JP2011025308A - Method for manufacturing steel bar - Google Patents

Method for manufacturing steel bar Download PDF

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JP2011025308A
JP2011025308A JP2009215909A JP2009215909A JP2011025308A JP 2011025308 A JP2011025308 A JP 2011025308A JP 2009215909 A JP2009215909 A JP 2009215909A JP 2009215909 A JP2009215909 A JP 2009215909A JP 2011025308 A JP2011025308 A JP 2011025308A
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wire
steel bar
correction
straightening
bending
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Hitoshi Kushida
仁 串田
Osamu Ishigami
修 石上
Fujio Koizumi
富士雄 小泉
Norio Okochi
則夫 大河内
Shoji Miyazaki
庄司 宮▲崎▼
Yoshihiko Kubota
吉彦 久保田
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Kobe Steel Ltd
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Kobe Steel Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for manufacturing a steel bar capable of preventing the occurrence of twist in a wire rod drawn from a coil, and straightening the bend of the wire rod in the direction where straightening is needed, securely, at room temperature. <P>SOLUTION: In a method for manufacturing a steel bar, a steel bar 2 is manufactured after cold straightening is performed on a wire rod 1 drawn from a coil 3 into which the wire rod 1 is spirally wound by hot rolling. In the method, cold straightening is performed in the following way: a piece of the wire rod 1 drawn from the coil 3 is held to restrict twist by a pair of pinch rolls 4 disposed right behind the position where the wire rod 1 is drawn from the coil 3, and, the bend of the wire rod 1 whose twist is restricted is straightened by plurality of straightening rollers 5 arranged in the downstream side of the straightening rollers. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、熱間圧延で線材が螺旋状に巻き取られたコイルから、その線材を引き出して冷間矯正を行った後に、棒鋼を製造する棒鋼の製造方法に関するものである。   The present invention relates to a method for manufacturing a steel bar, in which a steel bar is manufactured after the wire is drawn out from a coil wound in a spiral shape by hot rolling and cold-corrected.

図7に示すように、棒鋼2を製造するにあたり、熱間圧延で線材1が螺旋状に巻き取られたコイル3から線材1を引き出して、定尺に切断することで棒鋼2を製造することは従来から行われていた。しかしながら、螺旋状のコイル3から引き出された線材1は、熱間圧延でコイル3として巻き取った際に螺旋形状の曲がりが形成されてしまうため、冷間矯正を行う必要があった。   As shown in FIG. 7, in manufacturing the steel bar 2, the steel bar 2 is manufactured by drawing the wire 1 from the coil 3 in which the wire 1 is spirally wound by hot rolling and cutting it to a standard length. Has been performed conventionally. However, the wire 1 drawn out from the spiral coil 3 is subject to cold correction because a spiral bend is formed when the wire 1 is wound as the coil 3 by hot rolling.

この冷間矯正は、従来の棒鋼の製造方法では、図7に示すように、コイル3から引き出された線材1を、矯正機(図示せず)に設けられた一対のピンチロール4で挟持した後、複数の千鳥状に配置された矯正ローラ5で矯正するという方法で行われているのが一般的であった。   In this cold straightening, in the conventional steel bar manufacturing method, as shown in FIG. 7, the wire 1 drawn from the coil 3 is sandwiched between a pair of pinch rolls 4 provided in a straightening machine (not shown). After that, it has been generally performed by a method of correcting with a plurality of correction rollers 5 arranged in a staggered pattern.

しかしながら、コイル3を配置したサプライスタンド(図示せず)とピンチロール4が設けられた矯正機は一定の間隔が開いているため、コイル3から線材1を引き出した後、ピンチロール4に達するまでの距離がかなりあり、ピンチロール4に到達するまでに、線材1が捻れてしまうことがしばしばあった。しかも、線材1の捩れは一束のコイル3内でもばらついていて、その向きが常時変動した状態で巻き取られており、コイル3から引き出された線材1が捩れた状態のままでピンチロール4に到達することがあった。このような場合、ピンチロール4の下流側に設けられた矯正ローラ5で行う線材1の曲がりの矯正は、線材1に捩れが発生した状態で行われるため、本来矯正を必要とする方向とは異なる方向で行われてしまうことになっていた。   However, since the supply stand (not shown) in which the coil 3 is arranged and the straightening machine provided with the pinch roll 4 are spaced apart from each other, the wire 1 is pulled out from the coil 3 until the pinch roll 4 is reached. The wire 1 was often twisted before reaching the pinch roll 4. Moreover, the twist of the wire 1 varies even within the bundle of coils 3, and the coil 1 is wound in a state in which the direction of the wire 3 is constantly fluctuating, and the pinch roll 4 is kept in a state where the wire 1 drawn from the coil 3 is twisted. Had to reach. In such a case, the correction of the bending of the wire 1 performed by the correction roller 5 provided on the downstream side of the pinch roll 4 is performed in a state where the wire 1 is twisted. It was supposed to be done in a different direction.

すなわち、線材1は前工程の熱間圧延工程で螺旋状に巻き取られており、コイル3を構成する線材1は三次元曲がりを有している。よって、コイル3から線材1を引き出すと、線材1は回転しながら(捩れながら)引き出されることになる。一方、矯正ローラ5は、矯正機等に固定されている。矯正される線材1と矯正を施す矯正ローラ5は、以上のような関係となっているため、コイル3の巻き取り時のバラツキと合わさって、線材1は長手方向に向きを変動しながら矯正されることになり、様々な向きで矯正が施され、コイル3の円周方向に一致した矯正を確実に行うことはできない。そのため、矯正ローラ5での矯正後も、線材1に3次元曲がりが残存することになり、その結果、矯正後の線材1にコイル3の螺旋形状が残存することになっていた。   That is, the wire 1 is spirally wound in the hot rolling step of the previous step, and the wire 1 constituting the coil 3 has a three-dimensional bend. Therefore, when the wire 1 is pulled out from the coil 3, the wire 1 is pulled out while rotating (twisting). On the other hand, the correction roller 5 is fixed to a correction machine or the like. The wire 1 to be straightened and the straightening roller 5 that performs straightening have the above-described relationship. Therefore, the wire 1 is straightened while changing its orientation in the longitudinal direction, together with the variation in winding of the coil 3. Therefore, correction is performed in various directions, and correction that matches the circumferential direction of the coil 3 cannot be reliably performed. Therefore, even after correction with the correction roller 5, the three-dimensional bending remains in the wire 1, and as a result, the spiral shape of the coil 3 remains in the corrected wire 1.

例えば、特許文献1には、ビレットから径30mm以下の所定の径に圧延した細物棒鋼材を圧延工程においてコイル状に巻き取り、巻き取ったコイルを圧延工程と異なる別ラインにおいてサプライスタンドで巻き戻して複数組の矯正ロールを有する多ロール粗矯正機により矯正して直線化した後、所定の長さに高速切断機により切断し、次いでその後方の2ロール矯正機により所定の矯正精度まで矯正する細物棒鋼の製造方法が記載されている。   For example, in Patent Document 1, a thin steel bar rolled to a predetermined diameter of 30 mm or less from a billet is wound into a coil shape in a rolling process, and the wound coil is wound on a supply stand on a separate line different from the rolling process. Return and straighten with a multi-roll rough straightening machine with multiple sets of straightening rolls, cut to a predetermined length with a high-speed cutting machine, and then correct to a predetermined straightening accuracy with a two-roll straightening machine behind it. A method for manufacturing a thin steel bar is described.

