JP2015026429A - Method of producing wire harness - Google Patents

Abstract

PROBLEM TO BE SOLVED: To prevent corrosion of a core wire by preventing formation of gaps between a terminal metal fitting and a cutoff tube while suppressing excessive thickening of the part of the cutoff tube in a terminal-provided electric wire.SOLUTION: A cutoff tube 4 has a two-layer structure including a heat-shrinkage tube and a layer of a thermoplastic adhesive formed throughout the inner surface of the heat-shrinkage tube. A step of heating the cutoff tube 4 is carried out in a state where a cutoff region of a terminal-provided electric wire 2-3 is located at a position biased to a second principal surface 302 opposite to a first principal surface 301 of a base part 32-33 of a terminal metal fitting 3. The first principal surface 301 of the base part 32-22 is to come in contact with an insulated electric wire 2.

Description

  The present invention relates to a method for manufacturing a wire harness having an insulated wire and a terminal-attached wire including a terminal fitting and a water stop tube.

  Generally, the wire harness mounted in vehicles, such as a motor vehicle, is equipped with the electric wire with a terminal containing the insulated wire and the terminal metal fitting connected to the edge part.

  In the electric wire with terminal, when the core wire of the insulated wire is an aluminum wire, the contact portion between the core wire and the crimp terminal is likely to be corroded by different metal contact corrosion. In order to prevent different metal contact corrosion in the electric wire with terminal, it is effective to prevent liquid from entering the portion where the core wire of the insulated wire and the crimp terminal are in contact.

  For example, the wire harness shown in Patent Document 1 includes a terminal-attached electric wire and a heat-shrinkable water-stop tube that prevents liquid from entering the core wire of the insulated electric wire. The heat-shrinkable water stop tube has a two-layer structure including a heat-shrink tube and a thermoplastic adhesive layer formed on the inner surface thereof.

  In the wire harness shown in Patent Document 1, the heat shrink type water stop tube covers an area from the outer side of the crimp terminal to the end of the core wire from the portion where the insulation barrel of the insulated wire is crimped.

JP 2011-29102 A

  By the way, the terminal fitting has a plate-shaped intermediate portion between the core wire connecting portion to which the end portion of the core wire is connected and the contact portion directly connected to the connection partner. The heat-shrinkable water stop tube covers a region extending from the insulation coating portion of the insulated wire to the intermediate portion of the terminal fitting in the terminal-attached electric wire.

  When a heat-shrinkable water stop tube is used in a terminal-equipped electric wire with a terminal fitting, a gap may be formed between the surface of the plate-shaped intermediate portion of the terminal fitting and the inner surface of the water stop tube. is there. In particular, a gap is easily formed when the intermediate portion is a wide flat plate. The gap serves as a liquid intrusion path into the core wire portion.

  In addition, if the amount of the thermoplastic adhesive in the water stop tube is increased so that there is no gap between the surface of the intermediate portion and the inner surface of the water stop tube, the portion of the water stop tube in the electric wire with terminal, The portion of the water tube that covers the insulation coating becomes too thick.

  Moreover, if the time for heating the water stop tube is too long, the outermost layer of the water stop tube may be damaged by overheating. For this reason, even if the adhesive amount of the water stop tube is increased, the entire amount of the adhesive cannot be filled in the entire area between the water stop tube and the terminal fitting within the heating time that does not cause the above damage. Things can happen.

  An object of the present invention is to ensure that a gap is formed between a terminal fitting and a water stop tube while preventing the water stop tube portion from becoming excessively thick in a wire harness including an electric wire with terminal and a water stop tube. It is to prevent corrosion of the core wire.

