JP2011101933A - Grinding method for cylindrical workpiece - Google Patents

Grinding method for cylindrical workpiece Download PDF

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JP2011101933A
JP2011101933A JP2009258158A JP2009258158A JP2011101933A JP 2011101933 A JP2011101933 A JP 2011101933A JP 2009258158 A JP2009258158 A JP 2009258158A JP 2009258158 A JP2009258158 A JP 2009258158A JP 2011101933 A JP2011101933 A JP 2011101933A
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grinding
cylindrical workpiece
grinding wheel
outer diameter
workpiece
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JP5402546B2 (en
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Hiroshi Morita
浩 森田
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JTEKT Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a grinding method for a cylindrical workpiece capable of grinding not only an outer diameter side but also an inner diameter side to a desired dimension without directly measuring the inner diameter side and performing grinding machining in a shorter time using an outer grinding tool, an inner grinding tool and a measurement means capable of measuring the outer diameter side. <P>SOLUTION: The grinding method for the cylindrical workpiece includes: a step for tentatively grinding a part of a machining position of the outer diameter of the cylindrical workpiece W by the inner grinding tool TN, obtaining the position information of the inner grinding tool and measuring a dimension of a portion (WK) tentatively ground by the outer diameter measurement means 60; a step for determining an inner grinding tool tip position, i.e., a position of a radial tip of the cylindrical workpiece in the inner grinding tool based on the position information of the inner grinding tool when tentative grinding is performed and a dimension of the outer diameter of the tentatively ground portion; a step for grinding the inner diameter of the cylindrical workpiece by controlling a position of the inner grinding tool based on the inner grinding tool tip position; and a step for grinding the outer diameter of the cylindrical workpiece including a portion tentatively ground using the outer grinding tool. <P>COPYRIGHT: (C)2011,JPO&amp;INPIT

Description

本発明は、筒状ワークの外径側と内径側の双方を研削する筒状ワークの研削方法に関する。   The present invention relates to a cylindrical workpiece grinding method for grinding both an outer diameter side and an inner diameter side of a cylindrical workpiece.

従来より、ワーク回転軸回りに回転する筒状ワークの外径側を研削する外研砥石と、内径側を研削する内研砥石と、を備えた種々の研削盤が開示されている。そして、外径側の研削方法及び寸法測定方法、内径側の研削方法及び寸法測定方法、の種々の方法が開示されている。
例えば特許文献1に記載された従来技術には、外研砥石と内研砥石と測定装置とを旋回台のそれぞれの位置に配置し、1個の測定装置(計測器)を用いて、ワークの外径、内径、端面位置等を測定可能なNC研削盤が開示されている。
また特許文献2に記載された従来技術には、内研砥石と内径測定装置を備え、内研砥石をワークの孔内に進入、退出方向に移動させた際、内径測定装置からの信号を適切なタイミングで取り込む、内面研削盤におけるワーク内径の間欠測定方法が開示されている。
Conventionally, various grinding machines including an outer grinding wheel that grinds the outer diameter side of a cylindrical workpiece that rotates around the workpiece rotation axis and an inner grinding wheel that grinds the inner diameter side have been disclosed. Various methods have been disclosed, such as an outer diameter side grinding method and dimension measuring method, and an inner diameter side grinding method and dimension measuring method.
For example, in the prior art described in Patent Document 1, an outer grinding wheel, an inner grinding wheel, and a measuring device are arranged at respective positions of a swivel base, and a single measuring device (measuring instrument) is used to An NC grinder capable of measuring an outer diameter, an inner diameter, an end face position, and the like is disclosed.
The prior art described in Patent Document 2 is equipped with an internal grinding wheel and an inner diameter measuring device, and when the inner grinding wheel is moved into and out of the hole of the workpiece, the signal from the inner diameter measuring device is appropriately applied. A method for intermittently measuring a workpiece inner diameter in an internal grinding machine that is taken in at a proper timing is disclosed.

特開平3−228571号公報JP-A-3-228571 特開昭57−1659号公報JP 57-1659 A

特許文献1に記載された従来技術では、四角形の旋回台のそれぞれの辺に、外研砥石、内研砥石、測定装置、バイトのそれぞれを配置しているので、外研砥石で外径側を研削して外径側の寸法を測定する際、及び測定結果に基づいて更に外径側を研削する際、毎回、旋回台を旋回させて、外研砥石と測定装置とを交代させなければならない(内径側も同様)ため、測定装置は1個でよいが、加工時間が長くなる。
また特許文献2に記載された従来技術の内径測定装置は、内研砥石で内径側を加工しながら内径側を測定可能であるが、内径側しか測定できないため、外径側を測定するには、別途、外径側の測定装置を必要とする。
本発明は、このような点に鑑みて創案されたものであり、外研砥石と内研砥石と外径側を測定可能な測定手段を用い、内径側を直接的に測定することなく、外径側も内径側も所望する寸法にて研削できるとともに、より短時間に研削加工することができる、筒状ワークの研削方法を提供することを課題とする。
In the prior art described in Patent Document 1, the outer grinding wheel, the inner grinding wheel, the measuring device, and the cutting tool are arranged on each side of the rectangular swivel, so the outer diameter side is set with the outer grinding wheel. When grinding and measuring the outer diameter side, and further grinding the outer diameter side based on the measurement results, it is necessary to rotate the swivel base each time to change the outer grinding wheel and measuring device. (The same applies to the inner diameter side), so only one measuring device is required, but the processing time becomes longer.
In addition, the prior art inner diameter measuring device described in Patent Document 2 can measure the inner diameter side while machining the inner diameter side with an internal grinding stone, but only the inner diameter side can be measured. Separately, a measuring device on the outer diameter side is required.
The present invention was devised in view of such points, and uses an outer grinding wheel, an inner grinding wheel, and a measuring means capable of measuring the outer diameter side, and without directly measuring the inner diameter side, It is an object of the present invention to provide a method of grinding a cylindrical workpiece, which can be ground to a desired dimension on both the radial side and the inner diameter side and can be ground in a shorter time.

上記課題を解決するための手段として、本発明の第1発明は、請求項1に記載されたとおりの筒状ワークの研削方法である。
請求項1に記載の筒状ワークの研削方法は、筒状ワークの外径を研削可能な外研砥石と、前記筒状ワークの内径を研削可能な内研砥石と、前記筒状ワークの外径を測定可能な外径測定手段と、を備えた複合研削盤を用いた筒状ワークの研削方法である。
そして、前記筒状ワークの外径の加工個所の一部を前記内研砥石にて試し研削し、前記内研砥石の位置情報を得るとともに、前記外径測定手段にて前記試し研削した個所の寸法を測定するステップと、前記試し研削した際の前記内研砥石の位置情報と、前記試し研削した個所の外径の寸法と、に基づいて前記内研砥石における前記筒状ワークの径方向の先端部の位置である内研砥石先端位置を求めるステップと、前記筒状ワークの内径を直接的に測定することなく、前記内研砥石先端位置に基づいて前記内研砥石の位置を制御して前記筒状ワークの内径を研削するステップと、前記外研砥石を用いて前記試し研削した個所を含む前記筒状ワークの外径を研削するステップと、からなる筒状ワークの研削方法である。
As a means for solving the above-mentioned problems, the first invention of the present invention is a cylindrical workpiece grinding method as described in claim 1.
The cylindrical workpiece grinding method according to claim 1 includes an outer grinding wheel capable of grinding an outer diameter of the cylindrical workpiece, an inner grinding stone capable of grinding an inner diameter of the cylindrical workpiece, and an outer surface of the cylindrical workpiece. A cylindrical workpiece grinding method using a composite grinding machine having an outer diameter measuring means capable of measuring a diameter.
Then, a part of the outer diameter of the cylindrical workpiece is subjected to trial grinding with the internal grinding wheel to obtain positional information of the internal grinding stone, and the trial grinding of the portion subjected to the trial grinding with the outer diameter measuring means. Based on the step of measuring the dimensions, the position information of the internal grinding wheel at the time of the trial grinding, and the dimension of the outer diameter of the portion subjected to the trial grinding, the radial direction of the cylindrical workpiece in the internal grinding stone A step of obtaining the tip position of the internal grinding wheel that is the position of the tip portion, and without directly measuring the inner diameter of the cylindrical workpiece, the position of the internal grinding wheel is controlled based on the tip position of the internal grinding wheel. A method of grinding a cylindrical workpiece, comprising: grinding an inner diameter of the cylindrical workpiece; and grinding an outer diameter of the cylindrical workpiece including a portion subjected to the trial grinding using the outer grindstone.

