JP2014069302A - Coupling extraction device - Google Patents

Coupling extraction device Download PDF

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JP2014069302A
JP2014069302A JP2012219680A JP2012219680A JP2014069302A JP 2014069302 A JP2014069302 A JP 2014069302A JP 2012219680 A JP2012219680 A JP 2012219680A JP 2012219680 A JP2012219680 A JP 2012219680A JP 2014069302 A JP2014069302 A JP 2014069302A
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coupling
rod
base
rotor
support
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JP6041609B2 (en
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Takayuki Ogura
孝之 小倉
Masayasu Hamada
雅泰 濱田
Shoji Ozaki
昌二 尾崎
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Nippon Steel Texeng Co Ltd
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Nisshin Koki Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an extraction device capable of extracting a coupling automatically from a motor.SOLUTION: A pallet 15 is mounted on a carriage 14 to be able to be lifted and lowered, and lifted up and down by a hand lift. A hydraulic jack 1 is fixed on a pallet 15a of a mounting stand 15, and a claw holder 3 is journaled openably/closably on the hydraulic jack 1. A rod support stand is mounted under the pallet to be taken in and out, a V-shaped pedestal is mounted on the rod support stand through a spacer, and a rod 8 is mounted on the pedestal. When a coupling 9 of a motor 6 mounted on a fixed stand 31 is extracted from a rotor 7, the carriage 14 is moved, and by lifting the pallet 15 up and down, centering is performed through the rod 8 sandwiched between a ram 5 of the hydraulic jack 1 and the rotor 7 of the motor 6. After centering, the claw holder 3 is closed and a claw 3a is engaged with a periphery of the coupling 9. Then, the coupling 9 is extracted by the hydraulic jack 1.

Description

本発明は、例えば発電機や電動機或いはポンプ、送風機、タービン等の流体機械をオーバーホールする際、発電機や電動機の回転子或いは流体機械の駆動軸からカップリング、スプロケット、ブレーキホィール等(以下、これらを代表して単にカップリングといい、したがって本発明でいうカップリングとはスプロケット、ブレーキホィール等を含むものである)を抜き取ったり、交換のため回転子或いは駆動軸からカップリングを抜き取るのに使用する抜取装置に関する。   For example, when overhauling a fluid machine such as a generator, an electric motor or a pump, a blower, or a turbine, the present invention can be applied to a coupling, a sprocket, a brake wheel, etc. This is simply referred to as a coupling. Therefore, the coupling in the present invention includes sprockets, brake wheels, etc.), and is used to remove the coupling from the rotor or drive shaft for replacement. Relates to the device.

回転子にカップリングが取付けられる電動機を例にとっていえば、カップリングは一般に回転子に焼きばめにて固定されており、このカップリングを交換のため、或いは電動機のオーバーホールのため、回転子から取外す場合には従来、図1に示すように、油圧ジャッキ1と、該油圧ジャッキ1に固定されるブラケット2と、鉤爪ホルダー3と、ブラケット2の両側において、両端がそれぞれブラケット2と鉤爪ホルダー3の中間部に軸着されるリンク4よりなる抜取り装置を用い、油圧ジャッキ1を人手で抱えて図2に示すようにラム5と電動機6の回転子7との間に該回転子7より小径のロッド8を介在させてラム5と回転子7との間に挟み込み、ついで両鉤爪ホルダー3を閉じ、各鉤3aを電動機6のカップリング9の周縁にそれぞれ係止させる。その後、油圧ジャッキ1の図示しない切換え弁操作を行ってラム5を突出させる。電動機は、その自重により固定状態であり、ラム5はロット8を介して回転子7の端面に当たっているため、ラム5の突出に伴い油圧ジャッキ1が後退し、これにより鉤3aをカップリング9に係止させた鉤爪ホルダー3がカップリング9を回転子7より抜き取る(図3)。   Taking an example of an electric motor in which a coupling is attached to the rotor, the coupling is generally fixed to the rotor by shrink fitting, and the coupling is removed from the rotor for replacement or for overhaul of the electric motor. In the case of removal, conventionally, as shown in FIG. 1, the hydraulic jack 1, the bracket 2 fixed to the hydraulic jack 1, the claw holder 3, and both ends of the bracket 2 at both ends are bracket 2 and claw holder 3, respectively. 2 is used, and the hydraulic jack 1 is held by hand, and a smaller diameter than the rotor 7 is provided between the ram 5 and the rotor 7 of the electric motor 6 as shown in FIG. The rod 8 is interposed between the ram 5 and the rotor 7, the both claw holders 3 are then closed, and each rod 3 a is placed on the periphery of the coupling 9 of the electric motor 6. Sealed cell. Thereafter, a switching valve operation (not shown) of the hydraulic jack 1 is performed to project the ram 5. The electric motor is fixed by its own weight, and the ram 5 is in contact with the end face of the rotor 7 through the lot 8, so that the hydraulic jack 1 moves backward with the protrusion of the ram 5, whereby the flange 3 a is connected to the coupling 9. The latched claw holder 3 pulls out the coupling 9 from the rotor 7 (FIG. 3).

