JP2016098097A - Bar steel material bundle number separation device - Google Patents

Bar steel material bundle number separation device Download PDF

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JP2016098097A
JP2016098097A JP2014237780A JP2014237780A JP2016098097A JP 2016098097 A JP2016098097 A JP 2016098097A JP 2014237780 A JP2014237780 A JP 2014237780A JP 2014237780 A JP2014237780 A JP 2014237780A JP 2016098097 A JP2016098097 A JP 2016098097A
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bar
steel
conveyor
bar steel
predetermined number
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JP6426986B2 (en
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彰久 大前
Akihisa Omae
彰久 大前
將博 吉井
Masahiro Yoshii
將博 吉井
利文 高橋
Toshifumi Takahashi
利文 高橋
貴弘 宮本
Takahiro Miyamoto
貴弘 宮本
竜治 白井
Ryuji Shirai
竜治 白井
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OSAKA SEITETSU KK
Takigawa Kogyo Co Ltd
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OSAKA SEITETSU KK
Takigawa Kogyo Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a bar steel material bundle number separation device suppressing crossing of bar steel materials with each other when dividing bar steel materials for each prescribed number before binding the bar steel materials.SOLUTION: A bar steel material bundle number separation device includes: a conveyor 11 which is capable of conveying a plurality of bar steel materials W in an arranged state in a row; a counter 12 for counting bar steel materials W to be conveyed; a stopper 13 for regulating the movement of a prescribed number of bar steel materials W which are already counted and conveyed to a conveyance direction downstream side; and a separator 20 which has a mounting member 21 for mounting the prescribed number of bar steel materials W regulated in movement in an aligned state that the bar steel materials W are arranged in a row in the conveyance direction and a moving mechanism 22 for moving the mounting member 21. The moving mechanism 22 moves the mounting member 21 so as to move the prescribed number of bar steel material W in the aligned state to the conveyance direction downstream side over the stopper 13 and return the bar steel materials W in the aligned state to the conveyer 11.SELECTED DRAWING: Figure 2

Description

本発明は、鉄筋棒鋼や丸棒鋼等の棒鋼材を結束する前に、上流側から搬送される棒鋼材を所定数毎に分ける棒鋼材束本数分離装置に関する。   The present invention relates to a bar steel material bundle number separating device that divides a bar steel material conveyed from an upstream side into a predetermined number before binding steel bar materials such as reinforcing steel bars and round steel bars.

鉄筋棒鋼や丸棒鋼等の棒鋼材の製造及び出荷は、次のようにして行われる。鋼片(ビレット)を熱間圧延することにより全長80〜120m程度の長尺素材を形成し、この長尺素材を、冷却した後、所定の長さ(例えば8m)毎に切断し、複数の棒鋼材とする。そして、これら棒鋼材は所定数毎に束ねられて出荷される(例えば特許文献1参照)。   Manufacture and shipment of steel bars such as steel bars and round bars are performed as follows. A steel strip (billet) is hot-rolled to form a long material having a total length of about 80 to 120 m, and after cooling the long material, it is cut into predetermined lengths (for example, 8 m), Steel bars are used. And these bar steel materials are bundled for every predetermined number, and are shipped (for example, refer patent document 1).

棒鋼材を結束する装置の上流側には、棒鋼材束本数分離装置(以下、分離装置という)が設置されており、この分離装置は、上流側から搬送される棒鋼材を所定数毎に分ける機能を有している。
図11は、分離装置が備えている先行分離機81の側面図であり、図12は、この分離装置が備えている順次分離機82の側面図である。先行分離機81は、コンベア80によって搬送される棒鋼材Wの長手方向一端部側に1台のみ設置されており、順次分離機82は、棒鋼材Wの長手方向に先行分離機81と並んで複数台設けられている。
On the upstream side of the apparatus for binding the steel bars, a steel bar bundle number separating device (hereinafter referred to as a separating device) is installed, and this separating device divides the steel bars conveyed from the upstream side by a predetermined number. It has a function.
FIG. 11 is a side view of the preceding separator 81 provided in the separator, and FIG. 12 is a side view of the sequential separator 82 provided in the separator. Only one of the preceding separators 81 is installed on one end side in the longitudinal direction of the steel bar W conveyed by the conveyor 80, and the separators 82 are sequentially aligned with the preceding separator 81 in the longitudinal direction of the steel bar W. Multiple units are provided.

図11において、コンベア80が棒鋼材Wを搬送しながら、スプロケット83の溝に嵌る各棒鋼材Wの一端部をセンサ84が検出することで、棒鋼材Wを計数することができる。スプロケット83の搬送方向下流側には、凸曲面を有する規制板85が設けられており、コンベア80により搬送され計数済みである棒鋼材Wは、規制板85を乗り越えることができず、コンベア80上で滞留する。そして、棒鋼材Wが所定数について計数されると、先行分離機81が備えている第1の先行爪部材86が作動して(図11の矢印G1)、この先行爪部材86が、計数済みでかつ滞留している棒鋼材Wを掬い上げ、規制板85の頂部へ搬送する。搬送された棒鋼材Wは第2の先行爪部材87に受け止められ、この先行爪部材87が動作することで(図11の矢印G2)、これら棒鋼材Wは規制板85を滑り落ち、コンベア80上に復帰する。   In FIG. 11, the steel bars W can be counted by the sensor 84 detecting one end of each steel bar W fitted in the groove of the sprocket 83 while the conveyor 80 conveys the steel bars W. A regulation plate 85 having a convex curved surface is provided on the downstream side in the conveyance direction of the sprocket 83, and the bar steel material W that has been conveyed and counted by the conveyor 80 cannot get over the regulation plate 85, and is on the conveyor 80. It stays at. When the bar steel W is counted for a predetermined number, the first leading pawl member 86 provided in the leading separator 81 is activated (arrow G1 in FIG. 11), and the leading pawl member 86 has been counted. In addition, the staying steel bar W is scooped up and conveyed to the top of the regulation plate 85. The conveyed steel bar W is received by the second preceding claw member 87, and when the preceding claw member 87 operates (arrow G2 in FIG. 11), the steel bar W slides down the regulation plate 85, and the conveyor 80 Return to the top.

図12に示す順次分離機82では、第1の順次爪部材88が作動して、計数済みでかつ滞留している前記棒鋼材Wを、先行分離機81(図11参照)の先行爪部材86と共に掬い上げ(図12の矢印G3)、これら棒鋼材Wを規制板89の頂部へ搬送する。搬送された棒鋼材Wは第2の順次爪部材90に受け止められ、この順次爪部材90が動作することで(図12の矢印G4)、これら棒鋼材Wは規制板89を滑り落ち、コンベア80上に復帰する。   In the sequential separator 82 shown in FIG. 12, the first sequential claw member 88 is actuated, and the bar steel material W that has been counted and stays in the leading claw member 86 of the preceding separator 81 (see FIG. 11). Together with scooping up (arrow G3 in FIG. 12), these steel bars W are conveyed to the top of the regulating plate 89. The conveyed steel bar W is received by the second sequential claw member 90, and when this sequential claw member 90 is operated (arrow G4 in FIG. 12), the steel bar W slides down the regulation plate 89, and the conveyor 80 Return to the top.

このようにして、計数された所定数の棒鋼材Wは、上流側に在る計数前の棒鋼材Wと分離される。この分離動作が繰り返し行われることで、棒鋼材Wは所定数毎に分けられ、所定数の棒鋼材Wは、下流側の結束機によって一つの束に結束される。   In this way, the predetermined number of steel bars W counted are separated from the steel bars W before counting on the upstream side. By repeatedly performing this separation operation, the steel bars W are divided into a predetermined number, and the predetermined number of steel bars W are bound into one bundle by a downstream binding machine.

特開平7−187128号公報JP-A-7-187128

前記のとおり、先行分離機81及び順次分離機82によれば、棒鋼材Wを所定数毎に分離可能であるが、計数済みでかつ滞留している棒鋼材Wを、爪部材86,88が規制板85,89に沿って掬い上げる際、及び、規制板85,89を越えてコンベア80上に落とす際に、棒鋼材W同士が交叉して綾が発生する場合がある。   As described above, according to the preceding separator 81 and the sequential separator 82, the bar steel materials W can be separated by a predetermined number. When scooping up along the restricting plates 85 and 89 and when dropping over the restrictor plates 85 and 89 onto the conveyor 80, the steel bars W may cross each other to generate a twill.

