JP2010231946A - Secondary battery - Google Patents

Secondary battery Download PDF

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JP2010231946A
JP2010231946A JP2009076433A JP2009076433A JP2010231946A JP 2010231946 A JP2010231946 A JP 2010231946A JP 2009076433 A JP2009076433 A JP 2009076433A JP 2009076433 A JP2009076433 A JP 2009076433A JP 2010231946 A JP2010231946 A JP 2010231946A
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positive electrode
negative electrode
connection terminal
elastic member
power generation
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JP5633032B2 (en
JP2010231946A5 (en
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Hideyuki Sugiyama
秀幸 杉山
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Eliiy Power Co Ltd
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Eliiy Power Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

<P>PROBLEM TO BE SOLVED: To provide a secondary battery having a large battery capacity and a strong structure with respect to vibrations and external impacts. <P>SOLUTION: In the secondary battery, a lid member is jointed to a section around an opening of a case, and a power generation element having a stack structure. a positive electrode connection terminal, a negative-electrode connection terminal, a positive-electrode elastic member, a negative-electrode elastic member and an electrolyte solution are provided inside the case. The case includes a square-shaped cross section which is in parallel with the opening, and the power generation element includes a positive-electrode sheet and negative-electrode sheet alternately disposed via a separator. The positive-electrode connection terminal is fixed to the lid member and pinched between the positive-electrode elastic members, the negative-electrode connection terminal is connected to the lid member and pinched between the negative-electrode elastic members, and the power generation element is pinched between the positive-electrode elastic member and the negative-electrode elastic member. <P>COPYRIGHT: (C)2011,JPO&INPIT

Description

本発明は、二次電池に関する。   The present invention relates to a secondary battery.

二次電池は、車などの移動体に搭載される場合があるため振動や外部衝撃に強い構造を有することが求められる。しかし、一般的に二次電池は発電要素を外装材に収容した構造を有するため、振動や外部衝撃により発電要素が外装材の中で移動、振動する場合がある。このため、発電要素の破損が生じる場合がある。
発電要素の移動、振動による発電要素の破損を防止するため、従来の二次電池では様々な工夫がなされている。例えば、特許文献1では、発電要素の上下にスペーサを設置することにより衝撃に強い構造としている。
Since the secondary battery may be mounted on a moving body such as a car, the secondary battery is required to have a structure resistant to vibration and external impact. However, since a secondary battery generally has a structure in which a power generation element is housed in an exterior material, the power generation element may move and vibrate in the exterior material due to vibration or external impact. For this reason, the power generation element may be damaged.
In order to prevent the power generation element from being damaged due to the movement and vibration of the power generation element, various contrivances have been made in the conventional secondary battery. For example, in patent document 1, it is set as the structure strong against an impact by installing a spacer on the upper and lower sides of an electric power generation element.

特開2006−40899号公報JP 2006-40899 A

しかし、特許文献1のように発電要素の上下にスペーサを設置すると二次電池内に占める発電要素の割合が減少し、二次電池の電池容量の低下につながっていた。
本発明は、このような事情に鑑みてなされたものであり、電池容量が大きくかつ振動や外部衝撃に強い構造を有する二次電池を提供する。
However, when spacers are installed above and below the power generation element as in Patent Document 1, the ratio of the power generation element in the secondary battery is reduced, leading to a reduction in the battery capacity of the secondary battery.
The present invention has been made in view of such circumstances, and provides a secondary battery having a large battery capacity and a structure resistant to vibration and external impact.

本発明の二次電池は、開口があるケースの前記開口の周りの部分に蓋部材が接合されかつ前記ケースの内部にスタック構造の発電要素、正極接続端子、負極接続端子、正極弾性部材、負極弾性部材および電解液を有し、前記ケースは、前記開口と平行な方形状の断面を有し、前記発電要素は、セパレータを介して交互に配置された正極シートおよび負極シートを有し、前記正極シートは、前記正極接続端子に接続された正極集電体および前記正極集電体の上に設けられた正極活物質層を備え、前記負極シートは、前記負極接続端子に接続された負極集電体および前記負極集電体の上に設けられた負極活物質層を備え、前記正極接続端子は、前記蓋部材に固定されかつ前記正極弾性部材に挟持され、前記負極接続端子は、前記蓋部材に固定されかつ前記負極弾性部材に挟持され、前記発電要素は、前記正極弾性部材と前記負極弾性部材との間に挟持されている。   In the secondary battery of the present invention, a lid member is joined to a portion around the opening of a case having an opening, and a power generation element having a stack structure, a positive electrode connecting terminal, a negative electrode connecting terminal, a positive electrode elastic member, a negative electrode inside the case The case includes an elastic member and an electrolytic solution, the case has a rectangular cross section parallel to the opening, and the power generation element includes a positive electrode sheet and a negative electrode sheet alternately arranged via a separator, The positive electrode sheet includes a positive electrode current collector connected to the positive electrode connection terminal and a positive electrode active material layer provided on the positive electrode current collector, and the negative electrode sheet includes a negative electrode current collector connected to the negative electrode connection terminal. And a negative electrode active material layer provided on the negative electrode current collector, the positive electrode connection terminal being fixed to the lid member and sandwiched between the positive electrode elastic members, and the negative electrode connection terminal being the lid Fixed to the member One the sandwiched anode elastic member, wherein the power generating element is interposed between the anode elastic member and the positive electrode elastic member.

本発明の二次電池に含まれる発電要素は、正極弾性部材と負極弾性部材との間に挟持されている。正極弾性部材および負極弾性部材から発電要素に対し応力を発生させることができ、発電要素の振動や移動を防止または軽減することができる。また、本発明の二次電池に強い外部衝撃が加えられても正極弾性部材および負極弾性部材が衝撃を吸収するため発電要素が正極接続端子や負極接続端子にぶつかり破損することを防止することができる。このことにより、本発明の二次電池は、発電要素の移動、振動による発電要素の破損を防止することができ、振動や外部衝撃に強い構造を有している。
また、正極弾性部材および負極弾性部材は、発電要素の大きさを小さくすることなく設置することができるため、本発明の二次電池は、電池容量が大きくかつ振動や衝撃に強い構造を有する。
The power generation element included in the secondary battery of the present invention is sandwiched between the positive electrode elastic member and the negative electrode elastic member. Stress can be generated from the positive electrode elastic member and the negative electrode elastic member to the power generation element, and vibration and movement of the power generation element can be prevented or reduced. In addition, even if a strong external impact is applied to the secondary battery of the present invention, the positive electrode elastic member and the negative electrode elastic member absorb the shock, so that the power generation element can be prevented from colliding with the positive electrode connection terminal or the negative electrode connection terminal and being damaged. it can. Accordingly, the secondary battery of the present invention can prevent the power generation element from being damaged due to the movement and vibration of the power generation element, and has a structure that is strong against vibration and external impact.
In addition, since the positive electrode elastic member and the negative electrode elastic member can be installed without reducing the size of the power generation element, the secondary battery of the present invention has a structure with a large battery capacity and resistance to vibration and impact.

