JP2017110310A - Apparatus for producing organized resin - Google Patents

Apparatus for producing organized resin Download PDF

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JP2017110310A
JP2017110310A JP2015244890A JP2015244890A JP2017110310A JP 2017110310 A JP2017110310 A JP 2017110310A JP 2015244890 A JP2015244890 A JP 2015244890A JP 2015244890 A JP2015244890 A JP 2015244890A JP 2017110310 A JP2017110310 A JP 2017110310A
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cooling water
resin
region
water
roller
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JP6539851B2 (en
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矢野 和宏
Kazuhiro Yano
和宏 矢野
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Eco World Co Ltd
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Eco World Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an apparatus for producing an organized resin which can perform annealing treatment for adjusting a crystallization rate during downward drawing by a drawing machine, without being separately provided with heating means for heating cooling water.SOLUTION: The inside of a cooling water tank 40 is divided by a partition member 60 into: a first area A where a drawing machine 50 is arranged, and the water temperature of cooling water is raised by the heat of a thread-like molten resin 11 flowing down from a resin pool 30 located directly above; and a second area B where a pulling-up member 42 for pulling up an organized resin 12 passed through the drawing machine 50 is arranged. The partition member 60 is arranged in a range from a water surface 41 of the cooling water to a prescribed depth.SELECTED DRAWING: Figure 1

Description

本発明は、農業資材、建築資材、土木資材、生活用品、車載資材、クッション材、又は断熱材に利用できる編成樹脂の製造装置に関する。   The present invention relates to an apparatus for manufacturing a knitted resin that can be used for agricultural materials, building materials, civil engineering materials, household goods, vehicle-mounted materials, cushion materials, or heat insulating materials.

編成樹脂の製造装置としては、例えば特許文献1に示す装置が提案されている。
特許文献1には、孔から溶融した線状の集合体を下方に押し出して降下させる口金と、口金の下方において集合体に向かって下方に傾斜する傾斜面を有し、隙間をあけて対向する一対のシュートと、傾斜面に30℃から90℃の範囲で加温された水を供給する第1水供給部と、シュートの下方に配置され、集合体に接して水中で搬送する一対の引取機とを備える立体網状構造体製造装置が記載されている。
As a knitted resin manufacturing apparatus, for example, an apparatus shown in Patent Document 1 has been proposed.
Patent Document 1 has a base that pushes down and lowers a linear assembly melted from a hole, and an inclined surface that is inclined downward toward the assembly below the base, and is opposed to each other with a gap. A pair of chutes, a first water supply unit for supplying water heated to an inclined surface in a range of 30 ° C. to 90 ° C., and a pair of take-ups disposed below the chutes and transported in water in contact with the aggregate A three-dimensional network-structure manufacturing apparatus comprising a machine is described.

特開2015−143406号公報JP 2015-143406 A

特許文献1で提案されている装置では、シュートに加温された水を供給するために別途加温手段を設ける必要がある。また、水槽に配置した引取機におけるアーニング(アニール)処理を考慮したものではない。   In the apparatus proposed in Patent Document 1, it is necessary to provide a separate heating means in order to supply the heated water to the chute. Further, it does not take into account the annealing (annealing) process in the take-up machine arranged in the water tank.

そこで本発明は、別途冷却水を加温する加温手段を設けることなく、また、引取機で下方に引き取る間に結晶速度を調整するアーニング処理を行うことができる編成樹脂の製造装置を提供することを目的とする。   Therefore, the present invention provides an apparatus for producing a knitted resin that can perform an annealing process for adjusting the crystal speed while the cooling water is drawn downward by a take-up machine without providing a separate heating means for heating the cooling water. For the purpose.

請求項1記載の本発明の編成樹脂の製造装置は、溶融樹脂を底面の多数の孔から糸状に流れ落とす樹脂プールと、冷却水を貯留する冷却水槽と、前記樹脂プールから流れ落ちる糸状溶融樹脂が前記冷却水で冷却されて成る編成樹脂を下方に引き取る引取機とを備えた編成樹脂の製造装置であって、前記冷却水槽内は、前記引取機が配置され直上の前記樹脂プールから流れ落ちる前記糸状溶融樹脂の熱によって前記冷却水の水温が上昇する第1領域と、前記引取機を通過した前記編成樹脂を引上げる引上部材が配置された第2領域とに仕切部材によって区画され、前記仕切部材は、前記冷却水の水面から所定深さまで配置されていることを特徴とする。
請求項2記載の本発明は、請求項1に記載の編成樹脂の製造装置において、前記引取機は、一方のローラーと他方のローラーとからなる一対のローラーを有し、一方の前記ローラーと他方の前記ローラーとは、前記編成樹脂の通路となる所定の間隔をあけて対向して配置され、前記編成樹脂の表面は、前記通路を通過する際に一対の前記ローラーと接触することを特徴とする。
請求項3に記載の本発明は、請求項1に記載の編成樹脂の製造装置において、前記引取機は、それぞれ鉛直方向に複数のローラーが配列された、一方のローラー列と他方のローラー列とからなる一対のローラー列を有し、一方の前記ローラー列と他方の前記ローラー列とは、前記編成樹脂の通路となる所定の間隔をあけて対向して配置され、前記編成樹脂の表面は、前記通路を通過する際に一対の前記ローラー列と接触することを特徴とする。
請求項4記載の本発明は、請求項1から請求項3のいずれか1項に記載の編成樹脂の製造装置において、前記樹脂プールと前記引取機との間に設けられ前記樹脂プールから流れ落ちる前記糸状溶融樹脂を受けて前記冷却水に導くガイダーと、前記第1領域の前記冷却水を回収して移送する冷却水回収手段とを備え、前記ガイダーは、前記糸状溶融樹脂に向かって下方に傾斜しており、前記冷却水回収手段は、前記冷却水を回収する冷却水回収口と、回収した前記冷却水を吐出する冷却水吐出口とを有し、回収した前記冷却水は、前記冷却水吐出口から前記ガイダーの上面に吐出されることを特徴とする。
請求項5記載の本発明は、請求項3に記載の編成樹脂の製造装置において、前記第1領域の前記冷却水を回収して移送する冷却水回収手段を備え、前記冷却水回収手段は、前記冷却水を回収する冷却水回収口と、回収した前記冷却水を吐出する冷却水吐出口とを有し、前記引取機は、一方の前記ローラー列及び他方の前記ローラー列の最上部の前記ローラーが、前記冷却水槽の水面よりも上方かつ前記樹脂プールから流れ落ちる前記糸状溶融樹脂を受けて前記冷却水に導くように配置され、回収した前記冷却水は、前記冷却水吐出口から最上部の前記ローラーに吐出されることを特徴とする。
請求項6記載の本発明は、請求項4又は請求項5に記載の編成樹脂の製造装置において、前記冷却水回収手段として水中ポンプを設け、前記第1領域の前記冷却水の水温を測定する水温測定部を備え、前記水中ポンプを前記第1領域内に上下動可能に配置したことを特徴とする。
請求項7記載の本発明は、請求項6に記載の編成樹脂の製造装置において、前記第1領域の前記冷却水を排出する冷却水排出手段を設けたことを特徴とする。
請求項8記載の本発明は、請求項7に記載の編成樹脂の製造装置において、前記冷却水排出手段として、一方の端部に前記冷却水を吸い込む高温水吸込口を有し、他方の端部に前記冷却水を前記第1領域の外に排出する高温水排出口を有した水管を設け、前記水管は、前記一方の端部と前記他方の端部との中間部、又は前記他方の端部を中心として回動自在に構成され、前記高温水吸込口は、回動により前記冷却水の外と内に変位可能であることを特徴とする。
請求項9記載の本発明は、請求項1から請求項8のいずれか1項に記載の編成樹脂の製造装置において、前記仕切部材を断熱材で構成したことを特徴とする。
請求項10記載の本発明は、請求項1から請求項9のいずれか1項に記載の編成樹脂の製造装置において、前記第2領域の下部に前記冷却水の注水口を設け、前記第2領域の上部に前記冷却水の排水口を設けたことを特徴とする。
請求項11記載の本発明は、請求項1から請求項10のいずれか1項に記載の編成樹脂の製造装置において、前記引取機の下端と前記仕切部材の下端の位置を、前記冷却水の水深の40%から60%の範囲で略同一としたことを特徴とする。
The apparatus for producing a knitted resin according to the first aspect of the present invention includes: a resin pool that causes molten resin to flow down from a number of holes on a bottom surface into a thread shape; a cooling water tank that stores cooling water; and a thread-like molten resin that flows down from the resin pool. An apparatus for producing a knitting resin comprising a take-up machine that draws down the knitting resin cooled by the cooling water, wherein the thread-like shape flows down from the resin pool immediately above the take-up machine in the cooling water tank. The partition member is partitioned by a partition member into a first region where the temperature of the cooling water rises due to the heat of the molten resin, and a second region where a pull-up member that pulls up the knitted resin that has passed through the take-up machine is disposed. The member is arranged from the surface of the cooling water to a predetermined depth.
According to a second aspect of the present invention, in the knitted resin manufacturing apparatus according to the first aspect, the take-up machine has a pair of rollers including one roller and the other roller, and the one roller and the other The rollers are arranged opposite to each other with a predetermined interval to be the passage of the knitting resin, and the surface of the knitting resin is in contact with the pair of rollers when passing through the passage. To do.
According to a third aspect of the present invention, there is provided the knitted resin manufacturing apparatus according to the first aspect, wherein the take-up machine includes one roller row and the other roller row, each having a plurality of rollers arranged in the vertical direction. A pair of roller rows, and the one roller row and the other roller row are arranged to face each other with a predetermined interval as a passage of the knitting resin, and the surface of the knitting resin is When passing through the passage, the pair of roller rows are in contact with each other.
According to a fourth aspect of the present invention, there is provided the knitted resin manufacturing apparatus according to any one of the first to third aspects, wherein the knitted resin manufacturing apparatus is provided between the resin pool and the take-up machine and flows down from the resin pool. A guider that receives the filamentous molten resin and guides it to the cooling water; and a cooling water recovery means that collects and transfers the cooling water in the first region, and the guider is inclined downward toward the filamentous molten resin. The cooling water recovery means has a cooling water recovery port for recovering the cooling water and a cooling water discharge port for discharging the recovered cooling water, and the recovered cooling water is the cooling water. It is discharged from the discharge port onto the upper surface of the guider.
According to a fifth aspect of the present invention, there is provided the knitted resin manufacturing apparatus according to the third aspect, further comprising a cooling water recovery means for recovering and transferring the cooling water in the first region. A cooling water recovery port for recovering the cooling water; and a cooling water discharge port for discharging the recovered cooling water, wherein the take-up machine has the uppermost part of one roller row and the other roller row. A roller is disposed above the water surface of the cooling water tank and so as to receive the filamentous molten resin flowing down from the resin pool and guide it to the cooling water, and the recovered cooling water is disposed at an uppermost position from the cooling water discharge port. It is discharged to the roller.
According to a sixth aspect of the present invention, in the knitted resin manufacturing apparatus according to the fourth or fifth aspect, a submersible pump is provided as the cooling water recovery means, and the water temperature of the cooling water in the first region is measured. A water temperature measurement unit is provided, and the submersible pump is arranged in the first region so as to be movable up and down.
According to a seventh aspect of the present invention, in the knitted resin manufacturing apparatus according to the sixth aspect, a cooling water discharge means for discharging the cooling water in the first region is provided.
The invention according to claim 8 is the knitted resin manufacturing apparatus according to claim 7, wherein the cooling water discharging means has a high-temperature water suction port for sucking the cooling water at one end, and the other end. A water pipe having a high-temperature water discharge port for discharging the cooling water to the outside of the first region is provided at a portion, and the water pipe is an intermediate portion between the one end portion and the other end portion, or the other end portion. The high-temperature water suction port is configured to be rotatable about an end portion, and the high-temperature water suction port is displaceable in and out of the cooling water by rotation.
According to a ninth aspect of the present invention, in the knitted resin manufacturing apparatus according to any one of the first to eighth aspects, the partition member is made of a heat insulating material.
According to a tenth aspect of the present invention, in the knitted resin manufacturing apparatus according to any one of the first to ninth aspects, the cooling water injection port is provided at a lower portion of the second region, and the second The cooling water drainage port is provided in the upper part of the region.
The invention according to claim 11 is the knitted resin manufacturing apparatus according to any one of claims 1 to 10, wherein the position of the lower end of the take-up machine and the lower end of the partition member is set to the cooling water. It is characterized by being substantially the same in the range of 40% to 60% of the water depth.

