JP2013052592A - Antiseptic wooden fence using cedar thinning and method for manufacturing the same - Google Patents

Antiseptic wooden fence using cedar thinning and method for manufacturing the same Download PDF

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JP2013052592A
JP2013052592A JP2011192469A JP2011192469A JP2013052592A JP 2013052592 A JP2013052592 A JP 2013052592A JP 2011192469 A JP2011192469 A JP 2011192469A JP 2011192469 A JP2011192469 A JP 2011192469A JP 2013052592 A JP2013052592 A JP 2013052592A
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Tamotsu Watanabe
保 渡辺
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Abstract

PROBLEM TO BE SOLVED: To provide a wooden fence keeping a high antiseptic effect over a long period of time from a viewpoint of the effective use of a cedar thinning and looking at a moisture absorbing property of cedar, and a method for manufacturing the same.SOLUTION: There is provided a method for manufacturing the wooden fence comprising: a first process including a cedar thinning cutting process, a connection hole boring process, a split grooves forming process, and a boring process for continuous footing connection as necessary; a second process of forming the entire configuration of the fence by disposing fence members formed through the first process in a juxtaposedly connected state on a jig, inserting a connection member into a connection hole and tightly fastening the fence members; and a third process of applying the press-injection treatment of an antiseptic agent to the panel-like fence obtained in the second process and applying the antiseptic treatment, and the wooden fence is manufactured by using the method.

Description

本発明は、防腐処理がなされた木製塀及びその製造方法に関し、詳しくは、防腐処理後に切断等の加工を行わないようにして、非防腐処理部を表面に露出させず、且つ、連結面に防腐剤の浸透を促進させる溝部を設けること等により、長期間に渡って防腐効果を維持できる木製塀及びその製造方法に関するものである。   The present invention relates to an antiseptic treated wooden casket and a method for producing the same, and more particularly, without performing processing such as cutting after the antiseptic treatment, without exposing the non-preservatively treated part to the surface, and on the connecting surface. The present invention relates to a wooden casket capable of maintaining an antiseptic effect for a long period of time by providing a groove for promoting penetration of the preservative, and a method for producing the same.

間伐は、森林の成長過程において、密集化する立木を間引くことにより樹木の光合成促進を図り、悪い苗を淘汰して良い苗を選別することで建築材料等としての価値を高める目的がある。また、林床に太陽光線が届くようにして下草の生育しやすい環境を作り、土壌の流出を防いで土砂災害を防止するなど、人の生活環境を安定させる効果もある。従って、森林の間伐や除伐は、森林管理上極めて重要な保育作業といえ、さらに、間伐材や間伐材を使用した製品が大量に流通すれば、森林の整備も進むとともに、二酸化炭素の発生も抑制可能となるため、間伐材の消費拡大に向けた動きを本格化させ、積極的な間伐材の利用推進を図る必要がある。   Thinning is intended to enhance the photosynthesis of trees by thinning out dense trees in the growth process of the forest, and to increase the value of building materials by selecting good seedlings by picking out bad seedlings. It also has the effect of stabilizing the human living environment, such as creating an environment where undergrowth can grow easily by allowing sunlight to reach the forest floor, preventing soil outflow and preventing sediment disasters. Therefore, forest thinning and thinning can be said to be extremely important childcare work for forest management.If a large amount of thinned wood and products using thinned wood are distributed, the forest will be improved and carbon dioxide will be generated. Therefore, it is necessary to make full-scale efforts to increase consumption of thinned wood and to actively promote the use of thinned wood.

しかし、我が国の木材の流通に目を向けると、高度経済成長期以降は海外から安い木材が大量に入ってくるようになったことや、プラスチックやビニール製品等の非木製製品が増えてきたため、国産木材の需要は減る一方であり、特に間伐材のように細く弱い木材は利用価値が低く、特に杉の間伐材となると他の樹木と比較して柔らかいことから、建築構造体の材料としての利用は極めて少ないといえる。   However, when looking at the distribution of timber in Japan, since the high economic growth period, cheap timber has come in large quantities from overseas, and non-wood products such as plastic and vinyl products have increased. Demand for domestic timber is decreasing, especially thin and weak timber like thinned wood has low utility value, especially cedar thinned wood is softer than other trees, so it can be used as a material for building structures. It can be said that usage is extremely low.

和風家屋の敷地を囲む塀においては、日本古来からの伝統的建造物ともいえる木製塀が用いられることも多い。木製屏は無機質な金属塀やコンクリート塀と異なり、有機質特有の温かさや柔らかさ、或いは高級感といった感性に訴える造形美や、天然の木目や年輪はデザイン性に優れると共に、これらの質感から生ずる美観を創出させやすいという特徴がある。   The wooden fence that can be said to be a traditional building from ancient times is often used for the fence surrounding the site of a Japanese-style house. The wooden caskets are different from inorganic metal caskets and concrete caskets, and the beauty of modeling that appeals to the sensibility of warmth, softness, or luxury peculiar to organic materials, and the natural wood grain and annual rings are excellent in design, and the beauty that arises from these textures It is easy to create.

しかし、木製塀は腐りやすく耐久性に乏しいという欠点がある。従来の木製塀では防腐剤を直接塗布したり、長時間防腐剤に浸漬したりして対応していたが、これらの処理によって得られる防腐期間は数年と短いため、数年毎に防腐剤を再塗布する等のメンテナンスが必要となってしまう理由等から、現在ではコンクリートブロック塀へとその主流が変わりつつある。腐りやすいことは木の需要縮小の大きな原因の一つであるといえる。   However, wooden cocoons have the disadvantage that they tend to rot and lack durability. In conventional wooden caskets, the preservative was applied directly or immersed in the preservative for a long time, but the preservative period obtained by these treatments is as short as several years. Currently, the mainstream is changing to concrete block fences because of the need for maintenance such as re-coating. Perishability is one of the main reasons for the shrinking demand for wood.

現在では防腐剤加圧注入処理技術が進んでおり、係る技術を更に応用して、これらの問題を解決できる技術提案が望まれている状況といえる。   At present, the preservative pressure injection treatment technology is advancing, and it can be said that a technical proposal that can solve these problems by further applying such technology is desired.

