JP2012071519A - Resin molding, and die for manufacturing resin molding - Google Patents

Resin molding, and die for manufacturing resin molding Download PDF

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Publication number
JP2012071519A
JP2012071519A JP2010218909A JP2010218909A JP2012071519A JP 2012071519 A JP2012071519 A JP 2012071519A JP 2010218909 A JP2010218909 A JP 2010218909A JP 2010218909 A JP2010218909 A JP 2010218909A JP 2012071519 A JP2012071519 A JP 2012071519A
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resin
region
electrical functional
functional component
molded product
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JP2010218909A
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Takeshi Nishimura
剛 西村
Takahiro Suzuki
貴博 鈴木
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Nissha Printing Co Ltd
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Nissha Printing Co Ltd
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Priority to JP2010218909A priority Critical patent/JP2012071519A/en
Priority to PCT/JP2011/071654 priority patent/WO2012043391A1/en
Priority to TW100135005A priority patent/TW201233523A/en
Publication of JP2012071519A publication Critical patent/JP2012071519A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16Making multilayered or multicoloured articles
    • B29C45/1671Making multilayered or multicoloured articles with an insert

Abstract

PROBLEM TO BE SOLVED: To provide a resin molding that is made electrically conductive from a surface side through to a backside in a simple structure, and also to provide a die to be used for the manufacture of the resin molding.SOLUTION: The resin molding has resin parts on both sides of a sheet-like electric function component 1. The electric function component 1 has: a first area 1A exposed on the front side; a second area 1B exposed on the back side; and a connection area 1C which displaces the first and second areas 1A and 1B into both sides of the resin molding, and connects them to be mutually electrically conductive. A first resin part 4 is arranged on the back side of the first area 1A as a resin part provided on the back side of the electric function component 1, and a second resin part 5 is arranged on the front side of the second area 1B as a resin part provided on the front side of the electric function component 1.

Description

本発明は、シート状の電気的機能部品に樹脂部が積層された樹脂成形品及びこの製造に用いる射出成形用金型に関する。   The present invention relates to a resin molded product in which a resin portion is laminated on a sheet-like electrical functional component and an injection mold used for the production.

電気的機能部品は、電子機器等の各種製品に対して電気的機能を付加する部品であり、用途によっては各種製品の表面に配置されることもある。この場合、部材としての強度確保の関係から、電気的機能部品には樹脂部が積層されて構成されることが多い。例えば、導電層が形成された熱可塑性樹脂フィルム(電気的機能部品)1に、熱可塑性樹脂4を積層して電磁波シールド性等の付加機能を備えたプラスチック板が存在する(特許文献1、図12参照)。また、シート状の電気的機能部品1に対して、表裏にそれぞれ樹脂部4,5を積層した樹脂成形品が存在する(特許文献2、図13参照)。これらの樹脂成形品は、いずれも電気的機能部品1の全面に少なくとも1層の樹脂部が積層されることで、反りの発生が抑制されている。   The electrical functional component is a component that adds an electrical function to various products such as electronic devices, and may be arranged on the surface of various products depending on the application. In this case, from the viewpoint of securing strength as a member, the electrical functional component is often configured by laminating resin portions. For example, there is a plastic plate having an additional function such as electromagnetic wave shielding by laminating a thermoplastic resin 4 on a thermoplastic resin film (electrical functional component) 1 on which a conductive layer is formed (Patent Document 1, FIG. 12). Further, there is a resin molded product in which resin portions 4 and 5 are laminated on the front and back surfaces of the sheet-like electrical functional component 1 (see Patent Document 2 and FIG. 13). In any of these resin molded products, at least one layer of the resin portion is laminated on the entire surface of the electrical functional component 1 so that the occurrence of warpage is suppressed.

特開2003−298280号公報JP 2003-298280 A WO2009/035038号公報WO2009 / 035038

図12に示す樹脂成形品では、電気的機能部品1を各種製品の表側にして配置した場合、製品本体側の制御回路等との間に樹脂部4が介在するため、このままでは両者を電気的に接続することができず、両者を電気的に接続するためには、部分的に樹脂部に貫通孔を設ける等の特殊な構造にする必要がある。図13に示す樹脂成形品では、電気的機能部品1は中間層であり、一方の樹脂部5を小さくして電気的機能部品1を露出させることで、本体側の制御回路等との電気的な接続は可能となる。しかしながら、電気的機能部品1の表裏両側に樹脂部4,5が存在し樹脂成形品が3層構造となるため、樹脂成形品が厚くなりがちであった。また、電気的機能部品1の表側に製品の樹脂部が存在するため、例えば電気的機能部品1がアンテナであった場合には、アンテナ(電気的機能部品)としての機能が十分発揮されないこともあった。   In the resin molded product shown in FIG. 12, when the electrical functional component 1 is arranged on the front side of various products, the resin part 4 is interposed between the control circuit and the like on the product main body side. In order to electrically connect the two, it is necessary to make a special structure such as partially providing a through hole in the resin portion. In the resin molded product shown in FIG. 13, the electrical functional component 1 is an intermediate layer, and the electrical functional component 1 is exposed by reducing one resin portion 5 to make electrical connection with the control circuit on the main body side. Connection is possible. However, since the resin parts 4 and 5 exist on the front and back sides of the electrical functional component 1 and the resin molded product has a three-layer structure, the resin molded product tends to be thick. Moreover, since the resin part of the product exists on the front side of the electrical functional component 1, for example, when the electrical functional component 1 is an antenna, the function as an antenna (electrical functional component) may not be sufficiently exhibited. there were.

本発明は、簡易な構造で表面側から裏面側に架けて電気的に導通させつつ、薄肉化が可能な樹脂成形品、及び、樹脂成形品の製造に用いる金型を提供する点にある。   An object of the present invention is to provide a resin molded product that can be thinned while being electrically connected from the front surface side to the back surface side with a simple structure, and a mold used for manufacturing the resin molded product.

本発明に係る樹脂成形品の第1の特徴構成は、シート状の電気的機能部品の表側と裏側とに樹脂部を有する樹脂成形品であって、前記電気的機能部品が、表側に露出する第1領域と、裏側に露出する第2領域と、前記第1領域と前記第2領域とを前記樹脂成形品の表側と裏側に変位させ、かつ、互いを電気的に導通するよう接続する接続領域とを有し、前記電気的機能部品の裏側に有する前記樹脂部として前記第1領域の裏側に第1樹脂部が配置され、前記電気的機能部品の表側に有する前記樹脂部として前記第2領域の表側に第2樹脂部が配置されてある点にある。   1st characteristic structure of the resin molded product which concerns on this invention is a resin molded product which has a resin part in the front side and back side of a sheet-like electrical functional component, Comprising: The said electrical functional component is exposed to the front side. Displacement of the first region, the second region exposed on the back side, the first region and the second region to the front side and the back side of the resin molded product, and connecting to electrically connect each other The first resin portion is disposed on the back side of the first region as the resin portion on the back side of the electrical functional component, and the second resin portion on the front side of the electrical functional component is the second resin portion. The second resin portion is arranged on the front side of the region.

