JP2015140629A - Construction method of suspended ceiling and suspended ceiling - Google Patents

Construction method of suspended ceiling and suspended ceiling Download PDF

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JP2015140629A
JP2015140629A JP2014015687A JP2014015687A JP2015140629A JP 2015140629 A JP2015140629 A JP 2015140629A JP 2014015687 A JP2014015687 A JP 2014015687A JP 2014015687 A JP2014015687 A JP 2014015687A JP 2015140629 A JP2015140629 A JP 2015140629A
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width direction
panel
adhesive
panel material
suspended ceiling
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忠洋 藤沢
Tadahiro Fujisawa
忠洋 藤沢
田中 俊也
Toshiya Tanaka
俊也 田中
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Fukuvi Chemical Industry Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide construction method of suspended ceiling and suspended ceiling capable of improving aseismatic performance.SOLUTION: The method comprises: a fixing step in which a plurality of panel materials 31 are preserved, in which a fixation base 50 and a first engaging part 52 at bottom thereof are formed in an extending manner in a longitudinal direction on one edge part 48 at one side in a width direction and second engaging part 59 is formed in the extending manner in the longitudinal direction on the other edge part 58 at the other side in the width direction, and the fixation base 50 of a former panel material 31(A) is fixed on a suspended ceiling base; and an engagement step in which a second engaging part 59 of a later panel material 31 (B) is engaged on the first engaging part 52 of the former panel material 31. The steps are mutually performed so as to align the plurality of panel materials 31 on the suspended ceiling base to form a ceiling panel. Between the fixing step and the engagement step, application step is performed, in which adhesive agent S for attaching the one end part 48 of the former panel material 31(A) or the other end of the later panel material 31 (B) is applied on them.

Description

本発明は、吊り天井の施工方法および吊り天井に関する。   The present invention relates to a method for constructing a suspended ceiling and a suspended ceiling.

吊り天井として、例えば、床スラブまたは梁等の建物躯体から先端部にハンガーを備えた複数の吊りボルトを垂下させ、これら吊りボルトのハンガーで複数の野縁受けを並列状に支持し、これら野縁受けにこれらに直交するように複数の野縁をクリップによって支持して、これらの野縁に天井パネルを取り付ける構造のものがある。そして、このような吊り天井において、耐震補強を目的として、野縁受けと吊りボルトとの間に斜め補強材のブレースを取り付けることによって野縁受けの配向方向に対する揺れを低減するとともに、隣接する野縁受け間に追加野縁受けを懸架し、この追加野縁受けと吊りボルトとの間に斜め補強材のブレースを取り付けることによって野縁の配向方向に対する揺れを低減するようにした耐震補強構造がある(例えば、特許文献1参照)。   As the suspended ceiling, for example, a plurality of suspension bolts provided with hangers at the tip are suspended from a building frame such as a floor slab or a beam, and the plurality of field receivers are supported in parallel by the hangers of these suspension bolts. There is a structure in which a plurality of field edges are supported by clips so as to be orthogonal to the edge supports, and a ceiling panel is attached to these field edges. In such suspended ceilings, for the purpose of seismic reinforcement, the brace of the diagonal reinforcing material is attached between the field edge receiver and the suspension bolt to reduce the shaking in the orientation direction of the field edge receiver, and the adjacent field A seismic reinforcement structure that suspends the additional field edge receiver between the edge supports and attaches a brace of diagonal reinforcement between the additional field edge receiver and the suspension bolt to reduce the shaking in the orientation direction of the field edge. Yes (see, for example, Patent Document 1).

また、天井パネルとして、例えば、パネル材の一端縁部を下地に固定し、この一端縁部に次のパネル材を係合させるもの(例えば、特許文献2参照)や、パネル材の一端縁部を下地に固定し、この一端縁部に隣接してベース材を下地に固定し、これらの間にカバーを設け、このカバーに次のパネル材を係合させるものがある(例えば、特許文献3参照)。   Moreover, as a ceiling panel, for example, one end edge of a panel material is fixed to the ground, and the next panel material is engaged with this one end edge (for example, see Patent Document 2), or one end edge of the panel material Is fixed to the base, the base material is fixed to the base adjacent to the edge of the one end, a cover is provided between them, and the next panel material is engaged with the cover (for example, Patent Document 3). reference).

特開2012−12912号公報JP 2012-12912 A 登録実用新案第3015658号公報Registered Utility Model No. 3015658 実用新案登録第3119386号公報Utility Model Registration No. 3119386

ところで、上記の天井パネルは、パネル材の一端縁部が下地に固定されるもののパネル材の他端縁部は他の部材に係合されるのみであるため、吊り天井に適用した場合には、地震発生時に、これらの間にずれを生じ易い。吊り天井の耐震性能を向上する要望があるが、上記のようにパネル材同士にずれを生じると、耐震性能の向上を阻害する可能性がある。   By the way, in the above ceiling panel, since one end edge of the panel material is fixed to the ground, the other end edge of the panel material is only engaged with other members. When an earthquake occurs, there is a tendency to cause a deviation between them. Although there is a request to improve the earthquake resistance of the suspended ceiling, if the panel materials are displaced as described above, the improvement of the earthquake resistance may be hindered.

本発明は、耐震性能を向上させることができる吊り天井の施工方法および吊り天井の提供を目的とする。   An object of this invention is to provide the construction method of a suspended ceiling which can improve seismic performance, and a suspended ceiling.

上記目的を達成するために、本発明の吊り天井の施工方法は、幅方向一側の一端縁部に、固定ベースおよび該固定ベースの下側に配置される第1係合部が長さ方向に延在形成され、幅方向他側の他端縁部に第2係合部が長さ方向に延在形成されてなるパネル材を複数用意し、先行のパネル材の前記固定ベースを吊り天井下地に固定する固定工程と、前記先行のパネル材の前記第1係合部に、後行のパネル材の前記第2係合部を係合させる係合工程と、を交互に行って複数のパネル材を前記吊り天井下地に並設して天井パネルを形成する吊り天井の施工方法であって、前記固定工程と前記係合工程との間に、前記先行のパネル材の前記一端縁部または前記後行のパネル材の前記他端縁部にこれらを接着する接着剤を塗布する塗布工程を行うことを特徴とする。   In order to achieve the above object, according to the suspended ceiling construction method of the present invention, the fixed base and the first engagement portion disposed below the fixed base are arranged in the length direction at one end edge on one side in the width direction. A plurality of panel members are prepared, the second engaging portion extending in the length direction at the other end edge of the other side in the width direction, and the fixed base of the preceding panel material is suspended from the ceiling A fixing step of fixing to the base and an engaging step of engaging the second engaging portion of the succeeding panel member with the first engaging portion of the preceding panel member are alternately performed, and a plurality of steps are performed. A suspended ceiling construction method for forming a ceiling panel by arranging a panel material in parallel with the suspended ceiling base, wherein the one end edge of the preceding panel material or between the fixing step and the engaging step Performing an application step of applying an adhesive for adhering them to the other edge of the subsequent panel member And features.

これにより、固定工程で一端縁部の固定ベースが吊り天井下地に固定された先行のパネル材の一端縁部、または、その後の係合工程において、先行のパネル材の一端縁部の第1係合部に係合される第2係合部を有する後行のパネル材の他端縁部に、これらを接着する接着剤を塗布工程において塗布することになる。よって、先行のパネル材の天井下地への固定側の一端縁部と、後行のパネル材の他端縁部とを、第1係合部と第2係合部との係合に加えて接着して緊結させることができる。したがって、地震発生時にパネル材同士に生じるずれを抑制することができるため、耐震性能を向上させることができる。また、固定工程と係合工程との間に塗布工程を行うことから、接着剤の乾燥を抑制することができ、より良好にパネル材同士を緊結させることができる。   Accordingly, the first base of the one end edge of the preceding panel member in which the fixing base of the one end edge is fixed to the suspended ceiling base in the fixing step, or the one end edge of the preceding panel member in the subsequent engaging step. In the application process, an adhesive that adheres these members is applied to the other edge portion of the succeeding panel member having the second engaging portion engaged with the joint portion. Therefore, in addition to the engagement between the first engagement portion and the second engagement portion, the one end edge portion on the fixed side of the preceding panel material to the ceiling base and the other end edge portion of the subsequent panel material are added. Can be glued together. Therefore, since the shift | offset | difference which arises between panel materials at the time of an earthquake occurrence can be suppressed, seismic performance can be improved. Moreover, since an application | coating process is performed between a fixing process and an engagement process, drying of an adhesive agent can be suppressed and panel materials can be tied together more favorably.

前記第1係合部が、前記固定ベースの基端側を含んで前記幅方向の内方に凹む凹部であり、前記第2係合部が、前記幅方向の外方に突出して前記凹部に挿入可能な凸部である場合に、前記塗布工程では、前記先行のパネル材の前記固定ベースの前記凹部よりも先端側の下面に接着剤を塗布するようにしても良い。これにより、固定ベースに塗布された接着剤を下側から覆うようにしながら凸部を凹部に挿入することが可能となる。よって、凸部よりも下側への接着剤の回り込みを抑制しつつ固定ベースの下面と凸部の上面との間に接着剤を介在させることが容易に可能となる。したがって、天井パネルの下面側への接着剤の露出を抑制できるため、天井パネルが意匠性に優れることになる。   The first engagement portion is a recess that is recessed inward in the width direction including the base end side of the fixed base, and the second engagement portion protrudes outward in the width direction to the recess. In the case where the protrusions are insertable, in the application step, an adhesive may be applied to the lower surface of the leading panel side of the fixed base of the preceding panel material. Thereby, it becomes possible to insert the convex portion into the concave portion while covering the adhesive applied to the fixed base from below. Therefore, it is possible to easily interpose the adhesive between the lower surface of the fixed base and the upper surface of the convex portion while suppressing the wraparound of the adhesive below the convex portion. Therefore, since the exposure of the adhesive to the lower surface side of the ceiling panel can be suppressed, the ceiling panel is excellent in design.

前記固定工程にて、前記先行のパネル材の前記固定ベースの前記凹部よりも先端側を前記吊り天井下地に前記長さ方向に間隔をあけて複数箇所ビス止めする場合に、前記塗布工程で、前記ビス止めのラインに沿って接着剤を塗布するようにしても良い。これにより、ビス止めのラインをガイドにして接着剤をパネル材の長さ方向に沿って正確に塗布することができるため、パネル材同士をより強固に接着することができる。   In the fixing step, in the case where a plurality of screws are spaced from the front end side of the recessed portion of the fixed base of the preceding panel material to the suspended ceiling base with a plurality of screws in the length direction, An adhesive may be applied along the screwing line. Thereby, since the adhesive can be accurately applied along the length direction of the panel material using the screwing line as a guide, the panel materials can be bonded more firmly.

前記塗布工程にて、前記ビス止めのライン上に接着剤を塗布するようにしても良い。これにより、ビス止めのラインをガイドにして接着剤をパネル材の長さ方向に沿ってより正確に塗布することができるため、パネル材同士をより強固に接着することができる。   In the application step, an adhesive may be applied on the screwing line. Thereby, since the adhesive can be more accurately applied along the length direction of the panel material using the screwing line as a guide, the panel materials can be bonded more firmly.

前記固定ベースには、前記ビス止めのビスを挿通させる挿通穴が前記長さ方向に間隔をあけて複数形成されていても良い。これにより、挿通穴の配設ラインをガイドにして接着剤をパネル材の長さ方向に沿ってより正確に塗布することができるため、パネル材同士をより強固に接着することができる。   A plurality of insertion holes through which the screws for fixing the screws are inserted may be formed in the fixed base at intervals in the length direction. As a result, the adhesive can be more accurately applied along the length direction of the panel material by using the arrangement line of the insertion hole as a guide, so that the panel materials can be bonded more firmly.

前記塗布工程では、前記挿通穴と前記凹部との間に接着剤を塗布するようにしても良い。これにより、接着剤の挿通穴への入り込みを抑制することができ、パネル材同士をより強固に接着することができる。   In the application step, an adhesive may be applied between the insertion hole and the recess. Thereby, the penetration of the adhesive into the insertion hole can be suppressed, and the panel materials can be bonded more firmly.

前記第1係合部が、前記固定ベースの基端側を含んで前記幅方向の内方に凹む凹部であり、前記第2係合部が、前記幅方向の外方に突出して前記凹部に挿入可能な凸部である場合に、前記塗布工程にて、前記後行のパネル材の前記凸部の上面に接着剤を塗布するようにしても良い。これにより、凸部よりも下側への接着剤の回り込みを抑制しつつ固定ベースの下面と凸部の上面との間に接着剤を介在させることが容易に可能となる。したがって、天井パネルの下面側への接着剤の露出を抑制できるため、天井パネルが意匠性に優れることになる。   The first engagement portion is a recess that is recessed inward in the width direction including the base end side of the fixed base, and the second engagement portion protrudes outward in the width direction to the recess. In the case where the convex portion can be inserted, an adhesive may be applied to the upper surface of the convex portion of the subsequent panel material in the application step. Accordingly, it is possible to easily interpose the adhesive between the lower surface of the fixed base and the upper surface of the convex portion while suppressing the adhesive from flowing around below the convex portion. Therefore, since the exposure of the adhesive to the lower surface side of the ceiling panel can be suppressed, the ceiling panel is excellent in design.

前記第1係合部が、前記固定ベースの基端側を含んで前記幅方向の内方に凹む第1凹部と該第1凹部の下側で前記幅方向の外方に突出する第1凸部とを有し、前記第2係合部が、前記幅方向の外方に突出して前記第1凹部に挿入可能な第2凸部と、前記幅方向の内方に凹んで前記第1凸部を挿入可能な第2凹部とを有している場合に、前記塗布工程にて、前記先行のパネル材の前記第1凹部の開口部に接着剤を塗布するようにしても良い。このように先行のパネル材の第1凹部の開口部に接着剤を塗布するため、塗布作業が容易となる。しかも、先行のパネル材の第1凹部に後行のパネル材の第2凸部を挿入すると、これらよりも下側の先行のパネル材の第1凸部が後行のパネル材の第2凹部に挿入されることになるため、第1凹部から溢れる接着剤が例えあったとしても、これが第1凹部よりも下側の第1凸部と第2凹部との隙間を介して天井パネルの下面側へ至るための距離は長く、よって、天井パネルの下面側へ達しにくい。したがって、天井パネルの下面側への接着剤の露出を抑制できるため、天井パネルが意匠性に優れることになる。   The first engagement portion includes a first recess that is recessed inward in the width direction including the proximal end side of the fixed base, and a first protrusion that protrudes outward in the width direction below the first recess. A second convex portion that protrudes outward in the width direction and can be inserted into the first concave portion, and is concaved inward in the width direction to form the first convex portion. In the case of having a second recess into which the portion can be inserted, an adhesive may be applied to the opening of the first recess of the preceding panel material in the application step. Thus, since an adhesive agent is apply | coated to the opening part of the 1st recessed part of a preceding panel material, an application | coating operation | work becomes easy. Moreover, when the second convex portion of the succeeding panel member is inserted into the first concave portion of the preceding panel member, the first convex portion of the preceding panel member located below the second convex portion is the second concave portion of the succeeding panel member. Even if there is an adhesive overflowing from the first recess, it is inserted into the lower surface of the ceiling panel via the gap between the first projection and the second recess below the first recess. The distance to reach the side is long, and therefore it is difficult to reach the lower surface side of the ceiling panel. Therefore, since the exposure of the adhesive to the lower surface side of the ceiling panel can be suppressed, the ceiling panel is excellent in design.

前記第2凹部の底面には、該底面から突出し、挿入時に前記第1凸部の頂面に当接する突条部が前記長さ方向に沿って延在形成されていても良い。これにより、第1凹部から溢れる接着剤があり、これが第1凹部よりも下側の第1凸部と第2凹部との隙間を介して天井パネルの下面側へ例え移動しようとしても、第2凹部の突条部が第1凸部の頂面に当接してこれを堰き止めることになる。したがって、天井パネルの下面側への接着剤の露出をさらに抑制できるため、天井パネルが意匠性にさらに優れることになる。   On the bottom surface of the second recess, a protrusion that protrudes from the bottom surface and abuts on the top surface of the first protrusion when inserted may extend along the length direction. As a result, there is an adhesive overflowing from the first concave portion, and even if the adhesive tries to move to the lower surface side of the ceiling panel through the gap between the first convex portion and the second concave portion below the first concave portion, The projecting portion of the concave portion comes into contact with the top surface of the first convex portion and blocks it. Therefore, since the exposure of the adhesive to the lower surface side of the ceiling panel can be further suppressed, the ceiling panel is further excellent in design.

本発明の吊り天井は、吊り天井下地と、幅方向一側の一端縁部に、固定ベースおよび該固定ベースの下側に配置される第1係合部が長さ方向に延在形成され、幅方向他側の他端縁部に第2係合部が長さ方向に延在形成されてなる複数のパネル材を有する天井パネルと、を備える吊り天井であって、前記複数のパネル材は、それぞれの前記固定ベースが前記吊り天井下地に固定され、隣り合うパネル材同士が、前記第1係合部と前記第2係合部とを係合させるとともに前記一端縁部と前記他端縁部とが接着剤により接着されていることを特徴とする。これにより、パネル材の天井下地への固定側の一端縁部と、これに隣り合うパネル材の他端縁部とを、第1係合部と第2係合部との係合に加えて接着して緊結させることができる。したがって、地震発生時にパネル材同士に生じるずれを抑制することができるため、耐震性能を向上させることができる。   In the suspended ceiling according to the present invention, a fixed base and a first engaging portion disposed on the lower side of the fixed base are formed to extend in the length direction on the suspended ceiling base and one end edge on one side in the width direction. A ceiling panel having a plurality of panel members each having a second engaging portion extending in the length direction at the other end edge of the other side in the width direction, wherein the plurality of panel materials are Each of the fixed bases is fixed to the suspended ceiling base, and adjacent panel members engage the first engaging portion and the second engaging portion, and the one end edge and the other end edge The part is bonded with an adhesive. Thereby, the one end edge part of the panel material fixed to the ceiling base and the other end edge part of the panel material adjacent thereto are added to the engagement between the first engagement part and the second engagement part. Can be glued together. Therefore, since the shift | offset | difference which arises between panel materials at the time of an earthquake occurrence can be suppressed, seismic performance can be improved.

