JP2013066925A - Laser marking method - Google Patents

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JP2013066925A
JP2013066925A JP2011208940A JP2011208940A JP2013066925A JP 2013066925 A JP2013066925 A JP 2013066925A JP 2011208940 A JP2011208940 A JP 2011208940A JP 2011208940 A JP2011208940 A JP 2011208940A JP 2013066925 A JP2013066925 A JP 2013066925A
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JP6180701B2 (en
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Takahiro Hirano
貴大 平野
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JFE Steel Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a laser marking method that can obtain clear printing irrespective of the condition of a surface of steel that is a surface to be printed.SOLUTION: When printing a symbol formed of a plurality of characters by scanning a laser to bake and carbonize a heat resistance paint applied on an edge surface of a steel material that is a surface 1 to be printed, a scan path of a laser provides a plurality of paths for one symbol, a first path among all the plurality of paths or the paths from the first path provides non-focused paths that are to be scanned in short focus or over focus, and the remaining paths provides focused paths that is to be scanned in just focus.

Description

本発明は、レーザーマーキング方法に関し、特に、鋼材例えば厚鋼板等の端面へ鋼材識別のための記号をレーザー走査によって印字する際に、被印字面とされる鋼材端面の状態にかかわらず鮮明な印字が得られる、レーザーマーキング方法に関する。   The present invention relates to a laser marking method, and in particular, when a symbol for identifying a steel material is printed on an end surface of a steel material such as a thick steel plate by laser scanning, clear printing is performed regardless of the state of the steel material end surface to be printed. The present invention relates to a laser marking method.

従来のレーザーマーキング方法には、被印字面に塗布した下地塗料にレーザーを照射し走らせる、即ち下地塗料をレーザーで走査する事により、塗料を焼付けて炭化させる方法(特許文献1参照)と、塗料塗布後にレーザーで走査し、塗料を除去する方法(特許文献2参照)とがある。
上記従来のレーザーマーキング方法は、鋼材の平坦な面に対して実施されており、印字も1回で済まされていた。又、能率向上からも1回で印字できるように、被印字面をデスケーリングしたり、被印字面の反りを計測して反りに沿わせるように印字したりしていた。
Conventional laser marking methods include irradiating and running a base coating applied to a print surface with a laser, that is, scanning the base coating with a laser to burn and carbonize the coating (see Patent Document 1), and There is a method of scanning with a laser after applying the paint and removing the paint (see Patent Document 2).
The conventional laser marking method is performed on a flat surface of a steel material, and printing is completed only once. Further, in order to improve the efficiency, the printing surface is descaled so that printing can be performed once, or the warping of the printing surface is measured and printed so as to follow the warping.

特開2009−62086号公報JP 2009-62086 A 特許第4519105号公報Japanese Patent No. 4519105

しかしながら、塗料を鋼材端面に塗布後、レーザーで焼付けて炭化させるレーザーマーキング方法においては、鋼材端面の状態が印字の鮮明さに影響を及ぼすことが分った。すなわちガス溶断やレーザー溶断による比較的平坦な切断面では、比較的鮮明な印字が得られるが、シヤー剪断による凹凸痕を生じた切断面では、印字が著しく不鮮明となってしまうことが判明し、この点に未解決の課題があった。   However, in the laser marking method in which the coating material is applied to the end surface of the steel material and then baked and carbonized by a laser, it has been found that the state of the end surface of the steel material affects the sharpness of printing. In other words, it was found that relatively clear prints were obtained on a relatively flat cut surface by gas fusing or laser fusing, but on a cut surface having uneven marks due to shear shearing, it was found that the print was remarkably blurred. There was an unresolved issue in this regard.

そこで、本発明は、被印字面とされる鋼材端面の状態によらず鮮明な印字を得ることのできる、レーザーマーキング方法を提供することを目的とする。   Therefore, an object of the present invention is to provide a laser marking method capable of obtaining clear printing regardless of the state of the steel material end face to be printed.