この構成により、電気的機能部品が樹脂成形品の表面に配置されて電気的機能を十分に発揮することができる。また、接続領域により表側に露出する第1領域と裏側に露出する第2領域とを互いに電気的に導通させることができ、装置本体側に配置される制御回路と樹脂成形品の裏側に現れる電気的機能部品の端子との接続が可能となる。   With this configuration, the electrical functional component can be arranged on the surface of the resin molded product and can fully exhibit the electrical function. Further, the first region exposed on the front side and the second region exposed on the back side can be electrically connected to each other by the connection region, and the control circuit arranged on the apparatus main body side and the electricity appearing on the back side of the resin molded product It is possible to connect to the terminals of the functional parts.

また、電気的機能部品の表側と裏側に配置される2層の樹脂部は、樹脂成形品の厚み方向に積層されるのではなく、厚み方向には、電気的機能部品の第1領域と第1樹脂部とが積層し、第2領域と第2樹脂部が積層する。このため、電気的機能部品の表側と裏側に2層の樹脂部が配置される樹脂成形品でありながら、厚み方向においては電気的機能部品と一層の樹脂部が積層されることとなり、厚みが薄い樹脂成形品を得ることができる。   In addition, the two-layer resin portions arranged on the front side and the back side of the electrical functional component are not laminated in the thickness direction of the resin molded product, but in the thickness direction, the first region of the electrical functional component and the first region One resin part is laminated, and the second region and the second resin part are laminated. For this reason, although it is a resin molded product in which two layers of resin parts are arranged on the front side and the back side of the electrical functional component, the electrical functional component and one resin part are laminated in the thickness direction, and the thickness is A thin resin molded product can be obtained.

本発明に係る樹脂成形品の第2の特徴構成は、前記電気的機能部品が表面に基材シートを備える点にある。   The 2nd characteristic structure of the resin molded product which concerns on this invention exists in the point with which the said electrical functional component equips the surface with a base material sheet.

シート状の電気的機能部品において実際にその機能を発揮する素子は、基本的に耐摩耗性が低いものが多い。本構成のように、電気的機能部品が表面に基材シートを備えていると、機能発揮素子が基材シートによって保護されて、結果的に樹脂成形品において、電気的機能が損なわれることなく、耐久性を向上させることができる。   Many elements that actually perform their functions in sheet-like electrical functional parts are basically low in wear resistance. When the electrical functional component has a base sheet on the surface as in this configuration, the function-providing element is protected by the base sheet, and as a result, the electrical function is not impaired in the resin molded product. , Durability can be improved.

本発明に係る樹脂成形品の第3の特徴構成は、前記電気的機能部品における、前記接続領域と前記第1領域が交差する第1交差領域、及び前記接続領域と前記第2領域が交差する第2交差領域のうち、少なくともいずれか一方がR状に形成されてある点にある。   According to a third characteristic configuration of the resin molded product according to the present invention, in the electrical functional component, the first intersecting region where the connection region and the first region intersect, and the connection region and the second region intersect. At least one of the second intersecting regions is formed in an R shape.

接続領域と第1領域が交差する第1交差領域には、第1樹脂部が第1領域の裏側から配置されており、接続領域と第2領域が交差する第2交差領域には、第2樹脂部が第2領域の表側から配置されている。
このとき、第1交差領域及び第2交差領域の少なくともいずれか一方がR状に形成されていると、R状に形成された交差領域は樹脂部が沿い易いため、交差領域と樹脂部との間に空隙が生じることが抑制される。その結果、樹脂部と電気的機能部品との密着性が向上する。
In the first intersection region where the connection region and the first region intersect, the first resin portion is arranged from the back side of the first region, and in the second intersection region where the connection region and the second region intersect, The resin part is arranged from the front side of the second region.
At this time, if at least one of the first intersecting region and the second intersecting region is formed in an R shape, the intersecting region formed in the R shape is easily along the resin portion. It is suppressed that a space | gap produces between them. As a result, the adhesion between the resin portion and the electrical functional component is improved.

本発明に係る樹脂成形品の第4の特徴構成は、表側に露出する前記第1領域及び前記第2樹脂部のうち、少なくともいずれか一方の表面に加飾層を設けてある点にある。   The 4th characteristic structure of the resin molded product which concerns on this invention exists in the point which has provided the decoration layer in the surface of at least any one among the said 1st area | region exposed to the front side, and the said 2nd resin part.

樹脂成形品の表側に露出する電気的機能部品の第1領域の表面に加飾層が設けてあると、電気的機能部品の種類によっては、加飾層によって樹脂成形品の表側に配置された電気的機能部品を隠蔽することも可能であり、電気的機能部品に対しより装飾性を向上させることも可能である。
また、樹脂成形品の表側に露出する第2樹脂部の表面に加飾層が設けてあると、第2樹脂部の装飾性が向上するとともに、加飾層によって樹脂成形品の裏側に配置された電気的機能部品の第2領域を隠蔽することも可能となる。
When the decorative layer is provided on the surface of the first region of the electrical functional component exposed on the front side of the resin molded product, depending on the type of the electrical functional component, the decorative layer is disposed on the front side of the resin molded product. It is also possible to conceal the electrical functional component, and it is possible to improve the decorativeness of the electrical functional component.
Moreover, when the decoration layer is provided in the surface of the 2nd resin part exposed to the front side of a resin molded product, while the decorating property of a 2nd resin part improves, it is arrange | positioned by the decoration layer on the back side of a resin molded product. It is also possible to hide the second region of the electrical functional component.

本発明に係る射出成形用金型の第1の特徴構成は、電気的機能部品の表側と裏側とに樹脂部を有する樹脂成形品の製造に用いられる射出成形用金型であって、可動型と、型締めによって前記可動型との間に第1キャビティを形成する第1固定型と、前記第1固定型のキャビティ面に沿って前記電気的機能部品が配置された状態で、前記第1キャビティに第1樹脂部を形成するように第1樹脂が射出される第1ゲートと、前記第1樹脂部が前記電気的機能部品に固着したのち、前記第1樹脂部を保持したまま移動する前記可動型との型締めによって前記電気的機能部品との間に第2キャビティを形成する第2固定型と、前記第2キャビティに第2樹脂部を形成するように第2樹脂が射出される第2ゲートとを備え、前記第1キャビティと前記第2キャビティとが型締め方向に垂直な平面方向の別領域に形成されるように構成された点にある。   A first characteristic configuration of an injection mold according to the present invention is an injection mold used for manufacturing a resin molded product having a resin portion on the front side and the back side of an electrical functional component, which is a movable mold. And a first fixed mold that forms a first cavity between the movable mold and mold clamping, and the electrical functional component is disposed along a cavity surface of the first fixed mold. A first gate from which a first resin is injected so as to form a first resin portion in the cavity, and the first resin portion is fixed to the electrical functional component, and then moves while holding the first resin portion. A second resin is injected so as to form a second resin part in the second cavity, and a second fixed mold that forms a second cavity between the movable mold and the electrical functional component by clamping the mold. A second gate, the first cavity and the first gate. Lies in the cavity is configured to be formed in a different region of the plane perpendicular direction to the clamping direction.

