JP2012022914A - Battery for power tool - Google Patents

Battery for power tool Download PDF

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Publication number
JP2012022914A
JP2012022914A JP2010160444A JP2010160444A JP2012022914A JP 2012022914 A JP2012022914 A JP 2012022914A JP 2010160444 A JP2010160444 A JP 2010160444A JP 2010160444 A JP2010160444 A JP 2010160444A JP 2012022914 A JP2012022914 A JP 2012022914A
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Japan
Prior art keywords
voltage
voltage monitoring
monitoring unit
battery
cell
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JP2010160444A
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JP5462096B2 (en
Inventor
Toru Yamada
徹 山田
Hitoshi Suzuki
均 鈴木
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Makita Corp
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Makita Corp
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Priority to JP2010160444A priority Critical patent/JP5462096B2/en
Priority to CN201110120257.7A priority patent/CN102340043B/en
Priority to US13/180,150 priority patent/US8674660B2/en
Priority to EP11173651.8A priority patent/EP2408044B1/en
Priority to RU2011129168/07A priority patent/RU2563043C2/en
Publication of JP2012022914A publication Critical patent/JP2012022914A/en
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Publication of JP5462096B2 publication Critical patent/JP5462096B2/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/44Methods for charging or discharging
    • H01M10/441Methods for charging or discharging for several batteries or cells simultaneously or sequentially
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
    • G01R31/396Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/48Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
    • H01M10/482Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte for several batteries or cells simultaneously or sequentially
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/503Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the shape of the interconnectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/505Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing comprising a single busbar
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/569Constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

PROBLEM TO BE SOLVED: To improve reliability related to the overcharge or the like of a battery for power tool even in the occurrence of poor wiring connection or the like between a voltage monitoring part and a cell, by enabling another voltage monitoring part to monitor the voltage of the cell.SOLUTION: A battery for power tool comprises a plurality of cells S3 and S4 connected in series and is constituted so that the voltage of the cells S3 and S4 is double-monitored by voltage monitoring parts 32 and 33 when the battery is charged or discharged. Voltage signal extraction portions 24a and 24b corresponding respectively to the voltage monitoring parts 32 and 33 are formed on a lead plate 24 which electrically connects an electrode of the cell S3 and an electrode of the cell S4, and the voltage signal extraction portions 24a and 24b are respectively connected to the voltage monitoring parts 32 and 33 through separate conductors 36 and 36c, and 37 and 37c.

Description

本発明は、直列に接続された複数のセルを備え、充放電時に個々のセルの電圧を複数の電圧監視部で多重監視できるように構成された電動工具用バッテリに関する。   The present invention relates to a battery for an electric tool that includes a plurality of cells connected in series, and is configured to be able to multiplexly monitor the voltage of each cell with a plurality of voltage monitoring units during charging and discharging.

電動工具用バッテリ100では、図6に示すように、セルS1〜Snに対する過充電等を防止するために、個々のセルS1〜Snの電圧を二台の電圧監視部101,102で二重に監視している。これにより、仮に、いずれか一方の電圧監視部が故障しても、他方の電圧監視部が動作することで、過充電等を防止できるようになる。なお、図6ではセルS1以外のセルS2〜Snを監視する電圧監視部は省略されている。
図7は、セルS1の負電極とセルS2の正電極との接続部分の電位を二台の電圧監視部101,102まで導くための具体的な配線構造が模式斜視図で表されている。前記セルS1の負電極とセルS2の正電極とはリード板104により電気的に接続されており、そのリード板104の上辺中央に帯板状の電圧信号取出し部位104vが上方に延びるように形成されている。そして、前記電圧信号取出し部位104vの上端部が電圧監視部101,102を備える基板105の端子105tに接続されている。さらに、基板105の端子105tとそれぞれの電圧監視部101,102とはその基板105にプリントされた導体107によって電気的に接続されている。
In the power tool battery 100, as shown in FIG. 6, in order to prevent overcharging of the cells S1 to Sn, the voltages of the individual cells S1 to Sn are duplicated by the two voltage monitoring units 101 and 102. Monitoring. As a result, even if one of the voltage monitoring units fails, the other voltage monitoring unit operates to prevent overcharge or the like. In FIG. 6, the voltage monitoring unit that monitors the cells S2 to Sn other than the cell S1 is omitted.
FIG. 7 is a schematic perspective view showing a specific wiring structure for guiding the potential of the connection portion between the negative electrode of the cell S1 and the positive electrode of the cell S2 to the two voltage monitoring units 101 and 102. The negative electrode of the cell S1 and the positive electrode of the cell S2 are electrically connected by a lead plate 104, and a strip-like voltage signal extraction part 104v is formed to extend upward at the center of the upper side of the lead plate 104. Has been. And the upper end part of the said voltage signal extraction site | part 104v is connected to the terminal 105t of the board | substrate 105 provided with the voltage monitoring parts 101 and 102. FIG. Further, the terminal 105 t of the substrate 105 and the voltage monitoring units 101 and 102 are electrically connected by a conductor 107 printed on the substrate 105.

図8は、別の電動工具用バッテリ110であり、二本のセルSの負電極と二本のセルSの正電極とを接続するリード板114を備えている。リード板114には、中央に電圧信号取出し部位114vが形成されており、その電圧信号取出し部位114vと電圧監視部(図示省略)が取付けられている基板115の端子(図示省略)とが信号線114rによって電気的に接続されている。   FIG. 8 shows another battery 110 for an electric tool, which includes a lead plate 114 that connects the negative electrodes of the two cells S and the positive electrodes of the two cells S. The lead plate 114 is formed with a voltage signal extraction portion 114v in the center, and the voltage signal extraction portion 114v and a terminal (not shown) of the substrate 115 to which a voltage monitoring unit (not shown) is attached are signal lines. 114r is electrically connected.