この特許文献1に記載された細物棒鋼の製造方法は、通常の熱間圧延棒鋼で、曲がりを矯正するのに適用されている方法である。コイル状に巻き取られた線材の曲がりの矯正にこの方法を適用した場合、コイル状に巻き取られた線材の曲率半径は棒鋼と比較して極端に小さいため、曲がりの矯正に非常に多くの矯正ローラを必要とする。また、多くの矯正ローラを用いても確実に矯正することはできず、熱間圧延棒鋼と比較して真直度が落ちることになる。   The method for manufacturing a thin steel bar described in Patent Document 1 is a normal hot-rolled steel bar, and is a method applied to correct bending. When this method is applied to correct the bending of a wire wound in a coil shape, the radius of curvature of the wire wound in a coil shape is extremely small compared to that of a steel bar. Requires a straightening roller. Moreover, even if it uses many correction | amendment rollers, it cannot correct reliably, but straightness will fall compared with a hot-rolled steel bar.

線材の曲がりを矯正する方法としては、以上説明した方法以外に、予直ローラによってある程度まで直線化した後にダイス引き抜きを行う方法や、熱間で矯正する方法を例示することができるが、前者については、引き抜きのための速度を向上できないことやダイスの交換が必要であるといった問題があり、後者については、加熱するためのコストがかかることや機械的性質が損なわれてしまうといった問題があり、適切な矯正方法ではない。   As a method of correcting the bending of the wire, in addition to the method described above, a method of drawing a die after straightening to a certain extent by a straightening roller and a method of correcting hotly can be exemplified. Has the problem that the speed for drawing cannot be improved and that the die needs to be replaced, and the latter has the problem that the cost for heating and the mechanical properties are impaired, It is not an appropriate correction method.

特開平11−33619号公報JP-A-11-33619

本発明は、上記従来の問題を解消せんとしてなされたもので、熱間圧延で線材が螺旋状に巻き取られたコイルから引き出した線材に捩れが発生することを抑止することができ、線材の曲がりの矯正を、矯正を必要とする方向で確実に、しかも冷間で実施することができる棒鋼の製造方法を提供することを課題とするものである。   The present invention has been made as a solution to the above-described conventional problems, and can suppress the occurrence of twist in the wire drawn from the coil in which the wire is spirally wound by hot rolling. It is an object of the present invention to provide a method of manufacturing a steel bar that can bend straightly in a direction that requires straightening, and that can be carried out cold.

請求項1記載の発明は、熱間圧延で線材が螺旋状に巻き取られたコイルから、前記線材を引き出して冷間矯正を行った後に、棒鋼を製造する棒鋼の製造方法において、前記コイルから前記線材が引き出された直後の位置に配置した一対のピンチロールで、前記コイルから引き出された一本の線材を挟持して捩れを拘束すると共に、捩れが拘束された前記線材の曲がりを、その下流側に配置した複数の矯正ローラで矯正することで、前記冷間矯正を実施することを特徴とする棒鋼の製造方法である。   The invention according to claim 1 is a steel bar manufacturing method for manufacturing a steel bar after pulling out the wire from a coil in which the wire is spirally wound by hot rolling and performing cold straightening. With a pair of pinch rolls arranged at a position immediately after the wire is drawn out, the one wire drawn out from the coil is sandwiched to restrain the twist, and the bending of the wire to which the twist is restrained is The steel bar manufacturing method is characterized in that the cold straightening is performed by straightening with a plurality of straightening rollers arranged on the downstream side.

請求項2記載の発明は、前記コイルの中心軸を含み、且つ前記線材の引き出し方向と直交する仮想面が、前記一対のピンチロールの一部を通ることを特徴とする請求項1記載の棒鋼の製造方法である。   According to a second aspect of the present invention, in the steel bar according to the first aspect, an imaginary plane that includes the central axis of the coil and that is orthogonal to the drawing direction of the wire passes through a part of the pair of pinch rolls. It is a manufacturing method.

請求項3記載の発明は、前記コイルの中心軸を含み、且つ前記線材の引き出し方向と直交する仮想面が、前記一対のピンチロールの回転軸を通ることを特徴とする請求項1記載の棒鋼の製造方法である。   A third aspect of the present invention is the steel bar according to the first aspect, wherein a virtual plane including the central axis of the coil and perpendicular to the drawing direction of the wire passes through the rotation axis of the pair of pinch rolls. It is a manufacturing method.

請求項4記載の発明は、前記複数の矯正ローラの間に、更に1対或いは2対以上のピンチロールを配置し、前記線材の捻れの拘束並びに曲がりの矯正を繰返して行うことで、前記冷間矯正を実施することを特徴とする請求項1乃至3のいずれかに記載の棒鋼の製造方法である。   According to a fourth aspect of the present invention, one pair or two or more pairs of pinch rolls are further arranged between the plurality of straightening rollers, and the twisting of the wire rod and the correction of the bending are repeatedly performed. 4. The steel bar manufacturing method according to any one of claims 1 to 3, wherein the straightening is performed.

請求項5記載の発明は、前記複数の矯正ローラの下流側に、前記複数の矯正ローラの回転軸に対して90°傾き、且つ前記線材の引き出し方向とは90°傾いた回転軸を有する複数の副矯正ローラが配置されていることを特徴とする請求項1乃至4のいずれかに記載の棒鋼の製造方法である。   According to a fifth aspect of the present invention, a plurality of shafts having a rotation axis inclined at 90 ° with respect to a rotation axis of the plurality of correction rollers and inclined at 90 ° with respect to a drawing direction of the wire rod on the downstream side of the plurality of correction rollers. The method of manufacturing a steel bar according to any one of claims 1 to 4, wherein an auxiliary straightening roller is disposed.

請求項6記載の発明は、請求項1乃至5のいずれかに記載の冷間矯正で曲がりを矯正した線材を、挿通孔が形成された複数個の矯正駒が、その挿通孔が略直線状に配置されるようにして略直列した状態で内蔵された回転駒式矯正機の前記挿通孔に順次挿通し、前記回転駒式矯正機の回転によって前記線材の曲がりを更に矯正することを特徴とする棒鋼の製造方法である。   A sixth aspect of the present invention is the wire rod that has been bent by cold correction according to any one of the first to fifth aspects, wherein the plurality of correction pieces having insertion holes are substantially straight. In order to further correct the bending of the wire rod by rotation of the rotary piece type straightening machine, sequentially inserted through the insertion hole of the rotary piece type straightening machine incorporated in the state of being arranged substantially in series. It is a manufacturing method of the steel bar to be made.