この構成により、まず、可動型と第1固定型との型締めによって形成された第1キャビティに第1樹脂が注入されて、電気的機能部品の一方の側に第1樹脂部が形成される一次成形が行われ、続いて、可動型と第2固定型との型締めによって形成された第2キャビティに第1樹脂が注入されて、電気的機能部品の他方の側に第2樹脂部が形成される二次成形が行われる。このとき、第1キャビティと第2キャビティとが型締め方向に垂直な平面方向の別領域に形成されると、接続領域を境界として、表側に露出する電気的機能部品の第1領域の裏側に第1樹脂部が形成され、裏側に露出する電気的機能部品の第2領域の表側に第2樹脂部が形成される樹脂成形品を容易に製造することができる。   With this configuration, first, the first resin is injected into the first cavity formed by clamping the movable mold and the first fixed mold, and the first resin portion is formed on one side of the electrical functional component. Primary molding is performed, and then the first resin is injected into the second cavity formed by clamping the movable mold and the second fixed mold, and the second resin portion is provided on the other side of the electrical functional component. Secondary forming is performed. At this time, when the first cavity and the second cavity are formed in different areas in the plane direction perpendicular to the clamping direction, the first area of the electrical functional component exposed on the front side is located behind the connection area as a boundary. A resin molded product in which the first resin portion is formed and the second resin portion is formed on the front side of the second region of the electrical functional component exposed on the back side can be easily manufactured.

本発明に係る射出成形用金型の第2の特徴構成は、前記可動型及び前記第1固定型が、前記電気的機能部品を吸引保持する吸引部を有する点にある。   A second characteristic configuration of the injection mold according to the present invention is that the movable mold and the first fixed mold have a suction portion for sucking and holding the electrical functional component.

この構成により、一次成形の際には、第1固定型の吸引部によって電気的機能部品が吸引保持され、二次成形の際には、可動型の吸引部によって電気的機能部品が吸引保持される。したがって、射出成形の際に、射出される溶融樹脂が電気的機能部品の周縁部から回りこむ不具合を防止できる。
また、電気的機能部品が可動型及び第1固定型の吸引部によって吸引保持されることで、金型内における電気的機能部品の位置合わせの精度が向上し、その結果、樹脂成形品の所望の位置に樹脂部が確実に射出成形される。
With this configuration, the electrical functional component is sucked and held by the first fixed mold suction portion during primary molding, and the electrical functional component is sucked and held by the movable suction portion during secondary molding. The Therefore, it is possible to prevent a problem that the molten resin to be injected wraps around from the peripheral edge portion of the electrical functional component during the injection molding.
In addition, the electrical functional parts are sucked and held by the movable type and the first fixed type suction part, so that the accuracy of the alignment of the electrical functional parts in the mold is improved. The resin part is reliably injection-molded at the position.

電気的機能部品の斜視図Perspective view of electrical functional parts 樹脂成形品の製造工程を示す図Diagram showing the manufacturing process of resin molded products 樹脂成形品の製造工程を示す図Diagram showing the manufacturing process of resin molded products 樹脂成形品の製造工程を示す図Diagram showing the manufacturing process of resin molded products 樹脂成形品の製造工程を示す図Diagram showing the manufacturing process of resin molded products 第1実施形態の樹脂成形品を示す図であって、(a)は平面図であり、(b)は断面図である。It is a figure which shows the resin molded product of 1st Embodiment, Comprising: (a) is a top view, (b) is sectional drawing. 第2実施形態の樹脂成形品を示す図であって、(a)は平面図であり、(b)は断面図である。It is a figure which shows the resin molded product of 2nd Embodiment, Comprising: (a) is a top view, (b) is sectional drawing. 別形態の射出成形金型を示す図The figure which shows the injection mold of another form 第3実施形態の樹脂成形品の断面図Sectional drawing of the resin molded product of 3rd Embodiment 他の実施形態の樹脂成形品を示す図であって、(a)は平面図であり、(b)は断面図である。It is a figure which shows the resin molded product of other embodiment, Comprising: (a) is a top view, (b) is sectional drawing. 他の実施形態の樹脂成形品の断面図Sectional drawing of the resin molded product of other embodiment 電気的機能部品に一層の樹脂部を備えた従来の樹脂成形品示す図Figure showing a conventional resin molded product with a single resin part in an electrical functional part 電気的機能部品に二層の樹脂部を備えた従来の樹脂成形品を示す図Diagram showing a conventional resin molded product with two layers of resin parts in an electrical functional component

〔第1実施形態〕
以下、本発明に係る樹脂成形品について図面に基づいて説明する。
[First Embodiment]
Hereinafter, the resin molded product according to the present invention will be described with reference to the drawings.

[電気的機能部品]
図1に示すように、電気的機能部品1は全体がシート状であって、例えば、基材シート2に電気的機能部3として電極等が形成されて構成されている。電気的機能部品1は、樹脂成形品の表面に配置されて電気的機能を付加するものであり、例えば、電極、電子ペーパー、アンテナ、タッチセンサ、ELシート等である。
[Electrical functional parts]
As shown in FIG. 1, the electrical functional component 1 has a sheet shape as a whole. For example, the electrical functional component 1 is configured by forming an electrode or the like as the electrical functional portion 3 on the base sheet 2. The electrical functional component 1 is disposed on the surface of a resin molded product and adds an electrical function, and is, for example, an electrode, electronic paper, an antenna, a touch sensor, an EL sheet, or the like.

電気的機能部品1は、基材シート2に電気的機能部3が形成された後、樹脂成形品の表面側に露出する第1領域1Aと、樹脂成形品の裏面側に露出する第2領域1Bと、第1領域1Aと第2領域1Bとを樹脂成形品の表側と裏側に変位させ、かつ、互いを電気的に導通するよう接続する接続領域1Cとを有するよう成形される。電気的機能部3は第1領域1A、第2領域1B及び接続領域1Cに連続して配置されており、端子3aが第2領域1Bに位置する。   After the electrical functional part 3 is formed on the base sheet 2, the electrical functional component 1 includes a first region 1A exposed on the front surface side of the resin molded product and a second region exposed on the back surface side of the resin molded product. 1B and 1st area | region 1A and 2nd area | region 1B are displaced to the front side and back side of a resin molded product, and it shape | molds so that it may have the connection area | region 1C which connects mutually so that it may electrically conduct. The electrical function unit 3 is continuously arranged in the first region 1A, the second region 1B, and the connection region 1C, and the terminal 3a is located in the second region 1B.

なお、基材シート2には、種々の図柄を形成しておくことができるが、模様のない無地のカラーシート等でもよい。また、基材シート2は無色透明であってもよい。基材シート2はアクリル系樹脂、ポリオレフィン系樹脂など種々の樹脂で構成することができる。   Various patterns can be formed on the substrate sheet 2, but a plain color sheet without a pattern may be used. Moreover, the base material sheet 2 may be colorless and transparent. The base sheet 2 can be composed of various resins such as an acrylic resin and a polyolefin resin.