上記した電動工具用バッテリ100,110では、セルSの電極に接続されたリード板104,114と二台の電圧監視部101,102を備える基板105,115との間が一本の電圧信号取出し部位104v、あるいは信号線114rによって接続されている。このため、例えば、前記電圧信号取出し部位104v等と基板105との接続部位で配線の接続不良が発生すると、二台の電圧監視部101,102が正常であっても、セルS1〜Snに対する過充電等の監視ができなくなる。   In the power tool batteries 100 and 110 described above, one voltage signal is extracted between the lead plates 104 and 114 connected to the electrodes of the cell S and the substrates 105 and 115 including the two voltage monitoring units 101 and 102. It is connected by the part 104v or the signal line 114r. For this reason, for example, if a wiring connection failure occurs at the connection portion between the voltage signal extraction portion 104v and the substrate 105, the excess of the cells S1 to Sn is exceeded even if the two voltage monitoring units 101 and 102 are normal. It becomes impossible to monitor charging.

本発明は、上記問題点を解決するためになされたものであり、本発明が解決しようとする課題は、一の電圧監視部とセル間の配線で接続不良等が発生した場合でも他の電圧監視部でセルの電圧監視を可能にして、電動工具用バッテリの過充電等に対する信頼性を向上させることである。   The present invention has been made to solve the above-described problems, and the problem to be solved by the present invention is that even if a connection failure or the like occurs in one voltage monitoring unit and a wiring between cells, The monitoring unit enables cell voltage monitoring to improve the reliability against overcharging of the power tool battery.

上記した課題は、各請求項の発明によって解決される。
請求項1の発明は、複数のセルを備え、充放電時に個々のセルの電圧を複数の電圧監視部で多重監視できるように構成された電動工具用バッテリであって、前記セルの電極に接続されるリード板には、前記複数の電圧監視部のそれぞれに対応する複数の電圧信号取出し部位が形成されており、各々の電圧信号取出し部位と各々の電圧監視部とがそれぞれ別々の導体を介して電気的に接続されていることを特徴とする。
The above-described problems are solved by the inventions of the claims.
The invention of claim 1 is a battery for an electric tool comprising a plurality of cells and configured to be able to multiplexly monitor the voltage of each cell by a plurality of voltage monitoring units during charging and discharging, and is connected to the electrodes of the cells The lead plate is formed with a plurality of voltage signal extraction portions corresponding to each of the plurality of voltage monitoring portions, and each voltage signal extraction portion and each voltage monitoring portion are respectively connected via separate conductors. And is electrically connected.

本発明によると、リード板に形成された各々の電圧信号取出し部位と各々の電圧監視部とがそれぞれ別々の導体を介して電気的に接続されている。このため、一の電圧監視部とリード板の対応する電圧信号取出し部位との間の配線で接続不良等が発生しても、他の電圧監視部で前記セルの電圧監視を継続して実施できる。
したがって、電動工具用バッテリの過充電等の防止構造に対する信頼性が向上する。
According to the present invention, each voltage signal extraction portion formed on the lead plate and each voltage monitoring unit are electrically connected via separate conductors. For this reason, even if a connection failure or the like occurs in the wiring between one voltage monitoring unit and the corresponding voltage signal extraction part of the lead plate, the voltage monitoring of the cell can be continuously performed by another voltage monitoring unit. .
Therefore, the reliability of the structure for preventing overcharging of the power tool battery is improved.

請求項2の発明によると、個々のセルの電圧を監視する複数の電圧監視部は、異なる電圧で動作するように構成されていることを特徴とする。
請求項3の発明によると、個々のセルの電圧を監視する第1の電圧監視部と第2の電圧監視部とを備えており、前記第1の電圧監視部、前記第2の電圧監視部は、充電時の上限電圧を設定でき、前記セルの電圧が上限設定電圧より上昇したときに電圧上限信号を出力できるように構成されており、前記第2の電圧監視部の上限設定電圧が第1の電圧監視部の上限設定電圧よりも大きく設定されていることを特徴とする。
請求項4の発明によると、第1の電圧監視部、前記第2の電圧監視部は、放電時の下限電圧を設定でき、前記セルの電圧が下限設定電圧より低下したときに電圧下限信号を出力できるように構成されており、前記第2の電圧監視部の下限設定電圧が第1の電圧監視部の下限設定電圧よりも大きく設定されていることを特徴とする。
According to a second aspect of the present invention, the plurality of voltage monitoring units that monitor the voltage of each cell are configured to operate at different voltages.
According to the invention of claim 3, the first voltage monitoring unit and the second voltage monitoring unit that monitor the voltage of each cell are provided, the first voltage monitoring unit and the second voltage monitoring unit. Is configured to be able to set an upper limit voltage during charging and to output a voltage upper limit signal when the voltage of the cell rises above the upper limit set voltage, and the upper limit set voltage of the second voltage monitoring unit is 1 is set to be larger than the upper limit set voltage of the voltage monitoring unit.
According to the invention of claim 4, the first voltage monitoring unit and the second voltage monitoring unit can set a lower limit voltage at the time of discharging, and when the voltage of the cell falls below the lower limit set voltage, the voltage lower limit signal is output. The lower limit setting voltage of the second voltage monitoring unit is set to be larger than the lower limit setting voltage of the first voltage monitoring unit.