棒鋼材Wに綾が発生していると、そのままの状態で結束され、倉庫に保管後、出荷される。このように綾が発生している状態のまま棒鋼材が結束され、その束に他の束が積み重ねられたり、その束を搬送したりしていると、棒鋼材が曲がってしまい直伸性が悪くなり、商品価値が低下してしまう。
また、出荷先においては、束が解かれて棒鋼材を一本ずつ取り出す作業が行われるが、棒鋼材に綾が発生していると、その棒鋼材及びその棒鋼材と交叉している他の棒鋼材を取り出す作業が難しくなり、手間を要し作業効率が悪くなる。
If the twill is generated in the steel bar W, it is bound as it is, and is shipped after being stored in a warehouse. In this way, the steel bars are bundled in a state where the twill is generated, and when other bundles are stacked or transported in the bundle, the steel bars are bent and the straight stretchability is poor. As a result, the commercial value is reduced.
In addition, at the shipping destination, the work is taken out one by one after the bundle is unwound, but if a tread occurs in the bar steel material, the bar steel material and the other steel bars crossing the bar steel material The work of taking out the steel bar becomes difficult, requiring time and work efficiency.

そこで、本発明は、棒鋼材を結束する前に、所定数毎に棒鋼材を分ける際、棒鋼材同士が交叉するのを抑制する棒鋼材束本数分離装置を提供することを目的とする。   Therefore, an object of the present invention is to provide a bar steel material bundle number separating device that suppresses crossing of bar steel materials when the bar steel materials are divided into a predetermined number before binding the steel bars.

本発明は、複数本の棒鋼材を当該棒鋼材の長手方向に直交する方向に一列に並べた状態で搬送可能であるコンベアと、前記コンベアによって搬送される前記棒鋼材を計数する計数機と、計数済みであって前記コンベアによって搬送される所定数の前記棒鋼材が搬送方向下流側へ移動するのを規制するストッパと、前記ストッパにより移動が規制されている所定数の前記棒鋼材を搬送方向に一列に並べた整列状態で載せる載置部材と、当該載置部材を移動させる移動機構とを有している分離機とを備え、前記移動機構は前記載置部材を移動させることで、所定数の前記棒鋼材を前記整列状態のまま搬送方向下流側へ前記ストッパを越えて移動させると共に、当該棒鋼材を前記整列状態のまま前記コンベア上に戻すことを特徴とする。   The present invention is a conveyor capable of transporting a plurality of steel bars in a state perpendicular to the longitudinal direction of the steel bars, a counter for counting the steel bars conveyed by the conveyor, A stopper that restricts the movement of a predetermined number of the steel bars that have been counted and are transported by the conveyor to the downstream side in the transport direction, and a predetermined number of the steel bars that are restricted by the stopper in the transport direction And a separator having a mounting member placed in an aligned state and a moving mechanism for moving the mounting member. The moving mechanism moves the mounting member to a predetermined A number of the steel bars are moved in the aligned state to the downstream side in the transport direction beyond the stopper, and the steel bars are returned to the conveyor in the aligned state.

この棒鋼材束本数分離装置によれば、移動機構が載置部材を移動させることで、計数済みである所定数の棒鋼材と計数前の棒鋼材とを搬送方向の下流側と上流側とに分離させることができる。更に、この分離の際に、所定数の棒鋼材を搬送方向に一列に並べた整列状態で載置部材に載せ、これら棒鋼材を整列状態のままコンベア上に戻すため、分離する際に棒鋼材同士が交叉するのを抑制することができる。   According to this steel bar bundle number separating device, the moving mechanism moves the mounting member so that the predetermined number of steel bars and the steel bars before counting are counted on the downstream side and the upstream side in the conveying direction. Can be separated. Further, in this separation, a predetermined number of steel bars are placed on the mounting member in an aligned state in a line in the conveying direction, and these steel bars are returned to the conveyor in the aligned state. Crossing each other can be suppressed.

また、前記分離機は、前記棒鋼材の一端部側に設けられ前記計数機により計数済みである所定数の前記棒鋼材を先行して前記移動機構により移動させる先行分離機と、前記棒鋼材の長手方向に前記先行分離機と並んで複数設けられ、当該先行分離機により前記棒鋼材の移動が開始されると、当該棒鋼材の他端部側に向かって順番に前記移動機構による当該棒鋼材の移動を開始する順次分離機とを有しているのが好ましい。
この構成によれば、先行分離機が、計数済みである所定数の棒鋼材の一端部側を計数前の棒鋼材と分離すると、その棒鋼材を、複数の順次分離機が当該棒鋼材の他端部側に向かって順に、計数前の棒鋼材と分離することができる。このため、計数済みの棒鋼材と、計数前の棒鋼材との分離が確実に行われる。なお、この場合、所定数の棒鋼材を一端部側から他端部側に向かって順に、計数前の棒鋼材と分離する動作が行われる。
Further, the separator includes a preceding separator that is provided on one end side of the bar steel material and moves a predetermined number of the bar steel materials counted by the counter in advance by the moving mechanism; and A plurality of the steel bars are provided in the longitudinal direction along with the preceding separator, and when the movement of the steel bar is started by the preceding separator, the steel bars by the moving mechanism in order toward the other end side of the steel bar. And a sequential separator that starts the movement of
According to this configuration, when the preceding separator separates one end portion of the predetermined number of steel bars that have been counted from the steel bar before counting, the plurality of sequential separators separate the steel bars from the steel bars. It can isolate | separate with the steel bar material before a count in order toward an edge part side. For this reason, separation of the counted bar steel material and the bar steel material before counting is performed reliably. In this case, an operation of separating a predetermined number of the steel bars from the one before the counting from the one end to the other end is performed.

また、前記棒鋼材束本数分離装置は、前記順次分離機それぞれと共に設けられ、上昇することで前記棒鋼材を持ち上げて前記コンベアから離反させ搬送を一旦停止可能であり降下することで前記コンベアによる前記棒鋼材の搬送を再開可能とするスキッドを更に備え、前記スキッドの上面は平坦であり、前記載置部材を移動させることで計数済みである所定数の前記棒鋼材と計数前の前記棒鋼材とを分離する際に、当該棒鋼材を前記スキッドの上面を滑らせる構成であるのが好ましい。
前記のとおり、所定数の棒鋼材を一端部側から他端部側に向かって順に、計数前の棒鋼材と分離する動作が行われるが、この際、計数済みである棒鋼材の一端部側が搬送方向の下流側へ強制的に移動させられると、その他端部側は反動で上流側へ移動しようとする。そこで、前記スキッドによれば、上流側へ移動しようとする計数済みの棒鋼材の他端部側、更には、その上流側にある計測前の棒鋼材は、スキッドの上面に沿って滑ることができ、計数済みである棒鋼材の一部と計数前の棒鋼材とが重なるのを防ぐことができる。
Further, the steel bar bundle separation device is provided together with each of the sequential separators, and when it is lifted, the steel bar can be lifted and separated from the conveyor, and the transport can be temporarily stopped. It further comprises a skid capable of resuming the conveyance of the bar steel material, the upper surface of the skid is flat, and a predetermined number of the bar steel material that has been counted by moving the mounting member and the bar steel material before the counting It is preferable that the steel bar is slid on the upper surface of the skid.
As described above, the operation of separating a predetermined number of steel bars from the one end side toward the other end side is performed in order from the bar steel material before counting. When it is forcibly moved to the downstream side in the transport direction, the other end side tends to move upstream by reaction. Therefore, according to the skid, the other end side of the counted steel bar material to be moved to the upstream side, and further, the steel bar material before measurement on the upstream side can slide along the upper surface of the skid. It is possible to prevent a portion of the bar steel material that has been counted from overlapping with the bar steel material before counting.

本発明によれば、計数済みであって所定数の棒鋼材と計数前の棒鋼材とを分離する際に、棒鋼材同士が交叉するのを抑制することができる。この結果、分離した所定数の棒鋼材を結束した場合に、綾が発生しにくくなる。   ADVANTAGE OF THE INVENTION According to this invention, when separating the predetermined number of bar steel materials and the bar steel material before a count, it can suppress that steel bars cross. As a result, when a predetermined number of separated steel bars are bound, twill is less likely to occur.

