JP2017141658A - Device for melting asphalt for waterproofing work - Google Patents

Device for melting asphalt for waterproofing work Download PDF

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JP2017141658A
JP2017141658A JP2016193191A JP2016193191A JP2017141658A JP 2017141658 A JP2017141658 A JP 2017141658A JP 2016193191 A JP2016193191 A JP 2016193191A JP 2016193191 A JP2016193191 A JP 2016193191A JP 2017141658 A JP2017141658 A JP 2017141658A
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asphalt
plate
heating
heat generating
tank
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JP6861962B2 (en
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敏之 北清
Toshiyuki Kitasei
敏之 北清
司 菅野
Tsukasa Sugano
司 菅野
相臺 公豊
Kimitoyo Sodai
公豊 相臺
憲祐 庄司
Kensuke Shoji
憲祐 庄司
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Nissin Kogyo Co Ltd
Shinsei Co Ltd
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Nissin Kogyo Co Ltd
Shinsei Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a device for melting asphalt for waterproofing work, the device including a heat insulation tank in which, instead of melting a large amount of asphalt material input inside a melting tank by using electric heating or electromagnetic induction heating, a plate or sheet like asphalt material is inserted between two heated heating plates and is sequentially melted and made to flow down from both front and rear sides thereof at portions that abut to the heating plates, and a temperature range required for waterproofing work can be maintained.SOLUTION: A device for melting asphalt for waterproofing work comprises: a melting tank in which a plate or sheet like asphalt material is melted by inserting the asphalt material into a gap between heating plates formed of two metal plates or ceramic plates that are heated by a space heater or electromagnetic induction heater, or between heating plates formed of two electric resistance heating elements, the heating plates being arranged in a vertical or inclined manner and facing to each other with the gap therebetween; and a heat insulation tank which receives the molten asphalt melted in the melting tank and keeps it warm, and has a take out port for the molten asphalt at the bottom surface thereof and an insulation heater on the outer periphery thereof.SELECTED DRAWING: Figure 1

Description

本発明は、建築、土木工事における防水工事用アスファルトの溶解装置に係り、板状又はシート状の固形アスファルト材を垂直方向に隙間を置いて対向して配設された2枚の金属板間に狭入し、前記2枚の金属板の電熱、又は電磁誘電加熱による加熱によって溶解する防水工事用アスファルト溶解装置に関する。   The present invention relates to a melting apparatus for asphalt for waterproofing in construction and civil engineering work, and a plate or sheet solid asphalt material is placed between two metal plates arranged facing each other with a gap in the vertical direction. The present invention relates to an asphalt melting apparatus for waterproofing work that is narrowly inserted and melted by electric heating of the two metal plates or heating by electromagnetic dielectric heating.

建築、土木工事で防水に使用するアスファルトの溶解装置としては、鉄製の溶解槽を灯油やプロパンガスのバーナーで加熱し、ここに砕いた固形アスファルトを投入・溶解し、施工に適した温度まで加熱する溶解釜と呼ばれる装置が一般的に用いられてきた。
しかし、このような砕いた固形アスファルトを鉄製の溶解槽に投入し、バーナーで加熱して溶解する溶解釜にあっては、バーナーの火炎が溶解釜内の溶融アスファルトに引火して火災となる危険性が常につきまとっており、また、鉄製の溶解釜が高温のバーナーによって直接加熱されるため溶解釜の耐久性が乏しく、溶解釜に穴が開く場合もあり、危険性はよりいっそう高いものとなっていた。さらに溶解したアスファルトを施工に適した温度に保持する温度調節もバーナーでは容易ではないという問題もあった。
そこで安全性を考慮し、かつ温度制御も容易な電気ヒーターで加熱する溶解装置に関する発明も、例えば特許文献1に
『フィン付外筒を有する電気ヒーターを溶解槽内の底部に配置したアスファルトの電気溶融装置』
の開示が見られるが、工事現場で使用できる電気容量に制限があり、固形のアスファルトを溶解し、施工に適した温度まで高めるのに要する時間が長くなるため殆ど使用されていないのが実情である。
また、電磁誘導加熱によってアスファルトを溶解する発明も、特許文献2に
『(1)電磁波遮蔽材よりなり、車輪を備え手押し可能なキャビネットと、
そのキャビネットに装備されてマイクロ波を発生するマイクロ波発生手段と、
マイクロ波発生手段から発射されたマイクロ波を前記キャビネット下方の道路面に向けて照射する照射手段と、
前記キャビネット及び照射手段の下縁部外周に夫々設けられた電磁波遮断手段とを備え、
前記電磁波遮蔽手段は、少なくとも一方が上下動可能に設けられた複数個の遮蔽ユニットよりなる電磁波遮蔽手段であることを特徴とするアスファルトの簡易溶解装置。
(2)前記マイクロ波発生手段および照射手段からなるマイクロ波加熱装置が複数組並接されてなることを特徴とする実用新案登録請求の範囲第1項記載のアスファルトの簡易溶解装置』
の開示があるが、上記実用新案登録請求の範囲(1)に見られるように、これはアスファルト舗装道路の路盤の改修に際して、アスファルト路盤内部を電磁誘導加熱によって溶解して、地下埋設物の埋設や補修の工事のために除去したり、表面のひび割れや深部に至る亀裂を溶着させるためのものであって、アスファルトを溶解する溶解槽を備えておらず、路盤に向けてマイクロ波を発性・照射する機構のみを手押車に搭載したものである。
Asphalt melting equipment used for waterproofing in construction and civil engineering works, an iron melting tank is heated with a kerosene or propane gas burner, and then crushed solid asphalt is charged and melted to a temperature suitable for construction. An apparatus called a melting pot has been generally used.
However, in a melting pot where such crushed solid asphalt is put into an iron melting tank and heated by a burner to melt, there is a risk that the flame of the burner will ignite the molten asphalt in the melting pot and cause a fire. In addition, since the iron melting pot is heated directly by a high-temperature burner, the durability of the melting pot is poor, and there may be holes in the melting pot, making the danger even higher. It was. Furthermore, there is a problem that it is not easy for the burner to control the temperature of the dissolved asphalt at a temperature suitable for construction.
Therefore, an invention relating to a melting apparatus that heats with an electric heater in consideration of safety and easy temperature control is disclosed in, for example, Patent Document 1 “Electricity of asphalt having an electric heater having a finned outer cylinder arranged at the bottom in a melting tank. Melting equipment
However, there is a limit to the electric capacity that can be used at the construction site, and it is actually not used because it takes a long time to dissolve solid asphalt and raise it to a temperature suitable for construction. is there.
In addition, the invention for melting asphalt by electromagnetic induction heating is also disclosed in Patent Document 2 as “(1) a cabinet made of an electromagnetic wave shielding material, equipped with wheels and capable of being manually pushed,
Microwave generation means for generating microwaves installed in the cabinet;
Irradiation means for irradiating the microwave emitted from the microwave generation means toward the road surface below the cabinet;
Electromagnetic shielding means provided on the outer periphery of the lower edge portion of the cabinet and the irradiation means, respectively,
The asphalt simple dissolution apparatus, wherein the electromagnetic wave shielding means is an electromagnetic wave shielding means comprising a plurality of shielding units, at least one of which is provided to be movable up and down.
(2) A simple asphalt melting apparatus according to claim 1, characterized in that a plurality of sets of microwave heating devices comprising the microwave generating means and the irradiation means are juxtaposed.
However, as can be seen in the scope of the utility model registration request (1) above, when the asphalt pavement is refurbished, the inside of the asphalt pavement is melted by electromagnetic induction heating to It is removed for repair work and welds cracks on the surface and cracks reaching the deep part, and it does not have a dissolution tank to dissolve asphalt, but emits microwaves toward the roadbed -Only the irradiation mechanism is mounted on the handcart.

