JP2011046049A - Method for manufacturing album pasteboard, and album pasteboard - Google Patents

Abstract

The present invention provides an album mount manufacturing method and an album mount in which a spread album mount opens completely horizontally when bound as an album, and does not cause a printing failure or a surface processing failure.
In a manufacturing method of a rectangular album mount 40 on which an image such as a photograph is directly printed, a printing process 100 for printing an image on at least one side of a base material 30 and a polishing process on the surface of the base material 30 are performed. A surface processing step 200 to be applied, a perforating step 300 for forming a long hole 31 extending parallel to the throat G at the throat side edge 30 a of the base material 30 on which an image is printed, and the base material 30 with respect to the long hole 31. The tape 32 is pasted from both the front and back surfaces of the base plate 30 to close the long hole 31, and the top side edge 30b and the ground side edge 30c of the base material 30 are cut in parallel to the top of the base material 30, A cutting step 500 for cutting off the top end 31a and the ground end 31b of the hole 31.
[Selection] Figure 1

Description

  The present invention relates to a method for manufacturing a rectangular album board on which images such as photographs are directly printed, and an album board.

With the spread of digital cameras in recent years, photographs have become even more familiar to general users, and along with this, opportunities for general users to bind as albums are increasing.
The album mounts that make up each page of such an album include a simple type in which printed photos are inserted into transparent pockets to place photos, and images such as photos such as graduation albums and wedding albums. There is a high-grade type that prints directly on the album mount.

  A sheet material 20 as shown in FIG. 10 is disclosed as a base material for manufacturing an album mount of the type on which this direct image is printed (see, for example, Patent Document 1).

US Patent Application Publication No. 2008/0220211

In the invention described in Patent Document 1, an opening 11 is formed in a base material 10, and then the opening 11 of the base material 10 is covered with a flexible film 12. An album mount 25 is cut out from the base material 10.
The album mount 25 manufactured from the sheet material 20 has the advantage that since the film 12 is flexible, the spread album mount 25 opens completely horizontally when binding as an album, and is excellent in visibility.

However, in the invention described in Patent Document 1, the film 12 is attached so as to cover the opening 11 formed in the base material 10, and the base material 10 or the album mount 25 subjected to such processing is attached. When printing is performed, the opening 11 is formed and the base material 10 is greatly recessed, so that there is a problem that a printing failure is likely to occur.
In addition, minute projections are likely to occur in the film 12 portion that overlaps the base material 10, and it is difficult to make the film 12 portion completely flat.
Further, at the stage where surface processing such as polishing is performed on the base material 10 after printing, a failure is likely to occur for the same reason.

  Accordingly, an object of the present invention is to provide a method for manufacturing an album mount and an album mount in which a spread album mount is opened completely horizontally when bound as an album, and printing or surface processing failures do not occur. It is in.

  In order to achieve the above object, a method for manufacturing an album mount (40) according to claim 1 of the present invention is a method for manufacturing a rectangular album mount (40) on which images such as photographs are directly printed. A printing step (100) for printing an image on at least one side of the base material (30) for the album mount (40), and a throat side edge (30a) of the base material (30) on which the image is printed, A perforating step (300) for forming a long hole (31) extending in parallel with the throat (G), and a tape (32) applied to the long hole (31) from both front and back surfaces of the base material (30) Then, the sticking step (400) for closing the long hole (31), the top side edge (30b) and the ground side edge (30c) of the base material (30) are connected to the top ( H) is cut parallel to the top end (31a) of the slot (31). And the ground-side end portion and the cut off (31b) cutting step (500), characterized in that it comprises a.

  Moreover, the manufacturing method of the album board (40) according to claim 2 includes a surface processing step (200) for performing a polishing process on the surface of the base material (30) as a post-treatment of the printing step (100). It is provided.

  Further, the album mount (40) according to claim 3 is separated from the rectangular mount body (33) on which an image such as a photograph is directly printed, and one side is parallel to one side of the mount body (33). The mount so that the rectangular throat side mount (34) and one side of the mount main body (33) and one side of the throat side mount (34) are fixed to each other in a state of being spaced apart in parallel. And a flexible part (35) formed by adhering a tape (32) from both the front and back surfaces of the main body (33) and the throat side mount (34).

  The album board (40) according to claim 4 is characterized in that the throat side board (34) is made of the same material as the board body (33).

  Further, the album mount (40) according to claim 5 is characterized in that the material of the throat side mount (34) is different from that of the mount body (33).

  Here, the symbols in the parentheses indicate corresponding elements or corresponding matters described in the drawings and the embodiments for carrying out the invention described later.