カップリング9の抜取りに際しては、回転子7から抜け出たカップリング9を人手で受けて抱え保持していた。   When the coupling 9 was removed, the coupling 9 that had slipped out of the rotor 7 was received and held by hand.

油圧ジャッキ1は重量があり、これを人手で抱えて芯合わせを行うのは容易でなく、ラム5と回転子7の間にロッド8を介在させるのも、ロッド8が両者で挟持されて支持されるまでは人手で保持しておく必要がある。また回転子7より抜き取ったカップリング9を受けて抱えるのにも人手と労力を要する。   The hydraulic jack 1 is heavy, and it is not easy to carry out centering by holding it manually. The rod 8 is interposed between the ram 5 and the rotor 7 so that the rod 8 is sandwiched between the two and supported. It is necessary to hold it manually until it is done. Further, it takes manpower and labor to receive and hold the coupling 9 extracted from the rotor 7.

本発明は、カップリングの抜取りを自動的に行うことができる抜取り装置を提供することを第1の目的とし、更に抜取ったカップリングを受けて支持する抜取り装置を提供することを第2の目的とする。   A first object of the present invention is to provide a sampling device that can automatically extract a coupling, and a second object of the present invention is to provide a sampling device that receives and supports the extracted coupling. Objective.

請求項1に係る発明は、第1の目的を達成するカップリングの抜取り装置に関するもので、前後左右方向に移動可能である台車と、該台車に昇降可能に支持される取付台と、該取付台を昇降させる作動装置と、前記取付台又は該取付台とは別に設置される固定台に固定される油圧ジャッキと、該油圧ジャッキの両側に開閉可能に軸支され、閉じたときは、固定台又は取付台に固定状態で設置される発電機や電動機、或いは流体機械のカップリングの周縁に両側より抱き込むようにして係止可能な一対の爪ホルダーとを有することを特徴とする。   The invention according to claim 1 relates to a coupling extraction device that achieves the first object, a carriage that is movable in the front-rear and left-right directions, a mounting base that is supported by the carriage to be movable up and down, and the attachment Actuating device for raising and lowering the base, hydraulic jack fixed to the mounting base or a fixed base installed separately from the mounting base, and pivotally supported on both sides of the hydraulic jack so that it can be opened and closed, and fixed when closed It is characterized by having a pair of claw holders that can be locked from both sides to the periphery of the coupling of a generator or electric motor or a fluid machine that is fixedly attached to the base or the mounting base.

請求項2に係る発明は、請求項1に係る発明において、前記取付台又は固定台には該台より出し入れ可能なロッド支持台が取付けられ、該ロッド支持台を前記取付台又は固定台より引き出した状態で発電機や電動機の回転子或いは流体機械の駆動軸と、油圧ジャッキのラムとの間に介在し、断面が前記回転子或いは駆動軸の断面内に収まるロッドを前記ロッド支持台上に支持させることを特徴とし、
請求項3に係る発明は、請求項2に係る発明において、前記ロッド支持台にはロッドの高さ調整用のスペーサを介してV形状の受台が取付けられることを特徴とする。
According to a second aspect of the present invention, in the first aspect of the invention, a rod support base that can be inserted and removed from the mounting base or the fixing base is attached to the mounting base or the fixing base, and the rod support base is pulled out from the mounting base or the fixing base. In this state, a rod that is interposed between the rotor of the generator or motor or the drive shaft of the fluid machine and the ram of the hydraulic jack and whose cross section is within the cross section of the rotor or drive shaft is placed on the rod support. It is characterized by supporting,
The invention according to claim 3 is the invention according to claim 2, characterized in that a V-shaped pedestal is attached to the rod support via a spacer for adjusting the height of the rod.

