JP2014044185A - Rope measuring apparatus - Google Patents

Rope measuring apparatus Download PDF

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JP2014044185A
JP2014044185A JP2012198906A JP2012198906A JP2014044185A JP 2014044185 A JP2014044185 A JP 2014044185A JP 2012198906 A JP2012198906 A JP 2012198906A JP 2012198906 A JP2012198906 A JP 2012198906A JP 2014044185 A JP2014044185 A JP 2014044185A
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rope
measuring
tension
weight
drum
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Yoshimi Chiba
好美 千葉
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Denryoku Kizai Service Co Ltd
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Denryoku Kizai Service Co Ltd
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  • Length-Measuring Instruments Using Mechanical Means (AREA)
  • A Measuring Device Byusing Mechanical Method (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a measuring device which measures several meters long synthetic fiber rope in a state where constant tension is loaded, and which can easily perform marking or the like of a cut position.SOLUTION: On a measuring desk 10, a movable table 31 is provided which loads a tension by weight of a dead weight 35 gripping a rope 1 and connected thereto. A roller 22 is provided which U-turns a rope 1, and furthermore, a measuring mark 11 matching with necessary length is displayed.

Description

本発明は、合成繊維製ロープを一定長さに計尺するための装置に関する。  The present invention relates to an apparatus for measuring a synthetic fiber rope to a certain length.

合成繊維製ロープを一定長さに切断して製品に仕上げる場合、ロープには最大数10%におよぶ弾性伸びがあるので一定の張力のもとで計尺する必要がある。
ロープ等のメーカーでは、長尺のロープを巻き取りながら計尺して製品として出荷するが、せいぜい7m程度の長さを計尺する作業のための張力のかけ方、計尺の仕方についてはこれまで作業者の熟練に委ねられてきた。
When a synthetic fiber rope is cut into a certain length and finished into a product, the rope has an elastic elongation of up to several tens of percent, so it is necessary to measure under a certain tension.
Manufacturers of ropes, etc., measure while winding a long rope and ship it as a product, but this is how to apply tension and how to measure for measuring a length of about 7 meters at most. It has been left to the skill of the operator.

電線やケーブルメーカーでの長尺な線状体の計尺方法については、[特許文献1][特許文献2]等に記載があるが、数メートル程度の長さのロープの計尺には適応できない。  Although there are descriptions in [Patent Document 1] [Patent Document 2] etc. about the measuring method of a long linear body at an electric wire or cable manufacturer, it is suitable for measuring a rope with a length of about several meters. Can not.

特開2002−372414号公報JP 2002-372414 A 特開2001−38524号公報JP 2001-38524 A

本発明は、合成繊維製ロープの数メートル程度の長さを迅速、正確に計尺する方法を提供するものである。  The present invention provides a method for quickly and accurately measuring the length of a synthetic fiber rope of about several meters.

合成繊維製ロープを数メートル程度の一定の長さに切断するために弾性体であるロープの長さを計尺する場合に、ロープに一定の張力を負荷して計尺することで製品の長さのバラつきを抑えることを目的とするものである。  When measuring the length of an elastic rope to cut a synthetic fiber rope to a certain length of several meters, the length of the product is measured by applying a constant tension to the rope. The purpose is to suppress the variation of the thickness.

あらかじめ設定された仕様に基づき、数種類の一定長さに切断することから、その長さに合わせた作業スペースと、切断位置が分かりやすい表示マークと、ドラムに巻きとられた長尺ロープを順次繰り出しながら簡単な操作でロープに傷をつけることなく張力を載荷できることが目標である。  Based on preset specifications, it is cut into several types of fixed lengths, so that the working space according to the length, the display mark that makes the cutting position easy to understand, and the long rope wound around the drum are fed out sequentially. However, the goal is to be able to load the tension without damaging the rope with a simple operation.

請求項1では、ドラムに巻かれた長尺ロープの一端を手または機械的に把持固定し、他の一端は機械的に把持して常に一定の張力を載荷する方式について提供している。
長尺ロープを計尺する場合は、連続的に張力を載荷しながら計尺する必要があるが、数メートル程度の一定長にロープを切断する場合は、1本ずつ張力を載荷し計尺し切断する方が効率的であることから、本装置を発明した。
According to the first aspect of the present invention, there is provided a system in which one end of a long rope wound around a drum is gripped and fixed by hand or mechanically, and the other end is mechanically gripped to always load a constant tension.
When measuring a long rope, it is necessary to measure while continuously applying tension, but when cutting a rope to a certain length of several meters, load the tension one by one and measure it. This device was invented because it is more efficient to cut.