上記課題を解決するためになされた本発明は、
(1)被印字面とされた鋼材端面に耐熱塗料を塗布後、レーザーで走査して前記塗料を焼付けて炭化させることにより、複数文字の一連からなる記号を印字するにあたり、レーザーの走査パスを1記号につき複数パスとし、且つ前記複数パスの全パスのうちの第1パス若しくは第1パスから途中のパス迄はショートフォーカス若しくはオーバーフォーカスで走査する非焦点パスとし、残りのパスはジャストフォーカスで走査する焦点パスとすることを特徴とするレーザーマーキング方法である。
The present invention made to solve the above problems
(1) After applying a heat-resistant paint to the end surface of the steel material to be printed, the laser scan path is used to print a symbol consisting of a series of multiple characters by scanning with a laser to burn and carbonize the paint. A plurality of passes per symbol, and the first pass or the first pass to the middle of the multiple passes is a non-focus pass that scans with short focus or over focus, and the remaining passes are just focus. It is a laser marking method characterized by using a focal path for scanning.

本発明では、(2)耐熱塗料の塗布前に予め被印字面をワイヤブラシで研削することが好ましく、又、(3)耐熱塗料の色を、白色、薄茶色、青色、黄色のいずれかとすることが好ましく、又、(4)前記鋼材は、350℃〜室温の鋼材であることが好ましい。   In the present invention, it is preferable that (2) the surface to be printed is ground with a wire brush in advance before application of the heat resistant paint, and (3) the color of the heat resistant paint is any one of white, light brown, blue, and yellow. Preferably, (4) the steel material is a steel material at 350 ° C. to room temperature.

本発明によれば、被印字面とされた鋼材端面の状態によらず鮮明な記号をレーザーマーキングすることができる。   According to the present invention, a clear symbol can be laser-marked regardless of the state of the end face of the steel material that is the printing surface.

本発明に係るジャストフォーカス、ショートフォーカス、オーバーフォーカスの定義説明図である。It is a definition explanatory view of just focus, short focus, and overfocus according to the present invention.

耐熱塗料は、市販のものを用いうる。鋼材端面への耐熱塗料の塗布方法は、スプレーコーティング、刷毛塗り、ロールコーティング等のいずれであってもよい。
本発明に係るレーザーマーキングでは、レーザーの1回照射につき、レーザービームで記号型(記号を型どった領域)が1回走査され、これを1パスとして、これが1記号につき複数パス繰り返される。レーザービームでの走査中に記号型内の塗膜を焼付けて炭化させて字を描出させようとするには、連続発振出力が大きい(10kW以上まで可能な)ことで知られたCOレーザーが好適である。被印字面(鋼材端面)へのレーザー照射距離(レーザー照射装置のレーザー射出口から鋼材端面までの距離)は、230〜280mmの範囲がよい。この範囲であれば、搬送ライン上の厚鋼板を対象とする場合、レーザーマーキング装置が厚鋼板搬送設備と干渉したり、レーザービームが厚鋼板搬送設備周辺に既設された他設備で遮られたりする問題を回避し易い。
A commercially available heat-resistant paint can be used. The method for applying the heat-resistant paint to the steel material end face may be any of spray coating, brush coating, roll coating, and the like.
In the laser marking according to the present invention, each time a laser is irradiated, a symbol type (a region where the symbol is shaped) is scanned once with a laser beam, and this is regarded as one pass, and this is repeated a plurality of passes per symbol. The CO 2 laser, known for its large continuous oscillation output (up to 10 kW or more), is used to draw characters by baking and carbonizing the coating in the symbol type during scanning with a laser beam. Is preferred. The laser irradiation distance (distance from the laser injection port of the laser irradiation device to the steel material end surface) to the printing surface (steel material end surface) is preferably in the range of 230 to 280 mm. Within this range, when targeting thick steel plates on the transport line, the laser marking device may interfere with the thick steel plate transport equipment, or the laser beam may be blocked by other equipment existing around the thick steel plate transport equipment. Easy to avoid problems.