上記問題に鑑み、近年種々の技術が提案されている。例えば、支柱、胴縁、パネル及び支柱の頂部用蓋からなり、上記支柱間に上下平行に取り付けられた胴縁間にパネルを取り付ける構成のフェンスにおいて、支柱の下端部に中空構造の脚部を設けたことを特徴とするプラスチック製フェンスや(特許文献1参照)、FRP製の支柱及び胴縁からなる枠体とPET製の網を有する合成樹脂製フェンス(特許文献2参照)がる。しかし、係る技術は、素材をプラスチックとしているため、住宅等の敷地を囲む塀に使用したのでは、重厚感等の質感が問題となってしまう。   In view of the above problems, various techniques have been proposed in recent years. For example, in a fence composed of a column, a trunk edge, a panel, and a lid for the top of the column, and a panel is mounted between the trunk edges that are vertically mounted between the columns, a leg with a hollow structure is provided at the lower end of the column. There are plastic fences (see Patent Document 1) that are provided, and synthetic resin fences (see Patent Document 2) having a frame made of FRP columns and trunk edges and a PET net. However, since the technology uses plastic as a material, if it is used for a wall surrounding a site such as a house, a texture such as a profound feeling becomes a problem.

また、木製支柱の、地中部及び地上地際部即ち支柱脚部を、地中や根巻コンクリート及び地面や水中の地中部に設置するとき、支柱脚部を固形の底付保護材で包囲し、木製支柱と固形の底付保護材の間に空隙を設け、この空隙に防腐剤を注入し、その頂部をコーキング材で塞ぐことを特徴とする木製支柱の保護防腐朽工法及びこれを用いた木造構築物がある(特許文献3参照)。しかしながら、係る特許発明は、防腐剤の自然環境への悪影響を防止した木製支柱の内芯部に防腐剤を含浸させて耐腐朽効果を高めるものであり、塀部の防腐性を向上させることができない。   In addition, when installing the underground part of the wooden column and the above-ground part, that is, the column leg part, in the ground, the root winding concrete, the ground, or the underground part of the water, surround the column leg with a solid bottom protective material. Protective antiseptic method for wooden props, characterized by providing a gap between the wooden support and the solid bottom protective material, injecting an antiseptic into this gap, and closing the top with a caulking material, and using this There is a wooden structure (see Patent Document 3). However, such a patented invention is to improve the anticorrosive effect by impregnating the inner core part of the wooden column that prevents the preservative from adversely affecting the natural environment, thereby enhancing the anticorrosive effect. Can not.

また、下端を地中に埋設して所定の間隔に立てられる支柱と、それら各支柱の間に架設される横架材とにより構成される木柵において、前記横架材はインサイジング加工により形成されるピット群を有して内部に防腐剤が含浸される木柵であって、支柱が唐松材で、横架材が杉材から成る木柵の技術が提案されている(特許文献4)。しかいながら、係る技術では、その表裏両面にインサイジング加工による数多のピット群を全長に亙って一面に刻設するため、歯車の歯先などで意図的に形成される点状または筋状の巨視的な窪み孔群が形成され、その一つ一つは深さ及び長さが2〜5mmもあるため、外観の美観を損なうという問題がある。   In addition, in a wooden fence composed of pillars that are embedded in the ground with their lower ends embedded at predetermined intervals and horizontal members that are laid between these pillars, the horizontal members are formed by insizing processing. There has been proposed a technique of a wooden fence that has a group of pits that are impregnated with an antiseptic inside, and in which a support column is made of karamatsu and a horizontal member is made of cedar (Patent Document 4). However, in such a technique, a large number of pit groups by insizing processing are engraved on one side over the entire length on both the front and back sides, so that dots or streaks intentionally formed at the tooth tips of a gear, etc. A group of macroscopic concave holes is formed, each of which has a depth and length of 2 to 5 mm, so that there is a problem that the aesthetic appearance is impaired.

特開平8−296348号広報JP-A-8-296348 特開平9−279910号公報JP-A-9-279910 特許第3704537号広報Japanese Patent No. 3704537 特開平11−350800号公報JP-A-11-350800

そこで、本発明は、このような問題点に鑑みなされたものであり、敷地を囲む木製塀において、杉間伐材の有効利用という観点と、杉の水分を吸収しやすい性質に着目し、長期間に渡って高い防腐効果を維持できる木製塀及びその製造方法の提供を目的とするものである。   Therefore, the present invention has been made in view of such problems, and in a wooden fence surrounding the site, paying attention to the viewpoint of effective use of cedar thinning and the property of easily absorbing water of cedar, The purpose of the present invention is to provide a wooden casket capable of maintaining a high antiseptic effect over a wide range and a method for producing the same.

前記目的を達成するため、本発明は、杉の間伐材を利用した木製塀の製造方法において、略正方形状の断面に製材された杉間伐材を所定の長さに切断し、塀部を構成する複数の塀部材を得る工程と、該塀部材同士を連結するための連結穴を該塀部材の結合面間に少なくとも2箇所以上穿設する工程と、該塀部材全長に渡り、防腐剤の浸透性を向上させるとともに、千割れを誘発させるための割り溝を、少なくとも結合面に一組以上を形成する工程と、塀部を立設する基礎部が布基礎である場合には、所定の位置に配置される塀部材の一端に差込用丸鋼を挿入するための穴を穿設する工程と、を含む第一工程と、該第一工程を経て形成された塀部材を、結合面同士が向かい合うように治具上に列接配置し、前記連結穴に連結部材を貫通挿入して、該連結部の両端に設けられる締結部により強固に締結して塀部の全体構成を形成する第二工程と、前記第二工程で得られたパネル状の塀部を、防腐剤加圧注入処理して防腐処理を施す第三工程と、からなる構成の杉の間伐材を利用した木製塀の製造方法とした。   In order to achieve the above-mentioned object, the present invention is a method for producing a wooden cocoon using thinned cedar, in which a cedar thinned timber made into a substantially square cross section is cut into a predetermined length to form a heel part. A step of obtaining a plurality of scissors members, a step of drilling at least two connecting holes for connecting the scissors members between the joining surfaces of the scissors members, In the case where the split groove for improving the permeability and inducing a thousand cracks is formed at least one set on the bonding surface, and the foundation portion for standing the collar portion is a fabric foundation, A step of forming a hole for inserting an insertion round steel bar at one end of the bar member disposed at a position, and a barb member formed through the first step, Place them side by side on the jig so that they face each other, and insert the connecting member through the connecting hole. The second step in which the entire configuration of the collar portion is formed by fastening firmly with the fastening portions provided at both ends of the connecting portion, and the panel-like collar portion obtained in the second step is subjected to preservative pressure injection treatment Thus, a third method of applying antiseptic treatment, and a method for manufacturing a wooden casket using a thinned cedar of a cedar structure.

