-10 alkoxy unsubstituted or substituted with oxiranyl, oxiranyl, or C _1-15 alkyl substituted with C _6-20 aryl; halogen; C _{1 -10} alkoxy; allyl; C _1-10 haloalkyl; or C _6-20 aryl;
n is an integer from 1 to 200;

In Formula 3,
Each X ₂ is independently C _1-10 alkylene;
Each Y ₁ is independently hydrogen, C _1-6 alkyl, halogen, hydroxy, C _1-6 alkoxy, or C _6-20 aryl;
Each R ₆ is independently hydrogen; C _1-10 alkoxy unsubstituted or substituted with oxiranyl, oxiranyl, or C _1-15 alkyl substituted with C _6-20 aryl; halogen; C _{1 -10} alkoxy; allyl; C _1-10 haloalkyl; or C _6-20 aryl;
m is an integer from 1 to 200;

In Formula 4,
R ₇ is hydrogen, C _1-10 alkyl, or

And
R _{8 to} R ₁₁ are each independently hydrogen, C _1-10 alkyl, halogen, C _1-10 alkoxy; allyl; C _1-10 haloalkyl; or C _6-20 aryl;
n1 to n4 are each independently an integer of 1 to 4.

  Polycarbonate is produced by condensation polymerization of an aromatic diol compound such as bisphenol A and a carbonate precursor such as phosgene, and has excellent impact strength, dimensional stability, heat resistance and transparency. It is applied to a wide range of fields such as exterior materials for electrical and electronic products, automobile parts, building materials, and optical parts. In order to further improve the physical properties of such a polycarbonate, a polysiloxane structure can be introduced into the main chain of the polycarbonate, whereby various physical properties can be improved. However, in spite of the above, the polycarbonate having the polysiloxane structure introduced therein must be excellent in flame retardancy and chemical resistance so as to suit various application fields. For this reason, it can be used together with various additives, but such an additive contributes to lowering the original physical properties of the polycarbonate.

  Therefore, in the present invention, by introducing a polysiloxane structure into the main chain of the polycarbonate and introducing a branched repeating unit as described later, the physical properties of the copolycarbonate are maintained at the same time, and at the same time, flame retardancy is achieved. And chemical resistance can be improved.

  Hereinafter, the present invention will be described in more detail.

<Repeating unit of Formula 1>
The repeating unit represented by Formula 1 is formed by reacting an aromatic diol compound and a carbonate precursor.

In Formula 1, preferably, R _{1 to} R ₄ are each independently hydrogen, methyl, chloro, or bromo.

Also preferably, Z is a linear or branched C _1-10 alkylene which is unsubstituted or substituted with phenyl, more preferably methylene, ethane-1,1-diyl, propane- 2,2-diyl, butane-2,2-diyl, 1-phenylethane-1,1-diyl, or diphenylmethylene. More preferably, Z is cyclohexane-1,1-diyl, O, S, SO, SO ₂ or CO.

  Preferably, the repeating unit represented by Formula 1 is bis (4-hydroxyphenyl) methane, bis (4-hydroxyphenyl) ether, bis (4-hydroxyphenyl) sulfone, bis (4-hydroxyphenyl) sulfoxide, Bis (4-hydroxyphenyl) sulfide, bis (4-hydroxyphenyl) ketone, 1,1-bis (4-hydroxyphenyl) ethane, bisphenol A, 2,2-bis (4-hydroxyphenyl) butane, 1,1 -Bis (4-hydroxyphenyl) cyclohexane, 2,2-bis (4-hydroxy-3,5-dibromophenyl) propane, 2,2-bis (4-hydroxy-3,5-dichlorophenyl) propane, 2,2 -Bis (4-hydroxy-3-bromophenyl) propane, 2,2-bis (4- Droxy-3-chlorophenyl) propane, 2,2-bis (4-hydroxy-3-methylphenyl) propane, 2,2-bis (4-hydroxy-3,5-dimethylphenyl) propane, 1,1-bis ( Any one selected from the group consisting of 4-hydroxyphenyl) -1-phenylethane, bis (4-hydroxyphenyl) diphenylmethane, and α, ω-bis [3- (o-hydroxyphenyl) propyl] polydimethylsiloxane. It may be derived from one or more aromatic diol compounds.

  The meaning of “derived from an aromatic diol compound” means that the hydroxy group of the aromatic diol compound reacts with a carbonate precursor to form a repeating unit represented by Formula 1.

