JP2010245467A - Method of mounting transparent component - Google Patents

Method of mounting transparent component Download PDF

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JP2010245467A
JP2010245467A JP2009095515A JP2009095515A JP2010245467A JP 2010245467 A JP2010245467 A JP 2010245467A JP 2009095515 A JP2009095515 A JP 2009095515A JP 2009095515 A JP2009095515 A JP 2009095515A JP 2010245467 A JP2010245467 A JP 2010245467A
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component
transparent component
substrate
transparent
mounting
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JP4797081B2 (en
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Yoshihiko Matsushima
義彦 松嶋
Tadashi Kawakami
忠志 河上
Toru Imai
徹 今井
Touencharoon Montian
トゥエンチャローン モンティアン
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SIIX Corp
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SIIX Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To precisely mount a transparent component at an object position on a substrate using a surface-mounting machine. <P>SOLUTION: A transparent component includes two or more portions where a thickness in the vertical direction is configured to be thickly or thinly formed locally. The transparent component held by a mount head 5 is photographed from the upper face side or lower face side by a components recognition camera 4 while being radiated by a single or a plurality of spot lights 7a. Then, two or more portions appear locally having different brightness. By extracting these portions as characteristic points, the holding state of the transparent component is recognized, so that it is possible to mount the component at the object position of a substrate. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、表面実装機を用いて透明部品を基板の目的位置に実装する技術に関する。   The present invention relates to a technique for mounting a transparent component at a target position on a substrate using a surface mounter.

従来、チップ部品を基板の目的位置に実装するのに表面実装機が広く利用されている。表面実装機は、実装ヘッドに保持されたチップ部品を部品認識カメラで撮影し、撮影画像からチップ部品の保持状態(チップ部品の保持位置および鉛直軸回りの回転角)を認識し、その保持状態に基づいて実装ヘッドの位置合わせをするものである。チップ部品の保持状態は、撮影画像に写り込んだチップ部品の特徴点を複数抽出し、この複数の特徴点をパターン照合することにより得られる。そのため、部品認識カメラで撮影される撮影画像に、チップ部品の特徴点を明瞭に写し込ませることが重要である。   Conventionally, surface mounters have been widely used to mount chip components at target positions on a substrate. The surface mounter takes a picture of the chip part held by the mounting head with a part recognition camera, recognizes the holding state of the chip part (the holding position of the chip part and the rotation angle about the vertical axis) from the photographed image, and the holding state The mounting head is aligned based on the above. The holding state of the chip component is obtained by extracting a plurality of feature points of the chip component reflected in the photographed image and pattern matching the plurality of feature points. For this reason, it is important that the feature points of the chip component are clearly copied in the captured image captured by the component recognition camera.

部品認識カメラの撮影方法としては、代表的には輪郭特徴抽出方式および電極抽出方式がある。輪郭特徴抽出方式は、チップ部品の背後から光を照射してその輪郭を撮影し、輪郭の特徴部分を抽出するものである。また、電極抽出方式は、チップ部品に正面から光を照射してチップ部品の光照射面を撮影し、電極と本体部分との反射率の相違に基づく明るさの相違から電極箇所を抽出するものである。何れの方式でも、撮影画像にチップ部品の特徴点を写し込ませることができる。   As a photographing method of the component recognition camera, there are typically an outline feature extraction method and an electrode extraction method. In the contour feature extraction method, light is irradiated from behind a chip part to photograph the contour and extract a feature portion of the contour. In addition, the electrode extraction method irradiates the chip component with light from the front, photographs the light irradiation surface of the chip component, and extracts the electrode location from the difference in brightness based on the difference in reflectance between the electrode and the main body. It is. In any method, the feature point of the chip part can be imprinted on the photographed image.

特開2006−319271号公報JP 2006-319271 A

近年、基板にLED部品等の発光部品を実装し、その発光部品の上方を覆うようにレンズ部品を実装した発光モジュールの製品化が検討されている。このタイプの製品では、基板や発光部品は共通仕様としたままレンズ部品の仕様を異ならせるだけで、発光モジュールの配光特性を異ならせることができるので、発光部品の仕様を共通化でき、多種類の製品を低コストで提供できるというメリットがある。さらに、コスト低減の効果を高めるため、表面実装機を用いてレンズ部品を実装し、製品の生産性を向上させることが望まれる。   In recent years, a light emitting module in which a light emitting component such as an LED component is mounted on a substrate and a lens component is mounted so as to cover the light emitting component has been studied. With this type of product, the light distribution characteristics of the light emitting module can be made different by simply changing the specifications of the lens parts while maintaining the same specifications for the substrate and light emitting parts. There is a merit that various types of products can be provided at low cost. Furthermore, in order to increase the cost reduction effect, it is desired to mount the lens component using a surface mounter and improve the productivity of the product.

しかしながら、レンズ部品は全体が透明なので、その輪郭を撮影するのが困難であり、また、レンズ部品は電極を持たないので電極抽出もできない。このように、従来の撮影方法では撮影画像にレンズ部品の特徴点が写り込まず、レンズ部品を基板の目的位置に正確に実装することができないという問題がある。なお、この問題は、レンズ部品に限らず、プリズム部品など他の透明部品にも共通する。   However, since the entire lens component is transparent, it is difficult to photograph its outline, and since the lens component does not have an electrode, electrode extraction cannot be performed. As described above, the conventional photographing method has a problem that the characteristic point of the lens component is not reflected in the photographed image, and the lens component cannot be accurately mounted at the target position of the substrate. This problem is not limited to lens parts, but is common to other transparent parts such as prism parts.

本発明は、表面実装機を用いて透明部品を基板の目的位置に正確に実装することができる技術を提供することを目的とする。   An object of this invention is to provide the technique which can mount a transparent component correctly in the target position of a board | substrate using a surface mounting machine.

本発明に係る透明部品の実装方法は、実装ヘッドに透明部品を保持させ、前記実装ヘッドに保持された透明部品を上面側または下面側から部品認識カメラで撮影し、得られた撮影画像から前記透明部品の保持状態を認識し、認識された保持状態の基準状態に対するずれを補償するように前記実装ヘッドを移動させ、その後、前記実装ヘッドの保持を解いて前記透明部品を基板の目的位置に実装する透明部品の実装方法において、前記透明部品には、複数箇所に前記部品認識カメラの撮影方向の厚みを局部的に厚くまたは薄く形成しておき、前記部品認識カメラによる撮影は、前記透明部品に単一または複数のスポット光を照射した状態で行う。   In the method for mounting a transparent component according to the present invention, a transparent component is held by a mounting head, the transparent component held by the mounting head is photographed with a component recognition camera from the upper surface side or the lower surface side, and the obtained image is used to Recognizing the holding state of the transparent component, moving the mounting head so as to compensate the deviation of the recognized holding state from the reference state, and then releasing the holding of the mounting head to bring the transparent component to the target position on the substrate In the mounting method of the transparent component to be mounted, the transparent component has a thickness in the photographing direction of the component recognition camera locally thick or thin at a plurality of locations, and the transparent component is photographed by the transparent component. In a state where a single or a plurality of spot lights are irradiated.