また、本発明は、前記第三工程において使用される防腐剤が、銅化合物とアゾール化合物で有害な重金属を含まないタナリスCY(商品名)であることを特徴とする前記の杉の間伐材を利用した木製塀の製造方法とすることもできる。   Further, the present invention provides the above-mentioned thinning material of cedar, wherein the preservative used in the third step is Tanaris CY (trade name) which is a copper compound and an azole compound and does not contain harmful heavy metals. It can also be set as the manufacturing method of the wooden coffin used.

また、本発明は、前記いずれかの製造方法によって製造される木製塀と、該木製塀を土地上に立設するための基礎部とから成り、前記基礎部が布基礎式であって、該布基礎と該木製塀とが、差込用丸鋼を介して立設されることを特徴とする構成の杉の間伐材を利用した木製塀とした。   Further, the present invention comprises a wooden casket manufactured by any one of the above manufacturing methods, and a foundation for standing the wooden casket on the land, wherein the foundation is a cloth foundation type, A wooden cocoon using a cedar thinning material having a structure in which the cloth foundation and the wooden cocoon are erected through an insertion round steel bar.

また、本発明は、前記いずれかの製造方法によって製造される木製塀と、該木製塀を立設するための基礎部とから成り、該基礎部が堀立式であって、前記木製塀を構成する所定箇所の塀部材が、コンクリート打設分の突き出し長さを有していることを特徴とする構成の杉の間伐材を利用した木製塀とすることもできる   Further, the present invention comprises a wooden casket manufactured by any one of the above-described manufacturing methods, and a base portion for erecting the wooden casket, the base portion being a moat type, It is also possible to make a wooden cocoon using a thinned cedar of a constitution characterized in that the cocoon member at a predetermined location to be configured has a protruding length for concrete placement.

なお、本書面において、縦方向とは、塀部材の長手方向をいい、これに垂直な方向を横方向というものとする。また、上方とは、施工される地上面に対して上向きの方向を意味するものとする。   In this document, the vertical direction refers to the longitudinal direction of the flange member, and the direction perpendicular thereto is referred to as the horizontal direction. Moreover, the upper direction shall mean the upward direction with respect to the ground surface to be constructed.

本発明に係る木製塀及びその製造方法によれば、従来利用率の低い杉間伐材の有効利用が図られるとともに、間伐材が森林から排出されることで、光合成を促進させることができ、これによって財価の高い木材の育成と、下草の育成による土砂の流出災害など、森林における種々の問題可決を図ることができるという優れた効果を奏する。   According to the wooden fence and the method for producing the same according to the present invention, effective use of cedar thinned wood having a low utilization rate can be promoted, and photosynthesis can be promoted by discharging the thinned wood from the forest. It has the excellent effect of being able to plan various problems in forests, such as the cultivation of high-priced timber and the sediment discharge disaster caused by the cultivation of undergrowth.

また、京都議定書の発効により、日本政府がCO2削減目標の約2/3を森林吸収に決めた事で、現在、盛んに森林整備(間伐)が行われているが、荒廃した人工林から搬出される丸太のほとんどが細長く、利用価値の無い小径木であることから搬出しても採算が合わないことで、搬出せずに放置している現状にある。しかし、本発明に係る木製塀及びその製造方法によれば、小径間伐材の利用技術は、間伐材の残材を遺さないことで、環境改善の為だけの未利用間伐「伐り捨て間伐」を本来の利用間伐に戻すことに貢献し、残木を残さない事で森林吸収を増やすという有利な効果を発揮する。   In addition, the Government of Japan has decided to absorb about 2/3 of the CO2 reduction target for forest absorption due to the entry into force of the Kyoto Protocol. Currently, forest maintenance (thinning) is actively being carried out, but it is carried out from degraded plantations. Most of the logs are long and thin and have no utility value, so they are not profitable even if they are carried out. However, according to the wooden fence and the manufacturing method thereof according to the present invention, the utilization technology of the small-diameter thinned lumber does not leave the remaining thinned lumber, so that unused thinning only for the environmental improvement "cutting thinning thinning" Contributes to returning to the original thinning, and has the beneficial effect of increasing forest absorption by leaving no remaining trees.

また、本発明に係る木製塀及びその製造方法によれば、木を腐らせずに保存するため、CO2の固定化を図ることができるという優れた効果を発揮すると共に、前記の通り間伐後の残木の放置を防止できるので、残木が腐りことで保湿効果ガスやメタンガスの発生の原因を作らないという、2つの環境効果を有するという優れた効果を発揮する。   In addition, according to the wooden fence and the manufacturing method thereof according to the present invention, in order to preserve the tree without rotting, it exhibits an excellent effect of being able to fix CO2, and after thinning as described above. Since the remaining trees can be prevented from being left, the excellent effects of having two environmental effects of not causing the generation of moisturizing effect gas and methane gas due to decay of the remaining trees are exhibited.

また、本発明に係る木製塀及びその製造方法によれば、積石造のブロック塀や石塀と異なり、地震時にも崩落せず安全性が高いという優れた効果を奏する。   Moreover, according to the wooden fence and the manufacturing method thereof according to the present invention, unlike a stone-made block fence or stone fence, there is an excellent effect that it does not collapse even during an earthquake and has high safety.