このため、例えば、第1、第2の電圧監視部及びそれらの配線が正常であれば、充電時には、最初に第1の電圧監視部が電圧上限信号を出力し、次に第2の電圧監視部が電圧上限信号を出力するようになる。また、放電時には、最初に第2の電圧監視部が電圧下限信号を出力し、次に第1の電圧監視部が電圧下限信号を出力するようになる。
したがって、第1、第2の電圧監視部の動作順序等から電圧監視部の故障や配線不良等を早期に発見できるようになる。
For this reason, for example, if the first and second voltage monitoring units and their wiring are normal, the first voltage monitoring unit first outputs a voltage upper limit signal and then the second voltage monitoring during charging. The unit outputs a voltage upper limit signal. At the time of discharging, the second voltage monitoring unit first outputs the voltage lower limit signal, and then the first voltage monitoring unit outputs the voltage lower limit signal.
Therefore, a failure of the voltage monitoring unit, a wiring defect, or the like can be found at an early stage from the operation order of the first and second voltage monitoring units.

請求項5の発明によると、第2の電圧監視部の上限設定電圧は、セル固有の上限充電電圧よりも低い電圧に設定されていることを特徴とする。
このため、セル固有の上限充電電圧を超える前に第2の電圧監視部が動作するようになり、過充電を未然に防止できる。
According to the invention of claim 5, the upper limit setting voltage of the second voltage monitoring unit is set to a voltage lower than the upper limit charging voltage specific to the cell.
For this reason, the second voltage monitoring unit operates before exceeding the cell-specific upper limit charging voltage, and overcharge can be prevented in advance.

請求項6の発明によると、電圧監視部は基板に取付けられており、リード板の電圧信号取出し部位は、そのリード板から帯状に張出してその先端部が前記基板の対応する端子に接続されていることを特徴とする。
このように、リード板を基板の位置まで延ばす構成のため、配線不良が発生し難くなる。
請求項7の発明によると、電圧監視部は基板に取付けられており、リード板の電圧信号取出し部位と前記基板の端子間が信号線によって接続されていることを特徴とする。
これにより、リード板の形状が複雑化せず、リード板の成形が容易になる。
According to the sixth aspect of the present invention, the voltage monitoring unit is attached to the substrate, and the voltage signal extraction portion of the lead plate extends in a band shape from the lead plate, and the tip portion is connected to the corresponding terminal of the substrate. It is characterized by being.
As described above, the configuration in which the lead plate is extended to the position of the substrate makes it difficult for wiring defects to occur.
According to a seventh aspect of the present invention, the voltage monitoring section is attached to the substrate, and the voltage signal extraction portion of the lead plate and the terminal of the substrate are connected by the signal line.
Thereby, the shape of the lead plate is not complicated, and the lead plate can be easily formed.

本発明によると、一の電圧監視部とセル間の配線で接続不良等が発生した場合でも他の電圧監視部によってセルの電圧監視が可能になるため、電動工具用バッテリの過充電等に対する信頼性が向上する。   According to the present invention, even when a connection failure or the like occurs in the wiring between one voltage monitoring unit and the cell, the voltage of the cell can be monitored by another voltage monitoring unit. Improves.

本発明の実施形態1に係る電動工具用バッテリの配線構造を表す模式斜視図である。It is a model perspective view showing the wiring structure of the battery for electric tools which concerns on Embodiment 1 of this invention. 本発明の実施形態1に係る電動工具用バッテリの分解斜視図である。It is a disassembled perspective view of the battery for electric tools which concerns on Embodiment 1 of this invention. 前記電動工具用バッテリにおけるセルの電圧監視状況を表す回路図である。It is a circuit diagram showing the voltage monitoring condition of the cell in the said battery for electric tools. 前記電動工具用バッテリの充電時と放電時における電圧監視部の動作を表すグラフである。It is a graph showing operation | movement of the voltage monitoring part at the time of charge and discharge of the battery for electric tools. 変形例に係る電動工具用バッテリの配線構造を表す模式斜視図である。It is a model perspective view showing the wiring structure of the battery for electric tools which concerns on a modification. 従来の電動工具用バッテリにおけるセルの電圧監視状況を表す模式回路図である。It is a schematic circuit diagram showing the voltage monitoring condition of the cell in the conventional battery for electric tools. 従来の電動工具用バッテリの配線構造を表す斜視図である。It is a perspective view showing the wiring structure of the conventional battery for electric tools. 従来の電動工具用バッテリの配線構造を表す模式斜視図である。It is a model perspective view showing the wiring structure of the conventional battery for electric tools.

(実施形態1)
以下、図1から図5に基づいて、本発明の実施形態1に係る電動工具用バッテリ10の説明を行なう。ここで、図中の前後左右及び上下は、電動工具用バッテリ10の前後左右及び上下に対応している。
(Embodiment 1)
Hereinafter, based on FIGS. 1-5, the battery 10 for electric tools which concerns on Embodiment 1 of this invention is demonstrated. Here, front and rear, right and left, and top and bottom in the figure correspond to front and rear, right and left and top and bottom of the power tool battery 10.

