JP2015188897A - Cooling method of steel plate - Google Patents
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- JP2015188897A JP2015188897A JP2014066546A JP2014066546A JP2015188897A JP 2015188897 A JP2015188897 A JP 2015188897A JP 2014066546 A JP2014066546 A JP 2014066546A JP 2014066546 A JP2014066546 A JP 2014066546A JP 2015188897 A JP2015188897 A JP 2015188897A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 110
- 239000010959 steel Substances 0.000 title claims abstract description 110
- 238000001816 cooling Methods 0.000 title claims abstract description 71
- 239000000498 cooling water Substances 0.000 claims abstract description 58
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 description 4
- 238000005098 hot rolling Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 239000002436 steel type Substances 0.000 description 1
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Abstract
Description
本発明は、熱間圧延された高温の鋼板を、入出側を水切ロールで仕切られた複数の冷却ゾーンを備えた冷却装置に搬送し、鋼板上下面から冷却する鋼板の冷却方法に関するものである。 The present invention relates to a method for cooling a steel plate, in which a hot-rolled hot steel plate is conveyed to a cooling device having a plurality of cooling zones partitioned on the entry and exit sides by draining rolls and cooled from the upper and lower surfaces of the steel plate. .
鋼板の製造に当たっては、鋼板に要求される機械的性質を確保するために、圧延後の鋼板には制御冷却が行われる。このオンライン制御冷却は、熱間圧延後、高温状態にある鋼板に所定の冷却速度で所定の冷却停止温度まで冷却することにより行われ、冷却水量、冷却時間、鋼板の搬送速度を調整することで、冷却速度、冷却停止温度が制御される。この場合、冷却中における鋼板の上面、下面の温度が同一となるように、上面側、下面側水量密度を制御することが行われている。 In manufacturing a steel plate, controlled cooling is performed on the rolled steel plate in order to ensure the mechanical properties required for the steel plate. This on-line controlled cooling is performed by cooling the steel sheet in a high temperature state after hot rolling to a predetermined cooling stop temperature at a predetermined cooling rate, and adjusting the amount of cooling water, the cooling time, and the conveying speed of the steel sheet. The cooling rate and cooling stop temperature are controlled. In this case, the water density on the upper surface side and the lower surface side is controlled so that the temperatures of the upper surface and the lower surface of the steel plate during cooling are the same.
特許文献1には、圧延時の操業条件から予め算出された圧延鋼板先端から尾端までの温度に応じて、冷却中における上下面の温度が同一となるように、上下から供給される水量を鋼板搬送中に変更することが開示されている。即ち、予め鋼板温度と最適上下水量比(上下面の温度降下量が同一となるような冷却能の得られる上下水量比=下面側冷却水量密度/上面側冷却水量密度)との関係を求めておき、この関係に従って、前記鋼板先端温度から鋼板尾端温度に応じて、上下から供給される水量を鋼板搬送中に変更することが記載されている。 According to Patent Document 1, the amount of water supplied from above and below is set so that the temperature of the upper and lower surfaces during cooling is the same according to the temperature from the front end of the rolled steel plate to the tail end calculated in advance from the operating conditions during rolling. It is disclosed to change during steel plate conveyance. That is, the relationship between the steel sheet temperature and the optimum water / water ratio (the water / water ratio that provides the cooling ability so that the temperature drop on the upper and lower surfaces are the same) = the lower surface cooling water density / the upper surface cooling water density) According to this relationship, it is described that the amount of water supplied from above and below is changed during the conveyance of the steel sheet in accordance with the steel sheet tip temperature from the steel sheet tip temperature.