次に、本発明に係る樹脂成形品の製造に用いる二色成形用金型について説明する。二色成形用金型は、図に部分のみを示した二色成形機に備えられるものであって、図2〜図5に示すように、可動型11,11、第1固定型12及び第2固定型13を備えている。   Next, the two-color molding die used for manufacturing the resin molded product according to the present invention will be described. The two-color molding die is provided in a two-color molding machine whose parts are shown in the drawing. As shown in FIGS. 2 to 5, the movable molds 11, 11, the first fixed mold 12, and the second Two fixed molds 13 are provided.

二色成形機は、固定盤14と、固定盤14に対して回転可能で出退可能な回転盤15とを備えている。固定盤14は第1固定型12及び第2固定型13を備え、回転盤15は可動型11,11を備える。可動型11,11の夫々と第1固定型12及び第2固定型13の夫々とが互いに向き合うように配置されている。よって、図3に示すように、回転盤15を固定盤14に押し付けると、可動型11,11と第1固定型12及び第2固定型13とが同時に型締めされて、第1樹脂の注入と第2樹脂の注入を同時に行うことができる。   The two-color molding machine includes a fixed platen 14 and a rotary platen 15 that is rotatable with respect to the fixed platen 14 and that can be withdrawn and retracted. The fixed platen 14 includes a first fixed mold 12 and a second fixed mold 13, and the rotary plate 15 includes movable molds 11 and 11. The movable molds 11 and 11 and the first fixed mold 12 and the second fixed mold 13 are arranged so as to face each other. Therefore, as shown in FIG. 3, when the turntable 15 is pressed against the fixed platen 14, the movable molds 11, 11 and the first fixed mold 12 and the second fixed mold 13 are simultaneously clamped to inject the first resin. And the second resin can be injected at the same time.

第1樹脂と第2樹脂とは、異なる色の樹脂としてもよい。例えば、第1樹脂を透明、第2樹脂を着色することで透明窓を有する樹脂成形品としてもよい。また、互いに硬度その他の特性が異なる別の種類の樹脂としてもよい。例えば、第1樹脂をポリカーボネート樹脂、ABS樹脂、或いは、ポリカーボネート樹脂とABS樹脂のアロイなどとし、第2樹脂をPMMA(ポリメタクリル酸メチル樹脂)としてもよい。   The first resin and the second resin may be different colored resins. For example, the first resin may be transparent, and the second resin may be colored to form a resin molded product having a transparent window. Moreover, it is good also as another kind of resin from which hardness and other characteristics mutually differ. For example, the first resin may be polycarbonate resin, ABS resin, or an alloy of polycarbonate resin and ABS resin, and the second resin may be PMMA (polymethyl methacrylate resin).

図2に示すように、型締め前の状態では、第2固定型13と対向した可動型11には、前工程で成形された一次成形品F1(電気的機能部品1及び第1樹脂部4)が保持されている。他方、第1固定型12には後続の一次成形で用いられる電気的機能部品1が保持されている。二色成形機は電気的機能部品1を第1固定型12に設置するためのロボット装置16を備えている。   As shown in FIG. 2, in a state before mold clamping, the movable mold 11 facing the second fixed mold 13 has a primary molded product F <b> 1 (the electrical functional component 1 and the first resin portion 4) molded in the previous process. ) Is held. On the other hand, the first fixed mold 12 holds the electrical functional component 1 used in the subsequent primary molding. The two-color molding machine includes a robot device 16 for installing the electrical functional component 1 on the first fixed mold 12.

可動型11には、電気的機能部品1を吸引保持する吸引部17,17がそれぞれ備えられており、第1固定型12にも、電気的機能部品1を吸引保持する吸引部18が備えられている。また、第1固定型12には第1樹脂を注入するゲート23が設けられ、第2固定型13には第2樹脂を注入するゲート24が設けられている。   The movable die 11 is provided with suction portions 17 and 17 for sucking and holding the electrical functional component 1, and the first fixed die 12 is also provided with a suction portion 18 for sucking and holding the electrical functional component 1. ing. The first fixed mold 12 is provided with a gate 23 for injecting a first resin, and the second fixed mold 13 is provided with a gate 24 for injecting a second resin.

以下に、この二色成形機を用いた、樹脂成形品の製造方法について説明する。   Below, the manufacturing method of the resin molded product using this two-color molding machine is demonstrated.

[電気的機能部品を配置する工程]
図2に示すように、可動型11と第1固定型12とが型開きした状態において、ロボット装置16を用いて電気的機能部品1を第1固定型12に設置する。ここで、電気的機能部品1における基材シート2の側が第1固定型12に対向し、電極3の側が可動型11に対向した状態で、電気的機能部品1が第1固定型12に設けられた吸引部18によって吸引保持されている。
[Process of placing electrical functional parts]
As shown in FIG. 2, in a state where the movable mold 11 and the first fixed mold 12 are opened, the electrical functional component 1 is installed on the first fixed mold 12 using the robot device 16. Here, the electrical functional component 1 is provided in the first fixed mold 12 in a state where the base sheet 2 side of the electrical functional component 1 faces the first fixed mold 12 and the electrode 3 side faces the movable mold 11. The suction part 18 is held by suction.

[第1キャビティを形成する工程]
図3に示すように、回転盤15を固定盤14の側に移動させて第1固定型12に対して可動型11を型締めし、第1固定型12に吸引保持された電気的機能部品1と可動型11との間に第1キャビティ21を形成する。
[Process for forming the first cavity]
As shown in FIG. 3, the rotating plate 15 is moved toward the fixed platen 14, the movable die 11 is clamped with respect to the first fixed die 12, and the electrical functional component sucked and held by the first fixed die 12. A first cavity 21 is formed between 1 and the movable mold 11.

[第1樹脂部を成形する工程]
次に、図4に示すように、第1固定型12の第1ゲート23から第1樹脂を第1キャビティ21に向けて射出する。第1樹脂が第1キャビティ21に注入されると、注入される第1樹脂の圧力により電気的機能部品1が第1固定型12に押し付けられる。このとき、第1樹脂の射出によって電気的機能部品1の第1領域1Aの裏側に第1樹脂部4が成形され、電気的機能部品1の第2領域1Bの裏側には第1樹脂が射出されない。こうして、電気的機能部品1と第1樹脂部4を備えた一次成形品F1が成形される。
[Process of molding the first resin part]
Next, as shown in FIG. 4, the first resin is injected from the first gate 23 of the first fixed mold 12 toward the first cavity 21. When the first resin is injected into the first cavity 21, the electrical functional component 1 is pressed against the first fixed mold 12 by the pressure of the injected first resin. At this time, the first resin portion 4 is molded on the back side of the first region 1A of the electrical functional component 1 by the injection of the first resin, and the first resin is injected on the back side of the second region 1B of the electrical functional component 1. Not. Thus, the primary molded product F1 provided with the electrical functional component 1 and the first resin portion 4 is molded.