前記第1係合部が、前記固定ベースの基端側を含んで前記幅方向の内方に凹む凹部であり、前記第2係合部が、前記幅方向の外方に突出して前記凹部に挿入可能な凸部である場合に、前記固定ベースの下面と前記凸部の上面とが接着剤により接着されていても良い。これにより、天井パネルの下面側への接着剤の露出を抑制できるため、天井パネルが意匠性に優れることになる。   The first engagement portion is a recess that is recessed inward in the width direction including the base end side of the fixed base, and the second engagement portion protrudes outward in the width direction to the recess. In the case where the convex portion can be inserted, the lower surface of the fixed base and the upper surface of the convex portion may be adhered by an adhesive. Thereby, since the exposure of the adhesive agent to the lower surface side of the ceiling panel can be suppressed, the ceiling panel is excellent in design.

前記第1係合部が、前記固定ベースの基端側を含んで前記幅方向の内方に凹む第1凹部と該第1凹部の下側で前記幅方向の外方に突出する第1凸部とを有し、前記第2係合部は、前記幅方向の外方に突出して前記第1凹部に挿入可能な第2凸部と、前記幅方向の内方に凹んで前記第1凸部を挿入可能な第2凹部とを有する場合に、前記第1凹部と前記第2凸部とが接着剤により接着されていても良い。これにより、パネル材の第1凹部に接着剤を塗布すれば良いため、塗布作業が容易となる。しかも、第1凹部に第2凸部を挿入すると、これらよりも下側の第1凸部が第2凹部に挿入されることになるため、第1凹部から溢れる接着剤が例えあったとしても、これが第1凹部よりも下側の第1凸部と第2凹部との隙間を介して天井パネルの下面側へ至るための距離は長く、よって、天井パネルの下面側へ達しにくい。したがって、天井パネルの下面側への接着剤の露出を抑制できるため、天井パネルが意匠性に優れることになる。   The first engagement portion includes a first recess that is recessed inward in the width direction including the proximal end side of the fixed base, and a first protrusion that protrudes outward in the width direction below the first recess. The second engaging portion protrudes outward in the width direction and can be inserted into the first recess, and the first protrusion protrudes inward in the width direction. When it has the 2nd crevice which can insert a part, the 1st crevice and the 2nd convex part may be pasted up with the adhesive. Thereby, since an adhesive agent should just be apply | coated to the 1st recessed part of a panel material, an application | coating operation | work becomes easy. In addition, when the second convex portion is inserted into the first concave portion, the first convex portion below the first convex portion is inserted into the second concave portion. Therefore, even if the adhesive overflows from the first concave portion is compared. The distance for this to reach the lower surface side of the ceiling panel through the gap between the first convex portion and the second concave portion below the first concave portion is long, and therefore it is difficult to reach the lower surface side of the ceiling panel. Therefore, since the exposure of the adhesive to the lower surface side of the ceiling panel can be suppressed, the ceiling panel is excellent in design.

前記第2凹部の底面には、該底面から突出し、挿入時に前記第1凸部の頂面に当接する突条部が前記長さ方向に延在して形成されていても良い。これにより、第1凹部から溢れる接着剤があり、これが例え第1凹部よりも下側の第1凸部と第2凹部との隙間を介して天井パネルの下面側へ向け移動しようとしても、これを第2凹部の突条部が第1凸部の頂面に当接して堰き止めることになる。したがって、天井パネルの下面側への接着剤の露出をさらに抑制できるため、天井パネルが意匠性にさらに優れることになる。   On the bottom surface of the second recess, a protrusion that protrudes from the bottom surface and abuts on the top surface of the first protrusion when inserted may extend in the length direction. As a result, there is an adhesive overflowing from the first concave portion, and even if this is going to move toward the lower surface side of the ceiling panel through the gap between the first convex portion and the second concave portion below the first concave portion, The ridge portion of the second concave portion comes into contact with the top surface of the first convex portion and is dammed up. Therefore, since the exposure of the adhesive to the lower surface side of the ceiling panel can be further suppressed, the ceiling panel is further excellent in design.

本発明によれば、耐震性能を向上させることができる。   According to the present invention, the earthquake resistance can be improved.

本発明の第1実施形態に係る吊り天井の全体構成を示す斜視図である。It is a perspective view showing the whole suspension ceiling composition concerning a 1st embodiment of the present invention. 本発明の第1実施形態に係る吊り天井に用いられるパネル材を示す正断面図である。It is a front sectional view showing a panel material used for the suspended ceiling according to the first embodiment of the present invention. 本発明の第1実施形態に係る吊り天井の施工方法について説明する正断面図である。It is a front sectional view explaining the construction method of the suspended ceiling which concerns on 1st Embodiment of this invention. 本発明の第1実施形態に係る吊り天井の施工方法について説明する側断面図である。It is a sectional side view explaining the construction method of the suspended ceiling which concerns on 1st Embodiment of this invention. パネル材の長さ方向の端部の固定について説明する側断面図である。It is a sectional side view explaining fixation of the edge part of the length direction of a panel material. パネル材の長さ方向の端部の固定の別の例について説明する側断面図である。It is a sectional side view explaining another example of fixation of the edge part of the length direction of a panel material. 本発明の第2実施形態に係る吊り天井の施工方法について説明する正断面図である。It is a front sectional view explaining the construction method of the suspended ceiling which concerns on 2nd Embodiment of this invention. 本発明の第3実施形態に係る吊り天井に用いられるパネル材を示す正断面図である。It is a front sectional view showing a panel material used for a suspended ceiling according to a third embodiment of the present invention. 本発明の第3実施形態に係る吊り天井の施工方法について説明する正断面図である。It is a front sectional view explaining the construction method of the suspended ceiling which concerns on 3rd Embodiment of this invention. 本発明の第4実施形態に係る吊り天井に用いられるパネル材を示す正断面図である。It is a front sectional view showing a panel material used for a suspended ceiling according to a fourth embodiment of the present invention. 本発明の第4実施形態に係る吊り天井に用いられるパネル材を示す部分下面図である。It is a partial bottom view which shows the panel material used for the suspended ceiling which concerns on 4th Embodiment of this invention. 本発明の第4実施形態に係る吊り天井の施工方法について説明する正断面図である。It is a front sectional view explaining the construction method of the suspended ceiling which concerns on 4th Embodiment of this invention. 本発明の第5実施形態に係る吊り天井に用いられるパネル材を示す正断面図である。It is a front sectional view showing a panel material used for a suspended ceiling according to a fifth embodiment of the present invention. 本発明の第5実施形態に係る吊り天井の施工方法について説明する正断面図である。It is a front sectional view explaining the construction method of the suspended ceiling which concerns on 5th Embodiment of this invention.

本発明の第1実施形態に係る吊り天井の施工方法および吊り天井について、図1〜図6を参照して説明する。   A suspended ceiling construction method and a suspended ceiling according to a first embodiment of the present invention will be described with reference to FIGS.

まず、図1に示す第1実施形態に係る吊り天井10の全体構成について説明する。吊り天井10は、吊り天井下地11と、天井パネル12とを有している。   First, the overall configuration of the suspended ceiling 10 according to the first embodiment shown in FIG. 1 will be described. The suspended ceiling 10 includes a suspended ceiling base 11 and a ceiling panel 12.

吊り天井下地11は、上階の床スラブまたは梁等の図示略の建物躯体に上端が固定されて建物躯体から吊り下げられる複数の吊りボルト21と、これら吊りボルト21のそれぞれの下端に取り付けられるハンガー22と、それぞれが所定の複数のハンガー22に支持されることにより、互いに平行をなして水平に並設される複数の野縁受け23と、これら野縁受け23にこれらに直交するようにクリップ24により支持される複数の野縁25とを有している。複数の野縁25は、互いに平行をなして水平に並設されている。   The suspended ceiling base 11 is attached to a plurality of suspension bolts 21 whose upper ends are fixed to an unillustrated building frame such as a floor slab or beam on the upper floor and suspended from the building frame, and to the respective lower ends of these suspension bolts 21. The hanger 22 is supported by a plurality of predetermined hangers 22, so that a plurality of field receivers 23 are arranged in parallel and parallel to each other, and the field receivers 23 are orthogonal to them. A plurality of field edges 25 supported by the clip 24; The plurality of field edges 25 are arranged horizontally in parallel with each other.

また、吊り天井下地11は、野縁受け23と所定の吊りボルト21との間に斜めに取り付けられるブレース26と、隣接する野縁受け23と野縁受け23との間に懸架される追加の野縁受け27と、この野縁受け27と所定の吊りボルト21との間に斜めに取り付けられるブレース28とを有している。吊り天井下地11は、ブレース26によって野縁受け23の配向方向の揺れに対する剛性を確保し、ブレース28によって野縁25の配向方向の揺れに対する剛性を確保しており、耐震補強構造となっている。   In addition, the suspended ceiling base 11 is additionally provided with a brace 26 that is attached obliquely between the field edge receiver 23 and a predetermined suspension bolt 21, and an additional suspension suspended between the adjacent field edge receiver 23 and the field edge receiver 23. A field edge receiver 27 and a brace 28 attached obliquely between the field edge receiver 27 and a predetermined suspension bolt 21 are provided. The suspended ceiling base 11 has a brace 26 to secure the rigidity against the swaying of the field edge receiver 23 and the brace 28 to ensure the rigidity to the swaying of the field edge 25 in the orientation direction, and has a seismic reinforcement structure. .

複数の野縁25に取り付けられる天井パネル12は、図2に示すパネル材31が複数連結されて構成されるものである。このパネル材31は、図2の紙面に垂直な方向に長い長尺板状をなしており、長さ方向X(図2の紙面に垂直な方向)のすべての位置において一定の断面形状をなすものである。よって、パネル材31は長さ方向Xに対し直交する幅方向Yの幅が長さ方向Xのすべての位置において一定であり、長さ方向Xおよび幅方向Yの両方に対し直交する厚さ方向(高さ方向)Zの厚さが長さ方向Xのすべての位置において一定となっている。   The ceiling panel 12 attached to the plurality of field edges 25 is configured by connecting a plurality of panel members 31 shown in FIG. The panel material 31 has a long plate shape that is long in a direction perpendicular to the paper surface of FIG. 2, and has a constant cross-sectional shape at all positions in the length direction X (direction perpendicular to the paper surface of FIG. 2). Is. Therefore, the thickness of the panel material 31 in the width direction Y orthogonal to the length direction X is constant at all positions in the length direction X, and the thickness direction is orthogonal to both the length direction X and the width direction Y. (Height direction) The thickness of Z is constant at all positions in the length direction X.

パネル材31は、アルミニウム板等の金属薄板が折り曲げ加工されて形成されるフレーム32と、フレーム32内に保持される発泡材からなる充填材33と、充填材33のフレーム32で被覆されない上面部分を被覆するアルミニウム蒸着シート等からなる保護シート34とを有している。   The panel material 31 includes a frame 32 formed by bending a thin metal plate such as an aluminum plate, a filler 33 made of a foam material held in the frame 32, and an upper surface portion of the filler 33 that is not covered with the frame 32. And a protective sheet 34 made of an aluminum vapor deposited sheet or the like.

フレーム32は、パネル材31の下端面を構成する平板状の下板部40を有している。また、フレーム32は、下板部40の幅方向Yの一端縁部から垂直上向きに延出する側板部41と、側板部41の上端縁部から下板部40と平行に幅方向Yの内側に延出する内側延出板部42と、内側延出板部42の側板部41とは反対側の端縁部から垂直上向きに延出する中間板部43と、中間板部43の上端縁部から幅方向Yの内側に一旦延出した後上側に折り返されて幅方向Yの外側に側板部41よりも延出して外端縁部が下側に折り返される上板部44とを有している。   The frame 32 has a flat plate-like lower plate portion 40 that constitutes the lower end surface of the panel material 31. The frame 32 includes a side plate portion 41 extending vertically upward from one end edge in the width direction Y of the lower plate portion 40, and an inner side in the width direction Y parallel to the lower plate portion 40 from the upper end edge portion of the side plate portion 41. An inner extension plate portion 42 extending inward, an intermediate plate portion 43 extending vertically upward from an end edge portion of the inner extension plate portion 42 opposite to the side plate portion 41, and an upper end edge of the intermediate plate portion 43 And an upper plate portion 44 that once extends inward in the width direction Y from the portion and is folded back to the upper side and extends from the side plate portion 41 to the outer side in the width direction Y and the outer end edge portion is folded downward. ing.

上板部44の中間板部43よりも幅方向Yの外側つまり先端側の部分が、パネル材31の幅方向Yの一側となる一端縁部48において幅方向Yの外方に突出する固定ベース50となっており、固定ベース50には幅方向Yの先端部に上板部44の折り返しにより下方に膨出するリブ51が形成されている。また、上板部44の内側延出板部42と幅方向Yの位置を合わせる部分と内側延出板部42と中間板部43とが、パネル材31の幅方向Yの一側となる一端縁部48において幅方向Yの内方に凹む凹部52(第1係合部)となっている。この凹部52は、固定ベース50の幅方向Yの内側つまり基端側を含んでいる。凹部52は固定ベース50の下側に配置されており、これら固定ベース50および凹部52は、パネル材31の幅方向Yの一端縁部48に長さ方向Xに延在形成されている。   Fixing in which the outer side, that is, the tip side portion of the upper plate portion 44 in the width direction Y from the intermediate plate portion 43 protrudes outward in the width direction Y at one end edge portion 48 that is one side of the width direction Y of the panel material 31. The fixed base 50 is formed with a rib 51 that bulges downward at the leading end in the width direction Y by folding the upper plate 44. Further, the inner extension plate portion 42 of the upper plate portion 44 and the portion that aligns the position in the width direction Y, the inner extension plate portion 42, and the intermediate plate portion 43 are one end that is one side of the width direction Y of the panel material 31. A concave portion 52 (first engaging portion) that is recessed inward in the width direction Y at the edge portion 48 is formed. The recess 52 includes the inner side of the fixed base 50 in the width direction Y, that is, the base end side. The concave portion 52 is disposed below the fixed base 50, and the fixed base 50 and the concave portion 52 are formed to extend in the length direction X at one end edge 48 in the width direction Y of the panel material 31.

また、フレーム32は、下板部40の幅方向Yの他端縁部から垂直上向きに延出する側板部55と、側板部55の上端縁部から幅方向Yの内側に一旦延出した後上側に折り返されて幅方向Yの外側に側板部55よりも延出して外端縁部が上側に折り返される上板部56とを有している。上板部56の側板部55よりも幅方向Yの外側部分が、パネル材31の幅方向Yの他側となる他端縁部58において幅方向Yの外方に突出する凸部59(第2係合部)となっている。凸部59は、パネル材31の幅方向Yの他端縁部58に長さ方向Xに延在形成されている。凸部59は、他のパネル材31の凹部52に挿入可能となっている。つまり、パネル材31は、凸部59がサネとなって凹部52に挿入されるサネ継ぎが可能となっている。凸部59は上板部56の折り返しにより幅方向Yの先端部に上方に膨出するリブ60が形成されている。   In addition, the frame 32 once extends vertically inward in the width direction Y from the upper edge of the side plate 55 and the side plate 55 extending vertically upward from the other end edge in the width direction Y of the lower plate 40. It has an upper plate portion 56 that is folded upward and extends outward in the width direction Y from the side plate portion 55 and the outer end edge portion is folded upward. A convex portion 59 (a first portion) in which the outer portion in the width direction Y of the upper plate portion 56 protrudes outward in the width direction Y at the other end edge 58 which is the other side of the width direction Y of the panel material 31. 2 engaging portion). The convex portion 59 is formed to extend in the length direction X at the other end edge portion 58 in the width direction Y of the panel material 31. The convex portion 59 can be inserted into the concave portion 52 of the other panel material 31. In other words, the panel material 31 can be joined to the ridges so that the projections 59 are inserted into the recesses 52. The convex portion 59 is formed with a rib 60 that bulges upward at the front end portion in the width direction Y by folding the upper plate portion 56.

以上のパネル材31を図1に示す吊り天井下地11に複数並設することで吊り天井10が形成されることになり、その際に、複数並設されたパネル材31が天井パネル12を形成する。   The suspended ceiling 10 is formed by arranging a plurality of the above panel materials 31 on the suspended ceiling base 11 shown in FIG. 1, and at that time, the plurality of arranged panel materials 31 form the ceiling panel 12. To do.

次に、第1実施形態の吊り天井10の施工方法について説明する。   Next, the construction method of the suspended ceiling 10 of 1st Embodiment is demonstrated.

作業者は、組み上がった吊り天井下地11の野縁25の下面に先行のパネル材31を取り付ける固定工程を行う。この固定工程において、パネル材31は野縁25に対しこれに直交する方向に長さ方向Xを合わせた姿勢で取り付けられる。この固定工程において、作業者は、図3(a)に示すように、先行のパネル材31(A)の一端縁部48に形成された固定ベース50を、野縁25の下面に当接させた状態でビス止めにより野縁25に固定する。図示略の取付工具の側板部41との干渉を避けるため、ビスVは、固定ベース50の凹部52よりも幅方向Yの外側に延出する部分であってリブ51よりも凹部52側にねじ込まれる。その際に、パネル材31(A)は、図4に示すように複数の野縁25に当接することになり、よって、その長さ方向Xに間隔をあけた複数箇所がそれぞれ対応する野縁25にビスVによりビス止めされる。作業者は、これらのビスVを、幅方向Yの位置を揃えるように配設する。   The operator performs a fixing process of attaching the preceding panel material 31 to the lower surface of the field edge 25 of the assembled suspended ceiling base 11. In this fixing step, the panel material 31 is attached to the field edge 25 in a posture in which the length direction X is aligned with the direction orthogonal thereto. In this fixing step, as shown in FIG. 3A, the operator brings the fixing base 50 formed on the one end edge 48 of the preceding panel material 31 (A) into contact with the lower surface of the field edge 25. In this state, it is fixed to the field edge 25 with screws. In order to avoid interference with the side plate portion 41 of the mounting tool (not shown), the screw V is a portion that extends outward in the width direction Y from the concave portion 52 of the fixed base 50 and is screwed into the concave portion 52 side from the rib 51. It is. At that time, the panel material 31 (A) comes into contact with the plurality of field edges 25 as shown in FIG. 4, and accordingly, a plurality of positions spaced in the length direction X respectively correspond to the field edges. 25 is screwed with a screw V. The operator arranges these screws V so that the positions in the width direction Y are aligned.