  The manufacturing method of the wire harness which concerns on a 1st aspect is a method of manufacturing a wire harness provided with an electric wire with a terminal and a water stop tube. The said electric wire with a terminal contains the terminal metal fitting connected to the insulated wire and the said insulated wire. The water stop tube has a two-layer structure including a heat-shrinkable tube and a thermoplastic adhesive layer formed on the inner surface of the heat-shrinkable tube over the entire circumference, and covers the end of the insulated wire. . The terminal fitting has a plate-like base portion and a contact portion. The base portion is a portion including a core wire connecting portion in contact with the insulated wire on the first surface and connected to the core wire of the insulated wire, and an intermediate portion connected to the core wire connecting portion. The contact portion is a portion that is connected to the intermediate portion and is directly connected to a connection partner. The manufacturing method of the wire harness which concerns on a 1st aspect includes each process shown below. A 1st process is a process of inserting the water stop area | region ranging from the part of the insulation coating of the said insulated wire in the said electric wire with a terminal to the said intermediate part of the said terminal metal fitting in the said water stop tube before shrinkage | contraction. The second step is a step of heating the water stop tube. In this step, the water stop region of the terminal-attached electric wire is in a position where the water stop tube before contraction is biased to the second surface side opposite to the first surface of the base of the terminal fitting. It is done in a state that exists.

  The method for manufacturing the wire harness according to the second aspect is one aspect of the method for manufacturing the wire harness according to the first aspect. In the method of manufacturing the wire harness according to the second aspect, the step of heating the water stop tube includes the water stop of the electric wire with terminal held in a posture in which the second surface of the base of the terminal fitting faces upward. It is a step of heating the water stop tube suspended from the region.

  The method for manufacturing the wire harness according to the third aspect is one aspect of the method for manufacturing the wire harness according to the first aspect or the second aspect. In the method for manufacturing a wire harness according to the third aspect, the core wire of the insulated wire is a member mainly composed of aluminum, and the terminal fitting is a member mainly composed of copper.

  The heat-shrinkable water stop tube has a two-layer structure including a heat-shrink tube and a thermoplastic adhesive layer. As described above, when the heat-shrinkable water stop tube is heated in a state including the water stop region of the electric wire with terminal, a gap is formed between the plate-shaped intermediate portion of the terminal fitting and the heat shrink tube. This phenomenon is likely to occur.

  However, the above-mentioned phenomenon is adopted by the conventional heating process in which the water stop tube is heated in a state where it is suspended from the terminal-attached electric wire that is held in a posture in which the first surface that contacts the insulated wire in the terminal fitting faces upward. It was found that this phenomenon is likely to occur.

  When the water stop tube containing the water stop region of the electric wire with terminal is heated, the adhesive located on the first surface side of the terminal fitting is mainly the terminal among the adhesive layer formed over the entire circumference. The adhesive that accumulates on the first surface side of the metal fitting and is located on the second surface side of the terminal metal fitting mainly accumulates on the second surface side of the terminal metal fitting.

  In the conventional heating process, the water stop region of the terminal-attached electric wire exists in a position biased toward the first surface side of the terminal fitting in the water stop tube before contraction. In this case, the amount of adhesive in the portion of the adhesive layer extending in the entire circumferential direction is smaller in the portion located on the first surface side of the terminal fitting than in the portion located on the second surface side of the terminal fitting. Therefore, the amount of adhesive that accumulates on the first surface side of the terminal fitting is likely to be insufficient.

  On the other hand, in each of the above embodiments, the step of heating the water stop tube is such that the water stop region of the electric wire with terminal is located in a position biased toward the second surface side of the base portion of the terminal fitting in the water stop tube before contraction. To be done. In this case, in the adhesive layer extending in the entire circumferential direction, the portion located on the first surface side of the terminal fitting includes a larger amount of adhesive than the portion located on the second surface side of the terminal fitting. .

  Therefore, according to each aspect described above, the amount of the adhesive accumulated on the first surface side of the terminal fitting is increased as compared with the conventional case, and the heat shrinkable tube is adhered to the first surface of the intermediate portion without any gap by the adhesive. It becomes a state. As a result, it is possible to avoid the formation of a gap between the terminal fitting and the water stop tube, thereby preventing the core wire from being corroded.