本発明によれば、別途冷却水を加温する加温手段を設けることなく、また、引取機で下方に引き取る間に結晶速度を調整するアーニング処理を行うことができる編成樹脂の製造装置を提供できる。   According to the present invention, there is provided an apparatus for producing a knitted resin capable of performing an annealing process for adjusting a crystal speed while taking down downward by a take-up machine without providing a heating means for heating cooling water separately. it can.

本発明の一実施例による編成樹脂の製造装置の構成図The block diagram of the production apparatus of the knitting resin by one Example of this invention 同編成樹脂の製造装置の冷却水槽の上面図Top view of the cooling water tank of the same knitted resin production equipment 本発明の他の実施例による編成樹脂の製造装置の構成図The block diagram of the production apparatus of knitted resin by the other Example of this invention.

本発明の第1の実施の形態による編成樹脂の製造装置は、冷却水槽内は、引取機が配置され直上の樹脂プールから流れ落ちる糸状溶融樹脂の熱によって冷却水の水温が上昇する第1領域と、引取機を通過した編成樹脂を引上げる引上部材が配置された第2領域とに仕切部材によって区画され、仕切部材は、所定深さまで配置されているものである。本実施の形態によれば、仕切部材が存在する部分において、第1領域の冷却水と第2領域の冷却水との往来が遮断され、第1領域の冷却水が滞留するので、樹脂プールから流れ落ちてくる糸状溶融樹脂の熱によって上昇した第1領域の特に上部側の冷却水の水温は低下し難い。また、第1領域の下部側の冷却水は第2領域の冷却水と混じりやすいので水温上昇が抑えられる。したがって、第1領域は、水面から5cm程度の表層は比較的高温となり、水深が深くなるにつれて徐々に水温が低下し、仕切部材の下端近傍では第2領域の水温とほぼ等しくなる。このように、別途冷却水を加温する加温手段を設けることなく、水深が深くなるにつれて徐々に水温が低下する温度層を安定して生じさせることができるので、編成樹脂に対して、第1領域に配置した引取機で下方に引き取る間に結晶速度を調整するアーニング処理を行うことができる。
本発明の第2の実施の形態は、第1の実施の形態による編成樹脂の製造装置において、引取機は、一方のローラーと他方のローラーとからなる一対のローラーを有し、一方のローラーと他方のローラーとは、編成樹脂の通路となる所定の間隔をあけて対向して配置され、編成樹脂の表面は、通路を通過する際に一対のローラーと接触するものである。本実施の形態によれば、引取機として、鉛直方向に配置した複数のプーリーにベルト等を円環状に掛けて回転させる無端ベルト方式等を用いる場合は、円環状のベルト等が回転することによって第1領域の上部側と下部側の冷却水がかき混ぜられて両者の温度差が小さくなりやすいが、引取機をそのようなベルト等を用いない方式とすることで、第1領域の上部側と下部側の冷却水の撹拌が少なくなり、両者の温度差が小さくなることを防止できる。
本発明の第3の実施の形態は、第1の実施の形態による編成樹脂の製造装置において、引取機は、それぞれ鉛直方向に複数のローラーが配列された、一方のローラー列と他方のローラー列とからなる一対のローラー列を有し、一方のローラー列と他方のローラー列とは、編成樹脂の通路となる所定の間隔をあけて対向して配置され、編成樹脂の表面は、通路を通過する際に一対のローラー列と接触するものである。本実施の形態によれば、引取機として、鉛直方向に配置した複数のプーリーにベルト等を円環状に掛けて回転させる無端ベルト方式等を用いる場合は、円環状のベルト等が回転することによって第1領域の上部側と下部側の冷却水がかき混ぜられて両者の温度差が小さくなりやすいが、引取機をそのようなベルト等を用いない方式とすることで、第1領域の上部側と下部側の冷却水の撹拌が少なくなり、両者の温度差が小さくなることを防止できる。
本発明の第4の実施の形態は、第1から第3のいずれかの実施の形態による編成樹脂の製造装置において、樹脂プールと引取機との間に設けられ樹脂プールから流れ落ちる糸状溶融樹脂を受けて冷却水に導くガイダーと、第1領域の冷却水を回収して移送する冷却水回収手段とを備え、ガイダーは、糸状溶融樹脂に向かって下方に傾斜しており、冷却水回収手段は、冷却水を回収する冷却水回収口と、回収した冷却水を吐出する冷却水吐出口とを有し、回収した冷却水は、冷却水吐出口からガイダーの上面に吐出されるものである。本実施の形態によれば、回収した比較的高温の冷却水をガイダーに供給することで、ガイダーへの糸状溶融樹脂の付着を防止できる。また、冷却水又は冷却水槽を加温する設備を別途設けることなく、ガイダーにおいてアーニング処理を行うことができる。
本発明の第5の実施の形態は、第3の実施の形態による編成樹脂の製造装置において、第1領域の冷却水を回収して移送する冷却水回収手段を備え、冷却水回収手段は、冷却水を回収する冷却水回収口と、回収した冷却水を吐出する冷却水吐出口とを有し、引取機は、一方のローラー列及び他方のローラー列の最上部のローラーが、冷却水槽の水面よりも上方かつ樹脂プールから流れ落ちる糸状溶融樹脂を受けて冷却水に導くように配置され、回収した冷却水は、冷却水吐出口から最上部のローラーに吐出されるものである。本実施の形態によれば、回収した比較的高温の冷却水を最上部のローラーに供給することで、最上部のローラーへの糸状溶融樹脂の付着を防止できる。また、冷却水又は冷却水槽を加温する設備を別途設けることなく、最上部のローラーにおいてアーニング処理を行うことができる。
本発明の第6の実施の形態は、第4又は第5の実施の形態による編成樹脂の製造装置において、冷却水回収手段として水中ポンプを設け、第1領域の冷却水の水温を測定する水温測定部を備え、水中ポンプを第1領域内に上下動可能に配置したものである。本実施の形態によれば、水温測定部で測定した水温に基づき、冷却水回収手段を上下動させて回収する冷却水の水深を変更することによって、冷却水吐出口から供給する冷却水の水温、延いては第1領域の水温を調節できる。
本発明の第7の実施の形態は、第6の実施の形態による編成樹脂の製造装置において、第1領域の冷却水を排出する冷却水排出手段を設けたものである。本実施の形態によれば、水温測定部での測定結果により冷却水が高温になり過ぎたと判断した場合には、冷却水排出手段から第1領域の冷却水を排出して水温を下げることができる。
本発明の第8の実施の形態は、第7の実施の形態による編成樹脂の製造装置において、冷却水排出手段として、一方の端部に冷却水を吸い込む高温水吸込口を有し、他方の端部に冷却水を第1領域の外に排出する高温水排出口を有した水管を設け、水管は、一方の端部と他方の端部との中間部、又は他方の端部を中心として回動自在に構成され、高温水吸込口は、回動により冷却水の外と内に変位可能としたものである。本実施の形態によれば、必要に応じて水管を回動させて高温水吸込口を冷却水中に位置させることによって、第1領域の冷却水を排出して水温を下げることができる。
本発明の第9の実施の形態は、第1から第8のいずれかの実施の形態による編成樹脂の製造装置において、仕切部材を断熱材で構成したものである。本実施の形態によれば、第1領域の上昇した冷却水の水温低下を更に防止できる。また稼働開始時には、樹脂プールから流れ落ちる糸状溶融樹脂の熱による第1領域の冷却水の水温上昇を速めることができる。
本発明の第10の実施の形態は、第1から第9のいずれかの実施の形態による編成樹脂の製造装置において、第2領域の下部に冷却水の注水口を設け、第2領域の上部に冷却水の排水口を設けたものである。本実施の形態によれば、冷却水の注水及び排水によって第1領域にある冷却水の水温が変化することを極力防止できる。
本発明の第11の実施の形態は、第1から第10のいずれかの実施の形態による編成樹脂の製造装置において、引取機の下端と仕切部材の下端の位置を、冷却水の水深の40%から60%の範囲で略同一としたものである。本実施の形態によれば、引取機と仕切部材の下端を揃えて冷却水槽の底面から十分に離すことで、編成樹脂の搬送を阻害することなく、第1領域及び第2領域を形成することができる。
The apparatus for producing a knitted resin according to the first embodiment of the present invention includes a first region in which the temperature of the cooling water rises in the cooling water tank due to the heat of the filamentous molten resin flowing from the resin pool immediately above where the take-up machine is arranged. The partition member is partitioned by a partition member into a second region where the pull-up member that pulls up the knitted resin that has passed through the take-up machine is disposed, and the partition member is disposed to a predetermined depth. According to the present embodiment, in the portion where the partition member exists, the traffic between the cooling water in the first region and the cooling water in the second region is blocked, and the cooling water in the first region stays, It is difficult for the temperature of the cooling water on the upper side of the first region, which has risen due to the heat of the flowing molten molten resin, to decrease. Further, since the cooling water on the lower side of the first region is easily mixed with the cooling water in the second region, an increase in the water temperature is suppressed. Therefore, in the first region, the surface layer of about 5 cm from the water surface is relatively hot, the water temperature gradually decreases as the water depth increases, and is approximately equal to the water temperature in the second region near the lower end of the partition member. In this way, a temperature layer in which the water temperature gradually decreases as the water depth increases can be stably generated without providing a separate heating means for heating the cooling water. It is possible to perform an annealing process for adjusting the crystal speed while pulling downward by a puller disposed in one region.
According to a second embodiment of the present invention, in the knitted resin manufacturing apparatus according to the first embodiment, the take-up machine has a pair of rollers including one roller and the other roller. The other roller is disposed to face the knitted resin at a predetermined interval, and the surface of the knitted resin is in contact with the pair of rollers when passing through the passage. According to the present embodiment, when using an endless belt system in which a belt or the like is looped around a plurality of pulleys arranged in the vertical direction and rotated as a take-up machine, the annular belt or the like is rotated. The cooling water on the upper side and the lower side of the first region is agitated and the temperature difference between the two tends to be small. However, by adopting a system that does not use such a belt as the take-up machine, It is possible to prevent the cooling water on the lower side from being agitated and to reduce the temperature difference between the two.