本発明者は、先に従来の重油バーナー式加熱釜の欠点を少なくし、搬送が容易で、加熱温度制御が容易であり、且つ、加熱排ガスが発生せず、臭いや煙の少ない防水工事用の防水材溶解装置として、下記に記載した[特許請求の範囲]を有する特許文献3、即ち、『[請求項1]台座10と、台座10上に載置し周囲に保温材28を設ける筒状の溶解タンク部20とを具備し、溶解タンク部20の外周囲に電磁誘導加熱手段40を配置すると共に、溶解タンク部20の内部には発熱フィン27を配置することを特徴とする建造物防水工事用の防水材溶解装置。
[請求項2]台座10に対して溶解タンク部20を着脱自在に載置し、台座10の上部に底部ヒータ13を配置することを特徴とする請求項1記載の建造物防水工事用の防水材溶解装置。
[請求項3]溶解タンク部20を構成するタンク本体21の上部に防水素材を投入するタンク開口部23を形成し、該タンク開口部23を開閉するタンク開閉蓋26を設け、且つ、タンク開閉蓋26の上部に上蓋30を付設することを特徴とする請求項1又は2記載の建造物防水工事用の防水材溶解装置。』
の発明を行った。
しかし、この発明も明細書の段落[0019]に
「石油精製メーカーのアスファルト製造タンク、又はアスファルトルーフィング製造メーカーのアスファルト加熱タンク、更には、各拠点地区のアスファルト加熱タンクから、160〜200℃に加熱されたアスファルトを本実施例のアスファルト溶解装置に詰め、防水施工現場に運ぶ。防水施工現場では加熱部に通電して加熱する。240〜250℃に昇温させてから防水工事に使用する。搬送してきた溶解アスファルトが不足する場合には、現場にてタンク開閉蓋26を開けて、タンク開口部23から素材となるアスファルトを補充し溶解させる。」
と記載されているように、溶解アスファルトを施工に必要とする量すべてを、固形の状態から工事現場で溶解するものとはなっておらず、電気ヒーターや電磁誘導加熱によって固形アスファルトの溶解に要する時間の短縮は図られておらず、残された課題となっていた。
The present inventor previously reduced the disadvantages of the conventional heavy oil burner type heating kettle, facilitated conveyance, easy to control the heating temperature, did not generate heated exhaust gas, and has a low odor and smoke. As a waterproof material melting apparatus, Patent Document 3 having [Claims] described below, that is, “[Claim 1] A cylinder placed on the pedestal 10 and provided with a heat insulating material 28 around the pedestal 10. And a melting tank section 20, electromagnetic induction heating means 40 is disposed around the outer periphery of the melting tank section 20, and heating fins 27 are disposed inside the melting tank section 20. Waterproof material melting device for waterproofing work.
[Claim 2] The waterproofing for building waterproofing work according to claim 1, wherein the dissolution tank section 20 is detachably mounted on the pedestal 10 and the bottom heater 13 is disposed on the pedestal 10. Material melting device.
[Claim 3] A tank opening 23 for introducing a waterproof material is formed in the upper part of the tank body 21 constituting the dissolution tank section 20, a tank opening / closing lid 26 for opening and closing the tank opening 23 is provided, and the tank opening and closing is provided. 3. The waterproof material melting apparatus for waterproofing a building according to claim 1 or 2, wherein an upper lid is attached to an upper portion of the lid. ]
The invention was made.
However, this invention is also described in paragraph [0019] of the specification as “asphalt production tank of petroleum refining manufacturer, asphalt heating tank of asphalt roofing manufacturer, and further from 160 to 200 ° C. from asphalt heating tank in each base area. The asphalt is packed in the asphalt melting apparatus of the present embodiment and transported to the waterproof construction site, where the heating unit is energized and heated, heated to 240-250 ° C. and used for waterproof construction. When the dissolved asphalt is insufficient, the tank opening / closing lid 26 is opened at the site, and the asphalt as the material is replenished from the tank opening 23 and dissolved.
As described in the above, not all the amount required for construction of dissolved asphalt is dissolved from the solid state at the construction site, and it is necessary to dissolve solid asphalt by electric heater or electromagnetic induction heating Time was not shortened, and it was a remaining issue.

実開昭52−22455号公報Japanese Utility Model Publication No. 52-22455 実開昭64−42310号公報Japanese Utility Model Publication No. 64-42310 特開2000−336608号公報JP 2000-336608 A

本発明は、上記背景技術の課題に鑑みてなされたもので、溶解槽内に投入された大量の固形アスファルトを一度に電熱や電磁誘導加熱によって溶解しようとするのではなく、電気ヒーターや電磁誘導加熱器によって高温に加熱された2枚の金属板の隙間に板状やシート状のアスファルト材を狭入し、該金属板に当接する表裏両面から順次溶解して流下させ、溶解された溶融アスファルトを防水工事施工時に必要な温度範囲内で保温で保持できる保温槽を備えた防水工事用アスファルト溶解装置を提供することを課題とする。   The present invention has been made in view of the problems of the background art described above, and does not intend to dissolve a large amount of solid asphalt charged into a dissolution tank at once by electric heating or electromagnetic induction heating, but an electric heater or electromagnetic induction. A plate-like or sheet-like asphalt material is inserted into a gap between two metal plates heated to a high temperature by a heater, and then melted and flowed down sequentially from both the front and back surfaces in contact with the metal plate. It is an object of the present invention to provide an asphalt melting apparatus for waterproof work, which is provided with a heat insulating tank that can be kept warm within a temperature range required for waterproof work construction.

本発明者らは上記課題を下記の手段によって解決した。
[1]垂直又は傾斜させ、隙間を置いて対向配設された2枚の発熱板と、同発熱された2枚の発熱板の隙間に板状又はシート状の防水工事用アスファルト材を挟入して溶解するアスファルト溶解槽と、同溶解槽の下方に設けられ、前記2枚の発熱板の隙間で溶解されて流下する溶融アスファルトを受容して保温する溶融アスファルト保温槽とからなることを特徴とする防水工事用アスファルト溶解装置。
The present inventors have solved the above problems by the following means.
[1] Insert a sheet or sheet-shaped asphalt material for waterproofing work into the gap between two heat generating plates that are vertically or inclined and face each other with a gap, and between the two heat generating plates that generate the same heat. And an asphalt melting tank that is melted and melted in the gap between the two heating plates and receives and keeps the molten asphalt that flows down. Asphalt melting equipment for waterproof construction.

[2]前記発熱板が、その表面にアスファルトが溶解して流下する方向に沿って、断面形状が半円形又は方形の幅3〜20mm、高さ3〜10mmの長尺の突起を2〜5cm間隔で設けてなることを特徴とする[1]に記載の防水工事用アスファルト溶解装置。
[3]前記発熱板が、その表面に高さ3〜10mm、底面積1〜3cmの半球形又は直方体形の突起を設けてなることを特徴とする[1]に記載の防水工事用アスファルト溶解装置。
[2] The heat generating plate has a long protrusion with a width of 3 to 20 mm and a height of 3 to 10 mm having a semicircular or square cross section along the direction in which the asphalt dissolves and flows down on the surface thereof. The asphalt melting apparatus for waterproofing construction according to [1], which is provided at intervals.
[3] The asphalt melting for waterproofing work according to [1], wherein the heat generating plate is provided with a hemispherical or rectangular parallelepiped protrusion having a height of 3 to 10 mm and a bottom area of 1 to 3 cm on the surface thereof. apparatus.

[4]前記発熱板が、鉄、ニッケル、クロム、チタン、アルミニウム、銅、亜鉛、錫のいずれかの金属、又はそれら金属の合金で構成された金属板でなり、該金属板の背面に配設された加熱源によって加熱されてなることを特徴とする[1]〜[3]のいずれか1項に記載の防水工事用アスファルト溶解装置。
[5]前記発熱板が、窒化アルミニウム、炭化珪素、ジルコニア、又はアルミナのいずれか1種の良熱伝導性セラミックでなるセラミック板でなり、該セラミック板の背面に配設された加熱源によって加熱されてなることを特徴とする[1]〜[3]のいずれか1項に記載の防水工事用アスファルト溶解装置。
[4] The heating plate is a metal plate made of any metal of iron, nickel, chromium, titanium, aluminum, copper, zinc, tin, or an alloy of these metals, and is arranged on the back surface of the metal plate. The asphalt melting apparatus for waterproof works according to any one of [1] to [3], wherein the apparatus is heated by a provided heat source.
[5] The heat generating plate is made of a ceramic plate made of any one of aluminum nitride, silicon carbide, zirconia, and alumina, and has a good thermal conductivity, and is heated by a heating source disposed on the back surface of the ceramic plate. The asphalt dissolving apparatus for waterproofing work according to any one of [1] to [3], wherein

[6]前記加熱源が、スペースヒーターであることを特徴とする[4]又は[5]に記載の防水工事用アスファルト溶解装置。
[7]前記加熱源が、電磁誘導加熱器であることを特徴とする[4]又は[5]に記載の防水工事用アスファルト溶解装置。
[8]前記加熱源が、前記発熱板の温度を150〜300℃の範囲で調整できる温度調整機構を備えてなることを特徴とする[4]又は[7]のいずれか1項に記載の防水工事用アスファルト溶解装置。
[6] The asphalt melting apparatus for waterproof works according to [4] or [5], wherein the heating source is a space heater.
[7] The asphalt melting apparatus for waterproof works according to [4] or [5], wherein the heating source is an electromagnetic induction heater.
[8] The heating source according to any one of [4] or [7], wherein the heating source includes a temperature adjusting mechanism capable of adjusting a temperature of the heating plate in a range of 150 to 300 ° C. Asphalt melting equipment for waterproof work.