請求項7記載の発明は、請求項1乃至6のいずれかに記載の方法で曲がりを矯正した線材を、定尺に切断して棒鋼とした後に、複数の矯正ローラが配置された多ロール矯正機に通し、更に前記棒鋼の曲がりを矯正することを特徴とする棒鋼の製造方法である。   The invention according to claim 7 is a multi-roll straightening in which a plurality of straightening rollers are arranged after cutting the wire obtained by correcting the bending by the method according to any one of claims 1 to 6 into a steel bar. This is a method of manufacturing a steel bar, which is passed through a machine and further corrects the bending of the steel bar.

請求項8記載の発明は、請求項1乃至6のいずれかに記載の方法で曲がりを矯正した線材を、定尺に切断して棒鋼とした後に、押さえ面の中央部が凹んだ鼓形ローラと、押さえ面の中央部が膨らんだ太鼓形ローラが対になって配置された鼓矯正機に通し、更に前記棒鋼の曲がりを矯正することを特徴とする棒鋼の製造方法である。   According to an eighth aspect of the present invention, there is provided a drum-shaped roller in which the center portion of the pressing surface is recessed after the wire having been bent by the method according to any one of the first to sixth aspects is cut into a standard length by cutting it into a bar steel. And a drum-shaped roller in which the center portion of the pressing surface swells is passed through a pair of drum correcting machines, and the bending of the steel bar is further corrected.

本発明の請求項1記載の棒鋼の製造方法によると、熱間圧延で線材が螺旋状に巻き取られたコイルから引き出した一本の線材を、コイルから引き出された直後に一対のピンチロールで挟むため、線材に捩れが発生することを抑止することができ、以後の線材の曲がりの矯正を、矯正を必要とする方向で確実に行うことができる。しかも、冷間で矯正することができるため、加熱するためのコストがかかることや機械的性質が損なわれてしまうといった問題が発生することもない。   According to the method for manufacturing a steel bar according to claim 1 of the present invention, one wire rod drawn out from a coil in which the wire rod is spirally wound up by hot rolling is used with a pair of pinch rolls immediately after being drawn out from the coil. Therefore, it is possible to prevent the wire from being twisted and to correct the subsequent bending of the wire in a direction that requires correction. And since it can correct | amend cold, the problem that the cost for heating and a mechanical property will be impaired does not generate | occur | produce.

本発明の請求項2記載の棒鋼の製造方法によると、コイルの中心軸を含み、且つ線材の引き出し方向と直交する仮想面が、一対のピンチロールの一部を通るように配置することにより、コイルから引き出された直後の一本の線材を、確実に一対のピンチロールで挟むことができ、線材の捩れの発生をより確実に防止することができる。   According to the method for manufacturing a steel bar according to claim 2 of the present invention, the virtual plane that includes the central axis of the coil and that is perpendicular to the drawing direction of the wire rod is disposed so as to pass through a part of the pair of pinch rolls. One wire immediately after being pulled out from the coil can be reliably sandwiched between a pair of pinch rolls, and the occurrence of twisting of the wire can be more reliably prevented.

本発明の請求項3記載の棒鋼の製造方法によると、コイルの中心軸を含み、且つ線材の引き出し方向と直交する仮想面が、一対のピンチロールの回転軸を通るように配置することにより、コイルから引き出された直後の一本の線材を、更に確実に一対のピンチロールで挟むことができ、線材の捩れの発生をより確実に防止することができる。   According to the method for manufacturing a steel bar according to claim 3 of the present invention, the virtual plane including the central axis of the coil and perpendicular to the drawing direction of the wire rod is arranged so as to pass through the rotation axis of the pair of pinch rolls. One wire just after being pulled out of the coil can be more reliably sandwiched between a pair of pinch rolls, and the occurrence of twisting of the wire can be more reliably prevented.

本発明の請求項4記載の棒鋼の製造方法によると、ピンチロールでの線材の捩れの拘束と、矯正ローラでの線材の曲がりの矯正を複数回に亘って繰り返すため、線材の曲がりの矯正をより確実に行うことができる。   According to the method for manufacturing a steel bar according to claim 4 of the present invention, since the constraint of the twisting of the wire with the pinch roll and the correction of the bending of the wire with the straightening roller are repeated a plurality of times, the bending of the wire is corrected. This can be done more reliably.

本発明の請求項5記載の棒鋼の製造方法によると、副矯正ローラによって、線材のコイル巻き取り時の軸方向の軽微な曲がりの矯正も併せて行うことができる。   According to the method for manufacturing a steel bar according to claim 5 of the present invention, the minor correction in the axial direction at the time of winding the coil of the wire can also be performed by the auxiliary correction roller.

本発明の請求項6記載の棒鋼の製造方法によると、請求項1乃至5のいずれかに記載の冷間矯正に加えて、回転駒式矯正機による曲がりの矯正も実施するため、線材の曲がりの矯正を更に確実に行うことができる。   According to the method for manufacturing a steel bar according to claim 6 of the present invention, in addition to the cold correction according to any one of claims 1 to 5, the bending of the wire rod is also performed because of the correction of the bending by the rotary piece type straightening machine. Can be more reliably corrected.

本発明の請求項7記載の棒鋼の製造方法によると、線材を切断して棒鋼とした後も、曲がりの矯正を行うため、製造される棒鋼の曲がりの矯正を更に確実に行うことができる。   According to the method for manufacturing a steel bar according to claim 7 of the present invention, since the bending is corrected even after the wire is cut into a steel bar, the bending of the manufactured steel bar can be corrected more reliably.

本発明の請求項8記載の棒鋼の製造方法によると、線材を切断して棒鋼とした後も、曲がりの矯正を行うため、製造される棒鋼の曲がりの矯正を更に確実に行うことができる。   According to the method for manufacturing a steel bar according to claim 8 of the present invention, since the bending is corrected even after the wire is cut into the steel bar, the bending of the manufactured steel bar can be corrected more reliably.