<電動工具用バッテリ10の概要について>
電動工具用バッテリ10は、図2に示すように、バッテリケース10cを備えており、そのバッテリケース10cが上部開放型のケース本体部12と、そのケース本体部12の開口32hを塞ぐ蓋部14とから構成されている。ケース本体部12内には、四本の円柱形のセルS1〜S4が軸心をそのケース本体部12の幅方向(左右方向)と一致させた状態で、前後に並べられて配置されている。四本のセルS1〜S4には、それらのセルS1〜S4をケース本体部12内で位置決めするためのセルカバー20が上から被せられている。さらに、セルカバー20の側面には、四本のセルS1〜S4を電気的に直列接続するための第1〜第5リード板21,22,23,24,25が所定位置に取付けられている。即ち、図3の回路図に示すように、第1リード板21がセルS1の負電極に接続されており、第2リード板22がセルS1の正電極とセルS2の負電極に接続されている。また、第3リード板23がセルS2の正電極とセルS3の負電極に接続されており、第4リード板24がセルS3の正電極とセルS4の負電極に接続されている。そして、第5リード板25がセルS4の正電極に接続されている。
<About Outline of Battery 10 for Electric Tool>
As shown in FIG. 2, the power tool battery 10 includes a battery case 10 c, and the battery case 10 c closes the upper open-type case main body 12 and the opening 14 h of the case main body 12. It consists of and. In the case main body part 12, four cylindrical cells S1 to S4 are arranged side by side in the front-rear direction with the axial center aligned with the width direction (left-right direction) of the case main body part 12. . The four cells S1 to S4 are covered with a cell cover 20 for positioning the cells S1 to S4 in the case body 12 from above. Further, on the side surface of the cell cover 20, first to fifth lead plates 21, 22, 23, 24, 25 for electrically connecting the four cells S1 to S4 in series are attached at predetermined positions. . That is, as shown in the circuit diagram of FIG. 3, the first lead plate 21 is connected to the negative electrode of the cell S1, and the second lead plate 22 is connected to the positive electrode of the cell S1 and the negative electrode of the cell S2. Yes. The third lead plate 23 is connected to the positive electrode of the cell S2 and the negative electrode of the cell S3, and the fourth lead plate 24 is connected to the positive electrode of the cell S3 and the negative electrode of the cell S4. The fifth lead plate 25 is connected to the positive electrode of the cell S4.

また、セルカバー20の上側には、図2に示すように、電動工具用バッテリ10の電気回路の基板30が配置されている。基板30には、図3に示すように、各々のセルS1〜S4の電圧を監視するNo11〜 No14電圧監視部32、No21電圧監視部33と、セルS1〜S4の温度検出回路(図示省略)等が設けられている。また、基板30には、図2に示すように、電動工具のターミナル(図示省略)、あるいは充電器のターミナル(図示省略)が接続されるバッテリターミナル35が取付けられている。バッテリターミナル35は、図3に示すように、電動工具用バッテリ10のプラスターミナルP、マイナスターミナルN、電圧上限信号用ターミナルOV1,OV2、及び電圧下限信号用ターミナルUV1等から構成されている。
図2に示すように、バッテリケース10cの蓋部14には、電動工具の連結部(図示省略)、あるいは充電器の連結部(図示省略)と連結可能に構成された左右一対のレール部14cが形成されている。そして、それらのレール部14c間に電動工具のターミナル(図示省略)、あるいは充電器のターミナル(図示省略)をバッテリターミナル35まで導く複数の案内スリット14sが形成されている。
Further, as shown in FIG. 2, an electric circuit board 30 of the power tool battery 10 is disposed on the upper side of the cell cover 20. As shown in FIG. 3, the substrate 30 has a No11 to No14 voltage monitoring unit 32 and a No21 voltage monitoring unit 33 for monitoring the voltages of the cells S1 to S4, and a temperature detection circuit (not shown) for the cells S1 to S4. Etc. are provided. Further, as shown in FIG. 2, a battery terminal 35 to which a terminal (not shown) of an electric tool or a terminal (not shown) of a charger is connected is attached to the substrate 30. As shown in FIG. 3, the battery terminal 35 includes a plus terminal P, a minus terminal N, voltage upper limit signal terminals OV1 and OV2, a voltage lower limit signal terminal UV1 and the like of the power tool battery 10.
As shown in FIG. 2, the lid portion 14 of the battery case 10c has a pair of left and right rail portions 14c configured to be connectable to a connecting portion (not shown) of an electric tool or a connecting portion (not shown) of a charger. Is formed. A plurality of guide slits 14 s for guiding a power tool terminal (not shown) or a charger terminal (not shown) to the battery terminal 35 are formed between the rail portions 14 c.