  For example, when bisphenol A as an aromatic diol compound and triphosgene as a carbonate precursor are polymerized, the repeating unit represented by Chemical Formula 1 is represented by the following Chemical Formula 1-1.

  Examples of the carbonate precursor include dimethyl carbonate, diethyl carbonate, dibutyl carbonate, dicyclohexyl carbonate, diphenyl carbonate, ditolyl carbonate, bis (chlorophenyl) carbonate, di-m-cresyl carbonate, dinaphthyl carbonate, bis (diphenyl) carbonate, One or more selected from the group consisting of phosgene, triphosgene, diphosgene, bromophosgene, and bishaloformate can be used. Preferably, triphosgene or phosgene can be used.

<Repeating unit of formula 2 and repeating unit of formula 3>
In Formula 2, preferably X ₁ is independently C _2-10 alkylene, more preferably C _2-4 alkylene, and most preferably propane-1,3-diyl.

Also preferably, each R ₅ is independently hydrogen, methyl, ethyl, propyl, 3-phenylpropyl, 2-phenylpropyl, 3- (oxiranylmethoxy) propyl, fluoro, chloro, bromo, iodo, methoxy, Ethoxy, propoxy, allyl, 2,2,2-trifluoroethyl, 3,3,3-trifluoropropyl, phenyl, or naphthyl. More preferably, each R ₅ is independently C _1-10 alkyl, more preferably C _1-6 alkyl, more preferably C _1-3 alkyl, and most preferably methyl. is there.

  Preferably, the n is 10 or more, 15 or more, 20 or more, 25 or more, 30 or more, 31 or more, or 32 or more, 50 or less, 45 or less, 40 or less, 39 or less, 38 or less, or 37 or less. It is an integer.

In Formula 3, preferably, X ₂ is independently C _2-10 alkylene, more preferably C _2-6 alkylene, and most preferably isobutylene.

Preferably, Y ₁ is hydrogen.

Also preferably, each R ₆ is independently hydrogen, methyl, ethyl, propyl, 3-phenylpropyl, 2-phenylpropyl, 3- (oxiranylmethoxy) propyl, fluoro, chloro, bromo, iodo, methoxy, Ethoxy, propoxy, allyl, 2,2,2-trifluoroethyl, 3,3,3-trifluoropropyl, phenyl, or naphthyl. More preferably, each R ₆ is independently C _1-10 alkyl, more preferably C _1-6 alkyl, more preferably C _1-3 alkyl, most preferably methyl. is there.

  Preferably, the m is 40 or more, 45 or more, 50 or more, 55 or more, 56 or more, 57 or more, or 58 or more, 80 or less, 75 or less, 70 or less, 65 or less, 64 or less, 63 or less, or It is an integer of 62 or less.

  The repeating unit represented by the chemical formula 2 and the repeating unit represented by the chemical formula 3 are derived from a siloxane compound represented by the following chemical formula 2-1 and a siloxane compound represented by the following chemical formula 3-1, respectively.

In the chemical formula 2-1, the definitions of X ₁ , R ₅ and n are as defined above.

In the chemical formula 3-1, the definitions of X ₂ , Y ₁ , R ₆ and m are as defined above.

  The meaning of “derived from the siloxane compound” means that the repeating unit represented by the chemical formula 2 and the repeating unit represented by the chemical formula 3 are obtained by reacting the hydroxy group of each of the siloxane compounds with the carbonate precursor. Means to form. The carbonate precursor that can be used to form the repeating units of Chemical Formulas 2 and 3 is the same as that described above for the carbonate precursor that can be used to form the repeating unit of Chemical Formula 1.

  Production methods of the siloxane compound represented by the chemical formula 2-1 and the siloxane compound represented by the chemical formula 3-1 are as shown in the following reaction formulas 1 and 2, respectively.

In Reaction Scheme 1,
X ₁ ′ is C _2-10 alkenyl,
The definitions of X ₁ , R ₅ and n are as defined above,

In the reaction formula 2,
X ₂ ′ is C _2-10 alkenyl,
The definitions of X ₂ , Y ₁ , R ₆ and m are as defined above.