また、杉材は堅木と違い柔らかいことから屋外製品には向いていないとされ、防腐処理をしないで屋外利用をすると、早ければ3年程度で腐食を開始してしまう。また、仮に腐りにくい心材を用いたとしても4年程度の耐朽年数しかない。しかし、本発明に係る木製塀及びその製造方法によれば、杉間伐材の水分を吸収しやすいという特性を利用するとともに、割り溝を設けたことで防腐剤をより深く浸透させることができ、従来のものよりも、その防腐効果の長期化が図られている。具体的には、約17年前(平成6年)に杉の間伐材に、ヒ素やクロムなどの有害金属を含まない銅系の水溶性薬剤である、銅-アゾール系(CuAz)に属する木材用防腐・防蟻剤タナリス(登録商標)CY等を加圧式防腐処理方法(JIS-A9002)により防腐処理して制作した遮音壁(東北自動車道大谷パーキングでの使用例)では、変色はしたものの現在でも朽ちたところは見当たらないという実績があるなお、この遮音壁では割り溝を有していない。従って、係る防音壁よりも「割り溝」が設けられている本願発明では、より内部まで防腐剤が浸透するので、係る防音壁の施工例と比較して、より長期の防腐効果を発揮することが予想できる。   Also, cedar wood is soft and unlike softwood, so it is not suitable for outdoor products. If it is used outdoors without antiseptic treatment, it will start to corrode in about three years at the earliest. Moreover, even if a heartwood that does not rot easily is used, it has only a durable period of about 4 years. However, according to the wooden fence and its manufacturing method according to the present invention, while utilizing the characteristic of easily absorbing the moisture of the cedar thinned wood, it is possible to penetrate the preservative more deeply by providing a split groove, The antiseptic effect is longer than the conventional one. Specifically, about 17 years ago (1994), wood that belongs to the copper-azole system (CuAz), a copper-based water-soluble chemical that does not contain arsenic, chromium and other harmful metals in timber thinning The sound insulation wall (example of use in Tohoku Expressway Otani Parking) produced by preserving the antiseptic / anticidal agent Tanaris (registered trademark) CY, etc., using the pressure-type antiseptic treatment method (JIS-A9002) is currently discolored However, there is a track record of not finding a decayed place, but this sound insulation wall does not have a split groove. Therefore, in the present invention in which the “slit groove” is provided rather than the soundproof wall, since the preservative penetrates more into the interior, it exhibits a long-term antiseptic effect as compared with the construction example of the soundproof wall. Can be expected.

また、本発明に係る木製塀及びその製造方法によれば、割り溝が結合面から中心に向けて塀部材に設けられているため、結合面から意図的に千割れを誘発させることで、塀部の表裏面に千割れを生じさせず、長期に渡る美観性と、人が触れたときに怪我をしない安全性を有するとういう優れた効果を奏する。   Further, according to the wooden coffin according to the present invention and the method for manufacturing the same, since the split groove is provided in the coffin member from the coupling surface toward the center, by intentionally inducing a thousand cracks from the coupling surface, There is an excellent effect that it does not cause cracks on the front and back surfaces of the part, and has a long-term aesthetics and safety that prevents injury when touched by a person.

また、本発明に係る木製塀及びその製造方法によれば、使用する塀部材が略正方形状の断面を有する角材であるため、板材を用いた塀と比べ燃えにくく、表面が炭化すればそれ以上は燃えないため、防火壁としての機能も高いという優れた効果を奏する。また、平板状の板材では経年変化による反り返り等の歪が生じやすいが、本願発明では塀部材の断面が略正方形状であることと、連結穴に連結部材を貫通挿入して、該連結部の両端に設けられる締結部により強固に締結して塀部の全体が構成されるため、塀部が反り難いというすぐれた効果を奏する。   Moreover, according to the wooden coffin and the manufacturing method thereof according to the present invention, since the coffin member to be used is a square member having a substantially square cross section, it is harder to burn than a coffin using a plate material, and if the surface is carbonized, it is more than that. Because it does not burn, it has an excellent effect of having a high function as a fire wall. Further, in a flat plate material, distortion such as warping due to secular change is likely to occur, but in the present invention, the cross-section of the flange member is substantially square, and the connecting member is inserted through the connecting hole so that the connecting portion Since the entire hook part is configured by being firmly fastened by the fastening parts provided at both ends, an excellent effect is obtained that the hook part is difficult to warp.

また、本発明に係る木製塀及びその製造方法によれば、コンクリート塀に比べて太陽光の反射が少ないため、照り返しによる温度上昇を抑制する効果も発揮する。   Moreover, according to the wooden fence and its manufacturing method which concern on this invention, since there is little reflection of sunlight compared with a concrete fence, the effect which suppresses the temperature rise by reflection is also exhibited.

また、本発明に係る木製塀及びその製造方法によれば、コンクリート塀のような無機的な冷たい感じではなく、杉間伐材の年輪がそのまま現れるので、自然が生み出した有機的な模様により、これを目にする人に柔らかさや温もりといった癒し効果を与え、また、乾燥時や水を含んだ状態、或いは経年変化によって様々な表情を見せてくれるという優れた効果を奏する。   Also, according to the wooden fence and the manufacturing method thereof according to the present invention, the annual rings of cedar thinned wood appear as they are, instead of the inorganic cold feeling like a concrete fence. It gives the person who sees the skin a healing effect such as softness and warmth, and has an excellent effect of showing various facial expressions depending on the dryness, water-containing condition, or aging.

本発明に係る木製塀の製造方法工程を示す工程図である。It is process drawing which shows the manufacturing method process of the wooden coffin which concerns on this invention. 本発明に係る塀部材の構成を示す説明斜視図である。It is explanatory perspective view which shows the structure of the collar member which concerns on this invention. 本発明に係る木製塀の第一実施例の構成を示す説明図である。It is explanatory drawing which shows the structure of the 1st Example of the wooden coffin which concerns on this invention. 本発明に係る木製塀の第二実施例の構成を示す説明図である。It is explanatory drawing which shows the structure of the 2nd Example of the wooden coffin which concerns on this invention.