請求項2では、一定な張力を発生させる載荷装置としてロープを把持して移動可能な可動テーブルと重錘を利用する方法を提供している。
張力を発生させる方法としては、巻き取りドラムとは別に十分な摩擦力を具備したドラムを用意してロープを巻きつけ、終端を固定したのちに、このドラムを一定のトルクで反転させるなど機械的な方法が考えられるが、請求項2に記載の方法に比べ装置が煩雑になるのみで張力載荷の効果は変わらない。
ただし、請求項2に示す方法では可動テーブルの運動摩擦抵抗が大きいと張力にばらつきが発生するので、摩擦抵抗の軽減と重錘の重力を円滑にロープに伝える工夫が必要である。
According to the second aspect of the present invention, there is provided a method of using a movable table and a weight that are movable by gripping a rope as a loading device that generates a constant tension.
As a method of generating tension, a drum with sufficient friction force is prepared separately from the take-up drum, the rope is wound around, the end is fixed, and then the drum is reversed with a constant torque. However, as compared with the method according to claim 2, the effect of tension loading is not changed, only the apparatus becomes complicated.
However, in the method shown in claim 2, since the tension is varied when the moving frictional resistance of the movable table is large, it is necessary to reduce the frictional resistance and to smoothly transmit the gravity of the weight to the rope.

また、可動テーブルにロープをセットする時には可動テーブルが初期位置に移動しているとロープ把持作業が1工程で済むため、請求項2では可動テーブルを載せている張力載荷卓に傾斜を付け、可動テーブルの自重で初期位置に移動するように工夫した。バネの弾性力を利用して初期位置に戻す方法では位置によりバネによる抵抗力が変化し結果的にロープへの載荷張力が変化するが、本発明によれば張力載荷時の位置に関わらず一定の張力が発生される。  Further, when the rope is set on the movable table, if the movable table is moved to the initial position, the rope gripping work can be completed in one step. Therefore, in claim 2, the tension loading table on which the movable table is placed is inclined and movable. It was devised to move to the initial position by the weight of the table. In the method of returning to the initial position using the elastic force of the spring, the resistance force by the spring changes depending on the position, and as a result, the loading tension on the rope changes, but according to the present invention, it is constant regardless of the position at the time of tension loading. Tension is generated.

請求項3では、計尺卓に計尺基準位置や、計尺位置すなわち切断位置等の表示を提供している。これは、数種類の仕様に合わせた長さを計尺するときに便利で、計尺作業の正確化と迅速化が可能となっている。なお、基準位置や計尺(切断)位置のほか作業に必要な補助的計尺位置も表示すると便利である。さらに、計尺物差しを表示して様々な長さを計測することも可能である。  According to the third aspect of the present invention, the display of the reference position of the scale, the position of the scale, that is, the cutting position is provided on the scale table. This is convenient when measuring the length according to several types of specifications, and enables the measurement work to be accurate and quick. It is convenient to display not only the reference position and the measuring (cutting) position but also the auxiliary measuring position necessary for the work. Furthermore, it is possible to display a measuring ruler and measure various lengths.

請求項4では、ロープをUターンさせるローラーと、そのローラーを仕様長さに合わせて移動可能なテーブルを提供している。
このテーブルの採用により、作業のワンマン化による効率化と、計尺卓の短縮によるスペースの有効活用が図れる。
In Claim 4, the roller which makes a rope U-turn and the table which can move the roller according to specification length are provided.
By adopting this table, it is possible to improve the efficiency by making one-man work and to effectively use the space by shortening the measuring table.

本発明によれば、長尺ロープを巻き取ったドラムから繰り出し、数メートル程度の短尺ロープとしての計尺と切断の作業が一人で可能なことから作業効率が大きく上昇するほか、ロープを製品として組み立てた時の仕様長さに対する誤差が極めて少ない高品位な製品の製造に寄与する。
また、ロープに限らず弾性を有する線状体の計尺に活用可能であり、更に、Uターンローラーの数量や位置を変化させることで、スペースを有効に活用可能な弾性線条体計尺装置が設計可能である。
According to the present invention, it is possible to work out a measuring and cutting operation as a short rope of about several meters by one person from a drum around which a long rope is wound up, so that work efficiency is greatly increased, and the rope is used as a product. Contributes to the manufacture of high-quality products with very little error in the specification length when assembled.
In addition, it can be used not only for ropes, but also for measuring elastic linear bodies, and by changing the number and position of U-turn rollers, it is possible to effectively use space by using an elastic linear body measuring device. Can be designed.