The reaction of the reaction formula 1 and the reaction formula 2 is preferably performed under a metal catalyst. As the metal catalyst, a Pt catalyst is preferably used. As the Pt catalyst, an Ashby catalyst, a Karstedt catalyst, a Lamoreaux catalyst, a Speyer catalyst, PtCl ₂ (COD), One or more selected from the group consisting of PtCl ₂ (benzonitrile) ₂ and H ₂ PtBr ₆ can be used. The metal catalyst may be 0.001 part by weight or more, 0.005 part by weight or more, or 0.01 part by weight or more and 1 part by weight or less based on 100 parts by weight of the compound represented by Chemical Formula 7 or 9. It can be used at 0.1 parts by weight or less, or 0.05 parts by weight or less.

  The reaction temperature is preferably 80 to 100 ° C. Furthermore, the reaction time is preferably 1 hour to 5 hours.

  In addition, the compound represented by the chemical formula 7 or 9 can be produced by reacting organodisiloxane and organocyclosiloxane in the presence of an acid catalyst, and by adjusting the content of the reactant, n and m Can be adjusted. The reaction temperature is preferably 50 to 70 ° C. Furthermore, the reaction time is preferably 1 to 6 hours.

  As the organodisiloxane, one or more selected from the group consisting of tetramethyldisiloxane, tetraphenyldisiloxane, hexamethyldisiloxane, and hexaphenyldisiloxane can be used. As the organocyclosiloxane, organocyclotetrasiloxane can be used as an example, and examples thereof include octamethylcyclotetrasiloxane and octaphenylcyclotetrasiloxane.

  The organodisiloxane can be used in an amount of 0.1 parts by weight or more, 2 parts by weight or more, 10 parts by weight or less, or 8 parts by weight or less based on 100 parts by weight of the organocyclosiloxane.

As the acid catalyst, one or more selected from the group consisting of H ₂ SO ₄ , HClO ₄ , AlCl ₃ , SbCl ₅ , SnCl ₄ , and acid clay can be used. The acid catalyst may be 0.1 parts by weight or more, 0.5 parts by weight or more, or 1 part by weight or more based on 100 parts by weight of the organocyclosiloxane, 10 parts by weight or less, 5 parts by weight or less, or 3 It can be used in parts by weight or less.

  In particular, the low temperature impact strength and YI (Yellow Index) of the copolycarbonate can be improved at the same time by adjusting the contents of the repeating unit represented by Chemical Formula 2 and the repeating unit represented by Chemical Formula 3. The weight ratio between the repeating units is preferably 1:99 to 99: 1. Preferably, it is 3: 97-97: 3, 5: 95-95: 5, 10: 90-90: 10, or 15: 85-85: 15, More preferably, it is 20: 80-80: 20 is there. The weight ratio of the repeating unit corresponds to the weight ratio of the siloxane compound, for example, the siloxane compound represented by the chemical formula 2-1 and the siloxane compound represented by the chemical formula 3-1.

  Preferably, the repeating unit represented by Chemical Formula 2 is represented by the following Chemical Formula 2-2:

In the chemical formula 2-2, R ₅ and n are as defined above. Preferably R ₅ is methyl.

  Preferably, the repeating unit represented by Chemical Formula 3 is represented by the following Chemical Formula 3-2:

In the chemical formula 3-2, R ₆ and m are as defined above. Preferably R ₆ is methyl.

  Preferably, the weight ratio of the total weight of the repeating unit represented by Chemical Formula 1, the repeating unit represented by Chemical Formula 2, and the repeating unit represented by Chemical Formula 3 (Chemical Formula 1: (Chemical Formula 2 + Chemical Formula 3)) ) Is from 1: 0.001 to 1: 0.2, more preferably from 1: 0.01 to 1: 0.1. The weight ratio of the repeating unit is the weight ratio of the aromatic diol compound used to form the repeating unit of Formula 1 and the siloxane compound used to form the repeating unit of Formulas 2 and 3. Corresponding to

<Repeating unit of Formula 4>
The copolycarbonate according to the present invention includes a branched repeating unit as represented by Chemical Formula 4 in addition to the repeating units represented by Chemical Formulas 1 to 3. Accordingly, one or more of the repeating units represented by the chemical formulas 1 to 3 described above are connected to each other by the branched repeating unit represented by the following chemical formula 4 to form a branched main chain. While maintaining fluidity, flame retardancy and chemical resistance can be improved.

Preferably R ₇ is C _1-6 alkyl, or

And more preferably C _1-4 alkyl, most preferably methyl.