  Further, the adhesive layer in the water stop tube does not need to be formed with an excessive thickness, and as a result, the water stop tube portion in the wire harness does not become excessively thick.

  By the way, according to each said aspect, a clearance gap may arise between the 2nd surface of a terminal metal fitting, and a heat contraction tube. However, since the water stop tube is in close contact with both side surfaces of the terminal fitting, the liquid on the second surface side of the terminal fitting does not enter the first surface side where the core wire of the insulated wire exists.

  Moreover, in a 2nd aspect, a water stop tube is heated in the state suspended from the water stop area | region of the electric wire with a terminal hold | maintained with the attitude | position in which the 2nd surface of the base part of a terminal metal fitting faces upwards. In this case, it is easy to maintain the state where the water stop region of the terminal-attached electric wire exists at a position biased toward the second surface side of the terminal fitting in the water stop tube. That is, it is not necessary to support the water stop tube with a special support.

  Moreover, in the 3rd aspect, the core wire and terminal metal fitting of an insulated wire are comprised with the kind of different metal material. This configuration is a configuration in which dissimilar metal contact corrosion is particularly likely to occur when the liquid enters the core wire portion of the insulated wire. Therefore, the effect which can prevent the penetration | invasion of the liquid to the part of the core wire of an insulated wire becomes more remarkable.

2 is a side view of the wire harness 1. FIG. 1 is a partially exploded perspective view of a wire harness 1. FIG. It is sectional drawing of the part covered with the front-end | tip part of the water stop tube in the wire harness. It is a figure showing the water stop area | region insertion process in the manufacturing process of the wire harness. It is a figure showing the heating process in the manufacturing process of the wire harness. It is the figure which looked at the inside of the water stop tube in a heating process from the front. It is the figure which looked at the inside of the water stop tube in the heating process concerning an application example from the front.

  Hereinafter, embodiments will be described with reference to the accompanying drawings. The following embodiment is an example embodying the present invention, and is not an example of limiting the technical scope of the present invention. The electric wire with terminal in each embodiment is mounted on a vehicle such as an automobile.

<Configuration of wire harness>
First, the configuration of the wire harness 1 according to the embodiment will be described with reference to FIGS. The wire harness 1 includes an insulated wire 2, a terminal fitting 3 attached to the end thereof, and a heat-shrinkable water stop tube 4 that covers the end of the insulated wire 2. In the following description, the insulated wire 2 and the terminal fitting 3 attached to the end thereof are referred to as a terminal-attached wire 2-3.

<Insulated wire>
The insulated wire 2 includes a core wire 21 that is a long conductor and an insulating coating 22 that is an insulator that covers the periphery of the core wire 21. Normally, the core wire 21 is a stranded wire in which a plurality of thin strands are twisted together, but the core wire 21 may be a single wire.

  The end of the insulated wire 2 to which the terminal fitting 3 is attached is in a state where the insulation coating 22 has been peeled off from the periphery of the core wire 21 of a certain length in advance, that is, the end of the core wire 21 of a certain length is insulated. It is processed so as to extend from the end of the coating 22.

  In the wire harness 1, the core wire of the insulated wire 2 is, for example, a metal wire material mainly composed of copper or aluminum.

<Terminal fitting>
The terminal fitting 3 is connected to the end of the insulated wire 2. The terminal fitting 3 has at least a contact portion 31, an intermediate portion 32, and a core wire connection portion 33. The terminal fitting 3 in this embodiment further has a covering crimping part 34. 3 is a cross-sectional view taken along the plane II-II shown in FIG.