本発明の請求項1〜3記載の実施形態の工程を説明するための側面図である。It is a side view for demonstrating the process of embodiment of Claim 1-3 of this invention. 本発明の請求項4記載の実施形態の工程を説明するための側面図である。It is a side view for demonstrating the process of embodiment of Claim 4 of this invention. 本発明の請求項5記載の実施形態の工程を説明するための側面図である。It is a side view for demonstrating the process of embodiment of Claim 5 of this invention. 回転駒式矯正機の概要を示す縦断面図である。It is a longitudinal cross-sectional view which shows the outline | summary of a rotary piece type corrector. 多ロール矯正機の概要を示す側面図である。It is a side view which shows the outline | summary of a multi-roll straightening machine. 鼓矯正機の概要を示す側面図である。It is a side view which shows the outline | summary of a drum straightening machine. 従来例の工程を説明するための側面図である。It is a side view for demonstrating the process of a prior art example. 線材(棒鋼)の曲がり量δを説明するための側面図であって、(a)は蛇行曲がりの事例を示し、(b)は円弧状の曲がりの事例を示す。It is a side view for demonstrating bending amount (delta) of a wire (steel bar), (a) shows the example of meandering bending, (b) shows the example of arc-shaped bending. 実施例での棒鋼の曲がり量δの計測結果を示すもので、請求項1〜3記載の棒鋼の製造方法で製造した棒鋼の曲がり量δのバラツキを示すグラフ図である。The measurement result of bending amount (delta) of the bar steel in an Example is shown, It is a graph which shows the variation of bending amount (delta) of the bar steel manufactured with the manufacturing method of the bar steel of Claims 1-3. 実施例での棒鋼の曲がり量δの計測結果を示すもので、請求項4記載の棒鋼の製造方法で製造した棒鋼の曲がり量δのバラツキを示すグラフ図である。FIG. 7 is a graph showing the measurement result of the bending amount δ of the steel bar in the example, and showing the variation in the bending amount δ of the steel bar manufactured by the method for manufacturing a steel bar according to claim 4. 実施例での棒鋼の曲がり量δの計測結果を示すもので、請求項5記載の棒鋼の製造方法で製造した棒鋼の曲がり量δのバラツキを示すグラフ図である。FIG. 9 is a graph showing the measurement result of the bending amount δ of the steel bar in the example, and is a graph showing variation in the bending amount δ of the steel bar manufactured by the method for manufacturing a steel bar according to claim 5. 実施例での棒鋼の曲がり量δの計測結果を示すもので、請求項6記載の棒鋼の製造方法で製造した棒鋼の曲がり量δのバラツキを示すグラフ図である。FIG. 9 is a graph showing the measurement result of the bending amount δ of the steel bar in the example, and showing the variation in the bending amount δ of the steel bar manufactured by the method for manufacturing a steel bar according to claim 6. 実施例での棒鋼の曲がり量δの計測結果を示すもので、請求項7記載の棒鋼の製造方法で製造した棒鋼の曲がり量δのバラツキを示すグラフ図である。FIG. 9 is a graph showing the measurement result of the bending amount δ of the steel bar in the example, and showing the variation in the bending amount δ of the steel bar manufactured by the method for manufacturing a steel bar according to claim 7. 実施例での棒鋼の曲がり量δの計測結果を示すもので、請求項8記載の棒鋼の製造方法で製造した棒鋼の曲がり量δのバラツキを示すグラフ図である。FIG. 9 is a graph showing the measurement result of the bending amount δ of the steel bar in the example, and showing the variation in the bending amount δ of the steel bar manufactured by the method for manufacturing a steel bar according to claim 8. 実施例での棒鋼の曲がり量δの計測結果を示すもので、従来の棒鋼の製造方法で製造した棒鋼の曲がり量δのバラツキを示すグラフ図である。It is a graph which shows the measurement result of bending amount (delta) of the bar steel in an Example, and shows the variation in bending amount (delta) of the bar steel manufactured with the manufacturing method of the conventional steel bar. 回転駒式矯正機を用いた実施形態の工程を説明するための側面図である。It is a side view for demonstrating the process of embodiment using a rotary piece type corrector.

本発明者らは、熱間圧延で線材が螺旋状に巻き取られたコイルから引き出した線材に捩れが発生しないようにし、その後の線材の曲がりの矯正を、矯正を必要とする方向で確実に行うことができるような、線材からの棒鋼の製造方法を見出すことを目的に、鋭意、実験、研究を進めた。   The inventors of the present invention have made sure that the wire drawn out from the coil in which the wire is spirally wound by hot rolling is not twisted, and correct the subsequent bending of the wire in the direction that requires correction. With the aim of finding a method for producing steel bars from wire rods that can be carried out, we have been diligently experimenting and researching.

その結果、線材の捩れを拘束する一対のピンチロールを、コイルから線材が引き出された直後の位置に配置して、コイルから引き出された直後の一本の線材を挟持することで、その線材に発生する捩れを確実に拘束することができることを見出し、本発明の完成に至った。また、コイルの中心軸を含み、且つ前記線材の引き出し方向と直交する仮想面が、一対のピンチロールの一部を通るように配置することが望ましく、更には、コイルの中心軸を含み、且つ前記線材の引き出し方向と直交する仮想面が、一対のピンチロールの回転軸を通るように配置することがより望ましいことも確認した。   As a result, a pair of pinch rolls that restrain the twisting of the wire is placed at a position immediately after the wire is pulled out of the coil, and a single wire just after being pulled out of the coil is sandwiched between the wires. The present inventors have found that the generated twist can be reliably restrained, and have completed the present invention. In addition, it is desirable that a virtual plane that includes the central axis of the coil and that is perpendicular to the drawing direction of the wire rod pass through a part of the pair of pinch rolls, and further includes the central axis of the coil, and It was also confirmed that it is more desirable to arrange the virtual plane perpendicular to the wire drawing direction so as to pass through the rotation axes of the pair of pinch rolls.

但し、線材は熱間圧延で螺旋状に巻き取られており、前述したように、線材にはその軸方向にも若干の曲がりが発生している。そのため、ピンチロールの下流側に配置した複数の矯正ローラで矯正を行うと、矯正中に新たな曲がりが発生する可能性がある。このような曲がりが発生した場合、矯正後の線材には若干の螺旋形状が残存する可能性がある。このような可能性をなくするために、複数の矯正ローラの間に、更にピンチロールを設けることで対処した。   However, the wire is spirally wound by hot rolling, and as described above, the wire is slightly bent in the axial direction. Therefore, if correction is performed with a plurality of correction rollers arranged on the downstream side of the pinch roll, there is a possibility that a new bend occurs during correction. When such bending occurs, there is a possibility that a slight spiral shape may remain in the straightened wire. In order to eliminate such a possibility, a countermeasure was provided by further providing a pinch roll between the plurality of correction rollers.

また、複数の矯正ローラの間にピンチロールを設けるだけでは、線材のコイル巻き取り時の軸方向の若干の曲がりは矯正することはできない。この軸方向の軽微な曲がりを矯正するために、複数の矯正ローラの下流側に、それら矯正ローラの回転軸とは90°傾いた回転軸を有する複数の副矯正ローラを配置することで対処した。   Further, it is not possible to correct a slight bending in the axial direction when winding a coil of a wire by simply providing a pinch roll between a plurality of correction rollers. In order to correct this slight bending in the axial direction, a plurality of secondary correction rollers having a rotation axis inclined by 90 ° with respect to the rotation axes of the correction rollers are arranged downstream of the correction rollers. .

以上のような方法で棒鋼を製造することで、真直性の良い棒鋼の製造が可能になったが、その用途によっては残留応力が問題となることがある。その改善のために、前述した方法で線材の曲がりを矯正した後に、更に、回転駒式矯正、多ロール矯正、鼓矯正を実施することで、更に真直性を向上させることができ、残留応力も低減させることができる。   Manufacture of steel bars by the method as described above makes it possible to manufacture steel bars with good straightness, but residual stress may be a problem depending on the application. For the improvement, after correcting the bending of the wire by the method described above, the straightness can be further improved by further performing the rotary piece type correction, the multi-roll correction, and the drum correction, and the residual stress is also improved. Can be reduced.