また、本発明の第2発明は、請求項2に記載されたとおりの筒状ワークの研削方法である。
請求項2に記載の筒状ワークの研削方法は、異なる内径による内側段差部を内径部に有するとともに異なる外径による外側段差部を外径部に有する筒状ワークの前記外側段差部における径方向に直交する面である外側端面を研削可能な外研砥石と、前記筒状ワークの前記内側段差部における径方向に直交する面である内側端面を研削可能な内研砥石と、前記筒状ワークの前記外側端面における、前記筒状ワークの径方向に直交するワーク回転軸方向の位置を測定可能な端面位置測定手段と、を備えた複合研削盤を用いた筒状ワークの研削方法である。
そして、前記筒状ワークの前記外側端面における加工個所の一部を前記内研砥石にて試し研削し、前記内研砥石の位置情報を得るとともに、前記端面位置測定手段にて前記試し研削した個所のワーク回転軸方向の位置を測定するステップと、前記試し研削した際の前記内研砥石の位置情報と、前記試し研削した外側端面におけるワーク回転軸方向の位置と、に基づいて前記内研砥石におけるワーク回転軸方向の先端部の位置である内研砥石先端位置を求めるステップと、前記筒状ワークの内側端面におけるワーク回転軸方向の位置を直接的に測定することなく、前記内研砥石先端位置に基づいて前記内研砥石の位置を制御して前記筒状ワークの内側端面を研削するステップと、前記外研砥石を用いて前記試し研削した個所を含む前記筒状ワークの前記外側端面を研削するステップと、からなる筒状ワークの研削方法である。
The second invention of the present invention is a grinding method for a cylindrical workpiece as described in claim 2.
The cylindrical workpiece grinding method according to claim 2, wherein a radial direction in the outer step portion of the cylindrical workpiece having an inner step portion with a different inner diameter at the inner diameter portion and an outer step portion with a different outer diameter at the outer diameter portion. An outer grinding wheel capable of grinding an outer end face which is a surface orthogonal to the inner end face, an inner grinding wheel capable of grinding an inner end face which is a surface perpendicular to the radial direction of the inner stepped portion of the cylindrical work, and the cylindrical work A cylindrical workpiece grinding method using a composite grinding machine comprising: an end face position measuring means capable of measuring a position in a workpiece rotation axis direction perpendicular to the radial direction of the cylindrical workpiece on the outer end face.
Then, a part of the processing portion on the outer end surface of the cylindrical workpiece is subjected to trial grinding with the internal grinding wheel to obtain position information of the internal grinding wheel, and the portion subjected to the trial grinding with the end surface position measuring means Measuring the position in the direction of the workpiece rotation axis, the position information of the internal grinding wheel at the time of the trial grinding, and the position in the direction of the workpiece rotation axis on the outer surface that has been trial-ground. The step of obtaining the tip position of the internal grinding wheel that is the position of the tip portion in the direction of the workpiece rotation axis in the inner grinding wheel tip without directly measuring the position in the direction of the workpiece rotation axis on the inner end surface of the cylindrical workpiece A step of grinding the inner end face of the cylindrical workpiece by controlling the position of the internal grinding wheel based on the position, and the cylindrical workpiece including the portion subjected to the trial grinding using the external grinding wheel. A step of grinding the outer end surface of a grinding method of a cylindrical workpiece made of.

また、本発明の第3発明は、請求項3に記載されたとおりの筒状ワークの研削方法である。
請求項3に記載の筒状ワークの研削方法は、請求項1または2に記載の筒状ワークの研削方法において、前記内研砥石を用いて前記試し研削を行う際、前記試し研削を行いながら前記筒状ワークの加工個所の測定が可能な外径測定手段または端面位置測定手段を用いる、筒状ワークの研削方法である。
The third invention of the present invention is a grinding method for a cylindrical workpiece as set forth in claim 3.
The cylindrical workpiece grinding method according to claim 3 is the cylindrical workpiece grinding method according to claim 1 or 2, wherein the trial grinding is performed using the internal grinding stone while performing the trial grinding. A cylindrical workpiece grinding method using an outer diameter measuring means or an end face position measuring means capable of measuring a machining part of the cylindrical workpiece.

また、本発明の第4発明は、請求項4に記載されたとおりの筒状ワークの研削方法である。
請求項4に記載の筒状ワークの研削方法は、請求項1または2記載の筒状ワークの研削方法において、前記内研砥石にて前記試し研削した個所を、前記外研砥石にて研削する際、前記外径測定手段を用いて測定した外径、または前記端面位置測定手段を用いて測定した前記外側端面の位置、に基づいて、前記外研砥石にて研削を行う、筒状ワークの研削方法である。
A fourth invention of the present invention is a cylindrical workpiece grinding method as set forth in claim 4.
The cylindrical workpiece grinding method according to claim 4 is the cylindrical workpiece grinding method according to claim 1 or 2, wherein the portion ground by the internal grinding stone is ground by the external grinding stone. At this time, based on the outer diameter measured using the outer diameter measuring means or the position of the outer end face measured using the end face position measuring means, grinding is performed with the outer grindstone, It is a grinding method.

請求項1に記載の筒状ワークの研削方法では、筒状ワークの外径の一部を試し研削した際の内研砥石の位置情報と、試し研削した個所の外径とに基づいて内研砥石の先端位置(筒状ワークの径方向の先端位置)を計算で求める。そして、内径を直接測定することなく、内径が所望する寸法となるように内研砥石の位置を制御することで、内径を所望する寸法となるように研削することができる。なお、内径の研削時に測定手段と内研砥石とを交代させる必要がないので、より短時間に内径を研削することができる。
また、試し研削した個所は、外研砥石を用いて試し研削の痕跡を残さないように研削することができる。
In the cylindrical workpiece grinding method according to claim 1, based on the position information of the internal grinding wheel when a part of the outer diameter of the cylindrical workpiece is trial-ground and the outer diameter of the trial-ground portion, The tip position of the grindstone (the tip position in the radial direction of the cylindrical workpiece) is obtained by calculation. And it can grind so that an internal diameter may become a desired dimension by controlling the position of an internal grinding wheel so that an internal diameter may become a desired dimension, without measuring an internal diameter directly. In addition, since it is not necessary to change a measuring means and an internal grinding wheel at the time of grinding of an internal diameter, an internal diameter can be ground in a shorter time.
Further, the portion subjected to the trial grinding can be ground using an external grinding wheel so as not to leave a trace of trial grinding.

