JP2015113225A - Replacement method for auxiliary hoist rope - Google Patents

Replacement method for auxiliary hoist rope Download PDF

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JP2015113225A
JP2015113225A JP2013258825A JP2013258825A JP2015113225A JP 2015113225 A JP2015113225 A JP 2015113225A JP 2013258825 A JP2013258825 A JP 2013258825A JP 2013258825 A JP2013258825 A JP 2013258825A JP 2015113225 A JP2015113225 A JP 2015113225A
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rope
auxiliary winding
sheave
hook
boom
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JP6236605B2 (en
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村手 徳夫
Tokuo Murate
徳夫 村手
高好 奥村
Takayoshi Okumura
高好 奥村
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Nippon Sharyo Ltd
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Nippon Sharyo Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a replacement method for an earth drill auxiliary hoist rope that facilitates replacement of an earth drill auxiliary hoist rope from a turn to three turns.SOLUTION: In a replacement method for earth drill auxiliary hoist rope from a turn to three turns, where two first and second auxiliary hoist sheaves each wound with an auxiliary hoist rope 34 that suspends an auxiliary hoist hook 35 at the tip of a sheave shaft arranged at the tip of a boom 12 provided on a base machine 11, an auxiliary hoist rope is replaced from a turn to three turns by comprising a leaving rope 37 wound around the second auxiliary hoist sheave to keep both ends fixed on the boom 12 to tilt the boom 12 forward for placement of the auxiliary hoist hook 35 on the ground, by releasing the fixture of the leaving rope 37 to move ends to a vicinity of the ground to make one end of the leaving rope 37 pass through the sheave of the auxiliary hoist hook 35 for coupling with the end of the auxiliary hoist rope 34 via a cable clip, and by pulling the other end of the leaving rope 37.

Description

本発明は、アースドリルの補巻ロープ掛け替え方法に関し、詳しくは、アースドリルの補巻フックを吊持する補巻ロープを1本掛けから多本掛けにする補巻ロープ掛け替え方法に関する。   The present invention relates to a method for changing a supplementary winding rope of an earth drill, and more particularly, to a method for changing a supplementary rope for changing the number of auxiliary winding ropes for holding a supplementary winding hook of an earth drill from one to multiple.

ブームの先端に設けられたシーブ軸に、ケリーバを吊持するメインロープが巻掛けられる主巻シーブと、補巻フックを吊持する補巻ロープが巻掛けられる補巻シーブとを回転可能に取り付けたアースドリルが知られている(特許文献1参照)。補巻ロープは、補巻フックで作業時に使用する各種資材などを吊り上げるために用いられるが、比較的重いものを吊り上げる場合には、吊り上げ能力を上げるために1本掛けから3本掛けといった多本掛けに掛け替えられる。   A main winding sheave around which a main rope that suspends the Keriba is wound around a sheave shaft provided at the tip of the boom, and an auxiliary winding sheave around which an auxiliary winding rope that suspends an auxiliary winding hook are rotatably mounted. An earth drill is known (see Patent Document 1). The auxiliary winding rope is used to lift various materials used at the time of work with the auxiliary winding hook, but when lifting a relatively heavy thing, multiple ropes such as one to three are used to increase the lifting ability. It can be changed to a hung.

特開2013−67989号公報JP 2013-67989 A

しかしながら、ラチスブームを使用したアースドリルにおいて、補巻ロープを1本掛けから3本掛けにする場合、ブーム12をベースマシン11の前方に倒しても、ケリーバ回転駆動装置21がブーム12の下面にあるので、ブーム先端部分を地上近くまで下すことができない。そこで、図9に示されるように、ブーム12の背面のピンを抜いて、図示しない別のクレーンでブームの上側部分を吊り上げつつ、ブーム先端部分を地上面に接地させることが行われている。   However, in a ground drill using a lattice boom, when the auxiliary winding rope is hung from one to three, even if the boom 12 is tilted forward of the base machine 11, the Keriba rotation drive device 21 is on the lower surface of the boom 12. As a result, the tip of the boom cannot be lowered to near the ground. Therefore, as shown in FIG. 9, a pin on the back surface of the boom 12 is pulled out, and the top end portion of the boom is grounded to the ground surface while the upper portion of the boom is lifted by another crane (not shown).