(a)は本発明の一実施形態で2つの発電要素を含む二次電池の構成を示しかつ側面と平行な概略断面図であり、(b)はその概略上面図であり、(c)は(a)の点線X−Yで示した概略断面図であり、(d)は(a)の矢印S方向から見た二次電池の内部構造を示す概略図であり、(e)は(a)の矢印T方向から見た二次電池の内部構造を示す概略図である。(A) is the schematic sectional drawing which shows the structure of the secondary battery containing two electric power generation elements by one Embodiment of this invention, and is parallel to a side surface, (b) is the schematic top view, (c) is It is the schematic sectional drawing shown by the dotted line XY of (a), (d) is the schematic which shows the internal structure of the secondary battery seen from the arrow S direction of (a), (e) is (a It is the schematic which shows the internal structure of the secondary battery seen from the arrow T direction of). (a)は本発明の一実施形態の二次電池に含まれる正極シートの概略平面図であり、(b)は負極シートの概略平面図であり、(c)は発電要素の内部構造を示す概略斜視図である。(A) is a schematic plan view of the positive electrode sheet contained in the secondary battery of one Embodiment of this invention, (b) is a schematic plan view of a negative electrode sheet, (c) shows the internal structure of an electric power generation element. It is a schematic perspective view. (a)は本発明の一実施形態で4つの発電要素を含む二次電池の構成を示す上面と平行な概略断面図であり、(b)は(a)の矢印S方向から見た二次電池の内部構造を示す概略図であり、(c)は(a)の矢印T方向から見た二次電池の内部構造を示す概略図である。(A) is schematic sectional drawing parallel to the upper surface which shows the structure of the secondary battery containing four electric power generation elements by one Embodiment of this invention, (b) is the secondary seen from the arrow S direction of (a). It is the schematic which shows the internal structure of a battery, (c) is the schematic which shows the internal structure of the secondary battery seen from the arrow T direction of (a). (a)は本発明の一実施形態で絶縁性フィルムを含む二次電池の構成を示しかつ側面と平行な概略断面図であり、(b)は(a)の一点破線X−Yで示した概略断面図であり、(c)は(a)の矢印S方向から見た二次電池の内部構造を示す概略図であり、(d)は(a)の矢印T方向から見た二次電池の内部構造を示す概略図である。(A) is schematic sectional drawing which shows the structure of the secondary battery containing an insulating film in one Embodiment of this invention, and is parallel to a side surface, (b) was shown with the dashed-dotted line XY of (a). It is a schematic sectional drawing, (c) is the schematic which shows the internal structure of the secondary battery seen from the arrow S direction of (a), (d) is the secondary battery seen from the arrow T direction of (a). It is the schematic which shows the internal structure of.

以下、本発明の一実施形態を図面を用いて説明する。図面や以下の記述中で示す構成は、例示であって、本発明の範囲は、図面や以下の記述中で示すものに限定されない。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings. The configurations shown in the drawings and the following description are merely examples, and the scope of the present invention is not limited to those shown in the drawings and the following description.

1.二次電池の構成および製造方法
図1(a)は本発明の一実施形態で2つの発電要素を含む二次電池の構成を示しかつ側面と平行な概略断面図であり、図1(b)はその概略上面図であり、図1(c)は上面と平行な概略断面図であり、図1(d)は図1(a)の矢印S方向から見た二次電池の内部構造を示す概略図であり、図1(e)は図1(a)の矢印T方向から見た二次電池の内部構造を示す概略図である。図2は、本発明の一実施形態の二次電池に含まれる(a)正極シートの概略平面図であり、(b)負極シートの概略平面図であり、(c)発電要素の内部構造を示す概略斜視図である。
本実施形態の二次電池20は、開口があるケース3の開口の周りの部分に蓋部材4が接合されかつケース3の内部にスタック構造の発電要素1、正極接続端子6、負極接続端子7、正極弾性部材10、負極弾性部材11および電解液を有し、ケース3は、開口と平行な方形状の断面を有し、発電要素1は、セパレータ33を介して交互に配置された正極シート30および負極シート31を有し、正極シート30は、正極接続端子6に接続された正極集電体22および正極集電体22の上に設けられた正極活物質層25を備え、負極シート31は、負極接続端子7に接続された負極集電体23および負極集電体23の上に設けられた負極活物質層26を備え、正極接続端子6は、蓋部材4に固定されかつ正極弾性部材10に挟持され、負極接続端子7は、蓋部材4に固定されかつ負極弾性部材11に挟持され、発電要素1は、正極弾性部材10と圧縮された負極弾性部材11との間に挟持されている。
1. Configuration and Manufacturing Method of Secondary Battery FIG. 1A is a schematic cross-sectional view showing the configuration of a secondary battery including two power generation elements according to an embodiment of the present invention and parallel to the side surface, and FIG. Is a schematic top view, FIG. 1 (c) is a schematic cross-sectional view parallel to the top surface, and FIG. 1 (d) shows the internal structure of the secondary battery viewed from the direction of arrow S in FIG. 1 (a). FIG. 1E is a schematic diagram showing the internal structure of the secondary battery viewed from the direction of arrow T in FIG. FIG. 2 is a schematic plan view of (a) a positive electrode sheet included in a secondary battery according to an embodiment of the present invention, (b) a schematic plan view of a negative electrode sheet, and (c) an internal structure of a power generation element. It is a schematic perspective view shown.
In the secondary battery 20 of the present embodiment, the lid member 4 is joined to a portion around the opening of the case 3 having an opening, and the power generation element 1 having a stack structure, the positive electrode connection terminal 6, and the negative electrode connection terminal 7 are formed inside the case 3. The positive electrode elastic member 10, the negative electrode elastic member 11, and the electrolytic solution, the case 3 has a rectangular cross section parallel to the opening, and the power generating elements 1 are alternately arranged with the separators 33 interposed therebetween. The positive electrode sheet 30 includes a positive electrode current collector 22 connected to the positive electrode connection terminal 6 and a positive electrode active material layer 25 provided on the positive electrode current collector 22. Includes a negative electrode current collector 23 connected to the negative electrode connection terminal 7 and a negative electrode active material layer 26 provided on the negative electrode current collector 23, and the positive electrode connection terminal 6 is fixed to the lid member 4 and has positive electrode elasticity. Nipped by member 10 and connected to negative electrode Child 7 is fixed to the lid member 4 and is sandwiched negative elastic member 11, the power generating element 1 is sandwiched between the negative electrode elastic member 11 compressed between the positive elastic member 10.

また、本実施形態の二次電池20は、正極接続端子6および該正極接続端子6を挟持した正極弾性部材10はケース3の対向する部分の間に挟持されてもよく、負極接続端子7および該負極接続端子7を挟持した負極弾性部材11はケース3の対向する部分の間に挟持されてもよい。   Further, in the secondary battery 20 of the present embodiment, the positive electrode connection terminal 6 and the positive electrode elastic member 10 that holds the positive electrode connection terminal 6 may be held between opposing portions of the case 3. The negative elastic member 11 sandwiching the negative connection terminal 7 may be sandwiched between opposing portions of the case 3.

また、本実施形態の二次電池20は、発電要素1、正極接続端子6、負極接続端子7、正極弾性部材10および負極弾性部材11とケース3との間に設けられかつ熱収縮させた絶縁性フィルムをさらに備えてもよく、正極弾性部材10または負極弾性部材11は、発電要素1と絶縁性フィルムとの間に挟持されてもよい。   In addition, the secondary battery 20 of the present embodiment includes the power generation element 1, the positive electrode connection terminal 6, the negative electrode connection terminal 7, the positive electrode elastic member 10, the negative electrode elastic member 11, and the insulation that is thermally contracted. The positive electrode elastic member 10 or the negative electrode elastic member 11 may be further sandwiched between the power generation element 1 and the insulating film.

また、本実施形態の二次電池20は、正極接続端子6および負極接続端子7が複数であり、発電要素1が複数であり、正極弾性部材10および負極弾性部材11が複数であり、正極接続端子6と正極弾性部材10が交互に配置され、負極接続端子7と負極弾性部材11が交互に配置されてもよい。
以下、本発明の二次電池について説明する。
Further, the secondary battery 20 of the present embodiment has a plurality of positive electrode connection terminals 6 and a plurality of negative electrode connection terminals 7, a plurality of power generation elements 1, a plurality of positive electrode elastic members 10 and a plurality of negative electrode elastic members 11, and a positive electrode connection. The terminals 6 and the positive electrode elastic members 10 may be alternately arranged, and the negative electrode connection terminals 7 and the negative electrode elastic members 11 may be alternately arranged.
Hereinafter, the secondary battery of the present invention will be described.

1−1.二次電池
本実施形態の二次電池は、充電および放電が可能な電池であり、例えば、リチウムイオン二次電池、ニッケル・水素二次電池、ニッケル・カドミウム二次電池等である。
1-1. Secondary Battery The secondary battery of the present embodiment is a battery that can be charged and discharged, and is, for example, a lithium ion secondary battery, a nickel / hydrogen secondary battery, a nickel / cadmium secondary battery, or the like.