本発明は、杉の間伐材を利用することで杉材の特性を生かしていること、割り溝22を結合面23に設けて防腐剤の浸透性や塀部10表面に千割れが生じないように防止したこと、及び組み立て後に防腐剤を加圧注入しその後に加工を施さないこととしたことを最大の特徴とする。以下、本発明を実施するための最良の形態について、図面に基づいて説明する。但し、実施例で示す寸法はあくまでも実施に最良と考えられるものであって、これらの寸法に限定されるものではなく、本発明の創作の要部と考えられる技術的思想の範囲内において変更できるものである。   The present invention utilizes the characteristics of cedar by utilizing thinned cedar, and the split groove 22 is provided on the coupling surface 23 so that the permeability of the preservative and the surface of the buttock 10 are not cracked. The most important feature is that the preservatives are injected under pressure after assembly and no processing is performed thereafter. The best mode for carrying out the present invention will be described below with reference to the drawings. However, the dimensions shown in the examples are considered to be the best for implementation, and are not limited to these dimensions, and can be changed within the scope of the technical idea considered as the main part of the creation of the present invention. Is.

図1は、本発明に係る木製塀の製造方法の工程を示す工程図であり、図2は、本発明に係る塀部材20の構成を示す説明斜視図である。なお、図2(a)は第一実施例に係る塀部材の構成を示す説明斜視図であり、図2(b)は第二実施例に係る塀部材の構成を示す説明斜視図である。   FIG. 1 is a process diagram showing the steps of the method for manufacturing a wooden casket according to the present invention, and FIG. 2 is an explanatory perspective view showing the configuration of the casket member 20 according to the present invention. 2A is an explanatory perspective view showing the configuration of the eaves member according to the first embodiment, and FIG. 2B is an explanatory perspective view showing the configuration of the eaves member according to the second embodiment.

第一工程では、杉間伐材切断工程と、連結穴穿設工程と、割り溝形成工程と、必要に応じて布基礎結合用穿設工程とを含む工程であり、特に各工程の順序を特定する必要はない。   The first process is a process that includes a cedar thinning cutting process, a connecting hole drilling process, a split groove forming process, and a cloth foundation bonding drilling process as necessary. do not have to.

杉間伐材切断工程は、一辺が60mm〜120mm程度の範囲内であって、より好ましくは90mmを一辺とする断面形状が略正方形状である杉間伐材を所定の長さに切断する。切断する長さは基礎の方式、塀の高さ等から設計上求める。例えば、塀の高さが基礎から1500mmで、一枚のパネルの幅990mmとする場合であれば、布基礎60では11本全て1500mmとなり、堀立基礎では一枚のパネルの両側及び中心の塀部材20は、捨てコンクリートS打設面から土枠Dの高さ(例えば450mm)となる突出部26を加えた1950mmとなり、残り8本の塀部材20は1500mmとなる。   The cedar thinning material cutting step cuts a cedar thinning material having a side of about 60 mm to 120 mm, and more preferably a cross-sectional shape with a side of 90 mm being approximately square, into a predetermined length. The length to be cut is determined by design based on the basic method and the height of the ridge. For example, if the height of the ridge is 1500 mm from the base and the width of one panel is 990 mm, all 11 of the cloth foundation 60 will be 1500 mm, and in the case of the moored foundation, the ridge members on both sides and the center of one panel. 20 becomes 1950 mm which added the protrusion part 26 which becomes the height (for example, 450 mm) of the earth frame D from the discarded concrete S placement surface, and the remaining 8 gutter members 20 become 1500 mm.

連結穴穿設工程は、塀部材20同士を連結するための連結穴21を塀部材20の結合面23同士を結合させるために、少なくとも2箇所以上穿設する工程であり、連結穴21の数は塀部10の高さに応じて決定する。例えば、塀部10の高さが1000mm以下のように低い場合で掘立基礎仕様では塀部材20の両端から50mm程度内側の二か所に設ける。これとは異なり、塀部10の高さが1500mm程度になるようであれば、その中間付近にも設け三か所とする。穴径は、例えば、連結部材30に用いられる鋼線が8mmであれば8.2mmから8.5mm程度のドリル等を用いて穿設する。なお、布基礎70を使用する場合は塀部材20の底部に差込用丸鋼が挿入されるので、これを避ける位置となることは言うまでもない。   The connecting hole drilling step is a step of drilling at least two connecting holes 21 for connecting the flange members 20 to each other so as to connect the connecting surfaces 23 of the flange members 20. Is determined according to the height of the buttock 10. For example, when the height of the eaves part 10 is as low as 1000 mm or less, it is provided at two locations about 50 mm inside from both ends of the eaves member 20 in the dug foundation specification. In contrast to this, if the height of the collar portion 10 is about 1500 mm, it is also provided in the vicinity of the middle of the three places. For example, if the steel wire used for the connecting member 30 is 8 mm, the hole diameter is drilled using a drill of about 8.2 mm to 8.5 mm. In addition, when using the cloth foundation 70, since the round steel for insertion is inserted in the bottom part of the collar member 20, it cannot be overemphasized that it becomes a position which avoids this.

割り溝形成工程は、塀部材20の全長に渡って所定の溝を成型する工程であり、該割り溝22は、防腐剤の浸透性を向上させるとともに、千割れを誘発させるための溝であり、少なくとも結合面23に一組以上を形成する。具体的には、例えば溝の厚みを丸鋸の一般的な厚みである1mm〜2mm程度とし、深さは塀部材20の太さに応じ、例えば、断面の一辺が90mmの略正方形状の杉間伐材を製材した角材であれば、深さを10mm〜20mmとする。図2の図面上では該割り溝22を結合面23に垂直方向に設けているが、千割れは中心方向に走る傾向があるため、可能であれば割り溝22を中心方向に向けて設けることがより望ましい。係る溝の存在により、防腐剤の浸透を促進し、結合面23から意図的に千割れを誘発させることで塀部10の表裏面24に千割れを生じさせないようにし、長期に渡る美観性と人が触れたときに怪我をしない安全性を図っている。該溝は、例えば、ガイドされる丸鋸やテーブルソーなどで刃の突き出し量を調整して行う。   The split groove forming step is a step of forming a predetermined groove over the entire length of the flange member 20, and the split groove 22 is a groove for improving the permeability of the preservative and inducing thousand cracks. At least one set is formed on the coupling surface 23. Specifically, the thickness of the groove is, for example, about 1 mm to 2 mm, which is a typical thickness of a circular saw, and the depth depends on the thickness of the rod member 20, for example, a substantially square cedar having a cross-section of 90 mm on one side. If the timber is made of thinned wood, the depth is 10 mm to 20 mm. In the drawing of FIG. 2, the split groove 22 is provided in the direction perpendicular to the coupling surface 23, but since the cracks tend to run in the center direction, the split groove 22 should be provided in the center direction if possible. Is more desirable. The presence of such grooves promotes penetration of the preservative and prevents the cracks from being generated on the front and back surfaces 24 of the buttocks 10 by intentionally inducing a thousand cracks from the bonding surface 23, and has a long-term aesthetics. It is designed to be safe so that people are not injured when touched. The groove is formed by adjusting the protruding amount of the blade with, for example, a guided circular saw or table saw.