棒鋼材束本数分離装置の概略構成を示す平面図である。It is a top view which shows schematic structure of a bar steel material bundle number separation apparatus. 先行機構部の側面図である。It is a side view of a preceding mechanism part. 先行機構部の側面図である。It is a side view of a preceding mechanism part. 先行機構部の側面図である。It is a side view of a preceding mechanism part. 先行機構部の側面図である。It is a side view of a preceding mechanism part. 順次機構部の側面図である。It is a side view of a mechanism part sequentially. 順次機構部の側面図である。It is a side view of a mechanism part sequentially. 順次機構部の側面図である。It is a side view of a mechanism part sequentially. 順次機構部の側面図である。It is a side view of a mechanism part sequentially. 大径の棒鋼材を分離する場合における順次機構部の側面図である。It is a side view of a sequential mechanism part in the case of isolate | separating a large diameter steel bar material. 従来の分離装置が備えている先行機構部の側面図である。It is a side view of the preceding mechanism part with which the conventional separation device is provided. 従来の分離装置が備えている順次機構部の側面図である。It is a side view of the sequential mechanism part with which the conventional separator is provided.

以下、本発明の実施の形態を図面に基づいて説明する。
図1は、棒鋼材束本数分離装置1の概略構成を示す平面図である。この棒鋼材束本数分離装置1(以下、分離装置1という。)は、複数本の棒鋼材Wを一つの束に結束する図外の結束機の上流側に設置されており、分離装置1は、これら棒鋼材Wを所定数毎に分ける機能を備えている。なお、棒鋼材Wは、鉄筋棒鋼や丸棒鋼等である。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a plan view showing a schematic configuration of a steel bar bundle number separating device 1. This steel bar bundle number separating device 1 (hereinafter referred to as “separating device 1”) is installed on the upstream side of a binding machine (not shown) that binds a plurality of steel bars W into a single bundle. The bar steel material W is provided with a function of dividing it into a predetermined number. The steel bar W is a reinforced steel bar or a round steel bar.

分離装置1は、複数本の棒鋼材Wをコンベア11,71により搬送しながら、これら棒鋼材Wを所定数毎に分ける。なお、各図において、棒鋼材Wの搬送方向を矢印Xで示す。なお、以下において、コンベア11による棒鋼材Wの搬送方向を、単に「搬送方向」と記載する。   The separating apparatus 1 divides the steel bar W into a predetermined number while conveying a plurality of steel bars W by the conveyors 11 and 71. In each figure, the conveyance direction of the steel bar W is indicated by an arrow X. In the following, the conveying direction of the steel bar W by the conveyor 11 is simply referred to as “conveying direction”.

分離装置1は、単一の先行機構部2と、複数の順次機構部3とを備えている。図1に示す分離装置1は、10台の順次機構部3−1〜3−10を備えており、これら順次機構部3−1〜3−10はどれも同じ構成である。図1に示す分離装置1では、搬送される棒鋼材Wの長手方向一端部Wa側(図1の左側)に、先行機構部2が1台のみ設置されており、この先行機構部2を先頭として棒鋼材Wの長手方向に10台の順次機構部3−1〜3−10が並んで設けられている。   The separation device 1 includes a single preceding mechanism unit 2 and a plurality of sequential mechanism units 3. The separation apparatus 1 shown in FIG. 1 includes ten sequential mechanism units 3-1 to 3-10, and these sequential mechanism units 3-1 to 3-10 all have the same configuration. In the separating apparatus 1 shown in FIG. 1, only one preceding mechanism portion 2 is installed on the longitudinal end portion Wa side (left side in FIG. 1) of the steel bar W to be conveyed. As shown in FIG. 10, ten sequential mechanism parts 3-1 to 3-10 are provided side by side in the longitudinal direction of the steel bar W.

図2は、先行機構部2の側面図である。先行機構部2は、コンベア11、計数機12、ストッパ13、先行分離機20を備えている。
コンベア11は、図1に示すように、上流側の第1コンベア11aと、下流側の第2コンベア11bとを含む。コンベア11は、後述する順次機構部3(3−1〜3−10)のコンベア71と協働して、複数本の棒鋼材Wを棒鋼材Wの長手方向に直交する方向(矢印X方向)に一列に並べた状態で搬送可能である。
FIG. 2 is a side view of the preceding mechanism unit 2. The preceding mechanism unit 2 includes a conveyor 11, a counter 12, a stopper 13, and a preceding separator 20.
As shown in FIG. 1, the conveyor 11 includes an upstream first conveyor 11a and a downstream second conveyor 11b. The conveyor 11 cooperates with the conveyor 71 of the sequential mechanism unit 3 (3-1 to 3-10), which will be described later, in a direction perpendicular to the longitudinal direction of the bar steel material W (arrow X direction). Can be transported in a line.

図2において、計数機12は、図外の前記結束機によって結束する棒鋼材Wの束に含ませる数を、計数する。本実施形態の計数機12は、スプロケット15とセンサ16とを備えており、コンベア11aが棒鋼材Wを搬送しながら、スプロケット15の溝に嵌る各棒鋼材Wの一端部Waをセンサ16により計数する。これにより、計数機12は、コンベア11aによって搬送される棒鋼材Wを計数することができる。棒鋼材Wの一部(一端部Wa)がスプロケット15の溝に嵌ることで、隣り合う棒鋼材Wは間隔をあけて搬送される。このため、センサ16により正確に棒鋼材Wを検知することができ、計数の精度を高めることができる。   In FIG. 2, the counter 12 counts the number included in the bundle of steel bars W to be bound by the binding machine (not shown). The counter 12 of the present embodiment includes a sprocket 15 and a sensor 16, and the sensor 16 counts one end portion Wa of each steel bar W fitted in the groove of the sprocket 15 while the conveyor 11 a transports the steel bar W. To do. Thereby, the counter 12 can count the bar steel material W conveyed by the conveyor 11a. When a part (one end Wa) of the bar steel material W is fitted in the groove of the sprocket 15, the adjacent bar steel materials W are transported at intervals. For this reason, the steel bar W can be accurately detected by the sensor 16, and the counting accuracy can be increased.

ストッパ13は、スプロケット15の下流側であって、コンベア11bに沿って設けられている。ストッパ13は、図2に示すように、コンベア11の搬送面(上面)よりも低い位置から徐々に当該搬送面よりも高くなっている傾斜部14aと、この傾斜部14aから更に棒鋼材Wの直径よりも高くなっている凸部14bとを有している。このストッパ13によれば、計数機12によって計数済みであってコンベア11bによって搬送される所定数の棒鋼材Wは、傾斜部14aに載り上がりかつ先頭の棒鋼材Wが凸部14bに当たることで、これら所定数の棒鋼材Wの搬送方向下流側への移動が規制される。更に、このストッパ13によれば、所定数の棒鋼材Wを、搬送方向に一列に並べた整列状態として、下流側へ移動するのを規制することができる。   The stopper 13 is provided downstream of the sprocket 15 and along the conveyor 11b. As shown in FIG. 2, the stopper 13 has an inclined portion 14 a that is gradually higher than the conveying surface from a position lower than the conveying surface (upper surface) of the conveyor 11, and the steel bar W further from the inclined portion 14 a. And a convex portion 14b which is higher than the diameter. According to this stopper 13, the predetermined number of steel bars W that have been counted by the counter 12 and are transported by the conveyor 11b are placed on the inclined portion 14a and the top steel bar W hits the convex portion 14b. The movement of the predetermined number of steel bars W to the downstream side in the conveying direction is restricted. Furthermore, according to the stopper 13, it is possible to restrict a predetermined number of steel bars W from moving downstream in an aligned state in a line in the transport direction.

