JP2015202425A - Fine particle collection device - Google Patents
Fine particle collection device Download PDFInfo
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- JP2015202425A JP2015202425A JP2014081553A JP2014081553A JP2015202425A JP 2015202425 A JP2015202425 A JP 2015202425A JP 2014081553 A JP2014081553 A JP 2014081553A JP 2014081553 A JP2014081553 A JP 2014081553A JP 2015202425 A JP2015202425 A JP 2015202425A
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- filter layer
- filter
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- collection device
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Abstract
Description
本発明は粒子状物質(Particulate Matter)の捕集装置に関し、特に例えばPM2.5の大部分を占めるサブミクロンオーダーの微小粒子状物質(微粒子)の捕集に効果的である捕集装置に係る。 The present invention relates to a particulate matter (Particulate Matter) collection device, and more particularly to a collection device that is effective for collecting, for example, submicron order fine particulate matter (fine particles) that occupies most of PM2.5. .
近年、大気中に浮遊する微粒子のうち、粒子径が概ね2.5μm以下(粒子径2.5μmで50%の捕集効率を持つ分粒装置を透過する微粒子)のものをPM2.5と称し、健康への悪影響が心配されている。
また、産業界では各種排ガス中の微粒子の捕集が問題となっている。
気体中に浮遊する粒子状物質をフィルターを用いて集塵(捕集)する場合に従来は、気体の流路を遮るように対立させたフィルターを配置するものが一般的であった。
しかし、フィルターでは0.1〜1μmのサブミクロン粒子が最も捕れにくいこと、また、フィルターに粒子が捕集されるに伴い圧力損失が増加して通気風量が減少することから、フィルターの捕集能が低下してしまう問題があった。
このような理由から、これまでにサブミクロンオーダーの微粒子を連続的かつ効率的に捕集できるフィルターは希少であった。
In recent years, among the fine particles suspended in the atmosphere, those having a particle size of approximately 2.5 μm or less (particles having a particle size of 2.5 μm and passing through a sorting device having a collection efficiency of 50%) are referred to as PM2.5. Worried about adverse health effects.
In addition, the collection of fine particles in various exhaust gases is a problem in the industry.
Conventionally, when collecting particulate matter floating in a gas using a filter, it is common to dispose a confronting filter so as to block the gas flow path.
However, the filter has the ability to trap 0.1-1 μm submicron particles most easily, and the pressure loss increases as the particles are collected in the filter, resulting in a decrease in ventilation airflow. There was a problem that would decrease.
For these reasons, filters that can collect submicron order fine particles continuously and efficiently have been rare.
例えば特許文献1には、エンボス突起部の形成によりジグザグ形状を保持したエアフィルターを開示する。
これは捕集部の面積拡大により圧力損失の低下の低減を図ったものであるが、その効果は限定的である。
特許文献2には、分離円板を用いて気体を回転させる場合に粒子に加湿し、回転部材の表面に粒子が付着するのを防止した気体の浄化方法を開示するが、加湿装置が必要であること及び捕集できる粒子は比較的径の大きいものに限られる問題があった。
For example,
This is intended to reduce the pressure loss by expanding the area of the collection part, but its effect is limited.
Patent Document 2 discloses a gas purification method in which when a gas is rotated using a separation disk, the particles are humidified to prevent the particles from adhering to the surface of the rotating member. However, a humidifier is required. There is a problem that the particles that can be collected and the particles that can be collected are limited to those having a relatively large diameter.
本発明は捕集能に優れ、フィルター寿命の向上を図った微粒子捕集装置の提供を目的とする。 It is an object of the present invention to provide a particulate collection device that is excellent in collection ability and has improved filter life.