[第2キャビティを形成する工程]
図5に示すように、型開き後に、一方の可動型11に一次成形品F1(電気的機能部品1及び第1樹脂部4)を保持させた状態で、回転盤15を180度回転させ、第2固定型13に対向する位置にする。その後、回転盤15を固定盤14の側に移動させて可動型11と第2固定型13とを型締めして、図3に示すように、可動型11に支持された一次成形品F1の電気的機能部品1と第2固定型13との間に第2キャビティ22を形成する。このとき、型締めに際して可動型11に備えられた吸引部17により、電気的機能部品1の第2領域1Bを吸引保持する。
[Step of forming second cavity]
As shown in FIG. 5, after opening the mold, with the movable mold 11 holding the primary molded product F <b> 1 (the electrical functional component 1 and the first resin portion 4), the turntable 15 is rotated 180 degrees, The position is opposite to the second fixed mold 13. Thereafter, the turntable 15 is moved to the fixed platen 14 side, and the movable mold 11 and the second fixed mold 13 are clamped. As shown in FIG. 3, the primary molded product F1 supported by the movable mold 11 is obtained. A second cavity 22 is formed between the electrical functional component 1 and the second fixed mold 13. At this time, the second region 1B of the electrical functional component 1 is sucked and held by the suction portion 17 provided in the movable mold 11 during mold clamping.

[第2樹脂部を成形する工程]
図4に示すように、第2固定型13の第2ゲート24から第2樹脂を第2キャビティ22に向けて射出する。すなわち、第2樹脂は電気的機能部品1における第2領域1Bの表側に注入されて、第2樹脂部5が成形される。このとき、電気的機能部品1の第1領域1Aの表側には第2キャビティ22が形成されていないので、第2樹脂が注入されない。また、第2樹脂の射出の際に、電気的機能部品1の第2領域1Bが吸引部17により吸引保持されているので、第2樹脂が第2領域1Bの裏側に回りこむ不具合が防止される。
[Process of molding the second resin part]
As shown in FIG. 4, the second resin is injected from the second gate 24 of the second fixed mold 13 toward the second cavity 22. That is, the second resin is injected into the front side of the second region 1B in the electrical functional component 1, and the second resin portion 5 is molded. At this time, since the second cavity 22 is not formed on the front side of the first region 1A of the electrical functional component 1, the second resin is not injected. In addition, since the second region 1B of the electrical functional component 1 is sucked and held by the suction portion 17 when the second resin is injected, a problem that the second resin wraps around the back side of the second region 1B is prevented. The

その後、図5に示すように、回転盤15を固定盤14から離間させて、可動型11と第2固定型13とを型開きし、固化した二次成形品(樹脂成形品)Pを可動型11から取り外す。   After that, as shown in FIG. 5, the rotary plate 15 is separated from the fixed platen 14, the movable mold 11 and the second fixed mold 13 are opened, and the solidified secondary molded product (resin molded product) P is movable. Remove from mold 11.

次に、回転盤15を180度回転させて、一次成形品F1を保持する可動型11と第2固定型13とを対向させ、第2固定型13の第2ゲート24の射出による二次成形を行うとともに、樹脂成形品Pが取り出された可動型11と第1固定型12とを対向させて、第1固定型12の第1ゲート23の射出による一次成形を行う。上記操作を繰り返すことにより、電気的機能部品1の表裏に第1樹脂部4及び第2樹脂部5が設けられた二次成形品(樹脂成形品)Pを製造する。   Next, the turntable 15 is rotated 180 degrees so that the movable mold 11 holding the primary molded product F1 and the second fixed mold 13 are opposed to each other, and secondary molding is performed by injection of the second gate 24 of the second fixed mold 13. In addition, the movable mold 11 from which the resin molded product P is taken out and the first fixed mold 12 are opposed to each other, and primary molding is performed by injection of the first gate 23 of the first fixed mold 12. By repeating the above operation, a secondary molded product (resin molded product) P in which the first resin portion 4 and the second resin portion 5 are provided on the front and back of the electrical functional component 1 is manufactured.

樹脂成形品Pは、図6(a)、図6(b)に示されるように、電気的機能部品1の裏側の樹脂部として電気的機能部品1の第1領域1Aの裏側に第1樹脂部4が配置され、電気的機能部品1の表側の樹脂部として電気的機能部品1の第2領域1Bの表側に第2樹脂部5が配置されている。   6A and 6B, the resin molded product P is a first resin on the back side of the first region 1A of the electrical functional component 1 as a resin part on the back side of the electrical functional component 1. The part 4 is arranged, and the second resin part 5 is arranged on the front side of the second region 1 </ b> B of the electrical functional component 1 as a resin part on the front side of the electrical functional part 1.

このように、電気的機能部品1が2層の樹脂部4,5の中間に配置された多層成形品を製造する場合に、まず、電気的機能部品1を、樹脂成形品Pの表側に露出する第1領域1Aと裏側に露出する第2領域1Bと、第1領域1Aと第2領域1Bとを樹脂成形品Pの表側と裏側に変位させ、かつ、互いを電気的に導通するよう接続する接続領域1Cとを有するよう成形した。その結果、樹脂成形品Pの裏側の樹脂部として電気的機能部品1の第1領域1Aの裏側に第1樹脂部4が配置でき、樹脂成形品Pの表側の樹脂部として電気的機能部品1の第2領域1Bの表側に第2樹脂部5が配置できた。   Thus, when manufacturing the multilayer molded product in which the electrical functional component 1 is disposed between the two resin layers 4 and 5, first, the electrical functional component 1 is exposed to the front side of the resin molded product P. The first region 1A and the second region 1B exposed on the back side, the first region 1A and the second region 1B are displaced to the front side and the back side of the resin molded product P, and are connected so as to be electrically connected to each other. And a connecting region 1C to be formed. As a result, the first resin portion 4 can be disposed on the back side of the first region 1A of the electrical functional component 1 as the resin portion on the back side of the resin molded product P, and the electrical functional component 1 as the resin portion on the front side of the resin molded product P. The second resin portion 5 could be arranged on the front side of the second region 1B.

こうして、電気的機能部品1が樹脂成形品Pの表面に配置されることで、電気的機能を十分に発揮することができる。また、接続領域1Cにより表側に露出する第1領域1Aと裏側に露出する第2領域1Bとを互いに電気的に導通させることができ、装置本体側に配置される制御回路と樹脂成形品Pの裏側に現れる電気的機能部品1の電気的機能部(電極)3の端子3aとの接続が可能となる。   Thus, the electrical function component 1 is disposed on the surface of the resin molded product P, so that the electrical function can be sufficiently exhibited. Further, the first region 1A exposed on the front side and the second region 1B exposed on the back side can be electrically connected to each other by the connection region 1C, and the control circuit disposed on the apparatus main body side and the resin molded product P can be electrically connected. Connection with the terminal 3a of the electrical functional part (electrode) 3 of the electrical functional component 1 appearing on the back side becomes possible.