ここで、「局部的」とは、透明部品を上面側または下面側から見たとき、透明部品全体の占める面積に対してその部分の占める面積の割合が十分に小さいことを言う。   Here, “local” means that when the transparent component is viewed from the upper surface side or the lower surface side, the ratio of the area occupied by the portion to the entire area of the transparent component is sufficiently small.

透明部品にスポット光を照射すると、透明部品を通過する過程で透過、散乱、反射、屈折、回折等が生じ、スポット光の一部が部品認識カメラに向う。透明部品の複数箇所の厚みを局部的に厚くまたは薄く形成しておけば、この複数箇所とそれらの周囲の箇所とで部品認識カメラに向う光の量を異ならせることができる。これは、撮影画像では局部的な明るさの相違として現れる。したがって、透明部品の保持状態を認識することができ、その結果、透明部品を基板の目的位置に正確に実装することができる。   When the transparent part is irradiated with spot light, transmission, scattering, reflection, refraction, diffraction, etc. occur in the process of passing through the transparent part, and a part of the spot light is directed to the part recognition camera. If the thickness of the plurality of transparent parts is locally thick or thin, the amount of light directed to the component recognition camera can be made different between the plurality of parts and the surrounding parts. This appears as a local brightness difference in the captured image. Therefore, the holding state of the transparent component can be recognized, and as a result, the transparent component can be accurately mounted at the target position of the substrate.

表面実装機を用いて透明部品を基板の目的位置に実装する方法を説明するための図The figure for explaining the method of mounting the transparent component in the target position of the board using the surface mounter LEDモジュールの構成を示す図Diagram showing the configuration of the LED module 撮影画像に明るさの相違が生じる原理を説明するための図The figure for explaining the principle that the brightness difference occurs in the photographed image レンズ部品の変形例を示す図The figure which shows the modification of a lens component レンズ部品の変形例を示す図The figure which shows the modification of a lens component レンズ部品の変形例を示す図The figure which shows the modification of a lens component レンズ部品の変形例を示す図The figure which shows the modification of a lens component レンズ部品の変形例を示す図The figure which shows the modification of a lens component 撮影画像の一例を示す図The figure which shows an example of the photographed image 撮影画像の一例を示す図The figure which shows an example of the photographed image LEDモジュールの変形例を示す図The figure which shows the modification of an LED module

本発明を実施するための形態を、図面を参照して詳細に説明する。
図1は、表面実装機を用いて透明部品を基板の目的位置に実装する方法を説明するための図である。本実施形態では、透明部品の一例であるレンズ部品21を、発光部品の一例であるLED部品が実装された基板に実装する場面を説明する。
<表面実装機>
表面実装機1は、基台2、部品供給部3、部品認識カメラ4、実装ヘッド5、吸着ノズル6、照明装置7、実装ヘッド駆動機構8、基板認識カメラ9、LED認識カメラ10を備えている。
DESCRIPTION OF EMBODIMENTS Embodiments for carrying out the present invention will be described in detail with reference to the drawings.
FIG. 1 is a diagram for explaining a method of mounting a transparent component at a target position on a substrate using a surface mounter. In the present embodiment, a scene in which a lens component 21 that is an example of a transparent component is mounted on a substrate on which an LED component that is an example of a light-emitting component is mounted will be described.
<Surface mounter>
The surface mounter 1 includes a base 2, a component supply unit 3, a component recognition camera 4, a mounting head 5, a suction nozzle 6, an illumination device 7, a mounting head drive mechanism 8, a board recognition camera 9, and an LED recognition camera 10. Yes.

基台2には、LED部品13が実装された基板12が載置される。部品供給部3には、レンズ部品21を収納した部品トレイ11が載置される。
実装ヘッド5は、部品トレイ11に収納されたレンズ部品21を保持し、レンズ部品21を保持した状態で移動し、その後、レンズ部品21の保持を解いて、レンズ部品21を基板12の目的位置に実装するものである。
A substrate 12 on which the LED component 13 is mounted is placed on the base 2. A component tray 11 in which the lens component 21 is stored is placed on the component supply unit 3.
The mounting head 5 holds the lens component 21 accommodated in the component tray 11 and moves in a state where the lens component 21 is held. Thereafter, the mounting head 5 releases the holding of the lens component 21 and moves the lens component 21 to the target position on the substrate 12. It is to be implemented.

レンズ部品21の保持およびその解除は、吸着ノズル6に接続された負圧発生装置により実現されている。
レンズ部品21のX方向およびY方向の移動は、実装ヘッド駆動機構8により実現されている。実装ヘッド駆動機構8は、案内レール8a、サーボモータ8b、ボールネジ8cから構成されている。案内レール8aおよびボールネジ8cはX方向に延伸しており、サーボモータ8bの回転力をX方向への駆動力として実装ヘッド5に伝達する。図1では、説明を簡単にするため実装ヘッド5をX方向に移動させる構成のみが記載されているが、実装ヘッド駆動機構8は、実装ヘッド5をY方向に移動させる構成も具備しているものとする。
Holding and releasing the lens component 21 is realized by a negative pressure generator connected to the suction nozzle 6.
The movement of the lens component 21 in the X direction and the Y direction is realized by the mounting head drive mechanism 8. The mounting head drive mechanism 8 includes a guide rail 8a, a servo motor 8b, and a ball screw 8c. The guide rail 8a and the ball screw 8c extend in the X direction, and transmit the rotational force of the servo motor 8b to the mounting head 5 as a driving force in the X direction. In FIG. 1, only the configuration for moving the mounting head 5 in the X direction is described for simplicity of explanation, but the mounting head drive mechanism 8 also has a configuration for moving the mounting head 5 in the Y direction. Shall.