[9]前記発熱板が、炭化珪素、炭素、サーメット、ニッケル・クロム合金から選択される電気抵抗発熱体であることを特徴とする[1]に記載の防水工事用アスファルト溶解装置。 [9] The asphalt melting apparatus for waterproofing work according to [1], wherein the heating plate is an electric resistance heating element selected from silicon carbide, carbon, cermet, and nickel-chromium alloy.

[10]前記垂直又は傾斜させ、隙間を置いて対向配設された2枚の発熱板の隙間間隔が下方で狭く、上方で広くとられてなることを特徴とする[1]〜[9]のいずれか1項に記載の防水工事用アスファルト溶解装置。
[11]前記垂直又は傾斜させ、隙間を置いて対向配設された2枚の発熱板の隙間下端の間隔を0.2〜6cmとし、上端の間隔を5〜15cmの範囲で調整できる間隔調整機構を備えてなることを特徴とする[10]に記載の防水工事用アスファルト溶解装置。
[12]前記発熱板の厚みが5〜30mmであることを特徴とする[1]〜[10]のいずれか1項に記載の防水工事用アスファルト溶解装置。
[10] The gap between two heat generating plates that are vertically or inclined and face each other with a gap is narrow at the bottom and wide at the top [1] to [9] The asphalt melting apparatus for waterproofing construction according to any one of the above.
[11] The interval adjustment which can adjust the space | interval of the clearance gap lower end of the two heat generating plates arranged perpendicularly or inclined with a gap to 0.2 to 6 cm and the interval of the upper end in the range of 5 to 15 cm. The asphalt melting apparatus for waterproofing construction according to [10], comprising a mechanism.
[12] The waterproofing asphalt melting apparatus according to any one of [1] to [10], wherein the heating plate has a thickness of 5 to 30 mm.

[13]前記保温槽が、底面に溶融アスファルトの取出口を備えた容器でなり、その外周に容器内の溶融アスファルトの温度調整用ヒーターを備えてなることを特徴とする[1]〜[12]のいずれか1項に記載の防水工事用アスファルト溶解装置。
[14]前記発熱板の内面又は保温槽の内面にポリテトラフルオロエチレン樹脂(PTFE)被膜、微粒ダイアモンド被膜等の撥液性被膜が形成されてなることを特徴とする[1]〜[13]のいずれか1項に記載の防水工事用アスファルト溶解装置。
[15]前記溶融アスファルトの温度調整用ヒーターが、その温度を150〜300℃の範囲で調整できる保温温度調整機構を具備してなることを特徴とする[13]に記載の防水工事用アスファルト溶解装置。
[13] The heat-retaining tank is a container having a molten asphalt outlet on the bottom surface, and a heater for adjusting the temperature of the molten asphalt in the container on the outer periphery thereof. ] The asphalt melting apparatus for waterproofing works according to any one of the above.
[14] A liquid repellent coating such as a polytetrafluoroethylene resin (PTFE) coating or a fine diamond coating is formed on the inner surface of the heating plate or the inner surface of the heat insulating bath. [1] to [13] The asphalt melting apparatus for waterproofing construction according to any one of the above.
[15] The asphalt melting for waterproofing work according to [13], wherein the heater for adjusting the temperature of the molten asphalt is provided with a temperature maintaining temperature adjusting mechanism capable of adjusting the temperature in a range of 150 to 300 ° C. apparatus.

本発明の防水工事用アスファルト溶解装置によって、下記の効果が発揮される。
〈1〉本発明の防水工事用アスファルト溶解装置が、垂直又は傾斜させ、隙間を置いて対向配設された2枚の発熱板と、同発熱された2枚の発熱板の隙間に板状又はシート状の防水工事用アスファルト材を挟入して溶解するアスファルト溶解槽と、同溶解槽の下方に設けられ、前記2枚の発熱板の隙間で溶解されて流下する溶融アスファルトを受容して保温する溶融アスファルト保温槽とからなるので、
板状又はシート状のアスファルト材は、2枚の発熱板に当接する表裏両面から順次効率よく溶解され、溶解されたすべての溶融アスファルトが保温槽に流下することから、装置停止時に2枚の発熱板間に固化したアスファルト材が残存することが少なく、残存したとしても発熱板の加熱によって容易に溶解するので、装置再稼働時にも早期に安定した溶融アスファルトが得られ、工期の短縮が図れる。
The following effects are exhibited by the asphalt melting apparatus for waterproofing work of the present invention.
<1> The asphalt melting apparatus for waterproofing work according to the present invention has a plate-like shape or a gap between two heat generating plates that are vertically or inclined and face each other with a gap therebetween, and two heat generating plates that generate the same heat. An asphalt melting tank that melts by inserting sheet-shaped asphalt material for waterproofing work, and a molten asphalt that is provided in the lower part of the melting tank and melts in the gap between the two heating plates to receive and retain heat. Because it consists of a molten asphalt heat insulation tank
The plate or sheet asphalt material is efficiently melted sequentially from the front and back surfaces that contact the two heat generating plates, and all the molten asphalt flows down to the heat insulation tank, so that two sheets of heat are generated when the equipment is stopped. Asphalt material solidified between the plates hardly remains, and even if it remains, it is easily dissolved by heating the heating plate, so that stable molten asphalt can be obtained at an early stage even when the apparatus is restarted, and the construction period can be shortened.

〈2〉前記発熱板が、その表面にアスファルトが溶解して流下する方向に沿って、断面形状が半円形又は方形の幅3〜20mm、高さ3〜10mmの長尺の突起を2〜5cm間隔で設け、あるいは、高さ3〜10mm、底面積1〜3cmの半球形又は直方体形の突起を設けているので、
発熱板に接触して溶解したアスファルトが前記突起間に生ずる隙間を介して速やかに流下してアスファルト保温槽へ排出され前記〈1〉に記載した効果をより高めることができる。
<2> The heating plate has a long projection with a width of 3 to 20 mm and a height of 3 to 10 mm having a semicircular or square cross section along the direction in which asphalt dissolves and flows down on the surface of the heating plate. Since it is provided at intervals, or provided with a hemispherical or rectangular parallelepiped protrusion having a height of 3 to 10 mm and a bottom area of 1 to 3 cm,
The asphalt melted in contact with the heat generating plate immediately flows down through the gap formed between the projections and is discharged to the asphalt heat insulation tank, so that the effect described in <1> can be further enhanced.

〈3〉前記発熱板が、鉄、ニッケル、クロム、チタン、アルミニウム、銅、亜鉛、錫のいずれかの金属、又はそれら金属の合金で構成された金属板、又は、窒化アルミニウム、炭化珪素、ジルコニア、アルミナのいずれか1種の良熱伝導性セラミックでなるセラミック板でなり、前記金属板又はセラミック板の背面に配設される加熱源がスペースヒーターや電磁誘導加熱器であるので、
前記〈1〉〈2〉に記載した効果に加え、発熱板に当接した板状又はシート状のアスファルトが効率よく溶解されて保温槽に流下することから、前記スペースヒーターや電磁誘導加熱器の消費電力も少なくてすみ、施工現場の電力容量に配慮することなく、また溶融アスファルトへの引火の懸念もなく安全に使用できる。
<3> The heating plate is a metal plate made of any metal of iron, nickel, chromium, titanium, aluminum, copper, zinc, tin, or an alloy of these metals, or aluminum nitride, silicon carbide, zirconia , Because it is a ceramic plate made of a good heat conductive ceramic of any one kind of alumina, and the heating source disposed on the back surface of the metal plate or ceramic plate is a space heater or an electromagnetic induction heater,
In addition to the effects described in the above <1> and <2>, the plate-shaped or sheet-shaped asphalt that is in contact with the heat generating plate is efficiently dissolved and flows down to the heat insulation tank, so that the space heater and the electromagnetic induction heater It consumes less power and can be used safely without consideration of the power capacity at the construction site and without fear of ignition of molten asphalt.