According to a third embodiment of the present invention, in the knitted resin manufacturing apparatus according to the first embodiment, the take-up machine has one roller row and the other roller row, each having a plurality of rollers arranged in the vertical direction. The one roller row and the other roller row are arranged to face each other with a predetermined interval as a knitting resin passage, and the surface of the knitting resin passes through the passage. When doing, it contacts the pair of roller rows. According to the present embodiment, when using an endless belt system in which a belt or the like is looped around a plurality of pulleys arranged in the vertical direction and rotated as a take-up machine, the annular belt or the like is rotated. The cooling water on the upper side and the lower side of the first region is agitated and the temperature difference between the two tends to be small. However, by adopting a system that does not use such a belt as the take-up machine, It is possible to prevent the cooling water on the lower side from being agitated and to reduce the temperature difference between the two.
According to a fourth embodiment of the present invention, in the knitted resin manufacturing apparatus according to any one of the first to third embodiments, the thread-like molten resin that flows between the resin pool and the take-up machine is provided between the resin pool and the take-up machine. A guider that receives and guides the cooling water to the cooling water, and a cooling water collecting means that collects and transfers the cooling water in the first region, the guider is inclined downward toward the filamentous molten resin, and the cooling water collecting means is A cooling water recovery port for recovering the cooling water and a cooling water discharge port for discharging the recovered cooling water are provided, and the recovered cooling water is discharged from the cooling water discharge port onto the upper surface of the guider. According to the present embodiment, it is possible to prevent the filamentous molten resin from adhering to the guider by supplying the recovered relatively high-temperature cooling water to the guider. Moreover, an annealing process can be performed in the guider without separately providing equipment for heating the cooling water or the cooling water tank.
The fifth embodiment of the present invention is a knitted resin manufacturing apparatus according to the third embodiment, comprising cooling water recovery means for recovering and transferring the cooling water in the first region, the cooling water recovery means, A cooling water recovery port for recovering the cooling water and a cooling water discharge port for discharging the recovered cooling water, and the take-up machine has one roller row and the uppermost roller of the other roller row, the cooling water tank It is arranged so as to receive the thread-like molten resin flowing down from the resin pool above the water surface and lead it to the cooling water, and the recovered cooling water is discharged from the cooling water discharge port to the uppermost roller. According to the present embodiment, by supplying the recovered relatively high-temperature cooling water to the uppermost roller, adhesion of the thread-like molten resin to the uppermost roller can be prevented. Further, the annealing treatment can be performed on the uppermost roller without separately providing equipment for heating the cooling water or the cooling water tank.
The sixth embodiment of the present invention provides a knitted resin production apparatus according to the fourth or fifth embodiment, wherein a submersible pump is provided as a cooling water recovery means, and a water temperature at which the cooling water temperature in the first region is measured. A submersible pump is provided in the first region so as to be movable up and down. According to the present embodiment, the temperature of the cooling water supplied from the cooling water discharge port is changed based on the water temperature measured by the water temperature measuring unit by changing the depth of the cooling water to be recovered by moving the cooling water recovery means up and down. As a result, the water temperature in the first region can be adjusted.
In the seventh embodiment of the present invention, the knitted resin manufacturing apparatus according to the sixth embodiment is provided with cooling water discharge means for discharging the cooling water in the first region. According to the present embodiment, when it is determined from the measurement result in the water temperature measurement unit that the cooling water has become too hot, the cooling water in the first region can be discharged from the cooling water discharging means to lower the water temperature. it can.
The eighth embodiment of the present invention is the knitted resin manufacturing apparatus according to the seventh embodiment, and has a high-temperature water inlet for sucking cooling water into one end as cooling water discharging means, A water pipe having a high-temperature water discharge port for discharging cooling water to the outside of the first region is provided at the end, and the water pipe is centered on the middle of one end and the other end or on the other end. The high-temperature water suction port is configured to be rotatable, and can be displaced outside and inside the cooling water by rotation. According to the present embodiment, if necessary, the water pipe is rotated and the high temperature water suction port is positioned in the cooling water, whereby the cooling water in the first region can be discharged and the water temperature can be lowered.
In the ninth embodiment of the present invention, in the knitted resin production apparatus according to any one of the first to eighth embodiments, the partition member is made of a heat insulating material. According to the present embodiment, it is possible to further prevent the coolant temperature from rising in the first region. Further, at the start of operation, the temperature of the cooling water in the first region can be accelerated by the heat of the filamentous molten resin flowing down from the resin pool.
The tenth embodiment of the present invention is the knitted resin production apparatus according to any one of the first to ninth embodiments, wherein a cooling water injection port is provided at the lower portion of the second region, and the upper portion of the second region. Is provided with a cooling water drainage port. According to the present embodiment, it is possible to prevent the temperature of the cooling water in the first region from changing as a result of the injection and drainage of the cooling water as much as possible.
In an eleventh embodiment of the present invention, in the knitted resin manufacturing apparatus according to any one of the first to tenth embodiments, the position of the lower end of the take-up machine and the lower end of the partition member is set to 40 of the water depth of the cooling water. It is made substantially the same in the range of% to 60%. According to the present embodiment, the first region and the second region are formed without disturbing the conveyance of the knitted resin by aligning the lower ends of the take-up machine and the partition member and sufficiently separating them from the bottom surface of the cooling water tank. Can do.

