JP2015121532A - Horizontal level sheet and manufacturing method of the same - Google Patents
Horizontal level sheet and manufacturing method of the same Download PDFInfo
- Publication number
- JP2015121532A JP2015121532A JP2014233290A JP2014233290A JP2015121532A JP 2015121532 A JP2015121532 A JP 2015121532A JP 2014233290 A JP2014233290 A JP 2014233290A JP 2014233290 A JP2014233290 A JP 2014233290A JP 2015121532 A JP2015121532 A JP 2015121532A
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- Prior art keywords
- sheet
- horizontal level
- horizontal
- level
- level sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Images
Abstract
Description
本発明は水平レベルシートおよび水平レベルシートの製造方法に関する。 The present invention relates to a horizontal level sheet and a method for manufacturing a horizontal level sheet.
水準器は、多くは建設業界や測量業界で使用され、ガラス管製の気泡管を組付けた水準器やレーザー光を利用した水準器などがある。従来の係る水準器は平面上に置いてその面が完全に水平かどうかを確認したり、柱に沿わせて垂直を確認するような使い方に適合する形状であった。 Many spirit levels are used in the construction and surveying industries, and there are spirit levels assembled with glass tube bubble tubes and spirit levels using laser light. The conventional spirit level has a shape suitable for usage such as placing on a flat surface to check whether the surface is completely horizontal, or checking the vertical along the pillar.
水準器によるレベル出しを伴う作業を行う場合、例えば、壁に額縁を掛ける、或いは柱時計を取り付けるような場合、レベル出しを正確に行い物品が水平又は垂直になる様取り付ける為には、別の人に傾斜しているかどうかを見て貰って修正していた。ポスターやカレンダーなどを傾斜しないように壁に貼り付ける場合でも、貼り付ける人が一人の時は仮止めして遠く離れて水平を確認したり他の人に見て貰わなければならない。このような場合に従来の水準器を使うのは面倒であり、ポスターなど紙１枚では水準器を載せられないという課題が存在し、従来の水準器では容易に解決のできないものであった。 When performing work that involves leveling with a spirit level, such as hanging a picture frame on a wall or attaching a wall clock, in order to accurately level and attach the article horizontally or vertically, It was corrected by seeing if it was inclined to the person. Even when a poster or calendar is attached to a wall so that it does not tilt, when the person is pasting it, it is necessary to temporarily fix it and check the level from a distance or see another person. In such a case, it is troublesome to use the conventional level, and there is a problem that the level cannot be placed on a single sheet of paper such as a poster, and the conventional level cannot be easily solved.
上記の課題を解決するため鋭意検討し、本発明の水平レベルシートを次のように完成した。すなわち、本発明の第１態様としては、透明もしくは半透明の前面シートにチューブ状空間を設け後面シートと密着させて成る空間に少量の気泡を有する液体を封入し、水平を確認するための基準線を備えたことを特徴とする水平レベルシートである。
本発明の水平レベルシートを構成する前面シートおよび後面シートは、樹脂製シートから成り、ポリエチレン、ポリ塩化ビニル、アクリル樹脂、ＰＥＴ樹脂などの透明樹脂、若しくは、前記樹脂に添加剤が配合／非配合により半透明となった樹脂が使用される。
In order to solve the above-mentioned problems, intensive studies were made and the horizontal level sheet of the present invention was completed as follows. That is, as a first aspect of the present invention, a standard for confirming horizontality by sealing a liquid having a small amount of air bubbles in a space formed by providing a tube-shaped space in a transparent or translucent front sheet and closely contacting the rear sheet. It is a horizontal level sheet | seat characterized by providing the line.
The front sheet and the rear sheet constituting the horizontal level sheet of the present invention are made of a resin sheet, and a transparent resin such as polyethylene, polyvinyl chloride, an acrylic resin, and a PET resin, or an additive is added / not added to the resin. A resin that has become translucent is used.
本発明の水平レベルシートの表面に基準線を設け目盛線、説明書きなどを印刷することができる。また、シートの裏面に粘着テープを貼り付けることができ、粘着テープを介してマグネットシートを設けることもできる。 A reference line is provided on the surface of the horizontal level sheet of the present invention, and scale lines, explanations, and the like can be printed. Moreover, an adhesive tape can be affixed on the back surface of a sheet | seat, and a magnetic sheet can also be provided through an adhesive tape.