  The coated crimp portion 34 is a portion that is crimped to the end of the portion of the insulating coating 22 of the insulated wire 2. The core wire connecting portion 33 is a plate-like portion to which the end portion of the core wire 21 of the insulated wire 2 is connected. For example, the end of the core wire 21 is connected to the core wire connecting portion 33 by welding such as ultrasonic welding or resistance welding. In this case, the end portion of the core wire 21 forms a joint portion 211 welded to the core wire connection portion 33. The core wire connection part 33 in this embodiment is flat form.

  It is also conceivable that the core wire connecting portion 33 has a structure connected to the core wire 21 by crimping. In this case, the core wire connection portion 33 is a portion where a bottom plate portion that supports the core wire 21 from one side and a caulking portion that is caulked by the core wire 21 are formed.

  The intermediate portion 32 is a plate-like portion that is located between the core wire connection portion 33 and the contact portion 31 and is continuous with each of the core wire connection portion 33 and the contact portion 31. In the present embodiment, the intermediate portion 32 has a flat plate shape.

  In the following description, a plate-like portion extending from the intermediate portion 32 to the core wire connecting portion 33 in the terminal fitting 3 is referred to as a base portion 32-33. Moreover, the main surface on the side where the core wire 21 contacts in the base portion 32-33 is referred to as a first main surface 301, and the opposite main surface is referred to as a second main surface 302.

  The contact portion 31 is a portion that is directly connected to a connection partner. The contact part 31 is connected to the intermediate part 32 on the opposite side to the core wire connection part 33. The contact part 31 in this embodiment is a flat part. For example, a hole 311 through which a fixing screw to a connection partner is passed is formed in the flat contact portion 31.

  In the wire harness 1, it is conceivable that the core wire 21 of the insulated wire 2 and the terminal fitting 3 are made of different metals. For example, it is conceivable that the core wire 21 is an aluminum wire, that is, a wire (aluminum or aluminum alloy) containing aluminum as a main component. On the other hand, the terminal metal fitting 3 is plated with a tin alloy in which silver (Ag), copper (Cu), bismuth (Bi) or the like is added to tin (Sn) or tin on a copper alloy base material such as copper or brass. It is conceivable that the member has been applied. In this case, the core wire 21 in contact with the terminal fitting 3 is likely to be corroded when a liquid as an electrolyte enters.

  Further, when the core wire 21 is joined to the core wire connecting portion 33 by ultrasonic welding, the first main surface 301 on the side of the core wire connecting portion 33 of the terminal fitting 3 to which the core wire 21 is joined is free of plating. It is conceivable that the substrate is an exposed surface. Thus, the 1st main surface 301 of the core wire connection part 33 which the base material which has copper as a main component exposed is easy to be joined with the core wire 21 by ultrasonic welding.

<Water stop tube>
The wire harness 1 includes a water stop structure that prevents liquid from entering in order to prevent corrosion of the core wire 21. The water stop structure in the wire harness 1 includes a water stop tube 4.

  The water stop tube 4 is a heat contraction type tube that contracts by receiving heat. FIG. 2 shows the water stop tube 4 before contraction, and FIG. 1 shows the water stop tube 4 after contraction by heating.

  The water stop tube 4 has a two-layer structure including a heat shrinkable tube 41 and a thermoplastic adhesive layer 42 formed on the inner surface of the heat shrinkable tube 41 over the entire circumference. In the present embodiment, the adhesive layer 42 is formed on the entire inner surface of the heat shrinkable tube 41.

  The heat shrinkable tube 41 is a tubular member made of a synthetic resin such as a polyolefin resin or a nylon resin, for example. The heat-shrinkable tube 41 is obtained by cooling a resin member that has been formed into a very thin tubular shape by extrusion, after being stretched into a thick tubular shape while being heated. The heat-shrinkable tube 41 thus obtained has a shape memory characteristic that, when heated, contracts to a thin tubular shape before being stretched.

  The water stop tube 4 is in contact with the water stop region in the insulated wire 2 and the terminal fitting 3 in a contracted state by receiving heat, and covers the water stop region. The water stop region is a region extending from the portion of the insulating coating 22 to the intermediate portion 32 in the insulated wire 2 and the terminal fitting 3.