1−2.発電要素
発電要素1はスタック構造でありかつセパレータ33を介して交互に配置された正極シート30および負極シート31を備える。正極シート30または負極シート31は複数であってもよい。この場合、図2(c)のようにセパレータ33を介して複数の正極シート30および複数の負極シート31が交互に配置されてもよい。また、この場合、複数の正極シート30の正極集電体22は正極活物質層25が形成されていない端部において束ねられ正極接続端子6に接合することができる。また、複数の負極シート31の負極集電体23は負極活物質層26が形成されていない端部において束ねられ負極接続端子7に接合することができる。また、正極集電体22と負極集電体23との間のリーク電流を防止するために、正極集電体22と負極集電体23をそれぞれセパレータ33が積層された部分を挟んで束ねてもよい。
また、複数の正極シート30と複数の負極シート31をセパレータ33を介して交互に配置した発電要素1を複数形成することもできる。この場合、それぞれの発電要素1に含まれる正極集電体22を束ねたものをそれぞれ正極接続端子6に接続することができ、それぞれの発電要素1に含まれる負極集電体23を束ねたものをそれぞれ負極接続端子7に接続することができる。
1-2. Power Generation Element The power generation element 1 includes a positive electrode sheet 30 and a negative electrode sheet 31 that have a stack structure and are alternately arranged with separators 33 interposed therebetween. The positive electrode sheet 30 or the negative electrode sheet 31 may be plural. In this case, a plurality of positive electrode sheets 30 and a plurality of negative electrode sheets 31 may be alternately arranged via separators 33 as shown in FIG. Further, in this case, the positive electrode current collectors 22 of the plurality of positive electrode sheets 30 can be bundled and joined to the positive electrode connection terminal 6 at the end where the positive electrode active material layer 25 is not formed. The negative electrode current collectors 23 of the plurality of negative electrode sheets 31 can be bundled and joined to the negative electrode connection terminal 7 at the end where the negative electrode active material layer 26 is not formed. In addition, in order to prevent a leakage current between the positive electrode current collector 22 and the negative electrode current collector 23, the positive electrode current collector 22 and the negative electrode current collector 23 are respectively bundled with the separator 33 stacked therebetween. Also good.
It is also possible to form a plurality of power generating elements 1 in which a plurality of positive electrode sheets 30 and a plurality of negative electrode sheets 31 are alternately arranged with separators 33 interposed therebetween. In this case, a bundle of positive current collectors 22 included in each power generation element 1 can be connected to each positive electrode connection terminal 6, and a negative current collector 23 included in each power generation element 1 is bundled Can be connected to the negative electrode connection terminal 7 respectively.

また、発電要素1の形状および大きさは、1つまたは複数の発電要素1を正極接続端子6および負極接続端子7に接続した状態でケース3に収容できる形状および大きさであって、できるだけ大きい、形状および大きさとすることができる。   In addition, the shape and size of the power generation element 1 are shapes and sizes that can be accommodated in the case 3 in a state where one or a plurality of power generation elements 1 are connected to the positive electrode connection terminal 6 and the negative electrode connection terminal 7, and are as large as possible. , Shape and size.

1−3.正極シート
正極シート30は、例えば図2(a)のように正極接続端子6に接続された正極集電体22および正極集電体22上に設けられた正極活物質層25を備える。
正極集電体22は、電気伝導性を有し、表面上に正極活物質層25を備えることができれば、特に限定されないが、例えば、金属箔である。好ましくはアルミニウム箔である。また、正極集電体22はシート形状であってもよく、正極活物質層25は正極集電体22の両面の上に形成されていてもよい。
正極活物質層25は、正極活物質に導電剤、結着剤などを添加し、塗布法により正極集電体22の上に形成することができる。正極活物質は、例えば、リチウム二次電池の場合、LiCoO2、LiNiO2、LiMn24またはLiFePO4である。
1-3. Positive electrode sheet The positive electrode sheet 30 includes, for example, a positive electrode current collector 22 connected to the positive electrode connection terminal 6 and a positive electrode active material layer 25 provided on the positive electrode current collector 22 as shown in FIG.
Although it will not specifically limit if the positive electrode electrical power collector 22 has electrical conductivity and can provide the positive electrode active material layer 25 on the surface, For example, it is metal foil. Aluminum foil is preferable. Further, the positive electrode current collector 22 may have a sheet shape, and the positive electrode active material layer 25 may be formed on both surfaces of the positive electrode current collector 22.
The positive electrode active material layer 25 can be formed on the positive electrode current collector 22 by applying a conductive agent, a binder or the like to the positive electrode active material and applying the same. For example, in the case of a lithium secondary battery, the positive electrode active material is LiCoO 2 , LiNiO 2 , LiMn 2 O 4 or LiFePO 4 .

1−4.負極シート
負極シート31は、例えば図2(b)のように負極接続端子7に接続された負極集電体23および負極集電体23上に設けられた負極活物質層26を備える。
負極集電体23は、電気伝導性を有し、表面上に負極活物質層26を備えることができれば、特に限定されないが、例えば、金属箔である。好ましくは銅箔である。また、負極集電体23はシート形状であってもよく、負極活物質層26は負極集電体23の両面の上に形成されていてもよい。
負極活物質層26は、負極活物質に導電剤、結着剤などを添加し、塗布法により負極集電体23の上に形成することができる。負極活物質は、例えば、リチウム二次電池の場合、グラファイトである。
1-4. Negative Electrode Sheet The negative electrode sheet 31 includes a negative electrode current collector 23 connected to the negative electrode connection terminal 7 and a negative electrode active material layer 26 provided on the negative electrode current collector 23 as shown in FIG.
The negative electrode current collector 23 is not particularly limited as long as it has electrical conductivity and can include the negative electrode active material layer 26 on the surface. For example, the negative electrode current collector 23 is a metal foil. Copper foil is preferred. The negative electrode current collector 23 may be in the form of a sheet, and the negative electrode active material layer 26 may be formed on both surfaces of the negative electrode current collector 23.
The negative electrode active material layer 26 can be formed on the negative electrode current collector 23 by adding a conductive agent, a binder or the like to the negative electrode active material and applying the same. For example, in the case of a lithium secondary battery, the negative electrode active material is graphite.

1−5.セパレータ
セパレータ33は、正極シート30と負極シート31の間に配置され、正極シート30と負極シート31の間でリーク電流が流れるのを防止することができる。また、セパレータ33は、電解液を保持することができる。例えばリチウム電池では、セパレータの材料は、ポリオレフィンの微多孔性フィルムである。
1-5. Separator The separator 33 is disposed between the positive electrode sheet 30 and the negative electrode sheet 31, and can prevent leakage current from flowing between the positive electrode sheet 30 and the negative electrode sheet 31. Moreover, the separator 33 can hold | maintain electrolyte solution. For example, in a lithium battery, the separator material is a polyolefin microporous film.

1−6.ケース
ケース3は、開口があり、開口の周りの部分に蓋部材4が接合されている。また、蓋部材4と接合されたケース3は、内部に発電要素1、正極接続端子6、負極接続端子7、正極弾性部材10、負極弾性部材11、電解液を有する。
また、ケース3は、開口と平行な方形状の断面を有する。
ケース3の材料は、内部に発電要素1、正極接続端子6、負極接続端子7、正極弾性部材10、負極弾性部材11、電解液を収容しても大きく変形しない材料であれば特に限定されないが、例えば、鉄、ステンレス、硬質プラスチックなどである。
1-6. Case The case 3 has an opening, and a lid member 4 is joined to a portion around the opening. The case 3 joined to the lid member 4 includes the power generation element 1, the positive electrode connection terminal 6, the negative electrode connection terminal 7, the positive electrode elastic member 10, the negative electrode elastic member 11, and the electrolyte therein.
The case 3 has a square cross section parallel to the opening.
The material of the case 3 is not particularly limited as long as the power generation element 1, the positive electrode connection terminal 6, the negative electrode connection terminal 7, the positive electrode elastic member 10, the negative electrode elastic member 11, and the electrolyte solution are not deformed greatly even if accommodated therein. For example, iron, stainless steel, hard plastic and the like.