また、請求項2に記載の筒状ワークの研削方法では、筒状ワークの外側端面の一部を試し研削した際の内研砥石の位置情報と、試し研削した外側端面の位置とに基づいて内研砥石の先端位置(筒状ワークの回転軸方向の先端位置)を計算で求める。そして、内側端面の位置を直接測定することなく、内側端面の位置が所望する位置となるように内研砥石の位置を制御することで、内側端面の位置を所望する位置となるように研削することができる。なお、内側端面の研削時に測定手段と内研砥石とを交代させる必要がないので、より短時間に内側端面を研削することができる。
また、試し研削した個所は、外研砥石を用いて試し研削の痕跡を残さないように研削することができる。
Moreover, in the grinding method of the cylindrical workpiece according to claim 2, based on the position information of the internal grinding wheel when a part of the outer end face of the cylindrical workpiece is trial ground and the position of the outer end face subjected to the trial grinding. The tip position of the internal grinding wheel (tip position in the rotation axis direction of the cylindrical workpiece) is obtained by calculation. Then, without directly measuring the position of the inner end face, the position of the inner grindstone is controlled so that the position of the inner end face becomes a desired position, thereby grinding the inner end face to the desired position. be able to. In addition, since it is not necessary to change a measuring means and an internal grinding stone at the time of grinding of an inner side end surface, an inner side end surface can be ground in a shorter time.
Further, the portion subjected to the trial grinding can be ground using an external grinding wheel so as not to leave a trace of trial grinding.

また、請求項3に記載の筒状ワークの研削方法によれば、試し研削中に加工個所を測定することができる測定手段(いわゆるインプロセスで使用できる測定手段)を用いることで、加工時間をより短縮化することができる。   Moreover, according to the grinding method of the cylindrical workpiece according to claim 3, the machining time can be reduced by using the measuring means (so-called in-process measuring means) that can measure the machining location during the trial grinding. It can be shortened further.

また、請求項4に記載の筒状ワークの研削方法によれば、試し研削した個所が外径である場合は外径測定手段と外研砥石を用いて、より高精度に外径を研削することができる。
また、試し研削した個所が外側端面である場合は端面位置測定手段と外研砥石を用いて、より高精度に外側端面を研削することができる。
Further, according to the method for grinding a cylindrical workpiece according to claim 4, when the trial ground portion has an outer diameter, the outer diameter is ground with higher accuracy by using an outer diameter measuring means and an outer grindstone. be able to.
In addition, when the trial-ground portion is the outer end face, the outer end face can be ground with higher accuracy by using the end face position measuring means and the outer grindstone.

本発明の筒状ワークの研削方法を用いる際に使用する複合研削盤1の平面図、及び側面図の例を説明する図である。It is a figure explaining the example of the top view of the compound grinding machine 1 used when using the grinding method of the cylindrical workpiece | work of this invention, and a side view. 本発明の筒状ワークの研削方法における、外径、及び内径を研削する際の、筒状ワークWと、外研砥石と、内研砥石TNとの位置及び距離を説明する図である。It is a figure explaining the position and distance of the cylindrical workpiece | work W, the external grinding wheel, and the internal grinding stone TN at the time of grinding the outer diameter and internal diameter in the grinding method of the cylindrical workpiece of this invention. 本発明の筒状ワークの研削方法における、外径、及び内径を研削する際の、処理手順の例を説明するフローチャートである。It is a flowchart explaining the example of the process sequence at the time of grinding the outer diameter and the internal diameter in the grinding method of the cylindrical workpiece | work of this invention. 従来の筒状ワークの研削方法における、外径、及び内径を研削する際の、処理手順の例を説明するフローチャートである。It is a flowchart explaining the example of the process sequence at the time of grinding the outer diameter and internal diameter in the grinding method of the conventional cylindrical workpiece | work. 本発明の筒状ワークの研削方法における、外側端面、及び内側端面を研削する際の、筒状ワークWと、外研砥石と、内研砥石TNとの位置及び距離を説明する図である。It is a figure explaining the position and distance of the cylindrical workpiece W, the outer grinding wheel, and the inner grinding wheel TN at the time of grinding an outer side end surface and an inner side end surface in the grinding method of the cylindrical workpiece of this invention. 本発明の筒状ワークの研削方法における、外側端面、及び内側端面を研削する際の、処理手順の例を説明するフローチャートである。It is a flowchart explaining the example of the process sequence at the time of grinding an outer side end surface and an inner side end surface in the grinding method of the cylindrical workpiece | work of this invention.

以下に本発明を実施するための形態を図面を用いて説明する。図1(A)は、本発明の筒状ワークの研削方法を用いる際に使用する複合研削盤1の平面図の例を示しており、図1(B)は、当該複合研削盤1の側面図(心押台30は記載を省略している)の例を示している。
なお、各図において、X軸とY軸とZ軸は互いに直交しており、Y軸は鉛直上向きの方向を示し、X軸は筒状ワークWの回転軸であるワーク回転軸ZW方向を示し、Z軸は旋回台12の進退方向を示している。
EMBODIMENT OF THE INVENTION Below, the form for implementing this invention is demonstrated using drawing. FIG. 1 (A) shows an example of a plan view of a composite grinding machine 1 used when the cylindrical workpiece grinding method of the present invention is used, and FIG. 1 (B) is a side view of the composite grinding machine 1. An example of the figure (the description of the tailstock 30 is omitted) is shown.
In each figure, the X axis, the Y axis, and the Z axis are orthogonal to each other, the Y axis indicates a vertically upward direction, and the X axis indicates a workpiece rotation axis ZW direction that is a rotation axis of the cylindrical workpiece W. The Z axis indicates the direction of reciprocation of the swivel base 12.

●[複合研削盤1の構造(図1)]
次に図1を用いて、本発明の筒状ワークの研削方法を用いる際に使用する複合研削盤1の構造の例について説明する。
図1(A)に示すように、複合研削盤1は、基台10と、基台10上でX軸方向に往復移動可能な主軸テーブル11と、基台10上でZ軸方向に往復移動可能な旋回台12と、を備えており、旋回台12はY軸と平行な旋回軸ZS回りに旋回可能である。なお、各可動体を制御する制御手段(数値制御装置等)については、図示省略する。
主軸テーブル11は、X軸駆動モータ11Mと送りねじ11SにてX軸方向に往復移動し、制御手段はエンコーダ等の位置検出手段11Eからの信号を検出しながらX軸駆動モータ11Mに制御信号を出力して主軸テーブル11のX軸方向の位置決めを行う。
旋回台12は、Z軸駆動モータ12Mと送りねじ12SにてZ軸方向に往復移動し、制御手段はエンコーダ等の位置検出手段12Eからの信号を検出しながらZ軸駆動モータ12Mに制御信号を出力して旋回台12のZ軸方向の位置決めを行う。
● [Structure of composite grinding machine 1 (Fig. 1)]
Next, an example of the structure of the composite grinder 1 used when the cylindrical workpiece grinding method of the present invention is used will be described with reference to FIG.
As shown in FIG. 1A, the composite grinding machine 1 includes a base 10, a spindle table 11 that can reciprocate in the X-axis direction on the base 10, and a reciprocating movement in the Z-axis direction on the base 10. The swivel 12 is capable of swiveling around a swivel axis ZS parallel to the Y axis. In addition, about the control means (numerical control apparatus etc.) which controls each movable body, illustration is abbreviate | omitted.
The spindle table 11 reciprocates in the X-axis direction by the X-axis drive motor 11M and the feed screw 11S, and the control means sends a control signal to the X-axis drive motor 11M while detecting a signal from the position detection means 11E such as an encoder. The output is performed to position the spindle table 11 in the X-axis direction.
The swivel 12 is reciprocated in the Z-axis direction by the Z-axis drive motor 12M and the feed screw 12S, and the control means sends a control signal to the Z-axis drive motor 12M while detecting a signal from the position detection means 12E such as an encoder. The output is performed to position the swivel base 12 in the Z-axis direction.