このような状態となれば、補巻ロープの掛け替えも容易に作業することができるが、別にクレーンを手配しなければならない上に、ブームの分解や組立にも時間が多く必要となってしまう。また、作業現場が狭隘地のような場所の場合、そもそも別のクレーンを設置できない場合がある。   In such a state, it is possible to easily change the auxiliary winding rope, but it is necessary to arrange a crane separately, and much time is required for disassembling and assembling the boom. In addition, when the work site is a place such as a confined area, another crane may not be installed in the first place.

そこで本発明は、別のクレーンを用意する必要もなく、ブームを分解することなく、アースドリルの補巻ロープを1本掛けから3本掛けに容易に掛け替えることができる補巻ロープ掛け替え方法を提供することを目的としている。   Therefore, the present invention provides a method for changing a supplementary rope that does not require a separate crane and that can easily change the supplementary rope of an earth drill from one to three without disassembling the boom. It is intended to provide.

上記目的を達成するため、本発明の補巻ロープ掛け替え方法は、ベースマシンに設けられたブームの先端部に配置されたシーブ軸に、先端に補巻フックを吊持する補巻ロープが巻掛けられる2つの第1補巻シーブ、第2補巻シーブを回転可能に取り付けたアースドリルの補巻フックを第1補巻シーブのみに巻掛ける1本掛けから第1、第2補巻シーブに巻掛ける多本掛けに掛け替える補巻ロープ掛け替え方法において、補巻ロープが巻掛けられていない第2補巻シーブに巻掛けられ、両端を前記ブームに固定したリービングロープを備え、前記ブームをベースマシン前方に倒し、前記補巻フックを地上に置き、前記リービングロープのブームへの固定を解除し、前記リービングロープの両端を地上付近に移動させ、前記リービングロープの一端を、前記補巻フックのシーブに通してから、前記リービングロープの一端を、ケーブルクリップを介して、前記補巻フックの尻手から外した前記補巻ロープの端部と連結し、前記リービングロープの他端を引張り、前記補巻ロープを、前記補巻フックのシーブ及び第2補巻シーブに通した後、前記ケーブルクリップを取り外し、前記補巻ロープの端部を前記補巻フックの尻手に連結することにより、補巻ロープを1本掛けから多本掛けに掛け替えることを特徴としている。   In order to achieve the above object, the auxiliary winding rope switching method of the present invention is such that an auxiliary winding rope that suspends an auxiliary winding hook at the tip is wound around a sheave shaft disposed at the tip of a boom provided in the base machine. Two first auxiliary winding sheaves and a second auxiliary winding sheave rotatably attached to the first auxiliary winding sheave are wound around the first auxiliary winding sheave only from the first auxiliary winding sheave. In the auxiliary winding rope changing method for changing to a multiple hook to be hung, a revolving rope is provided which is wound around a second auxiliary winding sheave on which the auxiliary winding rope is not wound and both ends are fixed to the boom, and the boom is a base machine. Tilt forward, place the auxiliary winding hook on the ground, release the fixing of the leaving rope to the boom, move both ends of the leaving rope near the ground, Is passed through the sheave of the auxiliary winding hook, and then one end of the leaving rope is connected to the end of the auxiliary winding rope removed from the tail of the auxiliary winding hook via a cable clip. Pull the other end, pass the auxiliary winding rope through the sheave of the auxiliary winding hook and the second auxiliary winding sheave, then remove the cable clip and connect the end of the auxiliary winding rope to the tail of the auxiliary winding hook By doing so, it is characterized in that the auxiliary winding rope is changed from one hook to multiple hooks.

本発明の補巻ロープ掛け替え方法によれば、あらかじめ第2補巻シーブに固定されていたリーピングロープを補巻ロープと連結することで、1本掛けから3本掛けへの掛け替えを行えるので、別途クレーンを手配する必要もなく、ブームを分解する必要もなく、作業能率を向上することができる。   According to the auxiliary rope replacement method of the present invention, the leaping rope that has been fixed to the second auxiliary winding sheave in advance can be connected to the auxiliary rope to change from one to three. There is no need to arrange a crane, and there is no need to disassemble the boom, so that work efficiency can be improved.