耐熱塗料を塗布してなる塗膜の表面をCOレーザーで焼付けて炭化させて記号を描出するには、レーザーのビーム径は0.05〜0.2mmがよい。ビーム径を0.05mmよりも小さく絞ると、レーザー出力が同程度であれば、塗膜への入熱が大きくなりすぎて、塗料が所望の焼付けて炭化する程度を超えて広い範囲で燃焼する結果、字が滲んでしまい、かといってビーム径を小さく絞ったまま、レーザー出力を小さくすると炭化しなくなり印字できない。また、ビーム径を0.2mm超まで大きくすると、焼付けて炭化させるために大きなレーザー出力が必要となり、印字するための精度良い制御が難しくなり、字が滲んでしまい、また、設備が高額となって経済的に不利となる。 In order to draw a symbol by baking the surface of a coating film formed by applying a heat-resistant paint with a CO 2 laser and carbonizing it, the laser beam diameter is preferably 0.05 to 0.2 mm. If the beam diameter is reduced to less than 0.05 mm, if the laser output is comparable, the heat input to the coating will be too great and the paint will burn over a wide range beyond the desired degree of baking and carbonization. As a result, the characters are blurred, but if the laser output is reduced while the beam diameter is reduced, carbonization will not occur and printing cannot be performed. In addition, if the beam diameter is increased to more than 0.2 mm, a large laser output is required to burn and carbonize, and it becomes difficult to control with high accuracy for printing, blurring of characters, and expensive equipment. Economically disadvantageous.

従って、ビーム径は0.2mm以下とするのが好ましいが、1パスのみの走査では文字線幅が0.2mm以下となって読取り難くなる場合がある。走査を複数パスとしてパス間でレーザービームの照射位置を僅かずつずらすことにより文字線幅を広げる事ができるが、制御が複雑となって経済的に不利である。
そこで、本発明では、前記複数パスの全パスのうちの第1パス若しくは第1パスから途中のパス迄のパス(=前段パス)はショートフォーカス若しくはオーバーフォーカスで走査する非焦点パスとし、残りのパス(=後段パス)はジャストフォーカスで走査する焦点パスとする事とした。
Therefore, the beam diameter is preferably 0.2 mm or less. However, in the case of scanning only one pass, the character line width may be 0.2 mm or less, which may make it difficult to read. Although the character line width can be increased by slightly shifting the irradiation position of the laser beam between the passes as a plurality of passes, the control is complicated and it is economically disadvantageous.
Therefore, in the present invention, the first path or the path from the first path to the middle path (= previous path) among all the multiple paths is a non-focus path that scans with short focus or over focus, and the remaining paths. The pass (= latter pass) is a focus pass that scans with just focus.

図1は、本発明に係るジャストフォーカス、ショートフォーカス、オーバーフォーカスの定義説明図であり、図1に示す通り、被印字面1から手前側への距離xを負(−)、奥側への距離xを正(+)として、ジャストフォーカスとは、図1(a)に示す、x=−5mm超+5mm未満の範囲F0内にレーザーの集光点(焦点)が位置する事であり、ショートフォーカスとは、図1(b)に示す、x=−5mm以下(好ましくは−30mm以上)の範囲F1内にレーザーの集光点(焦点)が位置する事であり、オーバーフォーカスとは、図1(c)に示す、x=+5mm以上(好ましくは+30mm以下)の範囲F2内にレーザーの集光点(焦点)が位置する事である。   FIG. 1 is an explanatory view of the definition of just focus, short focus, and overfocus according to the present invention. As shown in FIG. 1, the distance x from the printing surface 1 to the front side is negative (−) and the back side is shown. When the distance x is positive (+), the just focus means that the laser condensing point (focal point) is located in the range F0 shown in FIG. Focusing means that a laser condensing point (focal point) is located within a range F1 of x = −5 mm or less (preferably −30 mm or more) shown in FIG. 1B. The laser condensing point (focal point) is located within a range F2 of x = + 5 mm or more (preferably +30 mm or less) shown in 1 (c).