1−7.蓋部材
蓋部材4には、正極接続端子6および負極接続端子7が固定されている。また、蓋部材4には、正極接続端子6に電気的に接続した正極外部接続端子14および負極接続端子7に電気的に接続した負極外部接続端子15が固定されていてもよい。正極外部接続端子14および負極外部接続端子15により二次電池20の充電および放電をすることができる。
1-7. Lid member A positive electrode connection terminal 6 and a negative electrode connection terminal 7 are fixed to the lid member 4. Moreover, the positive external connection terminal 14 electrically connected to the positive connection terminal 6 and the negative external connection terminal 15 electrically connected to the negative connection terminal 7 may be fixed to the lid member 4. The secondary battery 20 can be charged and discharged by the positive external connection terminal 14 and the negative external connection terminal 15.

蓋部材4とケース3の開口の周りの部分は、接合部17で接合されている。このことにより二次電池20内部の電解液の漏れを防止することができる。蓋部材4とケース3の開口の周りの部分の接合する方法は、特に限定されないが、例えばレーザ溶接、抵抗溶接、超音波溶接、接着剤などによる接合である。特にレーザ溶接を用いることにより、接合効率を向上することができる。   A portion around the opening of the lid member 4 and the case 3 is joined by a joining portion 17. As a result, leakage of the electrolyte in the secondary battery 20 can be prevented. The method of joining the lid member 4 and the portion around the opening of the case 3 is not particularly limited, and for example, joining by laser welding, resistance welding, ultrasonic welding, adhesive, or the like. Especially by using laser welding, the joining efficiency can be improved.

蓋部材4の形状は、開口の周りの部分に蓋部材4が接合することができる大きさを有すれば特に限定されない。蓋部材4の材料は、蓋部材4をケース3の開口18に嵌めても大きく変形しない材料であれば特に限定されないが、例えば、ステンレス、鉄、硬質プラスチックなどである。   The shape of the lid member 4 is not particularly limited as long as the lid member 4 has a size that allows the lid member 4 to be joined to a portion around the opening. The material of the lid member 4 is not particularly limited as long as it is a material that does not greatly deform even when the lid member 4 is fitted into the opening 18 of the case 3, and examples thereof include stainless steel, iron, and hard plastic.

1−8.正極接続端子および負極接続端子
正極接続端子6は、蓋部材4に固定されかつ正極弾性部材10に挟持されている。また、正極接続端子6には、発電要素1に含まれる正極集電体22が接続されている。また、正極接続端子6は、押圧状態の正極弾性部材10に挟持されていてもよい。
負極接続端子7は、蓋部材4に固定されかつ負極弾性部材11に挟持されている。また、負極接続端子7には、発電要素1に含まれる負極集電体23が接続されている。また、負極接続端子7は、押圧状態の負極弾性部材11に挟持されてもよい。
1-8. Positive connection terminal and negative connection terminal The positive connection terminal 6 is fixed to the lid member 4 and is sandwiched between positive electrode elastic members 10. Further, a positive electrode current collector 22 included in the power generation element 1 is connected to the positive electrode connection terminal 6. Moreover, the positive electrode connection terminal 6 may be clamped by the positive electrode elastic member 10 in a pressed state.
The negative electrode connection terminal 7 is fixed to the lid member 4 and is sandwiched between the negative electrode elastic members 11. Further, the negative electrode current collector 23 included in the power generation element 1 is connected to the negative electrode connection terminal 7. Moreover, the negative electrode connection terminal 7 may be clamped by the negative electrode elastic member 11 in a pressed state.

また、二次電池20が複数の発電要素1を含む場合、正極接続端子6または負極接続端子7を複数とすることもできる。この場合、複数の正極接続端子6または複数の負極接続端子7は、電気的に接続することができる。
図3(a)は本発明の一実施形態で4つの発電要素を含む二次電池の構成を示す上面と平行な概略断面図であり、図3(b)は図3(a)の矢印S方向から見た二次電池の内部構造を示す概略図であり、図3(c)は図3(a)の矢印T方向から見た二次電池の内部構造を示す概略図である。
図3に示すように正極接続端子6および負極接続端子7をそれぞれ2つとすることができる。
Further, when the secondary battery 20 includes a plurality of power generation elements 1, a plurality of positive electrode connection terminals 6 or negative electrode connection terminals 7 may be provided. In this case, the plurality of positive electrode connection terminals 6 or the plurality of negative electrode connection terminals 7 can be electrically connected.
FIG. 3A is a schematic cross-sectional view parallel to the upper surface showing the configuration of a secondary battery including four power generation elements according to an embodiment of the present invention, and FIG. 3B is an arrow S in FIG. FIG. 3C is a schematic diagram showing the internal structure of the secondary battery viewed from the direction, and FIG. 3C is a schematic diagram showing the internal structure of the secondary battery viewed from the direction of arrow T in FIG.
As shown in FIG. 3, the positive electrode connection terminal 6 and the negative electrode connection terminal 7 can each be two.

正極接続端子6または負極接続端子7の材料は、電気伝導性を有し、発電要素1を接続しケース3に収容されても大きく変形しない強度を有すれば特に限定されないが、例えば、金属板であり、好ましくは、正極接続端子6がアルミニウム板であり、負極接続端子7が銅板である。
また、正極接続端子6および負極接続端子7は、コ字形状の断面を有してもよい。コ字形状の対向する端子の両側にそれぞれ正極集電体22または負極集電体23を接続することができ、複数の発電要素1を効率よく接続することができる。例えば、図1、図3のように正極接続端子6の一部および負極接続端子7の一部は、コ字形状の断面を有する細長い形状の金属板とすることができる。
The material of the positive electrode connection terminal 6 or the negative electrode connection terminal 7 is not particularly limited as long as it has electrical conductivity and has a strength that does not greatly deform even when the power generation element 1 is connected and accommodated in the case 3. Preferably, the positive electrode connection terminal 6 is an aluminum plate and the negative electrode connection terminal 7 is a copper plate.
Moreover, the positive electrode connection terminal 6 and the negative electrode connection terminal 7 may have a U-shaped cross section. The positive electrode current collector 22 or the negative electrode current collector 23 can be connected to both sides of the U-shaped opposing terminals, and the plurality of power generating elements 1 can be efficiently connected. For example, as shown in FIGS. 1 and 3, a part of the positive electrode connection terminal 6 and a part of the negative electrode connection terminal 7 can be elongated metal plates having a U-shaped cross section.

また、正極集電体22を正極接続端子6に接続し負極集電体23を負極接続端子7に接続する方法は、この両者を電気的に接続できる方法でその状態を維持できる方法であれば特に限定されないが、例えば、超音波溶接、スポット溶接などにより接続することができる。特に超音波溶接により接続することにより、発電要素1に高い熱を加えることなく接続することができる。   Moreover, the method of connecting the positive electrode current collector 22 to the positive electrode connection terminal 6 and connecting the negative electrode current collector 23 to the negative electrode connection terminal 7 is a method that can maintain the state in a method that can electrically connect both of them. Although not particularly limited, the connection can be made by, for example, ultrasonic welding or spot welding. In particular, by connecting by ultrasonic welding, the power generating element 1 can be connected without applying high heat.