以下、本発明を添付図面に示す実施形態に基づいて更に詳細に説明する。   Hereinafter, the present invention will be described in more detail based on embodiments shown in the accompanying drawings.

図1は本発明の一実施形態の工程を説明するための側面図である。この実施形態では、まず、前工程の熱間圧延工程で、巻き取り機において線材1が螺旋状に巻き取られ、サプライスタンド等に移載される。この巻き取り機で巻き取られたコイル3から線材1を引き出し、冷間矯正を行うことで棒鋼2は製造される。   FIG. 1 is a side view for explaining a process according to an embodiment of the present invention. In this embodiment, first, in the hot rolling step of the previous step, the wire 1 is wound up spirally in a winder and transferred to a supply stand or the like. The steel bar 2 is manufactured by drawing the wire 1 from the coil 3 wound by the winder and performing cold correction.

本発明においては、このコイル3から引き出した一本の線材1を、引き出し直後に一対のピンチロール4で挟持することで、引き出された線材1に捩れが発生することを抑止することができる。図1に示す実施形態では、ピンチロール4の回転軸は、コイルの中心軸を含み、且つ前記線材の引き出し方向と直交する仮想面C上に配置されているため、線材1がコイル3から引き出されて一本だけとなった状態で、一対のピンチロール4で確実に挟持することができ、線材1の捩れを拘束することができる。   In the present invention, the one wire 1 drawn from the coil 3 is sandwiched between the pair of pinch rolls 4 immediately after being drawn, so that twisting of the drawn wire 1 can be suppressed. In the embodiment shown in FIG. 1, the rotation axis of the pinch roll 4 includes the central axis of the coil and is disposed on a virtual plane C perpendicular to the drawing direction of the wire, so that the wire 1 is drawn from the coil 3. In this state, the pair of pinch rolls 4 can be securely sandwiched and the twist of the wire 1 can be restrained.

尚、ピンチロール4は、図1に示すように、その回転軸が必ずしも仮想面C上に位置する必要はなく、ピンチロール4の何れかの部位が仮想面C上に位置しておれば良い。このようにピンチロール4を配置することで、線材1の捩れを確実に拘束することができる。また、ピンチロール4の一部が必ずしも仮想面C上に配置していなくても良く、コイル3から引き出された直後の線材1の捩れを拘束できる位置であれば、この仮想面C上から線材の引き出し方向の前後に僅かに離れた位置に、ピンチロール4を配置しても構わない。   As shown in FIG. 1, the pinch roll 4 does not necessarily have its rotational axis positioned on the virtual plane C, and any part of the pinch roll 4 may be positioned on the virtual plane C. . Thus, by arrange | positioning the pinch roll 4, the twist of the wire 1 can be restrained reliably. In addition, a part of the pinch roll 4 does not necessarily have to be arranged on the virtual plane C. If the position can restrain the twist of the wire 1 immediately after being pulled out from the coil 3, the wire rod is drawn from above the virtual plane C. The pinch roll 4 may be disposed at a position slightly separated from the front and rear in the pull-out direction.

ピンチロール4により捩れが拘束された状態で線材1は更に下流側に送られ、千鳥状に配置された複数の矯正ローラ5で押圧され、熱間圧延工程で、コイル3となって巻き取られた際に発生した螺旋形状の曲がりが矯正される。すなわち、捩れが拘束された状態で線材1の曲がりが、矯正ローラ5で矯正されるので、本来矯正を必要とする方向で、つまり、コイル3の円周方向に合わせた矯正を確実に行うことできる。   In a state where the twist is restrained by the pinch roll 4, the wire 1 is further sent to the downstream side, pressed by a plurality of straightening rollers 5 arranged in a staggered manner, and wound as a coil 3 in a hot rolling process. This corrects the spiral bend that occurs during the process. In other words, since the bending of the wire 1 is corrected by the correction roller 5 in a state where the twist is constrained, the correction in the direction that originally requires correction, that is, the circumferential direction of the coil 3 is surely performed. it can.

この曲がりの矯正を終えた線材1は更に下流側へ送られ、切断機9(図16に示す)で定尺に切断されて目的の棒鋼2が製造される。   The wire 1 that has finished the correction of the bending is further sent to the downstream side, and is cut into a standard length by a cutting machine 9 (shown in FIG. 16), whereby the target steel bar 2 is manufactured.

以上が、図1に示す実施形態の説明であるが、図2に示すように、複数の矯正ローラ5の間にピンチロール4を追加して配置し、ピンチロール4と矯正ローラ5で、線材1の捻れの拘束と、線材1の曲がりの矯正を繰返して行えば、線材1の曲がりの矯正をより確実に行うことができる。   The above is the description of the embodiment shown in FIG. 1. As shown in FIG. 2, as shown in FIG. By repeatedly restraining the twist of 1 and correcting the bending of the wire 1, the bending of the wire 1 can be corrected more reliably.

尚、図2には、追加のピンチロール4が一対だけ設けられた実施形態を示すが、追加のピンチロール4は二対以上設けられていても良い。この場合、各ピンチロール4は必ず矯正ローラ5の間に配置される必要があり、線材1の捩れを拘束する一対のピンチロール4と、その下流側の線材1の曲がりを矯正する矯正ローラ5は必ずセットになって設けられる必要がある。   Although FIG. 2 shows an embodiment in which only one pair of additional pinch rolls 4 is provided, two or more pairs of additional pinch rolls 4 may be provided. In this case, each pinch roll 4 must be disposed between the straightening rollers 5, and a pair of pinch rolls 4 that restrain the twist of the wire 1 and a straightening roller 5 that straightens the bending of the wire 1 downstream thereof. Must be provided as a set.

また、以上説明した各方法で、線材1の曲がりの矯正をしても、線材1のコイル3巻き取り時に発生した円周方向の矯正はできるものの、線材1のコイル3巻き取り時の軸方向の若干の曲がりは矯正することはできない。この軸方向の曲がりは、図3に示すように、複数の矯正ローラ5の下流側に、これら複数の矯正ローラ5の回転軸に対して90°傾き、且つ線材1の引き出し方向とは90°傾いた回転軸を有する複数の副矯正ローラ10を配置することで、矯正できる。   Moreover, even if the bending of the wire 1 is corrected by each method described above, the circumferential direction generated when the coil 3 of the wire 1 is wound can be corrected, but the axial direction when the coil 3 of the wire 1 is wound Some bends cannot be corrected. As shown in FIG. 3, the bending in the axial direction is inclined by 90 ° with respect to the rotation axis of the plurality of correction rollers 5 on the downstream side of the plurality of correction rollers 5 and is 90 ° with respect to the drawing direction of the wire 1. Correction can be made by arranging a plurality of secondary correction rollers 10 having inclined rotation axes.