水平レベルシートの製造方法としては、チューブ状空間を設けた前面シートを樹脂製シートから加熱成型で製作する工程と、前記前面シートと後面シートを貼り合わせ接着もしくは溶着する工程と、前記前面シートもしくは前記後面シートにあけた孔から少量の気泡を有する液体を封入した後孔を塞いで成る工程とからなること特徴とする製造方法である。 As a method for producing a horizontal level sheet, a step of manufacturing a front sheet provided with a tubular space by heat molding from a resin sheet, a step of bonding and bonding or welding the front sheet and the rear sheet, and the front sheet or And a step of closing the rear hole after filling a liquid having a small amount of air bubbles from the hole formed in the rear sheet.
ここで、前面シートを製造する樹脂製シートの厚みは０．１〜５ｍｍ、後面シートを製造する樹脂製シートの厚みは０．０５〜５ｍｍとすることが望ましく、また、加熱成型する温度は６０〜２５０℃とすることが望ましい。接着もしくは溶着する工程に使用する接着剤は、合成樹脂系接着剤、水系接着剤、２液硬化型、瞬間接着剤など使用する樹脂製シートに合せて選択され用いられる。封入される少量の気泡を有する液体については、水、アルコール類、油脂類およびこの混合物が用いられる。 Here, the thickness of the resin sheet for producing the front sheet is desirably 0.1 to 5 mm, the thickness of the resin sheet for producing the rear sheet is desirably 0.05 to 5 mm, and the temperature for heat molding is 60. It is desirable to set it to -250 degreeC. The adhesive used in the bonding or welding step is selected and used according to the resin sheet to be used, such as a synthetic resin adhesive, a water-based adhesive, a two-component curing type, and an instantaneous adhesive. For liquids having a small amount of bubbles to be enclosed, water, alcohols, fats and mixtures thereof are used.
本発明の他の態様として、水平レベルシートについて気泡管部を水平レベルシートの平面を基準にして緩く湾曲させることができる。湾曲の気泡管を構成するため前面シートを加熱成型するとき雄型の湾曲した金属性丸棒を約４５度起こした状態で成型すればよく、水平面をＸ面、Ｘ面と９０度の面をＹ面とした時気泡管はＸ面とＹ面と両方に膨らんでいる水平レベルシートとすることができる。 As another aspect of the present invention, the bubble tube portion of the horizontal level sheet can be gently bent with respect to the plane of the horizontal level sheet. When the front sheet is heat-molded to form a curved bubble tube, the male curved metal round bar may be molded in a state where it is raised about 45 degrees. The horizontal plane is the X plane, and the X plane and the 90-degree plane are When the Y plane is used, the bubble tube can be a horizontal level sheet that swells on both the X and Y planes.
また、本発明の水平レベルシートは、水平レベルシートの製作を複数個取りで一シートとして製作し、得られた水準器が複数個並んだ水平レベルシートを、各水準器間でミシン目等を穿ち、水平レベルシート同士切り離して使用することができる。 In addition, the horizontal level sheet of the present invention is manufactured as a single sheet by taking a plurality of horizontal level sheets, and a horizontal level sheet in which a plurality of the level levels are arranged is perforated between the level levels. It can be used by cutting and separating horizontal level sheets.
本発明の水平レベルシートは、一人で水平レベル出し作業をすることができ、それも短時間で終えることができることに大きな利点をもつ。水平レベル出し作業に対して極めて使い勝手が良く、対象物品のどこにでも貼付け取り付けることができ何時でも便利に水平レベルを把握することができる。水平レベルシートには基準線も明示されているので、水平レベル把握の正確さは、従来の水準器に劣ることはない。しかも、小型、軽量にも供されることができるので、取り付けた後の対象物の機能を害したり、他作業を邪魔するようなことはない。 The horizontal level sheet of the present invention has a great advantage in that the horizontal leveling work can be performed by one person and it can be completed in a short time. It is very easy to use for leveling work, and can be attached and attached anywhere on the target article, so that the horizontal level can be grasped conveniently at any time. Since the reference line is also clearly indicated on the horizontal level sheet, the accuracy of grasping the horizontal level is not inferior to the conventional level. In addition, since it can be used in a small size and light weight, it does not impair the function of the object after it is attached or interfere with other operations.