レンズ部品21のZ方向の移動は、実装ヘッド5に内蔵された、吸着ノズル6をZ方向に移動させる昇降駆動機構により実現されている。
レンズ部品21のZ方向回りの回転は、実装ヘッド5に内蔵された、吸着ノズル6をZ方向回りに回転させる回転駆動機構により実現されている。
レンズ部品21のX方向、Y方向への移動量、および、Z方向回りの回転角は、レンズ部品21の保持状態の基準状態に対するずれを補償する分量に決定される。レンズ部品21の基準状態は、表面実装機1には既知の情報である。一方、レンズ部品21の保持状態は、レンズ部品21を実装するたびに異なるので、その都度調べる必要がある。
The movement of the lens component 21 in the Z direction is realized by an elevating drive mechanism built in the mounting head 5 that moves the suction nozzle 6 in the Z direction.
The rotation of the lens component 21 around the Z direction is realized by a rotation driving mechanism that is built in the mounting head 5 and rotates the suction nozzle 6 around the Z direction.
The amount of movement of the lens component 21 in the X direction and the Y direction, and the rotation angle around the Z direction are determined as amounts to compensate for the deviation of the holding state of the lens component 21 from the reference state. The reference state of the lens component 21 is information known to the surface mounter 1. On the other hand, since the holding state of the lens component 21 changes every time the lens component 21 is mounted, it is necessary to check each time.

部品認識カメラ4は、上下方向(Z方向)上向きに配置されており、実装ヘッド5が撮影位置に到達したときにレンズ部品21を下面側から撮影するものである。レンズ部品21の撮影画像には、後述の理由により、局部的に明るさが相違する箇所が複数現れる。これらの箇所を特徴点として抽出することにより、透明部品の保持状態を認識することができる。   The component recognition camera 4 is arranged upward in the vertical direction (Z direction), and images the lens component 21 from the lower surface side when the mounting head 5 reaches the imaging position. In the photographed image of the lens component 21, a plurality of locations where the brightness is locally different appear for reasons described later. By extracting these points as feature points, the holding state of the transparent component can be recognized.

基板認識カメラ9は、上下方向(Z方向)下向きに配置されている。基板認識カメラ9の撮影画像は、基板12に形成された基準マーク14(図2参照)の検出に利用される。
LED認識カメラ10は、上下方向(Z方向)下向きに配置されている。LED認識カメラ10の撮影画像は、基板12に実装されたLED部品13の位置検出に利用される。
照明装置7は、実装ヘッド5が撮影位置に到達したときにレンズ部品21に向けてスポット光7aを照射するものである。
<レンズ部品>
レンズ部品21は、透明度の高い樹脂やガラスからなり、射出成形等により一体的に形成されている。レンズ部品21の本体部は、集光または散光というレンズ本来の光学機能を発揮するレンズ部21aと、その外周縁に連なる環部21bとから構成されている。レンズ部品21の脚部21cは、レンズ部品21の本体部と基板12の表面との間隔を確保するために設けられたものであり、環部21b下面の複数個所(この例では3箇所)から上下方向(Z方向)下向きに突出形成されている。脚部21cが3本以上あれば、何らかの事情で1本の接着がとれてしまっても、残りの脚部で安定的に固定することができる。
The board recognition camera 9 is arranged downward in the vertical direction (Z direction). The captured image of the substrate recognition camera 9 is used for detection of the reference mark 14 (see FIG. 2) formed on the substrate 12.
The LED recognition camera 10 is arranged downward in the vertical direction (Z direction). The captured image of the LED recognition camera 10 is used to detect the position of the LED component 13 mounted on the substrate 12.
The illuminating device 7 emits the spot light 7a toward the lens component 21 when the mounting head 5 reaches the photographing position.
<Lens parts>
The lens component 21 is made of highly transparent resin or glass and is integrally formed by injection molding or the like. The main body portion of the lens component 21 is composed of a lens portion 21a that exhibits the original optical function of the lens, such as condensing or diffused light, and an annular portion 21b that continues to the outer peripheral edge thereof. The leg portion 21c of the lens component 21 is provided to ensure a space between the main body portion of the lens component 21 and the surface of the substrate 12, and from a plurality of locations (three locations in this example) on the lower surface of the ring portion 21b. It is formed to project downward in the vertical direction (Z direction). If there are three or more legs 21c, even if one bond is removed for some reason, it can be stably fixed with the remaining legs.

レンズ部品21の寸法関係を例示すると、レンズ部21aの直径が15[mm],最大高さが4[mm]である。環部21bの内径が15[mm],外径が19[mm],厚みが1.6[mm]。脚部21cの径が0.8[mm],長さが2.5[mm]である。
脚部21cが環部21b下面から下向きに突出しているので、レンズ部品21の上下方向の厚みは脚部21cにおいて厚くなっている。また、レンズ部品21の本体部の占める面積に対してひとつの脚部21cの占める面積の割合は十分に小さい。したがって、レンズ部品21には、複数箇所において部品認識カメラの撮影方向の厚みが局部的に厚く形成されているといえる。
<原理>
図3は、撮影画像に明るさの相違が生じる原理を説明するための図である。
To illustrate the dimensional relationship of the lens component 21, the diameter of the lens portion 21a is 15 [mm] and the maximum height is 4 [mm]. The inner diameter of the ring portion 21b is 15 [mm], the outer diameter is 19 [mm], and the thickness is 1.6 [mm]. The leg 21c has a diameter of 0.8 [mm] and a length of 2.5 [mm].
Since the leg portion 21c protrudes downward from the lower surface of the ring portion 21b, the thickness of the lens component 21 in the vertical direction is thick at the leg portion 21c. Further, the ratio of the area occupied by one leg 21c to the area occupied by the main body of the lens component 21 is sufficiently small. Therefore, it can be said that the lens component 21 is locally thick in the photographing direction of the component recognition camera at a plurality of locations.
<Principle>
FIG. 3 is a diagram for explaining the principle that the brightness difference occurs in the captured image.

このレンズ部品には、部品認識カメラの撮影方向の厚みが局部的に厚く形成された箇所と、局部的に薄く形成された箇所とがある。
図3(a)では、照明装置と部品認識カメラとがレンズ部品を挟んで対向する位置関係にある。この場合、レンズ部品の局部的に薄い箇所(符号32)ではその周囲の箇所よりも光の透過量が多く、逆に、レンズ部品の局部的に厚い箇所(符号31)ではその周囲の箇所よりも光の透過量が少ない。したがって、部品認識カメラの撮影画像には局部的な明暗が現れ、これらが特徴点として抽出可能となる。なお、局部的に厚い箇所の端面を着色または粗面化すれば、光の透過量を一層低下させることができ、撮影画像における明暗を強調することができる。
This lens part has a part where the thickness in the photographing direction of the part recognition camera is locally thick and a part where it is locally thin.
In FIG. 3A, the illumination device and the component recognition camera are in a positional relationship facing each other with the lens component interposed therebetween. In this case, the locally thin portion (reference numeral 32) of the lens component has more light transmission than the surrounding portion, and conversely, the locally thick portion (reference numeral 31) of the lens component is more than the surrounding portion. There is little light transmission. Therefore, local brightness and darkness appear in the captured image of the component recognition camera, and these can be extracted as feature points. Note that if the end face of a locally thick portion is colored or roughened, the amount of transmitted light can be further reduced, and the brightness and darkness in the captured image can be enhanced.