本発明を適用するアースドリルの一例を示す側面図である。It is a side view which shows an example of the earth drill to which this invention is applied. 同じくブーム先端部の平面図である。It is a top view of a boom tip part similarly. 同じくロープの掛け回し状態を示す説明図である。It is explanatory drawing which similarly shows the state in which a rope is hung. 同じくブームを前方に倒したときのアースドリルの側面図である。It is a side view of an earth drill when the boom is also tilted forward. 本発明の補巻ロープ掛け替え方法の説明図であり、ブームを前方に倒した時のロープの状態を示す説明図である。It is explanatory drawing of the auxiliary winding rope switching method of this invention, and is explanatory drawing which shows the state of a rope when a boom is tilted ahead. 本発明の補巻ロープ掛け替え方法の説明図であり、リーピングロープの一端を、ケーブルクリップを介して、補巻ロープの端部と連結した状態を示す説明図である。It is explanatory drawing of the auxiliary winding rope switching method of this invention, and is explanatory drawing which shows the state which connected the end part of the auxiliary winding rope via the cable clip. 本発明の補巻ロープ掛け替え方法の説明図であり、補巻ロープを第2補巻シーブに通したときの状態を示す説明図である。It is explanatory drawing of the auxiliary winding rope switching method of this invention, and is explanatory drawing which shows a state when passing an auxiliary winding rope through the 2nd auxiliary winding sheave. 本発明の補巻ロープ掛け替え方法の説明図であり、補巻ロープの端部を補巻フックの尻手に連結し3本掛けとしたときの状態であることを示す説明図である。It is explanatory drawing of the auxiliary winding rope switching method of this invention, and is an explanatory drawing which shows a state when connecting the end part of an auxiliary winding rope with the tail of an auxiliary winding hook, and making it 3 hooks. 従来のアースドリルの補巻ロープ掛け替え方法の説明図である。It is explanatory drawing of the auxiliary winding rope switching method of the conventional earth drill.

まず、図1乃至図3を用いて、本発明を適用するアースドリルの一例を説明する。アースドリル10は、自走式のベースマシン11に起伏可能に設けられたラチスブーム12の先端部に、該ラチスブーム12の長さ方向に直交するシーブ軸13が水平方向に設けられ、該シーブ軸13に回転可能に支持された主巻シーブ14に、主巻ウインチ15から主巻ガイドシーブ16を介して繰り出されたメインロープ17を巻掛け、このメインロープ17の先端にスイベルジョイント18を介してケリーバ19を回転可能に吊り下げ、主巻ウインチ15でケリーバ19を昇降させるように構成している。また、ラチスブーム12の下方に支持されたアーム20の先端には、前記ケリーバ19が昇降可能な状態で挿通されるケリーバ回転駆動装置21がシリンダ22によって支持された状態で設けられており、該ケリーバ回転駆動装置21でケリーバ19を回転させるように構成している。さらに、ケリーバ回転駆動装置21の下部にはケリーバ19と一体に回転はするが、昇降はしない回転テーブル23が設けられており、この回転テーブル23から下方に突出したケリーバ19の下端部に、ケリーバ19と一体に回転し、かつ昇降する拡底バケット24aや掘削バケット24bが装着される。   First, an example of an earth drill to which the present invention is applied will be described with reference to FIGS. 1 to 3. The earth drill 10 is provided with a sheave shaft 13 in a horizontal direction perpendicular to the longitudinal direction of the lattice boom 12 at the tip of a lattice boom 12 provided in a self-propelled base machine 11 so as to be raised and lowered. A main rope 17 fed from a main winding winch 15 through a main winding guide sheave 16 is wound around a main winding sheave 14 rotatably supported by the main winding sheave 14, and a kelly bar is connected to the tip of the main rope 17 through a swivel joint 18. 19 is rotatably suspended, and the kelly bar 19 is moved up and down by the main winding winch 15. A kelly bar rotation drive device 21 through which the kelly bar 19 can be moved up and down is supported by a cylinder 22 at the tip of the arm 20 supported below the lattice boom 12. The rotary drive device 21 is configured to rotate the kelly bar 19. In addition, a rotary table 23 that rotates integrally with the kelly bar 19 but does not move up and down is provided at the lower part of the kelly bar rotation drive device 21, and the kelly bar 19 protrudes downward from the rotary table 23. An expanded bottom bucket 24a and excavation bucket 24b that rotate integrally with 19 and move up and down are mounted.