主軸テーブル11には、チャック21を備えた主軸台20と、センタ部材31を備えた心押台30が載置されており、チャック21とセンタ部材31はX軸方向に平行なワーク回転軸ZW上に同軸状に配置されている。また主軸台20には、砥石をツルーイングするためのツルーイング装置25が設置されている。
チャック21は主軸22に設けられ、主軸22には図示しない駆動モータが設けられており、制御手段は、チャック21の中心をとおるワーク回転軸ZW回りに主軸22を、任意の角速度で任意の角度まで回転させることができる。
センタ部材31は心押軸32に設けられ、心押軸32は回転可能または回転不能に支持されている。
筒状ワークWは、チャック21に保持されており、外径側がプレーン砥石TPあるいはアンギュラ砥石TAにて研削され、内径側が内研砥石TNにて研削される。
A spindle table 20 having a chuck 21 and a tailstock 30 having a center member 31 are placed on the spindle table 11, and the chuck 21 and the center member 31 are parallel to the X-axis direction. It is coaxially arranged on the top. In addition, a truing device 25 for truing the grindstone is installed on the head stock 20.
The chuck 21 is provided on the main shaft 22, and a drive motor (not shown) is provided on the main shaft 22. The control means moves the main shaft 22 around the workpiece rotation axis ZW passing through the center of the chuck 21 at an arbitrary angular velocity. Can be rotated up to.
The center member 31 is provided on a tailstock shaft 32, and the tailstock shaft 32 is supported so as to be rotatable or non-rotatable.
The cylindrical workpiece W is held by the chuck 21, and the outer diameter side is ground by the plain grindstone TP or the angular grindstone TA, and the inner diameter side is ground by the internal grindstone TN.

旋回台12は例えば板状形状であり、旋回台12の中央近傍には旋回モータが設けられている。制御手段はエンコーダ等の角度検出手段からの信号を検出しながら旋回モータに制御信号を出力して旋回台12の旋回角度を制御する。
そして旋回台12上には、第1砥石回転軸ZTA回りに回転駆動されるアンギュラ砥石TA(外研砥石に相当)と、第2砥石回転軸ZTP回りに回転駆動されるプレーン砥石TP(外研砥石に相当)と、第3砥石回転軸ZTN回りに回転駆動される内研砥石TNと、が旋回モータを囲むように配置されている。なお、アンギュラ砥石TAの回転軸である第1砥石回転軸ZTAと、プレーン砥石TPの回転軸である第2砥石回転軸ZTPは互いに平行であり、互いに旋回軸ZSに直交している。
図1の例では、アンギュラ砥石TA及びプレーン砥石TPは、第1砥石回転軸ZTA方向及び第2砥石回転軸ZTP方向における同一方向である一方の方向の端部に取り付けられている(図1(A)に示すように、アンギュラ砥石TA及びプレーン砥石TPは、左側の端部に取り付けられている)が、互いに異なる方向の端部に取り付けられていてもよいし、片持ち式でなく両持ち式で砥石を支持してもよい。
また、複合研削盤1には、筒状ワークWと各砥石との接触個所(研削点)の近傍にクーラントを供給するクーラントノズルが設けられているが図示省略する。
The swivel base 12 has, for example, a plate shape, and a swivel motor is provided near the center of the swivel base 12. The control means outputs a control signal to the turning motor while detecting a signal from the angle detecting means such as an encoder, and controls the turning angle of the turntable 12.
On the swivel 12, an angular grindstone TA (corresponding to an outer grinding wheel) that is driven to rotate about the first grinding wheel rotation axis ZTA, and a plain grinding stone TP (outer grinding) that is driven to rotate about the second grinding wheel rotation axis ZTP. (Corresponding to a grindstone) and an internal grindstone TN that is driven to rotate about the third grindstone rotation axis ZTN are arranged so as to surround the turning motor. The first grindstone rotation axis ZTA, which is the rotation axis of the angular grindstone TA, and the second grindstone rotation axis ZTP, which is the rotation axis of the plain grindstone TP, are parallel to each other and orthogonal to the turning axis ZS.
In the example of FIG. 1, the angular grindstone TA and the plain grindstone TP are attached to end portions in one direction which is the same direction in the first grindstone rotation axis ZTA direction and the second grindstone rotation axis ZTP direction (FIG. 1 ( As shown in A), the angular grindstone TA and the plain grindstone TP are attached to the end on the left side), but they may be attached to the ends in different directions, or they are not cantilevered but are both supported. The grindstone may be supported by a formula.
Further, the composite grinding machine 1 is provided with a coolant nozzle for supplying a coolant in the vicinity of a contact portion (grinding point) between the cylindrical workpiece W and each grindstone, but the illustration is omitted.

アンギュラ砥石TAは、第1砥石回転軸ZTAに対して傾斜した少なくとも2種類の円錐面を研削面として有しており、図5の(ステップC)に示すように、筒状ワークWの外径(外側円筒面)と外側端面(外側円筒面に直交する面)とを同時に研削可能である。
プレーン砥石TPは、第2砥石回転軸ZTPに対して平行な研削面(円筒面)を有しており、図2の(ステップC)に示すように、筒状ワークWの外径(外側円筒面)を研削可能である。
内研砥石TNは、第3砥石回転軸ZTNに対して平行な研削面(円筒面)を有しており、図2の(ステップB)に示すように、筒状ワークWの内径(内側円筒面)を研削可能である。また、内研砥石TNは、更に、第3砥石回転軸ZTNに対して直交する研削面(端面)を有しており、図5の(ステップB)に示すように、筒状ワークWの内側端面(内側円筒面に直交する面(内側の段差部の面))を研削可能である。
なお図1(B)に示すように、ワーク回転軸ZWと第1砥石回転軸ZTAと第2砥石回転軸ZTPと第3砥石回転軸ZTNは、旋回軸ZSに直交する相対移動平面MF上に配置されている。
また、複合研削盤1には、筒状ワークWの外径寸法、及び外側端面におけるワーク回転軸ZW方向の位置を測定可能な測定手段60が設けられている。
The angular grindstone TA has at least two kinds of conical surfaces inclined with respect to the first grindstone rotation axis ZTA as grinding surfaces, and the outer diameter of the cylindrical workpiece W as shown in FIG. (Outer cylindrical surface) and outer end surface (surface orthogonal to the outer cylindrical surface) can be ground simultaneously.
The plain grindstone TP has a grinding surface (cylindrical surface) parallel to the second grindstone rotation axis ZTP. As shown in FIG. 2 (step C), the outer diameter of the cylindrical workpiece W (outer cylinder) Surface) can be ground.
The internal grinding wheel TN has a grinding surface (cylindrical surface) parallel to the third grinding wheel rotation axis ZTN. As shown in FIG. 2 (step B), the inner diameter (inner cylinder) of the cylindrical workpiece W Surface) can be ground. Further, the internal grinding wheel TN further has a grinding surface (end surface) orthogonal to the third grinding wheel rotation axis ZTN, and as shown in FIG. The end surface (surface orthogonal to the inner cylindrical surface (surface of the inner stepped portion)) can be ground.
As shown in FIG. 1B, the workpiece rotation axis ZW, the first grindstone rotation axis ZTA, the second grindstone rotation axis ZTP, and the third grindstone rotation axis ZTN are on a relative movement plane MF orthogonal to the turning axis ZS. Has been placed.
Further, the composite grinding machine 1 is provided with measuring means 60 capable of measuring the outer diameter dimension of the cylindrical workpiece W and the position of the outer end face in the workpiece rotation axis ZW direction.