以下本発明の実施例について図面を用いて説明する。
図1は本発明の一実施例による編成樹脂の製造装置の構成図、図2は同編成樹脂の製造装置の冷却水槽の上面図である。
本実施例による編成樹脂の製造装置は、溶融樹脂を押し出す押出機20と、押出機20から押し出された溶融樹脂を受けて底面31の多数の孔から溶融樹脂を糸状に流れ落とす樹脂プール30と、冷却水を貯留する冷却水槽40と、樹脂プール30から流れ落ちる糸状溶融樹脂(以下、糸状溶融樹脂)11が冷却水で冷却されて成る編成樹脂12を下方に引き取る引取機50とを備えている。
Embodiments of the present invention will be described below with reference to the drawings.
FIG. 1 is a configuration diagram of a knitted resin manufacturing apparatus according to an embodiment of the present invention, and FIG. 2 is a top view of a cooling water tank of the knitted resin manufacturing apparatus.
The apparatus for producing a knitted resin according to the present embodiment includes an extruder 20 that extrudes molten resin, a resin pool 30 that receives the molten resin extruded from the extruder 20 and causes the molten resin to flow down from a large number of holes in the bottom surface 31 into a thread shape. A cooling water tank 40 for storing the cooling water, and a take-up machine 50 for pulling down the knitted resin 12 formed by cooling the thread-shaped molten resin (hereinafter referred to as thread-shaped molten resin) 11 flowing down from the resin pool 30 with the cooling water. .

糸状溶融樹脂11は、樹脂プール30の底面31の孔から流れ落ちるときに形成される。
冷却水槽40内には引取機50が配置されている。糸状溶融樹脂11が冷却水で冷却されて成る編成樹脂12は、引取機50で冷却水槽40の底板40e側に引き取られ、引取機50を通過した後、冷却水槽40内に配置された引上部材である複数の搬送用ローラー42によって、冷却水中で冷却されながら斜め上方へ引き上げられて冷却水槽40外へと搬送される。
The thread-shaped molten resin 11 is formed when it flows down from the hole in the bottom surface 31 of the resin pool 30.
A take-up machine 50 is disposed in the cooling water tank 40. The knitted resin 12 formed by cooling the filamentary molten resin 11 with cooling water is taken up by the take-up machine 50 to the bottom plate 40e side of the cooling water tank 40, and after passing through the take-up machine 50, the pull-up arranged in the cooling water tank 40 is performed. While being cooled in the cooling water, the plurality of conveying rollers 42 as members are pulled up obliquely upward and conveyed outside the cooling water tank 40.

押出機20は、熱可塑性樹脂を所定温度で溶融混練して溶融樹脂とし、所定の押し出し速度で溶融樹脂を樹脂プール30に押し出す。ここで熱可塑性樹脂としては、例えばポリエチレン、ポリプロピレン、ポリ塩化ビニル、ポリスチレン、ポリ酢酸ビニル、ポリテトラフルオロエチレン、アクリロニトリルブタジエンスチレン樹脂などを、単独で又は複数混合したものが用いられる。なお、原料とする熱可塑性樹脂は、使用済みで回収された包装容器や農業用ビニルを再利用できる。   The extruder 20 melts and kneads the thermoplastic resin at a predetermined temperature to obtain a molten resin, and extrudes the molten resin to the resin pool 30 at a predetermined extrusion speed. Here, as the thermoplastic resin, for example, polyethylene, polypropylene, polyvinyl chloride, polystyrene, polyvinyl acetate, polytetrafluoroethylene, acrylonitrile butadiene styrene resin or the like may be used alone or in combination. The thermoplastic resin used as a raw material can be reused from used and recovered packaging containers and agricultural vinyl.

冷却水槽40は、上面が開放された直方体であり、第1側壁40a、第2側壁40b、第3側壁40c、第4側壁40d、及び底板40eを備える。本実施例において内側の寸法は、奥行きD(第2側壁40bと第3側壁40cとの間隔)=2.1m、幅W(第1側壁40aと第4側壁40dとの間隔)=6mとしている(図2参照)。
冷却水槽40は、冷却水の注水口130と冷却水の排水口140を有する。注水口130は下部側に設けられ、排水口140は上部側に設けられている。編成樹脂12を製造する際は、冷却水(常温の井戸水又は水道水等)が冷却水槽40に注水口130から連続して注水され、所定水位以上に達した冷却水が排水口140から連続して排水される。注水口130から注水される冷却水の水温は、季節によって変動するが概ね16℃〜23℃である。
The cooling water tank 40 is a rectangular parallelepiped whose upper surface is opened, and includes a first side wall 40a, a second side wall 40b, a third side wall 40c, a fourth side wall 40d, and a bottom plate 40e. In this embodiment, the inner dimensions are: depth D 1 (distance between the second side wall 40b and the third side wall 40c) = 2.1 m, width W 1 (distance between the first side wall 40a and the fourth side wall 40d) = 6 m (See FIG. 2).
The cooling water tank 40 has a cooling water inlet 130 and a cooling water outlet 140. The water injection port 130 is provided on the lower side, and the drain port 140 is provided on the upper side. When the knitted resin 12 is manufactured, cooling water (such as room temperature well water or tap water) is continuously poured into the cooling water tank 40 from the water inlet 130, and the cooling water reaching a predetermined water level or higher is continuously supplied from the drain outlet 140. Drained. Although the temperature of the cooling water poured from the water inlet 130 varies depending on the season, it is generally 16 ° C to 23 ° C.