図3(b)では、部品認識カメラの撮影方向に垂直な基準面に対して、スポット光が角度θで斜め上方から入射されるように照明装置が配置されている。角度θを適切な範囲に調整した場合、レンズ部品の局部的に厚い箇所(符号31)および薄い箇所(符号32)に入射した光は、それらの内部で反射を繰り返すうちに減衰し、外部に出てこなくなる。一方、それ以外の周囲の箇所に入射した光は、ほとんどが透過してしまうが、一部は散乱や反射により部品認識カメラに向かい出射される。したがって、部品認識カメラの撮影画像には局部的な明暗が現れる。   In FIG. 3B, the illuminating device is arranged such that the spot light is incident at an angle θ from obliquely above with respect to a reference plane perpendicular to the photographing direction of the component recognition camera. When the angle θ is adjusted to an appropriate range, the light incident on the locally thick part (reference numeral 31) and the thin part (reference numeral 32) of the lens component is attenuated as it is repeatedly reflected inside, and is externally reflected. It will not come out. On the other hand, most of the light incident on other peripheral portions is transmitted, but a part of the light is emitted toward the component recognition camera due to scattering and reflection. Therefore, local brightness and darkness appear in the captured image of the component recognition camera.

なお、実験では、照明装置7の光源として、単色のLEDを採用すれば、白色LEDの場合に比べて撮影画像における明暗がより明瞭になることが判明した。これは、白色光の場合には入射光の屈折角が波長毎に異なるので、レンズ部品内部での光の進み方が波長毎に異なることとなり、ある波長の光で明暗が生じても他の波長の光でそれが相殺されるという現象が生じているからと考えられる。単色光であればそのようなことがない。さらに、実験では、単色光の中でも、波長が短い青色光を採用すれば、明暗が一層明瞭になることが判明した。なお、単色LEDを採用し、かつ、局部的に厚い箇所または薄い箇所の端面を着色する場合には、単色LEDの波長域の光を吸収する素材を採用すべきである。   In the experiment, it was found that if a single color LED is used as the light source of the illumination device 7, the brightness and darkness in the captured image becomes clearer than in the case of the white LED. This is because, in the case of white light, the angle of refraction of incident light differs from wavelength to wavelength, so the way in which the light travels inside the lens component differs from wavelength to wavelength. This is thought to be due to the phenomenon that it is offset by light of a wavelength. This is not the case with monochromatic light. Furthermore, in experiments, it was found that light and darkness becomes clearer when blue light having a short wavelength is adopted among monochromatic light. In addition, when a monochromatic LED is employed and the end face of a locally thick or thin portion is colored, a material that absorbs light in the wavelength region of the monochromatic LED should be employed.

また、照明装置7の光源とレンズ部品との間に、開口を有する遮光部材等を設けてレンズ部品に照射されるスポット光の広がり幅を絞れば、撮像画像における明暗がより明瞭になることが判明した。スポット光でも中心軸に近い中央部分とその周辺部分とではレンズ部品に入射される角度が異なり、レンズ部品内部での光の進み方が異なることになる。そうすると、ある角度で入射した光により明暗が生じても、他の角度で入射した光でそれが相殺されるという現象が生じることがある。スポット光の広がり幅を絞ることとすれば、そのようなことが生じにくい。   Further, if a light-shielding member having an opening is provided between the light source of the illumination device 7 and the lens component to reduce the spread width of the spot light irradiated to the lens component, the brightness and darkness in the captured image may become clearer. found. Even in the spot light, the central portion near the central axis and the peripheral portion thereof have different angles of incidence on the lens component, and the way in which the light travels inside the lens component is different. Then, even if light and darkness is caused by light incident at a certain angle, a phenomenon may occur in which it is canceled out by light incident at another angle. If the spread width of the spot light is narrowed, such a situation is unlikely to occur.

また、照明装置7が単数であれば、局部的に厚い箇所または薄い箇所により部品認識に妨げになる影が生じる場合がある。その場合には、レンズ部品のZ軸回りに照明装置7を複数設け、複数のスポット光を照射することで影の影響を軽減することとしてもよい。
<実装手順>
次に、レンズ部品の実装手順を説明する。
In addition, if there is a single illumination device 7, there may be a shadow that hinders component recognition due to locally thick or thin locations. In that case, a plurality of illumination devices 7 may be provided around the Z axis of the lens component, and the influence of shadows may be reduced by irradiating a plurality of spot lights.
<Mounting procedure>
Next, a lens component mounting procedure will be described.

まず、LED部品13が実装された基板12を基台2上に載置する。基板12へのLED部品13の実装は、基板12に半田を印刷し、LED部品13を基板12の所定位置に配置し、基板12の半田を加熱溶融させることにより実施される。LED部品13を基板12に配置するときは、部品認識カメラ4でLED部品13を撮影して撮影画像からLED部品13の保持状態を認識し、それと共に、基板認識カメラ9で基板12を撮影して撮影画像から基準マーク14(図2参照)を検出する。そして、得られたLED部品13の保持状態と基準マーク14とを用いて、LED部品13の移動量および回転角を決定し、その分量だけ実装ヘッド5を移動させる。これにより、LED部品13を基板12の所定位置に正確に実装することができる。   First, the substrate 12 on which the LED component 13 is mounted is placed on the base 2. The LED component 13 is mounted on the substrate 12 by printing solder on the substrate 12, placing the LED component 13 at a predetermined position on the substrate 12, and heating and melting the solder on the substrate 12. When the LED component 13 is arranged on the substrate 12, the component recognition camera 4 captures the LED component 13 to recognize the holding state of the LED component 13 from the captured image, and at the same time, the substrate recognition camera 9 captures the substrate 12. The reference mark 14 (see FIG. 2) is detected from the captured image. Then, using the obtained holding state of the LED component 13 and the reference mark 14, the movement amount and the rotation angle of the LED component 13 are determined, and the mounting head 5 is moved by that amount. Thereby, the LED component 13 can be accurately mounted at a predetermined position of the substrate 12.