●[外径と内径を研削する際の研削方法と処理手順(図2、図3)]
次に図2及び図3を用いて、筒状ワークWの外径と内径を研削する際の研削方法と処理手順の例について説明する。なお、外径と内径を研削する場合、測定手段60として、少なくとも筒状ワークWの外径寸法を測定可能な外径測定手段を用いる。
● [Grinding method and processing procedure when grinding the outer and inner diameters (Figs. 2 and 3)]
Next, an example of a grinding method and a processing procedure when grinding the outer diameter and the inner diameter of the cylindrical workpiece W will be described with reference to FIGS. 2 and 3. When the outer diameter and the inner diameter are ground, the outer diameter measuring means capable of measuring at least the outer diameter of the cylindrical workpiece W is used as the measuring means 60.

図3のフローチャートに示すように、まずステップS10にて制御手段は、第3砥石回転軸ZTNがワーク回転軸ZWと平行になるように、且つ筒状ワークWの側に内研砥石TNが来るように旋回台を旋回させ、筒状ワークWに対して旋回台を相対移動させ、筒状ワークWの外径の加工個所の一部を、内研砥石TNの円筒面を用いて試し研削する(図2の(ステップA)参照)。
そして制御手段は、ステップS20にて、試し研削時の内研砥石TNの位置情報を取得するとともに、試し研削した個所の外径の寸法を、外径測定手段を用いて測定して取得する。
As shown in the flowchart of FIG. 3, first, in step S10, the control means causes the internal grinding wheel TN to come to the cylindrical workpiece W side so that the third grinding wheel rotation axis ZTN is parallel to the workpiece rotation axis ZW. In this way, the swivel is swung, the swivel is moved relative to the cylindrical workpiece W, and a part of the machining portion of the outer diameter of the cylindrical workpiece W is trial-ground using the cylindrical surface of the internal grinding stone TN. (See (Step A) in FIG. 2).
Then, in step S20, the control means acquires the position information of the internal grinding stone TN at the time of trial grinding, and measures and obtains the outer diameter of the portion subjected to the trial grinding using the outer diameter measuring means.

そして制御手段は、ステップS30にて、試し研削した際の内研砥石TNの位置情報と、試し研削した個所(図2の(ステップA)における符号WKの位置)の外径の寸法と、に基づいて、ワークの径方向における内研砥石TNの先端位置を算出する。
例えば図2の(ステップA)に示すように、複合研削盤1の基準位置である研削盤基準位置Sstdを、ワーク回転軸ZW上における主軸22の先端の位置とし、砥石基準位置Tstdを旋回軸ZSの位置とする。
制御手段は、旋回台を移動させていても、研削盤基準位置Sstdから砥石基準位置TstdまでのZ軸方向(筒状ワークWの径方向)の距離LSTを常に把握している。また、砥石基準位置Tstdから第3砥石回転軸ZTNまでのZ軸方向の距離LTnZは既知である。しかし、砥石基準位置Tstdから内研砥石TNの先端までのZ軸方向の距離LTnは未知である。
ここで、筒状ワークWの外径の寸法は、外径測定手段にて取得している。従って、ワーク回転軸ZWから筒状ワークWの外周面、すなわち研削盤基準位置Sstdから内研砥石TNの(ワークの径方向の)先端までの距離LWgは既知(外径寸法/2)となる。従って、砥石基準位置Tstdからワークの径方向における内研砥石TNの先端までの距離LTn=距離LST−距離LWgと算出することができる。
Then, in step S30, the control means includes the position information of the internal grinding stone TN when trial grinding is performed, and the outer diameter of the location where trial grinding is performed (the position of the symbol WK in (Step A) in FIG. 2). Based on this, the tip position of the internal grinding wheel TN in the radial direction of the workpiece is calculated.
For example, as shown in FIG. 2 (step A), the grinder reference position Sstd, which is the reference position of the composite grinder 1, is set to the position of the tip of the main spindle 22 on the workpiece rotation axis ZW, and the grindstone reference position Tstd is the turning axis. The position is ZS.
The control means always knows the distance LST in the Z-axis direction (the radial direction of the cylindrical workpiece W) from the grinding machine reference position Sstd to the grinding wheel reference position Tstd even when the swivel is moved. Further, the distance LTnZ in the Z-axis direction from the grinding wheel reference position Tstd to the third grinding wheel rotation axis ZTN is known. However, the distance LTn in the Z-axis direction from the grinding wheel reference position Tstd to the tip of the internal grinding stone TN is unknown.
Here, the dimension of the outer diameter of the cylindrical workpiece W is acquired by the outer diameter measuring means. Therefore, the distance LWg from the workpiece rotation axis ZW to the outer peripheral surface of the cylindrical workpiece W, that is, the grinder reference position Sstd to the tip (in the workpiece radial direction) of the internal grinding stone TN is known (outer diameter dimension / 2). . Therefore, the distance LTn from the grinding wheel reference position Tstd to the tip of the internal grinding wheel TN in the workpiece radial direction can be calculated as follows: distance LTn = distance LST−distance LWg.

次に制御手段は、ステップS40にて、筒状ワークWの内径を直接的に測定することなく(外径測定手段を用いることなく)、算出した内研砥石TNの先端位置に基づいて、内研砥石TNを用いて筒状ワークWの内径を研削する(図2の(ステップB)参照)。
例えば図2の(ステップB)に示すように、制御手段は、筒状ワークWの内径に対応する距離LWnが所望した値となるように、砥石基準位置Tstdの位置を制御する(旋回台の位置を相対移動させる)。この場合、距離LWn=距離LTn−距離LSTと求めることができる。
Next, in step S40, the control means does not directly measure the inner diameter of the cylindrical workpiece W (without using the outer diameter measurement means), and based on the calculated tip position of the internal grinding stone TN, The inner diameter of the cylindrical workpiece W is ground using the grinding wheel TN (see (Step B) in FIG. 2).
For example, as shown in FIG. 2 (step B), the control means controls the position of the grindstone reference position Tstd so that the distance LWn corresponding to the inner diameter of the cylindrical workpiece W becomes a desired value (of the swivel base). Move the position relative). In this case, distance LWn = distance LTn−distance LST can be obtained.

そして制御手段は、ステップS50にて、筒状ワークWの側に外研砥石が来るように旋回台を旋回させ、筒状ワークWに対して旋回台を相対移動させ、外径測定手段にて測定した外径(図2の(ステップC)における符号WKの位置の外径)に基づいて、外研砥石を用いて、試し研削した個所を含む外径を研削(試し研削の痕跡を残さないように研削)する(図2の(ステップC)参照)。なお、外径測定手段にて外径を測定しながら(いわゆるインプロセスにて)外径を研削してもよい。また、図2の(ステップC)は、プレーン砥石TPを用いて外径を研削する例を示しているが、アンギュラ砥石TAを用いて研削してもよい。   In step S50, the control means turns the swivel so that the outer grindstone comes to the cylindrical workpiece W side, moves the swivel relative to the cylindrical work W, and uses the outer diameter measuring means. Based on the measured outer diameter (the outer diameter at the position WK in FIG. 2 (Step C)), the outer diameter including the trial-ground portion is ground using the outer grindstone (no trace of trial grinding is left). (See (Step C) in FIG. 2). The outer diameter may be ground while measuring the outer diameter with an outer diameter measuring means (so-called in-process). Moreover, although (step C) of FIG. 2 has shown the example which grinds an outer diameter using the plain grindstone TP, you may grind using the angular grindstone TA.

