JP2016188013A - Compression adjustment device for pressure-welding trolley wire at ordinary temperature - Google Patents

Compression adjustment device for pressure-welding trolley wire at ordinary temperature Download PDF

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JP2016188013A
JP2016188013A JP2015068809A JP2015068809A JP2016188013A JP 2016188013 A JP2016188013 A JP 2016188013A JP 2015068809 A JP2015068809 A JP 2015068809A JP 2015068809 A JP2015068809 A JP 2015068809A JP 2016188013 A JP2016188013 A JP 2016188013A
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chuck
fixed
moving
screw shaft
trolley wires
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由行 大竹
Yoshiyuki Otake
由行 大竹
雄大 金谷
Yudai Kanatani
雄大 金谷
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Sanwa Tekki Corp
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Sanwa Tekki Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a compression adjustment device which enables anyone to easily and appropriately adjust compression strength that determines connection performance of a trolley wire.SOLUTION: A compression adjustment device 1 is provided in an ordinary temperature pressure-welding device in which two trolley wires T1, T2 are respectively held in a stationary chuck C1 and a movable chuck C2 and the two trolley wires T1, T2 are pressure-weld and connected by making the movable chuck C2 approach the stationary chuck C1, releasing holding members H1, H2 and making the movable chuck C2 retreat, to abut end faces of the trolley wires T1, T2 against each other. In the compression adjustment device 1, an attachment frame 2 that is fixed to the stationary chuck C1 is extended along the movement direction of the movable chuck C2, and a ball screw 3 and a rotary encoder 4 are fixed in the attachment frame 2. A screw shaft 7 is screwed to a slide block 8 that is fixed to the movement chuck C2, and the ball screw 3 rotates the screw shaft 7 accompanying the movement of the slide block 8. The rotary encoder 4 rotates together with the screw shaft 7 to output rotational displacement which is counted by a control unit, and the control unit performs movement control to position the movable chuck C2.SELECTED DRAWING: Figure 4

Description

この発明は、二本のトロリ線の端面を突き合わせ、互いに軸線方向へ高圧で接合することにより、両者を常温下で融合一体化して接続するためのトロリ線常温圧接装置に用いられる圧縮調整装置に関する。   The present invention relates to a compression adjusting device used in a trolley wire room temperature pressure welding apparatus for joining and connecting the end surfaces of two trolley wires at high pressures in the axial direction so as to be fused and integrated at room temperature. .

従来のトロリ線常温圧接装置として、例えば特許文献1に記載されたものが公知である。この装置は、左右のチャックでそれぞれ接続すべきトロリ線の端部を把持し、チャックを接近させて突き合わせたトロリ線の端面同士を高圧で複数回圧接し、それにより2本のトロリ線の端部を軸線方向に圧潰一体化する。この装置の実際の圧接調整は、移動チャックの停止位置にリミットスイッチを固定し、移動チャックにスイッチドグを取り付けて、スイッチドグでリミットスイッチを動作させて接近停止位置に位置決めしている。   As a conventional trolley wire room-temperature pressure welding apparatus, for example, one described in Patent Document 1 is known. This device grips the ends of the trolley wires to be connected with the left and right chucks, and presses the end surfaces of the trolley wires that are brought into close contact with each other at a high pressure a plurality of times. The parts are crushed and integrated in the axial direction. In the actual pressure adjustment of this apparatus, the limit switch is fixed at the stop position of the moving chuck, the switch dog is attached to the moving chuck, and the limit switch is operated by the switch dog and positioned at the approach stop position.

特開2006−15950号公報JP 2006-15950 A

上記従来のトロリ線常温圧接装置においては、圧縮強度がトロリ線の接続強度を左右するにもかかわらず、所定の圧縮強度を得る適切な移動チャックの接近停止位置にリミットスイッチの動作位置を合わせることが容易でなく、リミットスイッチの位置決めが作業者によってばらつき易いし、調整に時間を要する煩わしい作業になって、圧縮作業前の労力負担が大きいという難点がある。
この発明は、トロリ線の接続性能を決定する圧縮強度を誰でも簡単に適切な強度に調整できるトロリ線常温圧接用圧縮調整装置を提供することを目的とする。
In the above-mentioned conventional trolley wire room temperature pressure welding device, the operating position of the limit switch is adjusted to the appropriate stop position of the movable chuck that obtains the predetermined compressive strength even though the compressive strength affects the connecting strength of the trolley wire. However, the positioning of the limit switch is likely to vary depending on the operator, and it is a troublesome work that requires time for adjustment, resulting in a large labor load before the compression work.
An object of the present invention is to provide a trolley wire room temperature pressure compression adjusting device that allows anyone to easily adjust the compression strength that determines the connection performance of the trolley wire to an appropriate strength.