〈4〉前記加熱源が、前記発熱板の温度を150〜300℃の範囲で調整できる温度調整機構を備えているので、
アスファルト材の厚みや材質の他、気温等の環境条件にも対応して溶解速度を適切に制御できる。
<4> Since the heating source includes a temperature adjustment mechanism that can adjust the temperature of the heating plate in a range of 150 to 300 ° C.,
In addition to the thickness and material of the asphalt material, it is possible to appropriately control the dissolution rate corresponding to environmental conditions such as air temperature.

〈5〉前記発熱板が、炭化珪素、炭素、サーメット、ニッケル・クロム合金から選択される電気抵抗発熱体であるので、
スペースヒーターや電磁誘導加熱器といった発熱源を必要とせず、装置の構造が簡単になる。
<5> Since the heating plate is an electrical resistance heating element selected from silicon carbide, carbon, cermet, nickel-chromium alloy,
A heat source such as a space heater or an electromagnetic induction heater is not required, and the structure of the apparatus is simplified.

〈6〉前記垂直又は傾斜させ、隙間を置いて対向配設された2枚の発熱板の隙間間隔が下方で狭く、上方で広くとられてなり、かつ前記2枚の発熱板の隙間下端の間隔を0.2〜6cmとし、上端の間隔を5〜15cmの範囲で調整できる間隔調整機構を備えてなるので、
異なる厚みのアスファルト材に対応できるだけでなく、前記発熱板に当接した表裏両面から溶解され厚みが減少してゆく経過に合わせて発熱板上端間の間隔を狭めることができ、発熱板とアスファルト材とが密着させられることからアスファルト材を効率よく溶解させることができる。
また、前記発熱板の厚みが5〜30mmであるので、
熱伝導率が高く、スペースヒーターや電磁誘導加熱器からの熱が前記発熱板を介して効率よく板状又はシート状のアスファルト材に伝達され、必要量の均質な溶融アスファルトをより短い時間で得ることができる。
<6> The gap between two heating plates that are vertically or inclined and face each other with a gap therebetween is narrow at the bottom and wide at the top, and at the lower end of the gap between the two heating plates. Since the interval is 0.2 to 6 cm, and the interval adjustment mechanism capable of adjusting the upper end interval in the range of 5 to 15 cm is provided.
Not only can it handle asphalt materials with different thicknesses, but also the distance between the top edges of the heat generating plate can be reduced as the thickness decreases as it melts from both the front and back surfaces in contact with the heat generating plate. Asphalt material can be efficiently dissolved.
Moreover, since the thickness of the heat generating plate is 5 to 30 mm,
High heat conductivity, heat from the space heater and electromagnetic induction heater is efficiently transferred to the plate or sheet asphalt material through the heating plate, and the required amount of homogeneous molten asphalt is obtained in a shorter time. be able to.

前記保温槽が、底面に溶融アスファルトの取出口を備えた容器でなり、その外周に容器内の溶融アスファルトの温度調整用ヒーターを備え、該溶融アスファルトの温度調整用ヒーターが、その温度を150〜300℃の範囲で調整できる保温温度調整機構を具備しているので、
前記溶解槽から流下して前記容器内に受容された溶融アスファルトを、防水工事施工時まで施工に適した温度に維持することができ、また保温槽に受容、蓄積された溶融アスファルトを前記取出口から随時取り出して防水工事に使用することもできる。
したがって、防水工事の規模、溶解槽の単位時間あたりのアスファルト材溶解能力、保温槽の溶融アスファルトの需要容量によっては、アスファルト材を溶解しながら防水工事を実施するという機能的な施工方法の実現も可能となる。
また、前記発熱板の内面又は保温槽の内面にポリテトラフルオロエチレン樹脂(PTFE)被膜、微粒ダイアモンド被膜等の撥液性被膜が形成されてなるものにおいては、溶融アスファルトが付着しにくく、残留固体アスファルトを少なくでき、また清掃管理等が容易となる。
The heat insulation tank is a container having a molten asphalt outlet on the bottom surface, and a heater for adjusting the temperature of the molten asphalt in the container is provided on the outer periphery thereof, and the temperature adjusting heater of the molten asphalt has a temperature of 150 to Since it has a heat insulation temperature adjustment mechanism that can be adjusted in the range of 300 ℃,
The molten asphalt flowing down from the melting tank and received in the container can be maintained at a temperature suitable for construction until construction work for waterproofing, and the molten asphalt received and accumulated in the heat retaining tank is taken out from the outlet. Can be taken out from time to time and used for waterproofing work.
Therefore, depending on the scale of waterproofing work, the melting capacity of asphalt material per unit time of the melting tank, and the demand capacity of molten asphalt in the thermal insulation tank, it is possible to realize a functional construction method that performs waterproofing work while melting asphalt material. It becomes possible.
Further, in the case where a liquid repellent coating such as a polytetrafluoroethylene resin (PTFE) coating or a fine diamond coating is formed on the inner surface of the heat generating plate or the inner surface of the heat insulating bath, the molten asphalt is difficult to adhere and the residual solid Asphalt can be reduced, and cleaning management is facilitated.

本発明の防水工事用アスファルト溶解装置の一実施例の側面からの横断面図Cross-sectional view from the side of one embodiment of the asphalt melting apparatus for waterproofing work of the present invention 本発明の防水工事用アスファルト溶解装置の一実施例の正面からの横断面図Cross-sectional view from the front of one embodiment of the asphalt melting apparatus for waterproofing work of the present invention 本発明の防水工事用アスファルト溶解装置の他の実施例の側面からの横断面図Cross-sectional view from the side of another embodiment of the asphalt melting apparatus for waterproofing work of the present invention 表面に断面が方形の長尺の突起が設けられた発熱板の構造図、(a)は平板状発熱板の正面図、(b)は上部が折り曲げられた発熱板の正面図及び側面図Structural diagram of a heat generating plate provided with a long projection having a square cross section on the surface, (a) is a front view of a flat plate-shaped heat generating plate, (b) is a front view and a side view of the heat generating plate with the upper part bent. 表面に半球形の突起を有する発熱板の構造図、(a)は平板状発熱板の正面図、(b)は上部が折り曲げられた発熱板の正面図及び側面図Structural diagram of a heat generating plate having a hemispherical protrusion on the surface, (a) is a front view of a flat plate-shaped heat generating plate, (b) is a front view and a side view of the heat generating plate with the upper part bent 加熱源として使用したスペースヒーターの構造図Structure diagram of space heater used as heating source 加熱源として使用する電磁誘導加熱器の平面コイルの構造例Example of structure of planar coil of electromagnetic induction heater used as heating source 図3に示す防水工事用アスファルト溶解装置の発熱板の配置構成を示す横断面図Cross-sectional view showing the arrangement configuration of the heat generating plate of the asphalt melting apparatus for waterproofing construction shown in FIG.