  According to the method for manufacturing an album mount according to claim 1 of the present invention, after the printing step of printing an image on at least one side of the base material for the album mount, the throat side edge portion of the base material on which the image is printed is provided. Since a hole forming step for forming a long hole extending in parallel with the throat is provided, it is easy to print an image. In other words, when the printing process is performed after the punching process as shown in the conventional example, a long hole that is greatly recessed from the surface of the base material becomes an obstacle to printing, but when the punching process is performed after the printing process. Is easy to print because there are no oblong holes that interfere with printing.

In addition, after the perforating step, a tape is adhered to the upper surface on which the image is printed because the tape is adhered to the long hole from both the front and back surfaces of the base material and the long hole is closed. That is, even if the surface of the attached tape does not become a complete flat surface, printing has already been completed, so that no printing failure occurs due to the tape.
Moreover, since the top side edge part and ground side edge part of a base material are cut | disconnected in parallel with the top of a base material after a sticking process, and the cutting process of cutting off the top side edge part and ground side edge part of a long hole is provided. The tape portion that is softer than the base material on which the image is printed is easily bent. Therefore, even if the album is mostly composed of thick material, if you open a photo album created using this album mount, the double-sided album mount will open completely horizontally, so print it on the album mount The visibility of the image is excellent.

  Further, according to the method for manufacturing an album board according to claim 2, in addition to the function and effect of the invention according to claim 1, as a post-treatment of the printing step, a surface processing step of applying a polishing process to the surface of the base material Thus, the polishing process can be easily performed without being affected by the long holes. Moreover, it is possible to reliably polish the edge of the long hole when the long hole is formed.

  Further, according to the album mount according to claim 3, the album mount includes a mount main body and a throat side mount, and is further fixed to each other in a state in which one side of the mount main body and one side of the throat side mount are spaced apart in parallel. Since the flexible part formed by sticking the tape from both the front and back sides of the mount body and the throat side mount is provided, the flexible part is easily bent. Therefore, even if the album is mostly composed of thick material, if you open a photo album created using this album mount, the double-sided album mount will open completely horizontally, so print on the album mount The visibility of the image is excellent.

  Further, according to the album mount described in claim 4, in addition to the effects of the invention described in claim 3, the material of the throat side mount is the same material as that of the mount main body. There is no need to prepare a base material, and the costs for procurement of the base material and storage of the base material are low.

  Further, according to the album mount of claim 5, in addition to the function and effect of the invention of claim 3, the material of the throat side mount is different from that of the mount main body. The material can be lower than that of the mount body. Therefore, the manufacturing cost of the album mount can be reduced.

  In addition, like the manufacturing method of the album mount of the present invention, after the printing process for printing on the base material, it is provided with a drilling process for forming a long hole in the throat side edge of the base material, followed by the pasting process and cutting The point provided with the process is not described at all in Patent Document 1 described above.

It is a figure which shows the manufacturing process in the manufacturing method of the album mount which concerns on 1st embodiment of this invention. It is a top view which shows the base material used at the manufacturing process shown in FIG. It is a top view which shows a drilling process among the manufacturing processes shown in FIG. It is a top view which shows a sticking process among the manufacturing processes shown in FIG. It is a top view which shows a cutting process among the manufacturing processes shown in FIG. It is an AA line expanded sectional view of the album board shown in FIG. FIG. 6 is a side view of an album using the album mount shown in FIG. 5. FIG. 10 is an exploded view showing the album mount shown in FIG. 9. It is a top view of the album board which concerns on 2nd embodiment of this invention. It is a top view which shows the sheet | seat raw material which concerns on a prior art example.

(First embodiment)
With reference to FIG. 1 thru | or FIG. 7, the manufacturing method of the album mount 40 and album mount 40 which concern on 1st embodiment of this invention are demonstrated.
The album mount 40 is a rectangular shape on which an image such as a photograph is directly printed. The manufacturing method thereof includes a printing process 100, a surface processing process 200, a punching process 300, an attaching process 400, Cutting step 500.

  First, a rectangular base material 30 suitable for printing and long-term storage of the printed state is prepared. In the printing process 100, photographs previously laid out on a personal computer are printed on both the front and back surfaces of the base material 30. In particular, when a photo is spread over both pages when bound as an album, the photo is printed so as to be applied to the long hole 31 formed in the subsequent punching step 300. Such a base material 30 is thicker than general copy paper.

  Next, in the surface processing step 200, the surface of the base material 30 on which the photograph is printed is polished. Here, as a method of glazing the base material 30, it is appropriately selected between lamination processing and varnish processing according to the subject of the printed photograph.