特許文献2には、仕上圧延前の板厚40mm以上の厚鋼板の上面をラミナーフローで、下面をスプレーで冷却するに際し、上下面の水量比(下/上)を板厚に応じて(板厚(mm)/30)±1.0の範囲で冷却する厚鋼板の冷却方法が開示されている。
In
圧延後の鋼板の制御冷却における上下水量比は冷却予定鋼板の寸法や圧延終了時の鋼板温度、冷却水量、冷却停止温度などの冷却条件に基づいて予め設定されるのが一般的である。 In general, the ratio of the amount of water in the water in the controlled cooling of the steel sheet after rolling is preset in advance based on the cooling conditions such as the dimensions of the steel sheet to be cooled, the steel sheet temperature at the end of rolling, the cooling water amount, and the cooling stop temperature.
しかしながら、冷却条件を気温、水温、板厚、鋼種、鋼板温度など、細かく設定すると
そのメンテナンスに時間と人手を要するという問題がある。
However, if the cooling conditions are finely set such as air temperature, water temperature, plate thickness, steel type, steel plate temperature, there is a problem that the maintenance requires time and manpower.
そこで、本発明では、冷却水流速と鋼板搬送速度との相対速度に基づいて上下水量制御を行う冷却方法を提供することを目的とする。 Therefore, an object of the present invention is to provide a cooling method for controlling the amount of water in the vertical direction based on the relative speed between the cooling water flow velocity and the steel plate conveyance speed.
本発明の要旨は以下の通りである。 The gist of the present invention is as follows.
[1]熱間圧延された高温の鋼板を、入出側を水切ロールで仕切られた複数の冷却ゾーンを備えた冷却装置内を搬送し、鋼板上下面から冷却する鋼板の冷却方法において、下記ステップに従って冷却を行なうことを特徴とする鋼板の冷却方法。 [1] In the method for cooling a steel plate, the hot-rolled hot steel plate is transported through a cooling device having a plurality of cooling zones partitioned on the entry and exit sides by draining rolls, and cooled from the upper and lower surfaces of the steel plate. And cooling the steel sheet according to claim 1.
S1:鋼板上面側冷却水の流速と鋼板搬送速度とから決まる相対速度と鋼板表裏面温度差との相関式と目標温度差とから目標相対速度を設定する。 S1: A target relative speed is set from a correlation formula between a relative speed determined from the flow speed of the cooling water on the upper surface side of the steel sheet and the steel sheet conveyance speed, and the temperature difference between the front and back surfaces of the steel sheet, and the target temperature difference.
S2:冷却開始温度、冷却停止温度、冷却速度と鋼板上面側冷却水流量から目標搬送速度を決定する。 S2: A target conveyance speed is determined from the cooling start temperature, the cooling stop temperature, the cooling speed, and the steel sheet upper surface side cooling water flow rate.
S3:目標相対速度と目標搬送速度とから上面冷却水流量密度を算出する。 S3: The upper surface cooling water flow density is calculated from the target relative speed and the target transport speed.
S4:上面冷却水流量密度と予め設定された上下水量比とから下面冷却水流量密度を算出する。 S4: The lower surface cooling water flow density is calculated from the upper surface cooling water flow density and the preset water / water ratio.
S5 :S2〜S4で算出された目標搬送速度、上下面冷却水流量密度で鋼板を冷却して、鋼板表裏面温度を測定して、鋼板表裏面温度差を算出する。 S5: The steel sheet is cooled at the target conveying speed and the upper and lower surface cooling water flow density calculated in S2 to S4, the steel sheet front and back surface temperature is measured, and the steel sheet front and back surface temperature difference is calculated.
S6 :S5で求めた鋼板表裏面温度差とS1で設定した目標温度差とを比較し、許容範囲を外れる場合は、鋼板上面側冷却水流速のフィードバック量を算出して、鋼板上面冷却水流速を変更し、相関式を更新する。 S6: The steel plate front and back surface temperature difference obtained in S5 and the target temperature difference set in S1 are compared. If the difference is outside the allowable range, the feedback amount of the steel plate upper surface side cooling water flow rate is calculated, and the steel plate upper surface cooling water flow rate is calculated. And update the correlation equation.