本発明の防水工事用アスファルト溶解装置を実施するための形態を実施例の図に基づいて説明する。
図1は本発明の防水工事用アスファルト溶解装置の一実施例の側面からの横断面図、図2は本発明の防水工事用アスファルト溶解装置の一実施例の正面からの横断面図、図3は本発明の防水工事用アスファルト溶解装置の他の実施例の側面からの横断面図であり、図4は表面に断面が方形の長尺の突起が設けられた発熱板の構造図で(a)は平板状の発熱板の正面図、(b)は上部が折り曲げられた発熱板の正面図及び側面図、図5は表面に半球形の突起を有する発熱板の構造図で(a)は平板状の発熱板の正面図、(b)は上部が折り曲げられた発熱板の正面図及び側面図である。
そして図6は加熱源として使用したスペースヒーターの構造図、図7は加熱源として使用する電磁誘導加熱器の平面コイルの構造例、図8は図3に示す防水工事用アスファルト溶解装置の発熱板の配置構成を示す横断面図である。
図において1はアスファルト溶解槽、2は発熱板、3は加熱源、3aはスペースヒーター、3bは電磁誘導加熱器、4は断熱材、5はアスファルト溶解槽の外郭、6は保温槽、7は容器、7aは溶融アスファルト取出口、8は保温用電気ヒーター 9は金属製パイプ、10は装置筐体、11は蓋、12は攪拌槽載置用仕切り壁、13はキャスタであり、20は板状又はシート状のアスファルト材、21は溶融アスファルト、31は発熱体、32は押さえ板、33は電源入力端子板、34は平面コイル、35は発熱板2の表面に設けられた断面形状が方形の長尺の突起、36は発熱板2の表面に設けられた半球形の突起、T1、T2はそれぞれ金属板と保温槽内の温度を監視する温度センサーを示す。
EMBODIMENT OF THE INVENTION The form for implementing the asphalt melt | dissolution apparatus for waterproof construction of this invention is demonstrated based on the figure of an Example.
1 is a cross-sectional view from the side of one embodiment of the asphalt melting apparatus for waterproofing work of the present invention, FIG. 2 is a cross-sectional view from the front of one embodiment of the asphalt melting apparatus for waterproofing work of the present invention, FIG. FIG. 4 is a cross-sectional view from the side of another embodiment of the asphalt melting apparatus for waterproofing work according to the present invention, and FIG. 4 is a structural view of a heat generating plate provided with a long projection having a square cross section on the surface (a ) Is a front view of a flat heat generating plate, (b) is a front view and a side view of the heat generating plate with the upper part bent, and FIG. 5 is a structural diagram of the heat generating plate having a hemispherical protrusion on the surface. The front view of a flat heat generating plate, (b) is a front view and a side view of the heat generating plate with the upper part bent.
6 is a structural diagram of a space heater used as a heating source, FIG. 7 is a structural example of a planar coil of an electromagnetic induction heater used as a heating source, and FIG. 8 is a heating plate of the asphalt melting apparatus for waterproofing shown in FIG. It is a cross-sectional view which shows the arrangement configuration.
In the figure, 1 is an asphalt melting tank, 2 is a heating plate, 3 is a heating source, 3a is a space heater, 3b is an electromagnetic induction heater, 4 is a heat insulating material, 5 is an outer shell of the asphalt melting tank, 6 is a heat retaining tank, 7 is Container, 7a is a molten asphalt outlet, 8 is an electric heater for heat insulation, 9 is a metal pipe, 10 is an apparatus housing, 11 is a lid, 12 is a partition wall for placing a stirring tank, 13 is a caster, and 20 is a plate Or sheet-shaped asphalt material, 21 is molten asphalt, 31 is a heating element, 32 is a pressing plate, 33 is a power input terminal plate, 34 is a planar coil, and 35 is a square cross section provided on the surface of the heating plate 2 , 36 is a hemispherical protrusion provided on the surface of the heat generating plate 2, and T1 and T2 are temperature sensors for monitoring the temperature in the metal plate and the heat insulating tank, respectively.

本発明の防水工事用アスファルト溶解装置の第1の実施例は、図1及び図2に示すように底部にキャスター13を備えた有底角筒状の筐体10がその内部中央付近に長方形状の開口部を有する仕切壁12を一体に形成して上下に仕切られてなり、前記仕切り壁12の上部にアスファルト溶解槽1が、下部にはアスファルト溶解槽1で溶解された溶融アスファルト21を施工時まで適温に保持する保温槽6が収容されて構成されている。そして筐体10の上部前面にはアスファルト溶解槽1の発熱板2や保温槽6の容器7の温度管理とそれに伴う加熱源3及び保温槽の電気ヒーター8の温度設定や調整を行うためのコントロールボックス(図示せず)が設けられ、また筐体10上部の開口部にはアスファルト溶解時に発生する臭気の周囲への発散を抑制し、装置移動時や不使用時におけるアスファルト溶解槽1の防塵のための蓋11が備えられている。
本実施例の防水工事用アスファルト溶解装置におけるアスファルト溶解槽1は、垂直又は傾斜させ、隙間を置いてに対向配設された2枚の発熱板2と、該発熱板2を加熱する加熱源3とを備え、前記加熱源3によって加熱された2枚の発熱板2間の隙間に板状又はシート状の防水工事用アスファルト材20を挟入して溶解するものであって、前記発熱板2は、図2に示すように、溶解槽の外郭5の左右壁面間に挟着されてなり、その背面には加熱源3が密着して配置されている(図1参照)。そして加熱源3の背後に生じるアスファルト溶解槽1の外郭5の内部空間には断熱材4が充填され(図1参照)、発熱源3が発生する熱エネルギーが前記発熱板2に効率よく伝達されるよう構成されている。
また、前記アスファルト溶解槽1の外郭5の下部には、図2に示すように、前記筐体10の内部中央付近に設けられた仕切壁12に穿たれた長方形の開口部に挿入して前記アスファルト溶解槽1で溶解した溶融アスファルト21を保温槽6に流下させるための断面長方形の流出孔5cが設けられた挿入部5aと、前記仕切り壁12に掛止できる掛止顎部5bとが形成され、アスファルト溶解槽1を前記筐体10に着脱可能にして、筐体10内部に設けられた保温槽6の清掃やメンテナンスが可能になるよう構成されている。
As shown in FIGS. 1 and 2, the first embodiment of the asphalt melting apparatus for waterproof work according to the present invention has a bottomed rectangular tube-like casing 10 having a caster 13 at the bottom as a rectangular shape near the center of the inside. A partition wall 12 having a plurality of openings is integrally formed and partitioned vertically, and an asphalt dissolution tank 1 is installed on the upper part of the partition wall 12 and a molten asphalt 21 dissolved in the asphalt dissolution tank 1 is installed on the lower part. A heat-insulating tank 6 that holds at an appropriate temperature until the time is accommodated. On the upper front surface of the housing 10, the temperature control of the heat generating plate 2 of the asphalt dissolution tank 1 and the container 7 of the heat insulation tank 6 and the control for adjusting and adjusting the temperature of the heating source 3 and the electric heater 8 of the heat insulation tank accompanying it. A box (not shown) is provided, and the opening at the top of the housing 10 suppresses the spread of odors generated during asphalt dissolution to the surroundings, and prevents dust from being dissolved in the asphalt dissolution tank 1 when the apparatus is moved or not used. A lid 11 is provided.
The asphalt melting tank 1 in the asphalt melting apparatus for waterproofing construction of the present embodiment is composed of two heat generating plates 2 that are vertically or inclined and arranged to face each other with a gap therebetween, and a heating source 3 that heats the heat generating plate 2. A sheet-shaped or sheet-shaped waterproofing asphalt material 20 is melted in the gap between the two heat generating plates 2 heated by the heating source 3, and the heat generating plate 2 As shown in FIG. 2, it is sandwiched between the left and right wall surfaces of the outer shell 5 of the melting tank, and the heating source 3 is disposed in close contact with the back surface thereof (see FIG. 1). And the heat insulating material 4 is filled in the inner space of the outer shell 5 of the asphalt melting tank 1 generated behind the heating source 3 (see FIG. 1), and the heat energy generated by the heating source 3 is efficiently transmitted to the heating plate 2. It is comprised so that.
Further, as shown in FIG. 2, the asphalt dissolution tank 1 is inserted into a rectangular opening formed in a partition wall 12 provided near the inner center of the casing 10, as shown in FIG. An insertion portion 5a provided with an outflow hole 5c having a rectangular cross section for allowing the molten asphalt 21 melted in the asphalt dissolving tank 1 to flow down to the heat insulating tank 6 and a latching jaw portion 5b capable of being hooked on the partition wall 12 are formed. The asphalt dissolution tank 1 is detachably attached to the housing 10 so that the heat insulation tank 6 provided in the housing 10 can be cleaned and maintained.