本発明の水平レベルシートを図にしたがって説明する。図１は、曲管型の水平レベルシートを示す。 曲管型の水平レベルシート（１０）は、前面シート（２）、チューブ状の空間（１）、後面シート（３）により構成される。水平レベルシートには目盛線を兼用した基準線（４）や説明表示が設けられる。また、上下端、中間の基準線（５,６）が設けられ、被取付け物品（図示なし）の基準線と合わせることにより水平垂直レベル出しをすることができる。また裏面には粘着テープが取り付けられている。 The horizontal level sheet of the present invention will be described with reference to the drawings. FIG. 1 shows a curved pipe type horizontal level sheet. The curved pipe type horizontal level sheet (10) includes a front sheet (2), a tubular space (1), and a rear sheet (3). The horizontal level sheet is provided with a reference line (4) that also serves as a scale line and an explanation display. In addition, upper and lower ends and intermediate reference lines (5, 6) are provided, and horizontal and vertical levels can be obtained by matching with reference lines of articles to be attached (not shown). An adhesive tape is attached to the back surface.
図２は水平レベルシートのチューブ状の空間を設けた前面シート、図３は表面に説明表示や基準線を印刷した後面シートを示す。 FIG. 2 shows a front sheet provided with a tube-shaped space of a horizontal level sheet, and FIG. 3 shows a rear sheet on which an explanatory display and a reference line are printed.
上記の曲管型の水平レベルシートは次のように製作する。すなわち、両端を円形に整形し半径２０〜３００ｍｍの曲率に湾曲した金属製丸棒を雄型として、透明で平らな樹脂製シートを加熱し半円形の凹みが出来るように成型する。この時、湾曲した金属製丸棒を水平に置くのではなく約４５度起こした状態で固定し成型することにより、チューブ状の空間を設けた前面シートを製作する。 The above curved pipe type horizontal level sheet is manufactured as follows. That is, a metal round bar shaped into a circular shape at both ends and curved to a curvature of 20 to 300 mm is used as a male mold, and a transparent and flat resin sheet is heated so as to form a semicircular recess. At this time, a curved metal round bar is not placed horizontally but fixed and molded in a state where it is raised about 45 degrees to produce a front sheet having a tubular space.
図４は凸円形の水平レベルシートを示す。 凸円形の水平レベルシートは水平面専用である。構造的に外形寸法を極めて小さく製作することができるから何処にでも貼り付けられる。例えば、電気ドリルで垂直に孔をあけたい時、ドリルを垂直に保持することは難しく熟練を要するので、電気ドリルの然るべき所に凸円形の水平レベルシートを貼り付けておけば容易にドリルの垂直を保つことができる。 FIG. 4 shows a convex circular horizontal level sheet. The convex circular horizontal level sheet is for horizontal surfaces only. Since the outer dimensions can be made extremely small structurally, it can be applied anywhere. For example, when drilling a hole vertically with an electric drill, it is difficult to hold the drill vertically and skill is required. Can keep.
図５は円筒形の水平レベルシートを示す。気泡型の水準器は気泡管の曲率半径が大きいほど水平検出精度が向上する。前記した凸円形の水平レベルシートの気泡管は半球形なので曲率半径が小さく精度があまりよくない。気泡管を円筒形にした円筒形の水平レベルシートは曲率半径を任意に大きくできるから精度も向上する。 FIG. 5 shows a cylindrical horizontal level sheet. In the bubble level, the horizontal detection accuracy improves as the radius of curvature of the bubble tube increases. Since the bubble tube of the above convex circular horizontal level sheet is hemispherical, the curvature radius is small and the accuracy is not so good. A cylindrical horizontal level sheet with a cylindrical bubble tube can have an arbitrarily large radius of curvature, improving accuracy.