次に、作業者は、図3(b)に示すように、コーキングガンGを用いて先行のパネル材31(A)の、固定ベース50および凹部52が形成された一端縁部48に接着剤Sを塗布する塗布工程を行う。具体的には、固定ベース50の凹部52よりも先端側かつリブ51よりも基端側の下面に長さ方向Xに連続的に接着剤Sを塗布する。その際に、パネル材31(A)には、複数のビスVが幅方向Yの位置を揃えて長さ方向Xに並べられていることから、これらビスVを目印としてこれらを結ぶラインに沿って接着剤Sを塗布する。より具体的には、図4に示すように、複数のビスVの配置ラインであるビス止めのライン上、つまり、すべてのビスVの頭を通るライン上に接着剤Sを連続的に塗布する。このとき、図3(b)に示すように、接着剤Sが一切、パネル材31(A)の中間板部43、内側延出板部42、側板部41および下板部40のいずれにも付着することがないように塗布する。言い換えれば、中間板部43、内側延出板部42、側板部41および下板部40と、接着剤Sとが必ず間に隙間を有するように接着剤Sを塗布する。また、その際に、接着剤Sを、その下端縁部が凹部52の下端面を構成する内側延出板部42の上面よりも下側に位置するように塗布する。   Next, as shown in FIG. 3 (b), the operator uses the caulking gun G to attach an adhesive to one end edge 48 of the preceding panel material 31 (A) where the fixed base 50 and the recess 52 are formed. An application step of applying S is performed. Specifically, the adhesive S is continuously applied in the length direction X to the lower surface of the fixed base 50 on the distal end side with respect to the concave portion 52 and on the proximal end side with respect to the rib 51. At that time, since a plurality of screws V are arranged in the length direction X with the positions in the width direction Y aligned on the panel material 31 (A), along the lines connecting these screws V as marks. Apply adhesive S. More specifically, as shown in FIG. 4, the adhesive S is continuously applied on a screw fixing line, which is an arrangement line of a plurality of screws V, that is, on a line passing through the heads of all the screws V. . At this time, as shown in FIG. 3B, the adhesive S is not applied to any of the intermediate plate portion 43, the inner extension plate portion 42, the side plate portion 41, and the lower plate portion 40 of the panel material 31 (A). Apply so that it does not adhere. In other words, the adhesive S is applied so that the intermediate plate 43, the inner extending plate 42, the side plate 41, the lower plate 40, and the adhesive S have a gap therebetween. At that time, the adhesive S is applied so that the lower edge of the adhesive S is located below the upper surface of the inner extension plate portion 42 constituting the lower end surface of the recess 52.

次に、作業者は、図3(c),(d)に示すように、先行のパネル材31(A)の凹部52に、後行のパネル材31(B)の凸部59を係合させる係合工程を行う。その際に、図3(c)に示すように、後行のパネル材31(B)を凸部59を先側とした前上がりの姿勢として、この凸部59を、接着剤Sと、パネル材31(A)の内側延出板部42と側板部41との間の角部との隙間に挿入した後、凹部52に挿入する。つまり、先行のパネル材31(A)の固定ベース50に塗布された接着剤Sを下側から覆うようにしながら凸部59を凹部52に挿入する。言い換えれば、凸部59で接着剤Sを上側に押さえ込むようにして凸部59を凹部52に挿入する。その後、後行のパネル材31(B)を、凸部59の凹部52への挿入を進めながら回転させて、その固定ベース50(図3(c)では図示略)を野縁25の下面に当接させる。すると、図3(d)に示すように、先行のパネル材31(A)の凹部52内に入り込んだ後行のパネル材31(B)の凸部59が、その下面を先行のパネル材31(A)の凹部52の内側延出板部42の上面に当接させて凹部52に係合する。   Next, as shown in FIGS. 3C and 3D, the operator engages the convex portion 59 of the succeeding panel member 31 (B) with the concave portion 52 of the preceding panel member 31 (A). An engaging step is performed. At this time, as shown in FIG. 3 (c), the succeeding panel material 31 (B) is in a forwardly rising posture with the convex portion 59 on the front side, and the convex portion 59 is bonded to the adhesive S and the panel. The material 31 (A) is inserted into the gap between the inner extension plate portion 42 and the corner portion between the side plate portions 41 and then inserted into the recess 52. That is, the convex portion 59 is inserted into the concave portion 52 while covering the adhesive S applied to the fixed base 50 of the preceding panel material 31 (A) from below. In other words, the convex portion 59 is inserted into the concave portion 52 so that the adhesive S is pressed upward by the convex portion 59. Thereafter, the succeeding panel member 31 (B) is rotated while the insertion of the convex portion 59 into the concave portion 52 is advanced, and the fixed base 50 (not shown in FIG. 3C) is placed on the lower surface of the field edge 25. Make contact. Then, as shown in FIG. 3 (d), the convex portion 59 of the succeeding panel member 31 (B) that has entered the concave portion 52 of the preceding panel member 31 (A) has its lower surface facing the leading panel member 31. The upper surface of the inner extension plate portion 42 of the recess 52 (A) is brought into contact with the recess 52.

後行のパネル材31(B)の上記の回転中、その凸部59は、先行のパネル材31(A)の凹部52内に入り込んだ状態のまま、図3(d)に示すように、その上面を接着剤Sに接触させてこれを上方に押圧する。よって、回転後、後行のパネル材31(B)の固定ベース50(図3(d)では図示略)を野縁25の下面に当接させた状態では、先行のパネル材31(A)の固定ベース50およびビスVに塗布された接着剤Sが、固定ベース50の下面およびビスVの下面と、後行のパネル材31(B)の凸部59の上面のリブ60よりも基端側(幅方向Yの内側)とを繋ぐようにこれらの間に介在する状態となる。   During the above rotation of the panel material 31 (B) that follows, the projection 59 remains in the recess 52 of the preceding panel material 31 (A), as shown in FIG. The upper surface is brought into contact with the adhesive S and pressed upward. Therefore, in the state where the fixed base 50 (not shown in FIG. 3D) of the succeeding panel member 31 (B) is brought into contact with the lower surface of the field edge 25 after the rotation, the preceding panel member 31 (A) The adhesive S applied to the fixed base 50 and the screw V is more proximal than the lower surface of the fixed base 50 and the lower surface of the screw V and the rib 60 on the upper surface of the convex portion 59 of the succeeding panel member 31 (B). It will be in the state interposed between these so that the side (inner side of the width direction Y) may be connected.

また、後行のパネル材31(B)の上記の回転中、後行のパネル材31(B)のリブ60が、凸部59の先端において上方に膨出するため、パネル材31(B)の凸部59で押されて接着剤Sが幅方向Yに拡がることがあっても、接着剤Sがリブ60を越えることを抑制することができる。また、後行のパネル材31(B)の凸部59が、自重および接着剤Sの反発力によりその下面を先行のパネル材31(A)の凹部52の内側延出板部42の上面に当接させることになるため、接着剤Sがリブ60を越えることが例えあったとしも、この接着剤Sが内側延出板部42と凸部59との隙間を通過することを防止することができる。   Further, during the rotation of the succeeding panel member 31 (B), the rib 60 of the succeeding panel member 31 (B) bulges upward at the tip of the convex portion 59, so that the panel member 31 (B). Even if the adhesive S is pushed in the convex portion 59 and spreads in the width direction Y, the adhesive S can be prevented from exceeding the rib 60. Further, the convex portion 59 of the succeeding panel member 31 (B) has its lower surface on the upper surface of the inner extension plate portion 42 of the concave portion 52 of the preceding panel member 31 (A) due to its own weight and the repulsive force of the adhesive S. Even if the adhesive S exceeds the rib 60, the adhesive S is prevented from passing through the gap between the inner extension plate portion 42 and the convex portion 59. Can do.

ここで、接着剤Sとしては、変性シリコーン樹脂、エポキシ変性シリコーン樹脂、ウレタン樹脂、アクリル樹脂等のいずれを用いることも可能である。ただし、変性シリコーン樹脂、エポキシ変性シリコーン樹脂等の弾性接着剤は、垂れにくいことから、上記のような固定ベース50の下面およびビスVの下面への施工に適している。また、変性シリコーン樹脂、エポキシ変性シリコーン樹脂等の弾性接着剤は、気密性に優れるため、パネル材31の長さ方向Xの全長にわたって固定ベース50およびビスVと凸部59とを接着させることにより、固定ベース50およびビスVと凸部59との隙間つまり隣り合うパネル材31とパネル材31との間の気密性を向上させることができて好ましい。さらに、変性シリコーン樹脂、エポキシ変性シリコーン樹脂等の弾性接着剤は、接着状態を維持したままパネル材31の線膨張による伸縮も吸収できるため好ましい。   Here, as the adhesive S, any of a modified silicone resin, an epoxy-modified silicone resin, a urethane resin, an acrylic resin, and the like can be used. However, elastic adhesives such as modified silicone resins and epoxy-modified silicone resins are less likely to sag and are therefore suitable for construction on the lower surface of the fixed base 50 and the lower surface of the screw V as described above. In addition, since elastic adhesives such as modified silicone resins and epoxy-modified silicone resins are excellent in airtightness, the fixing base 50 and the screws V and the projections 59 are bonded over the entire length of the panel material 31 in the longitudinal direction X. The gap between the fixed base 50 and the screw V and the projection 59, that is, the airtightness between the adjacent panel material 31 and the panel material 31 can be improved, which is preferable. Furthermore, an elastic adhesive such as a modified silicone resin or an epoxy-modified silicone resin is preferable because it can absorb expansion and contraction due to linear expansion of the panel material 31 while maintaining an adhesive state.

次に、作業者は、図示は略すが、後行のパネル材31(B)に対して、先行のパネル材31(A)と同様の、ビスVによる固定工程を行う(図3(a)参照)。つまり、後行のパネル材31(B)の固定ベース50を、野縁25の下面に当接させた状態でビス止めにより野縁25に固定する。   Next, although not shown in the figure, the operator performs a fixing process using screws V, similar to the preceding panel material 31 (A), for the subsequent panel material 31 (B) (FIG. 3A). reference). That is, the fixing base 50 of the succeeding panel member 31 (B) is fixed to the field edge 25 by screwing in a state where it is in contact with the lower surface of the field edge 25.

次に、作業者は、このパネル材31(B)を先行のパネル材31として、さらに次の後行のパネル材31を施工する。   Next, the operator uses the panel material 31 (B) as the preceding panel material 31 and further constructs the next succeeding panel material 31.

作業者は、以上の固定工程、塗布工程、係合工程を繰り返し行うことで、図1に示すように、複数のパネル材31を吊り天井下地11の複数の野縁25に並設して天井パネル12を形成し、その結果、吊り天井10を形成する。   The operator repeatedly performs the above-described fixing process, application process, and engagement process, so that the plurality of panel members 31 are arranged in parallel with the plurality of field edges 25 of the suspended ceiling base 11, as shown in FIG. A panel 12 is formed, and as a result, a suspended ceiling 10 is formed.

図3(d)に示すように、先行のパネル材31(A)の固定ベース50の下面およびビスVの下面と、後行のパネル材31(B)の凸部59の上面との間に、これらを繋ぐように介在する接着剤Sが硬化すると、この接着剤Sが、先行のパネル材31(A)の野縁25に固定された固定ベース50およびビスVと、後行のパネル材31(B)の凸部59とを接着し、これらを緊結させる。   As shown in FIG. 3 (d), between the lower surface of the fixed base 50 and the lower surface of the screw V of the preceding panel member 31 (A) and the upper surface of the convex portion 59 of the succeeding panel member 31 (B). When the adhesive S interposed so as to connect them is cured, the adhesive S is fixed to the fixed base 50 and the screw V fixed to the field edge 25 of the preceding panel material 31 (A), and the subsequent panel material. The convex part 59 of 31 (B) is adhere | attached, and these are tied.

以上の第1実施形態の施工方法では、図3(a)に示す固定工程と図3(c),(d)に示す係合工程とが、間に図3(b)に示す塗布工程を挟みつつ、交互に行われることになり、塗布工程では、先行のパネル材31(A)の固定ベース50および凹部52が形成された幅方向Yの一端縁部48に、後行のパネル材31(B)の凸部59が形成された幅方向Yの他端縁部58を接着するための接着剤Sを塗布することになる。   In the construction method of the first embodiment described above, the fixing step shown in FIG. 3 (a) and the engaging step shown in FIGS. 3 (c) and 3 (d) include the coating step shown in FIG. 3 (b). In the coating process, the succeeding panel material 31 is placed on the one end edge 48 in the width direction Y in which the fixing base 50 and the recess 52 of the preceding panel material 31 (A) are formed. The adhesive S for adhering the other end edge 58 in the width direction Y in which the convex part 59 of (B) is formed is applied.

また、以上の第1実施形態の施工方法で施工された吊り天井10は、複数のパネル材31のそれぞれの固定ベース50が吊り天井下地11の野縁25にビス止めにより固定され、隣り合うパネル材31およびパネル材31同士が、凹部52と凸部59とを係合させるとともに、固定ベース50および凹部52が形成された幅方向Yの一端縁部48と、凸部59が形成された幅方向Yの他端縁部58とが接着剤Sにより接着されたものとなる。   Moreover, the suspended ceiling 10 constructed by the construction method of the first embodiment described above is such that each fixed base 50 of the plurality of panel materials 31 is fixed to the field edge 25 of the suspended ceiling base 11 by screwing, and adjacent panels The material 31 and the panel material 31 engage the concave portion 52 and the convex portion 59, the one end edge 48 in the width direction Y in which the fixed base 50 and the concave portion 52 are formed, and the width in which the convex portion 59 is formed. The other edge portion 58 in the direction Y is bonded by the adhesive S.

ここで、連結された複数のパネル材31の長さ方向Xの両端部は、図5に示すように野縁25に図示略のビスによりビス止めされた断面コ字状の廻り縁部材61や断面エ字状のジョイント部材62に固定される。つまり、これら廻り縁部材61およびジョイント部材62は予め野縁25にビス止めされており、例えば、廻り縁部材61およびジョイント部材62の野縁25側に接着剤Sを塗布しておき、複数のパネル材31を上記のように施工し、これらと廻り縁部材61およびジョイント部材62の対応するものとを適宜撓ませながら長さ方向Xの両端部を廻り縁部材61およびジョイント部材62の対応するものに挿入する。パネル材31は長尺物であることから上記のように撓ませることが比較的容易となっている。これにより、接着剤Sがパネル材31と廻り縁部材61あるいはジョイント部材62とを接着させる。   Here, both end portions in the length direction X of the plurality of connected panel members 31 are, as shown in FIG. 5, a rounded edge member 61 having a U-shaped cross section that is screwed to the field edge 25 with screws not shown. It is fixed to a joint member 62 having an E-shaped cross section. That is, the surrounding edge member 61 and the joint member 62 are screwed to the field edge 25 in advance. For example, the adhesive S is applied to the field edge 25 side of the surrounding edge member 61 and the joint member 62, so The panel material 31 is constructed as described above, and the corresponding edge member 61 and the joint member 62 correspond to the edge member 61 and the joint member 62 while flexing the corresponding members of the edge member 61 and the joint member 62 as appropriate. Insert into things. Since the panel material 31 is a long object, it is relatively easy to bend as described above. As a result, the adhesive S bonds the panel material 31 to the surrounding edge member 61 or the joint member 62.

あるいは、図6に示すように、分割式の廻り縁部材65やジョイント部材66に複数のパネル材31の長さ方向Xの両端部を固定しても良い。この場合、廻り縁部材65については、カバー68を取り外した状態のベース69を野縁25にビス止めしておき、ジョイント部材66についても、カバー71を取り外した状態のベース72を野縁25にビス止めしておく。そして、ベース69およびベース72の野縁25側に接着剤Sを塗布しておき、複数のパネル材31を上記のように施工する。その後、ベース69にカバー68を、ベース72にカバー71を取り付ける。これにより、接着剤Sがパネル材31と廻り縁部材65あるいはジョイント部材66とを接着させる。   Alternatively, as shown in FIG. 6, both end portions in the length direction X of the plurality of panel members 31 may be fixed to the split type peripheral member 65 and the joint member 66. In this case, with respect to the peripheral edge member 65, the base 69 with the cover 68 removed is screwed to the field edge 25, and the joint member 66 with the base 72 with the cover 71 removed to the field edge 25. Screw it down. And the adhesive agent S is apply | coated to the field edge 25 side of the base 69 and the base 72, and the some panel material 31 is constructed as mentioned above. Thereafter, the cover 68 is attached to the base 69 and the cover 71 is attached to the base 72. As a result, the adhesive S adheres the panel material 31 to the peripheral edge member 65 or the joint member 66.

以上に述べた第1実施形態によれば、固定工程で吊り天井下地11の野縁25にビス止めにより固定された先行のパネル材31(A)の一端縁部48に、これと後行のパネル材31(B)の他端縁部58とを接着する接着剤Sを、塗布工程において塗布することになる。よって、先行のパネル材31(A)の野縁25への固定側の一端縁部48と、これに隣り合う後行のパネル材31(B)の他端縁部58とを、凹部52と凸部59との係合に加えて接着して緊結させることができる。したがって、地震発生時にパネル材31同士に生じるずれを抑制することができることになり、天井パネル12が一体物として機能するため、耐震性能を向上させることができる。また、固定工程と係合工程との間に塗布工程を行うことから、接着剤Sの乾燥を抑制することができ、より良好にパネル材31同士を緊結させることができる。   According to the first embodiment described above, the one end edge 48 of the preceding panel material 31 (A) fixed to the field edge 25 of the suspended ceiling base 11 by screwing in the fixing step is connected to this and the subsequent edge. The adhesive S that bonds the other end edge 58 of the panel material 31 (B) is applied in the application step. Therefore, the one end edge 48 on the fixed side to the field edge 25 of the preceding panel member 31 (A) and the other end edge 58 of the succeeding panel member 31 (B) adjacent to the recessed portion 52 In addition to the engagement with the projection 59, it can be bonded and fastened. Therefore, since the shift | offset | difference which arises between the panel materials 31 at the time of an earthquake occurrence can be suppressed and the ceiling panel 12 functions as an integrated object, seismic performance can be improved. Moreover, since an application | coating process is performed between a fixing process and an engagement process, drying of the adhesive agent S can be suppressed and the panel materials 31 can be more tightly bound.