また、電気的機能部品1の表側と裏側に配置される2層の樹脂部4,5は、樹脂成形品Pの厚み方向に積層されるのではなく、電気的機能部品1の接続領域1Cを挟んで、厚み方向に垂直な水平方向に配置されている。このため、樹脂成形品Pの厚み方向は、電気的機能部品1の第1領域1Aに第1樹脂部4が積層し、第2領域1Bに第2樹脂部5が積層する。つまり、樹脂成形品Pは、厚み方向において電気的機能部品1と1層の樹脂部が積層された状態で実質的に構成されている。したがって、樹脂成形品Pは、接続領域1Cの長さ及び傾斜を調整したり樹脂部の厚みを薄くしたりすることで、薄肉化を図ることができる。   In addition, the two layers of the resin portions 4 and 5 arranged on the front side and the back side of the electrical functional component 1 are not laminated in the thickness direction of the resin molded product P, but the connection region 1C of the electrical functional component 1 is provided. It is arranged in a horizontal direction that is perpendicular to the thickness direction. For this reason, in the thickness direction of the resin molded product P, the first resin portion 4 is laminated in the first region 1A of the electrical functional component 1, and the second resin portion 5 is laminated in the second region 1B. That is, the resin molded product P is substantially configured in a state where the electrical functional component 1 and one layer of the resin portion are laminated in the thickness direction. Therefore, the resin molded product P can be thinned by adjusting the length and inclination of the connection region 1C or by reducing the thickness of the resin portion.

〔第2実施形態〕
図7(a)及び図7(b)に示すように、シート状の電気的機能部品1を電気的機能部3のみで構成して、樹脂成形品の表面に直接露出されるよう構成されていてもよい。
[Second Embodiment]
As shown in FIGS. 7 (a) and 7 (b), the sheet-like electrical functional component 1 is composed of only the electrical functional part 3, and is configured to be directly exposed to the surface of the resin molded product. May be.

〔第3実施形態〕
樹脂成形品Pは、表側に露出する電気的機能部品1の第1領域1Aまたは第2樹脂部5の表面に加飾層を設ける構成であってもよい。第1領域1Aまたは第2樹脂部5の表面に加飾層を設けるために、例えば、図8に示すように、二色成形機の第2固定型13に加飾シート送り装置を配設する。加飾シート送り装置は、通常、加飾フィルム(転写箔)30を送り出すフィルム送り出し装置31と、加飾フィルム30を巻き取るフィルム巻き取り装置32と、加飾フィルム30を挟持する矩形枠状のクランプ33とで構成される。
[Third Embodiment]
The resin molded product P may have a configuration in which a decorative layer is provided on the surface of the first region 1A of the electrical functional component 1 exposed on the front side or the second resin portion 5. In order to provide a decorative layer on the surface of the first region 1A or the second resin portion 5, for example, as shown in FIG. 8, a decorative sheet feeding device is provided in the second fixed mold 13 of the two-color molding machine. . The decorative sheet feeding device usually has a film sending device 31 that sends out a decorative film (transfer foil) 30, a film winding device 32 that winds up the decorative film 30, and a rectangular frame shape that sandwiches the decorative film 30. And a clamp 33.

加飾フィルム30は、電気的機能品1の第1領域1Aまたは第2樹脂部5に融着される加飾層30aとハンドリング用の基体シートとが一体化されている。加飾層30aは一般に、最終的な多層成形品の最外層となる剥離保護層と、樹脂部に融着される接着層とを有し、一般的に剥離保護層と接着層との間に図柄層が設けられている。   In the decorative film 30, the decorative layer 30a fused to the first region 1A of the electrical functional product 1 or the second resin portion 5 and the base sheet for handling are integrated. The decorative layer 30a generally has a peeling protective layer that is the outermost layer of the final multilayer molded product and an adhesive layer that is fused to the resin portion, and generally between the peeling protective layer and the adhesive layer. A pattern layer is provided.

第2固定型13に配設された加飾シート送り装置によって、第2固定型13と可動型11との型締め後に第2樹脂が注入されて第2樹脂部5が成形される際に、電気的機能部品1の第1領域1A及び第2樹脂部5に加飾フィルム30が密着する。その後、型開きによって、加飾フィルム30の基体シートが加飾層30aから自然に剥がされ、図9に示すように、加飾層30aのみが電気的機能部品1の第1領域1Aまたは第2樹脂部5の表面に転写された二次成形品(樹脂成形品)Pが得られる。   When the second resin is injected and the second resin portion 5 is molded after the second fixed mold 13 and the movable mold 11 are clamped by the decorative sheet feeding device disposed in the second fixed mold 13. The decorative film 30 is in close contact with the first region 1A and the second resin portion 5 of the electrical functional component 1. Thereafter, the base sheet of the decorative film 30 is naturally peeled off from the decorative layer 30a by mold opening, and only the decorative layer 30a is the first region 1A or the second of the electrical functional component 1 as shown in FIG. A secondary molded product (resin molded product) P transferred to the surface of the resin portion 5 is obtained.

基体シートの材質としては、例えば、ポロピレン系樹脂、ポリスチレン系樹脂、ポリアミド系樹脂、ポリエステル系樹脂、アクリル系樹脂、ポリ塩化ビニル系樹脂などの樹脂シート、あるいはこれらが複合されたシートなどを用いることができる。また、基体シート30の剥離性を高めるために、基体シートと加飾層30aとの間にアミノアルキド系樹脂等からなる離型層を形成してもよい。基体シートの厚みとしては、5〜500μmが好ましい。   As a material of the base sheet, for example, a resin sheet such as a polypropylene resin, a polystyrene resin, a polyamide resin, a polyester resin, an acrylic resin, a polyvinyl chloride resin, or a sheet in which these are combined is used. Can do. Moreover, in order to improve the peelability of the base sheet 30, a release layer made of an aminoalkyd resin or the like may be formed between the base sheet and the decorative layer 30a. The thickness of the base sheet is preferably 5 to 500 μm.

剥離保護層の材質としては、例えば、アクリル系樹脂、ポリエステル系樹脂、ポリ塩化ビニル系樹脂、セルロース系樹脂、ゴム系樹脂、ポリウレタン系樹脂、ポリ酢酸ビニル系樹脂などのほか、塩化ビニル−酢酸ビニル系共重合体系樹脂、エチレン−酢酸ビニル共重合体系樹脂などのコポリマーを用いることができる。剥離保護層に硬度が必要な場合には、紫外線硬化性樹脂などの光硬化性樹脂、電子線硬化性樹脂などの放射線硬化性樹脂、熱硬化性樹脂などを選定して用いてもよい。   Examples of the material for the release protective layer include acrylic resins, polyester resins, polyvinyl chloride resins, cellulose resins, rubber resins, polyurethane resins, polyvinyl acetate resins, and vinyl chloride-vinyl acetate. Copolymers such as ethylene-based copolymer resins and ethylene-vinyl acetate copolymer resins can be used. When the peel protection layer requires hardness, a photo-curing resin such as an ultraviolet curable resin, a radiation curable resin such as an electron beam curable resin, or a thermosetting resin may be selected and used.