  Next, in the perforating process 300, as shown in FIG. 3, a long hole 31 extending parallel to the throat G is formed in the throat side edge 30a of the base material 30 on which the image is printed. At this time, the top side end portion 31 a of the long hole 31 is not hung on the top H of the base material 30, and the ground side end portion 31 b of the long hole 31 is not hung on the ground T of the base material 30. That is, the long hole 31 is formed so that the throat G side of the base material 30 is not separated by the long hole 31. In addition, the G side portion of the base material 30 from the long hole 31 has a width that can be bound by a stapler when binding. The width of the long hole 31 in the direction parallel to the ceiling H is approximately 3 mm.

  Next, in the attaching step 400, as shown in FIG. 4, an adhesive tape 32 extending in parallel with the throat G and wider than the long hole 31 is attached to the long hole 31. The long hole 31 is completely blocked. The tape 32 is thinner than the base material 30 and is soft. This sticking is performed on both the front and back surfaces of the base material 30. Since the printing is performed up to the edge of the long hole 31, the tape 32 is stuck from above so as to be applied to a part of the printed photograph.

  Finally, in the cutting step 500, as shown in FIG. 5, the top side edge 30b and the ground side edge 30c of the base material 30 are cut in parallel to the top H of the base material 30, and the top end 31a of the long hole 31 is cut. And the ground side edge part 31b is cut off.

In other words, the album mount 40 manufactured in this way is a flexible portion formed by adhering a rectangular mount main body 33 on which a photograph is directly printed, a throat side mount 34, and a tape 32 if viewed from another viewpoint. 35.
The throat side mount 34 is arranged so that one side of the fore edge side is spaced in parallel to one side of the throat G side of the mount body 33. Since the throat side mount 34 and the mount body 33 are obtained by cutting one base material 30, the material of the throat side mount 34 and the mount body 33 is the same.
The flexible portion 35 is configured so that the side of the throat G of the mount body 33 and the side of the throat side mount 34 of the throat side mount 34 are fixed to each other in a state of being spaced apart in parallel. Tape 32 is attached from both front and back sides. That is, in the long hole 31, the adhesive surfaces of the tape 32 are stuck to each other as shown in FIG.

  By stacking a plurality of such album mounts 40 in the same direction, binding the throat side mount 34 with a stapler and attaching a cover (front cover, back cover, back cover), the book is bound as an album. When this album is opened, the album mount 40 is bent at the flexible portion 35 as shown in FIG. 7 and opens completely horizontally. However, the cover is omitted in FIG.

  According to the manufacturing method described above, after the printing process 100 for printing photographs on both sides of the album mount 40, the elongated holes 31 extending in parallel to the throat are formed in the throat side edge portion 30a of the base material 30 on which the photographs are printed. Since the hole forming step 300 to be formed is provided, it is easy to print a photograph. That is, as shown in the conventional example, when the printing process 100 is performed after the punching process 300, the long hole 31 formed in the punching process 300 and greatly recessed from the surface of the base material 30 becomes an obstacle to printing. When the perforating process 300 is performed after the printing process 100, the printing is easy because there is no long hole 31 that obstructs the printing.

Further, as the post-processing of the printing process 100, the surface processing step 200 for performing the polishing process on the surface of the base material 30 is provided, so that the polishing process can be easily performed without being affected by the long holes 31. Moreover, it is possible to reliably polish the edge of the long hole 31 when the long hole 31 is formed.
Furthermore, since the tape 32 is pasted from both the front and back surfaces of the base material 30 to the long hole 31 after the perforating process 300 and the long hole 31 is closed, the tape is formed on the upper surface on which the photograph is printed. 32 is stuck. That is, even if the surface of the stuck tape 32 does not become a complete flat surface, printing and surface processing have already been completed.

  Moreover, after the sticking process 400, the top side edge part 30b and the ground side edge part 30c of the base material 30 are cut | disconnected in parallel with the top H of the base material 30, and the top side edge part 31a and the ground side edge of the long hole 31 are cut | disconnected. Since the cutting process 500 for cutting off the portion 31b is provided, the tape 32 that is softer than the base material 30 on which the photograph is printed is easily bent. Therefore, even if the album mount 40 is mostly composed of thick materials, as shown in FIG. 7, a plurality of the album mounts 40 are stacked, and the album bound by binding the throat side mount 34 with the stapler is opened. Then, since the spread album mount 40 opens completely horizontally, the visibility of the photo printed on the album mount 40 is excellent.

  Further, according to the album mount 40 configured as described above, the material of the throat side mount 34 is the same material as that of the mount main body 33. Therefore, it is not necessary to prepare a plurality of base materials 30 when creating the album mount 40. Costs such as procurement of the base material 30 and storage of the base material 30 are reduced.

(Second embodiment)
Next, with reference to FIG. 8 and FIG. 9, the manufacturing method of the album mount 40 which concerns on 2nd embodiment of this invention is demonstrated. In addition, the same code | symbol was attached | subjected to the same part as 1st embodiment.