以上説明した各方法で、線材1の曲がりの矯正をしても、その矯正が不十分な場合、或いは、より高い真直性が求められる棒鋼2を製造することが必要な場合は、図4に示す回転駒式矯正機6を、複数の矯正ローラ5の更に下流側に設けることで、線材1の曲がりの矯正を更に確実に行うことができる。   When the straightening of the wire 1 is corrected by each method described above, but the correction is insufficient, or when it is necessary to manufacture the steel bar 2 requiring higher straightness, FIG. By providing the rotary piece type straightening machine 6 shown on the further downstream side of the plurality of straightening rollers 5, the bending of the wire 1 can be more reliably corrected.

この回転駒式矯正機6の内部には、挿通孔が形成された複数個の矯正駒6aが、その挿通孔が略直線状に配置されるようにして略直列した状態で内蔵されている。尚、ここで示す略直線状とは挿通孔が同方向を向いて並んでいることを示し、具体的には、図4に示すように、各矯正駒6aの挿通孔はわざとずらした位置に配置する。また、回転駒式矯正機6の本体6bは、筒状で両端面が閉塞された構造であって、その両端面には同芯の挿通孔が夫々形成されている。前記した複数個の矯正駒6aは、その本体6bの空洞部に直列し、夫々が間隔を開けて内蔵されているが、本体6bの表面側から位置調整ネジ6cにより、各挿通孔が配置される位置を調整することが可能である。   Inside the rotary piece type straightening machine 6, a plurality of straightening pieces 6a formed with insertion holes are built in a state of being substantially in series so that the insertion holes are arranged in a substantially straight line. In addition, the substantially linear shape shown here indicates that the insertion holes are aligned in the same direction. Specifically, as shown in FIG. 4, the insertion holes of the correction pieces 6a are intentionally shifted. Deploy. Further, the main body 6b of the rotary piece type straightening machine 6 has a cylindrical structure in which both end faces are closed, and concentric insertion holes are formed on both end faces. The plurality of correction pieces 6a described above are arranged in series in the hollow portion of the main body 6b, and each is incorporated with a space therebetween, but each insertion hole is arranged from the surface side of the main body 6b by a position adjusting screw 6c. It is possible to adjust the position.

この回転駒式矯正機6の挿通孔に、線材1を順次挿通し、回転駒式矯正機6を本体6bごと回転させることで、線材1の曲がりを更に確実に矯正することができる。この回転駒式矯正機6での線材1の曲がりの矯正を実施することで、それより上流の工程で、線材1の曲がりの矯正が完全にはできず、残留応力が発生する場合であっても、回転駒式矯正機6で捻り方向の塑性変形を与えることができるので、残留応力を除去することができる。   By inserting the wire 1 sequentially into the insertion hole of the rotary piece type straightening machine 6 and rotating the rotary piece type straightening machine 6 together with the main body 6b, the bending of the wire 1 can be more reliably corrected. When the bending of the wire 1 is corrected by the rotary piece type straightening machine 6, the bending of the wire 1 cannot be completely corrected in the upstream process, and residual stress is generated. In addition, since the rotary piece type straightening machine 6 can give plastic deformation in the twist direction, the residual stress can be removed.

以上の各方法で、線材1の曲がりを矯正した後、線材1は更に下流側へ送られ、切断機9(図14に示す)で定尺に切断されることで目的の棒鋼2は製造されるが、必要に応じ、棒鋼2とした後にも、曲がりの矯正を行う。その矯正は、図4に示す多ロール矯正機7、或いは、図6に示す鼓矯正機8を用いて行うことができる。残留応力を長尺の線材1の状態で除去したとしても、棒鋼2とした段階で若干真直性に問題が残る場合がある。これらの棒鋼2とした後の矯正は、主に棒鋼2の真直性を向上するために実施する。   After correcting the bending of the wire 1 by each of the above methods, the wire 1 is further sent to the downstream side, and the target bar 2 is manufactured by cutting it to a standard length with a cutting machine 9 (shown in FIG. 14). However, the bending of the steel bar 2 is corrected as necessary. The correction can be performed using the multi-roll correction machine 7 shown in FIG. 4 or the drum correction machine 8 shown in FIG. Even if the residual stress is removed in the state of the long wire 1, a problem may remain in the straightness at the stage where the steel bar 2 is formed. The straightening after making these steel bars 2 is carried out mainly in order to improve the straightness of the steel bars 2.

多ロール矯正機7は、複数の矯正ローラ7aが設けられた矯正機であり、千鳥状に配置された矯正ローラ7a間に棒鋼2を通すことで、棒鋼2の曲がりを矯正することができる。尚、図5に示す7bは入り口に設けられたピンチロールである。   The multi-roll straightening machine 7 is a straightening machine provided with a plurality of straightening rollers 7a, and the bending of the steel bar 2 can be corrected by passing the steel bar 2 between the straightening rollers 7a arranged in a staggered manner. In addition, 7b shown in FIG. 5 is a pinch roll provided at the entrance.

鼓矯正機8は、押さえ面の中央部が凹んだ鼓形ローラ8aと、押さえ面の中央部が膨らんだ太鼓形ローラ8bが対になって角度を変えて配置された矯正機であり、鼓形ローラ8aと太鼓形ローラ8b間に棒鋼2を通すことで、棒鋼2の曲がりを矯正することができる。   The drum straightening machine 8 is a straightening machine in which a drum-shaped roller 8a having a concave center part of the pressing surface and a drum-shaped roller 8b having a central part of the pressing surface swelled in pairs and arranged at different angles. By passing the bar 2 between the shape roller 8a and the drum-shaped roller 8b, the bending of the bar 2 can be corrected.

熱間圧延で線材が螺旋状に巻き取られたコイルから線材を引き出して冷間矯正を実施した。冷間矯正は、請求項3〜8に記載の方法に基づき夫々実施しており、請求項1〜3に記載の方法で冷間矯正を実施した例を実施例1、請求項4に記載の方法で冷間矯正を実施した例を実施例2、請求項5に記載の方法で冷間矯正を実施した例を実施例3、請求項6に記載の方法で冷間矯正を実施した例を実施例4、請求項7に記載の方法で冷間矯正を実施した例を実施例5、請求項8に記載の方法で冷間矯正を実施した例を実施例6とし、冷間矯正を実施しない例を比較例とした。   Cold straightening was carried out by drawing the wire from a coil in which the wire was spirally wound by hot rolling. The cold correction is performed based on the method described in claims 3 to 8, respectively, and an example in which the cold correction is performed by the method described in claims 1 to 3 is described in the first and fourth embodiments. Example in which cold correction is performed by the method Example 2, in which cold correction is performed by the method described in claim 5, Example 3 in which cold correction is performed by the method described in claim 6, and example 6 Example 4 and Example 7 in which cold correction was carried out by the method described in claim 7 were carried out as Example 5 and Example 6 in which cold correction was carried out by the method described in claim 8 were carried out. The example which did not do was made into the comparative example.