請求項4に係る発明は、第2の目的を達成する抜取り装置に関するもので、請求項1ないし3のいずれかの請求項において、発電機や電動機の回転子或いは流体機械の駆動軸より抜き出したカップリングを下側から受けて支える、支え吊具と、該支え吊具を昇降させる昇降装置を設けたことを特徴とし、
請求項5に係る発明は、請求項4に係る発明において、支え吊具は、一対の脚部と、両脚部を上端において連結する梁よりなって門形をなし、各脚部の脚端にはそれぞれ斜め内向きに突出して谷状をなす支え調整棒が設けられ、該支え調整棒の下端にはカップリングを下側より受ける受棒が取付けられることを特徴とする。
請求項6に係る発明は、請求項5に係る発明において、前記支え調整棒は、それぞれ出し入れ可能で、止着手段により任意の位置で止着されることを特徴とする。
The invention according to claim 4 relates to a sampling device that achieves the second object. In the invention according to any one of claims 1 to 3, it is extracted from the generator, the rotor of the motor, or the drive shaft of the fluid machine. It is characterized by providing a support suspension for receiving and supporting the coupling from below, and a lifting device for raising and lowering the support suspension,
The invention according to claim 5 is the invention according to claim 4, wherein the support hanger comprises a pair of leg portions and a beam connecting the both leg portions at the upper end to form a gate shape, and the leg end of each leg portion. Is provided with a support adjusting rod that protrudes obliquely inward and has a valley shape, and a receiving rod that receives the coupling from below is attached to the lower end of the support adjusting rod.
The invention according to claim 6 is characterized in that, in the invention according to claim 5, the support adjusting rods can be taken in and out and are fixed at any position by fixing means.

請求項1に係る発明においては、取付台と固定台のいずれか一方に油圧ジャッキを固定すると共に、他方に発電機や電動機、或いは流体機械を固定状態で設置し、台車を所望の向きに移動させて油圧ジャッキのラムと発電機や電動機の回転子或いは流体機械の駆動軸との前後左右方向における位置合わせを行いつつ、作動装置により取付台を昇降させてラムと回転子或いは駆動軸の芯合わせを行う。芯合わせによる芯出し後、鉤爪ホルダーを閉じ、各ホルダーをカップリング周縁に係止させる。その後、油圧ジャッキの切換弁操作を行ってラムを突出させる。ラムを突出に伴い、油圧ジャッキがラムに沿い、該油圧ジャッキが取付けられる取付台と共に後退するか、或いは発電機や電動機、或いは流体機械を取付台と共に押し動かされる。これにより鉤爪ホルダーに係止されるカップリングが回転子或いは駆動軸より抜き出される。   In the invention according to claim 1, the hydraulic jack is fixed to one of the mounting base and the fixing base, and the generator, the electric motor, or the fluid machine is fixedly installed on the other side, and the carriage is moved in a desired direction. The ram and rotor or drive shaft core are moved up and down by the actuator while aligning the ram of the hydraulic jack with the rotor of the generator or motor or the drive shaft of the fluid machine in the front-rear and left-right directions. Align. After centering by centering, close the claw holders and lock each holder to the periphery of the coupling. Thereafter, the switching valve of the hydraulic jack is operated to project the ram. As the ram protrudes, the hydraulic jack moves along the ram and retracts along with the mounting base on which the hydraulic jack is mounted, or the generator, motor, or fluid machine is pushed along with the mounting base. Thereby, the coupling locked to the claw holder is extracted from the rotor or the drive shaft.

本発明によると、重量のある油圧ジャッキであっても労力を要することなく、ラムと回転子或いは駆動軸の芯出し及びカップリングの抜き出しを容易に行うことができる。   According to the present invention, even a heavy hydraulic jack can easily center the ram and the rotor or drive shaft and extract the coupling without requiring labor.