上記課題を解決するため、本発明においては、2本のトロリ線T1,T2の端部を対向一対の把持部材H1,H2によりそれぞれ把持する固定チャックC1と移動チャックC2とを備え、当該トロリ線T1,T2の端部をそれぞれ把持して固定チャックC1に移動チャックC2が接近し、把持部材H1,H2を解放して離反動作することにより、当該トロリ線T1,T2の端面を互いに付き合わせて圧接し接続する常温圧接装置の圧縮調整装置1を構成する。圧縮調整装置1は、固定チャックC1に固定され移動チャックC2の移動方向に沿って延びた取付枠2と、この取付枠2上に固定され、移動チャックC2に固定されたスライドブロック8が移動チャックC2と共に移動することによりスライドブロック8に螺合するねじ軸7が回転するボールねじ3と、ねじ軸7と共回りして回転変位を出力するロータリーエンコーダ4と、ロータリーエンコーダ4の回転変位をカウントして移動チャックC2の駆動手段L1を制御することにより移動チャックC2を位置決めする制御装置とを具備させた。   In order to solve the above-mentioned problems, the present invention includes a fixed chuck C1 and a movable chuck C2 for gripping the ends of two trolley wires T1 and T2 by a pair of opposed gripping members H1 and H2, respectively. The moving chuck C2 approaches the fixed chuck C1 by gripping the ends of T1 and T2, respectively, and the gripping members H1 and H2 are released to move away from each other so that the end surfaces of the trolley wires T1 and T2 are brought into contact with each other. A compression adjusting device 1 of a room temperature pressure welding device to be pressure-contacted and connected is configured. The compression adjusting apparatus 1 includes a mounting frame 2 fixed to the fixed chuck C1 and extending along the moving direction of the moving chuck C2, and a slide block 8 fixed on the mounting frame 2 and fixed to the moving chuck C2. The ball screw 3 that rotates the screw shaft 7 screwed to the slide block 8 by moving together with the C2, the rotary encoder 4 that rotates together with the screw shaft 7 and outputs the rotational displacement, and the rotational displacement of the rotary encoder 4 are counted. And a control device for positioning the moving chuck C2 by controlling the driving means L1 of the moving chuck C2.

この発明は、移動チャックと共に取付枠に沿って移動することにより、ボールねじのスライドブロックの変位に応じてねじ軸が回転し、ロータリーエンコーダの回転変位を制御装置がカウントして移動チャックを位置決めするので、誰でも簡単に変位を把握でき、簡単に移動チャックの接近停止位置を確認でき、操作者によるばらつきなく、トロリ線を適切な圧接強度で短時間に接続することができるという効果を有する。   In this invention, by moving along the mounting frame together with the moving chuck, the screw shaft rotates according to the displacement of the slide block of the ball screw, and the control device counts the rotational displacement of the rotary encoder to position the moving chuck. Therefore, anyone can easily grasp the displacement, easily confirm the approach / stop position of the moving chuck, and have an effect that the trolley wire can be connected with an appropriate pressure contact strength in a short time without variation by the operator.

トロリ線常温圧接装置の正面図である。It is a front view of a trolley wire room temperature pressure welding apparatus. 本発明に係る圧縮調整装置を取り付けたトロリ線常温圧接装置の平面図である。It is a top view of the trolley wire normal temperature pressure welding apparatus which attached the compression adjustment apparatus which concerns on this invention. 図2のトロリ線常温圧接装置の側面図である。It is a side view of the trolley wire normal temperature pressure welding apparatus of FIG. 図2の圧縮調整装置の正面図である。It is a front view of the compression adjustment apparatus of FIG. 図2の圧縮調整装置の平面図である。It is a top view of the compression adjustment apparatus of FIG. 図2の圧縮調整装置の側面図である。It is a side view of the compression adjustment apparatus of FIG.