ここで、ジャストフォーカスの焦点位置をx=−5mm超+5mm未満の範囲内としたのは、通常のレーザーマーカーの焦点位置制御公差である±5mm以内(但し境界は含まず)を踏襲したものである。又、ショートフォーカス及びオーバーフォーカスの焦点位置は、|x|≧5mmの範囲内であるとしたのはジャストフォーカスと境を接する為であるが、5mm≦|x|≦30mmの範囲内が好ましいとしたのは、|x|が30mm超としたのでは、文字線幅が広がり過ぎて記号全体がかえって見え難くなる場合があるからである。   Here, the focus position of the just focus is within the range of x = more than −5 mm and less than 5 mm because the focus position control tolerance of a normal laser marker is within ± 5 mm (but not including the boundary). is there. The focal position of the short focus and the over focus is in the range of | x | ≧ 5 mm because it is in contact with the just focus, but is preferably in the range of 5 mm ≦ | x | ≦ 30 mm. This is because if | x | is greater than 30 mm, the character line width may be too wide and the entire symbol may be difficult to see.

本発明によれば、前段パスを非焦点パスとする事で、文字線幅を広げて文字を見え易くする事ができ、後段パスを焦点パスとする事で、文字線幅内を鮮明にする事ができる。よって、従来よりも鮮明で見え易い記号の印字が得られる。
そして、複数パスの全パス中でレーザーの焦点位置を1回変更するだけでよいから制御は容易である。
According to the present invention, it is possible to widen the character line width by making the preceding path a non-focal path and making the character easy to see, and by making the latter path a focus path, the inside of the character line width is made clear. I can do things. Therefore, it is possible to obtain a printed symbol that is clearer and easier to see than before.
The control is easy because it is only necessary to change the focal position of the laser once in all the multiple passes.

これに対し、全パスをジャストフォーカスで走査すると、印字が1つの線上に重なって文字線幅が狭くなり印字が見え難くなる場合がある。又一方、全パスをショートフォーカス若しくはオーバーフォーカスで走査するのは、文字線幅は広くなるものの記号全体がぼやけて見え難くなる。
また、印字を更に鮮明にするために、耐熱塗料を塗布する前に予め被印字面をワイヤブラシで研削すること、及び、白色、薄茶色、青色、黄色のいずれかの色の耐熱塗料を用いること、のいずれか一方又は両方を実施することが好ましい。
On the other hand, when all the paths are scanned with the just focus, the print may overlap on one line, the character line width becomes narrow, and the print may be difficult to see. On the other hand, scanning all paths with short focus or over focus makes the entire symbol blurred and difficult to see although the character line width is wide.
In order to make printing clearer, the surface to be printed is ground with a wire brush in advance before applying the heat-resistant paint, and a heat-resistant paint of white, light brown, blue, or yellow is used. It is preferable to implement either one or both.

また、印字対象鋼材の温度が350℃を超えていると、耐熱塗料といえども変色して印字が視認し難くなることがあるので、印字対象鋼材は350℃〜室温の鋼材であることが好ましい。   Moreover, if the temperature of the steel material to be printed exceeds 350 ° C., the heat-resistant paint may be discolored and the printing may be difficult to visually recognize. Therefore, the steel material to be printed is preferably a steel material at 350 ° C. to room temperature. .

印字対象鋼材として厚鋼板を用い、レーザー溶断或いはシヤー剪断により、板厚方向に切断して形成した鋼板端面を被印字面とし、被印字面にワイヤブラシによる研削を施し或いは施さずに、耐熱塗料を塗布後、COレーザーで複数パス走査する事により記号「ABCDEFGHIJ」をその最終的な各文字サイズが2mm角になるように印字する実験を行った。レーザーマーキング装置は、(株)ニレコ製の断面マーキング装置を用いた。被印字面へのレーザー照射距離(レーザー照射装置のレーザー射出口から鋼材端面までの距離)は240mmとした。耐熱塗料は(株)ニレコ製のものを用いた。 A thick steel plate is used as the printing target steel, and the end surface of the steel plate formed by cutting in the thickness direction by laser fusing or shear shear is used as the printing surface, with or without grinding with a wire brush on the printing surface. After coating, an experiment was performed in which the symbol “ABCDEFGHIJ” was printed so that the final character size would be 2 mm square by scanning multiple passes with a CO 2 laser. As the laser marking device, a cross-sectional marking device manufactured by Nireco Corporation was used. The laser irradiation distance to the printing surface (distance from the laser injection port of the laser irradiation apparatus to the steel end surface) was 240 mm. The heat-resistant paint used was made by Nireco.