また、固定ベース50の基端側を含んで幅方向Yの内方に凹む凹部52と、幅方向Yの外方に突出して凹部52に挿入可能な凸部59とが係合する構造において、塗布工程では、先行のパネル材31(A)の固定ベース50の凹部52よりも先端側の下面に接着剤Sを塗布する。これにより、先行のパネル材31(A)の固定ベース50に塗布された接着剤Sを下側から覆うようにしながら、後行のパネル材31(B)の凸部59をパネル材31(A)の凹部52に挿入することが可能となる。よって、後行のパネル材31(B)の凸部59よりも下側への接着剤Sの回り込みを抑制しつつ先行のパネル材31(A)の固定ベース50の下面と後行のパネル材31(B)の凸部59の上面との間に接着剤Sを介在させてこれらを接着剤Sにより接着することが容易に可能となる。したがって、接着剤Sのはみ出しによる天井パネル12の下面側への露出を抑制できるため、天井パネル12が意匠性に優れることになる。   Further, in the structure in which the concave portion 52 that is recessed inward in the width direction Y including the base end side of the fixed base 50 and the convex portion 59 that protrudes outward in the width direction Y and can be inserted into the concave portion 52 are engaged. In the application step, the adhesive S is applied to the lower surface of the leading end side of the recessed portion 52 of the fixed base 50 of the preceding panel material 31 (A). Thereby, the convex part 59 of the succeeding panel material 31 (B) is covered with the panel material 31 (A) while covering the adhesive S applied to the fixed base 50 of the preceding panel material 31 (A) from the lower side. ) In the recess 52. Therefore, the lower surface of the fixed base 50 of the preceding panel material 31 (A) and the following panel material are suppressed while suppressing the wraparound of the adhesive S below the convex portion 59 of the succeeding panel material 31 (B). It is possible to easily bond these with the adhesive S by interposing the adhesive S between the upper surface of the convex portion 59 of 31 (B). Therefore, since the exposure to the lower surface side of the ceiling panel 12 by the protrusion of the adhesive S can be suppressed, the ceiling panel 12 is excellent in design.

また、先行のパネル材31(A)の凹部52の下面となる内側延出板部42の上面に、後行のパネル材31(B)の凸部59の下面が係合状態において当接する。よって、後行のパネル材31(B)の凸部59で押されて接着剤Sが拡がることがあっても、接着剤Sが先行のパネル材31(A)の内側延出板部42と後行のパネル材31(B)の凸部59との隙間を通過することを防止できる。したがって、接着剤Sのはみ出しによる天井パネル12の下面側への露出をさらに抑制できるため、天井パネル12が意匠性にさらに優れることになる。   Moreover, the lower surface of the convex part 59 of the succeeding panel material 31 (B) contacts the upper surface of the inner extension plate part 42 which becomes the lower surface of the concave part 52 of the preceding panel material 31 (A) in the engaged state. Therefore, even if the adhesive S is pushed by the convex portion 59 of the succeeding panel member 31 (B) and the adhesive S spreads, the adhesive S is in contact with the inner extension plate portion 42 of the preceding panel member 31 (A). It is possible to prevent passing through the gap with the convex portion 59 of the subsequent panel material 31 (B). Therefore, since the exposure to the lower surface side of the ceiling panel 12 by the protrusion of the adhesive S can be further suppressed, the ceiling panel 12 is further excellent in design.

また、固定工程にて、先行のパネル材31(A)の固定ベース50の凹部52よりも先端側を吊り天井下地11の複数の野縁25に長さ方向Xに間隔をあけて複数箇所ビス止めし、塗布工程で、ビス止めのラインに沿って接着剤Sを塗布する。これにより、ビス止めのラインをガイドにして接着剤Sをパネル材31の長さ方向Xに沿って正確に塗布することができるため、パネル材31同士をより強固に接着することができる。   Further, in the fixing step, a plurality of screws are provided at intervals in the length direction X to the plurality of field edges 25 of the suspended ceiling base 11 with the tip side from the concave portion 52 of the fixing base 50 of the preceding panel material 31 (A). In the coating step, the adhesive S is applied along the screwing line. Thereby, since the adhesive S can be accurately applied along the length direction X of the panel material 31 using the screwing line as a guide, the panel materials 31 can be bonded more firmly.

また、塗布工程にて、ビス止めのライン上に接着剤Sを塗布するため、ビス止めのラインをガイドにして接着剤をパネル材の長さ方向Xに沿ってより正確に塗布することができることになり、パネル材31同士をより強固に接着することができる。   In addition, since the adhesive S is applied on the screwing line in the coating process, the adhesive can be more accurately applied along the length direction X of the panel material using the screwing line as a guide. Thus, the panel members 31 can be bonded more firmly.

次に、本発明の第2実施形態に係る吊り天井の施工方法および吊り天井について、主に図7を参照して第1実施形態との相違部分を中心に説明する。   Next, a suspended ceiling construction method and suspended ceiling according to a second embodiment of the present invention will be described mainly with reference to FIG. 7 with a focus on differences from the first embodiment.

第2実施形態は、第1実施形態に対して塗布工程が異なっている。つまり、第2実施形態は、第1実施形態と同様の図7(a)に示す先行のパネル材31(A)のビスVによる固定工程後の、図7(b)に示す塗布工程において、作業者が、コーキングガンGを用いて後行のパネル材31(B)の凸部59が形成された他端縁部58に接着剤Sを塗布する。具体的には、後行のパネル材31(B)の凸部59の上面のリブ60よりも基端側(幅方向Yの内側)に接着剤Sを長さ方向Xの全長にわたって連続的に塗布する。   The second embodiment differs from the first embodiment in the coating process. That is, the second embodiment is similar to the first embodiment in the application step shown in FIG. 7B after the fixing step with the screw V of the preceding panel material 31 (A) shown in FIG. An operator applies the adhesive S to the other end edge portion 58 where the convex portion 59 of the subsequent panel material 31 (B) is formed using the caulking gun G. Specifically, the adhesive S is continuously applied over the entire length in the length direction X to the base end side (inside in the width direction Y) from the rib 60 on the upper surface of the convex portion 59 of the subsequent panel material 31 (B). Apply.

また、第2実施形態では、塗布工程の次に行う図7(c),(d)に示す係合工程において、作業者が、図7(c)に示すように、後行のパネル材31(B)を凸部59を先側とした前上がりの姿勢として、この凸部59を先行のパネル材31(A)の凹部52に挿入する。その後、後行のパネル材31(B)を、凸部59の凹部52への挿入を進めながら回転させて、その固定ベース50(図7(c)では図示略)を野縁25の下面に当接させる。すると、図7(d)に示すように、後行のパネル材31(B)の凸部59は、先行のパネル材31(A)の凹部52内に入り込んだ状態のまま、その下面が先行のパネル材31(A)の凹部52の下面である内側延出板部42の上面に当接し凹部52に係合する。   Further, in the second embodiment, in the engagement step shown in FIGS. 7C and 7D performed after the coating step, as shown in FIG. With (B) as a front-up posture with the convex portion 59 as the front side, the convex portion 59 is inserted into the concave portion 52 of the preceding panel material 31 (A). Thereafter, the succeeding panel material 31 (B) is rotated while the insertion of the convex portion 59 into the concave portion 52 is advanced, and the fixed base 50 (not shown in FIG. 7C) is placed on the lower surface of the field edge 25. Make contact. Then, as shown in FIG. 7 (d), the convex portion 59 of the succeeding panel material 31 (B) remains in the state where the convex portion 59 enters the concave portion 52 of the preceding panel material 31 (A) and the lower surface thereof is advanced. The panel material 31 (A) is in contact with the upper surface of the inner extension plate portion 42 which is the lower surface of the concave portion 52 and engages with the concave portion 52.

後行のパネル材31(B)の上記の回転中、その凸部59は、先行のパネル材31(A)の凹部52内に入り込んだ状態のまま、その上面に塗布された接着剤Sを先行のパネル材31(A)の固定ベース50の下面およびビスVの下面に接触させた後、上方に押圧する。よって、回転後、後行のパネル材31(B)の固定ベース50(図7(d)では図示略)を野縁25の下面に当接させた状態では、後行のパネル材31(B)の凸部59に塗布された接着剤Sが、先行のパネル材31(A)の固定ベース50の下面およびビスVの下面と、後行のパネル材31(B)の凸部59の上面とを繋ぐようにこれらの間に介在する状態となる。なお、接着剤Sは、塗布位置によっては、ビスVの下面に接触せず、固定ベース50の下面のみに接触することもある。   During the rotation of the succeeding panel member 31 (B), the convex portion 59 remains in the concave portion 52 of the preceding panel member 31 (A), and the adhesive S applied to the upper surface thereof is applied. After making contact with the lower surface of the fixed base 50 and the lower surface of the screw V of the preceding panel material 31 (A), it is pressed upward. Therefore, in the state where the fixed base 50 (not shown in FIG. 7D) of the subsequent panel member 31 (B) is brought into contact with the lower surface of the field edge 25 after the rotation, the subsequent panel member 31 (B ) Is applied to the lower surface of the fixed base 50 of the preceding panel material 31 (A) and the lower surface of the screw V, and the upper surface of the convex portion 59 of the subsequent panel material 31 (B). It will be in the state interposed between these so that it may connect. Note that, depending on the application position, the adhesive S may not contact the lower surface of the screw V but may contact only the lower surface of the fixed base 50.

後行のパネル材31(B)のリブ60が、凸部59から上方に膨出するため、後行のパネル材31(B)の上記の回転中、後行のパネル材31(B)の凸部59の接着剤Sが先行のパネル材31(A)で押されて幅方向Yに拡がることがあっても、接着剤Sがリブ60を越えることを抑制することができる。また、後行のパネル材31(B)の凸部59が、自重および接着剤Sの反発力により、その下面を先行のパネル材31(A)の凹部52の下面である内側延出板部42の上面に当接させることになるため、接着剤Sがリブ60を例え越えることがあっても、この接着剤Sが内側延出板部42と凸部59との隙間を通過することを防止することができる。   Since the rib 60 of the succeeding panel member 31 (B) bulges upward from the convex portion 59, during the rotation of the succeeding panel member 31 (B), the succeeding panel member 31 (B) Even if the adhesive S of the convex portion 59 is pushed by the preceding panel material 31 (A) and spreads in the width direction Y, the adhesive S can be prevented from exceeding the rib 60. Moreover, the convex part 59 of the panel material 31 (B) of a succeeding is the inner extension board part which is the lower surface in the lower surface of the recessed part 52 of the preceding panel material 31 (A) by the self-weight and the repulsive force of the adhesive agent S 42, since the adhesive S may exceed the rib 60, the adhesive S passes through the gap between the inner extension plate portion 42 and the convex portion 59. Can be prevented.

次に、作業者は、第1実施形態と同様、後行のパネル材31(B)に対して、先行のパネル材31(A)と同様の、ビスVによる固定工程を行う(図7(a)参照)。つまり、後行のパネル材31(B)の固定ベース50を、野縁25の下面に当接させた状態でビス止めにより野縁25に固定する。   Next, as in the first embodiment, the operator performs a fixing process using screws V, similar to the preceding panel material 31 (A), for the subsequent panel material 31 (B) (FIG. 7 ( a)). That is, the fixing base 50 of the succeeding panel member 31 (B) is fixed to the field edge 25 by screwing in a state where it is in contact with the lower surface of the field edge 25.

次に、作業者は、このパネル材31(B)を先行のパネル材31として、さらに次のパネル材31を施工する。   Next, the operator constructs the next panel material 31 with the panel material 31 (B) as the preceding panel material 31.

作業者は、以上の固定工程、塗布工程、係合工程を繰り返し行うことで、図1に示すように、複数のパネル材31を吊り天井下地11の野縁25に並設して天井パネル12を形成し、その結果、吊り天井10を形成する。   The operator repeatedly performs the above-described fixing process, application process, and engagement process, so that a plurality of panel members 31 are juxtaposed on the field edge 25 of the suspended ceiling base 11, as shown in FIG. As a result, the suspended ceiling 10 is formed.

図7(d)に示すように、先行のパネル材31(A)の固定ベース50の下面およびビスVの下面と、後行のパネル材31(B)の凸部59の上面とを繋ぐようにこれらの間に介在する接着剤Sが硬化すると、接着剤Sが先行のパネル材31(A)の固定ベース50およびビスVと、後行のパネル材31(B)の凸部59とを接着し、これらを緊結させる。   As shown in FIG. 7D, the lower surface of the fixed base 50 and the lower surface of the screw V of the preceding panel material 31 (A) are connected to the upper surface of the convex portion 59 of the subsequent panel material 31 (B). When the adhesive S interposed therebetween is cured, the adhesive S forms the fixed base 50 and the screw V of the preceding panel material 31 (A) and the convex portion 59 of the succeeding panel material 31 (B). Glue and bind them together.

以上の第2実施形態の施工方法では、図7(a)に示す固定工程と図7(c),(d)に示す係合工程とが、間に図7(b)に示す塗布工程を挟みつつ、交互に行われることになり、塗布工程では、後行のパネル材31(B)の凸部59が形成された幅方向Yの他端縁部58に、先行のパネル材31(A)の固定ベース50および凹部52が形成された幅方向Yの一端縁部48を接着するための接着剤Sを塗布することになる。   In the construction method of the second embodiment described above, the fixing step shown in FIG. 7 (a) and the engaging step shown in FIGS. 7 (c) and 7 (d) include the coating step shown in FIG. 7 (b). In the coating step, the preceding panel material 31 (A) is formed on the other end edge 58 in the width direction Y where the projection 59 of the subsequent panel material 31 (B) is formed. The adhesive S for adhering the one end edge 48 in the width direction Y in which the fixed base 50 and the recess 52 are formed is applied.

以上に述べた第2実施形態によれば、固定工程で吊り天井下地11の野縁25に固定された先行のパネル材31(A)の一端縁部48と、後行のパネル材31(B)の他端縁部58とを接着する接着剤Sを、後行のパネル材31(B)の他端縁部58に塗布工程において塗布することになる。よって、先行のパネル材31(A)の吊り天井下地11への固定側の一端縁部48と、これに隣り合う後行のパネル材31(B)の他端縁部58とを、凹部52と凸部59との係合に加えて接着して緊結させることができる。したがって、第1実施形態と同様、地震発生時にパネル材31同士に生じるずれを抑制することができることになり、天井パネル12が一体物として機能するため、耐震性能を向上させることができる。また、固定工程と係合工程との間に塗布工程を行うことから、接着剤Sの乾燥を抑制することができ、より良好にパネル材31同士を緊結させることができる。   According to the second embodiment described above, the one end edge 48 of the preceding panel material 31 (A) fixed to the field edge 25 of the suspended ceiling base 11 in the fixing process, and the subsequent panel material 31 (B ) Is applied to the other end edge 58 of the succeeding panel material 31 (B) in the application step. Accordingly, the one end edge 48 on the fixed side of the preceding panel material 31 (A) to the suspended ceiling base 11 and the other end edge 58 of the succeeding panel material 31 (B) adjacent thereto are formed into the recess 52. In addition to the engagement with the projection 59, it can be bonded and fastened. Therefore, as in the first embodiment, it is possible to suppress the deviation that occurs between the panel members 31 when an earthquake occurs, and the ceiling panel 12 functions as an integral object, so that the earthquake resistance can be improved. Moreover, since an application | coating process is performed between a fixing process and an engagement process, drying of the adhesive agent S can be suppressed and the panel materials 31 can be more tightly bound.

また、固定ベース50の基端側を含んで幅方向Yの内方に凹む凹部52と、幅方向Yの外方に突出して凹部52に挿入可能な凸部59とが係合する構造において、塗布工程では、後行のパネル材31(B)の凸部59の上面に接着剤Sを塗布する。これにより、凸部59よりも下側への接着剤Sの回り込みを抑制しつつ固定ベース50の下面と凸部59の上面との間に接着剤Sを介在させて固定ベース50の下面と凸部59の上面とを接着剤Sにより接着することが容易に可能となる。したがって、接着剤Sのはみ出しによる天井パネル12の下面側への露出を抑制できるため、天井パネル12が意匠性に優れることになる。   Further, in the structure in which the concave portion 52 that is recessed inward in the width direction Y including the base end side of the fixed base 50 and the convex portion 59 that protrudes outward in the width direction Y and can be inserted into the concave portion 52 are engaged. In the application step, the adhesive S is applied to the upper surface of the convex portion 59 of the subsequent panel material 31 (B). Accordingly, the adhesive S is interposed between the lower surface of the fixed base 50 and the upper surface of the convex portion 59 while suppressing the wraparound of the adhesive S to the lower side of the convex portion 59, and the lower surface of the fixed base 50 is convex. It is possible to easily bond the upper surface of the portion 59 with the adhesive S. Therefore, since the exposure to the lower surface side of the ceiling panel 12 by the protrusion of the adhesive S can be suppressed, the ceiling panel 12 is excellent in design.