図面を参照してこの発明の実施の一形態を説明する。
図1ないし図3において、トロリ線常温圧接装置に設けられる左右の固定チャックC1及び移動チャックC2は、駆動手段L2の駆動によりそれぞれ接続すべきトロリ線T1,T2の端部をそれの軸線直交方向一対の把持部材H1,H2で把持し、駆動手段L1の駆動によりトロリ線の軸線方向に接近した後、トロリ線を解放して離反動作する。これらの把持、接近、解放、離反する動作を繰り返すことにより、突き合わされたトロリ線T1,T2の端面同士を高圧で複数回圧接し、それにより2本のトロリ線T1,T2の端部を圧潰一体化させて接続する。
An embodiment of the present invention will be described with reference to the drawings.
1 to 3, the left and right fixed chucks C1 and the movable chuck C2 provided in the trolley wire room temperature pressure welding apparatus are connected to the ends of the trolley wires T1 and T2 to be connected by driving of the driving means L2, respectively. After gripping with the pair of gripping members H1 and H2 and approaching in the axial direction of the trolley wire by driving of the driving means L1, the trolley wire is released to move away. By repeating these gripping, approaching, releasing, and separating operations, the end surfaces of the trolley wires T1 and T2 that are abutted are pressed against each other at a high pressure a plurality of times, thereby crushing the ends of the two trolley wires T1 and T2. Connect them together.

圧縮調整装置1は、図2,図3に示すように、固定チャックC1及び移動チャックC2にかけてそれらの側部に設けられ、移動チャックC2の変位を検出して移動チャックC2を所定位置で接近停止させて適切な圧縮強度で圧接するものである。圧縮調整装置1は、固定チャックC1に固定され、移動チャックC2側に延びる取付枠2と、取付枠2上に長手方向に固定されるボールねじ3と、ボールねじ3の端部に連結するロータリーエンコーダ4と、取付枠2のほぼ中間部に固定されるリミットスイッチ5とを具備する。   As shown in FIGS. 2 and 3, the compression adjusting device 1 is provided on the side of the fixed chuck C1 and the moving chuck C2, detects the displacement of the moving chuck C2, and stops the moving chuck C2 at a predetermined position. And pressed with an appropriate compressive strength. The compression adjusting device 1 is fixed to the fixed chuck C1 and extends to the moving chuck C2 side, a ball screw 3 fixed in the longitudinal direction on the mounting frame 2, and a rotary connected to the end of the ball screw 3. An encoder 4 and a limit switch 5 fixed to a substantially middle portion of the mounting frame 2 are provided.

取付枠2は、移動チャックC2の移動方向に沿って固定チャックC1から移動チャックC2に及ぶ横板2a及び縦板2bで構成される断面略L字状の長尺矩形板材からなる。縦板2bの一端部は、固定チャックC1にねじ留めするために上下に幅広に形成されている。   The mounting frame 2 is made of a long rectangular plate having a substantially L-shaped cross section composed of a horizontal plate 2a and a vertical plate 2b extending from the fixed chuck C1 to the moving chuck C2 along the moving direction of the moving chuck C2. One end of the vertical plate 2b is formed wide in the vertical direction so as to be screwed to the fixed chuck C1.