本発明に係る微粒子捕集装置は、微粒子を含有する気体をフィルター層に通過させる手段と、当該フィルター層を気体の通過方向と交差する方向に移動制御するための移動制御手段とを備えたことを特徴とする。
ここで、気体をフィルター層に通過させる手段とは、フィルター層に向けて送風機で気体を送り込むもの、及び逆にフィルター層の後方に吸引装置を配置して気体をフィルター側に吸引する場合等、その手段に制限がない趣旨である。
本発明においてフィルター層を気体の通過方向と交差する方向に移動制御させたのは、従来は微粒子が気体の流路に沿って流れてくるのをフィルター側が単に待ち受けている考えであったのに対して、本発明はフィルター側が積極的に微粒子の捕集に向けて動くという発想の転換を図った趣旨である。
よって、フィルター層の移動方向は必ずしも気体の流路と直交する方向には限らず、斜めに交差する方向でもよい。
このようにフィルター層が積極的に動くことで微粒子の慣性効果による捕集能、微粒子の拡散効果による捕集能、及び遮り効果による捕集能が増強される。
The particulate collection device according to the present invention includes means for passing a gas containing particulates through the filter layer, and movement control means for controlling movement of the filter layer in a direction intersecting with the gas passage direction. It is characterized by.
Here, the means for allowing the gas to pass through the filter layer means that the gas is sent by a blower toward the filter layer, and conversely, when a suction device is arranged behind the filter layer to suck the gas to the filter side, etc. This means that there are no restrictions on the means.
In the present invention, the movement of the filter layer in the direction intersecting the gas passage direction was controlled in the past because the filter side simply waited for the fine particles to flow along the gas flow path. On the other hand, the present invention aims to change the idea that the filter side actively moves toward the collection of fine particles.
Therefore, the moving direction of the filter layer is not necessarily limited to the direction orthogonal to the gas flow path, and may be a direction that crosses obliquely.
As the filter layer moves positively in this manner, the collection ability due to the inertia effect of the fine particles, the collection ability due to the diffusion effect of the fine particles, and the collection ability due to the shielding effect are enhanced.
フィルター層の移動制御手段としては並進移動でもよいが、装置のコンパクト化,捕集した微粒子の回収の容易の観点からは、フィルター層の移動制御手段はフィルター層を回転制御するための回転制御手段であってよい。
例えば、フィルター層は内壁と外壁との間にフィルターを充填した筒体であって、前記回転制御手段は筒体を当該筒体の中心軸廻りに回転制御したものや、フィルター層は円盤状であり、前記回転制御手段は当該円盤中心を軸廻りに回転制御したものが例として挙げられる。
The movement control means of the filter layer may be translational movement, but from the viewpoint of compactness of the apparatus and easy collection of the collected fine particles, the movement control means of the filter layer is a rotation control means for controlling the rotation of the filter layer. It may be.
For example, the filter layer is a cylinder filled with a filter between an inner wall and an outer wall, and the rotation control means is a cylinder whose rotation is controlled around the central axis of the cylinder, or the filter layer is a disc shape. The rotation control means may be one in which the center of the disk is controlled to rotate around the axis.
本発明に係る微粒子捕集装置にあっては、気体の流路とは交差する方向にフィルター層が移動するのでフィルターの捕集能が向上し、例えばフィルター層を回転させると捕集された微粒子が凝集し、大きくなるとそれに作用する遠心力が大きくなり、フィルターの外側からこの凝集した粒子を回収でき、フィルターの寿命の向上を図ることができる。
また、本発明に係る捕集装置の捕集対象物は固体の微粒子のみならず、液体状の微粒子にも適用される。
In the particulate collection device according to the present invention, the filter layer moves in a direction intersecting with the gas flow path, so that the collection ability of the filter is improved. For example, when the filter layer is rotated, the collected particulates When the flocculates and becomes large, the centrifugal force acting on the flocculation increases, and the flocculated particles can be collected from the outside of the filter, thereby improving the life of the filter.
The collection object of the collection device according to the present invention is applicable not only to solid fine particles but also to liquid fine particles.