ラムの径が回転子或いは駆動軸の径以下であれば、ラムを回転子或いは駆動軸の端面に直接突き当てることでカップリングの抜取りが可能であるが、ラムの径が回転子或いは駆動軸の径より大きいと、回転子或いは駆動軸よりはみ出るラムの周縁がカップリングに当り、カップリングを抜き取ることができなくなる。しかし請求項2に係る発明のように、断面が回転子や駆動軸の断面内に納まるロッドを介在させれば、ロッドが回転子や駆動軸の周りのカップリングに当たることなく、該カップリングの抜取りが可能となる。そして請求項2に係る発明のようにロッドを支持するロッド支持台を設ければ、ロッドの手持ち作業が不要となり、省力化が可能となる。   If the diameter of the ram is less than the diameter of the rotor or drive shaft, the coupling can be removed by directly abutting the ram against the end face of the rotor or drive shaft. If the diameter is larger than the diameter, the periphery of the ram protruding from the rotor or the drive shaft hits the coupling, and the coupling cannot be pulled out. However, as in the invention according to claim 2, if a rod whose cross section is within the cross section of the rotor or the drive shaft is interposed, the rod does not hit the coupling around the rotor or the drive shaft, and the coupling Sampling becomes possible. And if the rod support stand which supports a rod like the invention which concerns on Claim 2 is provided, the hand holding work of a rod will become unnecessary and labor saving will be attained.

請求項3に係る発明によると、ロッドは形状やサイズが変化してもV形状の受台に嵌合して転がりを拘束された状体で支持可能であり、ロッド支持台より転がり落ちることはない。またスペーサにより受台に支持されるロッドの高さ調整をすることが可能で、これによりラムとロッドと回転子或いは駆動軸との芯出しを行うことができる。   According to the third aspect of the invention, the rod can be supported by a V-shaped cradle and restrained from rolling even if the shape or size changes, and the rod falls off the rod support. Absent. Further, the height of the rod supported on the cradle by the spacer can be adjusted, whereby the ram, the rod and the rotor or the drive shaft can be centered.

請求項4に係る発明によると、回転子や駆動軸から抜取ったカップリングを支え吊具で受け、保持することができる。   According to the invention which concerns on Claim 4, the coupling extracted from the rotor and the drive shaft can be received and hold | maintained with a support hanging tool.

請求項5に係る発明によると、谷状に配置された一対の支え調整棒で回転子或いは駆動軸より抜き出したカップリングをそのまま支持することができ、
請求項6に係る発明においては、カップリングのサイズに合わせて支え調整棒を出し入れすることによりカップリングの大小に対処することができる。
According to the invention according to claim 5, the coupling extracted from the rotor or the drive shaft can be supported as it is with a pair of support adjusting rods arranged in a valley shape,
In the invention which concerns on Claim 6, it can cope with the size of a coupling by taking in and out a support adjustment stick | rod according to the size of a coupling.

カップリングの抜取りに使用される従来装置の平面図。The top view of the conventional apparatus used for extraction of a coupling. 図1に示す装置を用い、電動機からカップリングを抜取るときの状態を示す平面図。The top view which shows the state when using the apparatus shown in FIG. 1 and extracting a coupling from an electric motor. 回転子よりカップリングを抜取った直後の状態を示す平面図。The top view which shows the state immediately after extracting a coupling from a rotor. 本発明に係る抜取装置の斜視図。The perspective view of the sampling device which concerns on this invention. 油圧ジャッキのラムと電動機の回転子の間にロッドを介在させた正面図。The front view which interposed the rod between the ram of a hydraulic jack, and the rotor of an electric motor. 図5のA−A線断面図。AA line sectional view of Drawing 5. 支え吊具の側面図。The side view of a support hanging tool. 図4に示す抜取装置を用いて発電機からカップリングを抜取るときの状態を示す斜視図。The perspective view which shows a state when extracting a coupling from a generator using the extraction device shown in FIG. 電動機の回転子とロッドが芯出しされた状態を示す図。The figure which shows the state by which the rotor and rod of the electric motor were centered.