水平レベルシートは、額縁、掛時計など壁面に取り付ける物品を水平に取り付ける場合容易にこれら物品を水平に取り付けられるための水準器である。図８に、掛時計に曲管型の水平レベルシートを取り付けた例を示すが、このような被取付け物品の下端或いは物品の中に印刷された横線などに水平レベルシートの基準線（５，６）とを合わせて貼り付けて使う。花瓶、彫刻など置物を載せる台の水平を確認したいようなとき、曲管型の水平レベルシートの気泡管（９）はＸ面とＹ面と両方に膨らんでいるから従来の気泡管水準器と同様に、この曲管型の水平レベルシートを台の上に置くだけで水平が確認できる。 The horizontal level sheet is a level for easily attaching these articles horizontally when the articles to be attached to the wall surface such as the frame and the wall clock are attached horizontally. FIG. 8 shows an example in which a curved pipe type horizontal level sheet is attached to a wall clock. The reference line (5, 6) of the horizontal level sheet is shown at the lower end of the article to be attached or a horizontal line printed in the article. ) And paste and use. When you want to check the level of the table on which the figurine is placed, such as vases and sculptures, the bubble tube (9) of the curved horizontal level sheet swells in both the X and Y planes. Similarly, the level can be confirmed by simply placing the curved pipe type horizontal level sheet on the table.
本発明の水平レベルシートの実施例を製造方法を含めて具体的に説明する。両端を円形に整形し半径１００ｍｍの曲率に湾曲した直径５ｍｍ、長さ３０ｍｍの金属製丸棒を雄型として、透明で平らな厚み１ｍｍのポリ塩化ビニル製シートを加熱し半円形の凹みが出来るように成型する。この時、湾曲した金属製丸棒を水平に置くのではなく４５度起こした状態で固定し成型することにより、チューブ状空間を設けた前面シートを製作する。 Examples of the horizontal level sheet of the present invention will be specifically described including the manufacturing method. A metal round bar with a diameter of 5 mm and a length of 30 mm, curved at a radius of 100 mm and curved at both ends, is used as a male mold, and a transparent and flat 1 mm thick PVC sheet is heated to form a semicircular dent. To be molded. At this time, a curved sheet metal bar is not placed horizontally but fixed and molded in a state where it is raised 45 degrees to produce a front sheet provided with a tubular space.
次いで、気泡の位置を確認する目盛線と基準線を印刷した外形が同じ平らな厚み０．５ｍｍのポリ塩化ビニル製の後面シートを用意し、この後面シートに液体注入用の小孔を端部にあけ、上記前面シートと上記後面シートとを市販の塩ビ用接着剤で接着しチューブ状空間を設けたシートを構成する。エチルアルコールを小孔から注入し少量の気泡を残存させて孔を塞ぎ、曲管型の水平レベルシートが完成する。 Next, a rear sheet made of polyvinyl chloride having a flat thickness of 0.5 mm and the same outer shape printed with a scale line and a reference line for confirming the position of the bubbles is prepared, and a small hole for liquid injection is provided at the end of the rear sheet. The sheet is provided with a tubular space by bonding the front sheet and the rear sheet with a commercially available adhesive for vinyl chloride. Ethyl alcohol is injected from a small hole, leaving a small amount of bubbles to close the hole, completing a curved pipe type horizontal level sheet.
図６，図７は、水平レベルシートを数個同時に成型組付けし、ミシン目（９）を入れて容易に切り離すことが出来るようにした商品化の一例である。図６は、図１の曲管型の水平レベルシートが、図７は、図５の円筒形の水平レベルシートが、シートに複数個並びミシン目が付されている。 6 and 7 show an example of commercialization in which several horizontal level sheets are molded and assembled at the same time, and can be easily separated by inserting a perforation (9). FIG. 6 shows a curved pipe type horizontal level sheet of FIG. 1, and FIG. 7 shows a plurality of cylindrical horizontal level sheets of FIG.