冷却水槽40は、仕切部材60によって水平方向に区画された第1領域Aと第2領域Bとを有する。第1領域Aは第2領域Bよりも狭い。
第1領域Aと第2領域Bとを仕切る仕切部材60は、厚さが5cm程度の矩形の板材である。仕切部材60の幅Wは冷却水槽40の奥行きDとほぼ等しく(図2参照)、仕切部材60の両側面と第2側壁40b及び第3側壁40cとは隙間なく接している。仕切部材60の上端60bは、水面41と等しいか又はやや上方に位置し、仕切部材60の下端60aは、水深の約40%から60%の範囲に位置する。本実施例では、水深350cmに対して、仕切部材60の下端60aの位置を水深約180cmとしている。また、引取機50の下端50aと仕切部材60の下端60aの位置は略同一としている。このように引取機50と仕切部材60の下端50a、60aを揃えて冷却水槽40の底板40eから十分に離すことで、編成樹脂12の搬送を阻害することなく、第1領域A及び第2領域Bを形成することができる。
第1領域Aは、冷却水槽40の第1側壁40aの略上半分と、第1側壁40aに隣り合う第2側壁40b及び第3側壁40cの一部と、仕切部材60とによって囲まれた領域である。第1領域Aには引取機50が配置され、第1領域Aの直上には樹脂プール30が位置する。
第2領域Bは、冷却水槽40の第1の側面40aに対向する第4の側面40dの略上半分と、第2の側面40b及び第3の側面40cの一部と、仕切部材60とによって囲まれた領域である。第2領域Bには、引上部材である複数の搬送用ローラー42が配置される。引取機50を通過した編成樹脂12は、搬送用ローラー42によって冷却水中で冷却されながら斜め上方に引上げられ冷却水槽40外へ搬送される。
このように、冷却水槽40の内部は、水面から所定深さまでは仕切部材60によって第1領域Aと第2領域Bとに区切られている。
The cooling water tank 40 has a first area A and a second area B that are partitioned in the horizontal direction by the partition member 60. The first area A is narrower than the second area B.
The partition member 60 that partitions the first region A and the second region B is a rectangular plate member having a thickness of about 5 cm. The width W 2 of the partition member 60 is substantially equal to the depth D 1 of the cooling water bath 40 (see FIG. 2) are in contact without any gap between both side surfaces and the second side wall 40b, and the third side wall 40c of the partition member 60. The upper end 60b of the partition member 60 is located at or slightly above the water surface 41, and the lower end 60a of the partition member 60 is located in the range of about 40% to 60% of the water depth. In the present embodiment, the position of the lower end 60a of the partition member 60 is set to a depth of about 180 cm with respect to a depth of 350 cm. The positions of the lower end 50a of the take-up machine 50 and the lower end 60a of the partition member 60 are substantially the same. In this way, the first region A and the second region can be obtained without disturbing the conveyance of the knitted resin 12 by aligning the lower ends 50a and 60a of the take-up machine 50 and the partition member 60 and sufficiently separating them from the bottom plate 40e of the cooling water tank 40. B can be formed.
The first region A is a region surrounded by the partition member 60 and the substantially upper half of the first side wall 40a of the cooling water tank 40, the second side wall 40b adjacent to the first side wall 40a and a part of the third side wall 40c. It is. The take-up machine 50 is disposed in the first area A, and the resin pool 30 is located immediately above the first area A.
The second region B includes a substantially upper half of the fourth side surface 40d facing the first side surface 40a of the cooling water tank 40, a part of the second side surface 40b and the third side surface 40c, and the partition member 60. It is an enclosed area. In the second region B, a plurality of conveying rollers 42 that are lifting members are arranged. The knitting resin 12 that has passed through the take-up machine 50 is pulled upward obliquely while being cooled in the cooling water by the conveying roller 42 and is conveyed outside the cooling water tank 40.
Thus, the inside of the cooling water tank 40 is divided into the first region A and the second region B by the partition member 60 at a predetermined depth from the water surface.

樹脂プール30から流れ落ちる糸状溶融樹脂11を受ける部分の冷却水は、糸状溶融樹脂11の熱によって水温が上昇する。
従来の冷却水槽は、第1領域Aと第2領域Bとに区画されていないため、糸状溶融樹脂11の熱によって水温が上昇した部分の冷却水は、すぐに四方八方に拡散してその他の部分の冷却水と混じり合う。したがって、冷却水の上部側と下部側に大きな水温差は生じない。
一方、本実施例による編成樹脂の製造装置は、仕切部材60が存在する部分において、第1領域Aの冷却水と第2領域Bの冷却水との往来が遮断され、第1領域Aの冷却水が滞留するので、樹脂プール30から流れ落ちてくる糸状溶融樹脂11の熱によって上昇した第1領域Aの冷却水の水温は低下し難い。また、第1領域Aの下部側の冷却水は第2領域Bの常温の冷却水と混じりやすいので水温上昇が抑えられる。したがって、第1領域Aは、水面から5cm程度の表層は比較的高温となり、水深が深くなるにつれて徐々に水温が低下し、仕切部材60の下端60aが位置する水深180cmでは第2領域Bの水温(約20〜23℃)とほぼ等しくなる。このように、別途冷却水を加温する加温手段を設けることなく、水深が深くなるにつれて徐々に水温が低下する温度層を安定して生じさせることができるので、編成樹脂12に対して、第1領域Aに配置した引取機50で下方に引き取る間に結晶速度を調整するアーニング処理を行うことができる。
なお、仕切部材60(板材)に発泡スチロール等の断熱材を用いた場合には、第1領域Aの冷却水の水温を更に低下し難くできるとともに、稼働開始時には、樹脂プール30から流れ落ちてくる糸状溶融樹脂11の熱による第1領域Aの冷却水の水温上昇を速めることができる。
また、第1領域Aは、稼働開始時に早期に冷却水の水温を上昇させるという観点と、上昇させた冷却水の水温低下を防止するという観点から、引取機50等に干渉しない範囲で可能な限り狭くすることが好ましい。
また、本実施例において冷却水の注水口130と冷却水の排水口140は第2領域B側に設けられている。注水口130及び排水口140を第2領域B側に設けることで、冷却水の注水及び排水によって第1領域Aにある冷却水の水温が変化することを極力防止できる。
The water temperature of the portion of the cooling water that receives the thread-like molten resin 11 flowing down from the resin pool 30 rises due to the heat of the thread-like molten resin 11.
Since the conventional cooling water tank is not partitioned into the first region A and the second region B, the portion of the cooling water whose temperature has risen due to the heat of the filamentous molten resin 11 is immediately diffused in all directions, and the other It mixes with the cooling water of the part. Therefore, a large water temperature difference does not occur between the upper side and the lower side of the cooling water.
On the other hand, in the knitted resin manufacturing apparatus according to the present embodiment, the passage of the cooling water in the first region A and the cooling water in the second region B is blocked in the portion where the partition member 60 exists, and the cooling of the first region A is performed. Since water stays, the temperature of the cooling water in the first region A, which has risen due to the heat of the filamentous molten resin 11 flowing down from the resin pool 30, is unlikely to decrease. In addition, since the cooling water on the lower side of the first region A is likely to be mixed with the normal temperature cooling water in the second region B, an increase in the water temperature can be suppressed. Accordingly, in the first region A, the surface layer of about 5 cm from the water surface is relatively hot, the water temperature gradually decreases as the water depth increases, and the water temperature of the second region B is at a water depth of 180 cm where the lower end 60a of the partition member 60 is located. (Approximately 20 to 23 ° C.). Thus, without providing a heating means for heating the cooling water separately, a temperature layer in which the water temperature gradually decreases as the water depth increases can be stably generated. An annealing process for adjusting the crystal speed can be performed during the downward pulling by the take-up machine 50 arranged in the first region A.
When a heat insulating material such as styrene foam is used for the partition member 60 (plate material), the temperature of the cooling water in the first region A can be further prevented from lowering, and the filament shape that flows down from the resin pool 30 at the start of operation. The rise in the coolant temperature of the first region A due to the heat of the molten resin 11 can be accelerated.
Further, the first region A is possible within a range that does not interfere with the take-up machine 50 and the like from the viewpoint of increasing the temperature of the cooling water early at the start of operation and preventing the temperature of the increased cooling water from decreasing. It is preferable to make it as narrow as possible.
In the present embodiment, the cooling water injection port 130 and the cooling water drain port 140 are provided on the second region B side. By providing the water injection port 130 and the water discharge port 140 on the second region B side, it is possible to prevent the temperature of the cooling water in the first region A from changing due to the water injection and the water discharge of the cooling water as much as possible.

本実施例による編成樹脂の製造装置は、糸状溶融樹脂11が樹脂プール30から冷却水槽40に向かって降下するときの温度が約180℃〜220℃、注水口130から注水する水の水温が約16℃〜23℃の場合、第1領域Aの表面水温は約60℃になる。そして水深が深くになるにつれて水温は低下するので、表層(水面から水深約5cm)で約52℃、水深20cmで約47℃、水深40cmで約46℃、水深60cmで約42℃、水深100cmで約31℃、水深180cmで約25℃となる。   In the knitted resin manufacturing apparatus according to the present embodiment, the temperature when the molten molten resin 11 descends from the resin pool 30 toward the cooling water tank 40 is about 180 ° C. to 220 ° C., and the temperature of the water injected from the water inlet 130 is about In the case of 16 ° C to 23 ° C, the surface water temperature of the first region A is about 60 ° C. Since the water temperature decreases as the water depth increases, the surface layer (about 5 cm from the water surface) is about 52 ° C., the water depth is about 20 ° C., the water depth is about 47 ° C., the water depth is about 40 ° C., the water depth is about 60 ° C. It becomes about 25 ° C. at about 31 ° C. and a water depth of 180 cm.