1−9.正極弾性部材および負極弾性部材
正極弾性部材10は、正極接続端子6を挟持する。また、正極接続端子6及び正極接続端子6を挟持した正極弾性部材10は、ケース3の対向する部分の間に挟持されてもよい。また、正極弾性部材10は、押圧状態であってもよい。
負極弾性部材11は、負極接続端子7を挟持する。また、負極接続端子7および負極接続端子7を挟持した負極弾性部材11は、ケース3の対向する部分の間に挟持されてもよい。また、負極弾性部材は、押圧状態であってもよい。
このことにより正極弾性部材10から正極接続端子6の側面およびケース3の部分に対し応力を発生させることができ、正極接続端子6の揺れを防止することができる。同様に負極弾性部材11の応力により負極接続端子7の揺れを防止することができる。このことにより、本実施形態の二次電池20は、正極接続端子6に接続された正極集電体22および負極接続端子7に接続された負極集電体23の移動を抑制することができ、振動や外部衝撃に強い構造を有している。
1-9. Positive electrode elastic member and negative electrode elastic member The positive electrode elastic member 10 sandwiches the positive electrode connection terminal 6. Further, the positive electrode connecting member 6 and the positive electrode elastic member 10 holding the positive electrode connecting terminal 6 may be held between the opposing portions of the case 3. The positive electrode elastic member 10 may be in a pressed state.
The negative electrode elastic member 11 sandwiches the negative electrode connection terminal 7. Further, the negative electrode connecting terminal 7 and the negative electrode elastic member 11 holding the negative electrode connecting terminal 7 may be held between the opposing portions of the case 3. The negative electrode elastic member may be in a pressed state.
As a result, stress can be generated from the positive electrode elastic member 10 to the side surface of the positive electrode connection terminal 6 and the portion of the case 3, and shaking of the positive electrode connection terminal 6 can be prevented. Similarly, the negative electrode connecting terminal 7 can be prevented from shaking due to the stress of the negative electrode elastic member 11. Thereby, the secondary battery 20 of the present embodiment can suppress the movement of the positive electrode current collector 22 connected to the positive electrode connection terminal 6 and the negative electrode current collector 23 connected to the negative electrode connection terminal 7, It has a structure that is resistant to vibration and external impacts.

なお、本明細書において「挟持する」とは、挟持した物の間に挟持された物が存在することをいい、挟持した物の間に他の物が挟持されていてもよい。
また、正極弾性部材10または負極弾性部材11を押圧状態にする方法は、特に限定されないが、例えばケース3の内側の部分と正極接続端子6または負極接続端子7の間に正極弾性部材10または負極弾性部材11を挟持し圧縮してもよい。また、複数の正極接続端子6の間又は複数の負極接続端子7の間に正極弾性部材10または負極弾性部材11を挟持し圧縮してもよい。また、後記の絶縁性フィルムを熱収縮させることにより正極弾性部材10または負極弾性部材11を絶縁性フィルムと発電要素1で挟持し圧縮してもよい。また、絶縁性フィルムと正極接続端子6との間および絶縁性フィルムと負極接続端子7との間にそれぞれ正極弾性部材10および負極弾性部材11を挟持し圧縮してもよい。
In this specification, “hold” means that there is an object sandwiched between the sandwiched objects, and other objects may be sandwiched between the sandwiched objects.
In addition, a method for bringing the positive electrode elastic member 10 or the negative electrode elastic member 11 into a pressed state is not particularly limited, but for example, the positive electrode elastic member 10 or the negative electrode between the inner portion of the case 3 and the positive electrode connection terminal 6 or the negative electrode connection terminal 7. The elastic member 11 may be sandwiched and compressed. Further, the positive electrode elastic member 10 or the negative electrode elastic member 11 may be sandwiched and compressed between the plurality of positive electrode connection terminals 6 or between the plurality of negative electrode connection terminals 7. Alternatively, the positive elastic member 10 or the negative elastic member 11 may be sandwiched between the insulating film and the power generation element 1 and compressed by thermally shrinking an insulating film described later. Further, the positive elastic member 10 and the negative elastic member 11 may be sandwiched and compressed between the insulating film and the positive electrode connecting terminal 6 and between the insulating film and the negative electrode connecting terminal 7, respectively.

例えば、図1に示した二次電池20では、正極集電体22が接続された1つの正極接続端子6が2つの正極弾性部材10に挟持され、この正極接続端子6および両側の正極弾性部材10は、ケース3の対向する部分に挟持されている。また、同様に負極接続端子7および両側の負極弾性部材11は、ケース3の対向する部分に挟持されている。   For example, in the secondary battery 20 shown in FIG. 1, one positive electrode connection terminal 6 to which the positive electrode current collector 22 is connected is sandwiched between two positive electrode elastic members 10, and the positive electrode connection terminal 6 and the positive electrode elastic members on both sides. 10 is sandwiched between opposing portions of the case 3. Similarly, the negative electrode connection terminal 7 and the negative electrode elastic members 11 on both sides are sandwiched between opposing portions of the case 3.

また、正極弾性部材10および負極弾性部材11は、発電要素1を挟持している。また、この正極弾性部材10および負極弾性部材11は、押圧状態であってもよい。このことにより正極弾性部材10および負極弾性部材11から発電要素1に対し応力を発生させることができ、発電要素1の振動や移動を防止または軽減することができる。また、本実施形態の二次電池20に強い外部衝撃が加えられても正極弾性部材10および負極弾性部材11が衝撃を吸収するため発電要素1が正極接続端子6や負極接続端子7にぶつかり破損することを防止することができる。このことにより、本実施形態の二次電池20は、発電要素1の移動、振動による発電要素1の破損を防止することができ、振動や外部衝撃に強い構造を有している。
また、複数の正極弾性部材10または複数の負極弾性部材11は、1つ又は複数の発電要素1を挟持してもよい。このことにより複数の正極弾性部材10または複数の負極弾性部材11から発電要素1に対し応力を発生させることができ、発電要素1の振動や移動を防止または軽減することができる。
The positive electrode elastic member 10 and the negative electrode elastic member 11 sandwich the power generation element 1. Further, the positive elastic member 10 and the negative elastic member 11 may be in a pressed state. As a result, stress can be generated from the positive electrode elastic member 10 and the negative electrode elastic member 11 to the power generation element 1, and vibration and movement of the power generation element 1 can be prevented or reduced. Further, even when a strong external impact is applied to the secondary battery 20 of the present embodiment, the positive electrode elastic member 10 and the negative electrode elastic member 11 absorb the shock, so that the power generation element 1 collides with the positive electrode connection terminal 6 or the negative electrode connection terminal 7 and is damaged. Can be prevented. As a result, the secondary battery 20 of the present embodiment can prevent the power generation element 1 from being damaged due to movement and vibration of the power generation element 1 and has a structure that is resistant to vibration and external impact.
Further, the plurality of positive electrode elastic members 10 or the plurality of negative electrode elastic members 11 may sandwich one or a plurality of power generation elements 1. As a result, stress can be generated from the plurality of positive electrode elastic members 10 or the plurality of negative electrode elastic members 11 to the power generation element 1, and vibration or movement of the power generation element 1 can be prevented or reduced.

正極弾性部材10および負極弾性部材11は、複数であってもよい。また、正極接続端子6と正極弾性部材10は、交互に配置されてもよい。また、負極接続端子7と負極弾性部材11は、交互に配置されてもよい。このことにより発電要素1が2つ以上の場合でも振動や外部衝撃に強い構造とすることができる。
例えば、図3に示した二次電池では、2つの正極接続端子6と3つの正極弾性部材10が交互に配置され、ケース3の対向する部分に挟持されている。また、同様に、2つの負極接続端子7と3つの負極弾性部材11が交互に配置され、ケース3の対向する部分に挟持されている。
There may be a plurality of positive electrode elastic members 10 and negative electrode elastic members 11. Moreover, the positive electrode connection terminal 6 and the positive electrode elastic member 10 may be alternately arranged. Moreover, the negative electrode connection terminal 7 and the negative electrode elastic member 11 may be alternately arranged. Thus, even when there are two or more power generation elements 1, a structure that is resistant to vibration and external impact can be obtained.
For example, in the secondary battery shown in FIG. 3, the two positive electrode connection terminals 6 and the three positive electrode elastic members 10 are alternately arranged and are sandwiched between opposing portions of the case 3. Similarly, the two negative electrode connection terminals 7 and the three negative electrode elastic members 11 are alternately arranged and are sandwiched between opposing portions of the case 3.