先行分離機20は、棒鋼材Wを載せる載置部材21と、この載置部材21を移動させる移動機構22とを有している。載置部材21は、上面23aが水平であって搬送方向に長い本体部23と、この本体部23の搬送方向上流側端部に設けられている第1爪部24と、この本体部23の搬送方向下流側端部に設けられている第2爪部25とを有している。第1爪部24と第2爪部25との間であって本体部23の上面23aに、計数済みであってストッパ13により移動が規制されている所定数の棒鋼材Wが、搬送方向に一列に並んだ整列状態となって載ることができる。   The preceding separator 20 includes a mounting member 21 on which the steel bar W is placed and a moving mechanism 22 that moves the mounting member 21. The mounting member 21 has a main body portion 23 having a horizontal upper surface 23a and a long conveying direction, a first claw portion 24 provided at an upstream end of the main body portion 23 in the conveying direction, And a second claw portion 25 provided at the downstream end portion in the transport direction. A predetermined number of steel bars W between the first claw portion 24 and the second claw portion 25 and counted on the upper surface 23a of the main body portion 23 and whose movement is restricted by the stopper 13 are moved in the transport direction. It can be placed in a line in an aligned state.

移動機構22は、第1の移動ベース41と、この移動ベース41に取り付けられている一対のアーム43とを有し、載置部材21とこれら移動ベース41及び一対のアーム43とにより平行四辺形リンク機構が構成されている。このため、載置部材21の上面(本体部23の上面23a)を水平な姿勢に維持したまま、載置部材21は昇降可能となる。そして、一対のアーム43の一方には、伸縮アクチュエータ44の可動ヘッド44aが取り付けられており、伸縮アクチュエータ44の本体部44bが第2の移動ベース42に取り付けられている。また、移動機構22は、第2の移動ベース42を水平方向に往復動作可能としてガイドする固定ベース40と、第2の移動ベース42を往復移動させるリニアモータを含む駆動部45とを備えている。これにより、載置部材21の上面(本体部23の上面23a)を水平な姿勢に維持したまま、載置部材21は水平移動可能となる。   The moving mechanism 22 includes a first moving base 41 and a pair of arms 43 attached to the moving base 41. The mounting member 21, the moving base 41 and the pair of arms 43 form a parallelogram. A link mechanism is configured. For this reason, the mounting member 21 can be moved up and down while the upper surface of the mounting member 21 (the upper surface 23a of the main body 23) is maintained in a horizontal posture. A movable head 44 a of the telescopic actuator 44 is attached to one of the pair of arms 43, and a main body 44 b of the telescopic actuator 44 is attached to the second moving base 42. Further, the moving mechanism 22 includes a fixed base 40 that guides the second moving base 42 so as to be able to reciprocate in the horizontal direction, and a drive unit 45 that includes a linear motor that reciprocates the second moving base 42. . Thereby, the mounting member 21 can be moved horizontally while the upper surface of the mounting member 21 (the upper surface 23a of the main body 23) is maintained in a horizontal posture.

図2に示す状態では、載置部材21の本体部23(爪部24,25及び上面23a)は、コンベア11の搬送面(上面)よりも低い位置にあり、更に、ストッパ13により移動が規制されている所定数の棒鋼材Wの下方に位置している。
この図2に示す状態から、伸縮アクチュエータ44が短縮動作することで、図3及び図4に示すように、載置部材21の本体部23の上面23aは、コンベア11の搬送面(上面)よりも高い位置に到達する。更に、伸縮アクチュエータ44が伸長動作(復帰動作)すると共に、第2の移動ベース42を搬送方向下流側へ平行移動させることで、図5に示すように、載置部材21は、ストッパ13を搬送方向の下流側へ越した位置に到達することができ、本体部23の上面23aがコンベア11の搬送面よりも低い位置に達することで、載置部材21上の棒鋼材Wはコンベア11b上に渡される。
In the state shown in FIG. 2, the main body 23 (the claw portions 24 and 25 and the upper surface 23 a) of the mounting member 21 is located at a position lower than the transport surface (upper surface) of the conveyor 11, and the movement is restricted by the stopper 13. It is located below a predetermined number of steel bars W.
When the telescopic actuator 44 is shortened from the state shown in FIG. 2, the upper surface 23 a of the main body 23 of the mounting member 21 is more than the transport surface (upper surface) of the conveyor 11 as shown in FIGS. 3 and 4. Also reach a higher position. Further, as the telescopic actuator 44 extends (returns), the mounting member 21 transports the stopper 13 as shown in FIG. 5 by translating the second moving base 42 downstream in the transport direction. The steel bar W on the mounting member 21 is placed on the conveyor 11b by reaching the position where the upper surface 23a of the main body portion 23 is lower than the conveying surface of the conveyor 11. Passed.

以上のように、移動機構22が載置部材21を移動させることで、ストッパ13により移動が規制されている所定数の棒鋼材Wを、搬送方向に一列に並べた整列状態のまま搬送方向の下流側へストッパ13を越えて移動させ、更に、これら棒鋼材Wを前記整列状態のままコンベア11b上に戻すことができる。
なお、所定数の棒鋼材W全体の搬送方向下流側への移動は、後述するが、この先行分離機20よりも遅れて動作を開始する順次機構部3の順次分離機30との協働によって行われる。
As described above, when the moving mechanism 22 moves the mounting member 21, the predetermined number of steel bars W whose movement is restricted by the stopper 13 are arranged in a line in the conveying direction in the conveying direction. The steel bar W can be moved downstream beyond the stopper 13 and returned to the conveyor 11b in the aligned state.
As will be described later, the movement of the entire predetermined number of steel bars W toward the downstream side in the conveying direction will be described later, by cooperation with the sequential separator 30 of the sequential mechanism unit 3 that starts operation later than the preceding separator 20. Done.

図6は、順次機構部3の側面図である。順次機構部3は、コンベア71、ストッパ73、順次分離機30を備えている。更に、順次機構部3は、スキッド77を備えている。前記のとおり、10台の順次機構部3(3−1〜3−10)はどれも同じ構成である。
コンベア71は、図1に示すように、上流側の第1コンベア71aと、下流側の第2コンベア71bとを含み、先行機構部2のコンベア11と同じものである。コンベア71は、前記先行機構部2のコンベア11と協働して、複数本の棒鋼材Wを棒鋼材Wの長手方向に直交する方向(矢印X方向)に一列に並べた状態で搬送可能である。
FIG. 6 is a side view of the mechanism unit 3 in order. The sequential mechanism unit 3 includes a conveyor 71, a stopper 73, and a sequential separator 30. Further, the sequential mechanism unit 3 includes a skid 77. As described above, all the ten sequential mechanism units 3 (3-1 to 3-10) have the same configuration.
As shown in FIG. 1, the conveyor 71 includes an upstream first conveyor 71 a and a downstream second conveyor 71 b, and is the same as the conveyor 11 of the preceding mechanism unit 2. The conveyor 71 can be transported in a state in which a plurality of steel bars W are aligned in a direction (arrow X direction) perpendicular to the longitudinal direction of the steel bars W in cooperation with the conveyor 11 of the preceding mechanism section 2. is there.

ストッパ73は、先行機構部2のストッパ13と搬送方向について同じ位置に、コンベア71bに沿って設けられている。ストッパ73は、図6に示すように、コンベア71の搬送面(上面)よりも低い位置から徐々に当該搬送面よりも高くなっている傾斜部74aと、この傾斜部74aから更に棒鋼材Wの直径よりも高くなっている凸部74bとを有している。このストッパ73によれば、先行機構部2(図2参照)の計数機12によって計数済みであってコンベア71bによって搬送される所定数の棒鋼材Wは、傾斜部74aに載り上がりかつ先頭の棒鋼材Wが凸部74bに当たることで、これら所定数の棒鋼材Wの搬送方向下流側への移動が規制される。更に、このストッパ73によれば、所定数の棒鋼材Wを、搬送方向に一列に並べた整列状態として、下流側へ移動するのを規制することができる。   The stopper 73 is provided along the conveyor 71b at the same position as the stopper 13 of the preceding mechanism unit 2 in the transport direction. As shown in FIG. 6, the stopper 73 has an inclined portion 74 a that is gradually higher than the conveying surface from a position lower than the conveying surface (upper surface) of the conveyor 71, and further the steel bar W from the inclined portion 74 a. And a convex portion 74b which is higher than the diameter. According to this stopper 73, a predetermined number of steel bars W that have been counted by the counter 12 of the preceding mechanism section 2 (see FIG. 2) and are transported by the conveyor 71b are placed on the inclined section 74a and the leading bar. When the steel material W hits the convex portion 74b, the movement of the predetermined number of bar steel materials W to the downstream side in the transport direction is restricted. Furthermore, according to the stopper 73, it is possible to restrict a predetermined number of steel bars W from moving downstream in an aligned state in a line in the transport direction.