<電圧監視部32,33について>
No11〜 No14電圧監視部32は、図3に示すように、対応するセルS1〜S4の電圧をそれぞれ監視するICであり、充電時にセルS1〜S4の電圧が上限設定電圧OV1よりも上昇したときに、電圧上限信号Rを出力できるように構成されている。また、電動工具用バッテリ10が電動工具で使用されているとき(放電時)にセルS1〜S4の電圧が下限設定電圧UV1よりも下降したときに、電圧下限信号Tを出力できるように構成されている。
No21電圧監視部33は、No11〜 No14電圧監視部32と平行して対応するセルS1〜S4の電圧をそれぞれ監視するICである。即ち、図3に示すように、No21電圧監視部33がセルS1,S2,S3,S4のそれぞれの電圧を監視できるように構成されている。そして、充電時にセルS1〜S4の電圧が上限設定電圧OV2よりも上昇したときに電圧上限信号Xを出力できるように構成されている。
ここで、No21電圧監視部33の上限設定電圧OV2は、セル固有の上限充電電圧よりも小さな値、例えば、4.2Vに設定されている。また、No11〜 No14電圧監視部32の上限設定電圧OV1は、例えば、4.1Vに設定されており、下限設定電圧UV1は、例えば、1.5Vに設定されている。ここで、No11〜 No14電圧監視部32の上限設定電圧OV1は、セルS1〜S4が満充電されたときの電圧に設定されている。
即ち、No11〜 No14電圧監視部32が本発明の第1の電圧監視部に相当し、No21電圧監視部33が本発明の第2の電圧監視部に相当する。
<About the voltage monitoring units 32 and 33>
As shown in FIG. 3, the No11 to No14 voltage monitoring units 32 are ICs that monitor the voltages of the corresponding cells S1 to S4, respectively, and when the voltages of the cells S1 to S4 rise above the upper limit set voltage OV1 during charging. In addition, the voltage upper limit signal R can be output. Further, when the power tool battery 10 is used in a power tool (when discharging), the voltage lower limit signal T can be output when the voltage of the cells S1 to S4 drops below the lower limit setting voltage UV1. ing.
The No21 voltage monitoring unit 33 is an IC that monitors the voltages of the corresponding cells S1 to S4 in parallel with the No11 to No14 voltage monitoring unit 32, respectively. That is, as shown in FIG. 3, the No21 voltage monitoring unit 33 is configured to monitor each voltage of the cells S1, S2, S3, and S4. And it is comprised so that the voltage upper limit signal X can be output when the voltage of cell S1-S4 rises from the upper limit setting voltage OV2 at the time of charge.
Here, the upper limit setting voltage OV2 of the No21 voltage monitoring unit 33 is set to a value smaller than the cell-specific upper limit charging voltage, for example, 4.2V. Further, the upper limit setting voltage OV1 of the No11 to No14 voltage monitoring unit 32 is set to, for example, 4.1V, and the lower limit setting voltage UV1 is set to, for example, 1.5V. Here, the upper limit setting voltage OV1 of the No11 to No14 voltage monitoring unit 32 is set to a voltage when the cells S1 to S4 are fully charged.
That is, the No11 to No14 voltage monitoring unit 32 corresponds to the first voltage monitoring unit of the present invention, and the No21 voltage monitoring unit 33 corresponds to the second voltage monitoring unit of the present invention.

このため、電動工具用バッテリ10の充電時に、図4に示すように、セルS1〜S4の電圧が上昇して上限設定電圧OV1を超えると、先ず、No11〜 No14電圧監視部32が電圧上限信号Rを出力する。これにより、セルS1〜S4が満充電されたことが分かる。そして、充電器が前記上限設定電圧OV1を受けて充電を終了する。しかし、何らかの異常により充電が継続されて、セルS1〜S4の電圧が上限設定電圧OV2を超えると、No21電圧監視部33が電圧上限信号Xを出力する。これにより、セルS1〜S4が過充電直前であることが分かる。そして、前記充電器が前記電圧上限信号Xを受けて充電を終了する。
なお、セルS1〜S4の電圧が上限設定電圧OV1を超えたとき、あるいは、充電器が満充電検出を行なったとき、あるいはセルS1〜S4の電圧が上限設定電圧OV2を超えたときのいずれかで、充電を終了させるようにすることも可能である。
また、電動工具用バッテリ10を電動工具に使用しているとき、即ち、放電中に、セルS1〜S4の電圧が下降して下限設定電圧UV1より低下すると、No11〜 No14電圧監視部32が電圧下限信号Tを出力する。これにより、前記電動工具が前記電圧下限信号Tを受けてモータを停止させる。
For this reason, when the power tool battery 10 is charged, as shown in FIG. 4, when the voltage of the cells S1 to S4 rises and exceeds the upper limit set voltage OV1, first, the No11 to No14 voltage monitoring unit 32 outputs the voltage upper limit signal. R is output. Thereby, it turns out that cell S1-S4 was fully charged. Then, the charger receives the upper limit setting voltage OV1 and ends the charging. However, when charging is continued due to some abnormality and the voltage of the cells S1 to S4 exceeds the upper limit set voltage OV2, the No21 voltage monitoring unit 33 outputs the voltage upper limit signal X. Thereby, it turns out that cell S1-S4 is immediately before overcharge. And the said charger receives the said voltage upper limit signal X, and complete | finishes charge.
Note that either when the voltage of the cells S1 to S4 exceeds the upper limit set voltage OV1, or when the charger detects full charge, or when the voltage of the cells S1 to S4 exceeds the upper limit set voltage OV2. It is also possible to end the charging.
In addition, when the power tool battery 10 is used for a power tool, that is, during discharge, when the voltage of the cells S1 to S4 drops and falls below the lower limit set voltage UV1, the No11 to No14 voltage monitoring unit 32 sets the voltage. A lower limit signal T is output. Thereby, the electric tool receives the voltage lower limit signal T and stops the motor.