これに対して従来では、外径測定手段に加えて内径測定手段も用いていた。
従来では図4のフローチャートに示すように、まず、ステップS110にて、外径測定手段にて測定した外径寸法に基づいて、外研砥石を用いて筒状ワークWの外径を仕上げ研削していた。
そしてステップS120にて、内研砥石TNを用いて内径を見込み研削し、ステップS130にて内研砥石TNを一旦後退させ、ステップS140にて内径測定手段を挿入して内径を測定し、ステップS150にて内径測定手段を後退させ、ステップS160にて内研砥石TNを再挿入し、ステップS170にて内径の不足分を研削して仕上げていた。
このため、内径測定手段を必要とするとともに、内径測定手段と内研砥石の出し入れにて長い加工時間を必要としていた。
In contrast, conventionally, an inner diameter measuring means is used in addition to the outer diameter measuring means.
Conventionally, as shown in the flowchart of FIG. 4, first, in step S110, based on the outer diameter measured by the outer diameter measuring means, the outer diameter of the cylindrical workpiece W is finish-ground using an outer grindstone. It was.
In step S120, the internal grinding wheel TN is ground by using the internal grinding wheel TN. In step S130, the internal grinding stone TN is temporarily retracted. In step S140, the internal diameter measuring means is inserted to measure the internal diameter, and step S150. In step S160, the inner diameter measuring means was moved backward, and the internal grinding wheel TN was reinserted in step S160, and the shortage of the inner diameter was ground and finished in step S170.
For this reason, an inner diameter measuring means is required, and a long processing time is required for taking in and out the inner diameter measuring means and the internal grinding wheel.

以上に説明したように、本実施の形態にて説明した研削方法では、内径測定手段を必要とせず、内径も直接的には測定することなく、従来よりも短時間で外径と内径を所望する寸法に仕上げることができる。
また、以上の説明では、外径測定手段として、インプロセスで(研削加工中で)加工個所の外径を測定可能な測定手段を用いたが、外径を測定する際に一旦加工を中断して(いわゆるポストプロセスにて)外径を測定するようにしてもよい。
As described above, the grinding method described in the present embodiment does not require an inner diameter measuring means, and does not directly measure the inner diameter, and the outer diameter and the inner diameter are desired in a shorter time than before. It can be finished to the dimension to be.
In the above description, the measuring means capable of measuring the outer diameter of the processing part in-process (during grinding) is used as the outer diameter measuring means. However, when measuring the outer diameter, the processing is temporarily interrupted. The outer diameter may be measured (by so-called post process).

●[外側端面と内側端面を研削する際の研削方法と処理手順(図5、図6)]
次に図5及び図6を用いて、筒状ワークWの外側端面と内側端面を研削する際の研削方法と処理手順の例について説明する。なお、外側端面は筒状ワークWの外周面に直交する面(外側のフランジ部や外側の段差等の直交面)であり、内側端面は筒状ワークWの内周面に直交する面(内側の段差等の直交面)である。また、外側端面と内側端面を研削する場合、測定手段60として、少なくとも筒状ワークWの外側端面におけるワーク回転軸ZW方向の位置を測定可能な(外側)端面位置測定手段を用いる。
● [Grinding method and processing procedure when grinding the outer end face and inner end face (Figs. 5 and 6)]
Next, an example of a grinding method and a processing procedure when grinding the outer end face and the inner end face of the cylindrical workpiece W will be described with reference to FIGS. 5 and 6. The outer end surface is a surface orthogonal to the outer peripheral surface of the cylindrical workpiece W (an orthogonal surface such as an outer flange portion or an outer step), and the inner end surface is a surface orthogonal to the inner peripheral surface of the cylindrical workpiece W (inner side). Orthogonal planes such as steps). When the outer end surface and the inner end surface are ground, the measuring unit 60 is an (outer) end surface position measuring unit that can measure at least the position in the workpiece rotation axis ZW direction on the outer end surface of the cylindrical workpiece W.

図6のフローチャートに示すように、まずステップS10Aにて制御手段は、第3砥石回転軸ZTNがワーク回転軸ZWと平行になるように、且つ筒状ワークWの側に内研砥石TNが来るように旋回台を旋回させ、筒状ワークWに対して旋回台を相対移動させ、筒状ワークWの外側端面の加工個所の一部を、内研砥石TNの端面を用いて試し研削する(図5の(ステップA)参照)。
そして制御手段は、ステップS20Aにて、試し研削時の内研砥石TNの位置情報を取得するとともに、試し研削した個所のワーク回転軸ZW方向の位置を、端面位置測定手段にて測定して取得する。
As shown in the flowchart of FIG. 6, first, in step S10A, the control means causes the internal grinding wheel TN to come to the cylindrical workpiece W side so that the third grinding wheel rotation axis ZTN is parallel to the workpiece rotation axis ZW. In this way, the swivel is swung, the swivel is moved relative to the cylindrical workpiece W, and a part of the processing portion of the outer end surface of the cylindrical workpiece W is trial-ground using the end surface of the internal grinding stone TN ( (See (Step A) in FIG. 5).
Then, in step S20A, the control means obtains the position information of the internal grinding stone TN at the time of trial grinding, and obtains the position of the trial ground portion in the workpiece rotation axis ZW direction by measuring the end face position measurement means. To do.

そして制御手段は、ステップS30Aにて、試し研削した際の内研砥石TNの位置情報と、試し研削した個所の端面位置(ワーク回転軸方向、すなわちX軸方向の位置)と、に基づいて、ワーク回転軸方向における内研砥石TNの先端位置を算出する。
例えば図5の(ステップA)に示すように、上述したように、研削盤基準位置Sstdと、砥石基準位置Tstdを設定する。
制御手段は、旋回台を移動させていても、研削盤基準位置Sstdから砥石基準位置TstdまでのX軸方向(ワーク回転軸方向)の距離KSTを常に把握している。しかし、砥石基準位置Tstdから内研砥石TNの先端までのX軸方向の距離KTnは未知である。
ここで、筒状ワークWの外側端面のX軸方向の位置は、端面位置測定手段にて取得しており、この研削盤基準位置Sstdから外側端面までのX軸方向の距離を距離KWgとする。従って、砥石基準位置Tstdからワーク回転軸ZW方向における内研砥石TNの先端までの距離KTn=距離KST−距離KWgと算出することができる。
Then, in step S30A, the control means, based on the position information of the internal grinding wheel TN at the time of trial grinding and the end surface position (the position in the workpiece rotation axis direction, that is, the position in the X axis direction) of the trial ground portion, The tip position of the internal grinding wheel TN in the workpiece rotation axis direction is calculated.
For example, as shown in FIG. 5 (step A), the grinder reference position Sstd and the grindstone reference position Tstd are set as described above.
The control means always knows the distance KST in the X-axis direction (workpiece rotation axis direction) from the grinding machine reference position Sstd to the grinding wheel reference position Tstd even when the swivel base is moved. However, the distance KTn in the X-axis direction from the grinding wheel reference position Tstd to the tip of the internal grinding stone TN is unknown.
Here, the position in the X-axis direction of the outer end face of the cylindrical workpiece W is acquired by the end face position measuring means, and the distance in the X-axis direction from the grinding machine reference position Sstd to the outer end face is defined as a distance KWg. . Therefore, the distance KTn = distance KST−distance KWg from the grinding wheel reference position Tstd to the tip of the internal grinding wheel TN in the workpiece rotation axis ZW direction can be calculated.

次に制御手段は、ステップS40Aにて、筒状ワークWの内側端面位置を直接的に測定することなく、算出した内研砥石TNの先端位置に基づいて、内研砥石TNを用いて筒状ワークWの内側端面を研削する(図5の(ステップB)参照)。
例えば図5の(ステップB)に示すように、制御手段は、筒状ワークWの内側端面の位置に対応する距離KWnが所望した値となるように、砥石基準位置Tstdの位置を制御する(旋回台の位置を相対移動させる)。この場合、距離KWn=距離KST−距離KTnと求めることができる。
Next, in step S40A, the control means does not directly measure the inner end face position of the cylindrical workpiece W, but uses the internal grinding wheel TN based on the calculated tip position of the internal grinding stone TN. The inner end face of the workpiece W is ground (see (Step B) in FIG. 5).
For example, as shown in FIG. 5 (step B), the control means controls the position of the grindstone reference position Tstd so that the distance KWn corresponding to the position of the inner end face of the cylindrical workpiece W has a desired value ( The relative position of the swivel is moved). In this case, distance KWn = distance KST−distance KTn.