また、ベースマシン11の後部にはガントリ25が立設され、起伏ウインチ26からの起伏ロープ27が、ペンダントロープ28を介してラチスブーム12の先端上部に設けられたブラケット29に連結されている。   A gantry 25 is erected at the rear part of the base machine 11, and a hoisting rope 27 from the hoisting winch 26 is connected to a bracket 29 provided at the upper end of the lattice boom 12 via a pendant rope 28.

さらに、前記シーブ軸13には、該シーブ軸13に第1補巻シーブ30、第2補巻シーブ31が回転可能に支持されている。1本掛けの場合には、補巻ウインチ32から補巻ガイドシーブ33を介して繰り出された補巻ロープ34が、第1補巻シーブ30に巻掛けられ、補巻ロープ34の先端と補巻フック35の尻手とが連結されている(図1の状態)。また、3本掛けの場合には、第1補巻シーブに巻掛けられた補巻ロープ34が、さらに、前記補巻フック35のシーブ36及び第2補巻シーブに巻掛けられた状態となっている(図3の状態)。通常は補巻ロープを1本掛けで使用することが多いが、比較的重量物を吊り上げる場合など吊り上げ能力が必要な場合には、補巻ロープを3本掛けに掛け替える。   Furthermore, a first auxiliary winding sheave 30 and a second auxiliary winding sheave 31 are rotatably supported on the sheave shaft 13. In the case of a single hook, the auxiliary winding rope 34 fed out from the auxiliary winding winch 32 via the auxiliary winding guide sheave 33 is wound around the first auxiliary winding sheave 30, and the tip of the auxiliary winding rope 34 and the auxiliary winding are wound. The bottom of the hook 35 is connected (state shown in FIG. 1). Further, in the case of three hooks, the auxiliary winding rope 34 wound around the first auxiliary winding sheave is further wound around the sheave 36 of the auxiliary winding hook 35 and the second auxiliary winding sheave. (State of FIG. 3). Usually, the auxiliary winding rope is often used with one hook, but when a lifting capacity is required, such as when relatively heavy objects are lifted, the auxiliary winding rope is replaced with three hooks.

次に、図4乃至図8を用いて、1本掛けから3本掛けに掛け替える本発明の補巻ロープ掛け替え方法について説明する。   Next, with reference to FIG. 4 to FIG. 8, a description will be given of the auxiliary winding rope changing method of the present invention for changing from one hook to three hooks.

まず、通常の1本掛けでの使用時に、図5に示されるように、1本掛けの際には補巻ロープ34が巻掛けられていない第2補巻シーブ31に、あらかじめリービングロープ37を巻掛け、その両端をラチスブーム12に固定しておく。ここで、リービングロープ37は、取扱いがしやすいように補巻ロープ34よりも細いロープであり、一端側には、手などで掴むための輪38を設けている。なお、ラチスブーム12への固定は、任意の手段によってなされる。   First, as shown in FIG. 5, when a normal single hook is used, as shown in FIG. 5, a leaving rope 37 is previously attached to the second auxiliary winding sheave 31 on which the auxiliary winding rope 34 is not wound. It winds and the both ends are fixed to the lattice boom 12. Here, the reeving rope 37 is a rope that is thinner than the auxiliary winding rope 34 so that it can be easily handled, and a ring 38 that is gripped by a hand or the like is provided on one end side. The fixing to the lattice boom 12 is performed by any means.