また、先行のパネル材31(A)の凹部52の下面である内側延出板部42の上面に、後行のパネル材31(B)の凸部59の下面が係合状態において当接する。よって、固定ベース50で押されて接着剤Sが拡がることがあっても、接着剤Sが内側延出板部42と凸部59との隙間を通過することを防止できる。したがって、接着剤Sのはみ出しによる天井パネル12の下面側への露出をさらに抑制できるため、天井パネル12が意匠性にさらに優れることになる。   Moreover, the lower surface of the convex part 59 of the succeeding panel material 31 (B) contacts the upper surface of the inner extension plate part 42 which is the lower surface of the concave part 52 of the preceding panel material 31 (A) in the engaged state. Therefore, even if the adhesive S is pushed by the fixed base 50 and spreads, the adhesive S can be prevented from passing through the gap between the inner extension plate portion 42 and the convex portion 59. Therefore, since the exposure to the lower surface side of the ceiling panel 12 by the protrusion of the adhesive S can be further suppressed, the ceiling panel 12 is further excellent in design.

次に、本発明の第3実施形態に係る吊り天井の施工方法および吊り天井について、主に図1,図8および図9を参照して第1実施形態との相違部分を中心に説明する。   Next, a suspended ceiling construction method and a suspended ceiling according to a third embodiment of the present invention will be described mainly with reference to FIGS. 1, 8, and 9, focusing on differences from the first embodiment.

第3実施形態においては、図1に示す吊り天井下地11の複数の野縁25に取り付けられる天井パネル12が、図8に示すパネル材101が複数連結されて構成されるものとなっている。パネル材101は、図8の紙面に垂直な方向に長い長尺板状をなしており、長さ方向X(図8の紙面に垂直な方向)のすべての位置において一定の断面形状をなすものである。よって、パネル材101は長さ方向Xに対し直交する幅方向Yの幅が長さ方向Xのすべての位置において一定であり、長さ方向Xおよび幅方向Yの両方に対し直交する厚さ方向(高さ方向)Zの厚さが長さ方向Xのすべての位置において一定となっている。   In the third embodiment, the ceiling panel 12 attached to the plurality of field edges 25 of the suspended ceiling base 11 shown in FIG. 1 is configured by connecting a plurality of panel members 101 shown in FIG. The panel material 101 has a long plate shape that is long in the direction perpendicular to the paper surface of FIG. 8, and has a constant cross-sectional shape at all positions in the length direction X (direction perpendicular to the paper surface of FIG. 8). It is. Therefore, the width of the width direction Y orthogonal to the length direction X of the panel material 101 is constant at all positions in the length direction X, and the thickness direction orthogonal to both the length direction X and the width direction Y. (Height direction) The thickness of Z is constant at all positions in the length direction X.

パネル材101は、合成樹脂の押し出し成形により形成されるフレーム102と、フレーム102内に保持される発泡材からなる充填材103と、充填材103のフレーム102で被覆されない上面部分を被覆するアルミニウム蒸着シート等からなる保護シート104とを有している。   The panel material 101 includes a frame 102 formed by extrusion molding of a synthetic resin, a filler 103 made of a foam material held in the frame 102, and an aluminum vapor deposition that covers an upper surface portion of the filler 103 that is not covered by the frame 102. And a protective sheet 104 made of a sheet or the like.

フレーム102は、パネル材101の下端面を構成する下板部110を有している。また、フレーム102は、下板部110の幅方向Yの一端側にて上向きに凹状をなす凹状板部112と下板部110の幅方向Yの一端部にて上向きに段差状をなす段差板部113とを有している。また、フレーム102は、段差板部113の幅方向Yの一端縁部から垂直上向きに延出する側板部114と、側板部114の上端縁部から下板部110と平行に幅方向Yの内側に延出する内側延出板部115と、内側延出板部115の側板部114とは反対側の端縁部から垂直上向きに延出する中間板部116と、中間板部116の上端縁部から幅方向Yの内側および外側に延出する上板部117とを有している。上板部117は幅方向Yの外側が側板部114よりも外側に延出している。   The frame 102 has a lower plate portion 110 that constitutes the lower end surface of the panel material 101. The frame 102 has a concave plate portion 112 that is concave upward at one end side in the width direction Y of the lower plate portion 110 and a step plate that is stepped upward at one end portion in the width direction Y of the lower plate portion 110. Part 113. The frame 102 includes a side plate portion 114 extending vertically upward from one end edge in the width direction Y of the step plate portion 113, and an inner side in the width direction Y parallel to the lower plate portion 110 from the upper end edge portion of the side plate portion 114. An inner extension plate portion 115 extending inward, an intermediate plate portion 116 extending vertically upward from an end edge portion of the inner extension plate portion 115 opposite to the side plate portion 114, and an upper end edge of the intermediate plate portion 116 And an upper plate portion 117 extending inward and outward in the width direction Y from the portion. The upper plate part 117 extends outward in the width direction Y from the side plate part 114.

上板部117の中間板部116よりも幅方向Yの外側つまり先端側の部分が、パネル材101の幅方向Yの一側となる一端縁部118において幅方向Yの外方に突出する固定ベース120となっている。また、上板部117の内側延出板部115と幅方向Yの位置を合わせる部分と内側延出板部115と中間板部116とが、パネル材101の幅方向Yの一側となる一端縁部118において幅方向Yの内方に凹む凹部122(第1係合部,第1凹部)となっている。凹部122は、固定ベース120の幅方向Yの内側つまり基端側を含んでいる。凹部122は固定ベース120の下側に配置されており、これら固定ベース120および凹部122は、パネル材31の幅方向Yの一端縁部118に長さ方向Xに延在形成されている。   The fixed portion in which the outer side, that is, the tip side portion of the upper plate portion 117 in the width direction Y from the intermediate plate portion 116 protrudes outward in the width direction Y at one end edge portion 118 that is one side of the width direction Y of the panel material 101 The base 120 is used. In addition, the inner extension plate portion 115 of the upper plate portion 117 is aligned with the position in the width direction Y, and the inner extension plate portion 115 and the intermediate plate portion 116 are on one side in the width direction Y of the panel material 101. A concave portion 122 (first engaging portion, first concave portion) that is recessed inward in the width direction Y at the edge portion 118 is formed. The recess 122 includes the inner side of the fixed base 120 in the width direction Y, that is, the base end side. The concave portion 122 is disposed below the fixed base 120, and the fixed base 120 and the concave portion 122 are formed to extend in the length direction X at one end edge 118 in the width direction Y of the panel material 31.

また、下板部110の段差板部113と側板部114と内側延出板部115とが、パネル材101の一端縁部118において幅方向Yの外方に突出する凸部123(第1係合部,第1凸部)となっている。凸部123は凹部122の下側で幅方向Yの外方に突出しており、凹部122とで内側延出板部115を共用している。凸部123は、パネル材101の幅方向Yの一端縁部118に長さ方向Xに延在形成されている。   Further, the step plate portion 113, the side plate portion 114, and the inner extension plate portion 115 of the lower plate portion 110 are protruded outwardly in the width direction Y at the one end edge portion 118 of the panel material 101 (first engagement). Joint, first convex portion). The convex part 123 protrudes outward in the width direction Y below the concave part 122, and shares the inner extension plate part 115 with the concave part 122. The convex portion 123 is formed to extend in the length direction X at one edge portion 118 in the width direction Y of the panel material 101.

また、フレーム102は、下板部110の幅方向Yの他端側にて上向きに凹状をなす凹状板部124と、凹状板部124の幅方向Yの他端縁部から幅方向Yの外側に延出する外側延出下板部125と、凹状板部124の幅方向Yの他端縁部から垂直上向きに延出する側板部126と、側板部126の上端部から幅方向Yの外側に延出する外側延出上板部127(第2係合部,第2凸部)と、側板部126の上下方向中間位置から幅方向Yの内側に延出する内側延出板部128とを有している。   The frame 102 includes a concave plate portion 124 that is concave upward on the other end side in the width direction Y of the lower plate portion 110, and an outer edge in the width direction Y from the other end edge in the width direction Y of the concave plate portion 124. A laterally extending lower plate 125 extending from the other end edge of the concave plate 124 in the width direction Y, a side plate 126 extending vertically upward, and an outer side in the width direction Y from the upper end of the side plate 126. An outer extension upper plate portion 127 (second engaging portion, second convex portion) that extends inward, and an inner extension plate portion 128 that extends inward in the width direction Y from the intermediate position in the vertical direction of the side plate portion 126. have.

外側延出上板部127が、パネル材101の幅方向Yの他側となる他端縁部130において幅方向Yの外方に突出している。外側延出上板部127は、パネル材101の幅方向Yの他端縁部130に長さ方向Xに延在形成されている。   The outer extending upper plate portion 127 protrudes outward in the width direction Y at the other end edge portion 130 which is the other side in the width direction Y of the panel material 101. The outer extending upper plate portion 127 is formed to extend in the length direction X at the other end edge portion 130 in the width direction Y of the panel material 101.

また、外側延出下板部125と側板部126と外側延出上板部127とが、パネル材101の他端縁部130において幅方向Yの内方に凹む凹部132(第2係合部,第2凹部)となっている。凹部132は外側延出上板部127の下側で幅方向Yの内方に凹んでおり、外側延出上板部127を含んでいる。凹部132は、パネル材101の幅方向Yの他端縁部130に長さ方向Xに延在形成されている。外側延出上板部127は、他のパネル材101の凹部122に挿入可能となっており、凹部132は、他のパネル材101の凸部123を挿入可能となっている。凹部132への他のパネル材101の凸部123の挿入時に、外側延出下板部125は、他のパネル材101の凸部123を下側で覆う。凹部132の底面には、底面から突出する弾性変形可能な突条部133が長さ方向Xに延在して形成されている。   Further, the outer extending lower plate portion 125, the side plate portion 126, and the outer extending upper plate portion 127 are concave portions 132 (second engaging portions) recessed inward in the width direction Y at the other end edge portion 130 of the panel material 101. , Second recess). The recess 132 is recessed inward in the width direction Y below the outer extending upper plate portion 127 and includes the outer extending upper plate portion 127. The recess 132 is formed to extend in the length direction X at the other end edge 130 in the width direction Y of the panel material 101. The outer extending upper plate portion 127 can be inserted into the concave portion 122 of the other panel material 101, and the concave portion 132 can insert the convex portion 123 of the other panel material 101. When the convex portion 123 of the other panel material 101 is inserted into the concave portion 132, the outer extending lower plate portion 125 covers the convex portion 123 of the other panel material 101 on the lower side. On the bottom surface of the recess 132, an elastically deformable ridge 133 protruding from the bottom surface is formed extending in the length direction X.

以上のパネル材101を図1に示す吊り天井下地11に複数並設することで吊り天井10が形成されることになり、その際に、複数並設されたパネル材101が天井パネル12を形成する。   The suspended ceiling 10 is formed by arranging a plurality of the above panel materials 101 on the suspended ceiling base 11 shown in FIG. 1. At that time, the plurality of arranged panel materials 101 form the ceiling panel 12. To do.

次に、第3実施形態の吊り天井10の施工方法について説明する。   Next, the construction method of the suspended ceiling 10 of 3rd Embodiment is demonstrated.

作業者は、組み上がった吊り天井下地11の野縁25の下面に先行のパネル材101を取り付ける第1実施形態と同様の固定工程を行う。この固定工程においては、図9(a)に示すように、先行のパネル材101(A)の固定ベース120を、野縁25の下面に当接させた状態でビス止めにより野縁25に固定する。図示略の取付工具の側板部114との干渉を避けるため、ビスVは、固定ベース120の凹部122よりも幅方向Yの外側に延出する部分にねじ込まれる。パネル材101(A)は、その長さ方向Xに間隔をあけた複数箇所がそれぞれ対応する野縁25にビスVによりビス止めされ、作業者は、これらのビスVを、幅方向Yの位置を揃えるように配設する。   The operator performs a fixing process similar to that in the first embodiment in which the preceding panel material 101 is attached to the lower surface of the field edge 25 of the assembled suspended ceiling base 11. In this fixing step, as shown in FIG. 9A, the fixing base 120 of the preceding panel material 101 (A) is fixed to the field edge 25 by screwing in a state where it is in contact with the lower surface of the field edge 25. To do. In order to avoid interference with the side plate portion 114 of the mounting tool (not shown), the screw V is screwed into a portion extending outward in the width direction Y from the concave portion 122 of the fixed base 120. The panel material 101 (A) is screwed to the corresponding edge 25 by screws V at a plurality of positions spaced in the length direction X, and the operator can connect these screws V in the width direction Y. Are arranged so that they are aligned.

次に、作業者は、図9(b)に示すように、コーキングガンGを用いて先行のパネル材101(A)の、固定ベース120および凹部122が形成された一端縁部118に接着剤Sを塗布する塗布工程を行う。具体的には、先行のパネル材101(A)の凹部122の開口部にこれを閉塞させるように長さ方向Xに連続的に接着剤Sを塗布する。   Next, as shown in FIG. 9 (b), the operator uses the caulking gun G to attach an adhesive to one end edge 118 of the preceding panel member 101 (A) where the fixed base 120 and the recess 122 are formed. An application step of applying S is performed. Specifically, the adhesive S is continuously applied in the length direction X so as to close the opening of the recess 122 of the preceding panel material 101 (A).

次に、作業者は、図9(c)に示すように、先行のパネル材101(A)の凹部122に、後行のパネル材101(B)の外側延出上板部127を係合させ、先行のパネル材101(A)の凸部123を、後行のパネル材101(B)の凹部132に係合させる係合工程を行う。この係合工程においては、後行のパネル材101(B)の凹部132の底面から突出する突条部133が、先行のパネル材101(A)の凸部123の頂面に当接する。この状態で、先行のパネル材101(A)の凹部122の中間板部116と、後行のパネル材101(B)の外側延出上板部127との間に幅方向Yの隙間が形成されることになり、この隙間に外側延出上板部127で押し込まれて接着剤Sが充填される。このとき、凹部122からはみ出た接着剤Sは、突条部133で堰き止められて外側延出下板部125側に至るのが防止される。また、突条部133を越える接着剤Sが例えあっても、凸部123の下面と凹部132の下面である外側延出下板部125の上面とが接触するため、これらの隙間を越えることが防止される。この係合状態で、接着剤Sが凹部122と外側延出上板部127とを繋ぎ、凸部123と凹部132の突条部133よりも上側部分とを繋ぐようにこれらの間に介在する状態となる。   Next, as shown in FIG. 9C, the operator engages the outer extension upper plate portion 127 of the succeeding panel member 101 (B) with the concave portion 122 of the preceding panel member 101 (A). Then, an engaging step is performed in which the convex portion 123 of the preceding panel material 101 (A) is engaged with the concave portion 132 of the subsequent panel material 101 (B). In this engagement step, the protrusion 133 protruding from the bottom surface of the recess 132 of the succeeding panel member 101 (B) comes into contact with the top surface of the protrusion 123 of the preceding panel member 101 (A). In this state, a gap in the width direction Y is formed between the intermediate plate portion 116 of the recess 122 of the preceding panel member 101 (A) and the outer extending upper plate portion 127 of the succeeding panel member 101 (B). As a result, the adhesive S is filled by being pushed into the gap by the outer extending upper plate portion 127. At this time, the adhesive S protruding from the concave portion 122 is blocked by the protrusion 133 and is prevented from reaching the outer extension lower plate portion 125 side. Further, even if the adhesive S exceeding the protruding portion 133 is compared, the lower surface of the convex portion 123 and the upper surface of the outer extending lower plate portion 125 which is the lower surface of the concave portion 132 are in contact with each other, and therefore, the gaps between these are exceeded. Is prevented. In this engaged state, the adhesive S is interposed between the concave portion 122 and the outer extending upper plate portion 127 so as to connect the convex portion 123 and the upper portion of the convex portion 133 of the concave portion 132. It becomes a state.

次に、作業者は、後行のパネル材101(B)に対して、先行のパネル材101(A)と同様の固定工程を行う(図9(a)参照)。つまり、後行のパネル材101(B)の固定ベース120を、野縁25の下面に当接させた状態でビスVにより野縁25に固定する。次に、このパネル材101(B)を先行のパネル材101として、さらに次のパネル材101を施工する。   Next, an operator performs the fixing process similar to the preceding panel material 101 (A) with respect to the subsequent panel material 101 (B) (refer Fig.9 (a)). That is, the fixing base 120 of the succeeding panel member 101 (B) is fixed to the field edge 25 with the screw V while being in contact with the lower surface of the field edge 25. Next, the panel material 101 (B) is used as the preceding panel material 101, and the next panel material 101 is further constructed.

作業者は、以上の固定工程、塗布工程、係合工程を繰り返し行うことで、図1に示すように、複数のパネル材101を吊り天井下地11に並設して天井パネル12を形成し、その結果、吊り天井10を形成する。   The operator repeats the above fixing process, application process, and engagement process to form a ceiling panel 12 by arranging a plurality of panel materials 101 in parallel with the suspended ceiling base 11, as shown in FIG. As a result, the suspended ceiling 10 is formed.

図9(c)に示すように、凹部122と外側延出上板部127とを繋ぎ、凸部123と凹部132の突条部133よりも上側部分とを繋ぐようにこれらの間に介在する接着剤Sが硬化すると、接着剤Sが凹部122と外側延出上板部127とを接着し、凸部123と凹部132とを接着して、これらを緊結させる。   As shown in FIG. 9 (c), the concave portion 122 and the outer extending upper plate portion 127 are connected, and the convex portion 123 and the convex portion 133 of the concave portion 132 are interposed between them so as to be connected. When the adhesive S is cured, the adhesive S bonds the concave portion 122 and the outer extending upper plate portion 127, bonds the convex portion 123 and the concave portion 132, and binds them together.

以上の第3実施形態の施工方法では、図9(a)に示す固定工程と図9(c)に示す係合工程とが、間に図9(b)に示す塗布工程を挟みつつ、交互に行われることになり、塗布工程では、先行のパネル材101(A)の固定ベース120および凹部122が形成された幅方向Yの一端縁部118に、後行のパネル材101(B)の外側延出上板部127が形成された幅方向Yの他端縁部130を接着するための接着剤Sを塗布することになる。   In the construction method of the third embodiment described above, the fixing step shown in FIG. 9 (a) and the engaging step shown in FIG. 9 (c) alternate with the application step shown in FIG. 9 (b) in between. In the coating process, the following panel material 101 (B) is placed on the one end edge 118 in the width direction Y in which the fixing base 120 and the recess 122 of the preceding panel material 101 (A) are formed. The adhesive S for bonding the other end edge 130 in the width direction Y in which the outer extending upper plate portion 127 is formed is applied.