ボールねじ3は、長尺矩形のハウジング6と、ハウジング6内に長手方向に渡されたねじ軸7と、ねじ軸7に螺合するスライドブロック8とを具備する。ハウジング6は、取付枠2の横板2aにねじ留めされ固定される。ねじ軸7は、ハウジング6のほぼ中央に回転自在に支持されている。スライドブロック8は、ハウジング6内のガイドレールを含む空間断面形状に対応して摺動自在に嵌合し、ハウジング6の長手方向の移動に伴いねじ軸7を回転させてその直線変位を回転変位に変換する。スライドブロック8の上部には、スライドテーブル9が固定され、移動チャックC2に取り付けるための取付板10が固定される。スライドテーブル9は、両側壁が立ち上がって対向し上方を取付板10で閉鎖されることにより前後方向に開口してハウジング6の天蓋6aを貫通させる。取付板10は、スライドテーブル9の上部を覆うベース部10aと、一側縁からほぼ垂直に立ち上がった取付片10bと、取付片10bを貫通して移動チャックC2に固定する取付ピン10cとを備える。   The ball screw 3 includes a long rectangular housing 6, a screw shaft 7 that extends in the longitudinal direction in the housing 6, and a slide block 8 that engages with the screw shaft 7. The housing 6 is fixed to the horizontal plate 2a of the mounting frame 2 by screwing. The screw shaft 7 is rotatably supported at substantially the center of the housing 6. The slide block 8 is slidably fitted in accordance with the sectional shape of the space including the guide rail in the housing 6, and the screw shaft 7 is rotated along with the movement of the housing 6 in the longitudinal direction to rotate the linear displacement thereof. Convert to A slide table 9 is fixed to the upper part of the slide block 8, and an attachment plate 10 for attachment to the moving chuck C2 is fixed. The slide table 9 rises in the front-rear direction by causing both side walls to rise and face each other, and the upper side thereof is closed by the mounting plate 10 so as to penetrate the canopy 6a of the housing 6. The mounting plate 10 includes a base portion 10a that covers the upper portion of the slide table 9, a mounting piece 10b that rises almost vertically from one side edge, and a mounting pin 10c that passes through the mounting piece 10b and is fixed to the moving chuck C2. .

ロータリーエンコーダ4は、取付枠2の横板2aに立設したブラケット12に固定される。ロータリーエンコーダ4は、ボールねじ3のねじ軸7にカップリング11を介して結合し、ねじ軸7と共回りして回転変位に応じた信号を出力する。ロータリーエンコーダ4の出力信号は、図示しない制御装置がカウントし、これに基づき移動チャックC2の位置を制御することにより移動チャックC2を停止位置に位置決めする。   The rotary encoder 4 is fixed to a bracket 12 erected on the horizontal plate 2 a of the mounting frame 2. The rotary encoder 4 is coupled to the screw shaft 7 of the ball screw 3 via a coupling 11 and rotates together with the screw shaft 7 to output a signal corresponding to the rotational displacement. The output signal of the rotary encoder 4 is counted by a control device (not shown), and based on this, the position of the moving chuck C2 is controlled to position the moving chuck C2 at the stop position.

リミットスイッチ5は、取付枠2の横板2aのほぼ中間部に固定されたブラケット13を介して取り付けられる。リミットスイッチ5は、スライドブロック8のスライドテーブル9に側方へ突出して固定されたスイッチドグ14の移動途上に張り出すように配置され、移動チャックC2の移動限界を規制するものである。   The limit switch 5 is attached via a bracket 13 fixed to a substantially middle part of the horizontal plate 2a of the attachment frame 2. The limit switch 5 is disposed so as to project in the course of movement of the switch dog 14 that protrudes laterally and is fixed to the slide table 9 of the slide block 8, and restricts the movement limit of the moving chuck C2.

この圧縮調整装置1においては、トロリ線常温圧接装置による圧接時に、固定チャックC1及び移動チャックC2がそれぞれ接続すべきトロリ線T1,T2の端部をそれの一対の把持部材H1,H2で把持して固定チャックC1に移動チャックC2が接近すると、移動チャックC2と共にボールねじ3のスライドブロック8が移動し、ねじ軸7を回転させる。ねじ軸7と共回りするロータリーエンコーダ4が回転変位に応じた信号を出力し、これを制御装置がカウントすることによって移動チャックC2の変位を検出する。従って、制御装置は、駆動手段L1を制御することにより移動チャックC2を所定位置に位置決めでき、正確に所定の圧縮量でトロリ線T1,T2を圧接できるので、操作者によってばらつきなく、トロリ線T1,T2を短時間で適切な強度に接続することができる。   In this compression adjusting device 1, the end portions of the trolley wires T1 and T2 to which the fixed chuck C1 and the movable chuck C2 are to be connected are gripped by the pair of gripping members H1 and H2 at the time of pressure welding by the trolley wire room temperature pressure welding device. When the moving chuck C2 approaches the fixed chuck C1, the slide block 8 of the ball screw 3 moves together with the moving chuck C2, and the screw shaft 7 is rotated. The rotary encoder 4 that rotates together with the screw shaft 7 outputs a signal corresponding to the rotational displacement, and the controller counts this to detect the displacement of the moving chuck C2. Therefore, the control device can position the moving chuck C2 at a predetermined position by controlling the driving means L1, and can accurately press-contact the trolley wires T1 and T2 with a predetermined compression amount. , T2 can be connected to an appropriate strength in a short time.