本発明に係る微粒子の捕集装置10の模式図を図1に示し、捕集効率Eのシミュレーション結果を図3に示す。
円筒型の筒状回転フィルターを用いてシミュレーションしたので説明する。
入力したデータは次のとおりである。
<空気物性>
・空気密度ρf:1.2[kg/m3]
・空気粘度μ:1.81×10−5[Pa・s]
<フィルター>
・フィルター層11の繊維径 df:10[μm]
・充填率 α:0.05
・内壁11aの半径 R1:3[mm]
・外壁11bの半径 R2:25,30,40[mm]
・気体の流量 Q:10[リットル/min]
・フィルターの長さ L:50[mm]
<粒子物性>
・密度 ρ:1000[kg/m3]
<捕集効率>
捕集効率E(%)は、下記の式で求められる。
E=1−exp[−4/π・α/(1−α)・L/df・Vr/u]
ここで、Vrは遠心沈降速度,uは空塔速度を示す。
また、Vr=Vt(rω2/g)=VtZcで求められ、Vtは終速沈降速度,ωは角速度,Zcは遠心係数で(R1+R2)/2で求まる。
上記の条件で計算したシミュレーション結果を図3のグラフに示す。
(a)はフィルターの回転数を500,1000,1500rpmに変化させたものであり、(b)はR2の半径が25,30,40mmのものである。
この結果から、R2=30で1500rpmの回転の場合に粒子径1μmレベルのものが殆ど捕集でき、1000rpmの回転の場合にR2=40mmで同様の捕集効率が認められた。
A schematic diagram of the
A simulation using a cylindrical cylindrical rotation filter will be described.
The input data is as follows.
<Air properties>
・ Air density ρ f : 1.2 [kg / m 3 ]
Air viscosity μ: 1.81 × 10 −5 [Pa · s]
<Filter>
-Fiber diameter of the filter layer 11 d f : 10 [μm]
・ Filling rate α: 0.05
Of &
The external walls
・ Gas flow rate Q: 10 [liters / min]
-Filter length L: 50 [mm]
<Particle properties>
Density ρ: 1000 [kg / m 3 ]
<Collection efficiency>
The collection efficiency E (%) is obtained by the following formula.
E = 1-exp [-4 / π · α / (1-α) · L / d f · Vr / u]
Here, Vr represents the centrifugal sedimentation speed, and u represents the superficial velocity.
Further, Vr = Vt (rω 2 / g) = VtZc, Vt is a final settling velocity, ω is an angular velocity, and Zc is a centrifugal coefficient, which is obtained by (R 1 + R 2 ) / 2.
The simulation results calculated under the above conditions are shown in the graph of FIG.
(A) is the one in which the rotation speed of the filter is changed to 500, 1000, 1500 rpm, and (b) is one in which the radius of R 2 is 25, 30, 40 mm.
From this result, when R 2 = 30 and rotation at 1500 rpm, most particles having a particle diameter of 1 μm could be collected, and when rotation at 1000 rpm, similar collection efficiency was recognized at R 2 = 40 mm.
図2に本発明に係る捕集装置の第2の実施例を示す。
フィルター層11は、円盤状になっていて回転軸12にてモーター15により回転する。
本実施例は、吸引ファン13にて気体を吸引する例になっている。
フィルター層11に捕集された微粒子は凝集し、遠心力にて外側に設けた回収室14に排出される。
FIG. 2 shows a second embodiment of the collection device according to the present invention.
The
In the present embodiment, gas is sucked by the
The fine particles collected by the
10 捕集装置
11 フィルター層
11a 内壁
11b 外壁
12 回転軸
DESCRIPTION OF
Claims (4)
前記回転制御手段は筒体を当該筒体の中心軸廻りに回転制御したものであることを特徴とする請求項2記載の微粒子捕集装置。 The filter layer is a cylinder filled with a filter between an inner wall and an outer wall,
3. The particle collecting apparatus according to claim 2, wherein the rotation control means is a cylinder that is controlled to rotate about the central axis of the cylinder.