順次分離機30は、棒鋼材Wを載せる載置部材31と、この載置部材31を移動させる移動機構32とを有している。載置部材31は、上面33aが水平であって搬送方向に長い本体部33と、この本体部33の搬送方向の上流側端部に設けられている爪部34を有している。爪部34よりも搬送方向の下流側あって本体部33の上面33aに、計数済みであってストッパ73により移動が規制されている所定数の棒鋼材Wが、搬送方向に一列に並んだ整列状態となって載ることができる。   The sequential separator 30 includes a mounting member 31 on which the steel bar W is placed, and a moving mechanism 32 that moves the mounting member 31. The mounting member 31 has a main body 33 having a horizontal upper surface 33a and a long length in the transport direction, and a claw portion 34 provided at an upstream end of the main body 33 in the transport direction. A predetermined number of steel bars W that have been counted and whose movement is restricted by the stopper 73 are arranged in a line in the transport direction on the upper surface 33a of the main body 33 on the downstream side of the claw part 34 in the transport direction. Can be placed in a state.

移動機構32は、先行機構部2(図2参照)の移動機構22と同じ構成であり、第1の移動ベース41と、この移動ベース41に取り付けられている一対のアーム43とを有し、載置部材31とこれら移動ベース41及び一対のアーム43とにより平行四辺形リンク機構が構成されている。このため、載置部材31の上面(本体部33の上面33a)を水平な姿勢に維持したまま、載置部材21は昇降可能となる。そして、一対のアーム43の一方には、伸縮アクチュエータ44の可動ヘッド44aが取り付けられており、伸縮アクチュエータ44の本体部44bが第2の移動ベース42に取り付けられている。
また、移動機構32は、第2の移動ベース42を水平方向に往復動作可能として誘導する固定ベース40と、第2の移動ベース42を往復移動させるリニアモータを含む駆動部45とを備えている。これにより、載置部材31の上面(本体部33の上面33a)を水平な姿勢に維持したまま、載置部材31は水平移動可能となる。
The moving mechanism 32 has the same configuration as the moving mechanism 22 of the preceding mechanism unit 2 (see FIG. 2), and includes a first moving base 41 and a pair of arms 43 attached to the moving base 41. The mounting member 31, the moving base 41, and the pair of arms 43 constitute a parallelogram link mechanism. For this reason, the mounting member 21 can be moved up and down while the upper surface of the mounting member 31 (the upper surface 33a of the main body 33) is maintained in a horizontal posture. A movable head 44 a of the telescopic actuator 44 is attached to one of the pair of arms 43, and a main body 44 b of the telescopic actuator 44 is attached to the second moving base 42.
The moving mechanism 32 includes a fixed base 40 that guides the second moving base 42 so as to be reciprocally movable in the horizontal direction, and a drive unit 45 that includes a linear motor that reciprocates the second moving base 42. . Thereby, the mounting member 31 can be moved horizontally while maintaining the upper surface of the mounting member 31 (the upper surface 33a of the main body 33) in a horizontal posture.

図6に示す状態では、載置部材31の本体部33(爪部34及び上面33a)は、コンベア71の搬送面(上面)よりも低い位置にあり、更に、ストッパ73により移動が規制されている所定数の棒鋼材Wの下方に位置している。
この図6に示す状態から、伸縮アクチュエータ44が短縮動作することで、図7及び図8に示すように、載置部材31の本体部33の上面33aは、コンベア71の搬送面(上面)よりも高い位置に到達する。更に、伸縮アクチュエータ44が伸長動作(復帰動作)すると共に、第2の移動ベース42を搬送方向下流側へ更に平行移動させることで、図9に示すように、載置部材31は、ストッパ73を搬送方向の下流側へ越した位置に到達することができ、本体部33の上面33bがコンベア71の搬送面よりも低い位置に達することで、載置部材31上の棒鋼材Wはコンベア71b上に渡される。
In the state shown in FIG. 6, the main body portion 33 (the claw portion 34 and the upper surface 33 a) of the mounting member 31 is at a position lower than the transport surface (upper surface) of the conveyor 71, and the movement is further restricted by the stopper 73. It is located below the predetermined number of steel bars W.
When the telescopic actuator 44 is shortened from the state shown in FIG. 6, the upper surface 33 a of the main body 33 of the mounting member 31 is more than the transport surface (upper surface) of the conveyor 71 as shown in FIGS. 7 and 8. Also reach a higher position. Further, the telescopic actuator 44 is extended (returned), and the second moving base 42 is further translated in the downstream direction in the transport direction, so that the mounting member 31 has a stopper 73 as shown in FIG. The steel bar W on the mounting member 31 can be moved to the position on the conveyor 71b by reaching the position that has passed to the downstream side in the conveying direction and the upper surface 33b of the main body 33 reaching a position lower than the conveying surface of the conveyor 71. Passed to.

以上のように、移動機構32が載置部材31を移動させることで、ストッパ73により移動が規制されている所定数の棒鋼材Wを、搬送方向に一列に並べた整列状態のまま搬送方向の下流側へストッパ73を越えて移動させると共に、これら棒鋼材Wを前記整列状態のままコンベア71b上に戻すことができる。
なお、所定数の棒鋼材Wの移動は、先に移動動作を開始する先行機構部2の先行分離機20との協働によって行われる。
As described above, when the moving mechanism 32 moves the mounting member 31, a predetermined number of steel bars W whose movement is restricted by the stopper 73 are arranged in a line in the conveying direction in the aligned state in the conveying direction. While moving beyond the stopper 73 to the downstream side, the steel bars W can be returned to the conveyor 71b in the aligned state.
The predetermined number of steel bars W are moved in cooperation with the preceding separator 20 of the preceding mechanism unit 2 that starts the moving operation first.

スキッド77は、順次分離機30それぞれと共に設けられ、上昇することで棒鋼材Wを持ち上げてコンベア71aから離反させ搬送を一旦停止可能である。また、スキッド77は、降下することでコンベア71aによる棒鋼材Wの搬送を再開可能とする。スキッド77の機能については、後に説明する。   The skid 77 is provided with each separator 30 in sequence, and when lifted, the steel bar W can be lifted and separated from the conveyor 71a to temporarily stop the conveyance. Further, the skid 77 is allowed to descend so that the conveyance of the steel bar W by the conveyor 71a can be resumed. The function of the skid 77 will be described later.

以上のように構成された分離装置1によって行われる、棒鋼材Wの分離工程について説明する。
図1に示すように、所定の長さ(例えば8m)に切断された複数本の棒鋼材Wが、先行機構部2のコンベア11a及び順次機構部3−1〜3−10のコンベア71aにより搬送される。
The separation process of the steel bar W performed by the separation apparatus 1 configured as described above will be described.
As shown in FIG. 1, a plurality of steel bars W cut to a predetermined length (for example, 8 m) are conveyed by the conveyor 11a of the preceding mechanism unit 2 and the conveyor 71a of the mechanism units 3-1 to 3-10 sequentially. Is done.

図2に示すように、先行機構部2では、コンベア11aが棒鋼材Wを搬送しながら、回転するスプロケット15の溝に嵌る各棒鋼材Wの一端部Waをセンサ16が検出することで、計数機12は棒鋼材Wを計数する。スプロケット15の下流側には、ストッパ13が設けられており、コンベア11a,11bにより搬送され計数済みである棒鋼材Wは、ストッパ13の凸部14bを乗り越えることができず、コンベア11a,11b上で一列状態のまま滞留する。   As shown in FIG. 2, in the preceding mechanism section 2, the conveyor 11 a conveys the steel bar W, and the sensor 16 detects one end Wa of each steel bar W that fits in the groove of the rotating sprocket 15, thereby counting. The machine 12 counts the steel bar W. A stopper 13 is provided on the downstream side of the sprocket 15, and the steel bar W that has been transported and counted by the conveyors 11 a and 11 b cannot get over the convex portion 14 b of the stopper 13, and thus is on the conveyors 11 a and 11 b. Stays in a single row.