以下、本実施形態のカップリング抜取り装置について図面により説明する。図中、図1〜図3に示す構造と同一構造部分には同一符号を付して、その説明を省略する。
図4はカップリング抜取り装置の全体構造を示すもので、左右の一側側面に縦向きのガイド溝11aを備えた一対の縦枠11と、両縦枠11の上端より前方にせり出して設けられる横梁12よりなり、下端にコロ13を備えた台車14と、該台車14の縦枠11に昇降可能に支持され、前記ガイド溝11aに案内されて昇降する取付台15と、ハンドル操作により取付台15を縦枠11に沿って図の矢印方向に昇降させる作動装置としてのハンドリフト(市販のものであり、図示しない)と、取付台15の横向きに延出するパレット15a上に固定される油圧ジャッキ1と、該油圧ジャッキ1に開閉可能に取付けられる一対の鉤爪ホルダー3と、取付台15のパレット下に前後方向(図4の矢印で示す左右方向)にスライドして進退可能に取付けられるロッド支持台16と、横梁12に形成される図示しない長溝に沿い、前後(図の左右)方向にスライド可能に支持される昇降装置としてのチェーンブロック18により昇降可能に吊持され、チェーンブロック18を横梁12に沿ってスライドすることにより前後方向に移動可能な支え吊具19よりなり、以下これらロッド支持台16と支え吊具19について順に説明する。
Hereinafter, the coupling extraction device of this embodiment will be described with reference to the drawings. In the figure, the same components as those shown in FIGS. 1 to 3 are denoted by the same reference numerals, and the description thereof is omitted.
FIG. 4 shows the overall structure of the coupling extractor, which is provided with a pair of vertical frames 11 provided with vertical guide grooves 11a on the left and right side surfaces and protruding forward from the upper ends of both vertical frames 11. A carriage 14 comprising a cross beam 12 and having a roller 13 at the lower end, a mounting base 15 supported by the vertical frame 11 of the carriage 14 so as to be movable up and down, and guided up and down by the guide groove 11a, and a mounting base by a handle operation. A hand lift (commercially available, not shown) as an operating device that raises and lowers 15 along the vertical frame 11 in the direction of the arrow in the figure, and a hydraulic pressure fixed on a pallet 15a extending laterally of the mounting base 15. A jack 1, a pair of claw holders 3 attached to the hydraulic jack 1 so as to be openable and closable, and a slide under the pallet of the mounting base 15 in the front-rear direction (left-right direction indicated by arrows in FIG. 4). A rod support 16 that is mounted on the horizontal beam 12 and a chain block 18 as a lifting device supported so as to be slidable in the front-rear (left-right) direction along a long groove (not shown) formed in the cross beam 12. The rod support 16 and the support hanger 19 will be described in order below. The support hanger 19 is movable in the front-rear direction by sliding the block 18 along the cross beam 12.

ロッド支持台16は図4に示すように取付台15のパレット15a下面に横梁12と平行をなしてスライド可能に取付けられ、人手により図4の矢印で示す前後方向にパレット15aより引出し或いは押込んで引っ込められるようにしてあり、自由端部には図5及び図6に示すように1ないし複数枚のスペーサ21を重ね、或いは厚みの異なるスペーサのうち、所要の厚みのスペーサを選択して重ね、その上にV形状の受台22がスペーサ21と共にロッド支持台16に図示しないボルトにて取外し可能に取付けられている。   As shown in FIG. 4, the rod support base 16 is slidably attached to the lower surface of the pallet 15a of the mounting base 15 in parallel with the cross beam 12, and is manually pulled out or pushed in from the pallet 15a in the front-rear direction indicated by the arrows in FIG. As shown in FIGS. 5 and 6, one or more spacers 21 are stacked on the free end, or a spacer having a required thickness is selected and stacked from spacers having different thicknesses, A V-shaped pedestal 22 is attached to the rod support 16 together with the spacer 21 so as to be removable by bolts (not shown).

支え吊具19は図4、図7及び図8に示すように、一対の脚部24と、両脚部24の上端を連結する梁25とで門形をなし、両脚部24にはそれぞれ外側に支え調整棒26が着脱可能に取付けられている。支え調整棒26は一端に受棒27を直交して取付けてT形状をなし、図7に示すように脚部24の脚端に固定の取付部28に受棒27を下向きにした傾斜状態で挿入され、それぞれネジ23によりネジ止めされて取付部28に取付けられ、図示しないネジを弛めてスライドさせることにより受棒27が斜め上下方向に出し入れされ、所望位置でネジ止めして固定されるようになっている。図中、29はチェーンブロック18のチェーン18aが掛けられるフックである。   As shown in FIGS. 4, 7, and 8, the support hanger 19 forms a gate shape with a pair of legs 24 and a beam 25 that connects the upper ends of the legs 24. A support adjusting rod 26 is detachably attached. The support adjusting rod 26 has a T-shape by attaching a receiving rod 27 orthogonally to one end, and in an inclined state with the receiving rod 27 facing downward on a fixing portion 28 fixed to the leg end of the leg portion 24 as shown in FIG. Inserted, respectively fixed by screws 23 and attached to the mounting portion 28, and loosening and sliding a screw (not shown), the receiving rod 27 is put in and out obliquely in the vertical direction, and is fixed by screwing at a desired position. It is like that. In the figure, reference numeral 29 denotes a hook on which the chain 18a of the chain block 18 is hung.