Preferably, R _{8 to} R ₁₁ are each independently hydrogen, C _1-6 alkyl, or halogen, and more preferably hydrogen.

  The repeating unit represented by the chemical formula 4 is derived from an aromatic polyhydric alcohol compound represented by the following chemical formula 4-1.

In the chemical formula 4-1,
R ₇ is hydrogen, C _1-10 alkyl, or

And
R ₈ to R ₁₁ and n1~n4 are as previously defined.

  The meaning of “derived from an aromatic polyhydric alcohol compound” means that a hydroxy group of an aromatic polyhydric alcohol compound and a carbonate precursor react to form a repeating unit represented by the chemical formula 4. To do.

  For example, when the aromatic polyhydric alcohol compound is THPE (1,1,1-tris (4-hydroxyphenyl) ethane), when polymerized with the carbonate precursor triphosgene, the repeating unit represented by Formula 4 is: It is represented by the following chemical formula 4-2:

  As another example, when the aromatic polyhydric alcohol compound is 4,4 ′, 4 ″, 4 ′ ″-methanetetrayltetraphenol (4,4 ′, 4 ″, 4 ′ ″-methanetetraethylphenol) When polymerized with the carbonate precursor triphosgene, the repeating unit represented by Chemical Formula 4 is represented by the following Chemical Formula 4-3:

  The carbonate precursor that can be used to form the repeating unit of Formula 4 is the same as that described above for the carbonate precursor that can be used to form the repeating unit of Formula 1.

  Preferably, the weight ratio of the repeating unit represented by Chemical Formula 1 to the repeating unit represented by Chemical Formula 4 is 1: 0.001 to 1: 0.1. Within the above range, the effect of improving the physical properties of the copolycarbonate is excellent. The weight ratio as defined above corresponds to the weight ratio of the aromatic diol compound and the aromatic polyhydric alcohol compound used to form the repeating units of Formulas 1 and 4.

<Copolycarbonate>
The copolycarbonate according to the present invention can be produced by polymerizing the above-mentioned aromatic diol compound, aromatic polyhydric alcohol compound, carbonate precursor, and one or more siloxane compounds.

  The aromatic diol compound, aromatic polyhydric alcohol compound, carbonate precursor, and one or more siloxane compounds are as described above. Moreover, the weight ratio of each compound is as having demonstrated previously.

  Furthermore, as an example of the polymerization method, an interfacial polymerization method can be used. In this case, the polymerization reaction can be performed at normal pressure and a low temperature, and the molecular weight can be easily adjusted. The interfacial polymerization is preferably performed in the presence of an acid binder and an organic solvent. Further, the interfacial polymerization may include, for example, a step of introducing a coupling agent after pre-polymerization and then polymerizing again, and in this case, a high molecular weight copolycarbonate can be obtained. .

  The substance used for the interfacial polymerization is not particularly limited as long as it is a substance that can be used for polymerization of polycarbonate, and the amount used can be adjusted as necessary.

  As an example of the acid binder, an alkali metal hydroxide such as sodium hydroxide or potassium hydroxide, or an amine compound such as pyridine can be used.

  The organic solvent is not particularly limited as long as it is usually a solvent used for polymerization of polycarbonate, and as an example, halogenated hydrocarbons such as methylene chloride and chlorobenzene can be used.

  In addition, the interfacial polymerization may be performed using a tertiary amine compound such as triethylamine, tetra-n-butylammonium bromide, or tetra-n-butylphosphonium bromide, a quaternary ammonium compound, a quaternary phosphonium compound, etc. Reaction accelerators can additionally be used.

  The interfacial polymerization reaction temperature is preferably 0 to 40 ° C., and the reaction time is preferably 10 minutes to 5 hours. Further, during the interfacial polymerization reaction, the pH is preferably maintained at 9 or more or 11 or more.

  Further, the interfacial polymerization can be performed by further including a molecular weight modifier. The molecular weight modifier can be added before the start of polymerization, during the start of polymerization, or after the start of polymerization.

  As the molecular weight regulator, mono-alkylphenol can be used. Examples of the mono-alkylphenol include p-tert-butylphenol, p-cumylphenol, decylphenol, dodecylphenol, tetradecylphenol, and hexadecylphenol. , Octadecylphenol, eicosylphenol, docosylphenol, and triacontylphenol, preferably p-tert-butylphenol, in which case the effect of adjusting the molecular weight is great. .