本発明は、冷却水流速と鋼板搬送速度との相対速度に基づく上下水量制御を行うようにしたので、板厚や鋼板表面温度毎に細かい制御を行なわなくても、鋼板上下面温度差が低減し、反りや曲がりなどの形状不良がなく、平坦度に優れた鋼板を得ることができ、またメンテナンスに時間と人手を要することがなくなった。 In the present invention, the water flow rate control based on the relative speed between the cooling water flow rate and the steel plate conveyance speed is performed, so that the temperature difference between the upper and lower surfaces of the steel plate is reduced without fine control for each plate thickness and steel plate surface temperature. In addition, there is no shape defect such as warping or bending, and a steel plate having excellent flatness can be obtained, and maintenance and time and labor are no longer required.
図4に水切ロールで仕切られた複数の冷却ゾーンを備えた冷却装置の一例を示す。高温の鋼板は冷却装置内を搬送され、各冷却ゾーンで冷却されて、冷却装置から搬出される(図面矢印方向)。図4中、1が熱間圧延機、2が冷却装置、3が鋼板、4がテーブルロール、5が水切りロール、6が上面ノズル、7が下面ノズルである。 FIG. 4 shows an example of a cooling device having a plurality of cooling zones partitioned by a draining roll. The hot steel plate is conveyed through the cooling device, cooled in each cooling zone, and carried out of the cooling device (in the direction of the arrow in the drawing). In FIG. 4, 1 is a hot rolling mill, 2 is a cooling device, 3 is a steel plate, 4 is a table roll, 5 is a draining roll, 6 is an upper surface nozzle, and 7 is a lower surface nozzle.
上面ノズル6は、一般的に鋼板幅方向に矩形の開口断面を有するスリットノズルで、鋼板搬送方向に鋼板上面を覆うようにラミナーフロー冷却水を噴射する。下面ノズル7は、一般的に円管ノズルで鋼板幅、長さ方向に多数設置され、鋼板下面側に向けて冷却水を噴射する。水切りロール5は1つの上面ノズル6から噴射された冷却水が次の冷却ゾーンに流れ込まないようにカットするロールであり、テーブルロール4の直上に設置され、水切りロール5とテーブルロール4で鋼板を挟む形となっている。従って、1冷却ゾーンはテーブルロール4同士、水切りロール5同士が向かい合う空間から成っている。
The
図4には温度計は図示されていないが、冷却装置入、出側には鋼板上面の温度を測定する放射温度計が、鋼板下面の温度を測定する光ファイバー型温度計が設置されている。 Although a thermometer is not shown in FIG. 4, a radiation thermometer that measures the temperature of the upper surface of the steel sheet is installed on the inlet side and the outlet side of the cooling device, and an optical fiber thermometer that measures the temperature of the lower surface of the steel sheet.
次に、鋼板の冷却方法における各ステップを説明する。 Next, each step in the steel plate cooling method will be described.
S1:鋼板上面側冷却水の流速と鋼板搬送速度とから決まる相対速度と鋼板表裏面温度差との相関式と目標温度差とから目標相対速度を設定する。 S1: A target relative speed is set from a correlation formula between a relative speed determined from the flow speed of the cooling water on the upper surface side of the steel sheet and the steel sheet conveyance speed, and the temperature difference between the front and back surfaces of the steel sheet, and the target temperature difference.