実施例2で追加されたピンチロールは一対であり、実施例3〜6では、最初に行う冷間矯正は請求項3に示す方法で実施している。また、実施例5,6では、実施例4と同様に回転駒式矯正機6での線材の曲がりの矯正を実施しており、図16に、実施例4〜6の線材1を切断して棒鋼2とするまでの工程を示す。尚、6dは、回転駒式矯正機6の上下流側に配置したピンチロールである。   The pair of pinch rolls added in the second embodiment is a pair, and in the third to sixth embodiments, the cold correction performed first is performed by the method shown in claim 3. Moreover, in Example 5, 6, the bending correction of the wire with the rotary piece type | formula correction machine 6 is implemented similarly to Example 4, and the wire 1 of Examples 4-6 is cut | disconnected in FIG. The process up to the bar 2 is shown. In addition, 6d is a pinch roll disposed on the upstream and downstream sides of the rotary piece type straightening machine 6.

熱間圧延で得られた線材の径はφ22mmであって、各実施例、比較例共に、6mに切断した棒鋼を100本製造し、図8(a)或いは(b)に示す曲がり量δを計測することでデータを得た。各実施例、比較例共に、鋼種:S55CとSUJ2の2種類についてのデータを得た。尚、S55Cは熱延ままの状態で、SUJ2は球状化熱処理後の状態で、酸洗、被膜処理等は行っていない。   The diameter of the wire obtained by hot rolling is φ22 mm, and in each of the examples and comparative examples, 100 steel bars cut into 6 m were manufactured, and the bending amount δ shown in FIG. Data was obtained by measuring. In each example and comparative example, data on two types of steel types: S55C and SUJ2 were obtained. Note that S55C is in a hot-rolled state, SUJ2 is in a state after spheroidizing heat treatment, and pickling, coating treatment, etc. are not performed.

2mm以下の曲がり量δが棒鋼として問題を生じない曲がり量であって、より厳しい規格ではその基準は1mm以下である。   A bending amount δ of 2 mm or less is a bending amount that does not cause a problem as a steel bar, and in a stricter standard, the standard is 1 mm or less.

実施例1の計測結果を図9に、実施例2の計測結果を図10に、実施例3の計測結果を図11に、実施例4の計測結果を図12に、実施例5の計測結果を図13に、実施例6の計測結果を図14に、比較例の計測結果を図15に、夫々まとめて示す。尚、各棒グラフの左側がS55C、右側がSUJ2を、夫々材料として用いた例を示す。   9 shows the measurement results of Example 1, FIG. 10 shows the measurement results of Example 2, FIG. 11 shows the measurement results of Example 3, FIG. 12 shows the measurement results of Example 4, and FIG. FIG. 13 collectively shows the measurement results of Example 6, and FIG. 15 shows the measurement results of the comparative example. In addition, the left side of each bar graph shows an example using S55C and the right side using SUJ2 as materials.

比較例では、曲がり量δは大きくばらついており、鋼種を問わず、過半数で2mmを超える曲がりが計測されており、4.5mm以上の非常に大きな曲がりも計測された。S55CとSUJ2を比較すると、変形抵抗の高いSUJ2の方が曲がりが大きいことが確認できる。尚、計測結果の大きなバラツキは、コイルの引き出し点からピンチロールまでの曲がりのバラツキが原因で発生したと考えられる。また、切断後の棒鋼を多ロール矯正機、鼓矯正機に通して矯正することも試みたが、曲がりの大きな棒鋼については、矯正機に通すことすらできなかった。   In the comparative example, the amount of bending δ varied widely, and a majority exceeding 2 mm was measured regardless of the steel type, and a very large bending of 4.5 mm or more was also measured. When S55C and SUJ2 are compared, it can be confirmed that the bending of the SUJ2 having a higher deformation resistance is larger. In addition, it is considered that the large variation in the measurement result was caused by the variation in the bending from the coil drawing point to the pinch roll. In addition, it tried to straighten the cut steel bar through a multi-roll straightening machine and a drum straightening machine, but the steel bar with a large bend could not be passed through the straightening machine.

一方、実施例1〜6では、計測された曲がり量δは、全て棒鋼として問題を生じない曲がり量とされる2mm以下であり、コイルの中心軸を通り、且つ線材の引き出し方向と直交する仮想線上に配置した一対のピンチロールで、コイルから引き出された一本の線材を挟持して捩れを拘束することで、その後の冷間矯正で、線材の曲がりを、矯正を必要とする方向で確実に矯正することができることが分かる。   On the other hand, in Examples 1 to 6, the measured bending amount δ is 2 mm or less, which is a bending amount that does not cause a problem as a steel bar, passes through the central axis of the coil and is orthogonal to the wire drawing direction. With a pair of pinch rolls placed on the wire, a single wire drawn from the coil is pinched to constrain the torsion, thereby ensuring that the wire is bent in the direction that requires correction in the subsequent cold correction. It can be seen that it can be corrected.

実施例1では、S55C、SUJ2共に、計測された曲がり量δは全て棒鋼として問題を生じない曲がり量とされる2mm以下であり、実施例2では、S55Cで93%、SUJ2で54%が、1mm以下の曲がり量δに矯正することができている。この結果から、ピンチロールでの線材の捩れの拘束と、矯正ローラでの線材の曲がりの矯正を複数回に亘って繰り返すことで、線材の曲がりの矯正をより確実に行うことができることが分かる。   In Example 1, both the measured bending amount δ of S55C and SUJ2 is 2 mm or less, which is considered to be a bending amount that does not cause a problem as a steel bar. In Example 2, 93% in S55C and 54% in SUJ2 It can be corrected to a bending amount δ of 1 mm or less. From this result, it can be seen that the bending of the wire rod can be more reliably corrected by repeating the constraint of the twist of the wire rod with the pinch roll and the correction of the bending of the wire rod with the correction roller a plurality of times.

また、実施例3では、S55Cで全数が、SUJ2で98%と略全数が、1mm以下の曲がり量δに矯正することができている。この結果から、複数の矯正ローラの下流側に、それら矯正ローラの回転軸とは90°傾いた回転軸を有する複数の副矯正ローラを配置して、線材のコイル巻き取り時の軸方向の矯正を併せて実施すれば、線材の曲がりの矯正を更に確実に行うことができることが分かる。   Further, in Example 3, the total number in S55C and the total number in SUJ2 of 98% can be corrected to a bending amount δ of 1 mm or less. From this result, a plurality of secondary correction rollers having a rotation axis inclined by 90 ° with respect to the rotation shafts of the correction rollers are arranged on the downstream side of the plurality of correction rollers to correct the axial direction when winding the coil of the wire rod. It can be seen that the straightening of the bending of the wire can be more reliably performed by carrying out the above together.

また、実施例4では、S55Cで全数が、SUJ2で88%が、1mm以下の曲がり量δに矯正することができている。この結果から、回転駒式矯正機による曲がりの矯正も併せて実施することで、線材の曲がりの矯正を更に確実に行うことができることが分かる。   Further, in Example 4, the total number can be corrected to S55C and the bending amount δ of 1 mm or less can be corrected by 88% in SUJ2. From this result, it is understood that the bending of the wire rod can be more reliably corrected by performing the correction of the bending with the rotary piece type correcting machine.