  For example, the molecular weight regulator may be 0.01 parts by weight, 0.1 parts by weight or more, or 1 part by weight or more, 10 parts by weight or less, 6 parts by weight or less based on 100 parts by weight of the aromatic diol compound. Or 5 parts by weight or less, and a desired molecular weight can be obtained within this range.

  Preferably, the copolycarbonate has a weight average molecular weight of 15,000 to 35,000 g / mol. More preferably, the weight average molecular weight (g / mol) is 20,000 or more, 21,000 or more, 22,000 or more, 23,000 or more, 24,000 or more, 25,000 or more, 26,000 or more, 27,000 or more, or 28,000 or more. Furthermore, the weight average molecular weight is 34,000 or less, 33,000 or less, or 32,000 or less.

<Polycarbonate composition>
The present invention also provides a polycarbonate composition comprising the above-described copolycarbonate and polycarbonate. Although the said copolycarbonate may be used independently, the physical property of a copolycarbonate can be adjusted by using a polycarbonate together as needed.

  The polycarbonate is distinguished from the copolycarbonate according to the present invention in that no polysiloxane structure is introduced into the main chain of the polycarbonate.

  Preferably, the polycarbonate includes a repeating unit represented by the following chemical formula 5:

In Formula 5,
R ′ _{1 to} R ′ ₄ are each independently hydrogen, C _1-10 alkyl, C _1-10 alkoxy, or halogen;
Z ′ is C _1-10 alkylene which is unsubstituted or substituted with phenyl, C _3-15 cycloalkylene which is unsubstituted or substituted with C _1-10 alkyl, O, S, SO , SO ₂ , or CO.

  Preferably, the polycarbonate has a weight average molecular weight of 15,000 to 35,000 g / mol. More preferably, the weight average molecular weight (g / mol) is 20,000 or more, 21,000 or more, 22,000 or more, 23,000 or more, 24,000 or more, 25,000 or more, 26,000 or more, 27,000 or more, or 28,000 or more. Furthermore, the weight average molecular weight is 34,000 or less, 33,000 or less, or 32,000 or less.

  The repeating unit represented by Formula 5 is formed by the reaction of an aromatic diol compound and a carbonate precursor. The aromatic diol compound and carbonate precursor that can be used are the same as those described above for the repeating unit represented by Formula 1.

Preferably, R ′ _{1 to} R ′ ₄ and Z ′ in Formula 5 are the same as R _{1 to} R ₄ and Z in Formula 1 described above, respectively.

  Preferably, the repeating unit represented by Chemical Formula 5 is represented by the following Chemical Formula 5-1.

  In the polycarbonate composition, the weight ratio of copolycarbonate to polycarbonate is preferably 99: 1 to 1:99, more preferably 90:10 to 50:50, and most preferably 80:20 to 60 :. 40.

  The present invention also provides an article comprising the above-described copolycarbonate or the polycarbonate composition.

  Preferably, the article is an injection molded product. In addition, the article includes, as an example, an antioxidant, a heat stabilizer, a light stabilizer, a plasticizer, an antistatic agent, a nucleating agent, a flame retardant, a lubricant, an impact reinforcing agent, a fluorescent whitening agent, an ultraviolet absorber, You may additionally contain 1 or more types selected from the group which consists of a pigment and dye.

  The method for producing the article comprises mixing the copolycarbonate according to the present invention and an additive such as an antioxidant using a mixer, and then extruding the mixture with an extruder to produce a pellet. After drying, the step of injecting with an injection molding machine can be included.

  As described above, the copolycarbonate and the composition containing the copolycarbonate according to the present invention have a physical property of the copolycarbonate by introducing a polysiloxane structure into the main chain of the polycarbonate and introducing a branched repeating unit. It has the feature that flame retardancy and chemical resistance can be improved at the same time as maintaining the maximum.

  In the following, preferred embodiments are presented for an understanding of the invention. However, the following examples are merely illustrative of the present invention and are not intended to limit the present invention only.

  [Production Example 1: Production of polyorganosiloxane (AP-30)]

After mixing 42.5 g (142.8 mmol) of octamethylcyclotetrasiloxane and 2.26 g (16.8 mmol) of tetramethyldisiloxane, this mixture was mixed with acidic clay (DC-A3) in 100 parts by weight of octamethylcyclotetrasiloxane. It put into a 3 L flask (flask) with 1 weight part of contrast, and made it react at 60 degreeC for 4 hours. After completion of the reaction, this was diluted with ethyl acetate and immediately filtered using celite. The repeating unit (n) of the unmodified polyorganosiloxane thus obtained was 30 as a result of confirmation by ¹ H NMR.