<電圧監視部32,33とセルS1〜S4間の配線構造について>
次に、図1の模式図に基づいて、電圧監視部32,33とセルS1〜S4間の配線構造について説明する。図1は、セルS3の正電極とセルS4の負電極との接続部位の電位V3(図3参照)、即ち、第4リード板24の電位V3をNo13電圧監視部32、及びNo21電圧監視部33まで導くための配線構造を例示している。
図1、図2に示すように、第4リード板24は、横に長い略角形のリード板本体部24mと、そのリード板本体部24mの上辺から上方に張出した帯板状の第1電圧信号取出し部位24a、及び第2電圧信号取出し部位24bとから構成されている。そして、第4リード板24のリード板本体部24mにセルS3の正電極とセルS4の負電極とが接続されるようになっている。また、第1電圧信号取出し部位24aと第2電圧信号取出し部位24bの先端部(上端部)は、それぞれ基板30に形成された第1端子36と第2端子37とに接続されている。そして、第1端子36が基板30にプリントされた導体36cによってNo13電圧監視部32の入力端子に接続されている。また、第2端子37が同じく基板30にプリントされた導体37cによってNo21電圧監視部32の入力端子に接続されている。
<About the wiring structure between the voltage monitoring units 32 and 33 and the cells S1 to S4>
Next, a wiring structure between the voltage monitoring units 32 and 33 and the cells S1 to S4 will be described based on the schematic diagram of FIG. FIG. 1 shows the potential V3 (see FIG. 3) at the connection portion between the positive electrode of the cell S3 and the negative electrode of the cell S4, that is, the potential V3 of the fourth lead plate 24, the No13 voltage monitoring unit 32 and the No21 voltage monitoring unit. The wiring structure for leading to 33 is illustrated.
As shown in FIG. 1 and FIG. 2, the fourth lead plate 24 includes a substantially rectangular lead plate main body portion 24m that is long and a strip plate-like first voltage projecting upward from the upper side of the lead plate main body portion 24m. It consists of a signal extraction part 24a and a second voltage signal extraction part 24b. The positive electrode of the cell S3 and the negative electrode of the cell S4 are connected to the lead plate body 24m of the fourth lead plate 24. The tip portions (upper end portions) of the first voltage signal extraction portion 24 a and the second voltage signal extraction portion 24 b are connected to a first terminal 36 and a second terminal 37 formed on the substrate 30, respectively. The first terminal 36 is connected to the input terminal of the No. 13 voltage monitoring unit 32 by a conductor 36 c printed on the substrate 30. The second terminal 37 is connected to the input terminal of the No21 voltage monitoring unit 32 by a conductor 37c printed on the substrate 30.

上記構成により、図1において、例えば、第4リード板24の第1電圧信号取出し部位24aと基板30の第1端子36と接続部位で経時的に接続不良が発生した場合でも、第4リード板24の電位V3が第2電圧信号取出し部位24b、第2端子37等を介してNo21電圧監視部33に導かれる。即ち、No21電圧監視部33で第4リード板24の電位V3を監視できるようになる。
このため、配線の接続不良等でNo13電圧監視部32、No21電圧監視部33が共に使用不能になる確率が大幅に減少し、電動工具用バッテリ10の過充電、過放電の防止構造に対する信頼性が向上する。
ここで、第3リード板23の電位V2をNo12電圧監視部32、及びNo21電圧監視部33まで導くための配線構造、及び第2リード板22の電位V1をNo11電圧監視部32、及びNo21電圧監視部33まで導くための配線構造も上記と同様である。また、セルS4の正電極の電位V4、及びセルS1の負電極の電位V0は、基板30にプリントされた導体(図示省略)によってNo11 、No14電圧監視部32、及びNo21電圧監視部33に導かれる。
With the above configuration, in FIG. 1, for example, even when a connection failure occurs with time at the first voltage signal extraction portion 24 a of the fourth lead plate 24 and the first terminal 36 of the substrate 30 and the connection portion, the fourth lead plate The potential V3 of 24 is led to the No21 voltage monitoring unit 33 through the second voltage signal extraction part 24b, the second terminal 37, and the like. That is, the No. 21 voltage monitoring unit 33 can monitor the potential V3 of the fourth lead plate 24.
For this reason, the probability that both the No13 voltage monitoring unit 32 and the No21 voltage monitoring unit 33 become unusable due to poor connection of wiring is greatly reduced, and the reliability of the overcharge and overdischarge prevention structure of the power tool battery 10 is reduced. Will improve.
Here, the wiring structure for guiding the potential V2 of the third lead plate 23 to the No12 voltage monitoring unit 32 and the No21 voltage monitoring unit 33, and the potential V1 of the second lead plate 22 are No11 voltage monitoring unit 32 and No21 voltage. The wiring structure for leading to the monitoring unit 33 is the same as described above. The potential V4 of the positive electrode of the cell S4 and the potential V0 of the negative electrode of the cell S1 are guided to the No11, No14 voltage monitoring unit 32, and No21 voltage monitoring unit 33 by a conductor (not shown) printed on the substrate 30. It is burned.

<本実施形態に係る電動工具用バッテリ10の長所について>
本実施形態に係る電動工具用バッテリ10によると、リード板24に形成された各々の電圧信号取出し部位24a,24bと各々の電圧監視部32,33とがそれぞれ別々の導体36,37等によって電気的に接続されている。このため、一の電圧監視部32とリード板24の対応する電圧信号取出し部位24aとの間の配線で接続不良等が発生しても、他の電圧監視部33でセルの電圧監視を継続して実施できる。
したがって、電動工具用バッテリ10の過充電等を確実に防止でき、信頼性が向上する。
<Advantages of Battery 10 for Electric Tool According to this Embodiment>
According to the power tool battery 10 according to the present embodiment, the voltage signal extraction parts 24a and 24b formed on the lead plate 24 and the voltage monitoring parts 32 and 33 are electrically connected by separate conductors 36 and 37, respectively. Connected. For this reason, even if a connection failure or the like occurs in the wiring between one voltage monitoring unit 32 and the corresponding voltage signal extraction portion 24a of the lead plate 24, the voltage monitoring of the cell is continued in the other voltage monitoring unit 33. Can be implemented.
Therefore, overcharge of the power tool battery 10 can be reliably prevented, and the reliability is improved.