次に、基板12上におけるレンズ部品21の脚部21cが配置される位置に接着剤を付着する。接着剤の量を調整することにより、レンズ部品21の本体部のZ方向の位置を微調整することができる。
次に、実装ヘッド5を部品供給部3の部品トレイ11上方まで移動させ、吸着ノズル6をレンズ部品21の上面に接触するまで下降させ、レンズ部品21を保持させる。そして、吸着ノズル6を上昇させ、実装ヘッド5を部品認識カメラ4の光軸4aと吸着ノズル6の中心軸とが一致する位置まで移動させ、部品認識カメラ4でレンズ部品21の下面側から撮影し、撮影画像からレンズ部品21の保持状態を認識する。さらに、基板12に実装されたLED部品13を上方からLED認識カメラ10で撮影し、撮影画像からLED部品13の実装位置を特定する。
Next, an adhesive is attached to the position on the substrate 12 where the leg 21c of the lens component 21 is disposed. By adjusting the amount of the adhesive, the position in the Z direction of the main body of the lens component 21 can be finely adjusted.
Next, the mounting head 5 is moved to above the component tray 11 of the component supply unit 3, the suction nozzle 6 is lowered until it contacts the upper surface of the lens component 21, and the lens component 21 is held. Then, the suction nozzle 6 is raised, and the mounting head 5 is moved to a position where the optical axis 4a of the component recognition camera 4 and the central axis of the suction nozzle 6 coincide with each other. Then, the holding state of the lens component 21 is recognized from the captured image. Further, the LED component 13 mounted on the substrate 12 is photographed by the LED recognition camera 10 from above, and the mounting position of the LED component 13 is specified from the photographed image.

次に、レンズ部品21の保持状態とLED部品13の実装位置とを用いて、レンズ部品21の光軸とLED部品13の光軸13aとが一致するように実装ヘッド5のX方向およびY方向の移動量を決定すると共に、レンズ部品21の脚部21cと基板12に付着させた接着剤の位置が一致するようにレンズ部品21の回転角を決定する。そして、決定された移動量だけ実装ヘッド5を移動させると共に、決定された回転角だけ吸着ノズル6を回転させ、レンズ部品21の脚部21cが基板12に接触するまで吸着ノズル6を下降させ、吸着ノズル6の保持を解除する。   Next, using the holding state of the lens component 21 and the mounting position of the LED component 13, the X direction and the Y direction of the mounting head 5 so that the optical axis of the lens component 21 and the optical axis 13a of the LED component 13 coincide with each other. And the rotation angle of the lens component 21 is determined so that the positions of the legs 21c of the lens component 21 and the position of the adhesive adhered to the substrate 12 coincide with each other. Then, the mounting head 5 is moved by the determined movement amount, the suction nozzle 6 is rotated by the determined rotation angle, and the suction nozzle 6 is lowered until the leg portion 21c of the lens component 21 contacts the substrate 12, The holding of the suction nozzle 6 is released.

最後に、接着剤を硬化させる。なお、接着剤を硬化させるための場所まで、例えば水平ベルトコンベアのようなZ軸方向の移動や衝撃が発生しない方法を用いて、レンズ部品を搭載した基板を運搬することにより、硬化前にレンズ部品が所定の位置からずれることを防ぐことができる。
<まとめ>
本実施形態によれば、透明部品であるレンズ部品21の保持状態を認識することができ、その結果、レンズ部品21を基板12の目的位置に正確に実装することができる。図9および図10に撮影画像の一例を示す。
Finally, the adhesive is cured. In addition, by using a method that does not cause movement or impact in the Z-axis direction, such as a horizontal belt conveyor, to the place for curing the adhesive, the lens is mounted before curing by transporting the substrate on which the lens component is mounted. It is possible to prevent the component from shifting from a predetermined position.
<Summary>
According to this embodiment, the holding state of the lens component 21 that is a transparent component can be recognized, and as a result, the lens component 21 can be accurately mounted at the target position of the substrate 12. FIG. 9 and FIG. 10 show examples of captured images.

図9の撮影画像は、レンズ部品を図3(a)に示す位置関係で撮影して得たものである。レンズ部品は3箇所に脚部を有し、これらの脚部の端面は着色されている。このレンズ部品では環部の厚み1.6[mm]程度に対して、脚部の長さが0.2[mm]程度である。撮影画像から明らかなように、局部的に厚い3箇所(脚部)とこれらの周囲の箇所とで明暗が生じている。   The photographed image in FIG. 9 is obtained by photographing the lens parts in the positional relationship shown in FIG. The lens component has legs at three locations, and the end surfaces of these legs are colored. In this lens component, the length of the leg portion is about 0.2 [mm] with respect to the thickness of the ring portion of about 1.6 [mm]. As is apparent from the photographed image, light and dark are generated at three locally thick portions (leg portions) and the surrounding portions.

また、図10の撮影画像は、レンズ部品を図3(b)に示す位置関係(角度θは約30度)で撮影して得たものである。レンズ部品は、図7に示すものである。撮影画像から明らかなように、局部的に厚い3箇所(脚部)および局部的に薄い6箇所(突起部)とこれらの周囲の箇所とで明暗が生じている。
また、本実施形態によれば、レンズ部品21は射出成形等により一体的に形成されている。そのため、レンズ部21aの光軸と脚部21cとの位置関係の製品ばらつきが極めて小さい。したがって、レンズ部品21の保持状態を認識しさえすれば、レンズ部品21を正確に基板の目的位置に実装することができる。一方、レンズ部品下面の複数箇所に金属膜を形成し、電極抽出方式によりレンズ部品の保持状態を認識する方法も考えられる。しかしながら、その方法では、レンズ部品下面に金属膜を形成するときに製品毎にばらつきが生じてしまい、その結果、レンズ部品の実装位置精度が本実施形態に比べて低くなるという問題がある。したがって、本実施形態のように、一体的に形成するのが好ましい。
Further, the photographed image of FIG. 10 is obtained by photographing the lens parts with the positional relationship shown in FIG. 3B (angle θ is about 30 degrees). The lens component is as shown in FIG. As is clear from the photographed image, light and darkness occurs at three locally thick points (legs) and six locally thin points (projections) and their surrounding points.
According to the present embodiment, the lens component 21 is integrally formed by injection molding or the like. Therefore, the product variation in the positional relationship between the optical axis of the lens portion 21a and the leg portion 21c is extremely small. Accordingly, as long as the holding state of the lens component 21 is recognized, the lens component 21 can be accurately mounted at the target position on the substrate. On the other hand, a method of forming a metal film at a plurality of locations on the lower surface of the lens component and recognizing the holding state of the lens component by an electrode extraction method is also considered. However, this method has a problem in that when the metal film is formed on the lower surface of the lens component, variation occurs for each product, and as a result, the mounting position accuracy of the lens component becomes lower than that of the present embodiment. Therefore, it is preferable to form integrally like this embodiment.