引取機50は、鉛直方向に二つのローラー51a、51bが配列された一方のローラー列51と、鉛直方向に二つのローラー52a、52bが配列された他方のローラー列52とからなる一対のローラー列を有する。ローラー51a、51b、52a及び52bは、冷却水槽40の奥行きD方向が長手方向となるように配置される。一方のローラー列51と他方のローラー列52とは、編成樹脂12の通路80となる所定の間隔をあけて対向して配置される。なお、一方のローラー列51及び他方のローラー列52には、鉛直方向に三つ以上のローラーを配列してもよい。また、一方に配置された一つのローラーと他方に配置された一つのローラーとからなる、一対のローラーとしてもよい。
編成樹脂12の表面は、通路80を通過する際にローラー51a、ローラー51b、ローラー52a及びローラー52bと接触する。すなわち、引取機50は鉛直方向に配置した複数のプーリーにベルト等を円環状に掛けて回転させる無端ベルト方式やキャタピラ方式ではなく、ローラー51a、ローラー51b、ローラー52a及びローラー52bで編成樹脂12を挟持して下方へ引き込む。なお、ローラー51a、ローラー51b、ローラー52a及びローラー52bの表面には、細溝を設けるなどの滑り止め用の加工が施される。
引取機50に、無端ベルト方式やキャタピラ方式等を用いる場合は、円環状のベルト等が回転することによって第1領域Aの上部側と下部側の冷却水がかき混ぜられて両者の温度差が小さくなりやすい。一方、本実施例による編成樹脂の製造装置は、引取機50をベルト等を用いないローラー方式としているため、第1領域Aの上部側と下部側の冷却水の撹拌が少なくなり、両者の温度差が小さくなることを防止できる。
The take-up machine 50 includes a pair of roller rows including one roller row 51 in which two rollers 51a and 51b are arranged in the vertical direction and the other roller row 52 in which two rollers 52a and 52b are arranged in the vertical direction. Have Roller 51a, 51b, 52a and 52b is the depth D 1 direction of the cooling water tank 40 is arranged such that the longitudinal direction. One roller row 51 and the other roller row 52 are arranged to face each other with a predetermined interval that becomes the passage 80 of the knitted resin 12. Note that three or more rollers may be arranged in the vertical direction in one roller row 51 and the other roller row 52. Moreover, it is good also as a pair of roller which consists of one roller arrange | positioned at one side and one roller arrange | positioned at the other.
The surface of the knitting resin 12 comes into contact with the roller 51a, the roller 51b, the roller 52a, and the roller 52b when passing through the passage 80. That is, the take-up machine 50 is not an endless belt method or a caterpillar method in which a belt or the like is looped around a plurality of pulleys arranged in the vertical direction and rotated, but the knitted resin 12 is fed by the rollers 51a, 51b, 52a and 52b. Hold it and pull it down. In addition, the process for anti-slip, such as providing a fine groove, is given to the surface of the roller 51a, the roller 51b, the roller 52a, and the roller 52b.
When an endless belt method or a caterpillar method is used for the take-up machine 50, the cooling water on the upper side and the lower side of the first region A is agitated by rotating an annular belt or the like, and the temperature difference between the two is small. Prone. On the other hand, since the knitted resin manufacturing apparatus according to the present embodiment uses a roller system in which the take-up machine 50 does not use a belt or the like, the stirring of the cooling water on the upper side and the lower side of the first region A is reduced, and the temperature of both It is possible to prevent the difference from becoming small.

樹脂プール30と引取機50との間には、ガイダー90が設けられている。ガイダー90は、冷却水槽40の奥行きD方向を長手方向とし、一方のローラー列51の上方に設けられた第1ガイダー91と、他方のローラー列52の上方に設けられた第2ガイダー92とからなる。第1ガイダー91と第2ガイダー92とは、所定の間隔をおいて対向して配置され、それぞれ糸状溶融樹脂11に向かって下方に傾斜している。ガイダー90は、糸状溶融樹脂11を受けて冷却水に導く。第1ガイダー91と第2ガイダー92との間隔は、樹脂プール30から流れ落ちる糸状溶融樹脂11の幅よりも狭い。
押出機20から樹脂プール30に押し出された溶融樹脂は、樹脂プール30の底面31の孔から糸状溶融樹脂11となって流れ落ちる。このとき、一部の糸状溶融樹脂11は、ガイダー90に到達した後に冷却水槽40に導かれ、残りの糸状溶融樹脂11は、ガイダー90に到達することなく冷却水槽40に導かれる。ガイダー90に到達した後に冷却水槽40に導かれる糸状溶融樹脂11は、ガイダー90に到達することなく冷却水槽40に導かれる糸状溶融樹脂11に比べて密度が高くなるため、外周部のうちの二面が内周部に対して密である編成樹脂12を形成することができる。
また、第1ガイダー91及び第2ガイダー92は、高位置側にそれぞれ散水ノズル93を備える。散水ノズル93は第1ガイダー91又は第2ガイダー92の長手方向に沿って設けられた中空の直管であり、表面には内部の空洞と連通した複数の小孔を有する。
A guider 90 is provided between the resin pool 30 and the take-up machine 50. Guider 90, the depth D 1 direction of the cooling water tank 40 to the longitudinal direction, the first guider 91 provided above the one row of rollers 51, a second guider 92 provided above the other roller train 52 Consists of. The first guider 91 and the second guider 92 are arranged to face each other at a predetermined interval, and are inclined downward toward the thread-shaped molten resin 11. The guider 90 receives the thread-like molten resin 11 and guides it to the cooling water. The distance between the first guider 91 and the second guider 92 is narrower than the width of the thread-like molten resin 11 that flows down from the resin pool 30.
The molten resin extruded from the extruder 20 to the resin pool 30 flows down as a thread-shaped molten resin 11 from the hole in the bottom surface 31 of the resin pool 30. At this time, a part of the filamentous molten resin 11 reaches the guider 90 and then is guided to the cooling water tank 40, and the remaining filamentous molten resin 11 is guided to the cooling water tank 40 without reaching the guider 90. Since the thread-shaped molten resin 11 guided to the cooling water tank 40 after reaching the guider 90 has a higher density than the thread-shaped molten resin 11 guided to the cooling water tank 40 without reaching the guider 90, The knitted resin 12 whose surface is dense with respect to the inner peripheral portion can be formed.
Moreover, the 1st guider 91 and the 2nd guider 92 are each provided with the watering nozzle 93 at the high position side. The watering nozzle 93 is a hollow straight pipe provided along the longitudinal direction of the first guider 91 or the second guider 92, and has a plurality of small holes communicating with the internal cavity on the surface.

第1領域Aの上部側で他方のローラー列52と仕切部材60との間には、冷却水回収手段として水中ポンプ100が上下動可能に配置されている。水中ポンプ100は、第1領域Aの水深約30cmの位置に配置され、近傍の冷却水を吸い込む冷却水回収口101、及び回収した冷却水を吐出する冷却水吐出口102を備える。
冷却水吐出口102は、配管103の一方の端部103aに接続されている。配管103は途中で二股に分岐し、他方の端部103bは第1ガイダー91と第2ガイダー92の散水ノズル93の内部の空洞にそれぞれ接続されている。したがって、回収された冷却水は、配管103を通って散水ノズル93の複数の小孔から第1ガイダー91の上面及び第2ガイダー92の上面に供給される。
このように回収した比較的高温の冷却水をガイダー90に供給することで、ガイダー90への糸状溶融樹脂11の付着を防止できる。また、冷却水又は冷却水槽40を加温する設備を別途設けることなく、ガイダー90においてアーニング処理を行うことができる。
On the upper side of the first region A, a submersible pump 100 is disposed between the other roller row 52 and the partition member 60 so as to move up and down as cooling water recovery means. The submersible pump 100 is disposed at a position of a depth of about 30 cm in the first region A, and includes a cooling water recovery port 101 that sucks in nearby cooling water and a cooling water discharge port 102 that discharges the recovered cooling water.
The cooling water discharge port 102 is connected to one end 103 a of the pipe 103. The pipe 103 is bifurcated in the middle, and the other end 103 b is connected to the cavity inside the watering nozzle 93 of each of the first guider 91 and the second guider 92. Therefore, the recovered cooling water is supplied to the upper surface of the first guider 91 and the upper surface of the second guider 92 from the plurality of small holes of the watering nozzle 93 through the pipe 103.
By supplying the relatively high-temperature cooling water collected in this way to the guider 90, adhesion of the filamentous molten resin 11 to the guider 90 can be prevented. Further, the earthing process can be performed in the guider 90 without separately providing equipment for heating the cooling water or the cooling water tank 40.