また、No21電圧監視部33(第2の電圧監視部33)の上限設定電圧OV2はNo11〜 No14電圧監視部32(第1の電圧監視部32)の上限設定電圧OV1よりも大きな値に設定されている。このため、充電時、あるいは放電時の第1の電圧監視部32と第2の電圧監視部33の動作順序から電圧監視部32,33の故障や配線不良等を早期に発見できるようになる。
また、No21電圧監視部33(第2の電圧監視部33)の上限設定電圧OV2は、セルS1〜S4の上限充電電圧よりも低い値に設定されているため、何らかの異常により充電が継続された場合でも、セルS1〜S4が上限電圧を超える直前であることを検知でき過充電を未然に防止できる。
さらに、第1の電圧監視部32と第2の電圧監視部33は基板30に取付けられており、リード板24の電圧信号取出し部位24a,24bは、そのリード板24から帯状に張出してその先端部が基板30の対応する端子36,37に接続されている。このように、リード板24を基板30の位置まで延ばす構成のため、配線不良が発生し難くなる。
Further, the upper limit setting voltage OV2 of the No21 voltage monitoring unit 33 (second voltage monitoring unit 33) is set to a value larger than the upper limit setting voltage OV1 of the No11 to No14 voltage monitoring unit 32 (first voltage monitoring unit 32). ing. For this reason, it becomes possible to detect a failure of the voltage monitoring units 32 and 33, a wiring defect, etc. at an early stage from the operation sequence of the first voltage monitoring unit 32 and the second voltage monitoring unit 33 during charging or discharging.
Moreover, since the upper limit set voltage OV2 of the No21 voltage monitor 33 (second voltage monitor 33) is set to a value lower than the upper limit charge voltage of the cells S1 to S4, the charging is continued due to some abnormality. Even in this case, it can be detected that the cells S1 to S4 are just before the upper limit voltage, and overcharge can be prevented in advance.
Further, the first voltage monitoring unit 32 and the second voltage monitoring unit 33 are attached to the substrate 30, and the voltage signal extraction portions 24 a and 24 b of the lead plate 24 project from the lead plate 24 in a band shape and the tips thereof. The part is connected to the corresponding terminals 36 and 37 of the substrate 30. As described above, since the lead plate 24 extends to the position of the substrate 30, wiring defects are less likely to occur.

<変更例>
ここで、本発明は上記実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲における変更が可能である。例えば、本実施形態では、図1等に示すように、リード板本体部24mの上辺から上方に帯板状の電圧信号取出し部位24a,24bを張出させ、それらの電圧信号取出し部位24a,24bの先端を基板30の端子36,37に接続させる例を示した。しかし、図5に示すように、リード板本体部24mの上辺一端側と他端側に電圧信号取出し部位24a,24bを設け、それらの電圧信号取出し部位24a,24bと基板30の端子36,37との間を信号線38,39で接続する構成でも可能である。このように、信号線38,39を使用することで、リード板24の形状が複雑化せず、成形が容易になる。
また、本実施形態では、No11〜 No14電圧監視部32でのみ下限設定電圧UV1を設定できるようにしたが、No11〜 No14電圧監視部32とNo21電圧監視部33との双方で下限設定電圧を設定できるようにすることも可能である。この場合、No11〜 No14電圧監視部32の下限設定電圧UV1とNo21電圧監視部33の下限設定電圧UV2との値を変えるのが好ましい。これにより、放電時のNo11〜 No14電圧監視部32とNo21電圧監視部33の動作順序から電圧監視部32,33の故障や配線不良等を早期に発見できるようになる。
また、本実施形態では、No11〜 No14電圧監視部32でそれぞれのセルS1〜S4の電圧を監視する例を示したが、例えば、一台の電圧監視部でそれぞれのセルS1〜S4の電圧を監視するようにしても良い。また、No21電圧監視部33を複数に分割することも可能である。
さらに、充電時にセルS1〜S4の電圧が上昇してNo21電圧監視部33の上限設定電圧OV2を超えた場合(No21電圧監視部33が動作した場合)に、電動工具用バッテリ10に記録を残せるようにすることも可能である。
<Example of change>
Here, the present invention is not limited to the above-described embodiment, and can be modified without departing from the gist of the present invention. For example, in the present embodiment, as shown in FIG. 1 and the like, strip-like voltage signal extraction portions 24a and 24b are projected upward from the upper side of the lead plate main body 24m, and the voltage signal extraction portions 24a and 24b are extended. An example is shown in which the tip of each is connected to the terminals 36 and 37 of the substrate 30. However, as shown in FIG. 5, voltage signal extraction portions 24 a and 24 b are provided on one end side and the other end side of the upper side of the lead plate main body 24 m, and the voltage signal extraction portions 24 a and 24 b and the terminals 36 and 37 of the substrate 30 are provided. Can be connected by signal lines 38 and 39. Thus, by using the signal lines 38 and 39, the shape of the lead plate 24 is not complicated, and the molding becomes easy.
In this embodiment, the lower limit setting voltage UV1 can be set only by the No11 to No14 voltage monitoring unit 32, but the lower limit setting voltage is set by both the No11 to No14 voltage monitoring unit 32 and the No21 voltage monitoring unit 33. It is also possible to make it possible. In this case, it is preferable to change the values of the lower limit setting voltage UV1 of the No11 to No14 voltage monitoring unit 32 and the lower limit setting voltage UV2 of the No21 voltage monitoring unit 33. As a result, it becomes possible to detect failures in the voltage monitoring units 32 and 33, wiring defects, etc. at an early stage based on the operation order of the No11 to No14 voltage monitoring unit 32 and the No21 voltage monitoring unit 33 during discharge.
Moreover, in this embodiment, although the example which monitors the voltage of each cell S1-S4 with the No11-No14 voltage monitoring part 32 was shown, for example, the voltage of each cell S1-S4 with one voltage monitoring part is shown. You may make it monitor. It is also possible to divide the No21 voltage monitoring unit 33 into a plurality of parts.
Furthermore, when the voltage of the cells S1 to S4 rises during charging and exceeds the upper limit set voltage OV2 of the No21 voltage monitoring unit 33 (when the No21 voltage monitoring unit 33 is activated), the power tool battery 10 can be recorded. It is also possible to do so.