そして、計数機12によって棒鋼材Wが所定数(設定値)について計数されると、先行分離機20において、移動機構22のアクチュエータ44が伸長して載置部材21を上昇させ、所定数番目(n番目)の棒鋼材Wと、その上流側に隣り(n+1番目)の棒鋼材Wとの間に、第1爪部24を割り込ませる(図3参照)。更に、移動機構22が動作して、計数開始の先頭にあった棒鋼材Wから前記所定数番目(n番目)の棒鋼材Wまでを、水平一列の整列状態として載置部材31が持ち上げる(図4参照)。これにより、所定数(n本)の棒鋼材Wの群と、その上流側に隣り(n+1番目)の棒鋼材Wを含む上流側の群とを、水平方向に分離開始することができる。   When the bar 12 is counted for a predetermined number (set value) by the counter 12, in the preceding separator 20, the actuator 44 of the moving mechanism 22 extends to raise the mounting member 21, and the predetermined number ( The 1st nail | claw part 24 is interrupted between the (nth) bar steel W and the (n + 1) th bar steel W adjacent to the upstream (refer FIG. 3). Further, the moving mechanism 22 is operated, and the mounting member 31 lifts the steel bar W from the head of the counting start to the predetermined number (n-th) steel bar W in a horizontal alignment state (see FIG. 4). Thereby, the group of a predetermined number (n pieces) of the steel bars W and the upstream group including the (n + 1) th bar steel W on the upstream side thereof can be started to be separated in the horizontal direction.

先行分離機20が前記分離の動作を開始すると、この先行分離機20による分離の動作の開始のタイミングに遅れて、その隣りに位置する順次機構部3−1(図1参照)の順次分離機30が動作する。
なお、この順次分離機30(図6参照)が動作する前の状態で、コンベア71a,71bにより搬送され計数済みである棒鋼材Wは、ストッパ73の凸部74bを乗り越えることができず、コンベア71a,71b上で一列となって滞留している。また、計数前の棒鋼材Wが下流側(先行機構部2のスプロケット15に)搬送されるのを防ぐために、スキッド77を上昇させる(図7参照)。
When the preceding separator 20 starts the separation operation, the sequential separators of the sequential mechanism unit 3-1 (see FIG. 1) located adjacent thereto are delayed from the start timing of the separation operation by the preceding separator 20. 30 operates.
It should be noted that the steel bar W, which has been transported and counted by the conveyors 71a and 71b before the sequential separator 30 (see FIG. 6) is operating, cannot get over the convex portion 74b of the stopper 73, and the conveyor It stays in a row on 71a, 71b. Further, in order to prevent the steel bar W before counting from being conveyed downstream (to the sprocket 15 of the preceding mechanism unit 2), the skid 77 is raised (see FIG. 7).

そして、順次機構部3−1の順次分離機30において、移動機構32のアクチュエータ44が伸長して載置部材31を上昇させ、前記所定数番目(n番目)の棒鋼材Wと、その上流側に隣り(n+1番目)の棒鋼材Wとの間に、爪部34を割り込ませる(図7参照)。この際、先行分離機20(図3、図4及び図5参照)によって、所定数(n本)の棒鋼材Wの群と、その上流側に隣りの棒鋼材Wを含む上流側の群とを、一端部Wa側において、水平方向に分離していることから、図7に示す順次機構部3−1の順次分離機30では、容易に爪部34を割り込ませることができる。
更に、移動機構32が動作して、所定数の棒鋼材Wを水平一列の整列状態として載置部材31が持ち上げ(図8参照)、順次分離機30においても、所定数(n本)の棒鋼材Wの群と、その上流側に隣りの棒鋼材Wを含む上流側の群とを、水平方向に分離することができる。
In the sequential separator 30 of the sequential mechanism unit 3-1, the actuator 44 of the moving mechanism 32 extends to raise the mounting member 31, and the predetermined number (nth) steel bar W and its upstream side The claw portion 34 is inserted between the adjacent (n + 1) th steel bar W (see FIG. 7). At this time, by a preceding separator 20 (see FIGS. 3, 4 and 5), a group of a predetermined number (n) of steel bars W and an upstream group including the adjacent steel bars W on the upstream side thereof Are separated in the horizontal direction on the one end Wa side, the claw 34 can be easily interrupted by the sequential separator 30 of the sequential mechanism section 3-1 shown in FIG.
Further, the moving mechanism 32 operates to lift the mounting member 31 with the predetermined number of steel bars W aligned in a horizontal row (see FIG. 8), and the predetermined number (n) of bars in the sequential separator 30 also. The group of steel materials W and the upstream group including the adjacent steel bar W on the upstream side can be separated in the horizontal direction.

更に、順次機構部3−1が前記分離の動作を開始すると、この順次機構部3−1による分離の動作の開始のタイミングに遅れて、その隣りに位置する順次機構部3−2(図1参照)の順次分離機30が同様の動作を開始し、これと同様に、次は、三番目の順次機構部3−3の順次分離機30が同様の動作を開始し、以下、同様に四番目から十番目までの順次機構部3(3−3〜3−10)の順次分離機30が、動作開始タイミングをそれぞれ順に遅らせなら同様の動作を開始する。これにより、棒鋼材Wは、一端部Wa側から他端部Wb側に向かって順に、計数前の棒鋼材Wとの間隔を広げることができる。   Further, when the sequential mechanism unit 3-1 starts the separation operation, the sequential mechanism unit 3-2 (FIG. 1) located adjacent to the sequential mechanism unit 3-1 is delayed from the start timing of the separation operation by the sequential mechanism unit 3-1. In the same manner, the sequential separator 30 of the third sequential mechanism unit 3-3 starts the same operation. If the sequential separators 30 of the thirteenth to tenth sequential mechanism units 3 (3-3 to 3-10) delay the operation start timings in order, similar operations are started. Thereby, the bar steel material W can expand the space | interval with the bar steel material W before a count in order toward the other end part Wb side from the one end part Wa side.

そして、図5に示すように、先行機構部2では、更に移動機構22が載置部材21を動作させ、載置部材21上の棒鋼材Wがコンベア11b上に載り、所定数の棒鋼材Wは、下流側の結束機側へと搬送される。
また、図9に示すように、順次機構部3(3−1〜3−10)では、それぞれ、移動機構32が載置部材31を動作させ、載置部材31上の棒鋼材Wがコンベア71b上に載り、所定数の棒鋼材Wは、下流側の結束機側へと搬送される。
なお、先行機構部2が所定数の棒鋼材Wをコンベア11b上に載せる動作と、順次機構部3−1〜3−10それぞれが所定数の棒鋼材Wをコンベア71b上に載せる動作とは、同期して行われる。
Then, as shown in FIG. 5, in the preceding mechanism unit 2, the moving mechanism 22 further operates the mounting member 21, the bar steel W on the mounting member 21 is placed on the conveyor 11 b, and a predetermined number of bar steel W Is transported to the downstream binding machine side.
Moreover, as shown in FIG. 9, in the mechanism part 3 (3-1 to 3-10) sequentially, the moving mechanism 32 operates the mounting member 31, respectively, and the bar steel W on the mounting member 31 is the conveyor 71b. The predetermined number of steel bars W are placed on the upper side and conveyed to the downstream binding machine side.
The operation in which the preceding mechanism unit 2 places a predetermined number of steel bars W on the conveyor 11b and the operation in which each mechanism unit 3-1 to 3-10 sequentially places a predetermined number of steel bars W on the conveyor 71b are: Done synchronously.

このようにして、計数された所定数の棒鋼材Wは、上流側に在る計数前の棒鋼材Wと分離される。この分離動作が繰り返し行われることで、棒鋼材Wは所定数毎に分けられ、所定数の棒鋼材Wは、下流側の結束機によって一つの束に結束される。   In this way, the predetermined number of steel bars W counted are separated from the steel bars W before counting on the upstream side. By repeatedly performing this separation operation, the steel bars W are divided into a predetermined number, and the predetermined number of steel bars W are bound into one bundle by a downstream binding machine.