第1領域Aには、表層の冷却水の水温と、水中ポンプ100の近傍の冷却水の水温を測定する温度計等の水温測定部110が設けられている。作業者は、水温測定部110で測定した水温に基づいて、水中ポンプ100を上下動させて、ガイダー90に供給する冷却水の水温を調整することができる。すなわち、ガイダー90又は第1領域Aの温度を下げたい場合には、低下目標とする水温に合わせて水中ポンプ100の位置を深くしてより低い水温の冷却水を汲み上げてガイダー90へ供給する。また、ガイダー90又は第1領域Aの温度を上げたい場合には、上昇目標とする水温に合わせて水中ポンプ100の位置を浅くしてより高い水温の冷却水を汲み上げてガイダー90へ供給する。   In the first region A, a water temperature measuring unit 110 such as a thermometer for measuring the water temperature of the surface cooling water and the water temperature of the cooling water in the vicinity of the submersible pump 100 is provided. The operator can adjust the water temperature of the cooling water supplied to the guider 90 by moving the submersible pump 100 up and down based on the water temperature measured by the water temperature measuring unit 110. That is, when it is desired to lower the temperature of the guider 90 or the first region A, the position of the submersible pump 100 is deepened in accordance with the target water temperature, and cooling water with a lower water temperature is pumped up and supplied to the guider 90. Further, when it is desired to increase the temperature of the guider 90 or the first region A, the position of the submersible pump 100 is made shallow in accordance with the target water temperature, and cooling water with a higher water temperature is pumped up and supplied to the guider 90.

また、第1領域Aの上部側で一方のローラー列51と第1側壁40aとの間には、第1領域Aの上部側の冷却水を排出する冷却水排出手段120が設けられている。水温測定部110による測定結果により冷却水が高温になり過ぎたと判断した場合には、冷却水排出手段から第1領域Aの上部の冷却水を排出することで第1領域Aの水温を下げることができる。したがって、水中ポンプ100の上下動と組み合わせることによって、又は単独で第1領域Aの冷却水の水温調整を行うことができる。
冷却水排出手段120は、一方の端部に冷却水を吸い込む高温水吸込口121を有し、他方の端部に冷却水を冷却水槽40外へ排出する高温水排出口122を有した水管である。高温水排出口122は冷却水槽40の水面以下に配置される。
水管(冷却水排出手段)120は、一方の端部と他方の端部との中間部を中心として、又は他方の端部を中心として上部側が回動可能に構成される。冷却水を排出する必要がないときには、高温水吸込口121を第1領域Aの水面以上に位置させておき、冷却水を排出する必要があるときには、水管120を回動させて高温水吸込口121を第1領域Aに水没させて冷却水を吸い込ませる。
このように、必要に応じて水管120を回動させて高温水吸込口121を冷却水中に位置させることによって、第1領域Aの上部の冷却水を排出して水温を下げることができる。
A cooling water discharging means 120 for discharging cooling water on the upper side of the first area A is provided between the one roller row 51 and the first side wall 40a on the upper side of the first area A. When it is determined from the measurement result by the water temperature measurement unit 110 that the cooling water has become too hot, the cooling water discharging means discharges the cooling water at the top of the first area A to lower the water temperature in the first area A. Can do. Therefore, the temperature of the cooling water in the first region A can be adjusted by combining with the vertical movement of the submersible pump 100 or by itself.
The cooling water discharge means 120 is a water pipe having a high temperature water suction port 121 for sucking cooling water at one end and a high temperature water discharge port 122 for discharging cooling water to the outside of the cooling water tank 40 at the other end. is there. The high temperature water discharge port 122 is disposed below the water surface of the cooling water tank 40.
The water pipe (cooling water discharging means) 120 is configured so that the upper side can be rotated around an intermediate portion between one end and the other end, or around the other end. When it is not necessary to discharge the cooling water, the high temperature water inlet 121 is positioned above the water surface of the first region A, and when it is necessary to discharge the cooling water, the water pipe 120 is rotated to rotate the high temperature water inlet. 121 is submerged in the 1st field A, and cooling water is sucked in.
In this way, by rotating the water pipe 120 as necessary and positioning the high temperature water inlet 121 in the cooling water, the cooling water in the upper part of the first region A can be discharged to lower the water temperature.

図3は本発明の他の実施例による編成樹脂の製造装置を示す構成図である。なお、上記実施例と同一部材には同一符号を付して説明を省略する。
本実施例による編成樹脂の製造装置は、ガイダー90と散水ノズル93を有しない点、引取機50の一方のローラー列51と他方のローラー列52の最上部のローラー51a、52aが、冷却水40の水面41よりも上方に配置されている点、一方のローラー列51には鉛直方向に三つのローラー51a、51b、51cが配列され、他方のローラー列52には鉛直方向に三つのローラー52a、52b、52cが配列されている点、及び水中ポンプ100が回収した冷却水は最上部のローラー51a、52aに供給される点が上記実施例と異なる。
ローラー51a、51b、51c、52a、52b及び52cは、冷却水槽40の奥行きD方向(図2参照)が長手方向となるように配置される。一方のローラー列51と他方のローラー列52とは、編成樹脂12の通路80となる所定の間隔をあけて対向して配置される。
冷却水吐出口102は、配管103の一方の端部103aに接続されている。配管103は途中で二股に分岐し、他方の端部103bは最上部のローラー51a、52aの上方にそれぞれ配置される。したがって、回収された冷却水は、配管103を通って最上部のローラー51a、52aの表面に供給される。
このように回収した比較的高温の冷却水を最上部のローラー51a、52aに供給することで、最上部のローラー51a、52aへの糸状溶融樹脂11の付着を防止できる。また、冷却水又は冷却水槽40を加温する設備を別途設けることなく、最上部のローラー51a、52aにおいてアーニング処理を行うことができる。
FIG. 3 is a block diagram showing an apparatus for producing knitted resin according to another embodiment of the present invention. The same members as those in the above embodiment are denoted by the same reference numerals and description thereof is omitted.
The apparatus for producing knitted resin according to the present embodiment does not have the guider 90 and the watering nozzle 93, and the uppermost rollers 51 a and 52 a of the one roller row 51 and the other roller row 52 of the take-up machine 50 are the cooling water 40. The three rollers 51 a, 51 b, 51 c are arranged in the vertical direction in one roller row 51, and the three rollers 52 a in the vertical direction are arranged in the other roller row 52. The point from which the 52b and 52c are arranged, and the point by which the cooling water which the submersible pump 100 collect | recovered are supplied to the uppermost rollers 51a and 52a differ.
Roller 51a, 51b, 51c, 52a, 52 b and 52c are the depth D 1 direction of the cooling water tank 40 (see FIG. 2) is disposed such that the longitudinal direction. One roller row 51 and the other roller row 52 are arranged to face each other with a predetermined interval that becomes the passage 80 of the knitted resin 12.
The cooling water discharge port 102 is connected to one end 103 a of the pipe 103. The pipe 103 is bifurcated in the middle, and the other end 103b is disposed above the uppermost rollers 51a and 52a. Therefore, the recovered cooling water is supplied to the surfaces of the uppermost rollers 51 a and 52 a through the pipe 103.
By supplying the relatively high-temperature cooling water collected in this way to the uppermost rollers 51a and 52a, the adhesion of the filamentous molten resin 11 to the uppermost rollers 51a and 52a can be prevented. Further, the uppermost rollers 51a and 52a can perform the annealing process without separately providing equipment for heating the cooling water or the cooling water tank 40.

本発明の編成樹脂の製造装置によれば、別途冷却水を加温する加温手段を設けることなく、また、引取機で下方に引き取る間に結晶速度を調整するアーニング処理を行うことができる編成樹脂の製造装置を提供できる。   According to the knitting resin production apparatus of the present invention, knitting can be performed without an additional heating means for heating the cooling water, and by performing an annealing process for adjusting the crystallization speed while pulling downward by a take-up machine. A resin production apparatus can be provided.