前記アスファルト溶解槽1の垂直又は傾斜させ、隙間を置いて対向配設され、加熱源3で加熱された2枚の発熱板2の間に挟入された板状又はシート状のアスファルト材20は発熱板2に当接する表面から溶解し厚みを減らすので、下方に向かって間隔が狭まるよういずれか一方、又は両方を傾斜させて設け、厚みの減少に伴って発生する隙間をアスファルト材10の自重による下降によって埋めらるよう構成されることが好ましく、図1では両方が同一角度で傾斜させた状態で示したが、これに限られるものでなく、また、対向する2枚の発熱板2の下端の間隔を狭く(例えば0.2〜6cm)とし、上端の間隔を挟入する板状又はシート状アスファルト材20の厚みに対応して一定間隔幅範囲内(例えば5〜15cm)で調節可能にしておくことも好ましい。さらに2枚の発熱板2の上端の間隔をバネなどによって狭められるよう構成し、加熱された発熱板2に挟入された板状又はシート状のアスファルト材20を押圧して密着させるようにしてなることも好ましい。
さらに発熱板2の表面に挟入した板状又はシート状のアスファルト材20が溶解して流下する方向に沿って、図4に示すように、断面形状が半円形又は方形の幅3〜20mm、高さ3〜10mmの長尺の突起35を2〜5cm間隔で設けてたり、図5に示すように、高さ3〜10mm、底面積1〜3cmの半球形又は直方体形の突起36を設け、溶解したアスファルトが前記突起間に生ずる隙間を介して速やかに流下してアスファルト保温槽へ排出されるようにしてなることも好ましい。
なお図4には長尺の突起35の断面を方形として示したが、それに限られるものでなく断面が半円形は半楕円形等溶融アスファルト21の流下を促す形状のものであればよい。
また.図5では半球形の突起36を設けた発熱板2を示したが、該突起36は半球形に限られるものでなく直方体や半楕円球形等溶融アスファルト21の流下を促す形状のものであればよい。
A plate-like or sheet-like asphalt material 20 sandwiched between two heat generating plates 2 that are vertically or inclined in the asphalt dissolution tank 1 and that are opposed to each other with a gap and heated by a heating source 3 is as follows. Since the thickness is reduced by melting from the surface in contact with the heat generating plate 2, one or both of them are provided to be inclined so that the interval is narrowed downward, and the gap generated as the thickness decreases is reduced by the weight of the asphalt material 10. 1 is shown in a state in which both are inclined at the same angle in FIG. 1, but is not limited to this, and the two heating plates 2 facing each other are not limited to this. The lower end interval is narrow (for example, 0.2 to 6 cm), and can be adjusted within a certain interval width range (for example, 5 to 15 cm) corresponding to the thickness of the plate-like or sheet-like asphalt material 20 that inserts the upper end interval. In Kukoto also preferred. Further, the distance between the upper ends of the two heat generating plates 2 can be narrowed by a spring or the like, and the plate-like or sheet-like asphalt material 20 sandwiched between the heated heat generating plates 2 is pressed and brought into close contact. It is also preferable that
Further, along the direction in which the plate-like or sheet-like asphalt material 20 sandwiched on the surface of the heat generating plate 2 melts and flows down, as shown in FIG. 4, the cross-sectional shape is a semicircular or square width of 3 to 20 mm, Long protrusions 35 having a height of 3 to 10 mm are provided at intervals of 2 to 5 cm, and as shown in FIG. 5, protrusions 36 having a hemispherical shape or a rectangular parallelepiped shape having a height of 3 to 10 mm and a bottom area of 1 to 3 cm are provided. It is also preferable that the dissolved asphalt flow down quickly through the gap formed between the protrusions and be discharged to the asphalt heat insulation tank.
In FIG. 4, the cross section of the elongated protrusion 35 is shown as a square. However, the cross section is not limited thereto, and the cross section may be a semicircular shape having a shape that promotes the flow of the molten asphalt 21 such as a semi-elliptical shape.
5 shows the heat generating plate 2 provided with the hemispherical projection 36, the projection 36 is not limited to the hemispherical shape, but has a shape that promotes the flow of the molten asphalt 21 such as a rectangular parallelepiped or a hemispherical spherical shape. I just need it.

そして前記発熱板2を加熱する加熱源3としては、スペースヒーター3a又は電磁誘導加熱器3bが使用でき、かつ、いずれの加熱源3も前記発熱板2の温度を150〜300℃の範囲で温度調整できるよう、スペースヒーター3a又は電磁誘導加熱器3bのコイルに供給する電流量の設定と制御を行う温度調整機構がコントロールボックス(図示せず)内に備えられており、前記2枚の発熱板2の間に挟入される板状又はシート状のアスファルト材10の材質や厚み、あるいは気温等の環境条件に適合した温度に設定して溶解することができる。この設定温度は、発熱板2に取り付けられた温度センサーT1からフィードバックされる温度情報によって、スペースヒーター3a又は電磁誘導加熱器3bのコイル31、あるいは電気抵抗発熱体34に供給される電流量を制御することによって維持される。   As the heating source 3 for heating the heating plate 2, a space heater 3a or an electromagnetic induction heater 3b can be used, and any heating source 3 can be set to a temperature in the range of 150 to 300 ° C. A temperature adjustment mechanism for setting and controlling the amount of current supplied to the coil of the space heater 3a or the electromagnetic induction heater 3b is provided in a control box (not shown) so that the adjustment can be made. 2 and can be melted by setting the temperature and the temperature of the plate-like or sheet-like asphalt material 10 sandwiched between the two and the environmental conditions such as the temperature. This set temperature controls the amount of current supplied to the coil 31 of the space heater 3a or the electromagnetic induction heater 3b or the electric resistance heating element 34 according to temperature information fed back from the temperature sensor T1 attached to the heating plate 2. Maintained by doing.

一方、前記保温槽2は底面に溶融アスファルト21の取出口7aを備えた容器7でなり、その外周に容器7内の溶融アスファルト21を150〜300℃の範囲で保温する保温用電気ヒーター8を備えている。そして該保温用電気ヒーター8と筐体10との間の空間には断熱材4が充填され、保温効果を高め、前記保温用電気ヒーター8の消費電力量の削減を図っている。
この保温槽6内の溶融アスファルト21の保温温度の設定は、コントロールボックス(図示せず)に設けた温度調整機構によって設定され、保温槽6に取り付けられた温度センサーT2からフィードバックされる温度情報によって、保温用電気ヒーター8に供給される電流量を制御することによって維持される。そして、前記容器7の底面に設けられた溶融アスファルト21の取出口7aから筐体10の下部側面に金属製のパイプ9と、該パイプ9の先端に設けられたバルブ(図示せず)を介して、防水施工に適切な温度の溶融アスファルト21が取り出せるように構成されている。
なお、前記保温槽内壁面に複数のフィンを設けて熱伝導を良好にし、溶融アスファルトの低温化を防止させてなることも好ましい。
On the other hand, the heat insulation tank 2 is composed of a container 7 having a bottom surface 7a of the molten asphalt 21 and a heat retaining electric heater 8 for retaining the molten asphalt 21 in the container 7 in the range of 150 to 300 ° C. I have. The space between the heat retaining electric heater 8 and the housing 10 is filled with a heat insulating material 4 to enhance the heat retaining effect and reduce the power consumption of the heat retaining electric heater 8.
The temperature setting of the molten asphalt 21 in the heat insulating tank 6 is set by a temperature adjusting mechanism provided in a control box (not shown), and temperature information fed back from a temperature sensor T2 attached to the heat insulating tank 6 is used. It is maintained by controlling the amount of current supplied to the electric heater 8 for heat insulation. Then, from the outlet 7a of the molten asphalt 21 provided on the bottom surface of the container 7 to the lower side surface of the casing 10, a metal pipe 9 and a valve (not shown) provided at the tip of the pipe 9 are provided. Thus, the molten asphalt 21 having a temperature suitable for waterproofing can be taken out.
In addition, it is also preferable that a plurality of fins are provided on the inner wall surface of the heat insulation tank to improve heat conduction and prevent the temperature of the molten asphalt from being lowered.

本防水工事用アスファルト溶解装置の加熱源3としてのスペースヒーター3aは、絶縁層に耐熱雲母板を使用し、発熱体21として高温耐熱ニッケルクロムリボン線を蛇行して配設されたものを、前記発熱板2に、図6に示すように押さえ板32の溶接又はねじ止めによって密着固定されてなるものである。   The space heater 3a as the heating source 3 of the asphalt melting apparatus for waterproofing construction uses a heat-resistant mica plate for the insulating layer and the heating element 21 is arranged by meandering a high-temperature heat-resistant nickel chrome ribbon wire. As shown in FIG. 6, the heat generating plate 2 is tightly fixed by welding or screwing the pressing plate 32.

また、本防水工事用アスファルト溶解装置の加熱源3としての電磁誘導加熱器3bは、高周波電流を流すコイル34からの磁力線が発熱板2に渦電流を誘起して加熱させるものであり、発熱板2に近接して設けた平面状のコイル34と、商用電源から20kHz〜30kHzの高周波を得るためのインバータを備えている。通常のIH調理器で使用されているコイルは金属製の鍋の鍋底形状に合わせて円形状となっているが、本アスファルト溶解装置においては、発熱板2の形状に合わせて図7(a)に示すような方形コイルの使用が好ましい。また、図7(b)に示すような複数のコイルを連続接続させて配設されることであってもよく、その形状も図に示した円形の渦状に限られるものでなく、図7(a)に示した方形コイルを複数個連続接続させたものであってもよい。   The electromagnetic induction heater 3b as the heating source 3 of the asphalt melting apparatus for waterproofing work is one in which the magnetic lines of force from the coil 34 through which high-frequency current flows induces eddy currents in the heat generating plate 2 and heats them. 2 is provided with a planar coil 34 provided in the vicinity of 2 and an inverter for obtaining a high frequency of 20 kHz to 30 kHz from a commercial power source. The coil used in a normal IH cooker has a circular shape in accordance with the shape of the bottom of a metal pan, but in this asphalt melting apparatus, FIG. The use of a square coil as shown in FIG. Further, a plurality of coils as shown in FIG. 7B may be continuously connected, and the shape is not limited to the circular vortex shown in FIG. A plurality of rectangular coils shown in a) may be continuously connected.