To the obtained terminal unmodified polyorganosiloxane, 9.57 g (71.3 mmol) of 2-allylphenol and 0.01 g (50 ppm) of Karstedt's platinum catalyst were added, and the mixture was stirred at 90 ° C. for 3 hours. Reacted for hours. After completion of the reaction, unreacted polyorganosiloxane was removed by evaporation under the conditions of 120 ° C. and 1 torr. The terminal-modified polyorganosiloxane thus obtained was named AP-30. AP-30 was a pale yellow oil, and it was confirmed by ¹ H NMR that the repeat unit (n) was 30 using Varian 500 MHz, and no further purification was required.

  [Production Example 2: Production of polyorganosiloxane (MB-60)]

After 47.60 g (160 mmol) of octamethylcyclotetrasiloxane and 1.5 g (11 mmol) of tetramethyldisiloxane were mixed, the mixture was mixed with 1 part by weight of acid clay (DC-A3) compared with 100 parts by weight of octamethylcyclotetrasiloxane. And placed in a 3 L flask and reacted at 60 ° C. for 4 hours. After completion of the reaction, the reaction mixture was diluted with ethyl acetate and quickly filtered using Celite. The repeating unit (m) of the terminal unmodified polyorganosiloxane thus obtained was 60 as a result of confirmation by ¹ H NMR.

The obtained terminal unmodified polyorganosiloxane was mixed with 6.13 g (29.7 mmol) of 3-methylbut-3-enyl 4-hydroxybenzoate and Karstedt's catalyst (Karstedt's). (platinum catalyst) 0.01 g (50 ppm) was added and reacted at 90 ° C. for 3 hours. After completion of the reaction, unreacted siloxane was removed by evaporation under the conditions of 120 ° C. and 1 torr. The end-modified polyorganosiloxane thus obtained was named MB-60. MB-60 was a light yellow oil, and it was confirmed that the repeating unit (m) was 60 by ¹ H NMR using a Varian 500 MHz, and no further purification was required.

[Production Example 3]
In a 20 L glass reactor, 978.4 g of bisphenol A (BPA), 1,620 g of NaOH 32% aqueous solution, and 7,500 g of distilled water were added, and after confirming that BPA was completely dissolved in a nitrogen atmosphere, methylene 3,670 g of chloride and 18.3 g of p-tert-butylphenol (PTBP) were added and mixed. To this, 3,850 g of methylene chloride in which 542.5 g of triphosgene was dissolved was added dropwise for 1 hour. At this time, the aqueous NaOH solution was maintained at pH 12. After completion of the dropwise addition, the mixture was aged for 15 minutes, and 195.7 g of triethylamine was dissolved in methylene chloride and added. After 10 minutes, the pH was adjusted to 3 with a 1N aqueous hydrochloric acid solution, washed with distilled water three times, the methylene chloride phase was separated, and then precipitated in methanol to obtain a powdery polycarbonate resin.

[Example 1]
In a 20 L Glass reactor, 978.4 g of bisphenol A (BPA), 3.2 g of THPE (1,1,1-tris (4-hydroxyphenyl) ethane), 1,620 g of NaOH 32% aqueous solution, 7,500 g of distilled water After confirming that BPA was completely dissolved in a nitrogen atmosphere, 3,670 g of methylene chloride, 21.0 g of p-tert-butylphenol (PTBP), and polyorganosiloxane (AP-30) 44 previously prepared 44 .16 g and 11.04 g of the polyorganosiloxane (MB-60) of Production Example 2 were added and mixed. To this, 3,850 g of methylene chloride in which 542.5 g of triphosgene was dissolved was added dropwise for 1 hour. At this time, the aqueous NaOH solution was maintained at pH 12. After completion of the dropwise addition, the mixture was aged for 15 minutes, and 195.7 g of triethylamine was dissolved in methylene chloride and added. After 10 minutes, the pH was adjusted to 3 with a 1N aqueous hydrochloric acid solution, washed with distilled water three times, the methylene chloride phase was separated, and precipitated in methanol to obtain a powdery copolycarbonate resin.