11 糸状溶融樹脂
12 編成樹脂
20 押出機
30 樹脂プール
40 冷却水槽
41 水面
42 引上部材(搬送用ローラー)
50 引取機
50a 下端
51 一方のローラー列
51a、51b、51c ローラー
52 他方のローラー列
52a、52b、52c ローラー
60 仕切部材
60a 下端
80 通路
90 ガイダー
100 冷却水回収手段(水中ポンプ)
101 冷却水回収口
102 冷却水吐出口
110 水温測定部
120 冷却水排出手段(水管)
121 高温水吸込口
122 高温水排出口
130 注水口
140 排水口
A 第1領域
B 第2領域
DESCRIPTION OF SYMBOLS 11 Threaded molten resin 12 Knitted resin 20 Extruder 30 Resin pool 40 Cooling water tank 41 Water surface 42 Pull-up member (conveyance roller)
DESCRIPTION OF SYMBOLS 50 Picker 50a Lower end 51 One roller row | line | column 51a, 51b, 51c Roller 52 The other roller row | line | column 52a, 52b, 52c Roller 60 Partition member 60a Lower end 80 Passage 90 Guider 100 Cooling water collection | recovery means (submersible pump)
101 Cooling water recovery port 102 Cooling water discharge port 110 Water temperature measuring unit 120 Cooling water discharge means (water pipe)
121 High-temperature water inlet 122 High-temperature water outlet 130 Water injection port 140 Drain port A 1st area B 2nd area

Claims (11)

溶融樹脂を底面の多数の孔から糸状に流れ落とす樹脂プールと、冷却水を貯留する冷却水槽と、前記樹脂プールから流れ落ちる糸状溶融樹脂が前記冷却水で冷却されて成る編成樹脂を下方に引き取る引取機とを備えた編成樹脂の製造装置であって、
前記冷却水槽内は、前記引取機が配置され直上の前記樹脂プールから流れ落ちる前記糸状溶融樹脂の熱によって前記冷却水の水温が上昇する第1領域と、前記引取機を通過した前記編成樹脂を引上げる引上部材が配置された第2領域とに仕切部材によって区画され、
前記仕切部材は、前記冷却水の水面から所定深さまで配置されていることを特徴とする編成樹脂の製造装置。
A resin pool that allows molten resin to flow down from a number of holes on the bottom surface, a cooling water tank that stores cooling water, and a take-up that pulls down the knitted resin that is formed by cooling the molten resin that flows down from the resin pool with the cooling water. A machine for producing knitted resin comprising a machine,
In the cooling water tank, the first region where the temperature of the cooling water rises due to the heat of the filamentous molten resin flowing down from the resin pool immediately above where the take-up machine is disposed, and the knitted resin that has passed through the take-up machine are drawn. It is partitioned by a partition member into a second region where the lifting member to be raised is arranged,
The apparatus for producing a knitted resin, wherein the partition member is disposed from the surface of the cooling water to a predetermined depth.
前記引取機は、一方のローラーと他方のローラーとからなる一対のローラーを有し、
一方の前記ローラーと他方の前記ローラーとは、前記編成樹脂の通路となる所定の間隔をあけて対向して配置され、
前記編成樹脂の表面は、前記通路を通過する際に一対の前記ローラーと接触することを特徴とする請求項1に記載の編成樹脂の製造装置。
The take-up machine has a pair of rollers composed of one roller and the other roller,
One of the rollers and the other of the rollers are arranged to face each other with a predetermined interval serving as the passage of the knitted resin,
The apparatus for producing knitted resin according to claim 1, wherein the surface of the knitted resin is in contact with the pair of rollers when passing through the passage.
前記引取機は、それぞれ鉛直方向に複数のローラーが配列された、一方のローラー列と他方のローラー列とからなる一対のローラー列を有し、
一方の前記ローラー列と他方の前記ローラー列とは、前記編成樹脂の通路となる所定の間隔をあけて対向して配置され、
前記編成樹脂の表面は、前記通路を通過する際に一対の前記ローラー列と接触することを特徴とする請求項1に記載の編成樹脂の製造装置。
The take-up machine has a pair of roller rows each composed of one roller row and the other roller row, each having a plurality of rollers arranged in the vertical direction.
One of the roller rows and the other roller row are arranged to face each other with a predetermined interval to be the passage of the knitted resin,
The apparatus for producing knitted resin according to claim 1, wherein the surface of the knitted resin contacts with the pair of roller rows when passing through the passage.
前記樹脂プールと前記引取機との間に設けられ前記樹脂プールから流れ落ちる前記糸状溶融樹脂を受けて前記冷却水に導くガイダーと、
前記第1領域の前記冷却水を回収して移送する冷却水回収手段とを備え、
前記ガイダーは、前記糸状溶融樹脂に向かって下方に傾斜しており、
前記冷却水回収手段は、前記冷却水を回収する冷却水回収口と、回収した前記冷却水を吐出する冷却水吐出口とを有し、
回収した前記冷却水は、前記冷却水吐出口から前記ガイダーの上面に吐出されることを特徴とする請求項1から請求項3のいずれか1項に記載の編成樹脂の製造装置。
A guider that is provided between the resin pool and the take-up machine and receives the thread-shaped molten resin flowing down from the resin pool and guiding it to the cooling water;
Cooling water recovery means for recovering and transferring the cooling water in the first region,
The guider is inclined downward toward the filamentous molten resin,
The cooling water recovery means has a cooling water recovery port for recovering the cooling water, and a cooling water discharge port for discharging the recovered cooling water,
The knitted resin manufacturing apparatus according to any one of claims 1 to 3, wherein the recovered cooling water is discharged from the cooling water discharge port onto an upper surface of the guider.
前記第1領域の前記冷却水を回収して移送する冷却水回収手段を備え、
前記冷却水回収手段は、前記冷却水を回収する冷却水回収口と、回収した前記冷却水を吐出する冷却水吐出口とを有し、
前記引取機は、一方の前記ローラー列及び他方の前記ローラー列の最上部の前記ローラーが、前記冷却水槽の水面よりも上方かつ前記樹脂プールから流れ落ちる前記糸状溶融樹脂を受けて前記冷却水に導くように配置され、
回収した前記冷却水は、前記冷却水吐出口から最上部の前記ローラーに吐出されることを特徴とする請求項3に記載の編成樹脂の製造装置。
A cooling water recovery means for recovering and transferring the cooling water in the first region;
The cooling water recovery means has a cooling water recovery port for recovering the cooling water, and a cooling water discharge port for discharging the recovered cooling water,
In the take-up machine, the roller at the top of one of the roller rows and the other of the roller rows receives the thread-shaped molten resin that flows above the water surface of the cooling water tank and flows down from the resin pool and guides it to the cooling water. Arranged as
The knitted resin manufacturing apparatus according to claim 3, wherein the recovered cooling water is discharged from the cooling water discharge port to the uppermost roller.
前記冷却水回収手段として水中ポンプを設け、
前記第1領域の前記冷却水の水温を測定する水温測定部を備え、
前記水中ポンプを前記第1領域内に上下動可能に配置したことを特徴とする請求項4又は請求項5に記載の編成樹脂の製造装置。
A submersible pump is provided as the cooling water recovery means,
A water temperature measuring unit for measuring the temperature of the cooling water in the first region;
6. The apparatus for producing knitted resin according to claim 4, wherein the submersible pump is disposed in the first region so as to be movable up and down.
前記第1領域の前記冷却水を排出する冷却水排出手段を設けたことを特徴とする請求項6に記載の編成樹脂の製造装置。   The apparatus for producing knitted resin according to claim 6, further comprising a cooling water discharging unit that discharges the cooling water in the first region. 前記冷却水排出手段として、一方の端部に前記冷却水を吸い込む高温水吸込口を有し、他方の端部に前記冷却水を前記第1領域の外に排出する高温水排出口を有した水管を設け、
前記水管は、前記一方の端部と前記他方の端部との中間部、又は前記他方の端部を中心として回動自在に構成され、
前記高温水吸込口は、回動により前記冷却水の外と内に変位可能であることを特徴とする請求項7に記載の編成樹脂の製造装置。
The cooling water discharging means has a high temperature water inlet for sucking the cooling water at one end, and a high temperature water outlet for discharging the cooling water outside the first region at the other end. A water pipe,
The water pipe is configured to be rotatable around an intermediate portion between the one end portion and the other end portion, or the other end portion,
The apparatus for producing knitted resin according to claim 7, wherein the high-temperature water suction port is displaceable in and out of the cooling water by rotation.
前記仕切部材を断熱材で構成したことを特徴とする請求項1から請求項8のいずれか1項に記載の編成樹脂の製造装置。   The knitted resin manufacturing apparatus according to any one of claims 1 to 8, wherein the partition member is made of a heat insulating material. 前記第2領域の下部に前記冷却水の注水口を設け、
前記第2領域の上部に前記冷却水の排水口を設けたことを特徴とする請求項1から請求項9のいずれか1項に記載の編成樹脂の製造装置。
A cooling water inlet is provided at the bottom of the second region,
The knitted resin production apparatus according to any one of claims 1 to 9, wherein a drainage port for the cooling water is provided in an upper portion of the second region.
前記引取機の下端と前記仕切部材の下端の位置を、前記冷却水の水深の40%から60%の範囲で略同一としたことを特徴とする請求項1から請求項10のいずれか1項に記載の編成樹脂の製造装置。   The position of the lower end of the said take-up machine and the lower end of the said partition member was made substantially the same in the range of 40% to 60% of the water depth of the said cooling water, The any one of Claims 1-10 characterized by the above-mentioned. An apparatus for producing the knitted resin described in 1.
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