また、本実施形態では、基板12に実装されたLED部品13を基板12の上方からLED認識カメラで撮影し、得られた撮影画像からLED部品の実装位置を認識し、認識された実装位置をレンズ部品21の位置合わせの基準として用いている。これにより、LED部品13が基板12の基準位置からずれて実装されていても、LED部品13との間に一定の位置関係を維持して(すなわち、LED部品13の光軸とレンズ部品21の光軸とを一致させて)レンズ部品21を実装することができる。
<変形例>
以上、透明部品の実装方法について、実施形態に基づいて説明したが、本発明はこれらの実施形態に限られない。例えば、以下のような変形例が考えられる。
(1)実施形態では、上下方向の厚みが局部的に厚く形成された箇所が脚部21cだけであるが、本発明はこれに限らず、脚部以外にも設けることとしてもよい。
In the present embodiment, the LED component 13 mounted on the substrate 12 is photographed by the LED recognition camera from above the substrate 12, the LED component mounting position is recognized from the obtained captured image, and the recognized mounting position is determined. This is used as a reference for positioning the lens component 21. Thereby, even if the LED component 13 is mounted with a deviation from the reference position of the substrate 12, a certain positional relationship is maintained with the LED component 13 (that is, the optical axis of the LED component 13 and the lens component 21 The lens component 21 can be mounted (with the optical axis aligned).
<Modification>
As mentioned above, although the mounting method of the transparent component was demonstrated based on embodiment, this invention is not limited to these embodiment. For example, the following modifications can be considered.
(1) In the embodiment, the portion where the thickness in the vertical direction is locally thick is only the leg portion 21c, but the present invention is not limited to this and may be provided in addition to the leg portion.

図4には、環部22b上面の複数箇所から上向きに突出した突起部22dを含むレンズ部品22を示す。このように、突起部22dは上下方向の厚みが局部的に厚く形成された箇所なので、撮影画像に明暗として現れる。なお、図4の例では上下方向に見て突起部22dが脚部22cに重なるように配置されているが、これに限らず、突起部22dは脚部22cに対して一定の相対位置関係を維持した状態でずれて配置されていてもよい。   FIG. 4 shows the lens component 22 including protrusions 22d protruding upward from a plurality of locations on the upper surface of the ring portion 22b. Thus, since the protrusion 22d is a portion where the thickness in the vertical direction is locally thick, it appears as bright and dark in the captured image. In the example of FIG. 4, the protrusion 22d is disposed so as to overlap the leg 22c when viewed in the vertical direction. However, the present invention is not limited to this, and the protrusion 22d has a certain relative positional relationship with the leg 22c. You may arrange | position by shifting in the state maintained.

また、図5には、環部23b側面の複数箇所から径方向外側に突出した環部23bの厚みよりも薄い突起部23dを含むレンズ部品23を示す。このように、突起部23dは上下方向の厚みが局部的に薄く形成された箇所なので、撮影画像に明暗として現れる。
また、図6には、環部24bの上面の複数箇所に環部24bの厚みを薄くするように窪み24dを形成したレンズ部品24を示す。このように、窪み24dは上下方向の厚みが局部的に薄く形成された箇所なので、撮影画像に明暗として現れる。
FIG. 5 shows a lens component 23 that includes a protrusion 23d that is thinner than the thickness of the ring 23b that protrudes radially outward from a plurality of locations on the side surface of the ring 23b. Thus, since the protrusion 23d is a portion where the thickness in the vertical direction is locally thin, it appears as bright and dark in the photographed image.
FIG. 6 shows a lens component 24 in which depressions 24d are formed so as to reduce the thickness of the ring portion 24b at a plurality of locations on the upper surface of the ring portion 24b. As described above, the depression 24d is a portion where the thickness in the vertical direction is locally thin, and thus appears as bright and dark in the photographed image.