また、実施例5、実施例6では、S55C、SUJ2共に、計測された曲がり量δは全て1mm以下である。すなわち、回転駒式矯正機による曲がりの矯正後に、更に多ロール矯正機或いは鼓矯正機で曲がりの矯正を行うことで、製造される棒鋼の曲がりの矯正を更に確実に行うことができることが分かる。   Further, in Example 5 and Example 6, the measured bending amount δ is 1 mm or less in both S55C and SUJ2. That is, it can be seen that the bending of the manufactured steel bar can be more reliably corrected by correcting the bending with a multi-roll correcting machine or a drum correcting machine after correcting the bending with the rotary piece type correcting machine.

1…線材
2…棒鋼
3…コイル
4…ピンチロール
5…矯正ローラ
6…回転駒式矯正機
6a…矯正駒
6b…本体
6c…位置調整ネジ
6d…ピンチロール
7…多ロール矯正機
7a…矯正ローラ
7b…ピンチロール
8…鼓矯正機
8a…鼓形ローラ
8b…太鼓形ローラ
9…切断機
10…副矯正ローラ
A…中心軸
B…引き出し方向
C…仮想面
DESCRIPTION OF SYMBOLS 1 ... Wire rod 2 ... Steel bar 3 ... Coil 4 ... Pinch roll 5 ... Correction roller 6 ... Rotation piece type correction machine 6a ... Correction piece 6b ... Main body 6c ... Position adjustment screw 6d ... Pinch roll 7 ... Multi-roll correction machine 7a ... Correction roller 7b ... Pinch roll 8 ... Drum straightening machine 8a ... Drum-shaped roller 8b ... Drum-shaped roller 9 ... Cutting machine 10 ... Sub straightening roller A ... Center axis B ... Pull-out direction C ... Virtual plane

Claims (8)

熱間圧延で線材が螺旋状に巻き取られたコイルから、前記線材を引き出して冷間矯正を行った後に、棒鋼を製造する棒鋼の製造方法において、
前記コイルから前記線材が引き出された直後の位置に配置した一対のピンチロールで、前記コイルから引き出された一本の線材を挟持して捩れを拘束すると共に、
捩れが拘束された前記線材の曲がりを、その下流側に配置した複数の矯正ローラで矯正することで、前記冷間矯正を実施することを特徴とする棒鋼の製造方法。
In the method of manufacturing a steel bar, after the wire is drawn out in a spiral form by hot rolling, after the wire is drawn out and subjected to cold correction,
With a pair of pinch rolls arranged at a position immediately after the wire is drawn from the coil, the one wire drawn from the coil is sandwiched to restrain the twist,
A method for manufacturing a steel bar, wherein the cold straightening is carried out by correcting the bending of the wire, the twist of which is constrained, with a plurality of straightening rollers arranged downstream thereof.
前記コイルの中心軸を含み、且つ前記線材の引き出し方向と直交する仮想面が、前記一対のピンチロールの一部を通ることを特徴とする請求項1記載の棒鋼の製造方法。   2. The method for manufacturing a steel bar according to claim 1, wherein a virtual plane including a central axis of the coil and perpendicular to a drawing direction of the wire passes through a part of the pair of pinch rolls. 前記コイルの中心軸を含み、且つ前記線材の引き出し方向と直交する仮想面が、前記一対のピンチロールの回転軸を通ることを特徴とする請求項1記載の棒鋼の製造方法。   The method for manufacturing a steel bar according to claim 1, wherein a virtual plane including a central axis of the coil and perpendicular to a drawing direction of the wire passes through a rotation axis of the pair of pinch rolls. 前記複数の矯正ローラの間に、更に1対或いは2対以上のピンチロールを配置し、
前記線材の捻れの拘束並びに曲がりの矯正を繰返して行うことで、前記冷間矯正を実施することを特徴とする請求項1乃至3のいずれかに記載の棒鋼の製造方法。
Between the plurality of straightening rollers, one pair or two or more pairs of pinch rolls are arranged,
The method of manufacturing a steel bar according to any one of claims 1 to 3, wherein the cold straightening is performed by repeatedly performing twisting restraint and bending correction of the wire.
前記複数の矯正ローラの下流側に、前記複数の矯正ローラの回転軸に対して90°傾き、且つ前記線材の引き出し方向とは90°傾いた回転軸を有する複数の副矯正ローラが配置されていることを特徴とする請求項1乃至4のいずれかに記載の棒鋼の製造方法。   On the downstream side of the plurality of correction rollers, a plurality of sub correction rollers having a rotation axis inclined by 90 ° with respect to the rotation axes of the plurality of correction rollers and inclined by 90 ° with respect to the drawing direction of the wire rod are arranged. The method for manufacturing a steel bar according to any one of claims 1 to 4, wherein: 請求項1乃至5のいずれかに記載の冷間矯正で曲がりを矯正した線材を、
挿通孔が形成された複数個の矯正駒が、その挿通孔が略直線状に配置されるようにして略直列して内蔵された回転駒式矯正機の前記挿通孔に順次挿通し、
前記回転駒式矯正機の回転によって前記線材の曲がりを更に矯正することを特徴とする棒鋼の製造方法。
A wire rod that has been bent by cold correction according to any one of claims 1 to 5,
A plurality of correction pieces in which insertion holes are formed are sequentially inserted into the insertion holes of the rotary piece type straightening machine incorporated in series so that the insertion holes are arranged substantially linearly,
A method of manufacturing a steel bar, wherein the bending of the wire is further corrected by rotation of the rotary piece type straightening machine.
請求項1乃至6のいずれかに記載の方法で曲がりを矯正した線材を、定尺に切断して棒鋼とした後に、複数の矯正ローラが配置された多ロール矯正機に通し、更に前記棒鋼の曲がりを矯正することを特徴とする棒鋼の製造方法。   A wire rod whose curvature has been corrected by the method according to any one of claims 1 to 6 is cut into a steel bar by cutting it into a standard length, and then passed through a multi-roll straightening machine in which a plurality of straightening rollers are arranged. A method of manufacturing a steel bar, characterized by correcting bending. 請求項1乃至6のいずれかに記載の方法で曲がりを矯正した線材を、定尺に切断して棒鋼とした後に、押さえ面の中央部が凹んだ鼓形ローラと、押さえ面の中央部が膨らんだ太鼓形ローラが対になって配置された鼓矯正機に通し、更に前記棒鋼の曲がりを矯正することを特徴とする棒鋼の製造方法。   A wire rod whose curvature has been corrected by the method according to any one of claims 1 to 6 is cut into a standard length to form a steel bar, and then the hourglass roller having a recessed central portion of the pressing surface, and the central portion of the pressing surface are A method of manufacturing a steel bar, comprising: passing through a drum straightening machine in which swelled drum-shaped rollers are arranged in pairs, and further correcting the bending of the steel bar.
JP2009215909A 2009-06-25 2009-09-17 Method for manufacturing steel bar Pending JP2011025308A (en)

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