そして制御手段は、ステップS50Aにて、筒状ワークWの側に外研砥石が来るように旋回台を旋回させ、筒状ワークWに対して旋回台を相対移動させ、端面位置測定手段にて測定した外側端面の位置に基づいて、外研砥石を用いて、試し研削した個所を含む外側端面を研削(試し研削の痕跡を残さないように研削)する(図5の(ステップC)参照)。なお、端面位置測定手段にて外側端面の位置を測定しながら(いわゆるインプロセスにて)外側端面を研削してもよい。また、図5の(ステップC)は、アンギュラ砥石TAを用いて外側端面を研削する例を示しているが、プレーン砥石TPを用いて研削してもよい。   Then, in step S50A, the control means turns the swivel so that the outer grinding wheel comes to the cylindrical work W side, moves the swivel relative to the cylindrical work W, and uses the end face position measurement means. Based on the measured position of the outer end surface, the outer end surface including the portion subjected to the trial grinding is ground (grinding so as not to leave a trace of the trial grinding) using an external grinding wheel (see (Step C) in FIG. 5). . The outer end face may be ground while measuring the position of the outer end face by the end face position measuring means (so-called in-process). Moreover, although (step C) of FIG. 5 has shown the example which grinds an outer side end surface using the angular grindstone TA, you may grind using the plain grindstone TP.

以上に説明したように、本実施の形態にて説明した研削方法では、内径側の端面位置測定手段を必要とせず、内側端面の位置も直接的には測定することなく、従来よりも短時間で外側端面と内側端面の位置が所望する位置となるように仕上げることができる。
また、以上の説明では、(外側)端面位置測定手段として、インプロセスで(研削加工中で)加工個所の端面の位置を測定可能な測定手段を用いたが、外側端面の位置を測定する際に一旦加工を中断して(いわゆるポストプロセスにて)外側端面の位置を測定するようにしてもよい。
As described above, the grinding method described in the present embodiment does not require the end face position measuring means on the inner diameter side, and does not directly measure the position of the inner end face. Thus, the outer end face and the inner end face can be finished so as to have desired positions.
Moreover, in the above description, the measuring means capable of measuring the position of the end face of the processing part in-process (during grinding) is used as the (outer) end face position measuring means. However, when measuring the position of the outer end face, Alternatively, the position of the outer end face may be measured by temporarily interrupting the machining (in a so-called post process).

以上、一つのワークで外径側の研削と内径側の研削がある場合、外径測定手段(または端面位置測定手段)のみを用いて(内径側を測定することなく)、外径と内径(または外側端面の位置と内側端面の位置)の寸法管理ができるので、研削盤のイニシャルコストを低減できる。
また、内径側(内径または内側端面)を研削する際に、内研砥石TNと測定装置とを交代させて内径の寸法を測定する必要がないので、加工時間をより短縮化することができる。
また、アンギュラ砥石TA(またはプレーン砥石TP、または内研砥石TN)をツルーイングした場合、まず、ツルーイングした砥石を用いてワークの加工個所の一部を、測定(径または端面位置を測定)しながら加工し、加工個所の外径寸法(または端面位置)と、砥石の位置情報から、所望する寸法に仕上げることができる。
また、各々の砥石の先端位置を記憶させておくことで、砥石の先端位置情報の管理が容易となり、無駄な研削量を最小にして加工時間をより短縮化することができる。
As described above, when the outer diameter side grinding and the inner diameter side grinding are performed with one workpiece, only the outer diameter measuring means (or end face position measuring means) is used (without measuring the inner diameter side), and the outer diameter and inner diameter ( Or, the initial cost of the grinding machine can be reduced because the dimensions of the outer end face and the inner end face can be managed.
In addition, when grinding the inner diameter side (inner diameter or inner end face), it is not necessary to change the internal grinding wheel TN and the measuring device to measure the inner diameter, so that the processing time can be further shortened.
In addition, when the angular grindstone TA (or the plain grindstone TP or the internal grinding stone TN) is trued, first, while measuring a part of the workpiece (using the truing grindstone) (measuring the diameter or end face position) It can be processed and finished to a desired dimension from the outer diameter dimension (or end face position) of the processing location and the position information of the grindstone.
In addition, by storing the tip position of each grindstone, management of the tip position information of the grindstone is facilitated, and the machining time can be further shortened by minimizing wasteful grinding amount.

本発明の筒状ワークの研削方法は、本実施の形態で説明した方法、手順等に限定されず、本発明の要旨を変更しない範囲で種々の変更、追加、削除が可能である。
また、研削盤基準位置Sstd、砥石基準位置Tstdの位置等は、本実施の形態にて説明した位置等に限定されるものではなく、複合研削盤1における任意の位置等に設定することができる。
また、本実施の形態にて説明した筒状ワークの研削方法は、図1(A)及び(B)の例に示す構成の複合研削盤1に限定されず、種々の構成の複合研削盤に適用することができる。例えば、外研砥石が1個のプレーン砥石であってもよい。
本実施の形態にて説明した複合研削盤1の例では、Z軸方向においては筒状ワークWに対してアンギュラ砥石TA(またはプレーン砥石TP、または内研砥石TN)を移動可能な構成として、X軸方向においてはアンギュラ砥石TA(またはプレーン砥石TP、または内研砥石TN)に対して筒状ワークWを移動可能な構成とした例を示しているが、筒状ワークWに対してアンギュラ砥石TA(またはプレーン砥石TP、または内研砥石TN)を相対的にZ軸方向及びX軸方向に移動可能(XZ平面(相対移動平面MFに相当)上を移動可能)な構成であればよい。
なお、アンギュラ砥石、プレーン砥石、内研砥石の形状や構成、及び筒状ワークWの形状は、本実施の形態にて説明したものに限定されるものではない。
The grinding method of the cylindrical workpiece of the present invention is not limited to the method, procedure, and the like described in the present embodiment, and various modifications, additions, and deletions can be made without changing the gist of the present invention.
Further, the positions of the grinder reference position Sstd and the grindstone reference position Tstd are not limited to the positions described in the present embodiment, and can be set to arbitrary positions in the composite grinder 1. .
Further, the cylindrical workpiece grinding method described in the present embodiment is not limited to the composite grinder 1 having the configuration shown in the examples of FIGS. 1A and 1B, but can be applied to composite grinders having various configurations. Can be applied. For example, the outer grindstone may be a single plain grindstone.
In the example of the composite grinder 1 described in the present embodiment, the angular grindstone TA (or the plain grindstone TP or the internal grindstone TN) can be moved with respect to the cylindrical workpiece W in the Z-axis direction. In the X-axis direction, an example in which the cylindrical workpiece W is movable with respect to the angular grindstone TA (or the plain grindstone TP or the internal grinding stone TN) is shown. Any configuration is possible as long as TA (or plain grinding stone TP or internal grinding stone TN) can be moved relatively in the Z-axis direction and X-axis direction (movable on the XZ plane (corresponding to relative movement plane MF)).
In addition, the shape and configuration of the angular grindstone, the plain grindstone, the internal grindstone, and the shape of the cylindrical workpiece W are not limited to those described in the present embodiment.