接着層は、融着させる対象の樹脂と親和性の高い材質を選択すべきである。例えば、被転写物の材質がアクリル系樹脂の場合には、アクリル系樹脂を用いるとよい。また、被転写物の材質がポリフェニレンオキシド・ポリスチレン系樹脂、ポリカーボネート系樹脂、スチレン共重合体系樹脂、ポリスチレン系ブレンド樹脂の場合には、これらの樹脂と親和性のあるアクリル系樹脂、ポリスチレン系樹脂、ポリアミド系樹脂などを用いるとよい。また、被転写物の材質がポリプロピレン樹脂の場合には、塩素化ポリオレフィン樹脂、塩素化エチレン−酢酸ビニル共重合体樹脂、環化ゴム、クマロンインデン樹脂を用いるとよい。接着層の厚みは、0.5〜50μmが好ましい。   For the adhesive layer, a material having a high affinity with the resin to be fused should be selected. For example, when the material of the transfer object is an acrylic resin, an acrylic resin may be used. In addition, when the material of the transferred material is a polyphenylene oxide / polystyrene resin, a polycarbonate resin, a styrene copolymer resin, or a polystyrene blend resin, an acrylic resin, a polystyrene resin, A polyamide resin or the like may be used. When the material of the transfer object is a polypropylene resin, a chlorinated polyolefin resin, a chlorinated ethylene-vinyl acetate copolymer resin, a cyclized rubber, or a coumarone indene resin may be used. The thickness of the adhesive layer is preferably 0.5 to 50 μm.

〔第4実施形態〕
樹脂成形品Pにおいて、電気的機能部品1の接続領域1Cと第1領域1Aまたは第2領域1Bの交差領域は、樹脂部との間に空隙が発生し易い領域である。そこで、本実施形態では、図9に示すように、樹脂成形品Pにおいて、電気的機能部品1の接続領域1Cと第1領域1Aが交差する第1交差領域A、及び接続領域1Cと第2領域1Bが交差する第2交差領域BがR状に形成されている。
[Fourth Embodiment]
In the resin molded product P, an intersection region between the connection region 1C of the electrical functional component 1 and the first region 1A or the second region 1B is a region in which a void is easily generated between the resin part. Therefore, in the present embodiment, as shown in FIG. 9, in the resin molded product P, the first intersecting region A where the connection region 1C of the electrical functional component 1 intersects the first region 1A, and the connection region 1C and the second region. A second intersection region B where the region 1B intersects is formed in an R shape.

第1交差領域A及び第2交差領域Bの少なくともいずれか一方がR状に形成されていると、例えば、樹脂部を射出成形する際に、交差領域に対して溶融樹脂が沿うようにして注入され易くなる。これにより、交差領域A,Bと樹脂部4,5との間に空隙が生じることが抑制されて、樹脂部4,5と電気的機能部品1との密着性が向上する。その結果、樹脂成形品Pにおける電気的機能部品1と樹脂部4,5との接合状態がより強固となる。   When at least one of the first intersecting region A and the second intersecting region B is formed in an R shape, for example, when the resin part is injection-molded, the molten resin is injected along the intersecting region. It becomes easy to be done. Thereby, it is suppressed that a space | gap arises between intersection area | region A, B and the resin parts 4 and 5, and the adhesiveness of the resin parts 4 and 5 and the electrical functional component 1 improves. As a result, the bonding state between the electrical functional component 1 and the resin parts 4 and 5 in the resin molded product P becomes stronger.

〔他の実施形態〕
(1)上記各実施の形態では、電気的機能部品1の第1領域1Aが樹脂成形品Pの表面に連続して形成される例を示したが、電気的機能部品1は樹脂成形品Pの表面において、図10(a)、図10(b)に示すように、中央部は第1樹脂部4が露出し、第1領域1Aは第1樹脂部4の周囲に形成されていてもよいし、第1領域1Aは第1樹脂部4の周囲の一部のみに形成されていてもよい。
[Other Embodiments]
(1) In each of the above embodiments, the example in which the first region 1A of the electrical functional component 1 is continuously formed on the surface of the resin molded product P has been shown. 10 (a) and 10 (b), the first resin portion 4 is exposed at the center, and the first region 1A is formed around the first resin portion 4, as shown in FIGS. Alternatively, the first region 1A may be formed only in a part of the periphery of the first resin portion 4.

(2)上記の実施形態では、樹脂成形品Pにおいて、表面側の電気的機能部品1の第1領域1A及び第2樹脂部5や、裏面側の電気的機能部品1の第2領域1B及び第1樹脂部4が略面一となるよう構成されているが、図11に示すように、樹脂成形品Pにおいて、第1領域を上方、第2領域を下方とした場合に、第1樹脂部4の裏面の位置が電気的機能部品1の第2領域1Bの裏面よりも上方に位置するよう構成してもよい。また、第2樹脂部5の表面の位置が電気的機能部品1の第1領域1Aよりも下方に位置するよう構成してもよい。 (2) In the above embodiment, in the resin molded product P, the first region 1A and the second resin part 5 of the electrical functional component 1 on the front surface side, the second region 1B of the electrical functional component 1 on the back surface side, and Although the 1st resin part 4 is comprised so that it may become substantially flush, when the 1st area | region is made into upper direction and the 2nd area | region is made into the downward direction as shown in FIG. You may comprise so that the position of the back surface of the part 4 may be located above the back surface of the 2nd area | region 1B of the electrical functional component 1. FIG. Moreover, you may comprise so that the position of the surface of the 2nd resin part 5 may be located below the 1st area | region 1A of the electrical functional component 1. FIG.

(3)上記の実施形態では、電気的機能部品1として基材シート2に電気的機能部3を形成した後に成形されているものを用いたが、電気的機能部品1は、基材シート2の成形後に電気的機能部3を形成したものであってもよい。電気的機能部品1が、基材シート2に電気的機能部3を貼着によって形成した後に成形される場合には、成形時に電気的機能部3が所望の位置からずれることも起こり得るが、基材シート2の成形後に電気的機能部3を貼着によって形成する場合には、そのような虞はない。 (3) In the above embodiment, the electrical functional component 1 is formed after the electrical functional portion 3 is formed on the base sheet 2. However, the electrical functional component 1 is the base sheet 2. The electrical functional part 3 may be formed after molding. When the electrical functional component 1 is molded after the electrical functional part 3 is formed on the base sheet 2 by sticking, the electrical functional part 3 may be displaced from a desired position during molding. In the case where the electrical functional part 3 is formed by sticking after the base sheet 2 is molded, there is no such concern.

(4)上記の第3実施形態では、加飾フィルム30(転写箔)を用いて第2樹脂部5または電気的機能部品1の第1領域1Aの表面に加飾層30aを転写する構成を示したが、これに代えて無地の基体シートまたは基体シート上に模様等が付されたインサートシートをそのまま一体化する構成にしてもよいし、加飾フィルム30及びインサートシートを用いない構成にしてもよい。尚、加飾フィルム30はシート状であってもよく、インサートシートはフィルム状であってもよい。 (4) In said 3rd Embodiment, the structure which transfers the decorating layer 30a to the surface of 1st area | region 1A of the 2nd resin part 5 or the electrical functional component 1 using the decorating film 30 (transfer foil). Although shown, instead of this, a plain base sheet or an insert sheet with a pattern or the like on the base sheet may be integrated as it is, or the decoration film 30 and the insert sheet are not used. Also good. The decorative film 30 may be in the form of a sheet, and the insert sheet may be in the form of a film.