レーザー走査条件を表1に示すとおり種々変えてレーザーマーキングを行い、レーザーマーキング後の印字状態の良否を調査した。印字状態の良否判定にあたっては、目視観察により、3段階の評点(良好、やや不良、不良)で評価した。
上記調査の結果を表1に示す。発明例では、シヤー剪断で形成した被印字面であっても良好な印字状態が得られた。
Laser marking was performed with various laser scanning conditions as shown in Table 1, and the quality of the printed state after laser marking was investigated. When determining the quality of the printed state, it was evaluated by visual observation with three grades (good, slightly poor, and defective).
The results of the investigation are shown in Table 1. In the invention example, a good printing state was obtained even on the printing surface formed by shear shearing.

Figure 2013066925
Figure 2013066925

1 鋼材端面(被印字面)   1 Steel surface (printed surface)

Claims (4)

被印字面とされた鋼材端面に耐熱塗料を塗布後、レーザーで走査して前記塗料を焼付けて炭化させることにより、複数文字の一連からなる記号を印字するにあたり、レーザーの走査パスを1記号につき複数パスとし、且つ前記複数パスの全パスのうちの第1パス若しくは第1パスから途中のパス迄はショートフォーカス若しくはオーバーフォーカスで走査する非焦点パスとし、残りのパスはジャストフォーカスで走査する焦点パスとすることを特徴とするレーザーマーキング方法。   After applying a heat-resistant paint to the end surface of the steel material to be printed, the laser is scanned with a laser, and the paint is baked and carbonized to print a symbol consisting of a series of multiple characters. A plurality of passes, and the first pass or the first pass to the middle pass of all the passes is a non-focus pass that scans with a short focus or over focus, and the remaining passes are a focus that scans with a just focus. A laser marking method characterized by using a pass. 耐熱塗料の塗布前に予め被印字面をワイヤブラシで研削することを特徴とする請求項1に記載のレーザーマーキング方法。   2. The laser marking method according to claim 1, wherein the surface to be printed is ground with a wire brush in advance before application of the heat resistant paint. 耐熱塗料の色を、白色、薄茶色、青色、黄色のいずれかとすることを特徴とする請求項1または2に記載のレーザーマーキング方法。   The laser marking method according to claim 1 or 2, wherein the color of the heat-resistant paint is any one of white, light brown, blue, and yellow. 前記鋼材は、350℃〜室温の鋼材であることを特徴とする請求項1乃至3のいずれかに記載のレーザーマーキング方法。   The laser marking method according to claim 1, wherein the steel material is a steel material at 350 ° C. to room temperature.
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002346633A (en) * 2001-05-29 2002-12-03 Daido Steel Co Ltd Method for laser marking
JP2008062259A (en) * 2006-09-06 2008-03-21 Keyence Corp Laser beam machining apparatus, method and program for laser beam machining
JP2009062086A (en) * 2007-09-07 2009-03-26 Nireco Corp Marking apparatus for fastening band, and its method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002346633A (en) * 2001-05-29 2002-12-03 Daido Steel Co Ltd Method for laser marking
JP2008062259A (en) * 2006-09-06 2008-03-21 Keyence Corp Laser beam machining apparatus, method and program for laser beam machining
JP2009062086A (en) * 2007-09-07 2009-03-26 Nireco Corp Marking apparatus for fastening band, and its method

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