本装置は以上のように構成され、カップリング交換のため、或いは電動機のオーバーホールのため、回転子に焼きばめされて固定されたカップリングを抜取るときには、図8に示すように固定台31に電動機6を設置し(電動機6はその自重により固定台31に固定状態で設置される)、ついで台車14を所望の向きに押し動かして油圧ジャッキ17を電動機6のカップリング9に向ける。台車14を押し動かすのに前後して前記取付板15のパレット15aよりロッド支持台16を引き出しておく。次にハンドリフトをハンドル操作してパレット上の油圧ジャッキ1を昇降させ、かつ台車14を向きを変えながら押し動かして、油圧ジャッキ1のラム5と電動機6の回転子7の芯合わせを行う。芯合わせに先立ってパレット15より引き出されたロッド支持台16上に目分量で選択し載置した0又は1ないし複数枚のスペーサ21と共に受台22を図示しないボルトにて取付け、受台22にはロッド8を載せ、電動機6の回転子7と油圧ジャッキ1のラム5の間に介在させる(図5参照)。ロッド8が回転子7よりはみ出し、回転子7の周りのカップリング9に当たるときには、ロッド8及び受台22を取外し、スペーサ22の数を増減させるか、或いは厚みの異なるスペーサに変え、受台22及びロッド8の高さを調整する。   This apparatus is configured as described above. When removing the coupling fixed by shrinkage fitting on the rotor for exchanging the coupling or overhauling the electric motor, as shown in FIG. The electric motor 6 is installed (the electric motor 6 is installed in a fixed state on the fixed base 31 by its own weight), and then the carriage 14 is pushed and moved in a desired direction so that the hydraulic jack 17 is directed to the coupling 9 of the electric motor 6. The rod support 16 is pulled out from the pallet 15a of the mounting plate 15 before and after the carriage 14 is pushed and moved. Next, the hydraulic jack 1 on the pallet is moved up and down by operating the hand lift, and the carriage 14 is pushed and moved while changing the direction to align the ram 5 of the hydraulic jack 1 and the rotor 7 of the electric motor 6. Prior to centering, a pedestal 22 is attached with a bolt (not shown) together with zero or one or a plurality of spacers 21 selected and placed on the rod support 16 drawn out from the pallet 15 by a scale. The rod 8 is placed and interposed between the rotor 7 of the electric motor 6 and the ram 5 of the hydraulic jack 1 (see FIG. 5). When the rod 8 protrudes from the rotor 7 and hits the coupling 9 around the rotor 7, the rod 8 and the pedestal 22 are removed, and the number of the spacers 22 is increased or decreased, or the spacers 22 having different thicknesses are replaced. And the height of the rod 8 is adjusted.

電動機6の回転子7と油圧ジャッキ1のラム5との間にロッド8を介在させ、そのまま台車14を押し動かしてロッド8を回転子7とラム5に押し当てる。この状態でロッド8は回転子7の端面にカップリング9に当たることなく押付けられると共に、ラム5の端面にも押付けられ、芯出しされる(図9参照)。   The rod 8 is interposed between the rotor 7 of the electric motor 6 and the ram 5 of the hydraulic jack 1, and the carriage 14 is pushed and moved as it is to press the rod 8 against the rotor 7 and the ram 5. In this state, the rod 8 is pressed against the end face of the rotor 7 without hitting the coupling 9, and is also pressed against the end face of the ram 5 to be centered (see FIG. 9).

この芯出しに前後して支え吊具19をチェーンブロック18の操作により降ろし、両脚部24よりそれぞれ支え調整棒26を取外し、受棒27が下向きとなるように脚部端の取付部28にそれぞれ差し込んで谷状に取付け、支え調整棒26を図の矢印方向に移動させ、カップリング9のサイズに合わせて位置調整する(図7)。   Before and after this centering, the support hanger 19 is lowered by operating the chain block 18, the support adjusting rods 26 are removed from the both leg portions 24, and the support rods 27 are directed downward to the attachment portions 28 at the end of the leg portions, respectively. Then, the support adjusting rod 26 is moved in the direction of the arrow in the figure, and the position is adjusted in accordance with the size of the coupling 9 (FIG. 7).