図８は、掛時計に図１の曲管型の水平レベルシートを取り付けた実施例の一つを示す。このように掛時計を壁に取り付ける場合、本発明の水平レベルシートを時計の下部の水平の位置に基準線を合わせて貼り付けると、容易にこの掛時計を水平に取り付けることができ、即座に一人で水平レベル出しができる。壁掛けカレンダー等の場合でも、水平レベルが阻害されている時の見苦しさが水平レベルシートを取り付けることにより解消され、場合によっては、水平レベルシートに装飾を施し装飾品としての見た目の利点も発揮することができる。 FIG. 8 shows one of the embodiments in which the curved pipe type horizontal level sheet of FIG. 1 is attached to the wall clock. In this way, when the wall clock is mounted on the wall, if the horizontal level sheet of the present invention is attached with the reference line aligned with the horizontal position at the bottom of the clock, the wall clock can be easily mounted horizontally, and immediately, alone. Horizontal level can be output. Even in the case of a wall calendar, etc., the unsightly feeling when the horizontal level is obstructed can be eliminated by attaching the horizontal level sheet, and in some cases, the horizontal level sheet is decorated and the visual advantage as an ornament is also exhibited. be able to.
本発明による水平レベルシートはガラス管の加工や取付台などを必要としないから、極めて安い価格で製造できるので、従来品に比して低廉な販売価格で消費者に提供される。 Since the horizontal level sheet according to the present invention does not require processing of a glass tube, a mounting base, etc., it can be manufactured at an extremely low price, so that it is provided to consumers at a lower selling price than the conventional product.
１ 空間
１‘ 気泡管
２ 前面シート
３ 後面シート
３‘ 粘着テープ
４ 基準線（目盛線を兼用）
５ 上端と下端の基準線
６ 中間の基準線
７ 液体注入用小孔
８ 説明表示（型式名と曲率半径）
１０ 水平レベルシート
1 Space 1 'Bubble tube 2 Front sheet 3 Rear sheet 3' Adhesive tape 4 Reference line (also used as scale line)
5 Upper and lower reference lines 6 Intermediate reference line 7 Small hole 8 for liquid injection Explanation (model name and radius of curvature)
10 Horizontal level sheet
Claims (5)
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| JP2013253568 | 2013-11-20 | ||
| JP2013253568 | 2013-11-20 | ||
| JP2014233290A JP2015121532A (en) | 2013-11-20 | 2014-11-18 | Horizontal level sheet and manufacturing method of the same |
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| Application Number | Priority Date | Filing Date | Title |
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| JP2014233290A JP2015121532A (en) | 2013-11-20 | 2014-11-18 | Horizontal level sheet and manufacturing method of the same |
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| JP2015121532A true JP2015121532A (en) | 2015-07-02 |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4928061U (en) * | 1972-06-09 | 1974-03-11 | ||
| JPS4986867U (en) * | 1972-11-15 | 1974-07-27 | ||
| JPS5295988U (en) * | 1976-01-16 | 1977-07-18 | ||
| JPH07286849A (en) * | 1994-04-15 | 1995-10-31 | Fujita Corp | Method and device for confirming gradient of pipeline |
| JPH08145667A (en) * | 1994-11-16 | 1996-06-07 | Shinobu Miki | Level |
| JP2003014454A (en) * | 2001-06-28 | 2003-01-15 | Yoshiro Tanaka | Slope gauge |
| JP5237488B1 (en) * | 2012-09-04 | 2013-07-17 | 秀士 宮岡 | Level |
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- 2014-11-18 JP JP2014233290A patent/JP2015121532A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4928061U (en) * | 1972-06-09 | 1974-03-11 | ||
| JPS4986867U (en) * | 1972-11-15 | 1974-07-27 | ||
| JPS5295988U (en) * | 1976-01-16 | 1977-07-18 | ||
| JPH07286849A (en) * | 1994-04-15 | 1995-10-31 | Fujita Corp | Method and device for confirming gradient of pipeline |
| JPH08145667A (en) * | 1994-11-16 | 1996-06-07 | Shinobu Miki | Level |
| JP2003014454A (en) * | 2001-06-28 | 2003-01-15 | Yoshiro Tanaka | Slope gauge |
| JP5237488B1 (en) * | 2012-09-04 | 2013-07-17 | 秀士 宮岡 | Level |
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