[Example 2]
A copolycarbonate resin was obtained in the same manner as in Example 1 except that 0.98 g of THPE was used.

[Example 3]
80 parts by weight of the copolycarbonate produced in Example 1 and 20 parts by weight of the polycarbonate produced in Production Example 3 were mixed to produce a copolycarbonate resin composition.

[Comparative Example 1]
A copolycarbonate resin was obtained in the same manner as in Example 1 except that THPE was not used and 18.3 g of PTBP was used instead of 21.0 g.

[Comparative Example 2]
In the same manner as in Example 1, except that 55.2 g of the polyorganosiloxane (AP-30) of Production Example 1 was used and the polyorganosiloxane (MB-60) of Production Example 2 was not used. A polycarbonate resin was obtained.

[Comparative Example 3]
A copolycarbonate resin was obtained in the same manner as in Example 1 except that the polyorganosiloxane (AP-30) of Production Example 1 and the polyorganosiloxane (MB-60) of Production Example 2 were not used.
[Comparative Example 4]
The polycarbonate resin produced in Production Example 3 was used in Comparative Example 4.

  The amounts of main reactants used in the examples and comparative examples were as shown in Table 1 below.

[Experimental example]
0.050 part by weight of tris (2,4-di-tert-butylphenyl) phosphite, octadecyl-3- (3,5) relative to 1 part by weight of the copolycarbonate or composition prepared in the above Examples and Comparative Examples -Di-tert-butyl-4-hydroxyphenyl) propionate (0.010 parts by weight) and pentaerythritol tetrastearate (0.030 parts by weight) were added and pelletized using a Φ30 mm double-extruded extruder with a vent. Using a JSW N-20C injection molding machine, a test piece was manufactured by injection molding at a cylinder temperature of 300 ° C. and a mold temperature of 80 ° C.

  The characteristics of the test piece were measured by the following method.

  1) Weight average molecular weight (g / mol): Measured by GPC using PC standard (Standard) using Agilent 1200 series.

  2) Room temperature impact strength: measured at 23 ° C. based on ASTM D256 (1/8 inch, Notched Izod).

  3) Low temperature impact strength: measured at −30 ° C. based on ASTM D256 (1/8 inch, Notched Izod).

  4) Flowability (Melt Index; MI): Measured based on ASTM D1238 (300 ° C., 1.2 kg condition).

  5) Flame retardancy: Flame retardancy was evaluated based on UL94V. Specifically, five flame retardant test pieces having a thickness of 3.0 mm necessary for application of the flame retardant test were prepared and evaluated as follows.

  First, after a 20 mm high spark was in contact with a test piece for 10 seconds, the combustion time (t1) of the test piece was measured, and the state of combustion was recorded. Next, when the combustion is completed after the primary flame contact, again after 10 seconds of indirect flame, the combustion time (t2) of the test piece and the time when sparks are generated (growing time, t3) are measured and the state of combustion is recorded. did. After the same application to five test pieces, evaluation was made according to the criteria shown in Table 2 below.

    6) Chemical resistance: A test piece (thickness: 3.2 mm) for measuring tensile stress is manufactured based on ASTM D638, and JIG Strain R1 is manufactured based on ASTM D543 (PRACTICE B). The chemical resistance was measured based on 0.0. Specifically, a piece of cotton material (2 cm x 2 cm) is placed at the center of the test piece at room temperature (23 ° C), and 2 mL of solvent (Nivea® R Aquaprotect Sunspray-SPF30, manufactured by Bayersdorf) is cut off. The time taken from the moment when the specimen was dropped to the time when each specimen was destroyed was measured and evaluated according to the following criteria.

◎: 24 hours or more ○: 1 hour to 24 hours Δ: 1 minute to 1 hour × within 1 minute The results are shown in Table 3 below.