布基礎結合用穿設工程は、塀部10を立設する基礎部Kが布基礎60である場合に、所定の位置に配置される塀部材20の一端に差込用丸鋼50を挿入するための差込用丸鋼挿入穴25を穿設する工程であり、一枚のパネルの幅990mmとする場合であれば、塀部材20の11本のうち、パネルの両側及び中心の塀部材20の端部に差込用丸鋼50を挿入するための穴を穿設する。具体的には、例えば、該差込用丸鋼50が直径50mmで塀部材20の挿入長さが300mmであれば、下穴から加工していき、最終的には50mmの挿入穴径とする。交差を±0として締まり嵌めにより差込用丸鋼50を圧入可能とする穴を穿設する。   In the drilling step for connecting the fabric foundation, when the foundation portion K for standing the collar portion 10 is the fabric foundation 60, the insertion round steel bar 50 is inserted into one end of the collar member 20 arranged at a predetermined position. If the width of a single panel is set to 990 mm, out of 11 of the heel members 20, the heel members 20 on both sides and the center of the panel are formed. A hole for inserting the insertion round steel bar 50 is drilled at the end of the hole. Specifically, for example, if the insertion round steel 50 is 50 mm in diameter and the insertion length of the gutter member 20 is 300 mm, the hole is processed from the prepared hole, and finally the insertion hole diameter is 50 mm. . A hole that allows the insertion round steel bar 50 to be press-fitted is formed by interference fitting with an intersection of ± 0.

第二工程は、前記第一工程を経て形成された塀部材20を、結合面23同士が向かい合うように治具上に列接配置する治具配置工程から、連結穴21に連結部材30を貫通挿入して複数の塀部材20を連結する連結部材貫通工程を経て、連結部材30の両端に設けられる締結部31により強固に締結する締結工程により、塀部10の全体構成が形成される工程である。例えば、塀部材20の一辺が90mmの略正方形状で、11本並べると、パネル幅が990mmとなる。   In the second step, the connecting member 30 is passed through the connecting hole 21 from the jig arranging step in which the flange members 20 formed through the first step are arranged side by side on the jig so that the coupling surfaces 23 face each other. In a process in which the entire configuration of the collar part 10 is formed by a fastening process in which the fastening parts 31 are firmly fastened by fastening parts 31 provided at both ends of the coupling member 30 through a coupling member penetration process of inserting and coupling a plurality of collar members 20. is there. For example, when the elbows are arranged in a substantially square shape with one side of the flange member 20 being 90 mm, the panel width becomes 990 mm.

なお、表面仕上げ、角部の面取り、及び締結後の段差除去等の必要な加工は、係る第二工程までに仕上げるものとし、次の第三工程以降に研磨や研削等を行わないものとする。杉間伐材の場合、第三工程で行なわれる加圧浸透により、表面や溝から約10mm程度のバリア層を構成できるが、表面等を削れば、その分だけ耐腐期間が短くなるからである。   In addition, necessary processing such as surface finishing, corner chamfering, and step removal after fastening, etc. shall be finished by the second step, and polishing and grinding shall not be performed after the next third step. . In the case of cedar thinned wood, a barrier layer of about 10 mm can be constructed from the surface or groove by pressure infiltration performed in the third step, but if the surface or the like is shaved, the anticorrosion period is shortened accordingly. .

第三工程は、前記第二工程で得られたパネル状の塀部10を、防腐剤加圧注入処理装置40により防腐剤を加圧注入処理する工程である。防腐剤には、焼却しても焼却灰中に有害な金属が残留することがなく、通常の木材と同様に処分できる安全なものを用いる。請求項2に記載の製造方法では、銅化合物とアゾール化合物で有害な重金属を含まないタナリスCY(登録商標)を用いることを具体的に特定している。係る防腐剤によれば、VOC(揮発性有機化合物:Volatile Organic Compounds)関連で規制されているクロルピリホス、ホルムアルデヒドを使用しておらず、また、トルエン、キシレン、エチルベンゼン、スチレン、アセトアルデヒドも使用していないため、塀に直接人の肌が触れても悪影響はなく、動物や植物が触れても悪影響のない安全な防腐剤である。該防腐剤は、河川整備の構造物としても使用されている実績などもあり、廃棄に際しても素材と同様に焼却処分できる優れた処理薬剤である。なお、タナリスCY(登録商標)を用いると、やや緑色に着色されるが、杉の雰囲気を害するものではなく、寧ろ、防腐剤の浸透状態が目視にて確認できるというメリットもある。請求項1に記載の木製塀の製造方法では、係る防腐剤に限定されることなく、例えば、杉の木色をそのまま生かしたいのであれば、無着色で素材と風合いが変わらない、ヤシ油を原料とするアルキルアンモニウム化合物(AAC)のグループの抗菌剤のひとつであるDDAC(ジデシルジメチルアンモニウムクロライド)を使用薬剤として選択してもよい。具体的には、例えば、アゾール化合物とネオニコチノイド化合物のペンタキュア(登録商標)ECO30や、同DDAC系のペンタキュア(登録商標)ニューBMなどである。   The third step is a step of pressure-injecting the preservative with the preservative pressure-injection processing device 40 on the panel-shaped flange 10 obtained in the second step. Use preservatives that are safe and can be disposed of in the same way as normal wood, without leaving harmful metals in the incinerated ash even when incinerated. In the manufacturing method according to claim 2, it is specifically specified to use Tanaris CY (registered trademark) which is a copper compound and an azole compound and does not contain harmful heavy metals. According to such preservatives, chlorpyrifos and formaldehyde that are regulated in connection with VOC (Volatile Organic Compounds) are not used, and toluene, xylene, ethylbenzene, styrene, and acetaldehyde are not used. Therefore, it is a safe preservative that does not adversely affect human skin even if it directly touches the cocoon and does not adversely affect animals or plants. The preservative has a track record of being used as a river maintenance structure, and is an excellent treatment chemical that can be incinerated similarly to the raw material when discarded. When Tanaris CY (registered trademark) is used, it is slightly colored green, but it does not harm the cedar atmosphere, but rather has the advantage that the preservative penetration can be visually confirmed. In the manufacturing method of the wooden coffin according to claim 1, without being limited to such an antiseptic agent, for example, if it is desired to make use of the cedar wood color as it is, the coconut oil is not colored and the texture does not change. DDAC (didecyldimethylammonium chloride), which is one of the antibacterial agents in the group of alkylammonium compounds (AAC) used as a raw material, may be selected as the drug used. Specifically, for example, pentacure (registered trademark) ECO30 of an azole compound and a neonicotinoid compound, and DDAC-based pentacure (registered trademark) New BM.