  Accordingly, the first end portion of the heat shrinkable tube 41 is bonded to the outer peripheral surface of the insulating coating 22 portion of the insulated wire 2 by the adhesive layer 42 across the entire circumferential direction without a gap. In addition, the 1st edge part of the heat contraction tube 41 is an edge part on the opposite side with respect to the contact part 31 side, and the 2nd edge part of the heat contraction tube 41 is an edge part on the contact part 31 side. .

  Further, the second end portion of the heat shrinkable tube 41 is bonded to the first main surface 301 of the intermediate portion 32 of the terminal fitting 3 without any gap by the adhesive layer 42 over the entire width direction. Further, the second end portion of the heat shrinkable tube 41 is bonded to the second main surface 302 of the intermediate portion 32 of the terminal fitting 3 by the adhesive layer 42. In the example shown in FIG. 3, a small gap is formed in the adhesive layer 42 on the second main surface 302 side of the intermediate portion 32, but it is conceivable that there is no such gap.

  Next, an example of a water stop region insertion step and a heating step, which are part of the manufacturing process of the wire harness 1, will be described with reference to FIGS. FIG. 4 is a diagram illustrating a water stop region insertion step. FIG. 5 is a diagram illustrating a heating process. FIG. 6 is a view of the inside of the water stop tube 4 in the heating process as seen from the front.

  4 and 5 are side views of the terminal-attached electric wire 2-3 and the water stop tube 4 before contraction in each step. Moreover, in FIG. 6, the cross section of the intermediate part 32 in the terminal metal fitting 3 is shown. This cross section is a cross section taken along the III-III plane shown in FIG.

<Water stop area insertion process>
This step is a step of inserting the water stop region of the terminal-attached electric wire 2-3 into the water stop tube 4 before contraction. In the example shown in FIG. 4, the water-stop tube 4 before contraction through which the insulated wire 2 has been passed in advance is moved from the portion of the insulating coating 22 to the position of the water-stop region. Thereby, the water stop area | region of the electric wire 2-3 with a terminal is inserted in the water stop tube 4. FIG.

  In the example shown in FIG. 4, the water stop region insertion step is performed in a state where the electric wire with terminal 2-3 is held in a posture in which the second main surface 302 of the base portion 32-33 of the terminal fitting 3 faces upward. It has been broken. Thereby, the water stop tube 4 will be in the state suspended from the water stop area | region of the electric wire 2-3 with a terminal hold | maintained with the attitude | position in which the 2nd main surface 302 of the base 32-32 faces upwards.

<Heating process>
A heating process is a process of heating the water stop tube 4 which includes the water stop area | region of the electric wire 2-3 with a terminal. The water stop tube 4 is heated by a heater 7 or a hot air blower. Or it is also considered that the water stop tube 4 which covers the electric wire 2-3 with a terminal and its water stop area | region is put in the constant temperature layer maintained at the high temperature state.

  In the heating step, the water stop tube 4 is heated to a temperature at which the heat shrinkable tube 41 contracts and the adhesive layer 42 fluidizes. When the water-stop tube 4 is heated in the heating step, the heat-shrinkable tube 41 contracts and deforms into a shape along the surface of the water-stop region of the terminal-attached electric wire 2-3.

  Further, the adhesive layer 42 is fluidized to fill the space between the water stop region and the heat shrinkable tube 41. Moreover, after completion | finish of a heating process, the fluidized adhesive bond layer 42 is solidified in the state which fills between the water stop area | region of the electric wire 2-3 with a terminal, and the heat contraction tube 41. FIG.

  As FIG. 6 shows, the water stop area | region of the electric wire 2-3 with a terminal exists in the position biased in the 2nd main surface 302 side of the base 32-33 of the terminal metal fitting 3 in the water stop tube 4 before shrinkage | contraction. A heating process is performed in the state to do.