以上の第3実施形態の施工方法で施工された吊り天井10は、複数のパネル材101のそれぞれの固定ベース120が吊り天井下地11の野縁25にビス止めにより固定され、隣り合うパネル材101およびパネル材101同士が、凹部122と外側延出上板部127とを係合させるとともに、凸部123と凹部132とを係合させ、固定ベース120、凹部122および凸部123が形成された幅方向Yの一端縁部118と、外側延出上板部127および凹部132が形成された幅方向Yの他端縁部130とが接着剤Sにより接着されたものとなる。   In the suspended ceiling 10 constructed by the construction method of the third embodiment described above, the respective fixed bases 120 of the plurality of panel members 101 are fixed to the field edge 25 of the suspended ceiling base 11 by screws, and the adjacent panel members 101 are arranged. Further, the panel members 101 engage the concave portion 122 and the outer extending upper plate portion 127 and also engage the convex portion 123 and the concave portion 132, so that the fixed base 120, the concave portion 122, and the convex portion 123 are formed. The one end edge 118 in the width direction Y and the other end edge 130 in the width direction Y in which the outer extending upper plate portion 127 and the recess 132 are formed are bonded by the adhesive S.

以上に述べた第3実施形態によれば、パネル材101の幅方向Yの一端縁部118に、固定ベース120の基端側を含んで幅方向Yの内方に凹む凹部122と凹部122の下側で幅方向Yの外方に突出する凸部123とを有し、パネル材101の幅方向Yの他端縁部130に、幅方向Yの外方に突出して凹部122に挿入可能な外側延出上板部127と、幅方向Yの内方に凹んで凸部123を挿入可能な凹部132とを有していて、凹部122と外側延出上板部127とが接着剤Sにより接着され、凸部123と凹部132とが接着剤Sにより接着されている。これにより、パネル材101の凹部122に接着剤Sを塗布すれば良いため、塗布作業が容易となる。しかも、凹部122に外側延出上板部127を挿入すると、これらよりも下側の凸部123が凹部132に嵌合することになるため、凹部132から溢れる接着剤Sが例えあったとしても、これが凹部122よりも下側の凸部123と凹部132との隙間を介して天井パネル12の下面側へ至るための距離は長く、よって、天井パネル12の下面側へ達しにくい。したがって、天井パネル12の下面側への接着剤Sの露出を抑制できるため、天井パネル12が意匠性に優れることになる。   According to the third embodiment described above, the one end edge 118 in the width direction Y of the panel material 101 includes the recess 122 that is recessed inward in the width direction Y including the base end side of the fixed base 120. It has a convex portion 123 that protrudes outward in the width direction Y on the lower side, and can be inserted into the concave portion 122 by projecting outward in the width direction Y to the other end edge 130 of the panel material 101 in the width direction Y. It has an outer extending upper plate portion 127 and a concave portion 132 that is recessed inward in the width direction Y and into which the convex portion 123 can be inserted. The concave portion 122 and the outer extended upper plate portion 127 are made of adhesive S. The convex portion 123 and the concave portion 132 are adhered by the adhesive S. Thereby, since the adhesive S should just be apply | coated to the recessed part 122 of the panel material 101, an application | coating operation | work becomes easy. In addition, when the outer extension upper plate portion 127 is inserted into the recess 122, the lower protrusions 123 are fitted into the recess 132, so even if the adhesive S overflowing from the recess 132 is compared. The distance for this to reach the lower surface side of the ceiling panel 12 through the gap between the convex portion 123 below the concave portion 122 and the concave portion 132 is long, and therefore it is difficult to reach the lower surface side of the ceiling panel 12. Therefore, since the exposure of the adhesive S to the lower surface side of the ceiling panel 12 can be suppressed, the ceiling panel 12 is excellent in design.

凹部132の底面には、底面から突出し、挿入時に凸部123の頂面に当接する突条部133が長さ方向Xに延在して形成されているため、凹部122から溢れる接着剤Sがあり、これが凹部122よりも下側の凸部123と凹部132との隙間を介して天井パネル12の下面側へ向け例え移動しようとしても、これを凹部132の突条部133が凸部123の頂面に当接して堰き止めることになる。加えて、凸部123の下面と凹部132の下面とが接触するため、これらの隙間を接着剤Sが通過しにくい。したがって、天井パネル12の下面側への接着剤Sの露出をさらに抑制できるため、天井パネル12が意匠性にさらに優れることになる。   On the bottom surface of the recess 132, a protrusion 133 that protrudes from the bottom surface and abuts against the top surface of the projection 123 during insertion extends in the length direction X, so that the adhesive S overflowing from the recess 122 is formed. Yes, even if this is going to move toward the lower surface side of the ceiling panel 12 through the gap between the convex part 123 and the concave part 132 below the concave part 122, the protruding part 133 of the concave part 132 becomes the convex part 123. It will abut against the top surface and stop. In addition, since the lower surface of the convex portion 123 and the lower surface of the concave portion 132 are in contact with each other, the adhesive S hardly passes through these gaps. Therefore, since the exposure of the adhesive S to the lower surface side of the ceiling panel 12 can be further suppressed, the ceiling panel 12 is further excellent in design.

次に、本発明の第4実施形態に係る吊り天井の施工方法および吊り天井について、主に図1,図10〜図12を参照して第1実施形態との相違部分を中心に説明する。   Next, a suspended ceiling construction method and suspended ceiling according to a fourth embodiment of the present invention will be described mainly with respect to differences from the first embodiment with reference to FIGS.

第4実施形態においては、図1に示す吊り天井下地11の複数の野縁25に取り付けられる天井パネル12が、図10に示すパネル材151が複数連結されて構成されるものとなっている。パネル材151は、図10の紙面に垂直な方向に長い長尺板状をなしており、後述する挿通穴171の有無を除いて長さ方向X(図10の紙面に垂直な方向)のすべての位置において一定の断面形状をなすものである。よって、パネル材151は長さ方向Xに対し直交する幅方向Yの幅が長さ方向Xのすべての位置において一定であり、長さ方向Xおよび幅方向Yの両方に対し直交する厚さ方向(高さ方向)Zの厚さが長さ方向Xのすべての位置において一定となっている。   In the fourth embodiment, the ceiling panel 12 attached to the plurality of field edges 25 of the suspended ceiling base 11 shown in FIG. 1 is configured by connecting a plurality of panel members 151 shown in FIG. The panel material 151 has a long plate shape that is long in a direction perpendicular to the paper surface of FIG. 10, and all of the length direction X (direction perpendicular to the paper surface of FIG. 10) except for the presence or absence of an insertion hole 171 described later. It has a certain cross-sectional shape at the position of. Therefore, the width of the width direction Y orthogonal to the length direction X of the panel material 151 is constant at all positions in the length direction X, and the thickness direction is orthogonal to both the length direction X and the width direction Y. (Height direction) The thickness of Z is constant at all positions in the length direction X.

パネル材151は、合成樹脂の押し出し成形により形成されるフレーム152と、フレーム152内に保持される発泡材からなる充填材153と、充填材153のフレーム152で被覆されない上面部分を被覆するアルミニウム蒸着シート等からなる保護シート154とを有している。   The panel material 151 includes a frame 152 formed by extrusion molding of a synthetic resin, a filler 153 made of a foam material held in the frame 152, and an aluminum vapor deposition that covers an upper surface portion of the filler 153 that is not covered by the frame 152. And a protective sheet 154 made of a sheet or the like.

フレーム152は、パネル材151の下端面を構成する下板部160と、下板部160の幅方向Yの一端縁部から垂直上向きに延出する側板部161と、側板部161の高さ方向Zの中間位置から下板部160と平行に幅方向Yの外側に延出する外側延出板部162(第1係合部,第1凸部)と、側板部161の上端縁部から幅方向Yの内側および外側に延出する上板部163とを有している。上板部163は外側延出板部162よりも幅方向Yの外側に延出している。   The frame 152 includes a lower plate portion 160 constituting a lower end surface of the panel member 151, a side plate portion 161 extending vertically upward from one end edge in the width direction Y of the lower plate portion 160, and a height direction of the side plate portion 161. An outer extension plate portion 162 (first engagement portion, first convex portion) extending from the middle position of Z to the outside in the width direction Y in parallel with the lower plate portion 160, and a width from the upper edge of the side plate portion 161 And an upper plate portion 163 extending inward and outward in the direction Y. The upper plate portion 163 extends outward in the width direction Y from the outer extension plate portion 162.

上板部163の側板部161よりも幅方向Yの外側つまり先端側の部分が、パネル材151の幅方向Yの一側となる一端縁部166において幅方向Yの外方に突出する固定ベース167となっている。また、上板部163の外側延出板部162と幅方向Yの位置を合わせる部分と外側延出板部162と側板部161のこれらの間部分とが、パネル材151の幅方向Yの一側となる一端縁部166において幅方向Yの内方に凹む凹部170(第1係合部,第1凹部)となっている。凹部170は、固定ベース167の幅方向Yの内側つまり基端側を含んでいる。凹部170は固定ベース167の下側に配置されており、これら固定ベース167および凹部170は、パネル材151の幅方向Yの一端縁部166に長さ方向Xに延在形成されている。   The fixed base in which the outer side in the width direction Y of the upper plate part 163, that is, the portion on the tip side protrudes outward in the width direction Y at one end edge 166 that is one side of the width direction Y of the panel material 151. It is 167. In addition, the portion of the upper plate portion 163 that aligns with the outer extending plate portion 162 in the width direction Y and the portion between the outer extending plate portion 162 and the side plate portion 161 are the same in the width direction Y of the panel material 151. A concave portion 170 (first engaging portion, first concave portion) that is recessed inward in the width direction Y is formed at one end edge portion 166 on the side. The recess 170 includes the inner side, that is, the base end side in the width direction Y of the fixed base 167. The concave portion 170 is disposed on the lower side of the fixed base 167, and the fixed base 167 and the concave portion 170 are formed to extend in the length direction X at one end edge portion 166 in the width direction Y of the panel material 151.

外側延出板部162は、フレーム152の一端縁部166において幅方向Yの外方に突出しており、凹部170の下側で幅方向Yの外方に突出し、凹部170を一部構成している。外側延出板部162は、パネル材151の幅方向Yの一端縁部166に長さ方向Xに延在形成されている。固定ベース167の外側延出板部162よりも幅方向Yの外側には、ビス止めのビスVを挿通させる挿通穴171が図11に示すように長さ方向Xに間隔をあけて複数形成されている。これら挿通穴171は長さ方向Xに長い長穴であり、互いに幅方向Yの位置を合わせている。   The outer extension plate portion 162 protrudes outward in the width direction Y at one end edge 166 of the frame 152, protrudes outward in the width direction Y below the recess 170, and partially configures the recess 170. Yes. The outer extending plate portion 162 is formed to extend in the length direction X at one end edge portion 166 in the width direction Y of the panel material 151. A plurality of insertion holes 171 through which the screws V for screw fixing are inserted are formed at an interval in the length direction X as shown in FIG. 11 on the outer side in the width direction Y from the outer extension plate portion 162 of the fixed base 167. ing. These insertion holes 171 are elongated holes that are long in the length direction X, and are aligned with each other in the width direction Y.

また、フレーム152は、下板部160の幅方向Yの他端縁部から垂直上向きに延出する側板部176と、側板部176の上端部から幅方向Yの内側に延出する上板部177と、上板部177の幅方向Yの中間位置から垂直上向きに延出した後、幅方向Yの外方に延出する延出板部178とを有している。   The frame 152 includes a side plate portion 176 that extends vertically upward from the other end edge in the width direction Y of the lower plate portion 160, and an upper plate portion that extends inward in the width direction Y from the upper end portion of the side plate portion 176. 177 and an extending plate portion 178 that extends vertically upward from an intermediate position in the width direction Y of the upper plate portion 177 and then extends outward in the width direction Y.

延出板部178の幅方向Yの外方に延出する部分が、パネル材151の幅方向Yの他側となる他端縁部180において幅方向Yの外方に突出する凸部181(第2係合部,第2凸部)となっている。凸部181は、パネル材151の幅方向Yの他端縁部180に長さ方向Xに延在形成されている。   A portion of the extending plate portion 178 that extends outward in the width direction Y protrudes outward in the width direction Y at the other end edge portion 180 on the other side of the width direction Y of the panel material 151 ( 2nd engaging part, 2nd convex part). The convex portion 181 is formed to extend in the length direction X at the other end edge portion 180 in the width direction Y of the panel material 151.

また、上板部177の一部と延出板部178とが、パネル材151の他端縁部180において幅方向Yの内方に凹む凹部182(第2係合部,第2凹部)となっている。凹部182は、凸部181の下側で幅方向Yの内方に凹んでおり、凸部181を含んでいる。凹部182は、パネル材151の幅方向Yの他端縁部180に長さ方向Xに延在形成されている。凸部181は、他のパネル材151の凹部170に挿入可能となっており、凹部182は、他のパネル材151の外側延出板部162を挿入可能となっている。凸部181には、幅方向Yの外端縁部の下面に下方に突出するリブ183が幅方向Yに並んで複数形成されている。   Further, a part of the upper plate part 177 and the extended plate part 178 are recessed inwardly in the width direction Y in the other end edge part 180 of the panel material 151 (second engaging part, second recessed part) and It has become. The concave portion 182 is recessed inward in the width direction Y below the convex portion 181, and includes the convex portion 181. The recess 182 is formed to extend in the length direction X at the other end edge 180 in the width direction Y of the panel material 151. The convex portion 181 can be inserted into the concave portion 170 of the other panel material 151, and the concave portion 182 can insert the outer extension plate portion 162 of the other panel material 151. A plurality of ribs 183 projecting downward on the lower surface of the outer edge portion in the width direction Y are formed on the convex portion 181 side by side in the width direction Y.

以上のパネル材151を図1に示す吊り天井下地11に複数並設することで吊り天井10が形成されることになり、その際に、複数並設されたパネル材151が天井パネル12を形成する。   The suspended ceiling 10 is formed by arranging a plurality of the above panel materials 151 on the suspended ceiling base 11 shown in FIG. 1, and at that time, the plurality of panel materials 151 arranged in parallel form the ceiling panel 12. To do.

次に、第4実施形態の吊り天井10の施工方法について説明する。   Next, the construction method of the suspended ceiling 10 of 4th Embodiment is demonstrated.

作業者は、組み上がった吊り天井下地11の野縁25の下面に先行のパネル材151を取り付ける第1実施形態と同様の固定工程を行う。この固定工程においては、図12(a)に示すように、先行のパネル材151(A)の固定ベース167を、野縁25の下面に当接させた状態でビス止めにより野縁25に固定する。ビスVは、固定ベース167の凹部170よりも幅方向Yの外側に形成された挿通穴171に挿通されて野縁25にねじ込まれる。その際に、パネル材151(A)は、複数の野縁25に当接することになり、よって、複数のビスVが、長さ方向Xにおいて各野縁25に重なる位置に配置された挿通穴171にそれぞれ挿通されて各野縁25にねじ込まれる。よって、これらのビスVは、幅方向Yの位置を正確に揃えることになる。   The operator performs a fixing process similar to that of the first embodiment in which the preceding panel material 151 is attached to the lower surface of the field edge 25 of the assembled suspended ceiling base 11. In this fixing step, as shown in FIG. 12A, the fixing base 167 of the preceding panel material 151 (A) is fixed to the field edge 25 by screwing in a state where it is in contact with the lower surface of the field edge 25. To do. The screw V is inserted into an insertion hole 171 formed outside the concave portion 170 of the fixed base 167 in the width direction Y and screwed into the field edge 25. At that time, the panel material 151 (A) comes into contact with the plurality of field edges 25, and accordingly, the plurality of screws V are arranged at positions where the plurality of screws V overlap the field edges 25 in the length direction X. 171 is inserted into each field edge 25. Therefore, these screws V align the positions in the width direction Y accurately.

次に、作業者は、図12(b)に示すように、コーキングガンGを用いて先行のパネル材151(A)の、固定ベース167および凹部170が形成された一端縁部166に接着剤Sを塗布する塗布工程を行う。具体的には、固定ベース167の挿通穴171と凹部170との間に接着剤Sを長さ方向Xに連続的に塗布する。その際に、幅方向Yの位置を合わせて長さ方向Xに並んでいる複数の挿通穴171に沿って接着剤Sを塗布する。   Next, as shown in FIG. 12 (b), the operator uses the caulking gun G to attach an adhesive to one end edge 166 of the preceding panel material 151 (A) where the fixed base 167 and the recess 170 are formed. An application step of applying S is performed. Specifically, the adhesive S is continuously applied in the length direction X between the insertion hole 171 and the recess 170 of the fixed base 167. At that time, the adhesive S is applied along the plurality of insertion holes 171 aligned in the length direction X with the positions in the width direction Y aligned.