1 圧縮調整装置
2 取付枠
2a 横板
2b 縦板
3 ボールねじ
4 ロータリーエンコーダ
5 リミットスイッチ
6 ハウジング
7 ねじ軸
8 スライドブロック
9 スライドテーブル
10 取付板
11 カップリング
12 ブラケット
13 ブラケット
14 スイッチドグ
C1 固定チャック
C2 移動チャック
L1 駆動手段
H1 把持部材
H2 把持部材
T1 トロリ線
T2 トロリ線
DESCRIPTION OF SYMBOLS 1 Compression adjusting device 2 Mounting frame 2a Horizontal plate 2b Vertical plate 3 Ball screw 4 Rotary encoder 5 Limit switch 6 Housing 7 Screw shaft 8 Slide block 9 Slide table 10 Mounting plate 11 Coupling 12 Bracket 13 Bracket 14 Switch dog C1 Fixed chuck C2 Movement Chuck L1 Driving means H1 Holding member H2 Holding member T1 Trolley wire T2 Trolley wire

Claims (1)

2本のトロリ線の端部を対向一対の把持部材によりそれぞれ把持する固定チャックと移動チャックとを備え、当該トロリ線の端部をそれぞれ把持して固定チャックに移動チャックが接近し、把持部材を解放して離反動作することにより、当該トロリ線の端面を互いに付き合わせて圧接し2本の当該トロリ線を接続する常温圧接装置において、
前記固定チャックに固定され前記移動チャックの移動方向に沿って延びた取付枠と、
この取付枠上に固定され、前記移動チャックに固定されたスライドブロックが移動チャックと共に移動することによりスライドブロックに螺合するねじ軸が回転するボールねじと、
前記ねじ軸と共回りして回転変位を出力するロータリーエンコーダと
前記ロータリーエンコーダの回転変位をカウントして移動チャックの駆動手段を制御することにより移動チャックを位置決めする制御装置とを具備することを特徴とするトロリ線常温圧接用圧縮調整装置。
A fixed chuck and a moving chuck for gripping the ends of the two trolley wires by a pair of opposing gripping members, respectively, gripping the ends of the trolley wires, the moving chuck approaching the fixed chuck, and holding the gripping member In a room-temperature pressure welding apparatus in which the end surfaces of the trolley wires are brought into contact with each other and pressed to connect the two trolley wires by releasing and separating,
A mounting frame fixed to the fixed chuck and extending along a moving direction of the movable chuck;
A ball screw that is fixed on the mounting frame and rotates with a screw shaft that is screwed into the slide block when the slide block fixed to the moving chuck moves together with the moving chuck;
A rotary encoder that rotates together with the screw shaft and outputs a rotational displacement; and a controller that positions the moving chuck by controlling the driving means of the moving chuck by counting the rotational displacement of the rotary encoder. A trolley wire compression adjusting device for room temperature pressure welding.
JP2015068809A 2015-03-30 2015-03-30 Compression adjustment device for pressure-welding trolley wire at ordinary temperature Pending JP2016188013A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006015950A (en) * 2004-07-05 2006-01-19 East Japan Railway Co Trolley wire ordinary temperature pressure welding device
JP2009233745A (en) * 2008-03-05 2009-10-15 Toyota Industries Corp Friction welding method and machine
JP2010155264A (en) * 2008-12-26 2010-07-15 Sukematsu Iwashita Joining jig
JP2011064631A (en) * 2009-09-18 2011-03-31 Denso Wave Inc Linear motor position detecting system
JP2013002627A (en) * 2011-06-22 2013-01-07 Wintekku Kk Electric linear actuator

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006015950A (en) * 2004-07-05 2006-01-19 East Japan Railway Co Trolley wire ordinary temperature pressure welding device
JP2009233745A (en) * 2008-03-05 2009-10-15 Toyota Industries Corp Friction welding method and machine
JP2010155264A (en) * 2008-12-26 2010-07-15 Sukematsu Iwashita Joining jig
JP2011064631A (en) * 2009-09-18 2011-03-31 Denso Wave Inc Linear motor position detecting system
JP2013002627A (en) * 2011-06-22 2013-01-07 Wintekku Kk Electric linear actuator

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