(5)上記実施形態では、2つの可動型を有し、横方向に出退可能でかつ横方向に沿う軸芯回りに回転可能な回転盤15と、第1固定型及び第2固定型を有する固定盤14と、を備えている多層成形機を例示した。しかし、このような多層成形機に限られるものではなく、可動型を備え上下方向に出退可能な第1可動盤と、第1固定型及び第2固定型を備え横方向にスライド可能な第2可動盤と、を備えている多層成形機、或いは、可動型を備え横方向に出退可能な可動盤と、第1固定型及び第2固定型が背中合わせに取り付けられ鉛直軸芯回りに回転可能な回転盤と、を備えている多層成形機を用いる形態で実施してもよい。 (5) In the above embodiment, there are two movable molds, the turntable 15 that can be moved in and out in the lateral direction and rotatable about the axis along the lateral direction, and the first fixed mold and the second fixed mold. The multilayer molding machine provided with the fixed platen 14 having was illustrated. However, the present invention is not limited to such a multilayer molding machine, but includes a first movable plate that is provided with a movable mold and can be moved in and out in the vertical direction, and a first movable mold that is slidable in the lateral direction. Multi-layer molding machine equipped with two movable plates, or a movable plate equipped with movable molds that can be moved in and out in the horizontal direction, and the first fixed mold and the second fixed mold are mounted back to back and rotate around the vertical axis You may implement with the form using a multilayer molding machine provided with the possible turntable.

本発明は、電気的機能部品を備える電子機器等の各種製品の内装品、外装品として広く用いることができる。   INDUSTRIAL APPLICABILITY The present invention can be widely used as an interior product and an exterior product of various products such as an electronic device including an electrical functional component.

1 電気的機能部品
1A 第1領域
1B 第2領域
1C 接続領域
2 基材シート
3 電気的機能部(電極)
4 第1樹脂部
5 第2樹脂部
11 可動型
12 第1固定型
13 第2固定型
17 吸引部
18 吸引部
21 第1キャビティ
22 第2キャビティ
23 第1ゲート
24 第2ゲート
A 第1交差領域
B 第2交差領域
F1 一次成形品
P 二次成形品(樹脂成形品)
DESCRIPTION OF SYMBOLS 1 Electrical functional component 1A 1st area | region 1B 2nd area | region 1C Connection area | region 2 Base material sheet 3 Electrical functional part (electrode)
4 First resin part 5 Second resin part 11 Movable mold 12 First fixed mold 13 Second fixed mold 17 Suction part 18 Suction part 21 First cavity 22 Second cavity 23 First gate 24 Second gate A First crossing region B Second crossing region F1 Primary molded product P Secondary molded product (resin molded product)

Claims (6)

シート状の電気的機能部品の表側と裏側とに樹脂部を有する樹脂成形品であって、
前記電気的機能部品が、表側に露出する第1領域と、裏側に露出する第2領域と、前記第1領域と前記第2領域とを前記樹脂成形品の表側と裏側に変位させ、かつ、互いを電気的に導通するよう接続する接続領域とを有し、
前記電気的機能部品の裏側に有する前記樹脂部として前記第1領域の裏側に第1樹脂部が配置され、前記電気的機能部品の表側に有する前記樹脂部として前記第2領域の表側に第2樹脂部が配置されてある樹脂成形品。
A resin molded product having a resin portion on the front side and the back side of the sheet-like electrical functional component,
The electrical functional component is displaced on the front side and the back side of the resin molded product, the first region exposed on the front side, the second region exposed on the back side, the first region and the second region, and And a connection region that connects each other so as to be electrically conductive,
A first resin portion is disposed on the back side of the first region as the resin portion on the back side of the electrical functional component, and a second on the front side of the second region as the resin portion on the front side of the electrical functional component. A resin molded product with a resin part.
前記電気的機能部品が表面に基材シートを備える請求項1記載の樹脂成形品。   The resin molded product according to claim 1, wherein the electrical functional component includes a base sheet on a surface. 前記電気的機能部品における、前記接続領域と前記第1領域が交差する第1交差領域、及び前記接続領域と前記第2領域が交差する第2交差領域のうち、少なくともいずれか一方がR状に形成されてある請求項1又は2に記載の樹脂成形品。   In the electrical functional component, at least one of the first intersecting region where the connection region and the first region intersect, and the second intersecting region where the connection region and the second region intersect are in an R shape. The resin molded product according to claim 1 or 2, which is formed. 表側に露出する前記第1領域及び前記第2樹脂部のうち、少なくともいずれか一方の表面に加飾層を設けてある請求項1〜3のいずれか一項に記載の樹脂成形品。   The resin molded product according to any one of claims 1 to 3, wherein a decorative layer is provided on at least one surface of the first region and the second resin portion exposed on the front side. 請求項1〜4に記載の、電気的機能部品の表側と裏側とに樹脂部を有する樹脂成形品の製造に用いられる射出成形用金型であって、
可動型と、
型締めによって前記可動型との間に第1キャビティを形成する第1固定型と、
前記第1固定型のキャビティ面に沿って前記電気的機能部品が配置された状態で、前記第1キャビティに第1樹脂部を形成するように第1樹脂が射出される第1ゲートと、
前記第1樹脂部が前記電気的機能部品に固着したのち、前記第1樹脂部を保持したまま移動する前記可動型との型締めによって前記電気的機能部品との間に第2キャビティを形成する第2固定型と、
前記第2キャビティに第2樹脂部を形成するように第2樹脂が射出される第2ゲートとを備え、
前記第1キャビティと前記第2キャビティとが型締め方向に垂直な平面方向の別領域に形成されるように構成された、射出成形用金型。
An injection mold for use in the manufacture of a resin molded product having a resin part on the front side and the back side of the electrical functional component according to claim 1,
Movable type,
A first fixed mold that forms a first cavity with the movable mold by mold clamping;
A first gate from which a first resin is injected so as to form a first resin portion in the first cavity in a state where the electrical functional component is disposed along the cavity surface of the first fixed mold;
After the first resin portion is fixed to the electrical functional component, a second cavity is formed between the first functional portion and the electrical functional component by clamping with the movable mold that moves while holding the first resin portion. A second fixed type;
A second gate from which a second resin is injected so as to form a second resin portion in the second cavity;
An injection mold, wherein the first cavity and the second cavity are formed in different regions in a plane direction perpendicular to a mold clamping direction.
前記可動型及び前記第1固定型が、前記電気的機能部品を吸引保持する吸引部を有する請求項5記載の射出成形用金型。   The injection mold according to claim 5, wherein the movable mold and the first fixed mold have a suction portion that sucks and holds the electrical functional component.
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