正極弾性部材10および負極弾性部材11の大きさおよび形状は、ケース3内で正極接続端子6または負極接続端子7を挟持するように配置することができれば特に限定されないが、たとえば、正極接続端子6又は負極接続端子7の長さの2分の1以上で、正極接続端子6又は負極接続端子7の長さより短い長さを有することができる。
また、正極弾性部材10および負極弾性部材11は、発電要素1の大きさを小さくすることなく設置することができるため、本実施形態の二次電池20は、電池容量が大きくかつ振動や外部衝撃に強い構造を有する。
The size and shape of the positive electrode elastic member 10 and the negative electrode elastic member 11 are not particularly limited as long as the positive electrode connection terminal 6 or the negative electrode connection terminal 7 can be sandwiched in the case 3. For example, the positive electrode connection terminal 6 Alternatively, the length of the negative electrode connection terminal 7 may be at least half the length of the negative electrode connection terminal 7 and shorter than the length of the positive electrode connection terminal 6 or the negative electrode connection terminal 7.
Further, since the positive electrode elastic member 10 and the negative electrode elastic member 11 can be installed without reducing the size of the power generation element 1, the secondary battery 20 of the present embodiment has a large battery capacity and vibration or external impact. Has a strong structure.

また、正極弾性部材10および負極弾性部材11の材料は、弾性を有するものであれば特に限定されないが、例えば、25%圧縮したときに10〜400kPaの応力が発生する材料とすることができる。このことにより、本実施形態の二次電池20を振動や外部衝撃に強い構造とすることができる。また、例えば、正極弾性部材10および負極弾性部材11の材料は、発泡ポリエチレンである。   Moreover, the material of the positive electrode elastic member 10 and the negative electrode elastic member 11 will not be specifically limited if it has elasticity, For example, it can be set as the material which generate | occur | produces the stress of 10-400 kPa when it compresses 25%. Thereby, the secondary battery 20 of this embodiment can be made into a structure strong against vibration and external impact. For example, the material of the positive electrode elastic member 10 and the negative electrode elastic member 11 is a polyethylene foam.

1−10.絶縁性フィルム
図4(a)は、本発明の一実施形態で絶縁性フィルムを含む二次電池の構成を示しかつ側面と平行な概略断面図であり、図4(b)は図4(a)の一点破線X−Yで示した概略断面図であり、図4(c)は図4(a)の矢印S方向から見た二次電池の内部構造を示す概略図であり、図4(d)は図4(a)の矢印T方向から見た二次電池の内部構造を示す概略図である。
本実施形態の二次電池20は、発電要素1、正極接続端子6、負極接続端子7、正極弾性部材10および負極弾性部材11とケース3との間に設けられかつ熱収縮させた絶縁性フィルム36をさらに備えてもよい。正極弾性部材10または負極弾性部材11は、発電要素1と絶縁性フィルム36との間に挟持されてもよい。
絶縁性フィルム36を備えることにより、ケース3に導電性のケース、例えば鉄製やステンレス製のケースを用いてもリーク電流の発生を防止することができる。
1-10. Insulating Film FIG. 4 (a) is a schematic cross-sectional view showing the configuration of a secondary battery including an insulating film according to an embodiment of the present invention and parallel to the side surface, and FIG. ) Is a schematic cross-sectional view taken along the dashed line XY, and FIG. 4C is a schematic view showing the internal structure of the secondary battery viewed from the direction of arrow S in FIG. d) is a schematic diagram showing the internal structure of the secondary battery as seen from the direction of arrow T in FIG.
The secondary battery 20 of the present embodiment includes an insulating film that is provided between the power generation element 1, the positive electrode connection terminal 6, the negative electrode connection terminal 7, the positive electrode elastic member 10, the negative electrode elastic member 11, and the case 3 and is thermally contracted. 36 may be further provided. The positive electrode elastic member 10 or the negative electrode elastic member 11 may be sandwiched between the power generation element 1 and the insulating film 36.
By providing the insulating film 36, even if a conductive case, for example, a case made of iron or stainless steel, is used for the case 3, the occurrence of leakage current can be prevented.

また、絶縁性フィルム36を熱収縮させ、絶縁性フィルム36を正極接続端子6、負極接続端子7、発電要素1、正極弾性部材10および負極弾性部材11に密着させてもよい。このことにより正極接続端子6、負極接続端子7、発電要素1、正極弾性部材10および負極弾性部材11を一体化することができるため、発電要素1の振動による揺れを抑制することができる。また、絶縁性フィルム36を熱収縮させることにより正極弾性部材10を絶縁性フィルム36と正極接続端子6または発電要素1との間で押圧状態とすることができるので、正極接続端子6の揺れを抑制、防止することができ、また発電要素1の移動、振動を抑制、防止することができる。また、同様に負極弾性部材11を絶縁性フィルム36と負極接続端子7または発電要素1との間で押圧状態とすることができるので、負極接続端子7の揺れを抑制、防止することができ、また発電要素1の移動、振動を抑制、防止することができる。このことにより本実施形態の二次電池20をより振動、外部衝撃に強い構造とすることができる。   Alternatively, the insulating film 36 may be thermally shrunk so that the insulating film 36 is in close contact with the positive electrode connection terminal 6, the negative electrode connection terminal 7, the power generation element 1, the positive electrode elastic member 10, and the negative electrode elastic member 11. As a result, the positive electrode connection terminal 6, the negative electrode connection terminal 7, the power generation element 1, the positive electrode elastic member 10, and the negative electrode elastic member 11 can be integrated, so that vibration due to vibration of the power generation element 1 can be suppressed. Moreover, since the positive electrode elastic member 10 can be pressed between the insulating film 36 and the positive electrode connection terminal 6 or the power generation element 1 by thermally shrinking the insulating film 36, the positive electrode connection terminal 6 is prevented from shaking. It can be suppressed and prevented, and the movement and vibration of the power generation element 1 can be suppressed and prevented. Similarly, the negative electrode elastic member 11 can be in a pressed state between the insulating film 36 and the negative electrode connection terminal 7 or the power generation element 1, so that the swing of the negative electrode connection terminal 7 can be suppressed and prevented. Moreover, the movement and vibration of the power generation element 1 can be suppressed and prevented. As a result, the secondary battery 20 of the present embodiment can have a structure that is more resistant to vibration and external impact.

また、絶縁性フィルム36を熱収縮させ絶縁性フィルム36を発電要素1に密着させることにより、発電要素1に含まれる正極シート30と負極シート31の間の距離がほとんど変化しないようにすることができる。このことにより、二次電池20の性能を安定化することができる。
絶縁性フィルム36の材料は、絶縁物質からなるフィルムで熱収縮するものであれば特に限定されないが、例えば、ポリプロピレン製のフィルムである。
絶縁性フィルム36の形状は、発電要素1、正極接続端子6、負極接続端子7、正極弾性部材10および負極弾性部材11とケース3との間に配置することができれば特に限定されないが、例えば、袋形状、筒形状などである。
Moreover, the distance between the positive electrode sheet 30 and the negative electrode sheet 31 included in the power generation element 1 may be hardly changed by thermally shrinking the insulating film 36 and bringing the insulating film 36 into close contact with the power generation element 1. it can. As a result, the performance of the secondary battery 20 can be stabilized.
The material of the insulating film 36 is not particularly limited as long as it is a film made of an insulating material and thermally shrinks. For example, it is a film made of polypropylene.
The shape of the insulating film 36 is not particularly limited as long as it can be disposed between the power generation element 1, the positive electrode connection terminal 6, the negative electrode connection terminal 7, the positive electrode elastic member 10, and the negative electrode elastic member 11 and the case 3. It is a bag shape, a cylindrical shape, or the like.

1−11.電解液
電解液は、二次電池20の電池反応に関与する電解質を含んだ溶液であれば特に限定されない。例えば二次電池20がリチウムイオン二次電池の場合、電解質としてリチウム塩溶質を有機溶媒に溶解した溶液を用いることができる。
1-11. Electrolytic Solution The electrolytic solution is not particularly limited as long as it is a solution containing an electrolyte involved in the battery reaction of the secondary battery 20. For example, when the secondary battery 20 is a lithium ion secondary battery, a solution in which a lithium salt solute is dissolved in an organic solvent can be used as the electrolyte.