また、図7には、環部25b側面の複数箇所から径方向外側に突出した環部25bの厚みよりも薄い突起部25d,25eを含み、突起部25dと25eとで形成されている上下方向の位置が異なるレンズ部品25を示す。なお、このレンズ部25aは凹曲面となっており散光レンズとして働く。
また、図8には、環部26b上面の複数箇所から上向きに突出した突起部26dを含み、突起部26dが錐状となっているレンズ部品26を示す。突起部26dが斜面をもつため、スポット光の透過や反射の態様がその周囲の箇所とで異なり、撮影画像に明暗として現れる。
(2)レンズ部品の上下方向の厚みが局部的に厚くまたは薄く形成された箇所の端面を着色または粗面化してもよい。実施形態に当てはめると、レンズ部品21の脚部21cの下端面を着色または粗面化することになる。このようにすれば、表面実装機1の機内の迷光が脚部21cの下端面から入射することや、スポット光7cの一部が脚部21cの下端面から光が出射されることを抑制することができ、明暗を強調することができる。
(3)また、レンズ部品21の脚部21cの下端面を着色する場合には、実装ヘッド5にレンズ部品21を保持させてからレンズ部品21を撮影するまでの間に、レンズ部品21の脚部21cの下端面に色付きの接着剤を付着させ、部品認識カメラ4による撮影は、レンズ部品の脚部21c下端面に色付きの接着剤が付着された状態で行い、レンズ部品21の基板12への実装は、接着剤が付着された脚部21cを基板12の表面に当接させて行うこととしてもよい。これにより、基板12に接着剤を塗布する工程を省くことができ、生産性を向上させることができる。接着剤の付着は、例えば、表面実装機1に液体の接着剤を入れた容器を設けておき、実装ヘッド5を移動させてレンズ部品21の脚部21cの下端部を液体の接着剤に浸すことなどにより実施することができる。なお、色付きの接着剤は、部品認識カメラ4での撮影時に色付きであればよく、乾燥後に色付きのままであるか無色に変化するかは問わない。
(4)また、部品認識カメラ4を、実装ヘッド5に設け、実装ヘッド5と共に移動させ、レンズ部品21を上面側から撮影することとしてもよい。さらに、この場合において、基板12に実装されたLED部品13からの光がレンズ部品21に照射される位置まで実装ヘッド5を移動させ、部品認識カメラ4による撮影は、LED部品13からの光が下方からレンズ部品21に照射された状態において行うこととしてもよい。LED部品13の点灯は、例えば、基板12上に形成されたLED部品13への給電パッドから電力を供給することにより実施することができる。このように、基板12に実装されたLED部品13をスポット光の光源とすることにより、表面実装機1から照明装置7を省略することができる。
(5)また、LED認識カメラ10での撮影は、基板12に実装されたLED部品13を点灯させた状態において行うことしてもよい。得られた撮影画像の輝度分布のピーク位置からLED部品13の光軸13aを特定することができる。これにより、LED部品13の外形を撮影し、得られた撮影画像からLED部品13の光軸13aを特定するよりも、直接的に光軸を検出することができ、光軸検出の精度を高めることができる。また、LED部品13は、LED素子と筐体とから構成されているが、筐体の色と基板の色とが同系色の場合には、LED認識カメラの撮影画像からLEDの外形(輪郭)を特定するのが困難である。このような場合でも、上記方向によれば、光軸を正確に特定することができる。
(6)また、実施形態では、レンズ部品21は環部21bを具備しているが、環部21bは無くてもよい。
(7)また、LEDモジュールは、図2に示すものに限らず、例えば、図11に示すように、一列に配列されたものでもよい。なお、図11の例では、レンズ部品のZ軸回りの回転角が何れも同じにしてあるが、これに限らない。特に基板が一方向に長く、レンズ部品が基板の長手方向に整列する場合には、レンズ部品毎に回転角をずらして配置するのが好ましい。環境温度の変化により基板が長手方向に熱収縮または熱膨張した場合、レンズ部品の接着を剥がす方向に作用する応力が生じるが、回転角をずらしておくことにより、全てのレンズ部品が一斉に剥がれることを回避することができる。
(8)実施形態では、レンズ部品の保持状態の認識工程と、レンズ部品の実装工程とをレンズ部品毎に実施しているが、本発明はこれに限らない。例えば、レンズ部品の保持状態を認識して、粘着性のトレイの決められた位置にレンズ部品の位置と回転角を調整して仮置きする。粘着性のトレイに複数のレンズ部品を仮置きした後、トレイを基板の近くに搬送し、トレイに置かれたレンズ部品を順次基板に実装する。このとき、トレイに置かれたレンズ部品の位置と回転角は調整されているので、実装直前に保持状態の認識をすることなく機械的に実装する。この場合、レンズ部品の保持状態の認識工程と、別のレンズ部品の実装工程とを同時並行して実施することができ、生産性を高めることができる。
7 includes protrusions 25d and 25e that are thinner than the thickness of the ring part 25b that protrudes radially outward from a plurality of locations on the side surface of the ring part 25b, and is formed by the protrusions 25d and 25e. The lens components 25 having different positions are shown. The lens portion 25a has a concave curved surface and functions as a diffuser lens.
FIG. 8 shows a lens component 26 that includes protrusions 26d that protrude upward from a plurality of locations on the upper surface of the ring part 26b, and the protrusions 26d are conical. Since the protruding portion 26d has an inclined surface, the transmission and reflection modes of the spot light are different from the surrounding portions, and appear as bright and dark in the photographed image.
(2) The end surface of the portion where the thickness of the lens component in the vertical direction is locally thick or thin may be colored or roughened. When applied to the embodiment, the lower end surface of the leg portion 21c of the lens component 21 is colored or roughened. If it does in this way, it will suppress that the stray light in the surface mounting machine 1 injects from the lower end face of leg part 21c, and that a part of spot light 7c emits light from the lower end face of leg part 21c. Can emphasize light and dark.
(3) Further, when coloring the lower end surface of the leg portion 21c of the lens component 21, the leg of the lens component 21 is taken after the lens component 21 is held by the mounting head 5 until the lens component 21 is photographed. A colored adhesive is attached to the lower end surface of the part 21c, and photographing by the component recognition camera 4 is performed in a state where the colored adhesive is attached to the lower end surface of the leg part 21c of the lens component, and is applied to the substrate 12 of the lens component 21. This mounting may be performed by bringing the leg 21c to which the adhesive is attached into contact with the surface of the substrate 12. Thereby, the process of apply | coating an adhesive agent to the board | substrate 12 can be skipped, and productivity can be improved. For example, the surface mounter 1 is provided with a container containing a liquid adhesive, and the mounting head 5 is moved to immerse the lower end of the leg 21c of the lens component 21 in the liquid adhesive. It can be implemented depending on the situation. It should be noted that the colored adhesive only needs to be colored at the time of photographing with the component recognition camera 4, and it does not matter whether it remains colored or changes to colorless after drying.
(4) Alternatively, the component recognition camera 4 may be provided on the mounting head 5 and moved together with the mounting head 5 to photograph the lens component 21 from the upper surface side. Furthermore, in this case, the mounting head 5 is moved to a position where the light from the LED component 13 mounted on the substrate 12 is irradiated onto the lens component 21, and the light from the LED component 13 is captured by the component recognition camera 4. It is good also as performing in the state irradiated to the lens component 21 from the downward direction. The lighting of the LED component 13 can be performed, for example, by supplying power from a power supply pad to the LED component 13 formed on the substrate 12. Thus, the illumination device 7 can be omitted from the surface mounter 1 by using the LED component 13 mounted on the substrate 12 as a light source of spot light.
(5) Moreover, you may perform imaging | photography with the LED recognition camera 10 in the state which turned on the LED component 13 mounted in the board | substrate 12. FIG. The optical axis 13a of the LED component 13 can be specified from the peak position of the luminance distribution of the obtained captured image. Thereby, the optical axis can be detected directly rather than the optical axis 13a of the LED component 13 is identified from the photographed image obtained by photographing the outer shape of the LED component 13, and the accuracy of optical axis detection is improved. be able to. The LED component 13 is composed of an LED element and a housing. When the housing color and the substrate color are similar colors, the outer shape (contour) of the LED from the captured image of the LED recognition camera. Is difficult to identify. Even in such a case, according to the above direction, the optical axis can be accurately specified.
(6) In the embodiment, the lens component 21 includes the ring portion 21b. However, the ring portion 21b may not be provided.
(7) Further, the LED modules are not limited to those shown in FIG. 2, but may be arranged in a line as shown in FIG. 11, for example. In the example of FIG. 11, the rotation angles of the lens components around the Z axis are the same, but the present invention is not limited to this. In particular, when the substrate is long in one direction and the lens components are aligned in the longitudinal direction of the substrate, it is preferable that the rotation angle is shifted for each lens component. When the substrate heat shrinks or expands in the longitudinal direction due to changes in the environmental temperature, stress that acts in the direction to peel off the adhesion of the lens components is generated, but by shifting the rotation angle, all the lens components are peeled off at the same time. You can avoid that.
(8) In the embodiment, the lens component holding state recognition step and the lens component mounting step are performed for each lens component, but the present invention is not limited to this. For example, the lens component holding state is recognized, and the lens component position and rotation angle are adjusted and temporarily placed at a predetermined position of the adhesive tray. After temporarily placing a plurality of lens components on an adhesive tray, the tray is transported near the substrate, and the lens components placed on the tray are sequentially mounted on the substrate. At this time, since the position and the rotation angle of the lens component placed on the tray are adjusted, it is mechanically mounted without recognizing the holding state immediately before mounting. In this case, the process of recognizing the holding state of the lens component and the mounting process of another lens component can be performed simultaneously, and productivity can be improved.