  The heating step in the present embodiment is a step of heating the water stop tube 4 suspended from the water stop region of the terminal-attached electric wire 2-3 held with the second main surface 302 of the base portion 32-33 facing upward. is there. In this case, the heating step is performed in a state where the edges on both sides of the second main surface 302 of the base portion 32-33 are in contact with the inner surface of the water stop tube 4, that is, the surface of the adhesive layer 42.

<Application example of heating process>
Next, the heating process according to the application example will be described with reference to FIG. FIG. 7 is a front view of the inside of the water stop tube 4 in the heating process according to the application example.

  In the heating process shown in FIG. 7, as in the heating process shown in FIGS. 5 and 6, the water stop region of the terminal-attached electric wire 2-3 is the base portion 32-33 of the terminal fitting 3 in the water stop tube 4 before contraction. It is performed in a state where it exists at a position biased toward the second main surface 302 side.

  However, in the example illustrated in FIG. 7, the terminal-attached electric wire 2-3 is held in a posture in which the first main surface 301 of the base portion 32-33 of the terminal fitting 3 faces upward. Furthermore, the water stop tube 4 is supported by the support 8 so that the inner side surface thereof is in contact with both side edges of the second main surface 302 of the base portion 32-33. Thereby, the water stop area | region of the electric wire 2-3 with a terminal will be in the state which exists in the position biased in the 2nd main surface 302 side of the base 32-33 of the terminal metal fitting 3 in the water stop tube 4 before shrinkage | contraction. .

<Effect>
When the heat-shrinkable water-stopping tube 4 is heated in a state of including the water-stopping region of the terminal-attached electric wire 2-3, there is a gap between the plate-shaped intermediate portion 32 and the heat-shrinkable tube 41 in the terminal fitting 3. The phenomenon of formation is likely to occur.

  However, the above-described phenomenon is the conventional heating in which the water stop tube 4 in a state suspended from the terminal-attached electric wire 2-3 held in a posture in which the first main surface 301 of the base portion 32-33 faces upward is heated. It was found that this phenomenon is likely to occur when a process is adopted.

  When the water stop tube 4 including the water stop region of the terminal-attached electric wire 2-3 is heated, the first main surface 301 side of the terminal fitting 3 in the adhesive layer 42 formed over the entire circumferential direction. The located adhesive mainly accumulates on the first main surface 301 side of the terminal fitting 3, and the adhesive located on the second main surface 302 side of the terminal fitting 3 mainly accumulates on the second main surface 302 side of the terminal fitting 3.

  In the conventional heating process, the water stop region of the terminal-attached electric wire 2-3 exists in a position biased toward the first main surface 301 of the terminal fitting 3 in the water stop tube 4 before contraction. In this case, in the adhesive layer 42 extending in the entire circumferential direction, the portion located on the first main surface 301 side of the terminal fitting 3 has a smaller amount of adhesive than the portion located on the second main surface 302 side. . Therefore, the amount of adhesive that accumulates on the first main surface 301 side of the terminal fitting 3 tends to be insufficient.

  On the other hand, in the heating process shown in FIGS. 5 to 7, the water stop region of the terminal-attached electric wire 2-3 is located at a position biased toward the second main surface 302 side of the base portion 32-33 in the water stop tube 4 before contraction. It is done in a state that exists. In this case, as shown in FIG. 3, the adhesive 421 solidified on the first main surface 301 side of the terminal fitting 3 is solidified on the second main surface 302 side in the adhesive layer 42 over the entire circumferential direction. The amount is larger than that of the adhesive 422.

  Therefore, if the heating process shown in FIGS. 5 to 7 is employed, the amount of adhesive that accumulates on the first main surface 301 side of the terminal fitting 3 is increased as compared with the conventional case, and the heat shrinkable tube 41 is bonded to the intermediate portion 32 by the adhesive. The first main surface 301 is adhered to the first main surface 301 without a gap. As a result, the formation of a gap between the terminal fitting 3 and the water stop tube 4 can be avoided, and consequently the corrosion of the core wire 21 can be prevented.