相対速度とは各冷却ゾーンにおける鋼板上面側冷却水の流速(Vw)と鋼板の搬送速度(Vp)との差(Vw−Vp)をいう。なお鋼板上面側冷却水の流速(Vw)はスリットノズル口における冷却水の噴出速度をいう。鋼板表裏面温度差は冷却装置出側に設置された温度計で計測された鋼板上面側温度(Tu)と鋼板下面側温度(Tl)との差(Tu−Tl)をいう。図1に従来の冷却方法で得られたデータを縦軸(鋼板表裏面温度差)、横軸(相対速度)としてプロットしたもので鋼板表裏面温度差と相対速度との間には相関関係が見られる(鋼板表裏面温度差は相対速度に応じて単調減少する傾向にあり、鋼板表裏面温度差=γ×相対速度+cで表される。γは相関式の傾きを、cは定数を表す。)。
従来の冷却方法は、上冷却水流量密度(ton/min/m2)を鋼板の板厚(mm)と搬送速度(mpm)で区分したテーブルを使って上冷却水の流量密度を設定していく方法である。
The relative speed refers to the difference (Vw−Vp) between the flow rate (Vw) of the steel sheet upper surface side cooling water and the conveyance speed (Vp) of the steel sheet in each cooling zone. In addition, the steel plate upper surface side cooling water flow velocity (Vw) refers to the cooling water ejection speed at the slit nozzle port. The steel plate front and back surface temperature difference refers to the difference (Tu−Tl) between the steel plate upper surface temperature (Tu) and the steel plate lower surface temperature (Tl) measured by a thermometer installed on the cooling device outlet side. The data obtained by the conventional cooling method in FIG. 1 is plotted as a vertical axis (steel sheet front / back surface temperature difference) and a horizontal axis (relative speed), and there is a correlation between the steel sheet front / back surface temperature difference and the relative speed. (The temperature difference between the front and back surfaces of the steel sheet tends to monotonously decrease according to the relative speed, and the temperature difference between the front and back surfaces of the steel sheet = γ × relative speed + c. Γ represents the slope of the correlation equation, and c represents a constant. .)
In the conventional cooling method, the flow density of the upper cooling water is set using a table in which the upper cooling water flow density (ton / min / m 2 ) is divided by the plate thickness (mm) of the steel plate and the conveying speed (mpm). It is a way to go.
鋼板表裏面温度差は0が理想であるが現実には差があるので0〜―10℃の範囲を目標温度差とする。目標相対速度は目標温度差の範囲に入る相対速度をいう。 The ideal temperature difference between the front and back surfaces of the steel sheet is 0, but in reality there is a difference, so the range of 0 to -10 ° C is set as the target temperature difference. The target relative speed is a relative speed that falls within the range of the target temperature difference.
S2:冷却開始温度、冷却停止温度、冷却速度と鋼板上面側冷却水流量から目標搬送速度を決定する。 S2: A target conveyance speed is determined from the cooling start temperature, the cooling stop temperature, the cooling speed, and the steel sheet upper surface side cooling water flow rate.
鋼板材質の観点から冷却開始温度(Ts)、冷却停止温度(Tf)と冷却速度が決められる。そして、この決定された冷却速度で鋼板を冷却するために必要な、上面冷却水流量が決定される。鋼板の冷却速度は上面冷却水流量および下面冷却水流量の両方によって決定されるが、上下水量比は予め設定されているので、目標の冷却速度を得るために必要な上面冷却水流量は一意に決定される。この上面冷却水流量から上面冷却水流速が決定され、これを設定流速とする。この設定流速とS1で決定された目標相対速度とから、以下の関係を用いて目標搬送速度を決定する。
設定流速(m/s)―目標搬送速度(m/s)= 目標相対速度(m/s)
なお、鋼板の温度の予測は熱伝達−熱伝導方程式のモデル式から、計算によって行う。
From the viewpoint of the steel plate material, the cooling start temperature (Ts), the cooling stop temperature (Tf), and the cooling rate are determined. Then, the upper surface cooling water flow rate necessary for cooling the steel plate at the determined cooling rate is determined. The cooling rate of the steel sheet is determined by both the upper surface cooling water flow rate and the lower surface cooling water flow rate, but the upper and lower water flow ratio is set in advance, so the upper surface cooling water flow rate necessary to obtain the target cooling rate is unique. It is determined. An upper surface cooling water flow rate is determined from the upper surface cooling water flow rate, and is set as a set flow rate. From this set flow velocity and the target relative speed determined in S1, the target conveyance speed is determined using the following relationship.