1 複合研削盤
10 基台
11 主軸テーブル
12 旋回台
20 主軸台
30 心押台
60 測定手段(外径測定手段、端面位置測定手段)
TA アンギュラ砥石(外研砥石)
TP プレーン砥石(外研砥石)
TN 内研砥石
W 筒状ワーク
ZS 旋回軸
ZTA 第1砥石回転軸
ZTP 第2砥石回転軸
ZTN 第3砥石回転軸
ZW ワーク回転軸

DESCRIPTION OF SYMBOLS 1 Compound grinder 10 Base 11 Spindle table 12 Swivel base 20 Spindle base 30 Tailstock 60 Measuring means (outer diameter measuring means, end face position measuring means)
TA angular whetstone
TP plain grinding wheel
TN Internal grinding wheel W Cylindrical workpiece ZS Rotating axis ZTA First grinding wheel rotation axis ZTP Second grinding wheel rotation axis ZTN Third grinding wheel rotation axis ZW Work rotation axis

Claims (4)

筒状ワークの外径を研削可能な外研砥石と、
前記筒状ワークの内径を研削可能な内研砥石と、
前記筒状ワークの外径を測定可能な外径測定手段と、を備えた複合研削盤を用いた筒状ワークの研削方法において、
前記筒状ワークの外径の加工個所の一部を前記内研砥石にて試し研削し、前記内研砥石の位置情報を得るとともに、前記外径測定手段にて前記試し研削した個所の寸法を測定するステップ、
前記試し研削した際の前記内研砥石の位置情報と、前記試し研削した個所の外径の寸法と、に基づいて前記内研砥石における前記筒状ワークの径方向の先端部の位置である内研砥石先端位置を求めるステップ、
前記筒状ワークの内径を直接的に測定することなく、前記内研砥石先端位置に基づいて前記内研砥石の位置を制御して前記筒状ワークの内径を研削するステップ、
前記外研砥石を用いて前記試し研削した個所を含む前記筒状ワークの外径を研削するステップ、
とからなる筒状ワークの研削方法。
An outer grinding wheel that can grind the outer diameter of the cylindrical workpiece;
An internal grinding wheel capable of grinding the inner diameter of the cylindrical workpiece,
In the cylindrical workpiece grinding method using a composite grinder provided with an outer diameter measuring means capable of measuring the outer diameter of the cylindrical workpiece,
A part of the outer diameter of the cylindrical workpiece is subjected to trial grinding with the inner grinding wheel to obtain position information of the inner grinding wheel, and the size of the portion subjected to the trial grinding with the outer diameter measuring means is determined. Measuring step,
The position of the tip end in the radial direction of the cylindrical workpiece in the internal grinding wheel based on the positional information of the internal grinding wheel at the time of the trial grinding and the outer diameter of the portion subjected to the trial grinding. A step of obtaining a grinding wheel tip position,
Without directly measuring the inner diameter of the cylindrical workpiece, controlling the position of the inner grinding wheel based on the tip position of the inner grinding wheel to grind the inner diameter of the cylindrical workpiece;
Grinding the outer diameter of the cylindrical workpiece including the trial-ground portion using the outer grinding wheel,
A cylindrical workpiece grinding method comprising:
異なる内径による内側段差部を内径部に有するとともに異なる外径による外側段差部を外径部に有する筒状ワークの前記外側段差部における径方向に直交する面である外側端面を研削可能な外研砥石と、
前記筒状ワークの前記内側段差部における径方向に直交する面である内側端面を研削可能な内研砥石と、
前記筒状ワークの前記外側端面における、前記筒状ワークの径方向に直交するワーク回転軸方向の位置を測定可能な端面位置測定手段と、を備えた複合研削盤を用いた筒状ワークの研削方法において、
前記筒状ワークの前記外側端面における加工個所の一部を前記内研砥石にて試し研削し、前記内研砥石の位置情報を得るとともに、前記端面位置測定手段にて前記試し研削した個所のワーク回転軸方向の位置を測定するステップ、
前記試し研削した際の前記内研砥石の位置情報と、前記試し研削した外側端面におけるワーク回転軸方向の位置と、に基づいて前記内研砥石におけるワーク回転軸方向の先端部の位置である内研砥石先端位置を求めるステップ、
前記筒状ワークの内側端面におけるワーク回転軸方向の位置を直接的に測定することなく、前記内研砥石先端位置に基づいて前記内研砥石の位置を制御して前記筒状ワークの内側端面を研削するステップ、
前記外研砥石を用いて前記試し研削した個所を含む前記筒状ワークの前記外側端面を研削するステップ、
とからなる筒状ワークの研削方法。
An outer surface that can grind the outer end face that is a surface orthogonal to the radial direction of the outer stepped portion of a cylindrical workpiece having an inner stepped portion with a different inner diameter and an outer stepped portion with a different outer diameter at the outer diameter portion. Whetstone,
An internal grinding stone capable of grinding an inner end face which is a surface orthogonal to the radial direction in the inner stepped portion of the cylindrical workpiece,
Grinding the cylindrical workpiece using a composite grinder comprising: an end surface position measuring unit capable of measuring a position in a workpiece rotation axis direction orthogonal to the radial direction of the cylindrical workpiece on the outer end surface of the cylindrical workpiece. In the method
A part of the processing portion on the outer end surface of the cylindrical workpiece is subjected to trial grinding with the internal grinding wheel to obtain position information of the internal grinding stone, and the workpiece at the location subjected to the trial grinding with the end surface position measuring means. Measuring the position in the direction of the axis of rotation;
The position of the tip of the internal grinding wheel in the direction of the workpiece rotation axis based on the position information of the internal grinding wheel at the time of the trial grinding and the position of the test grinding on the outer end surface in the direction of the workpiece rotation axis. A step of obtaining a grinding wheel tip position,
Without directly measuring the position in the workpiece rotation axis direction on the inner end surface of the cylindrical workpiece, the inner end surface of the cylindrical workpiece is controlled by controlling the position of the inner grinding wheel based on the tip position of the inner polishing wheel. The step of grinding,
Grinding the outer end face of the cylindrical workpiece including the trial-ground portion using the outer grinding wheel,
A cylindrical workpiece grinding method comprising:
請求項1または2に記載の筒状ワークの研削方法において、
前記内研砥石を用いて前記試し研削を行う際、前記試し研削を行いながら前記筒状ワークの加工個所の測定が可能な外径測定手段または端面位置測定手段を用いる、
筒状ワークの研削方法。
In the grinding method of the cylindrical workpiece according to claim 1 or 2,
When performing the trial grinding using the internal grinding wheel, using an outer diameter measuring means or an end face position measuring means capable of measuring a processing portion of the cylindrical workpiece while performing the trial grinding.
A cylindrical workpiece grinding method.
請求項1または2記載の筒状ワークの研削方法において、
前記内研砥石にて前記試し研削した個所を、前記外研砥石にて研削する際、前記外径測定手段を用いて測定した外径、または前記端面位置測定手段を用いて測定した前記外側端面の位置、に基づいて、前記外研砥石にて研削を行う、
筒状ワークの研削方法。
In the grinding method of the cylindrical workpiece according to claim 1 or 2,
The outer end face measured using the outer diameter measuring means, or the outer end face measured using the outer diameter measuring means when grinding the portion ground by the inner grindstone using the outer grindstone. Based on the position, grinding with the outer grinding wheel,
A cylindrical workpiece grinding method.
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JP2017510468A (en) * 2014-02-25 2017-04-13 エルヴィン ユンカー マシーネンファブリーク ゲゼルシャフト ミット ベシュレンクテル ハフツングErwin Junker Maschinenfabrik GmbH Grinding machine and method for grinding a workpiece having an axial hole and a flat outer surface machined on both sides
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CN114131436A (en) * 2021-12-20 2022-03-04 佛山市高明利钢精密铸造有限公司 Steel pipe outer wall and port polishing device for steel precision casting
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