次に、作業者は、図12(c),(d)に示すように、先行のパネル材151(A)の凹部170に、後行のパネル材151(B)の凸部181を係合させ、先行のパネル材151(A)の外側延出板部162を、後行のパネル材151(B)の凹部182に係合させる係合工程を行う。その際に、図12(c)に示すように、後行のパネル材151(B)を、凸部181を先側とした前上がりの姿勢として、この凸部181を、接着剤Sと先行のパネル材151(A)の外側延出板部162との隙間に挿入した後、凹部170に挿入する。つまり、固定ベース167に塗布された接着剤Sを下側から覆うようにしながら凸部181を凹部170に挿入する。その後、後行のパネル材151(B)を、凸部181の凹部170への挿入を進めながら回転させて、その固定ベース167(図12(c)では図示略)を野縁25の下面に当接させる。すると、図12(d)に示すように、先行のパネル材151(A)の凹部170内に入り込んだ状態の後行のパネル材151(B)の凸部181は、自重および接着剤Sの反発力により、そのリブ183が先行のパネル材151(A)の凹部170の下面である外側延出板部162の上面に当接し凹部170に係合する。また、先行のパネル材151(A)の外側延出板部162が後行のパネル材151(B)の凹部182に入り込んで係合する。   Next, as shown in FIGS. 12C and 12D, the operator engages the convex portion 181 of the subsequent panel material 151 (B) with the concave portion 170 of the preceding panel material 151 (A). Then, an engaging step is performed in which the outer extending plate portion 162 of the preceding panel member 151 (A) is engaged with the recess 182 of the succeeding panel member 151 (B). At this time, as shown in FIG. 12 (c), the succeeding panel material 151 (B) is set to a forwardly rising posture with the convex portion 181 on the front side, and the convex portion 181 is preceded by the adhesive S. The panel material 151 (A) is inserted into a gap with the outer extension plate portion 162 and then inserted into the recess 170. That is, the convex portion 181 is inserted into the concave portion 170 while covering the adhesive S applied to the fixed base 167 from below. Thereafter, the succeeding panel member 151 (B) is rotated while the insertion of the convex portion 181 into the concave portion 170 is advanced, and the fixed base 167 (not shown in FIG. 12C) is placed on the lower surface of the field edge 25. Make contact. Then, as shown in FIG. 12D, the convex portion 181 of the succeeding panel material 151 (B) in a state of entering the concave portion 170 of the preceding panel material 151 (A) Due to the repulsive force, the rib 183 comes into contact with the upper surface of the outer extension plate portion 162 which is the lower surface of the concave portion 170 of the preceding panel material 151 (A) and engages with the concave portion 170. Further, the outer extending plate portion 162 of the preceding panel material 151 (A) enters and engages with the concave portion 182 of the succeeding panel material 151 (B).

後行のパネル材151(B)の上記の回転中、その凸部181を先行のパネル材151(A)の凹部170内に入り込ませた状態のまま、図12(d)に示すように、上板部177の上面を接着剤Sに接触させてこれを上方に押圧する。よって、回転後、後行のパネル材151(B)の固定ベース167(図12(d)では図示略)を野縁25の下面に当接させた状態では、先行のパネル材151(A)の固定ベース167に塗布された接着剤Sがこの固定ベース167の下面と、後行のパネル材151(B)の上板部177の上面とを繋ぐようにこれらの間に介在する状態となる。   During the above rotation of the panel member 151 (B), as shown in FIG. 12 (d), the convex portion 181 remains in the concave portion 170 of the preceding panel material 151 (A). The upper surface of the upper plate portion 177 is brought into contact with the adhesive S and pressed upward. Therefore, in the state where the fixed base 167 (not shown in FIG. 12D) of the subsequent panel material 151 (B) is brought into contact with the lower surface of the field edge 25 after the rotation, the preceding panel material 151 (A) The adhesive S applied to the fixed base 167 is interposed between the lower surface of the fixed base 167 and the upper surface of the upper plate portion 177 of the succeeding panel member 151 (B). .

ここで、後行のパネル材151(B)の延出板部178が、上板部177よりも上方に延出するため、後行のパネル材151(B)の上板部177で押されて接着剤Sが幅方向Yに拡がることがあっても、接着剤Sが延出板部178を越えることを防止することができる。また、後行のパネル材151(B)のリブ183が、先行のパネル材151(A)の凹部170の下面である外側延出板部162の上面に当接するため、接着剤Sが延出板部178を越えることが例えあっても、接着剤Sがリブ183と外側延出板部162との隙間を通過することを防止することができる。   Here, since the extended plate portion 178 of the subsequent panel material 151 (B) extends upward from the upper plate portion 177, it is pushed by the upper plate portion 177 of the subsequent panel material 151 (B). Even if the adhesive S spreads in the width direction Y, the adhesive S can be prevented from exceeding the extended plate portion 178. Further, since the rib 183 of the succeeding panel member 151 (B) comes into contact with the upper surface of the outer extending plate portion 162 that is the lower surface of the concave portion 170 of the preceding panel member 151 (A), the adhesive S extends. Even if the plate portion 178 is exceeded, for example, the adhesive S can be prevented from passing through the gap between the rib 183 and the outer extending plate portion 162.

次に、作業者は、後行のパネル材151(B)に対して、先行のパネル材151(A)と同様のビスVによる固定工程を行う(図12(a)参照)。つまり、後行のパネル材151(B)の固定ベース167を、野縁25の下面に当接させた状態でビス止めにより野縁25に固定する。次に、このパネル材151(B)を先行のパネル材151として、さらに次のパネル材151を施工する。   Next, an operator performs the fixing process with the same screw | thread V as the preceding panel material 151 (A) with respect to the subsequent panel material 151 (B) (refer Fig.12 (a)). That is, the fixing base 167 of the succeeding panel member 151 (B) is fixed to the field edge 25 by screwing in a state where it is in contact with the lower surface of the field edge 25. Next, the panel material 151 (B) is used as the preceding panel material 151, and the next panel material 151 is further applied.

作業者は、以上の固定工程、塗布工程、係合工程を繰り返し行うことで、図1に示すように、複数のパネル材151を吊り天井下地11に並設して天井パネル12を形成し、その結果、吊り天井10を形成する。   The operator repeats the above fixing process, coating process, and engaging process to form a ceiling panel 12 by arranging a plurality of panel members 151 side by side on the suspended ceiling base 11, as shown in FIG. As a result, the suspended ceiling 10 is formed.

図12(d)に示すように、先行のパネル材151(A)の固定ベース167の下面と、後行のパネル材151(B)の上板部177の上面とを繋ぐようにこれらの間に介在す接着剤Sが硬化すると、接着剤Sが先行のパネル材151(A)の固定ベース167と後行のパネル材151(B)の上板部177とを接着し、これらを緊結させる。   As shown in FIG. 12D, the lower surface of the fixed base 167 of the preceding panel material 151 (A) and the upper surface of the upper plate portion 177 of the succeeding panel material 151 (B) are connected to each other. When the adhesive S intervening is cured, the adhesive S adheres the fixed base 167 of the preceding panel material 151 (A) and the upper plate portion 177 of the succeeding panel material 151 (B), and binds them together. .

以上の第4実施形態の施工方法では、図12(a)に示す固定工程と、図12(c),(d)に示す係合工程とが、間に図12(b)に示す塗布工程を挟みつつ、交互に行われることになり、塗布工程では、先行のパネル材151(A)の、固定ベース167および凹部170が形成された幅方向Yの一端縁部166に、後行のパネル材151(B)の凸部181が形成された幅方向Yの他端縁部180を接着するための接着剤Sを塗布することになる。   In the construction method of the fourth embodiment described above, the fixing step shown in FIG. 12 (a) and the engaging step shown in FIGS. 12 (c) and 12 (d) are between the applying steps shown in FIG. 12 (b). In the coating process, the succeeding panel material 151 (A) has a trailing panel on one end edge 166 in the width direction Y in which the fixed base 167 and the recess 170 are formed. The adhesive S for adhering the other end edge 180 in the width direction Y in which the convex portion 181 of the material 151 (B) is formed is applied.

以上の第4実施形態の施工方法で施工された吊り天井10は、複数のパネル材151のそれぞれの固定ベース167が吊り天井下地11の野縁25にビス止めされ、隣り合うパネル材151およびパネル材151同士が、凹部170と凸部181とを係合させるとともに、凹部182と外側延出板部162とを係合させ、固定ベース167、凹部170および外側延出板部162が形成された幅方向Yの一端縁部166と、凸部181および凹部182が形成された幅方向Yの他端縁部180とが接着剤Sにより接着されたものとなる。   In the suspended ceiling 10 constructed by the construction method of the fourth embodiment described above, the fixing base 167 of each of the plurality of panel materials 151 is screwed to the field edge 25 of the suspended ceiling base 11, and the adjacent panel material 151 and panel The materials 151 engage the concave portion 170 and the convex portion 181, and engage the concave portion 182 and the outer extending plate portion 162 to form the fixed base 167, the concave portion 170, and the outer extending plate portion 162. One end edge portion 166 in the width direction Y and the other end edge portion 180 in the width direction Y in which the convex portion 181 and the concave portion 182 are formed are bonded by the adhesive S.

以上に述べた第4実施形態によれば、固定ベース167には、ビス止めのビスVを挿通させる挿通穴171が長さ方向Xに間隔をあけて複数形成されているため、これら挿通穴171をガイドとして接着剤Sをパネル材151の長さ方向Xに沿ってより正確に塗布することができる。よって、パネル材151同士をより強固に接着することができる。   According to the fourth embodiment described above, the fixing base 167 has a plurality of insertion holes 171 through which the screws V of the screws are inserted at intervals in the length direction X. As a guide, the adhesive S can be applied more accurately along the length direction X of the panel material 151. Therefore, the panel materials 151 can be bonded more firmly.

また、塗布工程では、挿通穴171と凹部170との間に接着剤Sを塗布するため、接着剤Sの挿通穴171への入り込みを抑制することができ、パネル材151同士をより強固に接着することができる。   Moreover, since the adhesive S is applied between the insertion hole 171 and the recess 170 in the application process, the entry of the adhesive S into the insertion hole 171 can be suppressed, and the panel members 151 are more firmly bonded to each other. can do.

次に、本発明の第5実施形態に係る吊り天井の施工方法および吊り天井について、主に図1,図13,図14を参照して第1実施形態との相違部分を中心に説明する。   Next, a suspended ceiling construction method and suspended ceiling according to a fifth embodiment of the present invention will be described mainly with reference to FIGS. 1, 13, and 14 with a focus on differences from the first embodiment.

第5実施形態においては、図1に示す吊り天井下地11の複数の野縁25に取り付けられる天井パネル12が、図13に示すパネル材201が複数連結されて構成されるものとなっている。パネル材201は、図13の紙面に垂直な方向に長い長尺板状をなしており、長さ方向X(図13の紙面に垂直な方向)のすべての位置において一定の断面形状をなすものである。よって、パネル材201は長さ方向Xに対し直交する幅方向Yの幅が長さ方向Xのすべての位置において一定であり、長さ方向Xおよび幅方向Yの両方に対し直交する厚さ方向(高さ方向)Zの厚さが長さ方向Xのすべての位置において一定となっている。   In the fifth embodiment, the ceiling panel 12 attached to the plurality of field edges 25 of the suspended ceiling base 11 shown in FIG. 1 is configured by connecting a plurality of panel members 201 shown in FIG. The panel material 201 has a long plate shape that is long in a direction perpendicular to the paper surface of FIG. 13, and has a constant cross-sectional shape at all positions in the length direction X (direction perpendicular to the paper surface of FIG. 13). It is. Therefore, the width of the width direction Y orthogonal to the length direction X of the panel material 201 is constant at all positions in the length direction X, and the thickness direction orthogonal to both the length direction X and the width direction Y. (Height direction) The thickness of Z is constant at all positions in the length direction X.

パネル材201は、金属の押し出し成形により形成されるフレーム202と、フレーム202内に保持される発泡材からなる充填材203と、充填材203のフレーム202で被覆されない上面部分を被覆するアルミニウム蒸着シート等からなる保護シート204とを有している。   The panel material 201 includes a frame 202 formed by metal extrusion molding, a filler 203 made of a foam material held in the frame 202, and an aluminum vapor deposition sheet that covers an upper surface portion of the filler 203 that is not covered by the frame 202. And the like.

フレーム202は、パネル材201の下端面を構成する下板部210と、下板部210の幅方向Yの一端縁部よりも若干内側から垂直上向きに延出する中間板部211と、下板部210の幅方向Yの一端縁部から垂直上向きに延出する側板部212と、中間板部211の上端縁部から幅方向Yの内側および外側に延出する上板部213とを有している。上板部213は下板部210よりも幅方向Yの外側に延出している。   The frame 202 includes a lower plate portion 210 that constitutes a lower end surface of the panel material 201, an intermediate plate portion 211 that extends vertically upward slightly from one edge of the lower plate portion 210 in the width direction Y, and a lower plate A side plate portion 212 extending vertically upward from one edge of the portion 210 in the width direction Y, and an upper plate portion 213 extending from the upper edge of the intermediate plate portion 211 to the inside and outside of the width direction Y. ing. The upper plate portion 213 extends outward in the width direction Y from the lower plate portion 210.

上板部213の中間板部211よりも幅方向Yの外側つまり先端側の部分が、パネル材201の幅方向Yの一側となる一端縁部216において幅方向Yの外方に突出する固定ベース217となっている。また、互いに幅方向Yの位置を合わせる上板部213および下板部210の部分と中間板部211とが、パネル材201の幅方向Yの一側となる一端縁部216において幅方向Yの内方に凹む凹部220(第1係合部)となっている。凹部220は、固定ベース217の幅方向Yの内側つまり基端側を含んでいる。凹部220は固定ベース217の下側に配置されており、これら固定ベース217および凹部220は、パネル材31の幅方向Yの一端縁部216に長さ方向Xに延在形成されている。下板部210の中間板部211よりも幅方向Yの外側部分および側板部212は、パネル材201の一端縁部216において幅方向Yの外方に突出している。   A fixing in which the outer side of the upper plate part 213 in the width direction Y from the intermediate plate part 211, that is, the portion on the tip side protrudes outward in the width direction Y at one end edge 216 which is one side of the width direction Y of the panel material 201. Base 217 is provided. Further, the portion of the upper plate portion 213 and the lower plate portion 210 that align the positions in the width direction Y and the intermediate plate portion 211 are arranged in the width direction Y at one end edge 216 that is one side in the width direction Y of the panel material 201. It is the recessed part 220 (1st engaging part) dented inward. The recess 220 includes the inner side, that is, the base end side in the width direction Y of the fixed base 217. The recessed portion 220 is disposed below the fixed base 217, and the fixed base 217 and the recessed portion 220 are formed to extend in the length direction X at one end edge 216 in the width direction Y of the panel material 31. The outer portion in the width direction Y and the side plate portion 212 from the intermediate plate portion 211 of the lower plate portion 210 protrude outward in the width direction Y at one end edge portion 216 of the panel material 201.

また、フレーム202は、下板部210の幅方向Yの他端縁部から垂直上向きに延出する側板部226と、側板部226の上端部から幅方向Yの外方に延出する外方延出板部227と、外方延出板部227の幅方向Yの外端縁部から垂直上向きに延出する上方延出板部228とを有している。   The frame 202 includes a side plate portion 226 that extends vertically upward from the other end edge of the lower plate portion 210 in the width direction Y, and an outer side that extends outward from the upper end portion of the side plate portion 226 in the width direction Y. It has the extended board part 227 and the upper extended board part 228 extended from the outer edge part of the width direction Y of the outward extended board part 227 to the perpendicular | vertical upward direction.

外方延出板部227と上方延出板部228とが、パネル材201の幅方向Yの他側となる他端縁部230において幅方向Yの外方に突出する凸部231(第2係合部)となっている。凸部231は、パネル材201の幅方向Yの他端縁部230に長さ方向Xに延在形成されている。凸部231は、他のパネル材201の凹部220に挿入可能となっている。   The outwardly extending plate portion 227 and the upward extending plate portion 228 are convex portions 231 that protrude outward in the width direction Y at the other end edge portion 230 on the other side in the width direction Y of the panel material 201 (second Engaging portion). The convex portion 231 is formed to extend in the length direction X at the other end edge portion 230 in the width direction Y of the panel material 201. The convex portion 231 can be inserted into the concave portion 220 of the other panel material 201.

以上のパネル材201を図1に示す吊り天井下地11に複数並設することで吊り天井10が形成されることになり、その際に、複数並設されたパネル材201が天井パネル12を形成する。   The suspended ceiling 10 is formed by arranging a plurality of the above panel materials 201 on the suspended ceiling base 11 shown in FIG. 1, and at this time, the plurality of arranged panel materials 201 form the ceiling panel 12. To do.

次に、第5実施形態の吊り天井10の施工方法について説明する。   Next, the construction method of the suspended ceiling 10 of 5th Embodiment is demonstrated.

作業者は、組み上がった吊り天井下地11の野縁25の下面に先行のパネル材201を取り付ける第1実施形態と同様の固定工程を行う。この固定工程においては、図14(a)に示すように、先行のパネル材201(A)の固定ベース217を、野縁25の下面に当接させた状態でビスVを用いたビス止めにより野縁25に固定する。パネル材201(A)は、その長さ方向Xに間隔をあけた複数箇所がそれぞれ対応する野縁25にビスVによりビス止めされ、作業者は、これらのビスVを、幅方向Yの位置を揃えるように配設する。   The operator performs a fixing process similar to that in the first embodiment in which the preceding panel material 201 is attached to the lower surface of the field edge 25 of the assembled suspended ceiling base 11. In this fixing step, as shown in FIG. 14A, the fixing base 217 of the preceding panel material 201 (A) is in contact with the lower surface of the field edge 25 by screwing using screws V. Fix to the edge 25. The panel material 201 (A) is screwed to the corresponding edge 25 by screws V at a plurality of positions spaced in the length direction X, and the operator can connect these screws V in the width direction Y. Are arranged so that they are aligned.

次に、作業者は、図14(b)に示すように、コーキングガンGを用いて先行のパネル材201(A)の、固定ベース217および凹部220が形成された一端縁部216に接着剤Sを塗布する塗布工程を行う。具体的には、固定ベース217の凹部220よりも先端側の下面に長さ方向Xに連続的に接着剤Sを塗布する。その際に、複数のビスVが幅方向Yの位置を揃えてビス止めされていることから、これらビスVを目印としてこれらを結ぶラインに沿って接着剤を塗布する。より具体的には、第1実施形態と同様、図14(b)に示すように、複数のビスVの配置ラインであるビス止めのライン上、つまり、すべてのビスVの頭を通るライン上に接着剤Sを連続的に塗布する。   Next, as shown in FIG. 14 (b), the operator uses the caulking gun G to attach the adhesive to the one end edge 216 of the preceding panel material 201 (A) where the fixed base 217 and the recess 220 are formed. An application step of applying S is performed. Specifically, the adhesive S is continuously applied in the length direction X to the lower surface of the fixed base 217 closer to the tip than the recess 220. At this time, since the plurality of screws V are screwed with the positions in the width direction Y aligned, an adhesive is applied along a line connecting these screws V as marks. More specifically, as in the first embodiment, as shown in FIG. 14B, on the screw fixing line, that is, the arrangement line of the plurality of screws V, that is, on the line passing through the heads of all the screws V. The adhesive S is continuously applied to the surface.