Set flow velocity (m / s)-target transport speed (m / s) = target relative speed (m / s)
In addition, the prediction of the temperature of a steel plate is performed by calculation from the model formula of the heat transfer-heat conduction equation.
S3:目標相対速度と目標搬送速度とから上面冷却水流量密度を算出する。
上面冷却水流量密度は下記式から求められる。
S3: The upper surface cooling water flow density is calculated from the target relative speed and the target transport speed.
The upper surface cooling water flow density is obtained from the following equation.
上面冷却水流量密度(ton/min/m2)= 設定流速(m/s)×(ノズルのスリット長さ(m)×ノズルのスリット幅(=0.005m))×60(s/min)/(ノズル幅(m)×ロール間隔(m))
S4:上面冷却水流量密度と予め設定された上下水量比とから下面冷却水流量密度を算出する。
Upper surface cooling water flow density (ton / min / m 2 ) = set flow velocity (m / s) × (nozzle slit length (m) × nozzle slit width (= 0.005 m)) × 60 (s / min) / (Nozzle width (m) x roll interval (m))
S4: The lower surface cooling water flow density is calculated from the upper surface cooling water flow density and the preset water / water ratio.
上下水量比は下面冷却水流量密度/上面冷却水流量密度で表され、予め従来実績から最適上下水量比(上下面の温度降下量が同一となるような冷却能の得られる上下水量比)を求めておき、この比を用いて下面冷却水流量密度を算出する。 The water / water ratio is expressed as the lower surface cooling water flow density / upper surface cooling water flow density, and the optimum water / water ratio (the water / water ratio that provides the cooling ability so that the temperature drops on the upper and lower surfaces are the same) from the past results. The lower surface cooling water flow density is calculated using this ratio.
S5:S2〜S4で算出された目標搬送速度、上下面冷却水流量密度で鋼板を冷却して、鋼板表裏面温度を測定して、鋼板表裏面温度差を算出する。
目標搬送速度、上下面冷却水流量密度で鋼板を冷却した場合の鋼板表裏面温度差の実績を算出する。
S5: The steel sheet is cooled at the target conveyance speed and the upper and lower surface cooling water flow density calculated in S2 to S4, the steel sheet front and back surface temperature is measured, and the steel sheet front and back surface temperature difference is calculated.
The actual results of the temperature difference between the front and back surfaces of the steel sheet when the steel sheet is cooled at the target conveying speed and the upper and lower surface cooling water flow density are calculated.
S6:S5で求めた鋼板表裏面温度差とS1で設定した目標温度差とを比較し、許容範囲を外れる場合は、鋼板上面側冷却水流速のフィードバック量を算出して、鋼板上面冷却水流速を変更し、相関式を更新する。
この場合の設定流速は下記のように表される。
設定流速(m/s)=目標相対速度(m/s)+搬送速度(m/s)+フィードバック量G
ここでフィードバック量Gは(実績鋼板表裏面温度差―目標温度差)/γ
γは相関式の傾き(図2(a))を表す。また、フィードバック量Gは実績値が相関式からずれた場合に相関式を更新する場合(図2(b))に用いる。
S6: The steel plate upper and lower surface temperature difference obtained in S5 and the target temperature difference set in S1 are compared. If the difference is outside the allowable range, the feedback amount of the steel plate upper surface side cooling water flow rate is calculated, and the steel plate upper surface cooling water flow rate is calculated. And update the correlation equation.
The set flow rate in this case is expressed as follows.
Set flow velocity (m / s) = target relative speed (m / s) + conveying speed (m / s) + feedback amount G
Here, feedback amount G is (temperature difference between actual steel sheet front and back surfaces-target temperature difference) / γ
γ represents the slope of the correlation equation (FIG. 2A). The feedback amount G is used when the correlation formula is updated when the actual value deviates from the correlation formula (FIG. 2B).