ロープに一定の張力を負荷しながら計尺する装置の例を示した説明図である。It is explanatory drawing which showed the example of the apparatus which measures while applying fixed tension | tensile_strength to a rope.

図1において、計尺卓10の上には、計尺の基準となる位置と計尺位置を表示する計尺位置表示マーク11と、ロープUターンテーブル21と、張力載荷テーブル31を載せた張力載荷卓30が装備されている。  In FIG. 1, a tension on which a gauge position display mark 11 for displaying a reference position of the gauge and a gauge position, a rope U turntable 21, and a tension loading table 31 are placed on the gauge table 10. A loading table 30 is provided.

ロープUターンテーブル21にはロープUターンローラー22が装備され、ロープUターンテーブル21は計尺卓10上を移動可能で、任意または所定の位置で計尺卓10に固定可能である。  The rope U turntable 21 is equipped with a rope U turn roller 22, and the rope U turntable 21 can move on the measuring table 10 and can be fixed to the measuring table 10 at an arbitrary or predetermined position.

張力載荷卓30はわずかに傾斜しており、張力載荷卓30上の張力載荷テーブル31はその自重と張力載荷卓30の傾斜により、外力が働かない状態では傾斜の下方すなわち初期位置にて安定して停止する。  The tension loading table 30 is slightly inclined, and the tension loading table 31 on the tension loading table 30 is stable at the lower position of the inclination, that is, at the initial position when no external force is applied due to its own weight and the inclination of the tension loading table 30. Stop.

計尺を始めるに当たり、ロープUターンテーブル21を所定の位置にセットし、計尺するロープ1は、メーカーから送付された巻取りドラム2から繰り出し、張力載荷テーブル31のロープ把持金具33を経由して、ロープUターンテーブル21に固定されているロープUターンローラー22で方向を転換し、計尺位置表示マーク11に至る様に配置される。  When starting the measurement, the rope U turntable 21 is set at a predetermined position, and the rope 1 to be measured is fed out from the winding drum 2 sent from the manufacturer and passed through the rope gripping bracket 33 of the tension loading table 31. Then, the direction is changed by the rope U turn roller 22 fixed to the rope U turntable 21, and it is arranged so as to reach the measuring position display mark 11.

張力載荷用重錘35を初期位置にセットすることで張力載荷テーブル重錘連結ワイヤーロープ34が緩み、初期位置に移動した張力載荷テーブル31のロープ把持ハンドル32を操作してロープ1を把持金具33で把持した後、ロープ1の終端を手で把持したまま張力載荷用重錘35を載荷位置に操作することで、一定の張力が載荷できる。  By setting the tension loading weight 35 to the initial position, the tension loading table weight connecting wire rope 34 is loosened, and the rope grip handle 32 of the tension loading table 31 moved to the initial position is operated to grip the rope 1. Then, the tension loading weight 35 is operated to the loading position while holding the end of the rope 1 by hand, so that a constant tension can be loaded.

作業員は計尺基準位置にロープ終端を会わせ、計尺位置すなわち切断位置のロープにマーキングするわけだが、これらの位置はほぼ同一箇所のため、作業員が一人でロープ終端の把持と計尺すなわち切断位置へのマーキングが実施できるため、極めて効率的な作業が可能となった。  The operator meets the end of the rope at the reference position of the gauge and marks the rope at the measuring position, that is, the cutting position. That is, since the marking at the cutting position can be performed, an extremely efficient operation is possible.

また、切断位置が決定すれば、張力載荷用重錘35を初期位置に戻して切断作業をすることになるが、張力載荷用重錘35を初期位置に戻す前に誤って把持していたロープの終端を解放しても張力載荷テーブル31の移動範囲は必要最小限に限定しているからロープが逸走してしまうなどのトラブルは発生しないので、安心して切断や断面の処理が可能である。  If the cutting position is determined, the tension loading weight 35 is returned to the initial position and the cutting operation is performed. However, the rope that has been erroneously gripped before the tension loading weight 35 is returned to the initial position. Since the movement range of the tension loading table 31 is limited to the minimum necessary even when the end of the cable is released, troubles such as the rope running away do not occur, so that cutting and cross-section processing can be performed with peace of mind.