本実施形態では、所定数の棒鋼材Wを分離するための動作として、先行機構部2及び順次機構部3それぞれにおいて、ストッパ13,73によって、所定数の棒鋼材Wを搬送方向に一列に並べた整列状態のままで、これら棒鋼材Wが搬送方向下流側へ移動することを規制し、また、先行分離機20及び順次分離機30それぞれにおいて、載置部材21,31は、ストッパ13,73により移動が規制されている所定数の棒鋼材Wを、搬送方向に一列に並べた整列状態で上面23a,33aに載せ、更に、これら棒鋼材Wを前記整列状態のまま搬送方向下流側へストッパ13,73を越えて移動させると共に、これら棒鋼材Wを前記整列状態のままコンベア11b,71b上に戻している。   In the present embodiment, as an operation for separating a predetermined number of steel bars W, a predetermined number of bars W are arranged in a line in the transport direction by the stoppers 13 and 73 in each of the preceding mechanism part 2 and the sequential mechanism part 3. In this state, the steel bars W are restricted from moving downstream in the conveying direction. In the preceding separator 20 and the sequential separator 30, the mounting members 21 and 31 are stoppers 13 and 73, respectively. A predetermined number of steel bars W whose movement is restricted by the above are placed on the upper surfaces 23a and 33a in an aligned state in a line in the transport direction, and further, the bar steel materials W are stoppered downstream in the transport direction in the aligned state. The steel bar W is moved over the conveyors 11b and 71b while being in the aligned state.

このため、計数済みである所定数の棒鋼材Wと計数前の棒鋼材Wとを搬送方向の下流側と上流側とに分離することができ、しかも、この分離の際に、所定数の棒鋼材Wを整列状態のままコンベア11b,71b上に戻すため、棒鋼材W同士が交叉するのを抑制することができる。この結果、分離した所定数の棒鋼材Wを結束した場合に、綾が発生しにくくなる。   For this reason, it is possible to separate a predetermined number of steel bars W that have been counted and a steel bar W before counting into a downstream side and an upstream side in the transport direction, and at the time of this separation, a predetermined number of bars Since the steel material W is returned to the conveyors 11b and 71b in the aligned state, it is possible to suppress the crossing of the steel bars W. As a result, when the predetermined number of separated steel bars W are bound, the twill is less likely to occur.

また、本実施形態では、棒鋼材Wを前記のように分離する分離機として、図1に示すように、搬送される棒鋼材Wの一端部Wa側に設けられている1台の先行分離機20と、この棒鋼材Wの長手方向に、棒鋼材Wの他端部Wb側に向かって先行分離機20と並んで(先行分離機20を先頭として)設けられている10台の順次分離機30とを有している。
先行分離機20は、計数機12により計数済みである所定数の棒鋼材Wを先行して移動機構22(図2〜図5参照)により移動させる。そして、各順次分離機30は、この先行分離機20により棒鋼材Wの移動が開始されると、その後、棒鋼材Wの他端部Wb側に向かって順番に移動機構32(図6〜図9参照)による棒鋼材Wの移動を開始する。
Moreover, in this embodiment, as shown in FIG. 1, as a separator which isolate | separates the steel bar W as mentioned above, the one preceding separator provided in the one end part Wa side of the steel bar W conveyed is shown. 20 and 10 sequential separators provided in the longitudinal direction of the steel bar W along with the preceding separator 20 toward the other end Wb side of the steel bar W (starting with the leading separator 20). 30.
The preceding separator 20 moves a predetermined number of steel bars W counted by the counter 12 in advance by the moving mechanism 22 (see FIGS. 2 to 5). And when each of the sequential separators 30 starts to move the bar steel material W by the preceding separator 20, the moving mechanism 32 (FIG. 6 to FIG. 6) sequentially thereafter toward the other end Wb side of the bar steel material W. 9), the movement of the steel bar W is started.

この構成によれば、先行分離機20が、計数済みである所定数の棒鋼材Wの一端部Wa側を、計数前の棒鋼材Wと分離すると、その所定数の棒鋼材Wを、複数の順次分離機30が棒鋼材Wの他端部Wb側に向かって順に、計数前の棒鋼材Wと分離することができる。このため、計数済みの棒鋼材Wと、計数前の棒鋼材Wとの分離が確実に行われる。   According to this configuration, when the preceding separator 20 separates the one end Wa side of the predetermined number of bar steel materials W that have been counted from the bar steel material W before counting, the predetermined number of bar steel materials W are The separator 30 can be separated from the steel bar W before counting in order toward the other end Wb side of the steel bar W. For this reason, separation of the counted steel bar W and the bar steel W before counting is performed reliably.

そして、この構成によれば、所定数の棒鋼材Wを、一端部Wa側から他端部Wb側に向かって順に、計数前の棒鋼材Wと分離する動作が行われる。なお、この分離の際、計数済みである棒鋼材Wの一端部Wa側が搬送方向の下流側へ強制的に移動させられることから、その反動で、他端部Wb側は上流側へ移動しようとする。
そこで、各順次機構部3において、順次分離機30が分離の動作を行う前の状態では、スキッド77の上面78は、コンベア11aの搬送面よりも下に位置しているが、順次分離機30が分離の動作を行うのに併せて、スキッド77(図6参照)が上昇する。
And according to this structure, the operation | movement which isolate | separates the predetermined number of steel bars W from the steel bars W before a count in order toward the other end part Wb side from the one end part Wa side is performed. In this separation, the one end Wa side of the steel bar W that has been counted is forcibly moved to the downstream side in the transport direction, so that the other end Wb side tends to move upstream by the reaction. To do.
Therefore, in each sequential mechanism unit 3, the upper surface 78 of the skid 77 is positioned below the transport surface of the conveyor 11 a before the sequential separator 30 performs the separation operation. In conjunction with the separation operation, the skid 77 (see FIG. 6) rises.

このスキッド77の上面78は平坦であることから、載置部材31を移動させることで計数済みである所定数の棒鋼材Wと計数前の棒鋼材Wとを分離する際に、前記反動により上流側へ移動しようとする棒鋼材W(他端部Wb側)を、スキッド77の上面78を滑らせることができる。
このスキッド77によれば、上流側へ移動しようとする計数済みの棒鋼材Wの他端部wb側、更には、その上流側にある計測前の棒鋼材Wは、スキッド77の上面78に沿って滑ることができ、計数済みである棒鋼材Wの一部と、計数前の棒鋼材Wとが重なるのを防ぐことができる。
Since the upper surface 78 of the skid 77 is flat, when the mounting member 31 is moved, the predetermined number of the steel bars W and the steel bars W before counting are separated from each other by the reaction. The upper surface 78 of the skid 77 can be slid on the steel bar W (the other end Wb side) that is about to move to the side.
According to the skid 77, the unmeasured steel bar W on the other end wb side of the counted steel bar W to be moved to the upstream side, and further on the upstream side, along the upper surface 78 of the skid 77. Thus, it is possible to prevent a part of the bar steel material W that has been counted from overlapping with the bar steel material W before the counting.

また、スキッド77(図6参照)は、前記の機能の他に、次に説明する機能も有している。
スキッド77は、前記のとおり、上昇することで棒鋼材Wを持ち上げてコンベア71aから離反させ搬送を一旦停止可能であり、降下することでコンベア71aによる棒鋼材Wの搬送を再開可能とする。そこで、先行機構部2において計数機12が所定数の棒鋼材Wの計数を終えると、この先行機構部2に近い側である順次機構部3−1から順次機構部3−10の順に、順次分離機30による分離動作を開始して図4の状態となった後でスキッド77を降下させる。これにより、一旦停止していた棒鋼材Wの搬送が再開され、次の棒鋼材Wの計数を開始することができる。なお、順次機構部3−1のスキッド77の降下の開始は、先行機構部2に遠い側の順次機構部3−10の順次分離機30による分離動作の開始前に行うことができる。これにより、先行機構部2に遠い側の順次機構部(3−10)において分離動作を行っている間に、次の棒鋼材Wの計数を開始することが可能となり、分離動作のサイクルタイムを短縮することができる。
Further, the skid 77 (see FIG. 6) has the functions described below in addition to the above functions.
As described above, the skid 77 can be lifted to lift the bar W from the conveyor 71a and temporarily stop the conveyance, and by descending, the conveyance of the bar W by the conveyor 71a can be resumed. Therefore, when the counter 12 finishes counting a predetermined number of the steel bars W in the preceding mechanism unit 2, the sequential mechanism unit 3-1 on the side closer to the preceding mechanism unit 2 and the mechanism unit 3-10 sequentially. After the separation operation by the separator 30 is started and the state shown in FIG. 4 is reached, the skid 77 is lowered. Thereby, conveyance of the steel bar W once stopped is restarted, and counting of the next steel bar W can be started. The descending of the skid 77 of the sequential mechanism unit 3-1 can be started before the separation operation by the sequential separator 30 of the sequential mechanism unit 3-10 farther from the preceding mechanism unit 2 is started. This makes it possible to start counting the next steel bar W while performing the separation operation in the sequential mechanism portion (3-10) on the side farther from the preceding mechanism portion 2, thereby reducing the cycle time of the separation operation. It can be shortened.