  The difference of this embodiment from the first embodiment is that the mount body 33 and the throat side mount 34 are separated from the beginning, and the manufactured album mount 40 itself is manufactured in the first embodiment. It is the same as the album mount 40 made.

First, in the printing process 100, photographs are printed on both the front and back sides of the mount body 33.
Next, in the surface processing step 200, the printed mount body 33 is polished.

Next, in the adhering step 400, as shown in FIG. 8, one side of the throat side mount 34 is spaced apart in parallel to one side of the throat side of the mount main body 33, and the mount is placed in this separated state. It fixes with the tape 32 so that the main body 33 and the throat side mount 34 may be mutually fixed.
Here, since no photograph is printed on the throat side mount 34, the throat side mount 34 is made of an inexpensive material different from the material of the mount body 33.
In order to dispose the mount body 33 in parallel with the throat mount 34 and at a predetermined width, a dedicated positioning jig was used.

Through the above steps, the album mount 40 shown in FIG. 9 is completed.
Since the album mount 40 manufactured in such a process is an inexpensive material in which the material of the throat mount 34 is different from that of the mount main body 33, the manufacturing cost of the album mount 40 can be suppressed.
Further, unlike the album mount 40 according to the first embodiment, the album mount 40 according to the present embodiment does not have the cutting step 500 in the manufacturing process, and is a portion (trash) cut off from the mount main body 33 and the throat side mount 34. Therefore, the manufacturing cost of the album mount 40 can be reduced, and it is also environmentally friendly.

In the first and second embodiments, a photograph is printed on the base material 30 (mounting body 33). However, the photograph may be an image that is not a photograph, such as an illustration, a character, a ground pattern, a background color, or the like. including.
Moreover, although the image was printed on both the front and back surfaces of the base material 30 (mounting body 33), the present invention is not limited to this, and it is sufficient that the image is printed on at least one surface.

Further, although the album mount 40 is bound by a stapler and bound, the bookbinding method is not limited to this, and other generally known bookbinding methods may be used.
Further, the width of the long hole 31 in the direction parallel to the top H (between the mount body 33 and the throat mount 34) is 3 mm. However, the width is not limited to this, and is appropriately determined depending on the thickness of the base material 30 and the like. It may be changed.

Further, the surface processing step 200 is a polishing process on the surface of the base material 30, but the surface processing process 200 is not limited to this. Depending on the printed image, the surface processing process 200 may be a surface process different from the polishing process such as matting or water repellency. There may be.
Further, although the surface processing step 200 is provided as a post-treatment of the printing step 100, the present invention is not limited to this, and the next step may be performed immediately after the printing step 100.

  In the second embodiment, the material of the throat side mount 34 is made cheaper than the mount main body 33. However, the material is not limited to this, and if it is suitable for bookbinding, it is not necessarily cheap. Absent. Further, even for the album mount 40 manufactured by this manufacturing method, the material of the throat side mount 34 may be the same as that of the mount main body 33.

DESCRIPTION OF SYMBOLS 10 Base material 11 Opening part 12 Film 20 Sheet material 25 Album mount 30 Base material 30a Throat side edge part 30b Top side edge part 30c Ground side edge part 31 Long hole 31a Top side edge part 31b Ground side edge part 32 Tape 33 Mount body 34 Throat side mount 35 Flexible section 40 Album mount 100 Printing process 200 Surface processing process 300 Hole making process 400 Adhesion process 500 Cutting process G Throat H Sky T

Claims (5)

In the method of manufacturing a rectangular album mount on which images such as photographs are directly printed,
A printing step of printing an image on at least one side of the base material for the album mount;
Forming a slot extending in parallel to the throat on the throat side edge of the base material on which the image is printed;
Affixing a tape from both the front and back sides of the base material to the long hole, and an adhering step for closing the long hole,
Cutting the top side edge and the ground side edge of the base material in parallel to the top of the base material, and cutting off the top side edge and the ground side edge of the elongated hole, and To manufacture album mount.   2. The method for manufacturing an album mount according to claim 1, wherein a surface processing step for polishing the surface of the base material is provided as a post-treatment of the printing step. A rectangular mount body on which images such as photographs are directly printed,
A rectangular throat-side mount that is spaced apart in parallel with one side of the mount body; and
A flexible portion formed by adhering tape from both the front and back surfaces of the mount body and the throat side mount so that one side of the mount body and one side of the throat side mount are fixed in parallel with each other; The album mount characterized by comprising.   4. The album mount according to claim 3, wherein a material of the throat side mount is the same material as the mount main body.   4. The album mount according to claim 3, wherein a material of the throat side mount is different from that of the mount main body.

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