図3に本発明の一実施例を示す。対象圧延鋼板の寸法は厚さ24.33mm×幅4245mm×長さ23400mmである。 FIG. 3 shows an embodiment of the present invention. The dimensions of the target rolled steel sheet are 24.33 mm thick × 4245 mm wide × 23400 mm long.
表裏面温度差が図3に示す目標温度域(0〜―10℃)になるように相対速度に基づいて上面冷却水流量密度を制御して冷却を実施した。上下流量比が適正となるように制御したので圧延鋼板の歪は管理値内に収まり、平坦度も優れた鋼板となった。また、表裏面温度差が外れた場合もフィードバック項により以降は目標温度内に収めることができた。
表1、2に従来法と本発明法との結果の比較を示す。いずれも本発明法が優れていることがわかる。
Cooling was carried out by controlling the flow rate density of the top cooling water based on the relative speed so that the temperature difference between the front and back surfaces was within the target temperature range (0 to -10 ° C.) shown in FIG. Since the flow rate ratio was controlled so as to be appropriate, the strain of the rolled steel sheet was within the control value, and the steel sheet was excellent in flatness. Even when the temperature difference between the front and back surfaces deviated, it was possible to keep the temperature within the target temperature by the feedback term.
Tables 1 and 2 show a comparison of results between the conventional method and the method of the present invention. It can be seen that both methods are excellent.
1 熱間圧延機
2 冷却装置
3 鋼板
4 テーブルロール
5 水切りロール
6 上面ノズル
7 下面ノズル
DESCRIPTION OF SYMBOLS 1
Claims (1)
S1:鋼板上面側冷却水の流速と鋼板搬送速度とから決まる相対速度と鋼板表裏面温度差との相関式と目標温度差とから目標相対速度を設定する。
S2:冷却開始温度、冷却停止温度、冷却速度と鋼板上面側冷却水流量から目標搬送速度を決定する。
S3:目標相対速度と目標搬送速度とから上面冷却水流量密度を算出する。
S4:上面冷却水流量密度と予め設定された上下水量比とから下面冷却水流量密度を算出する。
S5 :S2〜S4で算出された目標搬送速度、上下面冷却水流量密度で鋼板を冷却して、鋼板表裏面温度を測定して、鋼板表裏面温度差を算出する。
S6 :S5で求めた鋼板表裏面温度差とS1で設定した目標温度差とを比較し、許容範囲を外れる場合は、鋼板上面側冷却水流速のフィードバック量を算出して、鋼板上面冷却水流速を変更し、相関式を更新する。 In the method for cooling a steel plate, the hot-rolled hot steel plate is transferred to a cooling device having a plurality of cooling zones that are partitioned by a draining roll on the entry / exit side, and is cooled according to the following steps in the cooling method of the steel plate. A method for cooling a steel sheet, comprising:
S1: A target relative speed is set from a correlation formula between a relative speed determined from the flow speed of the cooling water on the upper surface side of the steel sheet and the steel sheet conveyance speed, and the temperature difference between the front and back surfaces of the steel sheet, and the target temperature difference.
S2: A target conveyance speed is determined from the cooling start temperature, the cooling stop temperature, the cooling speed, and the steel sheet upper surface side cooling water flow rate.
S3: The upper surface cooling water flow density is calculated from the target relative speed and the target transport speed.
S4: The lower surface cooling water flow density is calculated from the upper surface cooling water flow density and the preset water / water ratio.
S5: The steel sheet is cooled at the target conveying speed and the upper and lower surface cooling water flow density calculated in S2 to S4, the steel sheet front and back surface temperature is measured, and the steel sheet front and back surface temperature difference is calculated.
S6: The steel plate front and back surface temperature difference obtained in S5 and the target temperature difference set in S1 are compared. If the difference is outside the allowable range, the feedback amount of the steel plate upper surface side cooling water flow rate is calculated, and the steel plate upper surface cooling water flow rate is calculated. And update the correlation equation.
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