次に本発明の防水工事用アスファルト溶解装置の第2の実施例について図2及び図8に基づいて説明する。なお本実施例2は、前記実施例1で説明した防水工事用アスファルト溶解装置とは、アスファルト溶解槽1へ前記板状又はシート状のアスファルト材20を挟入し溶解する発熱板2が、図8に示すように異なった形状の2枚で構成されている以外は実施例1と略同一構造であるので重複する部分の説明は割愛する。
本実施例のアスファルト溶解槽1は、図3に示すように、隙間を置いて対向配設された2枚の発熱板2がともに傾斜して設けられ、アスファルト材20の投入口おけるその傾斜角度αは、図8に示すように、ともに75〜85度とされ、下方に位置する発熱板2aは図6(a)に示した平板状のものであり.上方に位置する発熱板2bは図6(b)に示す途中で折り曲げられた形状をなし、溶解されたアスファルトの排出部に向かった両発熱板2a、2bの間隔が狭まるように構成されている。
この構成によって前記発熱板2aは、実施例1の発熱板2より広い板状又はシート状アスファルト材20への当接面が得られ、前記板状又はシート状アスファルト材20への予熱時間も増加し、溶解時間短縮に寄与するものとなっている。
なお、図8における発熱板2a、2bは、いずれもその表面に溶融アスファルトが流下する方向に沿って、断面形状が方形の長尺の突起35を2〜5cm間隔で設けなるものとして示したが、これに替えて図7(a)、(b)に示す表面に半球形の突起を有する発熱板2a、2bの使用を妨げるものではない。
また前記長尺の突起の断面形状、及び発熱板2の表面に設けられた突起の形状は、実施例1と同様に方形断面や半球形突起に限られるものでなく、半円形断面や長方形突起等、溶融アスファルト21の流下を促す形状であればよい。
Next, a second embodiment of the asphalt melting apparatus for waterproof work according to the present invention will be described with reference to FIGS. In addition, the present Example 2 is the same as the asphalt melting apparatus for waterproofing construction described in the first embodiment, in which the heating plate 2 that sandwiches and dissolves the plate-shaped or sheet-shaped asphalt material 20 in the asphalt melting tank 1 is illustrated in FIG. Since the structure is substantially the same as that of the first embodiment except that it is composed of two sheets having different shapes as shown in FIG.
As shown in FIG. 3, the asphalt dissolution tank 1 of the present embodiment is provided with two heating plates 2 that are opposed to each other with a gap therebetween, and the inclination angle at the inlet of the asphalt material 20. As shown in Fig. 8, α is 75 to 85 degrees, and the lower heating plate 2a is the flat plate shown in Fig. 6 (a). 6 (b) has a bent shape in the middle, and is configured such that the distance between the two heating plates 2a and 2b toward the discharged portion of the dissolved asphalt is narrowed.
With this configuration, the heating plate 2a has a wider contact surface with the plate-like or sheet-like asphalt material 20 than the heating plate 2 of Example 1, and the preheating time for the plate-like or sheet-like asphalt material 20 also increases. In addition, it contributes to shortening the dissolution time.
In addition, although the heat generating plates 2a and 2b in FIG. 8 are shown as being provided with long protrusions 35 having a square cross-sectional shape at intervals of 2 to 5 cm along the direction in which the molten asphalt flows down on the surface. Instead of this, use of the heating plates 2a and 2b having hemispherical protrusions on the surfaces shown in FIGS. 7A and 7B is not prevented.
Further, the cross-sectional shape of the long protrusion and the shape of the protrusion provided on the surface of the heat generating plate 2 are not limited to the square cross section and the hemispherical protrusion as in the first embodiment, but the semicircular cross section and the rectangular protrusion. Any shape that facilitates the flow of the molten asphalt 21 may be used.

アスファルト溶解槽1の発熱板2や保温槽6の容器7の温度管理とそれに伴う加熱源3及び保温槽の電気ヒーター8の温度設定や調整を行うためのコントロールボックス(図示せず)は、上記した溶解槽1の構造上筐体10の前面上部に配設する余地がなく、筐体下部前面に設けられている。
また、図3に示すように、板状又はシート状のアスファルト材20の投入口が筐体10の前方に開かれていることから、蓋11は筐体10の前方部分を覆えればよく、実施例1に比べて小型で扱いやすいものとなっている。
A control box (not shown) for controlling the temperature of the heating plate 2 of the asphalt dissolution tank 1 and the container 7 of the heat retention tank 6 and the temperature setting and adjustment of the heating source 3 and the electric heater 8 of the heat retention tank are as described above. Due to the structure of the dissolution tank 1, there is no room for the upper part of the front surface of the housing 10, and it is provided on the lower front surface of the housing.
Further, as shown in FIG. 3, since the inlet of the plate-like or sheet-like asphalt material 20 is opened to the front of the housing 10, the lid 11 only needs to cover the front portion of the housing 10, Compared to the first embodiment, it is smaller and easier to handle.

本発明の防水工事用アスファルト溶解装置は、建築や土木工事で使用されるものであり、現場への輸送や作業の容易性を勘案して、全体の高さを作業者が屈み込むことなく板状又はシート状のアスファルト材20を投入できるよう700〜800mmとし、また幅、奥行きとも500〜600mmとしている。   The asphalt melting apparatus for waterproofing work of the present invention is used in construction and civil engineering work, considering the ease of transportation and work to the work site, without the operator being bent over the overall height 700 to 800 mm so that a sheet-like or sheet-like asphalt material 20 can be introduced, and the width and depth are both 500 to 600 mm.

図1、図2に示す実施例1のアスファルト溶解装置を用いて板状アスファルト材20の溶解を行った。使用したアスファルト溶解装置は、対向配置された2枚の発熱板2の板厚がともに30mmで、背面にシーズヒータを付設したものであり、その2枚の発熱板2の間に板状アスファルト材を投入して下記の条件の元で溶解した。その結果を表1に示す。
1.発熱板の材質:鉄及びアルミニウム
2.アスファルト材投入口の発熱板同士の間隔:40mm、60mm
3.アスファルト排出部の発熱板同士の間隔:3mm、5mm
4.ヒーター容量:3.8〜6.7kW
5.発熱板の設定温度:220℃、280℃、290℃
6.投入アスファルト板の厚さ:30mm、50mm

Figure 2017141658
The plate-shaped asphalt material 20 was melted using the asphalt melting apparatus of Example 1 shown in FIGS. The used asphalt melting apparatus is such that the thickness of the two heat generating plates 2 arranged opposite to each other is 30 mm, and a sheathed heater is provided on the back surface, and a plate-like asphalt material is provided between the two heat generating plates 2. Was dissolved under the following conditions. The results are shown in Table 1.
1. 1. Heating plate material: iron and aluminum Spacing between heating plates of asphalt material inlet: 40 mm, 60 mm
3. Spacing between heating plates of asphalt discharge section: 3mm, 5mm
4). Heater capacity: 3.8-6.7kW
5. Heating plate set temperature: 220 ° C, 280 ° C, 290 ° C
6). Asphalt board thickness: 30mm, 50mm
Figure 2017141658

表1に示す結果から、施工現場において本発明装置を用いて、防水工事用の溶融アスファルトを容易に提供できることが解った。   From the results shown in Table 1, it was found that molten asphalt for waterproofing work can be easily provided by using the apparatus of the present invention at the construction site.