1本掛けから3本掛けに掛け替える際に、まず、図4,5に示されるように、ケリーバ19を取り外し、ラチスブーム12をケリーバ回転駆動装置21が接地するまで前方に倒し、ロープの繰り出し量を調節して補巻フック35を地上に下す。ただし、ケリーバ回転駆動装置21があるため、ラチスブーム12の先端部を地上まで下すことはできない。   When changing from one to three hooks, first, as shown in FIGS. 4 and 5, the kelly bar 19 is removed, and the lattice boom 12 is tilted forward until the kelly bar rotary drive device 21 contacts the ground, and the amount of the rope fed out Is adjusted to lower the auxiliary winding hook 35 to the ground. However, since there is the Keriba rotation drive device 21, the tip of the lattice boom 12 cannot be lowered to the ground.

この状態で、拡底バケット24aの足場39などを利用してラチスブーム12に固定されたリービングロープ37の両端を解除し、リービングロープ37の両端を地上付近まで下す。   In this state, both ends of the leaving rope 37 fixed to the lattice boom 12 are released using the scaffold 39 of the bottom expansion bucket 24a, and both ends of the leaving rope 37 are lowered to near the ground.

次に、図6に示されるように、リービングロープ37の輪38のついていない下側の端部を、補巻フック35のシーブ36に通し、該端部を、ケーブルクリップ40を介して、補巻フック35の尻手から外した補巻ロープ34の端部と連結させる。   Next, as shown in FIG. 6, the lower end portion of the reeving rope 37 without the ring 38 is passed through the sheave 36 of the auxiliary winding hook 35, and the end portion is supplemented through the cable clip 40. It connects with the edge part of the supplementary winding rope 34 removed from the tail of the winding hook 35.

この状態から、リービングロープ37の輪38を引っ張ると、補巻ロープ34が、ケーブルクリップ40に引っ張られ、補巻フック35のシーブ36及び第2補巻シーブ31に巻掛けられ、図7に示す状態となる。最後に、図8に示すように、ケーブルクリップ40を取り外し、補巻ロープ34の端部を補巻フック35の尻手に連結することで、3本掛けの状態となる。   When the ring 38 of the leaving rope 37 is pulled from this state, the auxiliary winding rope 34 is pulled by the cable clip 40 and wound around the sheave 36 and the second auxiliary winding sheave 31 of the auxiliary winding hook 35, as shown in FIG. It becomes a state. Finally, as shown in FIG. 8, the cable clip 40 is removed, and the end of the auxiliary winding rope 34 is connected to the tail of the auxiliary winding hook 35 so that a three-hook state is obtained.

上述の方法であれば、他のクレーンを用意する必要もないし、ブームを分解する必要もないので、作業効率がよい。また、拡底バケット24aの足場39については、アースドリルの作業中には必ず現場にあるものであるから、掛け替え作業に追加する機材などもない。さらに、足場39を使って行う作業は、リービングロープ37の固定解除だけなので、高所での作業の安全性も高い。   If it is the above-mentioned method, since it is not necessary to prepare another crane and it is not necessary to disassemble a boom, work efficiency is good. Further, since the scaffold 39 of the bottom expansion bucket 24a is always in the field during the work of the earth drill, there is no equipment to be added to the changing work. Furthermore, since the work performed using the scaffold 39 is only to release the fixing of the leaving rope 37, the safety of the work at a high place is high.

10…アースドリル、11…ベースマシン、12…ラチスブーム、13…シーブ軸、14…主巻シーブ、15…主巻ウインチ、16…主巻ガイドシーブ、17…メインロープ、18…スイベルジョイント、19…ケリーバ、20…アーム、21…ケリーバ回転駆動装置、22…シリンダ、23…回転テーブル、24a…拡底バケット、24b…掘削バケット、25…ガントリ、26…起伏ウインチ、27…起伏ロープ、28…ペンダントロープ、29…ブラケット、30…第1補巻シーブ、31…第2補巻シーブ、32…補巻ウインチ、33…補巻ガイドシーブ、34…補巻ロープ、35…補巻フック、36…シーブ、37…リービングロープ、38…輪、39…足場、40…ケーブルクリップ DESCRIPTION OF SYMBOLS 10 ... Earth drill, 11 ... Base machine, 12 ... Lattice boom, 13 ... Sheave shaft, 14 ... Main winding sheave, 15 ... Main winding winch, 16 ... Main winding guide sheave, 17 ... Main rope, 18 ... Swivel joint, 19 ... Keriba, 20 ... arm, 21 ... Keriba rotary drive, 22 ... cylinder, 23 ... rotary table, 24a ... bottom bucket, 24b ... excavation bucket, 25 ... gantry, 26 ... undulation winch, 27 ... undulation rope, 28 ... pendant rope 29 ... Bracket, 30 ... First auxiliary winding sheave, 31 ... Second auxiliary winding sheave, 32 ... Supplementary winding winch, 33 ... Supplementary winding guide sheave, 34 ... Supplementary winding rope, 35 ... Supplementary winding hook, 36 ... Sheave, 37 ... Leaving rope, 38 ... ring, 39 ... scaffold, 40 ... cable clip