本発明は、例えば、基板にLED部品等の発光部品を実装し、その発光部品の上方を覆うようにレンズ部品を実装した発光モジュールに利用可能である。   The present invention can be used for, for example, a light emitting module in which a light emitting component such as an LED component is mounted on a substrate and a lens component is mounted so as to cover the light emitting component.

1 表面実装機
2 基台
3 部品供給部
4 部品認識カメラ
5 実装ヘッド
6 吸着ノズル
7 照明装置
8 実装ヘッド駆動機構
9 基板認識カメラ
10 LED認識カメラ
11 部品トレイ
12 基板
13 LED部品
14 基準マーク
21,22,23,24,25,26 レンズ部品
DESCRIPTION OF SYMBOLS 1 Surface mounter 2 Base 3 Component supply part 4 Component recognition camera 5 Mounting head 6 Suction nozzle 7 Illumination device 8 Mounting head drive mechanism 9 Substrate recognition camera 10 LED recognition camera 11 Component tray 12 Substrate 13 LED component 14 Reference mark 21 22, 23, 24, 25, 26 Lens parts

Claims (7)

実装ヘッドに透明部品を保持させ、前記実装ヘッドに保持された透明部品を上面側または下面側から部品認識カメラで撮影し、得られた撮影画像から前記透明部品の保持状態を認識し、認識された保持状態の基準状態に対するずれを補償するように前記実装ヘッドを移動させ、その後、前記実装ヘッドの保持を解いて前記透明部品を基板の目的位置に実装する透明部品の実装方法において、
前記透明部品には、複数箇所に前記部品認識カメラの撮影方向の厚みを局部的に厚くまたは薄く形成しておき、
前記部品認識カメラによる撮影は、前記透明部品に単一または複数のスポット光を照射した状態で行うこと
を特徴とする透明部品の実装方法。
A transparent component is held by the mounting head, the transparent component held by the mounting head is photographed by a component recognition camera from the upper surface side or the lower surface side, and the holding state of the transparent component is recognized and recognized from the obtained captured image. In the mounting method of the transparent component, the mounting head is moved so as to compensate for the deviation of the held state from the reference state, and then the holding of the mounting head is released to mount the transparent component at a target position on the substrate.
In the transparent component, the thickness in the shooting direction of the component recognition camera is locally thick or thin at a plurality of locations,
The method of mounting a transparent component, wherein the photographing by the component recognition camera is performed in a state where a single or a plurality of spot lights are irradiated on the transparent component.
前記透明部品の局部的に厚くまたは薄く形成された箇所の端面が着色または粗面化されていることを特徴とする請求項1に記載の透明部品の実装方法。   2. The method of mounting a transparent component according to claim 1, wherein an end surface of a portion of the transparent component that is locally thick or thin is colored or roughened. 前記透明部品の局部的に厚く形成された箇所は、前記透明部品の本体部の下面の複数箇所から下向きに突出した脚部であり、
前記透明部品の局部的に厚く形成された箇所の端面は、着色されており、
前記端面の着色は、前記実装ヘッドに透明部品を保持させてから前記透明部品を撮影するまでの間に前記透明部品の脚部の下端部に色付きの接着剤を付着させることにより行われ、
前記透明部品の前記基板への実装は、前記接着剤が付着された脚部を前記基板の表面に配置させて行うことを特徴とする請求項2に記載の透明部品の実装方法。
The location where the transparent component is locally thick is a leg portion protruding downward from a plurality of locations on the lower surface of the body portion of the transparent component,
The end face of the part formed locally thick of the transparent part is colored,
The coloring of the end surface is performed by attaching a colored adhesive to the lower end portion of the leg portion of the transparent component from when the transparent component is held by the mounting head to when the transparent component is photographed.
The method of mounting a transparent component according to claim 2, wherein the mounting of the transparent component on the substrate is performed by arranging a leg portion to which the adhesive is attached on the surface of the substrate.
前記基板の目的位置には、前記基板に垂直な方向に光を照射する発光部品が実装されており、前記透明部品は、前記発光部品の上方を覆うように前記基板に実装されるものであり、
前記実装ヘッドに透明部品を保持させてから前記透明部品を撮影するまでの間に、前記基板に実装された発光部品からの光が前記透明部品に照射される位置まで前記実装ヘッドを移動させ、
前記部品認識カメラによる撮影は、前記スポット光として、前記発光部品からの光が前記透明部品に下方から照射された状態において前記透明部品の上面側から行うことを特徴とする請求項1に記載の透明部品の実装方法。
A light emitting component that irradiates light in a direction perpendicular to the substrate is mounted at a target position of the substrate, and the transparent component is mounted on the substrate so as to cover the top of the light emitting component. ,
Between holding the transparent component on the mounting head and photographing the transparent component, moving the mounting head to a position where light from the light emitting component mounted on the substrate is irradiated to the transparent component,
The imaging by the component recognition camera is performed from the upper surface side of the transparent component in a state in which the light from the light emitting component is irradiated to the transparent component from below as the spot light. Mounting method for transparent parts.
前記基板の目的位置には、前記基板に垂直な方向に光を照射する発光部品が実装されており、前記透明部品は、前記発光部品の上方を覆うように前記基板に実装されるものであり、
前記実装ヘッドの移動において、前記基板に実装された発光部品を前記基板の上方から発光部品認識カメラで撮影し、得られた撮影画像から前記発光部品の実装位置を認識し、認識された実装位置を前記透明部品の位置合わせの基準として用いることを特徴とする請求項1に記載の透明部品の実装方法。
A light emitting component that irradiates light in a direction perpendicular to the substrate is mounted at a target position of the substrate, and the transparent component is mounted on the substrate so as to cover the top of the light emitting component. ,
In the movement of the mounting head, the light emitting component mounted on the substrate is photographed by the light emitting component recognition camera from above the substrate, the mounting position of the light emitting component is recognized from the obtained photographed image, and the recognized mounting position The method for mounting a transparent component according to claim 1, wherein the transparent component is used as a reference for positioning the transparent component.
前記発光部品認識カメラでの撮影は、前記基板に実装された発光部品を点灯させた状態において行うことを特徴とする請求項5に記載の透明部品の実装方法。   6. The method of mounting a transparent component according to claim 5, wherein photographing with the light-emitting component recognition camera is performed in a state where the light-emitting component mounted on the substrate is turned on. 前記スポット光の光源は、単色のLEDであることを特徴とする請求項1に記載の透明部品の実装方法。   The method of mounting a transparent component according to claim 1, wherein the light source of the spot light is a monochromatic LED.
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