前述の芯出し後、前述するように両鉤爪ホルダー3を閉じて鉤3aをカップリング9周縁への係止位置に位置させる。その後油圧ジャッキ1の切換弁操作を行ってラム5を突出させるが、ラム5は前記ロッド8を介して電動機6の回転子7に突き当たり、電動機6は固定状態であるため、ラム5の突出に伴い油圧ジャッキ1が台車14と共に後退し、後退途上で両鉤爪ホルダー3の鉤3aがカップリング9に係止する。そしてそのままカップリング9を回転子7より抜き取る。カップリング9の抜き取りに伴い、ロッド支持台16もロッド8と共にスライドして後退する。回転子7より抜き取られたカップリング9は支え調整棒先端の受棒27で受止められ、支持される(図7)。
以上のようにして電動機6からカップリング9の抜き取りが行われる。
After the above-mentioned centering, both the claw holders 3 are closed as described above, and the collar 3a is positioned at the locking position to the periphery of the coupling 9. Thereafter, the switching valve operation of the hydraulic jack 1 is performed to cause the ram 5 to protrude. The ram 5 hits the rotor 7 of the electric motor 6 through the rod 8 and the electric motor 6 is in a fixed state. Accordingly, the hydraulic jack 1 moves backward together with the carriage 14, and the hooks 3 a of the both claws holder 3 are locked to the coupling 9 on the way back. Then, the coupling 9 is extracted from the rotor 7 as it is. As the coupling 9 is removed, the rod support 16 also slides with the rod 8 and moves backward. The coupling 9 extracted from the rotor 7 is received and supported by the receiving rod 27 at the tip of the support adjusting rod (FIG. 7).
The coupling 9 is extracted from the electric motor 6 as described above.

前記実施形態では、油圧ジャッキ1は台車14の取付台15のパレット15a上に固定され、電動機6は固定台31上に設置しているが、逆に油圧ジャッキ1を固定台上に固定すると共に、電動機6を台車14のパレット上に設置してもよい。この場合、カップリング9は鉤爪ホルダー3に係止して保持されたまま、電動機6が台車14と共に油圧ジャッキ1のラム5によって押し動かされ、これに伴いカップリング7が回転子9より離脱する。   In the above embodiment, the hydraulic jack 1 is fixed on the pallet 15a of the mounting base 15 of the carriage 14, and the electric motor 6 is installed on the fixed base 31, but conversely, the hydraulic jack 1 is fixed on the fixed base. The electric motor 6 may be installed on the pallet of the carriage 14. In this case, the electric motor 6 is pushed and moved by the ram 5 of the hydraulic jack 1 together with the carriage 14 while the coupling 9 is locked and held in the claw holder 3, and accordingly the coupling 7 is detached from the rotor 9. .

前期実施形態の台車14は、所望の向きに押し動かすことで油圧ジャッキ1を電動機6のカップリング9に向けるようにしているが、既知のようにコロを垂直軸線の周りに回転可能に軸支するか、或いは台車をx軸とy軸方向に移動可能に構成することで、台車を前後左右に移動して油圧ジャッキ1を電動機6のカップリング9に向けるようにすることもできる。   In the carriage 14 of the previous embodiment, the hydraulic jack 1 is directed toward the coupling 9 of the electric motor 6 by being pushed and moved in a desired direction. However, as is known, the roller is supported so as to be rotatable around the vertical axis. Alternatively, by configuring the carriage so as to be movable in the x-axis and y-axis directions, the hydraulic jack 1 can be directed to the coupling 9 of the electric motor 6 by moving the carriage in the front-rear and left-right directions.

前記実施形態では、抜取り装置により電動機6よりカップリング9を抜き取っているが、発電機或いはポンプ、送風機、タービン等の流体機械からカップリングやスプロケット、ブレーキホィール等を抜取る場合も前記と同様にして抜取ることができる。   In the above embodiment, the coupling 9 is extracted from the electric motor 6 by the extraction device. However, the same applies to the case where the coupling, sprocket, brake wheel, etc. are extracted from a fluid machine such as a generator or a pump, a blower or a turbine. Can be removed.