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JP2014081553A JP2015202425A (en) | 2014-04-11 | 2014-04-11 | Fine particle collection device |
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JP2014081553A JP2015202425A (en) | 2014-04-11 | 2014-04-11 | Fine particle collection device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2018183719A (en) * | 2017-04-24 | 2018-11-22 | 日本無機株式会社 | Filter |
Citations (13)
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JPS52113856U (en) * | 1976-02-19 | 1977-08-30 | ||
JPS5681108U (en) * | 1979-11-29 | 1981-07-01 | ||
JPS5831023U (en) * | 1981-08-19 | 1983-03-01 | 株式会社クボタ | Gas-liquid contact device |
JPH0615173A (en) * | 1991-12-30 | 1994-01-25 | Kawasaki Heavy Ind Ltd | Gas purifying catalyst and gas purifying method |
JPH06262018A (en) * | 1992-05-16 | 1994-09-20 | Turbon Tunzini Klimatechnik Gmbh | Method and device for separating foreign matter from gaseous medium |
JP2000042330A (en) * | 1998-08-03 | 2000-02-15 | Kiichi Taga | Disk filter |
JP2001025643A (en) * | 1999-07-15 | 2001-01-30 | Mitsubishi Heavy Ind Ltd | Exhaust gas treatment apparatus |
JP2001263042A (en) * | 2000-03-15 | 2001-09-26 | Koji Iizuka | Exhaust gas particulate removing device |
JP2001276540A (en) * | 2000-03-29 | 2001-10-09 | Koji Iizuka | Dust collecting apparatus |
JP2002276339A (en) * | 2001-03-16 | 2002-09-25 | Isuzu Motors Ltd | Diesel exhaust gas processing device |
JP2002355513A (en) * | 2001-05-30 | 2002-12-10 | Isuzu Motors Ltd | Felt filter with density adjusting function |
JP2005076497A (en) * | 2003-08-29 | 2005-03-24 | Nissin Electric Co Ltd | Exhaust gas treatment method and exhaust gas treatment device |
EP2275187A2 (en) * | 2009-07-14 | 2011-01-19 | Jeven AB | Air filter and air filtering arrangement |
-
2014
- 2014-04-11 JP JP2014081553A patent/JP2015202425A/en active Pending
Patent Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS52113856U (en) * | 1976-02-19 | 1977-08-30 | ||
JPS5681108U (en) * | 1979-11-29 | 1981-07-01 | ||
JPS5831023U (en) * | 1981-08-19 | 1983-03-01 | 株式会社クボタ | Gas-liquid contact device |
JPH0615173A (en) * | 1991-12-30 | 1994-01-25 | Kawasaki Heavy Ind Ltd | Gas purifying catalyst and gas purifying method |
JPH06262018A (en) * | 1992-05-16 | 1994-09-20 | Turbon Tunzini Klimatechnik Gmbh | Method and device for separating foreign matter from gaseous medium |
JP2000042330A (en) * | 1998-08-03 | 2000-02-15 | Kiichi Taga | Disk filter |
JP2001025643A (en) * | 1999-07-15 | 2001-01-30 | Mitsubishi Heavy Ind Ltd | Exhaust gas treatment apparatus |
JP2001263042A (en) * | 2000-03-15 | 2001-09-26 | Koji Iizuka | Exhaust gas particulate removing device |
JP2001276540A (en) * | 2000-03-29 | 2001-10-09 | Koji Iizuka | Dust collecting apparatus |
JP2002276339A (en) * | 2001-03-16 | 2002-09-25 | Isuzu Motors Ltd | Diesel exhaust gas processing device |
JP2002355513A (en) * | 2001-05-30 | 2002-12-10 | Isuzu Motors Ltd | Felt filter with density adjusting function |
JP2005076497A (en) * | 2003-08-29 | 2005-03-24 | Nissin Electric Co Ltd | Exhaust gas treatment method and exhaust gas treatment device |
EP2275187A2 (en) * | 2009-07-14 | 2011-01-19 | Jeven AB | Air filter and air filtering arrangement |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2018183719A (en) * | 2017-04-24 | 2018-11-22 | 日本無機株式会社 | Filter |
JP7103757B2 (en) | 2017-04-24 | 2022-07-20 | 日本無機株式会社 | Filtration device |
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