Claims (1)

ベースマシンに設けられたブームの先端部に配置されたシーブ軸に、先端に補巻フックを吊持する補巻ロープが巻掛けられる2つの第1補巻シーブ、第2補巻シーブを回転可能に取り付けたアースドリルの補巻フックを第1補巻シーブのみに巻掛ける1本掛けから第1、第2補巻シーブに巻掛ける多本掛けに掛け替える補巻ロープ掛け替え方法において、
補巻ロープが巻掛けられていない第2補巻シーブに巻掛けられ、両端を前記ブームに固定したリービングロープを備え、
前記ブームをベースマシン前方に倒し、前記補巻フックを地上に置き、
前記リービングロープのブームへの固定を解除し、前記リービングロープの両端を地上付近に移動させ、前記リービングロープの一端を、前記補巻フックのシーブに通してから、
前記リービングロープの一端を、ケーブルクリップを介して、前記補巻フックの尻手から外した前記補巻ロープの端部と連結し、
前記リービングロープの他端を引張り、前記補巻ロープを、前記補巻フックのシーブ及び第2補巻シーブに通した後、
前記ケーブルクリップを取り外し、前記補巻ロープの端部を前記補巻フックの尻手に連結することにより、
補巻ロープを1本掛けから多本掛けに掛け替えることを特徴とする補巻ロープ掛け替え方法
Two first auxiliary winding sheaves and second auxiliary winding sheaves that can be rotated around a sheave shaft that is arranged at the tip of the boom provided in the base machine. In the method of changing the auxiliary rope, the auxiliary hook of the earth drill attached to the hook is wound only around the first auxiliary winding sheave and is changed from the multiple hooks around the first and second auxiliary winding sheaves.
A revolving rope that is wound around a second auxiliary winding sheave that is not wound with an auxiliary winding rope and that has both ends fixed to the boom;
Tilt the boom forward of the base machine, place the auxiliary winding hook on the ground,
Release the fixing of the reeve rope to the boom, move both ends of the reeve rope to near the ground, pass one end of the reeve rope through the sheave of the auxiliary winding hook,
One end of the reeving rope is connected to the end of the auxiliary winding rope removed from the tail of the auxiliary winding hook via a cable clip,
After pulling the other end of the reeving rope and passing the auxiliary winding rope through the sheave of the auxiliary winding hook and the second auxiliary winding sheave,
By removing the cable clip and connecting the end of the auxiliary winding rope to the tail of the auxiliary winding hook,
A method for changing the auxiliary winding rope, characterized in that the auxiliary winding rope is changed from one to multiple.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5107940A (en) * 1990-12-14 1992-04-28 Hydratech Top drive torque restraint system
JPH0475888U (en) * 1990-11-13 1992-07-02
JP2011006199A (en) * 2009-06-25 2011-01-13 Hitachi Sumitomo Heavy Industries Construction Crane Co Ltd Leaving device, crane, and rope wiring method
JP2013067989A (en) * 2011-09-22 2013-04-18 Nippon Sharyo Seizo Kaisha Ltd Earth drill

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0475888U (en) * 1990-11-13 1992-07-02
US5107940A (en) * 1990-12-14 1992-04-28 Hydratech Top drive torque restraint system
JP2011006199A (en) * 2009-06-25 2011-01-13 Hitachi Sumitomo Heavy Industries Construction Crane Co Ltd Leaving device, crane, and rope wiring method
JP2013067989A (en) * 2011-09-22 2013-04-18 Nippon Sharyo Seizo Kaisha Ltd Earth drill

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