  Moreover, the adhesive layer 42 in the water stop tube 4 does not need to be formed with an excessive thickness, and as a result, the portion of the water stop tube 4 in the wire harness 1 does not become excessively thick.

  By the way, when the heating process shown in FIGS. 5 to 7 is employed, a gap may be generated between the second main surface 302 of the base portion 32-33 and the heat-shrinkable tube 41. However, since the water stop tube 4 is in close contact with both side surfaces of the terminal fitting 3, the liquid on the second main surface 302 side of the terminal fitting 3 does not enter the first main surface 301 side where the core wire 21 of the insulated wire 2 exists. .

  5 and 6, the water stop tube 4 is suspended from the water stop region of the terminal-attached electric wire 2-3 held with the second main surface 302 of the base portion 32-33 facing upward. Heated in a heated state. In this case, it is easy to maintain a state where the water stop region exists in the water stop tube 4 at a position biased toward the second main surface 302 side of the terminal fitting 3. That is, it is not necessary to support the water stop tube 4 with a special support.

  Further, when the core wire 21 is a member whose main component is aluminum and the terminal fitting 3 is a member whose main component is copper, the contact of different metals with the penetration of the liquid into the core wire 21 is particularly likely to occur. In such a case, if the manufacturing method shown in FIGS. 4 to 7 is adopted, the effect of preventing the liquid from entering the portion of the core wire 21 becomes more remarkable.

  In addition, the manufacturing method of the wire harness according to the present invention can be freely combined with the above-described embodiments and application examples within the scope of the invention described in each claim, or the embodiments and application examples as appropriate. It is also possible to constitute by changing or omitting a part.

DESCRIPTION OF SYMBOLS 1 Wire harness 2-3 Electric wire with a terminal 2 Insulated electric wire 21 Core wire 211 Junction part 22 Insulation coating 3 Terminal metal fitting 301 The 1st main surface of a base 302 The 2nd main surface of a base 31 A contact part 311 Hole 32-33 A base 32 A middle part 33 Core wire connection part 34 Covering crimping part 4 Water stop tube 41 Heat shrinkable tube 42 Adhesive layer 421 Adhesive solidified on the first main surface side 422 Adhesive solidified on the second main surface side 7 Heater 8 Support

Claims (3)

Two layers including an insulated wire and a terminal-attached wire including a terminal fitting connected to the insulated wire, a heat-shrinkable tube, and a thermoplastic adhesive layer formed on the inner surface of the heat-shrinkable tube over the entire circumference A water stop tube having a structure and covering an end portion of the insulated wire, and the terminal fitting is in contact with the insulated wire on the first surface and connected to the insulated wire core wire and the core wire. A method for manufacturing a wire harness having a plate-like base including an intermediate portion connected to a connection portion and a contact portion connected to the intermediate portion and connected directly to a connection partner,
Inserting a water stop region extending from the insulation coating portion of the insulated wire to the intermediate portion of the terminal fitting into the water stop tube before contraction in the terminal-attached electric wire;
In the state where the water stop region of the electric wire with terminal is located in a position biased to the second surface side opposite to the first surface of the base of the terminal fitting in the water stop tube before contraction. And a step of heating the water stop tube. It is a manufacturing method of the wire harness according to claim 1,
The step of heating the water stop tube heats the water stop tube suspended from the water stop region of the electric wire with terminal held with the second surface of the base portion of the terminal fitting facing upward. A method of manufacturing a wire harness, which is a process. It is a manufacturing method of the wire harness according to claim 1 or 2,
The core wire of the insulated wire is a member mainly composed of aluminum,
The said terminal metal fitting is a manufacturing method of the wire harness which is a member which has copper as a main component.

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