次に、作業者は、図14(c),(d)に示すように、先行のパネル材201(A)の凹部220に、後行のパネル材201(B)の凸部231を係合させる係合工程を行う。その際に、後行のパネル材201(B)を凸部231を先側とした前上がりの姿勢として、この凸部231を接着剤Sと先行のパネル材201(A)の側板部212との隙間に挿入した後、凹部220に挿入する。その後、後行のパネル材201(B)を、挿入を進めつつ回転させて、その固定ベース217(図14(c)では図示略)を野縁25の下面に当接させる。すると、先行のパネル材201(A)の凹部220内に入り込んだ状態の後行のパネル材201(B)の凸部231は、図14(d)に示すように、自重および接着剤Sの反発力により、その外方延出板部227の下面が先行のパネル材201(A)の凹部220の下面となる側板部212の上面に当接し、その上方延出板部228の上面が先行のパネル材201(A)の凹部220の上面となる固定ベース217の下面に近接して、凹部220に係合する。   Next, as shown in FIGS. 14C and 14D, the operator engages the convex portion 231 of the succeeding panel member 201 (B) with the concave portion 220 of the preceding panel member 201 (A). An engaging step is performed. At that time, the following panel material 201 (B) is set to a forwardly rising posture with the convex portion 231 on the front side, and this convex portion 231 is connected to the adhesive S and the side plate portion 212 of the preceding panel material 201 (A). And then inserted into the recess 220. Thereafter, the succeeding panel member 201 (B) is rotated while being inserted, and the fixed base 217 (not shown in FIG. 14C) is brought into contact with the lower surface of the field edge 25. Then, the convex portion 231 of the succeeding panel member 201 (B) in a state of entering the concave portion 220 of the preceding panel member 201 (A) has its own weight and adhesive S as shown in FIG. Due to the repulsive force, the lower surface of the outwardly extending plate portion 227 comes into contact with the upper surface of the side plate portion 212 that is the lower surface of the concave portion 220 of the preceding panel material 201 (A), and the upper surface of the upwardly extending plate portion 228 is advanced. The panel material 201 (A) is engaged with the recess 220 in the vicinity of the lower surface of the fixed base 217 serving as the upper surface of the recess 220.

後行のパネル材201(B)の上記の回転中に、その凸部231は、先行のパネル材201(A)の凹部220内に入り込んだ状態のまま回転し、図14(d)に示すように、その外方延出板部227の上面を接着剤Sに接触させてこれを上方に押圧する。よって、回転後、後行のパネル材201(B)の固定ベース217(図3(d)では図示略)を野縁25の下面に当接させた状態では、先行のパネル材201(A)の固定ベース217およびビスVに塗布された接着剤Sが、これら固定ベース217およびビスVの下面と、後行のパネル材201(B)の凸部231の上面とを繋ぐようにこれらの間に介在する状態となる。   During the above rotation of the subsequent panel member 201 (B), the convex portion 231 rotates while entering the concave portion 220 of the preceding panel member 201 (A), as shown in FIG. As described above, the upper surface of the outwardly extending plate portion 227 is brought into contact with the adhesive S and pressed upward. Therefore, in the state where the fixed base 217 (not shown in FIG. 3D) of the subsequent panel member 201 (B) is brought into contact with the lower surface of the field edge 25 after the rotation, the preceding panel member 201 (A) The adhesive S applied to the fixed base 217 and the screw V is connected between the lower surface of the fixed base 217 and the screw V and the upper surface of the convex portion 231 of the succeeding panel member 201 (B). It will be in the state which intervenes.

ここで、後行のパネル材201(B)の凸部231の上方延出板部228が、外方延出板部227よりも上方に延出するため、後行のパネル材201(B)の外方延出板部227で押されて接着剤Sが幅方向Yに拡がることがあっても、接着剤Sが上方延出板部228を越えることを抑制することができる。また、後行のパネル材201(B)の凸部231が、その外方延出板部227の下面を先行のパネル材201(A)の凹部220の下面である側板部212の上面に当接させるため、接着剤Sが上方延出板部228を越えることが例えあっても、接着剤Sが側板部212と凸部231との隙間を通過することを防止することができる。   Here, since the upward extending plate portion 228 of the convex portion 231 of the subsequent panel member 201 (B) extends upward from the outward extending plate portion 227, the subsequent panel member 201 (B). Even if it is pushed by the outwardly extending plate portion 227 and the adhesive S spreads in the width direction Y, the adhesive S can be prevented from exceeding the upper extending plate portion 228. Further, the convex portion 231 of the succeeding panel member 201 (B) contacts the lower surface of the outwardly extending plate portion 227 with the upper surface of the side plate portion 212 which is the lower surface of the concave portion 220 of the preceding panel member 201 (A). Therefore, even if the adhesive S exceeds the upwardly extending plate portion 228, the adhesive S can be prevented from passing through the gap between the side plate portion 212 and the convex portion 231.

次に、作業者は、後行のパネル材201(B)に対して、先行のパネル材201(A)と同様の固定工程を行う(図14(a)参照)。つまり、後行のパネル材201(B)の固定ベース217を、野縁25の下面に当接させた状態でビス止めにより野縁25に固定する。次に、このパネル材201(B)を先行のパネル材201として、さらに次のパネル材201を施工する。   Next, an operator performs the fixing process similar to the preceding panel material 201 (A) with respect to the subsequent panel material 201 (B) (refer FIG. 14A). That is, the fixing base 217 of the succeeding panel member 201 (B) is fixed to the field edge 25 by screwing in a state where it is brought into contact with the lower surface of the field edge 25. Next, the panel material 201 (B) is used as the preceding panel material 201, and the next panel material 201 is further applied.

作業者は、以上の固定工程、塗布工程、係合工程を繰り返し行うことで、図1に示すように、複数のパネル材201を吊り天井下地11に並設して天井パネル12を形成し、その結果、吊り天井10を形成する。   As shown in FIG. 1, the operator repeatedly arranges the plurality of panel members 201 on the suspended ceiling base 11 to form the ceiling panel 12 by repeatedly performing the above fixing process, application process, and engagement process. As a result, the suspended ceiling 10 is formed.

図14(d)に示すように、先行のパネル材201(A)の固定ベース217の下面と、後行のパネル材201(B)の凸部231の上面とを繋ぐようにこれらの間に介在する接着剤Sが硬化すると、接着剤Sが固定ベース217と凸部231とを接着し、これらを緊結させる。   As shown in FIG. 14 (d), the lower surface of the fixed base 217 of the preceding panel member 201 (A) and the upper surface of the convex portion 231 of the succeeding panel member 201 (B) are connected between them. When the intervening adhesive S is cured, the adhesive S adheres the fixed base 217 and the convex portion 231 and binds them together.

以上の第5実施形態の施工方法では、図14(a)に示す固定工程と、図14(c),(d)に示す係合工程が、間に図14(b)に示す塗布工程を挟みつつ、交互に行われることになり、塗布工程では、先行のパネル材201(A)の、固定ベース217および凹部220が形成された幅方向Yの一端縁部216に、後行のパネル材201(B)の凸部231が形成された幅方向Yの他端縁部230を接着するための接着剤Sを塗布することになる。   In the construction method of the fifth embodiment described above, the fixing step shown in FIG. 14 (a) and the engaging step shown in FIGS. 14 (c) and 14 (d) include the coating step shown in FIG. 14 (b). In the coating process, the succeeding panel material 201 (A) is followed by the one end edge 216 in the width direction Y in which the fixed base 217 and the recess 220 are formed. The adhesive S for adhering the other end edge portion 230 in the width direction Y in which the convex portion 231 of 201 (B) is formed is applied.

また、以上の第5実施形態の施工方法で施工された吊り天井10は、複数のパネル材201のそれぞれの固定ベース217が吊り天井下地11の野縁25に固定され、隣り合うパネル材201およびパネル材201同士が、凹部220と凸部231とを係合させるとともに、固定ベース217および凹部220が形成された幅方向Yの一端縁部216と、凸部231が形成された幅方向Yの他端縁部230とが接着剤Sにより接着されたものとなる。   Further, in the suspended ceiling 10 constructed by the construction method of the fifth embodiment described above, the fixing base 217 of each of the plurality of panel materials 201 is fixed to the field edge 25 of the suspended ceiling base 11, and the adjacent panel material 201 and The panel members 201 engage the concave portion 220 and the convex portion 231, the one end edge 216 in the width direction Y in which the fixed base 217 and the concave portion 220 are formed, and the width direction Y in which the convex portion 231 is formed. The other end edge portion 230 is bonded with the adhesive S.

10 吊り天井
11 吊り天井下地
12 天井パネル
31,101,151,201 パネル材
48,118,166,216 一端縁部
50,120,167,217 固定ベース
52 凹部(第1係合部)
58,130,180,230 他端縁部
59 凸部(第2係合部)
122 凹部(第1係合部,第1凹部)
123 凸部(第1係合部,第1凸部)
127 外側延出上板部(第2係合部,第2凸部)
132 凹部(第2係合部,第2凹部)
133 突条部
162 外側延出板部(第1係合部,第1凸部)
170 凹部(第1係合部,第1凹部)
171 挿通穴
181 凸部(第2係合部,第2凸部)
182 凹部(第2係合部,第2凹部)
220 凹部(第1係合部)
231 凸部(第2係合部)
S 接着剤
V ビス
DESCRIPTION OF SYMBOLS 10 Suspended ceiling 11 Suspended ceiling base 12 Ceiling panel 31,101,151,201 Panel material 48,118,166,216 One end edge part 50,120,167,217 Fixed base 52 Recessed part (1st engaging part)
58, 130, 180, 230 Other end edge portion 59 Convex portion (second engaging portion)
122 recess (first engaging portion, first recess)
123 convex portion (first engaging portion, first convex portion)
127 Outer extending upper plate part (second engaging part, second convex part)
132 Concave portion (second engaging portion, second concave portion)
133 ridge part 162 outer side extension board part (1st engaging part, 1st convex part)
170 Concave portion (first engaging portion, first concave portion)
171 Insertion hole 181 Convex part (2nd engaging part, 2nd convex part)
182 recess (second engaging portion, second recess)
220 Concave portion (first engaging portion)
231 Convex part (second engaging part)
S Adhesive V Screw

Claims (9)

幅方向一側の一端縁部に、固定ベースおよび該固定ベースの下側に配置される第1係合部が長さ方向に延在形成され、幅方向他側の他端縁部に第2係合部が長さ方向に延在形成されてなるパネル材を複数用意し、
先行のパネル材の前記固定ベースを吊り天井下地に固定する固定工程と、
前記先行のパネル材の前記第1係合部に、後行のパネル材の前記第2係合部を係合させる係合工程と、
を交互に行って複数のパネル材を前記吊り天井下地に並設して天井パネルを形成する吊り天井の施工方法であって、
前記固定工程と前記係合工程との間に、前記先行のパネル材の前記一端縁部または前記後行のパネル材の前記他端縁部にこれらを接着する接着剤を塗布する塗布工程を行うことを特徴とする吊り天井の施工方法。
A fixed base and a first engagement portion disposed below the fixed base are formed to extend in the length direction at one end edge on one side in the width direction, and second on the other end edge on the other side in the width direction. Prepare a plurality of panel materials formed by extending the engaging portion in the length direction,
A fixing step of fixing the fixing base of the preceding panel material to a suspended ceiling base;
An engagement step of engaging the first engagement portion of the preceding panel material with the second engagement portion of the subsequent panel material;
A method for constructing a suspended ceiling in which a plurality of panel materials are arranged alternately on the suspended ceiling foundation to form a ceiling panel,
Between the fixing step and the engaging step, an application step of applying an adhesive that adheres them to the one end edge of the preceding panel member or the other end edge of the succeeding panel member is performed. Suspended ceiling construction method characterized by this.
前記第1係合部は、前記固定ベースの基端側を含んで前記幅方向の内方に凹む凹部であり、
前記第2係合部は、前記幅方向の外方に突出して前記凹部に挿入可能な凸部であって、
前記塗布工程では、前記先行のパネル材の前記固定ベースの前記凹部よりも先端側の下面に接着剤を塗布することを特徴とする請求項1記載の吊り天井の施工方法。
The first engagement portion is a recess that is recessed inward in the width direction including the proximal end side of the fixed base,
The second engaging portion is a convex portion that protrudes outward in the width direction and can be inserted into the concave portion,
2. The suspended ceiling construction method according to claim 1, wherein, in the application step, an adhesive is applied to a lower surface of the preceding panel member on the tip side of the recessed portion of the fixed base.
前記固定工程では、前記先行のパネル材の前記固定ベースの前記凹部よりも先端側を前記吊り天井下地に前記長さ方向に間隔をあけて複数箇所ビス止めすることになり、
前記塗布工程では、前記ビス止めのラインに沿って、乃至ライン上に接着剤を塗布することを特徴とする請求項2記載の吊り天井の施工方法。
In the fixing step, the front end side of the recessed portion of the fixed base of the preceding panel material will be screwed at a plurality of locations at intervals in the length direction to the suspended ceiling base,
3. The suspended ceiling construction method according to claim 2, wherein in the applying step, an adhesive is applied along or on the line of the screwing.
前記第1係合部は、前記固定ベースの基端側を含んで前記幅方向の内方に凹む凹部であり、
前記第2係合部は、前記幅方向の外方に突出して前記凹部に挿入可能な凸部であって、
前記塗布工程では、前記後行のパネル材の前記凸部の上面に接着剤を塗布することを特徴とする請求項1記載の吊り天井の施工方法。
The first engagement portion is a recess that is recessed inward in the width direction including the proximal end side of the fixed base,
The second engaging portion is a convex portion that protrudes outward in the width direction and can be inserted into the concave portion,
The suspension ceiling construction method according to claim 1, wherein, in the application step, an adhesive is applied to an upper surface of the convex portion of the subsequent panel material.
前記第1係合部は、前記固定ベースの基端側を含んで前記幅方向の内方に凹む第1凹部と該第1凹部の下側で前記幅方向の外方に突出する第1凸部とを有し、
前記第2係合部は、前記幅方向の外方に突出して前記第1凹部に挿入可能な第2凸部と、前記幅方向の内方に凹んで前記第1凸部を挿入可能な第2凹部とを有しており、
前記塗布工程では、前記先行のパネル材の前記第1凹部の開口部に接着剤を塗布することを特徴とする請求項1記載の吊り天井の施工方法。
The first engaging portion includes a first concave portion including a proximal end side of the fixed base and recessed inward in the width direction, and a first convex portion protruding outward in the width direction below the first concave portion. And
The second engaging portion protrudes outward in the width direction and can be inserted into the first recess, and the second engagement portion is recessed inward in the width direction and the first protrusion can be inserted. 2 recesses,
The suspension ceiling construction method according to claim 1, wherein, in the application step, an adhesive is applied to the opening of the first recess of the preceding panel material.
吊り天井下地と、
幅方向一側の一端縁部に、固定ベースおよび該固定ベースの下側に配置される第1係合部が長さ方向に延在形成され、幅方向他側の他端縁部に第2係合部が長さ方向に延在形成されてなる複数のパネル材を有する天井パネルと、
を備える吊り天井であって、
前記複数のパネル材は、
それぞれの前記固定ベースが前記吊り天井下地に固定され、
隣り合うパネル材同士が、前記第1係合部と前記第2係合部とを係合させるとともに前記一端縁部と前記他端縁部とが接着剤により接着されていることを特徴とする吊り天井。
A suspended ceiling base,
A fixed base and a first engagement portion disposed below the fixed base are formed to extend in the length direction at one end edge on one side in the width direction, and second on the other end edge on the other side in the width direction. A ceiling panel having a plurality of panel members formed by extending the engaging portion in the length direction;
A suspended ceiling comprising
The plurality of panel materials are:
Each of the fixed bases is fixed to the suspended ceiling foundation,
Adjacent panel members engage the first engagement portion and the second engagement portion, and the one end edge portion and the other end edge portion are bonded with an adhesive. Suspended ceiling.
前記第1係合部は、前記固定ベースの基端側を含んで前記幅方向の内方に凹む凹部であり、
前記第2係合部は、前記幅方向の外方に突出して前記凹部に挿入可能な凸部であって、
前記固定ベースの下面と前記凸部の上面とが接着剤により接着されていることを特徴とする請求項6記載の吊り天井。
The first engagement portion is a recess that is recessed inward in the width direction including the proximal end side of the fixed base,
The second engaging portion is a convex portion that protrudes outward in the width direction and can be inserted into the concave portion,
The suspended ceiling according to claim 6, wherein a lower surface of the fixed base and an upper surface of the convex portion are bonded with an adhesive.
前記第1係合部は、前記固定ベースの基端側を含んで前記幅方向の内方に凹む第1凹部と該第1凹部の下側で前記幅方向の外方に突出する第1凸部とを有し、
前記第2係合部は、前記幅方向の外方に突出して前記第1凹部に挿入可能な第2凸部と、前記幅方向の内方に凹んで前記第1凸部を挿入可能な第2凹部とを有しており、
前記第1凹部と前記第2凸部とが接着剤により接着されていることを特徴とする請求項6記載の吊り天井。
The first engaging portion includes a first concave portion including a proximal end side of the fixed base and recessed inward in the width direction, and a first convex portion protruding outward in the width direction below the first concave portion. And
The second engaging portion protrudes outward in the width direction and can be inserted into the first recess, and the second engagement portion is recessed inward in the width direction and the first protrusion can be inserted. 2 recesses,
The suspended ceiling according to claim 6, wherein the first concave portion and the second convex portion are bonded with an adhesive.
前記第2凹部の底面には、該底面から突出し、挿入時に前記第1凸部の頂面に当接する突条部が前記長さ方向に延在して形成されていることを特徴とする請求項8記載の吊り天井。   A protrusion that protrudes from the bottom surface of the second recess and that abuts against a top surface of the first protrusion when inserted extends in the length direction. Item 9. The suspended ceiling according to item 8.
JP2014015687A 2014-01-30 2014-01-30 Construction method of suspended ceiling and suspended ceiling Pending JP2015140629A (en)

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