1 計尺中のロープ
2 未計尺ロープを巻き取ってあるドラム
10 計尺卓
11 計尺位置表示マーク
21 ロープUターンテーブル
22 ロープUターンローラー
30 張力載荷卓
31 張力載荷テーブル
32 ロープ把持ハンドル
33 ロープ把持金具
34 張力載荷テーブル重錘連結ワイヤーロープ
35 張力載荷用重錘
DESCRIPTION OF SYMBOLS 1 Rope in measure 2 Drum which has wound unmeasured rope 10 Measuring table 11 Measuring position indication mark 21 Rope U turntable 22 Rope U turn roller 30 Tension loading table 31 Tension loading table 32 Rope grip handle 33 Rope gripping bracket 34 Tension loading table weight connection wire rope 35 Tension loading weight

Claims (4)

ドラムに巻かれたロープの終端またはドラムに近い一端を手または機械的に把持し固定し、ドラムに近い一端または終端で機械的に把持した金具が重錘の重量でロープに一定の張力を載荷することを特徴としたロープ計尺装置  The end of the rope wound around the drum or one end close to the drum is gripped and fixed by hand or mechanically, and the metal grip that is mechanically gripped at the end or end close to the drum loads the rope with a certain tension. Rope measuring device characterized by 請求項1に記載のロープ計尺装置で、機械的に把持し張力を載荷する装置として、計尺卓上にロープ長さ方向に移動可能で外力が働かない時は張力載荷卓の傾斜とテーブルの自重で、またはその他の方法で初期位置に戻るテーブルを有し、そのテーブルにはロープを把持する金具が具備され、そのテーブルは連結されている重錘の重量により一定の張力を発生させることを特徴としたロープ計尺装置  The rope measuring device according to claim 1, wherein the device is a device for mechanically gripping and loading the tension. When the rope is movable on the measuring table in the length direction of the rope and no external force is applied, the inclination of the tension loading table and the table It has a table that returns to its initial position under its own weight or in other ways, and the table is provided with a metal fitting for gripping the rope, and the table generates a certain tension according to the weight of the connected weight. Characteristic rope measuring device 請求項1に記載のロープ計尺装置で、計尺卓上に計尺基準位置と計尺位置の表示、または、計尺できる物差しが表示されていることを特徴とするロープ計尺装置  2. The rope measuring apparatus according to claim 1, wherein a display of a measuring scale reference position and a measuring position, or a ruler capable of measuring is displayed on a measuring table. 仕様に定められたロープ長さに合わせた位置に計尺卓の上をロープの長さ方向に移動し固定可能な1個以上のテーブルと、このテーブルに固定された1個以上のローラーとを有し、このローラーでロープを1回以上Uターンさせることで計尺卓の長さを短縮したことを特徴とするロープ計尺装置One or more tables that can be moved and fixed on the measuring table in the length direction of the rope at a position according to the rope length specified in the specification, and one or more rollers fixed to the table A rope measuring device characterized in that the length of the measuring table is shortened by U-turning the rope one or more times with this roller
JP2012198906A 2012-08-24 2012-08-24 Rope measuring apparatus Pending JP2014044185A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016169175A1 (en) * 2015-04-21 2016-10-27 艾志(南京)环保管接技术股份有限公司 Ropy packaging apparatus integrating measuring, cutting and protecting functions
CN109357997A (en) * 2018-10-30 2019-02-19 福建浔兴拉链科技股份有限公司 A kind of measurer and measurement method for surveying monofilament shrinking percentage
CN111605131A (en) * 2020-05-28 2020-09-01 无锡四五零科技有限公司 Roping system for cords for hook assembly

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2016169175A1 (en) * 2015-04-21 2016-10-27 艾志(南京)环保管接技术股份有限公司 Ropy packaging apparatus integrating measuring, cutting and protecting functions
US10815094B2 (en) 2015-04-21 2020-10-27 Environmental Gasket Company, Ltd. Mechanical packing conversion apparatus integrating packaging, measuring, cutting and protecting functions
CN109357997A (en) * 2018-10-30 2019-02-19 福建浔兴拉链科技股份有限公司 A kind of measurer and measurement method for surveying monofilament shrinking percentage
CN111605131A (en) * 2020-05-28 2020-09-01 无锡四五零科技有限公司 Roping system for cords for hook assembly

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