22・・・・・リード板
23・・・・・リード板
24・・・・・リード板
24m・・・・リード板本体部
24a・・・・第1電圧信号取出し部位
24b・・・・第2電圧信号取出し部位
30・・・・・基板
32・・・・・電圧監視部
33・・・・・電圧監視部
S1・・・・・セル
S2・・・・・セル
S3・・・・・セル
S4・・・・・セル
OV1・・・・上限設定電圧
OV2・・・・上限設定電圧
UV1・・・・下限設定電圧
22... Lead plate 23... Lead plate 24... Lead plate 24 m... Lead plate body 24 a. 2 Voltage signal extraction part 30 ... Board 32 ... Voltage monitoring part 33 ... Voltage monitoring part S1 ... Cell S2 ... Cell S3 ... Cell S4... Cell OV1... Upper limit set voltage OV2... Upper limit set voltage UV1.

Claims (7)

複数のセルを備え、充放電時に個々のセルの電圧を複数の電圧監視部で多重監視できるように構成された電動工具用バッテリであって、
前記セルの電極に接続されるリード板には、前記複数の電圧監視部のそれぞれに対応する複数の電圧信号取出し部位が形成されており、
各々の電圧信号取出し部位と各々の電圧監視部とがそれぞれ別々の導体を介して電気的に接続されていることを特徴とする電動工具用バッテリ。
A battery for a power tool that includes a plurality of cells and is configured to be able to multiplexly monitor the voltage of each cell with a plurality of voltage monitoring units during charge and discharge,
The lead plate connected to the electrode of the cell is formed with a plurality of voltage signal extraction parts corresponding to each of the plurality of voltage monitoring units,
The battery for electric tools characterized by each voltage signal extraction part and each voltage monitoring part being electrically connected through the respectively separate conductor.
請求項1に記載された電動工具用バッテリであって、
個々のセルの電圧を監視する複数の電圧監視部が異なる電圧で動作するように構成されていることを特徴とする電動工具用バッテリ。
It is a battery for electric tools described in Claim 1,
A battery for an electric tool, wherein a plurality of voltage monitoring units that monitor the voltages of individual cells are configured to operate at different voltages.
請求項2に記載された電動工具用バッテリであって、
個々のセルの電圧を監視する第1の電圧監視部と第2の電圧監視部とを備えており、
前記第1の電圧監視部、前記第2の電圧監視部は、充電時の上限電圧を設定でき、前記セルの電圧が上限設定電圧より上昇したときに電圧上限信号を出力できるように構成されており、
前記第2の電圧監視部の上限設定電圧が第1の電圧監視部の上限設定電圧よりも大きく設定されていることを特徴とする電動工具用バッテリ。
It is a battery for electric tools described in Claim 2,
A first voltage monitoring unit and a second voltage monitoring unit for monitoring the voltage of each cell;
The first voltage monitoring unit and the second voltage monitoring unit are configured to set an upper limit voltage during charging and to output a voltage upper limit signal when the voltage of the cell rises above the upper limit set voltage. And
The battery for electric tools, wherein the upper limit set voltage of the second voltage monitoring unit is set larger than the upper limit set voltage of the first voltage monitoring unit.
請求項3に記載された電動工具用バッテリであって、
前記第1の電圧監視部、前記第2の電圧監視部は、放電時の下限電圧を設定でき、前記セルの電圧が下限設定電圧より低下したときに電圧下限信号を出力できるように構成されており、
前記第2の電圧監視部の下限設定電圧が第1の電圧監視部の下限設定電圧よりも大きく設定されていることを特徴とする電動工具用バッテリ。
A battery for an electric tool according to claim 3,
The first voltage monitoring unit and the second voltage monitoring unit are configured to be able to set a lower limit voltage during discharge and to output a voltage lower limit signal when the voltage of the cell falls below the lower limit set voltage. And
The power tool battery, wherein the lower limit set voltage of the second voltage monitoring unit is set to be larger than the lower limit set voltage of the first voltage monitoring unit.
請求項3に記載された電動工具用バッテリであって、
前記第2の電圧監視部の上限設定電圧は、前記セル固有の上限充電電圧よりも低い電圧に設定されていることを特徴とする電動工具用バッテリ。
A battery for an electric tool according to claim 3,
The battery for power tools, wherein the upper limit setting voltage of the second voltage monitoring unit is set to a voltage lower than the upper limit charging voltage specific to the cell.
請求項1から請求項5のいずれかに記載された電動工具用バッテリであって、
前記電圧監視部は基板に取付けられており、
前記リード板の電圧信号取出し部位は、そのリード板から帯状に張出してその先端部が前記基板の対応する端子に接続されていることを特徴とする電動工具用バッテリ。
A power tool battery according to any one of claims 1 to 5,
The voltage monitoring unit is attached to the substrate,
A battery for an electric tool, wherein a voltage signal extraction portion of the lead plate extends from the lead plate in a band shape, and a tip portion thereof is connected to a corresponding terminal of the substrate.
請求項1から請求項5のいずれかに記載された電動工具用バッテリであって、
前記電圧監視部は基板に取付けられており、
前記リード板の電圧信号取出し部位と前記基板の端子間が信号線によって接続されていることを特徴とする電動工具用バッテリ。
A power tool battery according to any one of claims 1 to 5,
The voltage monitoring unit is attached to the substrate,
A battery for an electric tool, wherein a voltage signal extraction portion of the lead plate and a terminal of the substrate are connected by a signal line.
JP2010160444A 2010-07-15 2010-07-15 Battery for power tools Expired - Fee Related JP5462096B2 (en)

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