1・・油圧ジャッキ
3・・鉤爪ホルダー
5・・ラム
6・・電動機
7・・回転子
8・・ロッド
9・・カップリング
14・・台車
15・・パレット
16・・ロッド支持台
19・・支え吊具
21・・スペーサ
22・・受台
26・・支え調整棒
27・・受棒
31・・固定台
1 .. Hydraulic jack 3. Claw holder 5. Ram 6. Electric motor 7. Rotor 8. Rod 9. Coupling 14. Bogie 15. Suspension tool 21 ・ ・ Spacer 22 ・ ・ Reception stand 26 ・ ・ Support adjustment rod 27 ・ ・ Reception rod 31 ・ ・ Fixing stand

Claims (6)

前後左右方向に移動可能である台車と、該台車に昇降可能に支持される取付台と、該取付台を昇降させる作動装置と、前記取付台又は該取付台とは別に設置される固定台に固定される油圧ジャッキと、該油圧ジャッキの両側に開閉可能に軸支され、閉じたときは、固定台又は取付台に固定状態で設置される発電機や電動機、或いは流体機械のカップリングの周縁に両側より抱き込むようにして係止可能な一対の爪ホルダーとを有することを特徴とするカップリングの抜取装置。   A carriage that is movable in the front-rear and left-right directions, a mounting base that is supported so as to be able to move up and down on the carriage, an operating device that raises and lowers the mounting base, and a fixed base that is installed separately from the mounting base or the mounting base Hydraulic jack to be fixed, and a peripheral edge of a coupling of a generator or an electric motor, or a fluid machine, which is pivotally supported on both sides of the hydraulic jack so as to be openable and closable when closed. And a pair of claw holders that can be engaged and held from both sides. 前記取付台又は固定台には該台より出し入れ可能なロッド支持台が取付けられ、該ロッド支持台を前記取付台又は固定台より引き出した状態で発電機や電動機の回転子或いは流体機械の駆動軸と、油圧ジャッキのラムとの間に介在し、断面が前記回転子或いは駆動軸の断面内に収まるロッドを前記ロッド支持台上に支持させることを特徴とする請求項1記載のカップリングの抜取装置。   A rod support base that can be taken in and out of the mounting base or the fixing base is attached to the mounting base or the fixing base, and the rod support base is pulled out from the mounting base or the fixed base, and the generator or the rotor of the generator or the drive shaft of the fluid machine 2. A coupling extraction according to claim 1, wherein a rod interposed between the ram and the ram of the hydraulic jack and having a cross section within the cross section of the rotor or drive shaft is supported on the rod support. apparatus. 前記ロッド支持台にはロッドの高さ調整用のスペーサを介してV形状の受台が取付けられることを特徴とする請求項2記載のカップリングの抜取装置。   3. The coupling extraction device according to claim 2, wherein a V-shaped receiving base is attached to the rod support base via a spacer for adjusting the height of the rod. 発電機や電動機の回転子或いは流体機械の駆動軸より抜き出したカップリングを下側から受けて支える、支え吊具と、該支え吊具を昇降させる昇降装置を設けたことを特徴とする請求項1ないし3のいずれかの請求項に記載のカップリングの抜取装置。   A support suspension for supporting a coupling extracted from a generator or motor rotor or a drive shaft of a fluid machine from below, and a lifting device for raising and lowering the support suspension. The coupling extraction device according to any one of claims 1 to 3. 前記支え吊具は、一対の脚部と、両脚部を上端において連結する梁よりなって門形をなし、各脚部の脚端にはそれぞれ斜め内向きに突出して谷状をなす支え調整棒が設けられ、該支え調整棒の下端にはカップリングを下側より受ける受棒が取付けられることを特徴とする請求項4記載のカップリングの抜取装置。   The support hanger comprises a pair of legs and a beam connecting the legs at the upper end to form a gate shape, and the leg end of each leg protrudes obliquely inward and forms a valley shape. 5. A coupling extraction device according to claim 4, wherein a receiving rod for receiving the coupling from below is attached to a lower end of the support adjusting rod. 前記支え調整棒は、それぞれ出し入れ可能で、止着手段により任意の位置で止着されることを特徴とする請求項5記載のカップリングの抜取装置。   6. The coupling removing apparatus according to claim 5, wherein each of the support adjusting rods can be taken in and out and fixed at an arbitrary position by a fixing means.
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CN113579703A (en) * 2021-08-16 2021-11-02 华能景泰热电有限公司 Puller fixing device for overhauling high-voltage motor and application thereof
CN113635262A (en) * 2021-09-13 2021-11-12 国网新源控股有限公司 Bearing dismounting device

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