Claims (11)

Including repeating units of the following chemical formulas 1 to 3,
A branched repeating unit of formula 4 below:
One or more of the repeating units of the following chemical formulas 1 to 3 are connected to each other by a branched repeating unit of the following chemical formula 4,
Copolycarbonate having a weight average molecular weight of 1,000 to 100,000 g / mol:

In Formula 1,
R _{1 to} R ₄ are each independently hydrogen, C _1-10 alkyl, C _1-10 alkoxy, or halogen;
Z is C _1-10 alkylene which is unsubstituted or substituted with phenyl, C _3-15 cycloalkylene which is unsubstituted or substituted with C _1-10 alkyl, O, S, SO, SO ₂ or CO,

In Formula 2,
Each X ₁ is independently C _1-10 alkylene;
Each R ₅ is independently hydrogen; C _1-10 alkoxy unsubstituted or substituted with oxiranyl, oxiranyl, or C _1-15 alkyl substituted with C _6-20 aryl; halogen; C _{1 -10} alkoxy; allyl; C _1-10 haloalkyl; or C _6-20 aryl;
n is an integer from 1 to 200;

In Formula 3,
Each X ₂ is independently C _1-10 alkylene;
Each Y ₁ is independently hydrogen, C _1-6 alkyl, halogen, hydroxy, C _1-6 alkoxy, or C _6-20 aryl;
Each R ₆ is independently hydrogen; C _1-10 alkoxy unsubstituted or substituted with oxiranyl, oxiranyl, or C _1-15 alkyl substituted with C _6-20 aryl; halogen; C _{1 -10} alkoxy; allyl; C _1-10 haloalkyl; or C _6-20 aryl;
m is an integer from 1 to 200;

In Formula 4,
R ₇ is hydrogen, C _1-10 alkyl, or

And
R _{8 to} R ₁₁ are each independently hydrogen, C _1-10 alkyl, halogen, C _1-10 alkoxy; allyl; C _1-10 haloalkyl; or C _6-20 aryl;
n1 to n4 are each independently an integer of 1 to 4. The repeating unit represented by Chemical Formula 1 is bis (4-hydroxyphenyl) methane, bis (4-hydroxyphenyl) ether, bis (4-hydroxyphenyl) sulfone, bis (4-hydroxyphenyl) sulfoxide, bis (4 -Hydroxyphenyl) sulfide, bis (4-hydroxyphenyl) ketone, 1,1-bis (4-hydroxyphenyl) ethane, bisphenol A, 2,2-bis (4-hydroxyphenyl) butane, 1,1-bis ( 4-hydroxyphenyl) cyclohexane, 2,2-bis (4-hydroxy-3,5-dibromophenyl) propane, 2,2-bis (4-hydroxy-3,5-dichlorophenyl) propane, 2,2-bis ( 4-hydroxy-3-bromophenyl) propane, 2,2-bis (4-hydroxy-) -Chlorophenyl) propane, 2,2-bis (4-hydroxy-3-methylphenyl) propane, 2,2-bis (4-hydroxy-3,5-dimethylphenyl) propane, 1,1-bis (4-hydroxy) Any one or more selected from the group consisting of phenyl) -1-phenylethane, bis (4-hydroxyphenyl) diphenylmethane, and α, ω-bis [3- (o-hydroxyphenyl) propyl] polydimethylsiloxane. 2. The copolycarbonate according to claim 1, wherein the copolycarbonate is derived from an aromatic diol compound. The copolycarbonate according to claim 1, wherein the repeating unit represented by Chemical Formula 1 is represented by the following Chemical Formula 1-1.

The copolycarbonate according to claim 1, wherein the repeating unit represented by Chemical Formula 2 is represented by the following Chemical Formula 2-2.

The copolycarbonate according to claim 1, wherein the repeating unit represented by Chemical Formula 3 is represented by the following Chemical Formula 3-2.

The copolycarbonate according to claim 1, wherein n is an integer of 10 to 35. The copolycarbonate according to claim 1, wherein m is an integer of 45 to 100. The copolycarbonate according to claim 1, wherein the repeating unit represented by Chemical Formula 4 is represented by the following Chemical Formula 4-2 or Chemical Formula 4-3.

The polycarbonate composition containing the copolycarbonate of any one of Claims 1-8, and a polycarbonate. The polycarbonate composition according to claim 9, wherein a polysiloxane structure is not introduced into the main chain of the polycarbonate. The polycarbonate composition according to claim 9, wherein the polycarbonate includes a repeating unit represented by the following chemical formula 5:

In Formula 5,
R ′ _{1 to} R ′ ₄ are each independently hydrogen, C _1-10 alkyl, C _1-10 alkoxy, or halogen;
Z ′ is C _1-10 alkylene which is unsubstituted or substituted with phenyl, C _3-15 cycloalkylene which is unsubstituted or substituted with C _1-10 alkyl, O, S, SO , SO ₂ , or CO.