防腐剤加圧注入処理は、AQ認定工場で行いJISK4相当の処理を行う。杉材を含水率が30%以下に成るまで自然乾燥させた材料を、薬品を多量に深く侵潤するために、減圧(0.08MPa以上)をしてから加圧(1.3〜1.4MPa)、その後木の表面付いた過剰な薬品を排除する為に再び減圧(0.08MPa以上)をする工程で、注薬品の注入を行う。薬品の注入量は1m当たり200kg以上侵潤するまで加圧する。該加圧2時間程度である。 The preservative pressure injection process is performed at an AQ certified factory, and a process equivalent to JISK4 is performed. In order to deeply infiltrate a lot of chemicals, the material that has been naturally dried until the moisture content of the cedar is 30% or less, is depressurized (0.08 MPa or more) and then pressurized (1.3 to 1.4 MPa), and then In order to eliminate excess chemicals attached to the surface of the wood, injection of chemicals is performed in the process of reducing the pressure again (0.08 MPa or more). Pressurize until the amount of chemical injection is 200 kg or more per 1 m 3 . The pressurization is about 2 hours.

図3は、本発明に係る木製塀1の第一実施例の構成を示す説明図であり、図3(a)は本発明に係る木製塀の製造方法により制作された布基礎仕様の木製塀1の全体構成を示し、図3(b)は基礎部Kとなる布基礎60に木製塀1が立設される場合の正面図、図3(c)は基礎部Kとなる布基礎60によ木製塀1が立設される場合の側面図である。   FIG. 3 is an explanatory view showing the configuration of the first embodiment of the wooden casket 1 according to the present invention, and FIG. 3 (a) is a wooden basin having a cloth foundation produced by the method for manufacturing the wooden casket according to the present invention. 3 (b) is a front view of the case where the wooden basket 1 is erected on the cloth foundation 60 serving as the foundation part K, and FIG. 3 (c) is a diagram illustrating the cloth foundation 60 serving as the foundation part K. It is a side view when the wooden fence 1 is erected.

第一実施例は、本発明に係る木製塀の製造方法により制作された木製塀1を布基礎60に立設する構成である。請求項3に係る木製塀1では、所定の塀部材20に差込用丸鋼挿入穴25が穿設されているので、該差込用丸鋼挿入穴25に差込用丸鋼50を圧入する。締まり嵌めとなる寸法公差にした場合は圧入し、隙間嵌めとした場合は接着剤を使用するが、この場合はノンホルムアルデヒド仕様等の環境対応接着剤を用いる。   In the first embodiment, the wooden basket 1 produced by the method for manufacturing the wooden basket according to the present invention is erected on the cloth foundation 60. In the wooden rod 1 according to claim 3, since the insertion round steel insertion hole 25 is formed in the predetermined rod member 20, the insertion round steel 50 is press-fitted into the insertion round steel insertion hole 25. To do. When a dimensional tolerance for an interference fit is used, press fitting is used, and when a gap fit is used, an adhesive is used. In this case, an environmentally friendly adhesive such as a non-formaldehyde specification is used.

そして、布基礎60の差込用丸鋼50を挿入する穴部に無収縮モルタルを先詰めしておき、これに木製塀1から突出した差込用丸鋼50を差込んで木製塀1を立設する構成である。   And the non-shrink mortar is pre-packed in the hole part which inserts the round steel 50 for insertion of the cloth foundation 60, The round steel 50 for insertion which protruded from the wooden basket 1 is inserted in this, and the wooden basket 1 is attached. It is the structure which stands.

図4は、本発明に係る木製塀1の第二実施例の構成を示す説明図であり、図4(a)は本発明に係る木製塀1の製造方法により制作された木製塀1を、基礎部Kとなる掘立基礎70に立設させる場合の全体構成を示しており、図4(b)は掘立基礎70により木製塀1が立設される場合の正面図、図4(c)は基礎部Kとなる布基礎70により立設される場合の側面図である。   FIG. 4 is an explanatory view showing the configuration of the second embodiment of the wooden casket 1 according to the present invention. FIG. 4 (a) shows the wooden casket 1 produced by the method for manufacturing the wooden casket 1 according to the present invention. FIG. 4 (b) is a front view of the case where the wooden fence 1 is erected by the digging foundation 70, and FIG. ) Is a side view in the case of being erected by the fabric foundation 70 which becomes the foundation portion K. FIG.