前記実施形態では、比較的小径(D10〜D13)である棒鋼材W(異形棒鋼)を分離する場合について説明したが、前記分離装置1は、大径(D16〜D51)の棒鋼材W(異形棒鋼)を分離することも可能である。
図10は、大径の棒鋼材Wを分離する場合における順次機構部3の側面図である。図示しないが、先行機構部2の計数機12により棒鋼材Wを計数し、所定数が計数されると、順次機構部3において載置部材31を上昇させかつ下流側へ移動させ、上流側に在る計数前の棒鋼材Wと、下流側に在り計数済みである所定数の棒鋼材Wとを分離することができる。
Although the said embodiment demonstrated the case where the steel bar W (deformed bar steel) which is comparatively small diameter (D10-D13) was isolate | separated, the said separating apparatus 1 is the bar steel material W (deformed shape) of a large diameter (D16-D51). It is also possible to separate the steel bars).
FIG. 10 is a side view of the mechanism part 3 in the case of separating the steel bar W having a large diameter. Although not shown, the steel bar W is counted by the counter 12 of the preceding mechanism unit 2, and when the predetermined number is counted, the mounting member 31 is sequentially raised and moved downstream in the mechanism unit 3 and moved upstream. It is possible to separate the existing steel bar W before counting and the predetermined number of steel bars W present on the downstream side and counted.

なお、大径の棒鋼材Wの場合、順次機構部3において、ストッパ73を不要とすることができる。このために、例えば、ストッパ73をコンベア71の搬送面よりも下方に降下させておけばよい。このため、載置部材31の上昇量は小さくて済む。   In the case of a large diameter steel bar W, the stopper 73 can be dispensed with sequentially in the mechanism portion 3. For this purpose, for example, the stopper 73 may be lowered below the conveying surface of the conveyor 71. For this reason, the raising amount of the mounting member 31 may be small.

また、本発明の分離装置1は、図示する形態に限らず本発明の範囲内において他の形態のものであってもよい。図1に示す実施形態では、順次機構部3が10台設置されている場合について説明したが、棒鋼材Wの長さに応じてこの数は変更自在である。   Further, the separation device 1 of the present invention is not limited to the illustrated form, and may be in another form within the scope of the present invention. In the embodiment shown in FIG. 1, the case where ten mechanism units 3 are sequentially installed has been described, but this number can be changed according to the length of the steel bar W.

1:棒鋼材束本数分離装置 11:コンベア 12:計数機
13:ストッパ 20:先行分離機(分離機) 21:載置部材
22:移動機構 30:順次分離機(分離機) 31:載置部材
32:移動機構 71:コンベア 73:ストッパ
77:スキッド 78:上面 W:棒鋼材
1: Steel bar bundle separation device 11: Conveyor 12: Counter 13: Stopper 20: Predecessor separator (separator) 21: Mounting member 22: Moving mechanism 30: Sequential separator (separator) 31: Mounting member 32: Movement mechanism 71: Conveyor 73: Stopper 77: Skid 78: Top surface W: Steel bar

Claims (3)

複数本の棒鋼材を当該棒鋼材の長手方向に直交する方向に一列に並べた状態で搬送可能であるコンベアと、
前記コンベアによって搬送される前記棒鋼材を計数する計数機と、
計数済みであって前記コンベアによって搬送される所定数の前記棒鋼材が搬送方向下流側へ移動するのを規制するストッパと、
前記ストッパにより移動が規制されている所定数の前記棒鋼材を搬送方向に一列に並べた整列状態で載せる載置部材と、当該載置部材を移動させる移動機構と、を有している分離機と、
を備え、
前記移動機構は前記載置部材を移動させることで、所定数の前記棒鋼材を前記整列状態のまま搬送方向下流側へ前記ストッパを越えて移動させると共に、当該棒鋼材を前記整列状態のまま前記コンベア上に戻すことを特徴とする棒鋼材束本数分離装置。
A conveyor capable of transporting a plurality of steel bars in a state of being arranged in a row in a direction orthogonal to the longitudinal direction of the steel bars,
A counter for counting the steel bars conveyed by the conveyor;
A stopper that regulates the movement of the predetermined number of the steel bars that have been counted and are conveyed by the conveyor to the downstream side in the conveying direction;
A separator having a mounting member on which a predetermined number of the steel bars whose movement is regulated by the stopper are arranged in an aligned state in a conveying direction, and a moving mechanism for moving the mounting member When,
With
The moving mechanism moves the mounting member described above to move a predetermined number of the bar steel materials in the aligned state to the downstream side in the transport direction beyond the stopper, and to move the bar steel materials in the aligned state. A steel bar bundle number separating device characterized by being returned to a conveyor.
前記分離機は、
前記棒鋼材の一端部側に設けられ前記計数機により計数済みである所定数の前記棒鋼材を先行して前記移動機構により移動させる先行分離機と、
前記棒鋼材の長手方向に前記先行分離機と並んで複数設けられ、当該先行分離機により前記棒鋼材の移動が開始されると、当該棒鋼材の他端部側に向かって順番に前記移動機構による当該棒鋼材の移動を開始する順次分離機と、を有している請求項1に記載の棒鋼材束本数分離装置。
The separator is
A preceding separator that is provided on one end side of the steel bar and moves a predetermined number of the steel bars that have been counted by the counter in advance by the moving mechanism;
When the movement of the bar steel material is started by the preceding separator, the moving mechanism is sequentially arranged toward the other end side of the bar steel material. The bar steel material bundle number separating apparatus according to claim 1, further comprising: a sequential separator for starting movement of the bar steel material by the step.
前記順次分離機それぞれと共に設けられ、上昇することで前記棒鋼材を持ち上げて前記コンベアから離反させ搬送を一旦停止可能であり降下することで前記コンベアによる前記棒鋼材の搬送を再開可能とするスキッドを更に備え、
前記スキッドの上面は平坦であり、前記載置部材を移動させることで計数済みである所定数の前記棒鋼材と計数前の前記棒鋼材とを分離する際に、当該棒鋼材を前記スキッドの上面を滑らせる請求項2に記載の棒鋼材束本数分離装置。
A skid that is provided with each of the sequential separators, lifts the bar steel material by lifting it up, moves away from the conveyor, temporarily stops the transport, and descends to allow the transport of the bar steel material by the conveyor to resume. In addition,
The upper surface of the skid is flat, and when the predetermined number of the bar steel materials that have been counted and the bar steel material before the counting are separated by moving the mounting member, the bar steel material is separated from the upper surface of the skid. The apparatus for separating the number of steel bar bundles according to claim 2.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019111288A1 (en) * 2017-12-04 2019-06-13 Alping Italia S.R.L. Apparatus to separate bars, unit to separate bars and method to separate bars
KR20190091408A (en) * 2018-01-27 2019-08-06 상주시 동승 검측의기 유한공사 Automatic Counting System For Rod

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JPS50144657A (en) * 1974-05-11 1975-11-20
JPS5358939U (en) * 1976-10-20 1978-05-19
JPS6043609U (en) * 1983-08-31 1985-03-27 川崎製鉄株式会社 Rolling element conveyance device

Patent Citations (3)

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Publication number Priority date Publication date Assignee Title
JPS50144657A (en) * 1974-05-11 1975-11-20
JPS5358939U (en) * 1976-10-20 1978-05-19
JPS6043609U (en) * 1983-08-31 1985-03-27 川崎製鉄株式会社 Rolling element conveyance device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019111288A1 (en) * 2017-12-04 2019-06-13 Alping Italia S.R.L. Apparatus to separate bars, unit to separate bars and method to separate bars
KR20190091408A (en) * 2018-01-27 2019-08-06 상주시 동승 검측의기 유한공사 Automatic Counting System For Rod
KR102027148B1 (en) 2018-01-27 2019-10-01 상주시 동승 검측의기 유한공사 Automatic Counting System For Rod

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