2.二次電池作製実験
次に本発明の二次電池作製実験について説明する。
2. Secondary Battery Production Experiment Next, a secondary battery production experiment of the present invention will be described.

2−1.発電要素の形成
正極集電体22および正極集電体22上に設けられた正極活物質層25を備える23枚の正極シート30並びに負極集電体23および負極集電体23上に設けられた負極活物質層26を備える24枚の負極シート31をセパレータ33を介して交互に配置しスタック構造の発電要素1を形成した。
正極集電体22には、アルミニウム箔を用い、負極集電体23には、銅箔を用いた。アルミニウム箔または銅箔は約8cm×約15cmのものを用いた。また、正極活物質にはリン酸鉄リチウムを用い、負極活物質にはグラファイトを用い、導電剤、結着剤と混合したものを塗布することにより正極活物質層および負極活物質層を形成した。また、セパレータ33には、ポリオレフィン系樹脂のものを用いた。また、複数の正極集電体22を束ねることにより導電させた。また、複数の負極集電体23を束ねることにより導電させた。
また、同様の発電要素1をさらに3つ形成し、合計4つの発電要素1を形成した。
2-1. Formation of Power Generation Element Provided on the positive electrode current collector 22 and the positive electrode active material layer 25 provided on the positive electrode current collector 22, the 23 positive electrode sheets 30, and the negative electrode current collector 23 and the negative electrode current collector 23. The 24 negative electrode sheets 31 including the negative electrode active material layer 26 were alternately arranged with the separators 33 interposed therebetween to form the power generation element 1 having a stack structure.
Aluminum foil was used for the positive electrode current collector 22, and copper foil was used for the negative electrode current collector 23. An aluminum foil or copper foil having a size of about 8 cm × about 15 cm was used. Further, lithium iron phosphate was used for the positive electrode active material, graphite was used for the negative electrode active material, and a mixture of a conductive agent and a binder was applied to form a positive electrode active material layer and a negative electrode active material layer. . The separator 33 is a polyolefin resin. Further, the plurality of positive electrode current collectors 22 were made conductive by being bundled. Further, the plurality of negative electrode current collectors 23 were made conductive by being bundled.
Further, three similar power generation elements 1 were formed, and a total of four power generation elements 1 were formed.

2−2.発電要素の接続端子への接続
2つの正極接続端子6および2つの負極接続端子7を備えた蓋部材4の正極接続端子6に、作製した4つの発電要素1の束ねた正極集電体22をそれぞれ超音波溶接により接合した。また、負極接続端子7に作製した4つの発電要素1の束ねた負極集電体23をそれぞれ超音波溶接により接合した。なお、蓋部材4は、ステンレス製で角の丸い長方形のもの(約4cm×約17cm)を用いた。また、蓋部材4の縁は、図1のように 90度の折り曲げ部を形成したものを用いた。また、正極接続端子6は、アルミニウム板をコ字型に加工したものが2つ蓋部材4に固定されたものを用いた。また、負極接続端子7は、銅板をコ字型に加工したものが2つ蓋部材4に固定されたものを用いた。正極接続端子6および負極接続端子7の蓋部材4の下部からの長さは約85mmのものを用いた。
また、コ字型の正極接続端子6の対向する部分の外側にそれぞれ異なる発電要素1の正極集電体22を超音波溶接により接合した。また、コ字型の負極接続端子7の対向する部分の外側にそれぞれ異なる発電要素1の負極集電体23を超音波溶接により接合した。
2-2. Connecting the power generation element to the connection terminal The positive electrode current collector 22 bundled of the four power generation elements 1 produced is attached to the positive electrode connection terminal 6 of the lid member 4 provided with the two positive electrode connection terminals 6 and the two negative electrode connection terminals 7. Each was joined by ultrasonic welding. Moreover, the negative electrode current collector 23 bundled with the four power generation elements 1 produced on the negative electrode connection terminal 7 was joined by ultrasonic welding. The lid member 4 is made of stainless steel and has a rectangular shape with a rounded corner (about 4 cm × about 17 cm). Further, the edge of the lid member 4 was formed with a 90-degree bent portion as shown in FIG. In addition, the positive electrode connection terminal 6 was obtained by fixing two aluminum plates processed into a U shape and fixed to the lid member 4. In addition, the negative electrode connection terminal 7 used was a copper plate processed into a U shape and fixed to the lid member 4. The length of the positive electrode connection terminal 6 and the negative electrode connection terminal 7 from the lower part of the lid member 4 was about 85 mm.
Further, the positive electrode current collectors 22 of the different power generation elements 1 were joined to each other outside the opposing portions of the U-shaped positive electrode connection terminal 6 by ultrasonic welding. Also, the negative electrode current collectors 23 of the different power generation elements 1 were joined to the outside of the opposing portions of the U-shaped negative electrode connection terminal 7 by ultrasonic welding.

2−3.弾性部材の設置
正極弾性部材10を2つの正極接続端子6の間に押し込むことにより設置し、他の2つの正極弾性部材10を図3のように正極弾性部材10と正極接続端子6が交互に配置されるように設置した。また、負極弾性部材11を2つの負極接続端子7の間に押し込むことにより設置し、他の2つの負極弾性部材11を図3のように負極弾性部材と負極接続端子が交互に配置されるように設置した。
なお、正極弾性部材10および負極弾性部材11は、発泡ポリエチレンで、25%圧縮したとき50kPaの応力が発生するものを用いた。
2-3. Installation of Elastic Member The positive electrode elastic member 10 is installed by pushing between the two positive electrode connection terminals 6, and the other two positive electrode elastic members 10 are alternately arranged as shown in FIG. Installed to be placed. Further, the negative electrode elastic member 11 is installed by being pushed between the two negative electrode connection terminals 7, and the other two negative electrode elastic members 11 are arranged alternately with the negative electrode elastic member and the negative electrode connection terminal as shown in FIG. Installed.
The positive electrode elastic member 10 and the negative electrode elastic member 11 were made of polyethylene foam that generates a stress of 50 kPa when compressed by 25%.

2−4.絶縁性フィルムの熱収縮
発電要素1、正極接続端子6、負極接続端子7、正極弾性部材10および負極弾性部材11を筒状のポリプロピレン製の絶縁性フィルム36(約10cm×約44cm)の中に入れ、絶縁性フィルム36を150℃で熱収縮させ、絶縁性フィルム36を発電要素1、正極接続端子6、負極接続端子7、正極弾性部材10および負極弾性部材11に密着させた。
2-4. Thermal Shrinkage of Insulating Film The power generating element 1, the positive electrode connecting terminal 6, the negative electrode connecting terminal 7, the positive electrode elastic member 10 and the negative electrode elastic member 11 are placed in a cylindrical polypropylene insulating film 36 (about 10 cm × about 44 cm). The insulating film 36 was thermally shrunk at 150 ° C., and the insulating film 36 was brought into close contact with the power generation element 1, the positive electrode connection terminal 6, the negative electrode connection terminal 7, the positive electrode elastic member 10, and the negative electrode elastic member 11.

2−5.発電要素などのケースへの収容
絶縁性フィルム36を密着させた発電要素1、正極接続端子6、負極接続端子7、正極弾性部材10および負極弾性部材11をケース3に収容し、蓋部材4をケース3の開口に嵌めた。
なお、ケース3は、開口を有し、開口に対向する部分である底に平らな部分を有するものを用いた(長さ:約4cm×幅:約17cm×深さ:約98mm)。また、ケース3は、蓋部材4の大きさと実質的に同一でありかつ蓋部材4を嵌めることができる開口があるものを用いた。
2-5. Accommodation in Case such as Power Generation Element The power generation element 1, the positive electrode connection terminal 6, the negative electrode connection terminal 7, the positive electrode elastic member 10, and the negative electrode elastic member 11 with the insulating film 36 adhered thereto are accommodated in the case 3, and the lid member 4 is attached. The case 3 was fitted into the opening.
The case 3 has an opening and a flat portion at the bottom, which is a portion facing the opening (length: about 4 cm × width: about 17 cm × depth: about 98 mm). The case 3 is substantially the same as the size of the lid member 4 and has an opening in which the lid member 4 can be fitted.