第二実施例は、掘立基礎70に本発明に係る木製塀の製造方法により製造された木製塀1を立設する構成である。請求項4に係る木製塀1では、所定の塀部材20が土枠Dに応じた長さ分だけ突出している突出部26を有しているので、捨てコンクリートS打ちされた土枠Dに該突出部26を挿入し、建て入り調整後にコンクリートを土枠D内に打設し立設する。   The second embodiment is a configuration in which the wooden fence 1 manufactured by the wooden fence manufacturing method according to the present invention is erected on the digging foundation 70. In the wooden fence 1 according to the fourth aspect, the predetermined fence member 20 has the protruding portion 26 protruding by the length corresponding to the earth frame D. The projecting portion 26 is inserted, and after the building adjustment, the concrete is placed in the earth frame D and erected.

1 木製塀
10 塀部
20 塀部材
21 連結穴
22 割り溝
23 結合面
24 表裏面
25 差込用丸鋼挿入穴
26 突出部
30 連結部材
31 締結部
40 防腐剤加圧注入処理装置
50 差込用丸鋼
60 布基礎
70 掘立基礎
K 基礎部
S 捨てコンクリート
D 土枠
DESCRIPTION OF SYMBOLS 1 Wooden coffin 10 Coffin part 20 Coffin member 21 Connecting hole 22 Split groove 23 Coupling surface 24 Front and back surface 25 Round steel insertion hole for insertion
26 Protruding portion 30 Connecting member 31 Fastening portion 40 Preservative pressurizing and injection processing device 50 Round steel for insertion 60 Cloth foundation 70 Digging foundation
K foundation part S abandoned concrete D earth frame

Claims (4)

杉の間伐材を利用した木製塀の製造方法において、
略正方形状の断面に製材された杉間伐材を所定の長さに切断し、塀部を構成する複数の塀部材を得る工程と、
該塀部材同士を連結するための連結穴を該塀部材の結合面間に少なくとも2箇所以上穿設する工程と、
該塀部材全長に渡り、防腐剤の浸透性を向上させるとともに、千割れを誘発させるための割り溝を、少なくとも結合面に一組以上を形成する工程と、
塀部を立設する基礎部が布基礎である場合には、所定の位置に配置される塀部材の一端に差込用丸鋼を挿入するための穴を穿設する工程と、
を含む第一工程と、
該第一工程を経て形成された塀部材を、結合面同士が向かい合うように治具上に列接配置し、前記連結穴に連結部材を貫通挿入して、該連結部の両端に設けられる締結部により強固に締結して塀部の全体構成を形成する第二工程と、
前記第二工程で得られたパネル状の塀部を、防腐剤加圧注入処理して防腐処理を施す第三工程と、
からなることを特徴とする杉の間伐材を利用した木製塀の製造方法。
In the manufacturing method of wooden casket using thinned cedar,
Cutting the cedar thinned wood lumbered into a substantially square cross section into a predetermined length, and obtaining a plurality of cocoon members constituting the heel part; and
Forming at least two or more connecting holes for connecting the flange members between the coupling surfaces of the flange members;
A step of improving the permeability of the preservative over the entire length of the saddle member and forming at least one pair of split grooves for inducing a thousand cracks on the bonding surface;
In the case where the foundation portion for erecting the collar portion is a fabric foundation, a step of drilling a hole for inserting a round steel for insertion into one end of the collar member disposed at a predetermined position;
A first step including:
The scissors members formed through the first step are arranged side by side on the jig so that the coupling surfaces face each other, and the connecting members are inserted through the connecting holes, and fastenings provided at both ends of the connecting portion. A second step in which the entire structure of the buttock is formed by fastening firmly with the part;
A third step of applying a preservative treatment by applying a preservative pressurizing treatment to the panel-like collar portion obtained in the second step;
A method for producing a wooden casket using cedar thinning.
前記第三工程において使用される防腐剤が、銅化合物とアゾール化合物で有害な重金属を含まないタナリスCY(商品名)であることを特徴とする請求項1に記載の杉の間伐材を利用した木製塀の製造方法。 The antiseptic used in the third step is Tanaris CY (trade name) which does not contain harmful heavy metals with copper compounds and azole compounds, and uses the cedar thinning material according to claim 1 A method for manufacturing wooden coffins. 前記請求項1又は請求項2のいずれかに記載の製造方法によって製造される木製塀と、該木製塀を土地上に立設するための基礎部とから成り、前記基礎部が布基礎式であって、該布基礎と該木製塀とが、差込用丸鋼を介して立設されることを特徴とする杉の間伐材を利用した木製塀。 It consists of a wooden casket manufactured by the manufacturing method according to claim 1 or 2, and a foundation for standing the wooden casket on the land, and the foundation is a cloth foundation type. A wooden casket using a cedar thinning material, characterized in that the fabric foundation and the wooden casket are erected through a plugged round steel bar. 前記請求項1又は請求項2のいずれかに記載の製造方法によって製造される木製塀と、該木製塀を立設するための基礎部とから成り、該基礎部が堀立式であって、前記木製塀を構成する所定箇所の塀部材が、コンクリート打設分の突き出し長さを有していることを特徴とする杉の間伐材を利用した木製塀。 It consists of a wooden casket manufactured by the manufacturing method according to claim 1 or claim 2 and a base part for erecting the wooden casket, the base part being a moat type, A wooden coffin using a cedar thinning material, characterized in that the coffin member at a predetermined location constituting the wooden coffin has a protruding length for concrete placement.
JP2011192469A 2011-09-05 2011-09-05 Antiseptic wooden fence using cedar thinning and method for manufacturing the same Pending JP2013052592A (en)

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CN106426449A (en) * 2016-12-07 2017-02-22 兴业县金达木材有限公司 Anti-cracking method for woods
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CN104085005A (en) * 2014-05-27 2014-10-08 定远县林能木业有限责任公司 Mildew-resistant anticorrosion processing agent for wood modification of wood floors
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JP2021032024A (en) * 2019-08-28 2021-03-01 有限会社ナベ企画 Straight pin method of wood fence
JP7186983B1 (en) 2021-11-19 2022-12-12 株式会社長谷萬 Wooden panel manufacturing method and wooden panel
JP2023075437A (en) * 2021-11-19 2023-05-31 株式会社長谷萬 Wooden panel manufacturing method and wooden panel

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