1:アスファルト溶解槽
2:発熱板
3:加熱源
3a:スペースヒーター
3b:電磁誘導加熱器
4:断熱材
5:アスファルト溶解槽の外郭
6:保温槽
7:容器
7a:溶融アスファルト取出口
8:保温用電気ヒーター
9:金属製パイプ
10:装置の筐体
11:蓋
12:仕切壁
13:キャスタ
20:板状又はシート状のアスファルト材
21:溶融アスファルト
31:発熱体
32:押さえ板
33:電源入力端子板
34:平面コイル
35:発熱板2の表面に設けられた断面形状が方形の長尺の突起
36:発熱板2の表面に半球形の突起
T1:発熱板の温度を監視する温度センサー
T2:保温槽内のを温度を監視する温度センサー
1: Asphalt dissolution tank 2: Heating plate 3: Heating source 3a: Space heater 3b: Electromagnetic induction heater 4: Heat insulating material 5: Outer of asphalt dissolution tank 6: Insulation tank 7: Container 7a: Molten asphalt outlet 8: Insulation Electric heater 9: Metal pipe 10: Device casing 11: Lid 12: Partition wall 13: Caster 20: Plate or sheet asphalt material 21: Molten asphalt 31: Heating element 32: Press plate 33: Power input Terminal plate 34: Planar coil 35: Long protrusion with a square cross section provided on the surface of the heat generating plate 36 36: Hemispherical protrusion on the surface of the heat generating plate T1: Temperature sensor for monitoring the temperature of the heat generating plate T2 : Temperature sensor that monitors the temperature inside the thermal insulation tank

Claims (15)

垂直又は傾斜させ、隙間を置いて対向配設された2枚の発熱板(2)と、発熱された前記2枚の発熱板(2)の隙間に板状又はシート状の防水工事用アスファルト材(20)を挟入して溶解するアスファルト溶解槽(1)と、同溶解槽(1)の下方に設けられ、前記2枚の発熱板(2)の隙間で溶解されて流下する溶融アスファルト(21)を受容して保温する溶融アスファルト保温槽(6)とからなることを特徴とする防水工事用アスファルト溶解装置。   Asphalt material for waterproofing work in the form of a plate or sheet in the gap between the two heat generating plates (2) that are vertically or inclined and arranged opposite each other with a gap between them and the two heat generating plates (2) that have generated heat (20) Asphalt dissolution tank (1) that sandwiches and melts, and molten asphalt that is provided below the dissolution tank (1) and melts and flows down in the gap between the two heating plates (2) ( 21) An asphalt melting apparatus for waterproofing construction, comprising a molten asphalt thermal insulation tank (6) that receives and retains heat. 前記発熱板(2)が、その表面にアスファルトが溶解して流下する方向に沿って、断面形状が半円形又は方形の幅3〜20mm、高さ3〜10mmの長尺の突起(35)を2〜5cm間隔で設けてなることを特徴とする請求項1に記載の防水工事用アスファルト溶解装置。   The heat generating plate (2) has a long protrusion (35) having a semicircular or square cross-sectional shape with a width of 3 to 20 mm and a height of 3 to 10 mm along the direction in which the asphalt dissolves and flows down on the surface. The asphalt melting apparatus for waterproofing work according to claim 1, wherein the asphalt melting apparatus is provided at intervals of 2 to 5 cm. 前記発熱板(2)が、その表面に高さ3〜10mm、底面積1〜3cmの半球形又は直方体形の突起(36)を設けてなることを特徴とする請求項1に記載の防水工事用アスファルト溶解装置。   The waterproof construction according to claim 1, wherein the heat generating plate (2) is provided with a hemispherical or rectangular parallelepiped protrusion (36) having a height of 3 to 10 mm and a bottom area of 1 to 3 cm on a surface thereof. Asphalt melting equipment. 前記発熱板(2)が、鉄、ニッケル、クロム、チタン、アルミニウム、銅、亜鉛、錫のいずれかの金属、又はそれら金属の合金で構成された金属板でなり、該金属板の背面に配設された加熱源(3)によって加熱されてなることを特徴とする請求項1〜3のいずれか1項に記載の防水工事用アスファルト溶解装置。   The heating plate (2) is a metal plate made of any one of iron, nickel, chromium, titanium, aluminum, copper, zinc, tin, or an alloy of these metals, and is disposed on the back of the metal plate. The asphalt melting apparatus for waterproofing work according to any one of claims 1 to 3, wherein the apparatus is heated by a heat source (3) provided. 前記発熱板(2)が、窒化アルミニウム、炭化珪素、ジルコニア、又はアルミナのいずれか1種の良熱伝導性セラミックでなるセラミック板でなり、該セラミック板の背面に配設された加熱源(3)によって加熱されてなることを特徴とする請求項1〜3のいずれか1項に記載の防水工事用アスファルト溶解装置。   The heat generating plate (2) is made of a ceramic plate made of one of good thermal conductive ceramics of aluminum nitride, silicon carbide, zirconia, or alumina, and a heating source (3 The asphalt melting apparatus for waterproofing work according to any one of claims 1 to 3, wherein the asphalt melting apparatus is waterproof. 前記加熱源(3)が、スペースヒーター(3a)であることを特徴とする請求項4又は5に記載の防水工事用アスファルト溶解装置。   The asphalt melting apparatus for waterproofing work according to claim 4 or 5, wherein the heating source (3) is a space heater (3a). 前記加熱源(3)が、電磁誘導加熱器(3b)であることを特徴とする請求項4又は5に記載の防水工事用アスファルト溶解装置。   The asphalt melting apparatus for waterproofing work according to claim 4 or 5, wherein the heating source (3) is an electromagnetic induction heater (3b). 前記加熱源(3)が、前記発熱板(2)の温度を150〜300℃の範囲で調整できる温度調整機構を備えてなることを特徴とする請求項4〜7のいずれか1項に記載の防水工事用アスファルト溶解装置。   The said heating source (3) is equipped with the temperature adjustment mechanism which can adjust the temperature of the said heat generating plate (2) in the range of 150-300 degreeC, The any one of Claims 4-7 characterized by the above-mentioned. Asphalt melting equipment for waterproof construction. 前記発熱板(2)が、炭化珪素、炭素、サーメット、ニッケル・クロム合金から選択される電気抵抗発熱体であることを特徴とする請求項1に記載の防水工事用アスファルト溶解装置。   The asphalt melting apparatus for waterproofing work according to claim 1, wherein the heat generating plate (2) is an electric resistance heating element selected from silicon carbide, carbon, cermet, and nickel-chromium alloy. 前記垂直又は傾斜させ、隙間を置いて対向配設された2枚の発熱板(2)の隙間間隔が下方で狭く、上方で広くとられてなることを特徴とする請求項1〜9のいずれか1項に記載の防水工事用アスファルト溶解装置。   The gap between two heat generating plates (2) that are vertically or inclined and face each other with a gap therebetween is narrow at the bottom and wide at the top. The asphalt melting apparatus for waterproofing construction according to claim 1. 前記垂直又は傾斜させ、隙間を置いて対向配設された2枚の発熱板(2)の隙間下端の間隔を0.2〜6cmとし、上端の間隔を5〜15cmの範囲で調整できる間隔調整機構を備えてなることを特徴とする請求項10に記載の防水工事用アスファルト溶解装置。   The distance adjustment which can adjust the space | interval of the clearance gap lower end of the 2 heat_generation | fever plates (2) arrange | positioned facing the said perpendicular | vertical or inclination and the clearance gap to 0.2-6 cm, and the space | interval of an upper end within the range of 5-15 cm. The asphalt melting apparatus for waterproofing work according to claim 10, further comprising a mechanism. 前記発熱板(2)の厚みが5〜30mmであることを特徴とする請求項1〜11のいずれか1項に記載の防水工事用アスファルト溶解装置。   The asphalt melting apparatus for waterproofing work according to any one of claims 1 to 11, wherein the heating plate (2) has a thickness of 5 to 30 mm. 前記保温槽(6)が、底面に溶融アスファルト(11)の取出口(7a)を備えた容器(7)でなり、その外周に容器(7)内の溶融アスファルト(11)の温度調整用ヒーター(8)を備えてなることを特徴とする請求項1〜12のいずれか1項に記載の防水工事用アスファルト溶解装置。   The heat insulation tank (6) is a container (7) having a bottom surface (7a) for the molten asphalt (11), and a heater for adjusting the temperature of the molten asphalt (11) in the container (7) on the outer periphery. The asphalt dissolving apparatus for waterproofing work according to any one of claims 1 to 12, wherein (8) is provided. 前記発熱板(2)の内面又は保温槽(6)の内面にポリテトラフルオロエチレン樹脂(PTFE)被膜、微粒ダイアモンド被膜等の撥液性被膜が形成されてなることを特徴とする請求項1〜13のいずれか1項に記載の防水工事用アスファルト溶解装置。   The liquid repellent film such as a polytetrafluoroethylene resin (PTFE) film or a fine diamond film is formed on the inner surface of the heat generating plate (2) or the inner surface of the heat insulating tank (6). 14. The asphalt dissolving apparatus for waterproofing work according to any one of 13 above. 前記溶融アスファルト(11)の温度調整用ヒーター(8)が、その温度を150〜300℃の範囲で調整できる保温温度調整機構を具備してなることを特徴とする請求項13に記載の防水工事用アスファルト溶解装置。
The waterproof construction according to claim 13, wherein the heater (8) for adjusting the temperature of the molten asphalt (11) includes a temperature maintaining temperature adjusting mechanism capable of adjusting the temperature within a range of 150 to 300 ° C. Asphalt melting equipment.
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