2−6.溶接
ケース3の開口の周りの端と蓋部材4の縁を接合部17でレーザ溶接することにより接合した。
2-6. Welding was performed by laser welding the edge around the opening of the case 3 and the edge of the lid member 4 at the joint 17.

2−7.電解液の注入
ケース3の電解液注入口から6フッ化リン酸リチウムを塩としたエチレンカーボネートおよびジエチルカーボネートの混合溶液を注入し、電解液注入口をふさぐことにより、リチウム二次電池を得た。
2-7. Injection of electrolyte solution A lithium secondary battery was obtained by injecting a mixed solution of ethylene carbonate and diethyl carbonate salted with lithium hexafluorophosphate from the electrolyte solution injection port of case 3 and closing the electrolyte solution injection port. .

3.振動実験
上記の二次電池作製実験で得られた3個のリチウム二次電池、および比較例として正極弾性部材および負極弾性部材を備えていない以外は上記のリチウム二次電池と同じ3個のリチウム二次電池について振動実験を行った。5〜200Hz、印加加速度1Gの振動をそれぞれX方向、Y方向、Z方向に印加し合計9時間の振動実験を行った。
上記の二次電池作製実験で得られた3個のリチウム二次電池では、振動実験後も良好な電気的特性が確認された。また、比較例のリチウム二次電池では、振動実験後に3個中2個に通電不良が発生した。
この実験により、本発明に係るリチウム二次電池が振動に強い構造を有することが確かめられた。
3. Vibration experiment Three lithium secondary batteries obtained in the above secondary battery production experiment, and the same three lithium batteries as the above lithium secondary battery except that the positive electrode elastic member and the negative electrode elastic member are not provided as a comparative example. A vibration experiment was performed on the secondary battery. A vibration experiment of a total of 9 hours was performed by applying vibrations of 5 to 200 Hz and an applied acceleration of 1 G in the X direction, Y direction, and Z direction, respectively.
In the three lithium secondary batteries obtained in the above secondary battery production experiment, good electrical characteristics were confirmed even after the vibration experiment. Further, in the lithium secondary battery of the comparative example, energization failure occurred in 2 out of 3 after the vibration experiment.
From this experiment, it was confirmed that the lithium secondary battery according to the present invention has a structure resistant to vibration.

1: 発電要素 3:ケース 4:蓋部材 6:正極接続端子 7:負極接続端子 10:正極弾性部材 11:負極弾性部材 14:正極外部接続端子 15:負極外部接続端子 17:接合部 20:二次電池 22:正極集電体 23:負極集電体 25:正極活物質層 26:負極活物質層 30:正極シート 31:負極シート 33:セパレータ 36:絶縁性フィルム   1: Power generation element 3: Case 4: Lid member 6: Positive electrode connection terminal 7: Negative electrode connection terminal 10: Positive electrode elastic member 11: Negative electrode elastic member 14: Positive electrode external connection terminal 15: Negative electrode external connection terminal 17: Junction 20: Two Secondary battery 22: Positive electrode current collector 23: Negative electrode current collector 25: Positive electrode active material layer 26: Negative electrode active material layer 30: Positive electrode sheet 31: Negative electrode sheet 33: Separator 36: Insulating film

Claims (6)

開口があるケースの前記開口の周りの部分に蓋部材が接合されかつ前記ケースの内部にスタック構造の発電要素、正極接続端子、負極接続端子、正極弾性部材、負極弾性部材および電解液を有し、
前記ケースは、前記開口と平行な方形状の断面を有し、
前記発電要素は、セパレータを介して交互に配置された正極シートおよび負極シートを有し、
前記正極シートは、前記正極接続端子に接続された正極集電体および前記正極集電体の上に設けられた正極活物質層を備え、
前記負極シートは、前記負極接続端子に接続された負極集電体および前記負極集電体の上に設けられた負極活物質層を備え、
前記正極接続端子は、前記蓋部材に固定されかつ前記正極弾性部材に挟持され、
前記負極接続端子は、前記蓋部材に固定されかつ前記負極弾性部材に挟持され、
前記発電要素は、前記正極弾性部材と前記負極弾性部材との間に挟持された二次電池。
A lid member is joined to a portion around the opening of the case having an opening, and a power generation element having a stack structure, a positive electrode connecting terminal, a negative electrode connecting terminal, a positive electrode elastic member, a negative electrode elastic member, and an electrolyte solution are provided inside the case. ,
The case has a rectangular cross section parallel to the opening,
The power generation element has positive electrode sheets and negative electrode sheets alternately arranged via separators,
The positive electrode sheet includes a positive electrode current collector connected to the positive electrode connection terminal and a positive electrode active material layer provided on the positive electrode current collector,
The negative electrode sheet includes a negative electrode current collector connected to the negative electrode connection terminal and a negative electrode active material layer provided on the negative electrode current collector,
The positive electrode connection terminal is fixed to the lid member and sandwiched between the positive electrode elastic members,
The negative electrode connection terminal is fixed to the lid member and sandwiched between the negative electrode elastic members,
The power generation element is a secondary battery sandwiched between the positive electrode elastic member and the negative electrode elastic member.
前記正極接続端子および該正極接続端子を挟持した前記正極弾性部材は前記ケースの対向する部分の間に挟持され、
前記負極接続端子および該負極接続端子を挟持した前記負極弾性部材は前記ケースの対向する部分の間に挟持された請求項1に記載の二次電池。
The positive electrode elastic member sandwiching the positive electrode connection terminal and the positive electrode connection terminal is sandwiched between opposing portions of the case,
2. The secondary battery according to claim 1, wherein the negative electrode connection terminal and the negative electrode elastic member sandwiching the negative electrode connection terminal are sandwiched between opposing portions of the case.
前記発電要素、前記正極接続端子、前記負極接続端子、前記正極弾性部材および前記負極弾性部材と前記ケースとの間に設けられかつ熱収縮させた絶縁性フィルムをさらに備え、
前記正極弾性部材または前記負極弾性部材は、前記発電要素と前記絶縁性フィルムとの間に挟持された請求項1または2に記載の二次電池。
The power generation element, the positive electrode connection terminal, the negative electrode connection terminal, the positive electrode elastic member and an insulating film provided between the negative electrode elastic member and the case and further thermally contracted,
The secondary battery according to claim 1, wherein the positive electrode elastic member or the negative electrode elastic member is sandwiched between the power generation element and the insulating film.
前記正極接続端子および前記負極接続端子は複数であり、
前記発電要素は複数であり、
前記正極弾性部材および前記負極弾性部材は、複数であり、
前記正極接続端子と前記正極弾性部材は、交互に配置され、
前記負極接続端子と前記負極弾性部材は、交互に配置された請求項1〜3のいずれか1つに記載の二次電池。
The positive electrode connection terminal and the negative electrode connection terminal are plural,
The power generation element is plural,
The positive electrode elastic member and the negative electrode elastic member are plural,
The positive electrode connection terminal and the positive electrode elastic member are alternately arranged,
The secondary battery according to claim 1, wherein the negative electrode connection terminal and the negative electrode elastic member are alternately arranged.
前記正極弾性部材および前記負極弾性部材は、25%圧縮したときに10〜400kPaの応力が発生する請求項1〜4のいずれか1つに記載の二次電池。   The secondary battery according to claim 1, wherein the positive electrode elastic member and the negative electrode elastic member generate a stress of 10 to 400 kPa when compressed by 25%. 前記正極接続端子および前記負極接続端子は、コ字形状の断面を有する請求項1〜5のいずれか1つに記載の二次電池。   The secondary battery according to claim 1, wherein the positive electrode connection terminal and the negative electrode connection terminal have a U-shaped cross section.
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